JP6139576B2 - Vehicle lamp - Google Patents
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- JP6139576B2 JP6139576B2 JP2015019605A JP2015019605A JP6139576B2 JP 6139576 B2 JP6139576 B2 JP 6139576B2 JP 2015019605 A JP2015019605 A JP 2015019605A JP 2015019605 A JP2015019605 A JP 2015019605A JP 6139576 B2 JP6139576 B2 JP 6139576B2
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- vehicle lamp
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Landscapes
- Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Planar Illumination Modules (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Securing Globes, Refractors, Reflectors Or The Like (AREA)
Description
本発明は、長尺な導光部材を用いる乗物用灯具に関する。 The present invention relates to a vehicle lamp using a long light guide member.
灯具では、長尺な導光部材を用いて、線状に均一に光らせるものが考えられている(例えば、特許文献1参照)。このような灯具では、例えば、長尺な導光部材と、そこへ向けて光を出射する光源と、を筐体等の収容部材に収容する構成として、車両等の乗物に用いる乗物用灯具とすることができる。この乗物用灯具では、乗物の内部や外部に設けることで、当該乗物の内部や外部を装飾したり、乗物の内部や外部において手元や足元を照明したりすることができる。 As a lamp, there has been considered a lamp that emits light uniformly in a linear shape using a long light guide member (see, for example, Patent Document 1). In such a lamp, for example, as a configuration in which a long light guide member and a light source that emits light toward the light guide member are housed in a housing member such as a housing, can do. In this vehicle lamp, by providing it inside or outside the vehicle, it is possible to decorate the inside or outside of the vehicle, or to illuminate the hands or feet inside or outside the vehicle.
ところで、上記した乗物用灯具では、長尺な導光部材を収容部材に収容していることから、乗物に生じる微振動に起因して収容部材が導光部材に断続的に接触することで、ガタツキ音が生じる虞がある。ここで、収容部材に導光部材を嵌め込む箇所を設けることが考えられるが、収容部材と導光部材との公差(許容誤差)により、その嵌め込む箇所と導光部材との間の隙間を無くすことは困難である。 By the way, in the above-mentioned vehicle lamp, since the long light guide member is housed in the housing member, the housing member intermittently contacts the light guide member due to slight vibration generated in the vehicle. There is a risk of rattling noise. Here, it is conceivable to provide a place where the light guide member is fitted into the housing member, but due to the tolerance (allowable error) between the housing member and the light guide member, there is a gap between the place where the light guide member is fitted and the light guide member. It is difficult to lose.
本発明は、上記の事情に鑑みて為されたもので、長尺な導光部材を収容部材に収容する構成であっても、振動に起因するガタツキ音を抑制することのできる乗物用灯具を提供することを目的とする。 The present invention has been made in view of the above circumstances, and provides a vehicle lamp that can suppress rattling noise caused by vibration even when the long light guide member is housed in the housing member. The purpose is to provide.
請求項1に記載の乗物用灯具は、長尺な導光部材と、前記導光部材の入射端面に対向して設けられる光源と、前記導光部材および前記光源を収容すべく前記導光部材の長尺方向に沿って長尺な収容部材と、を備え、前記導光部材には、前記長尺方向で見た全長に渡り、前記長尺方向に直交する直交方向へと対を為して突出する位置決め突起を設け、前記収容部材には、前記導光部材を収容した状態において一対の前記位置決め突起を載せる支持突起を、前記直交方向で対を為して前記長尺方向で見た全長に渡り設けている。 The vehicle lamp according to claim 1, wherein the light guide member is a long light guide member, a light source provided opposite to an incident end face of the light guide member, the light guide member and the light source member to accommodate the light source. A long housing member along the longitudinal direction, and the light guide member is paired in the orthogonal direction perpendicular to the longitudinal direction over the entire length seen in the longitudinal direction. A positioning projection that protrudes in the direction is provided, and the support member on which the pair of positioning projections are placed in a state in which the light guide member is accommodated is seen in the longitudinal direction as a pair in the orthogonal direction. It is provided over the entire length.
前記導光部材の前記各位置決め突起は、前記長尺方向で見て全長に渡り連続して設けている構成とすることができる。 Each positioning protrusion of the light guide member may be provided continuously over the entire length when viewed in the longitudinal direction.
前記収容部材の前記各支持突起は、前記長尺方向で見て全長に渡り連続して設けている構成としてもよい。 The support protrusions of the housing member may be provided continuously over the entire length when viewed in the longitudinal direction.
前記導光部材は、前記長尺方向に直交する断面で見て、一対の前記位置決め突起間を結ぶ直線の中点で直交する線に関して線対称とされている構成とすることができる。 The light guide member may be configured to be line symmetric with respect to a line orthogonal to a midpoint of a straight line connecting the pair of positioning protrusions when viewed in a cross section orthogonal to the longitudinal direction.
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層および光を反射する反射層の少なくとも一方と、を有し、前記各位置決め突起は、前記拡散層または前記反射層を部分的に膨らませて形成する構成としてもよい。 The light guide member includes a light guide main body, and at least one of a diffusion layer that is provided outside and diffuses light and a reflection layer that reflects light, and each of the positioning protrusions includes the diffusion layer or the The reflective layer may be formed by partially inflating.
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層と、その外側に設けられ光を反射する反射層と、を有し、前記各位置決め突起は、前記反射層を部分的に膨らませて形成する構成とすることができる。 The light guide member includes a light guide main body, a diffusion layer provided on the outer side for diffusing light, and a reflection layer provided on the outer side for reflecting light, and the positioning protrusions are configured to reflect the reflection. The layer can be formed by partially inflating.
前記導光部材は、前記長尺方向と直交する方向に位置して光を出射させる光出射面を有し、前記各位置決め突起は、前記導光部材において前記光出射面の近傍で、前記光出射面を挟みつつ前記直交方向で対を為して設けられる構成としてもよい。 The light guide member has a light emission surface that is positioned in a direction perpendicular to the longitudinal direction and emits light, and the positioning protrusions are located near the light emission surface in the light guide member. It is good also as a structure which makes a pair in the said orthogonal direction, pinching | interposing an output surface.
前記導光部材の前記各位置決め突起は、前記長尺方向に直交する断面で見て曲面状に突出して形成されている構成とすることができる。 Each positioning protrusion of the light guide member may be formed to protrude in a curved shape when viewed in a cross section orthogonal to the longitudinal direction.
前記収容部材の前記各支持突起は、前記長尺方向に直交する断面で見て曲面状に突出して形成されている構成としてもよい。 Each of the support protrusions of the housing member may be formed to protrude in a curved shape when viewed in a cross section orthogonal to the longitudinal direction.
本発明の乗物用灯具によれば、長尺な導光部材を収容部材に収容する構成であっても、振動に起因するガタツキ音を抑制することができる。 According to the vehicle lamp of the present invention, rattling noise caused by vibration can be suppressed even when the long light guide member is housed in the housing member.
前記導光部材の前記各位置決め突起は、前記長尺方向で見て全長に渡り連続して設けている構成があるときは、収容部材の一端から導光部材を挿入する際、各位置決め突起が対応する支持突起に引っ掛かることを抑制することができ、より簡易に組み付けることができる。 When each of the positioning protrusions of the light guide member is continuously provided over the entire length when viewed in the longitudinal direction, the positioning protrusions are inserted when the light guide member is inserted from one end of the housing member. It is possible to suppress catching on the corresponding support protrusion, and it is possible to assemble more easily.
前記収容部材の前記各支持突起は、前記長尺方向で見て全長に渡り連続して設けている構成とすると、収容部材の一端から導光部材を挿入する際、各位置決め突起が対応する支持突起に引っ掛かることを抑制することができ、より簡易に組み付けることができる。 When each supporting protrusion of the housing member is configured to be continuously provided over the entire length when viewed in the longitudinal direction, the positioning protrusion corresponds to the support member when the light guide member is inserted from one end of the housing member. It is possible to suppress hooking on the protrusion, and it is possible to assemble more easily.
前記導光部材は、前記長尺方向に直交する断面で見て、一対の前記位置決め突起間を結ぶ直線の中点で直交する線に関して線対称とされている構成とすると、直交方向で対を為す一対の位置決め突起を一対の支持突起に偏りなく載せることができ、収容部材が導光部材をより適切に支持することができる。 When the light guide member is configured to be line symmetric with respect to a line orthogonal to a midpoint of a straight line connecting the pair of positioning protrusions when viewed in a cross section orthogonal to the longitudinal direction, a pair is formed in the orthogonal direction. The pair of positioning protrusions to be placed can be placed on the pair of support protrusions without deviation, and the housing member can more appropriately support the light guide member.
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層および光を反射する反射層の少なくとも一方と、を有し、前記各位置決め突起は、前記拡散層または前記反射層を部分的に膨らませて形成する構成とすると、簡易に両位置決め突起を形成することができる。 The light guide member includes a light guide main body, and at least one of a diffusion layer that is provided outside and diffuses light and a reflection layer that reflects light, and each of the positioning protrusions includes the diffusion layer or the If the reflective layer is formed so as to be partially expanded, both positioning projections can be easily formed.
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層と、その外側に設けられ光を反射する反射層と、を有し、前記各位置決め突起は、前記反射層を部分的に膨らませて形成する構成があるときは、簡易に両位置決め突起を形成することができる。 The light guide member includes a light guide main body, a diffusion layer provided on the outer side for diffusing light, and a reflection layer provided on the outer side for reflecting light, and the positioning protrusions are configured to reflect the reflection. When there is a configuration in which the layer is partially expanded, both positioning projections can be easily formed.
前記導光部材は、前記長尺方向と直交する方向に位置して光を出射させる光出射面を有し、前記各位置決め突起は、前記導光部材において前記光出射面の近傍で、前記光出射面を挟みつつ前記直交方向で対を為して設けられる構成とすると、光出射面が収容部材に対して揺れ動くことを効率良く抑制することができ、振動が生じた場合であっても光出射面から出射する光が揺らぐことを防止することができる。 The light guide member has a light emission surface that is positioned in a direction perpendicular to the longitudinal direction and emits light, and the positioning protrusions are located near the light emission surface in the light guide member. When the light emitting surface is configured to be paired in the orthogonal direction while sandwiching the light emitting surface, the light emitting surface can be efficiently suppressed from swaying with respect to the housing member, and light is generated even when vibration occurs. It is possible to prevent the light emitted from the emission surface from fluctuating.
前記導光部材の前記各位置決め突起は、前記長尺方向に直交する断面で見て曲面状に突出して形成されている構成があるときは、一対の位置決め突起を一対の支持突起の上に載せるだけで、導光部材を直交方向で挟むように収容部材に支持させることができ、振動に起因してガタツキ音が生じることをより効果的に抑制することができる。 When each of the positioning protrusions of the light guide member is formed to protrude in a curved shape when viewed in a cross section orthogonal to the longitudinal direction, the pair of positioning protrusions are placed on the pair of supporting protrusions. As a result, the light guide member can be supported by the housing member so as to be sandwiched in the orthogonal direction, and the occurrence of rattling noise due to vibration can be more effectively suppressed.
前記収容部材の前記各支持突起は、前記長尺方向に直交する断面で見て曲面状に突出して形成されている構成とすると、一対の位置決め突起を一対の支持突起の上に載せるだけで、導光部材を直交方向で挟むように収容部材に支持させることができ、振動に起因してガタツキ音が生じることをより効果的に抑制することができる。 When each of the support protrusions of the housing member is formed so as to protrude in a curved shape when viewed in a cross section orthogonal to the longitudinal direction, the pair of positioning protrusions are simply placed on the pair of support protrusions. The light guide member can be supported by the housing member so as to be sandwiched in the orthogonal direction, and it is possible to more effectively suppress the generation of rattling noise due to vibration.
以下に、本発明に係る乗物用灯具の実施例について図面を参照しつつ説明する。 Embodiments of a vehicle lamp according to the present invention will be described below with reference to the drawings.
本発明に係る乗物用灯具の一例としての実施例の乗物用灯具10を、図1から図12を用いて説明する。なお、図4、図7、および、図9から図12では、導光部材12の構成の理解を容易なものとするために、拡散層37、反射層38および衝撃吸収部39を強調して示しており、必ずしも実際の構成と一致するものではない。また、図8および図9では、押出成形機41、引取機42および切断機43や、第1金型44、第2金型45および第3金型46を模式的に示しており、必ずしも実際の構成と一致するものではない。 An embodiment of a vehicle lamp 10 as an example of a vehicle lamp according to the present invention will be described with reference to FIGS. 4, 7, and 9 to 12, the diffusion layer 37, the reflective layer 38, and the shock absorbing portion 39 are emphasized in order to facilitate understanding of the configuration of the light guide member 12. It does not necessarily match the actual configuration. 8 and 9 schematically show the extrusion molding machine 41, the take-up machine 42, the cutting machine 43, the first mold 44, the second mold 45, and the third mold 46, which are not necessarily actual. It is not consistent with the configuration.
乗物用灯具10は、自動車や列車等の乗物(車両)や遊園地等に設けられる遊具等の乗物に用いられるものであり、当該乗物の内部や外部を装飾したり、乗物の内部や外部において手元や足元を照明したりする。この乗物用灯具10は、本実施例では、図1に示すように、乗物の一例としての遊園地等に設けられる乗物50において、乗車スペースの両側にある壁部の上縁に埋め込まれて設けられ、当該乗物50(その両壁部の上縁)を装飾する。この両乗物用灯具10は、互いに略等しい構成とされていることから、単に乗物用灯具10と記載してその構成を説明する。 The vehicle lamp 10 is used for vehicles such as automobiles and trains (vehicles), vehicles such as playground equipment provided in amusement parks, etc., and decorates the inside and outside of the vehicle, and inside and outside the vehicle. Illuminate your hands and feet. In this embodiment, as shown in FIG. 1, the vehicle lamp 10 is embedded in the upper edge of a wall portion on both sides of a boarding space in a vehicle 50 provided in an amusement park as an example of a vehicle. And decorates the vehicle 50 (the upper edges of both walls). Since both the vehicle lamps 10 have substantially the same configuration, the configuration will be described simply as the vehicle lamp 10.
乗物用灯具10は、図2から図4に示すように、全体に長尺な箱状を呈する収容部材11に、長尺な導光部材12と光源13(図3参照)とが収容されて構成される。その収容部材11は、乗物用灯具10における外形形状を形成する筐体であり、一側面(後述する上壁部21)に長尺な楕円形状を呈する出射開口29が設けられる。その出射開口29は、後述するように光源13から出射されて導光部材12により導かれた光を収容部材11の外方に出射させる。このため、乗物用灯具10では、長尺な出射開口29を光らせることができ、その光で装飾したり照明したりすることができる。以下の説明では、乗物用灯具10(その収容部材11および導光部材12)において、長手方向を長尺方向Dlとし、導光部材12に対して出射開口29が設けられた方向を上下方向Dvとし、その長尺方向Dlおよび上下方向Dvに直交する方向を幅方向Dwとする。 As shown in FIGS. 2 to 4, the vehicular lamp 10 has a long light guide member 12 and a light source 13 (see FIG. 3) housed in a housing member 11 that has a long box shape as a whole. Composed. The housing member 11 is a housing that forms the outer shape of the vehicle lamp 10, and is provided with an emission opening 29 that has a long oval shape on one side surface (upper wall portion 21 described later). The emission opening 29 emits the light emitted from the light source 13 and guided by the light guide member 12 to the outside of the housing member 11 as described later. For this reason, in the vehicle lamp 10, the long exit opening 29 can be illuminated, and the light can be decorated or illuminated. In the following description, in the vehicle lamp 10 (the housing member 11 and the light guide member 12), the longitudinal direction is the long direction Dl, and the direction in which the emission opening 29 is provided with respect to the light guide member 12 is the vertical direction Dv. A direction perpendicular to the longitudinal direction Dl and the vertical direction Dv is defined as a width direction Dw.
その収容部材11は、本実施例では、外形形状を形成する筐体を構成すべく金属材料のうちのアルミ材で形成され、全体に長尺な箱状を呈する。収容部材11は、図4に示すように、長尺方向Dlに直交する断面で見て、導光部材12の外形形状に倣う形状とされ、中心を通り上下方向Dvに伸びる直線に関して線対称とされている。この収容部材11では、図5に示すように、上下方向Dvの上側に位置する上壁部21が幅方向Dwに伸びる平板状とされ、幅方向Dwに位置する両側壁部22が上下方向Dvの下側に向かうに連れて間隔を狭くしつつ上下方向Dvに伸びる平板状とされる。そして、収容部材11では、上下方向Dvの下側に位置する下壁部23が、外側に膨らむように湾曲して両側壁部22の下端を架け渡す板状とされる。収容部材11では、この上壁部21と両側壁部22と下壁部23との位置関係が、全長に渡って同一すなわち長尺方向Dlで見た位置の差異に拘わらず同一とされている(図2参照)。このため、収容部材11は、上下方向Dvで見た上側において幅方向Dwでの間隔が最も大きく、下側に向かうに連れて幅方向Dwでの間隔を漸次的に狭くなるものとする。 In this embodiment, the housing member 11 is formed of an aluminum material of a metal material so as to form a casing forming an outer shape, and has a long box shape as a whole. As shown in FIG. 4, the housing member 11 has a shape that follows the outer shape of the light guide member 12 when viewed in a cross section orthogonal to the longitudinal direction Dl, and is symmetrical with respect to a straight line that passes through the center and extends in the vertical direction Dv. Has been. In the housing member 11, as shown in FIG. 5, the upper wall portion 21 located on the upper side in the vertical direction Dv has a flat plate shape extending in the width direction Dw, and the both side wall portions 22 located in the width direction Dw are formed in the vertical direction Dv. A flat plate shape extending in the vertical direction Dv while narrowing the interval toward the lower side. And in the accommodating member 11, the lower wall part 23 located below the up-down direction Dv is curving so that it may bulge outside, and it is set as the plate shape which bridge | crosses the lower end of the both-sides wall part 22. FIG. In the housing member 11, the positional relationship among the upper wall portion 21, the both side wall portions 22, and the lower wall portion 23 is the same over the entire length, that is, the same regardless of the difference in position as viewed in the longitudinal direction Dl. (See FIG. 2). For this reason, the accommodation member 11 has the largest interval in the width direction Dw on the upper side when viewed in the up-down direction Dv, and the interval in the width direction Dw gradually becomes narrower toward the lower side.
この収容部材11では、図3に示すように、内方に光源収容部24と導光収容部25とを連続して形成しており、光源収容部24側の一端に開閉壁部26が開閉可能に設けられる。その光源収容部24は、光源13や後述する点灯駆動部14を収容する場所であり、上記した上壁部21と両側壁部22と下壁部23とにより形成された箱状の空間である。導光収容部25は、導光部材12を収容する場所であり、開放された開閉壁部26側から導光部材12が挿入されることと、その挿入された導光部材12を適切に支持することと、が可能とされる。 In the housing member 11, as shown in FIG. 3, a light source housing portion 24 and a light guide housing portion 25 are continuously formed inward, and an opening / closing wall portion 26 is opened and closed at one end on the light source housing portion 24 side. Provided possible. The light source accommodating part 24 is a place for accommodating the light source 13 and a lighting driving part 14 to be described later, and is a box-shaped space formed by the above-described upper wall part 21, both side wall parts 22 and the lower wall part 23. . The light guide housing portion 25 is a place for housing the light guide member 12, and the light guide member 12 is inserted from the opened opening / closing wall portion 26 side, and the inserted light guide member 12 is appropriately supported. It is possible to do.
その導光収容部25では、図3から図5に示すように、長尺方向Dlで見た全長に渡り、一対の支持突起27と6つの補助突起28とを設けている。この長尺方向Dlで見た全長に渡るとは、長尺方向Dlで見て厳密に導光収容部25の一方の端部から他方の端部に至るまでのみを言うものではなく、導光収容部25の一方の端部の近傍から導光収容部25の他方の端部の近傍に至る間を言う。本実施例の導光収容部25(収容部材11)では、一方の端部から他方の端部に至る間で連続して一対の支持突起27と6つの補助突起28とを設けている。 In the light guide housing portion 25, as shown in FIGS. 3 to 5, a pair of support protrusions 27 and six auxiliary protrusions 28 are provided over the entire length viewed in the longitudinal direction Dl. The total length viewed in the long direction Dl does not mean strictly from one end of the light guide housing portion 25 to the other end as viewed in the long direction Dl. This refers to the interval from the vicinity of one end of the housing portion 25 to the vicinity of the other end of the light guide housing portion 25. In the light guide housing portion 25 (housing member 11) of this embodiment, a pair of support projections 27 and six auxiliary projections 28 are provided continuously from one end to the other end.
その支持突起27は、図5に示すように、上壁部21の近傍すなわち幅方向Dwで対を為す両側壁部22における上下方向Dvの上部に設けられる。この各支持突起27は、両側壁部22から導光収容部25の内側すなわち幅方向Dwで見て互いに接近する方向へ向けて突出して形成される。各支持突起27は、長尺方向Dlに直交する断面で見た外形が内側に向けて湾曲され、断面で見て曲線状に突出されている。このため、支持突起27は、幅方向Dwで対を為して設けられており、幅方向Dwが長尺方向Dlに直交する直交方向となる。このため、両支持突起27は、導光収容部25において幅方向Dwでの間隔が最も大きくなる位置の近傍で、当該導光収容部25の幅方向Dwでの内径寸法を部分的に小さくする。両支持突起27は、その先端の間隔を、導光部材12における後述する両位置決め突起35を除く幅方向Dwでの寸法よりも大きく、かつ導光部材12における両位置決め突起35を含む幅方向Dwでの寸法よりも小さくしている(図4参照)。ここで、その先端の間隔における寸法は、収容部材11および導光部材12(位置決め突起35を含む)における公差を考慮して設定する。 As shown in FIG. 5, the support protrusions 27 are provided in the vicinity of the upper wall portion 21, that is, at the upper portion in the vertical direction Dv in the side wall portions 22 that make a pair in the width direction Dw. The support protrusions 27 are formed so as to protrude from the side wall portions 22 toward the inside of the light guide housing portion 25, that is, in a direction approaching each other when viewed in the width direction Dw. Each support protrusion 27 is curved inwardly as viewed in a cross section perpendicular to the longitudinal direction Dl and protrudes in a curved shape as viewed in the cross section. For this reason, the support protrusions 27 are provided in pairs in the width direction Dw, and the width direction Dw is an orthogonal direction orthogonal to the longitudinal direction Dl. For this reason, both the support protrusions 27 partially reduce the inner diameter dimension in the width direction Dw of the light guide housing portion 25 in the vicinity of the position where the distance in the width direction Dw is the largest in the light guide housing portion 25. . Both support protrusions 27 have a distance between their tips larger than the dimension in the width direction Dw excluding both positioning protrusions 35 described later in the light guide member 12, and the width direction Dw including both positioning protrusions 35 in the light guide member 12. It is made smaller than the dimension in (refer FIG. 4). Here, the dimension in the space | interval of the front-end | tip is set in consideration of the tolerance in the accommodating member 11 and the light guide member 12 (including the positioning protrusion 35).
6つの補助突起28のうちの上側の2つは、上壁部21と両側壁部22とを架け渡して設けられ、長尺方向Dlに直交する断面で見た外形を湾曲させつつ導光収容部25の内側へ向けて突出して、すなわち断面で見て曲線状に突出して形成される。この2つの補助突起28は、導光収容部25の内側において各支持突起27に接近するように突出されて、各支持突起27に対する間隔を上壁部21と各支持突起27との間隔よりも小さくする。 The upper two of the six auxiliary projections 28 are provided so as to bridge the upper wall portion 21 and the both side wall portions 22 and accommodate the light guide while curving the outer shape seen in a cross section orthogonal to the longitudinal direction Dl. It protrudes toward the inside of the portion 25, that is, it protrudes in a curved shape when viewed in cross section. The two auxiliary projections 28 are projected inside the light guide housing portion 25 so as to approach the support projections 27, so that the interval between the support projections 27 is larger than the interval between the upper wall portion 21 and the support projections 27. Make it smaller.
残りの4つの補助突起28のうちの真ん中の高さの2つは、下壁部23の近傍すなわち両側壁部22における上下方向Dvの下部に設けられ、長尺方向Dlに直交する断面で見た外形を湾曲させつつ導光収容部25の内側へ向けて突出して、すなわち断面で見て曲線状に突出して形成される。この2つの補助突起28は、その先端の間隔を、収容部材11および導光部材12における公差を考慮しつつ、導光部材12における上下方向Dvで見た下部の幅方向Dwでの寸法よりも大きくする。このため、2つの補助突起28は、その先端を、導光収容部25に収容された導光部材12における下部の外周面よりも外側に位置させる。 Two of the remaining four auxiliary projections 28 at the middle height are provided in the vicinity of the lower wall portion 23, that is, in the lower portion of the side wall portions 22 in the vertical direction Dv, and are seen in a cross section orthogonal to the longitudinal direction Dl. It projects toward the inside of the light guide housing portion 25 while curving its outer shape, that is, it projects in a curved shape when viewed in cross section. The two auxiliary projections 28 are spaced apart from each other in the width direction Dw of the lower portion of the light guide member 12 as viewed in the vertical direction Dv while taking into account the tolerance in the housing member 11 and the light guide member 12. Enlarge. For this reason, the two auxiliary projections 28 have their tips positioned outside the outer peripheral surface of the lower portion of the light guide member 12 accommodated in the light guide accommodating portion 25.
残りの下側の2つの補助突起28は、下壁部23に設けられ、長尺方向Dlに直交する断面で見た外形を湾曲させつつ導光収容部25の内側へ向けて突出して、すなわち断面で見て曲線状に突出して形成される。この2つの補助突起28は、その先端を、収容部材11および導光部材12における公差を考慮しつつ、導光収容部25に収容された後述するように導光部材12における上下方向Dvで見た下部の外周面よりも外側に位置させる。 The remaining two auxiliary projections 28 on the lower side are provided on the lower wall portion 23 and protrude toward the inside of the light guide housing portion 25 while curving the outer shape seen in a cross section perpendicular to the longitudinal direction D1, that is, It is formed so as to protrude in a curved shape when viewed in cross section. The two auxiliary projections 28 are viewed in the vertical direction Dv in the light guide member 12 as will be described later, with the tips of the two auxiliary projections 28 being accommodated in the light guide accommodation portion 25 in consideration of tolerances in the accommodation member 11 and the light guide member 12. It is located outside the outer peripheral surface of the lower part.
これら一対の支持突起27および6つの補助突起28は、全長に渡って同一の構成すなわち長尺方向Dlで見た位置の差異に拘わらず位置、形状及び寸法が同一とされている。このため、収容部材11の導光収容部25は、全長に渡って上壁部21と両側壁部22と下壁部23とで形成され、一対の支持突起27および6つの補助突起28が全長に渡って連続して設けられている。そして、導光収容部25では、上壁部21を上下方向Dvに貫通して出射開口29が設けられる。その出射開口29は、幅方向Dwで見て上壁部21の中央に位置するとともに、長尺方向Dlで見て所定の範囲に位置している(図2および図3参照)。 The pair of supporting protrusions 27 and the six auxiliary protrusions 28 have the same configuration, that is, the same position, shape, and dimensions regardless of the difference in position as viewed in the longitudinal direction Dl. For this reason, the light guide housing portion 25 of the housing member 11 is formed of the upper wall portion 21, the side wall portions 22, and the lower wall portion 23 over the entire length, and the pair of support projections 27 and the six auxiliary projections 28 are formed over the entire length. Are provided continuously. And in the light guide accommodating part 25, the output opening 29 is provided through the upper wall part 21 in the up-down direction Dv. The emission opening 29 is located in the center of the upper wall portion 21 as viewed in the width direction Dw and is located in a predetermined range as viewed in the longitudinal direction Dl (see FIGS. 2 and 3).
光源13は、図3に示すように、収容部材11における一端側すなわち開閉壁部26側に設けられた光源収容部24に設けられる。その光源収容部24は、上述したように上壁部21と両側壁部22と下壁部23とで形成され、一対の支持突起27および6つの補助突起28が設けられていない。光源13は、乗物用灯具10における光源を形成するものであり、LEDや有機EL(OLED)等の自発光半導体型の発光部としている。この光源13は、本実施例では、LEDを用いて構成している。光源13は、適宜駆動(点灯および消灯)させるための回路や電力を供給するためのコネクタ等が設けられた点灯駆動部14に接続されて設けられる。この点灯駆動部14は、光源13が接続された状態で導光部材12の一端に取り付けられることにより、光源13を導光部材12の後述する入射端面31と長尺方向Dlで対向させる。その点灯駆動部14と導光部材12(その一端)との取り付けは、接着によるものであってもよく、溶着によるものであってもよい。本実施例では、点灯駆動部14を導光部材12の一端にネジ部材により取り付けている。点灯駆動部14は、光源収容部24に固定して設けられ、接続された光源13を適宜点灯および消灯させる。 As shown in FIG. 3, the light source 13 is provided in a light source accommodation portion 24 provided on one end side of the accommodation member 11, that is, on the opening / closing wall portion 26 side. As described above, the light source accommodating portion 24 is formed by the upper wall portion 21, the side wall portions 22, and the lower wall portion 23, and is not provided with a pair of support protrusions 27 and six auxiliary protrusions 28. The light source 13 forms a light source in the vehicle lamp 10 and is a self-emitting semiconductor type light emitting unit such as an LED or an organic EL (OLED). In this embodiment, the light source 13 is configured by using an LED. The light source 13 is provided by being connected to a lighting drive unit 14 provided with a circuit for appropriately driving (lighting and extinguishing), a connector for supplying electric power, and the like. The lighting drive unit 14 is attached to one end of the light guide member 12 in a state where the light source 13 is connected, thereby causing the light source 13 to face an incident end surface 31 (to be described later) of the light guide member 12 in the longitudinal direction Dl. Attachment of the lighting drive unit 14 and the light guide member 12 (one end thereof) may be performed by adhesion or may be performed by welding. In this embodiment, the lighting drive unit 14 is attached to one end of the light guide member 12 with a screw member. The lighting drive unit 14 is fixed to the light source housing unit 24 and appropriately turns on and off the connected light source 13.
導光部材12は、図6に示すように、全体に長尺な棒状を呈し、長尺方向Dlに伸びる全長に渡って同一の形状とされるとともに、長尺方向Dlで見た両端が長尺方向Dlに直交する平坦面とされる。導光部材12は、その一端側の平坦面が光源13に対向される入射端面31とされ、他端側の平坦面に適宜遮光膜もしくは反射膜が設けられる。この導光部材12では、図7に示すように、中心を通り上下方向Dvに伸びる直線に関して線対称とされている。そして、導光部材12では、上下方向Dvの上側に位置する上壁面32が幅方向Dwに伸びる平坦面とされ、幅方向Dwに位置する両側壁面33が上下方向Dvの下側に向かうに連れて間隔を狭くしつつ上下方向Dvに伸びる平坦面とされる。そして、導光部材12では、上下方向Dvの下側に位置する下壁面34が、外側に膨らむように湾曲して両側壁面33の下端を架け渡す曲面とされる。導光部材12では、この上壁面32と両側壁面33と下壁面34との位置関係が、全長に渡って同一すなわち長尺方向Dlで見た位置の差異に拘わらず同一とされている(図6参照)。このため、導光部材12は、上下方向Dvで見て上側において幅方向Dwでの寸法が最も大きく、下側に向かうに連れて幅方向Dwでの寸法を漸次的に狭くなるものとされ、下端が曲面とされている。 As shown in FIG. 6, the light guide member 12 has a long rod shape as a whole, has the same shape over the entire length extending in the longitudinal direction Dl, and both ends viewed in the longitudinal direction Dl are long. The flat surface is orthogonal to the scale direction Dl. The light guide member 12 has a flat surface on one end side as an incident end surface 31 facing the light source 13, and a light-shielding film or a reflective film is appropriately provided on the flat surface on the other end side. As shown in FIG. 7, the light guide member 12 is symmetrical with respect to a straight line that passes through the center and extends in the vertical direction Dv. In the light guide member 12, the upper wall surface 32 positioned on the upper side in the vertical direction Dv is a flat surface extending in the width direction Dw, and the both side wall surfaces 33 positioned in the width direction Dw are moved downwardly in the vertical direction Dv. Thus, the flat surface extends in the vertical direction Dv while narrowing the interval. In the light guide member 12, the lower wall surface 34 positioned below the vertical direction Dv is curved so as to bulge outward, and is a curved surface that bridges the lower ends of both wall surfaces 33. In the light guide member 12, the positional relationship among the upper wall surface 32, the side wall surfaces 33, and the lower wall surface 34 is the same over the entire length, that is, the same regardless of the difference in the position viewed in the longitudinal direction Dl (see FIG. 6). For this reason, the light guide member 12 has the largest dimension in the width direction Dw on the upper side when viewed in the vertical direction Dv, and gradually decreases the dimension in the width direction Dw toward the lower side. The lower end is a curved surface.
そして、導光部材12では、その外周面から幅方向Dwに対を為して突起する位置決め突起35が、長尺方向Dlで見た全長に渡り設けられる。この長尺方向Dlで見た全長に渡るとは、長尺方向Dlで見て厳密に導光部材12の一方の端部から他方の端部に至るまでのみを言うものではなく、導光部材12の一方の端部の近傍から導光部材12の他方の端部の近傍に至る間を言う。本実施例の導光部材12では、一方の端部から他方の端部に至る間で連続して一対の位置決め突起35を設けている(図6参照)。その両位置決め突起35は、上壁面32の近傍すなわち両側壁面33における上下方向Dvの上端に設けられており、その幅方向Dwで対を為す両側壁面33から幅方向Dwで外側へ向けて、長尺方向Dlに直交する断面で見た外形を湾曲させつつ突出して、すなわち断面で見て曲線状に突出して形成される。このため、位置決め突起35は、幅方向Dwで対を為して設けられており、幅方向Dwが長尺方向Dlに直交する直交方向となる。このことから、両位置決め突起35は、導光部材12において幅方向Dwでの寸法が最も大きくなる位置の近傍で、当該導光部材12における幅方向Dwでの寸法を部分的にさらに大きくしている。両位置決め突起35は、収容部材11の導光収容部25に収容された状態において、先端の位置を、導光収容部25における一対の支持突起27の先端の位置よりも幅方向Dwで見て外側に位置させるものとしている(図4参照)。ここで、その先端の間隔における寸法は、収容部材11および導光部材12(位置決め突起35を含む)における公差を考慮して設定する。このため、導光部材12では、上述したように中心を通り上下方向Dvに伸びる直線に関して線対称とされていることから、長尺方向Dlに直交する断面で見ると、一対の位置決め突起35間を結ぶ直線の中点で直交する線に関して線対称とされている。 And in the light guide member 12, the positioning protrusion 35 which protrudes in the width direction Dw by making a pair from the outer peripheral surface is provided over the full length seen in the elongate direction Dl. The term “over the entire length as viewed in the long direction Dl” does not mean strictly from one end of the light guide member 12 to the other end as viewed in the long direction Dl. 12 refers to the interval from the vicinity of one end of 12 to the vicinity of the other end of the light guide member 12. In the light guide member 12 of the present embodiment, a pair of positioning protrusions 35 are provided continuously from one end to the other end (see FIG. 6). Both positioning protrusions 35 are provided in the vicinity of the upper wall surface 32, that is, at the upper end in the vertical direction Dv on both side wall surfaces 33, and are long from the both side wall surfaces 33 that form a pair in the width direction Dw toward the outside in the width direction Dw. The outer shape seen from the cross section perpendicular to the scale direction D1 is projected while curving, that is, it is formed to project in a curved shape when seen in the cross section. For this reason, the positioning protrusions 35 are provided in pairs in the width direction Dw, and the width direction Dw is an orthogonal direction orthogonal to the longitudinal direction Dl. Accordingly, the positioning protrusions 35 partially increase the dimension in the width direction Dw of the light guide member 12 in the vicinity of the position where the dimension in the width direction Dw is the largest in the light guide member 12. Yes. When the positioning protrusions 35 are housed in the light guide housing portion 25 of the housing member 11, the positions of the tips are viewed in the width direction Dw from the positions of the tips of the pair of support projections 27 in the light guide housing portion 25. It is assumed to be located outside (see FIG. 4). Here, the dimension in the space | interval of the front-end | tip is set in consideration of the tolerance in the accommodating member 11 and the light guide member 12 (including the positioning protrusion 35). For this reason, as described above, the light guide member 12 is line-symmetric with respect to a straight line that passes through the center and extends in the vertical direction Dv. Therefore, when viewed in a cross section orthogonal to the longitudinal direction Dl, Are symmetrical with respect to a line perpendicular to the midpoint of the line connecting the two.
この導光部材12は、導光本体部36の外側に拡散層37と反射層38とを設けて構成される。その導光本体部36は、ガラス材料または樹脂材料で形成される。その樹脂材料としてはポリカーボネート(PC)、アクリル樹脂、環状オレフィン重合体(PCO)等を用いることができ、本実施例ではポリメタクリル酸メチル樹脂(PMMA(以下ではアクリル樹脂という))を用いている。導光本体部36は、長尺方向Dlに直交する断面で見て上壁面32と両側壁面33と下壁面34とを形成するとともに、長尺方向Dlで見た両端が長尺方向Dlに直交する平坦面とされる(図6参照)。 The light guide member 12 is configured by providing a diffusion layer 37 and a reflection layer 38 outside the light guide main body 36. The light guide body 36 is made of a glass material or a resin material. As the resin material, polycarbonate (PC), acrylic resin, cyclic olefin polymer (PCO) or the like can be used. In this embodiment, polymethyl methacrylate resin (PMMA (hereinafter referred to as acrylic resin)) is used. . The light guide body 36 forms an upper wall surface 32, both side wall surfaces 33, and a lower wall surface 34 when viewed in a cross section orthogonal to the longitudinal direction Dl, and both ends viewed in the longitudinal direction Dl are orthogonal to the longitudinal direction Dl. (Refer to FIG. 6).
拡散層37は、導光本体部36の外周面において両端の平坦面を除く全面を覆って設けられる。この拡散層37は、導光本体部36内に導かれた光のうち、上壁面32と両側壁面33と下壁面34とから外方へと進行する光を拡散させる。拡散層37は、自らに進行した光を拡散するものであって、導光本体部36の外周面に設けることができるものであれば、例えば、接着により設けてもよく、蒸着や塗装等により設けてもよい。この拡散層37は、本実施例では、一例として、光散乱粒子を添加したフッ素系樹脂を用いており、後述するように押出成形により導光本体部36の外周面に設けている。その光散乱粒子は、例えば二酸化チタン等の金属材料や、非金属の無機粒子を用いることができる。この拡散層37は、添加する光散乱粒子の量(全体における割合)を調整することで、半透明状の乳白色とされて光を拡散させる作用を有するものとされる。なお、拡散層37は、他の樹脂材料に光散乱粒子を設けて形成するものであってもよく、本実施例の構成に限定されるものではない。 The diffusion layer 37 is provided so as to cover the entire outer surface of the light guide main body 36 except for the flat surfaces at both ends. The diffusion layer 37 diffuses light that travels outward from the upper wall surface 32, the both side wall surfaces 33, and the lower wall surface 34 among the light guided into the light guide main body 36. The diffusion layer 37 diffuses the light that has traveled on itself, and may be provided by adhesion, for example, by vapor deposition or painting, as long as it can be provided on the outer peripheral surface of the light guide body 36. It may be provided. In this embodiment, the diffusion layer 37 uses, as an example, a fluorine-based resin to which light scattering particles are added, and is provided on the outer peripheral surface of the light guide main body 36 by extrusion molding as will be described later. As the light scattering particles, for example, a metal material such as titanium dioxide or non-metallic inorganic particles can be used. The diffusion layer 37 is made translucent milky white by adjusting the amount of light scattering particles to be added (ratio in the whole), and has a function of diffusing light. The diffusion layer 37 may be formed by providing light scattering particles in another resin material, and is not limited to the configuration of this embodiment.
反射層38は、導光本体部36の外周面において拡散層37が設けられた面のうち、上壁面32に相当する箇所を除く全面を覆って設けられる。この反射層38は、導光本体部36内に導かれて拡散層37により拡散された光のうち、その拡散層37から外方へと進行する光を拡散層37すなわち導光本体部36へ向けて反射する。反射層38は、自らに進行した光を反射するものであって、拡散層37の外側に設けることができるものであれば、例えば、接着により設けてもよく、蒸着や塗装等により設けてもよい。この反射層38は、本実施例では、一例として、拡散層37と同様に、光散乱粒子を添加したフッ素系樹脂を用いており、後述するように押出成形により拡散層37の外側に設けている。反射層38は、添加する光散乱粒子の量(全体における割合)を調整することで、乳白色とされて光を反射させる作用を有するものとされる。なお、反射層38は、他の樹脂材料に光散乱粒子を設けて形成するものであってもよく、本実施例の構成に限定されるものではない。 The reflection layer 38 is provided so as to cover the entire surface excluding the portion corresponding to the upper wall surface 32 of the surface on which the diffusion layer 37 is provided on the outer peripheral surface of the light guide main body 36. The reflection layer 38 transmits light, which is guided into the light guide body 36 and diffused by the diffusion layer 37, from the diffusion layer 37 to the diffusion layer 37, that is, the light guide body 36. Reflect toward you. The reflective layer 38 reflects light that has traveled on itself, and can be provided by adhesion, as long as it can be provided outside the diffusion layer 37, for example, by vapor deposition or painting. Good. In this embodiment, as an example, the reflective layer 38 is made of a fluorine-based resin to which light scattering particles are added, and is provided outside the diffusion layer 37 by extrusion as described later. Yes. The reflective layer 38 is milky white by adjusting the amount (ratio in the whole) of the light scattering particles to be added and has a function of reflecting light. The reflective layer 38 may be formed by providing light scattering particles in another resin material, and is not limited to the configuration of this embodiment.
そして、本実施例の導光部材12では、最も外側に位置する反射層38により、一対の位置決め突起35を形成する。すなわち、導光部材12では、導光本体部36が平坦な両側壁面33を形成するとともに、拡散層37が両側壁面33に沿って平坦とされ、その拡散層37の外側において反射層38を部分的に膨らませる(厚さ寸法を大きくする)ことで、位置決め突起35を形成する。 And in the light guide member 12 of a present Example, a pair of positioning protrusion 35 is formed of the reflective layer 38 located in the outermost side. That is, in the light guide member 12, the light guide main body portion 36 forms flat both side wall surfaces 33, and the diffusion layer 37 is flat along both side wall surfaces 33, and the reflection layer 38 is partially formed outside the diffusion layer 37. The positioning protrusions 35 are formed by expanding the thickness (increasing the thickness dimension).
このような構成とされた導光部材12では、図6に示すように、一端の平坦面である入射端面31から光が入射すると、基本的に導光本体部36の外周面(境界面)での反射(全反射)を利用することで当該光を導光本体部36内で長尺方向Dlへと進行させる。そして、導光部材12では、導光本体部36内を進行する光の一部が両側壁面33または下壁面34から拡散層37へと進行して拡散され、そのうちの外側へ向かう光が反射層38で反射されて、拡散層37を経て導光本体部36内へと戻る。それらの光は、長尺方向Dlへと進行しつつ上壁面32から拡散層37へと進行することで、拡散されつつ導光部材12の外方へと出射される。このため、導光部材12では、反射層38を設けていない上壁面32が光出射面として機能し、基本的に上下方向Dvを出射方向として、導光本体部36による導光作用と拡散層37による拡散作用とにより全長に渡って略均一な輝度で光を出射させる。 In the light guide member 12 having such a configuration, as shown in FIG. 6, when light is incident from an incident end surface 31 that is a flat surface at one end, the outer peripheral surface (boundary surface) of the light guide main body 36 basically. By utilizing the reflection (total reflection) of the light, the light is advanced in the longitudinal direction Dl within the light guide main body 36. In the light guide member 12, a part of the light traveling in the light guide main body 36 travels from the both side wall surfaces 33 or the lower wall surface 34 to the diffusion layer 37 and is diffused, and the light traveling outward of the light is reflected from the reflection layer. The light is reflected by 38 and returns to the light guide main body 36 through the diffusion layer 37. The light is emitted from the upper wall surface 32 to the diffusion layer 37 while proceeding in the longitudinal direction Dl, and is emitted to the outside of the light guide member 12 while being diffused. For this reason, in the light guide member 12, the upper wall surface 32 on which the reflective layer 38 is not provided functions as a light output surface, and the light guide action and the diffusion layer by the light guide main body portion 36 basically with the vertical direction Dv as the output direction. The light is emitted with substantially uniform brightness over the entire length by the diffusing action of 37.
次に、このような構成とされた導光部材12を形成する様子を、図8から図12を用いて説明する。本実施例では、上記した構成の導光部材12を押出成形により形成する。この押出成形では、図8に示すように、押出成形機41と引取機42と切断機43とを用いるものであり、押出成形機41に第1金型44と第2金型45と第3金型46とが設けられている。その押出成形機41は、図8および図9に示すように、第1ホッパー47に入れられたアクリル樹脂を溶融させ、スクリュ等によりアクリル樹脂を第1金型44へと押し出す。その第1金型44は、図10に示すように、上記した導光本体部36の外形形状に適合する形状とされ、押し出されたアクリル樹脂(36´)を導光本体部36の形状とする。その導光本体部36の形状のアクリル樹脂36´は、第2金型45へと押し出される(図8および図9参照)。その第2金型45は、図11に示すように、上記した拡散層37の外形形状に適合する形状とされ、第2ホッパー48に入れられて溶融された半透明状の乳白色のフッ素系樹脂(37´)を、導光本体部36の形状とされたアクリル樹脂の外方で拡散層37の形状とする。すなわち、第2金型45は、導光本体部36の外方に、拡散層37を形成する断面形状とされている。 Next, how the light guide member 12 having such a configuration is formed will be described with reference to FIGS. In the present embodiment, the light guide member 12 having the above-described configuration is formed by extrusion molding. In this extrusion molding, as shown in FIG. 8, an extrusion molding machine 41, a take-up machine 42 and a cutting machine 43 are used. The extrusion molding machine 41 includes a first mold 44, a second mold 45, and a third molding machine. A mold 46 is provided. As shown in FIGS. 8 and 9, the extrusion molding machine 41 melts the acrylic resin put in the first hopper 47 and pushes the acrylic resin to the first mold 44 by a screw or the like. As shown in FIG. 10, the first mold 44 has a shape that matches the outer shape of the light guide main body 36 described above, and the extruded acrylic resin (36 ′) is the shape of the light guide main body 36. To do. The acrylic resin 36 ′ in the shape of the light guide main body 36 is pushed out to the second mold 45 (see FIGS. 8 and 9). As shown in FIG. 11, the second mold 45 has a shape that matches the outer shape of the diffusion layer 37 described above, and is placed in the second hopper 48 and melted in a translucent milky white fluororesin. (37 ') is the shape of the diffusion layer 37 outside the acrylic resin in the shape of the light guide body 36. That is, the second mold 45 has a cross-sectional shape that forms the diffusion layer 37 outside the light guide main body 36.
その導光本体部36の形状とされたアクリル樹脂およびその外側で拡散層37の形状とされたフッ素系樹脂37´は、第3金型46へと押し出される(図8および図9参照)。その第3金型46は、図12に示すように、上記した反射層38の外形形状に適合する形状とされ、第3ホッパー49に入れられて溶融された乳白色のフッ素系樹脂(38´)を、拡散層37の形状とされたフッ素系樹脂の外方で反射層38の形状とする。すなわち、第3金型46は、導光本体部36に設けられた拡散層37の外方に、位置決め突起35を含む反射層38を形成する断面形状とされている。これにより、導光本体部36としてのアクリル樹脂36´の外方に、拡散層37としての半透明状の乳白色のフッ素系樹脂(37´)が設けられ、その外方に位置決め突起35を含む反射層38としての乳白色のフッ素系樹脂(35´および38´)が設けられた樹脂部材51(導光部材12)が形成される(図8および図9参照)。 The acrylic resin in the shape of the light guide main body 36 and the fluorine-based resin 37 ′ in the shape of the diffusion layer 37 on the outside thereof are pushed out to the third mold 46 (see FIGS. 8 and 9). As shown in FIG. 12, the third mold 46 has a shape that matches the outer shape of the reflective layer 38 described above, and is milky white fluororesin (38 ′) that is put in the third hopper 49 and melted. Is the shape of the reflective layer 38 outside the fluororesin in the shape of the diffusion layer 37. In other words, the third mold 46 has a cross-sectional shape that forms the reflective layer 38 including the positioning protrusions 35 on the outer side of the diffusion layer 37 provided in the light guide main body 36. Thereby, the translucent milky white fluororesin (37 ′) as the diffusion layer 37 is provided outside the acrylic resin 36 ′ as the light guide main body 36, and the positioning projection 35 is included on the outside. A resin member 51 (light guide member 12) provided with milky white fluororesin (35 ′ and 38 ′) as the reflective layer 38 is formed (see FIGS. 8 and 9).
その樹脂部材51は、図8に示すように、引取機42で引き取ることにより、押出成形機41(第3金型46)と引取機42との間で冷却されつつ切断機43へと送り出される。そして、樹脂部材51は、所定の長さとされて切断機43により切断されることで、長尺方向Dlで見た両端が平坦面とされて導光本体部36の外側に拡散層37と反射層38とが設けられた導光部材12が形成される(図6参照)。 As shown in FIG. 8, the resin member 51 is taken out by the take-up machine 42, and is sent out to the cutting machine 43 while being cooled between the extrusion molding machine 41 (third mold 46) and the take-up machine 42. . The resin member 51 has a predetermined length and is cut by the cutting machine 43 so that both ends viewed in the longitudinal direction Dl are flat surfaces, and the diffusion layer 37 and the reflection are reflected to the outside of the light guide main body 36. The light guide member 12 provided with the layer 38 is formed (see FIG. 6).
このような構成とされた導光部材12には、図6および図7に示すように、衝撃吸収部39が設けられる。その衝撃吸収部39は、導光収容部25に設けられた6つの補助突起28のうちの下側の4つと導光部材12との間に介在され、弾性変形することにより双方が接触する際の衝撃を吸収する(図4参照)。衝撃吸収部39は、本実施例では、ポリエチレンテレフタラート(PET)からなるテープを用いており、上記した構成の導光部材12における両側壁面33の下部と下壁面34とを覆うように張り付けられる。 As shown in FIGS. 6 and 7, the light guide member 12 having such a configuration is provided with an impact absorbing portion 39. The shock absorbing portion 39 is interposed between the lower four of the six auxiliary projections 28 provided in the light guide housing portion 25 and the light guide member 12, and when both are brought into contact by elastic deformation. (See FIG. 4). In the present embodiment, the shock absorbing portion 39 uses a tape made of polyethylene terephthalate (PET), and is attached so as to cover the lower portion of the side wall surface 33 and the lower wall surface 34 of the light guide member 12 having the above-described configuration. .
この衝撃吸収部39が設けられた導光部材12には、図3に示すように、一端の入射端面31に光源13を長尺方向Dlで対向させた状態で、当該一端に点灯駆動部14が取り付けられる。その導光部材12は、開閉壁部26が開けられた光源収容部24側の一端から光源収容部24を経て導光収容部25へ向けて収容部材11に挿入される。このとき、導光部材12は、上壁面32を上下方向Dvの上側に位置させつつ、一対の位置決め突起35が一対の支持突起27の上方に位置するように挿入される(図4参照)。すると、導光部材12では、図4に示すように、一対の位置決め突起35が、上側から一対の支持突起27に載る(接触する)とともに、6つの補助突起28のうちの上側の2つと各支持突起27とに挟まれる位置関係で当該2つの補助突起28と近接する。また、導光部材12では、その下部が、衝撃吸収部39を介して6つの補助突起28のうちの下側の4つと導光部材12に接触する。 As shown in FIG. 3, the light guide member 12 provided with the impact absorbing portion 39 has the light source 13 opposed to the incident end face 31 at one end in the longitudinal direction D1, and the lighting driving portion 14 at the one end. Is attached. The light guide member 12 is inserted into the housing member 11 from one end on the light source housing portion 24 side where the opening / closing wall portion 26 is opened, toward the light guide housing portion 25 through the light source housing portion 24. At this time, the light guide member 12 is inserted such that the pair of positioning protrusions 35 are positioned above the pair of support protrusions 27 while the upper wall surface 32 is positioned above the vertical direction Dv (see FIG. 4). Then, in the light guide member 12, as shown in FIG. 4, the pair of positioning projections 35 are placed (contacted) on the pair of support projections 27 from the upper side, and the upper two of the six auxiliary projections 28 and each of the auxiliary projections 28. The two auxiliary projections 28 are close to each other in a positional relationship between the support projections 27. Further, the lower portion of the light guide member 12 is in contact with the light guide member 12 and the lower four of the six auxiliary projections 28 via the impact absorbing portion 39.
ここで、両位置決め突起35と両支持突起27とは、共に断面で見て曲線状に突出していることから、両位置決め突起35が両支持突起27に上側から接触する際に両位置決め突起35が幅方向Dwで見た両支持突起27の内側に入り込む。このため、導光部材12は、幅方向Dwでの寸法が最も大きい箇所に設けられた両位置決め突起35が幅方向Dwで両支持突起27に挟まれて接触され、光出射面となる上壁面32の近傍位置が幅方向Dwで挟まれて支持される。また、導光部材12は、上壁面32(光出射面)とは上下方向Dvで見て反対側となる下壁面34が、両側壁面33の下部に衝撃吸収部39を介して下側の4つの補助突起28に支持される。そして、導光部材12は、光出射面となる上壁面32が、収容部材11の上壁部21に設けられた出射開口29と上下方向Dvで対向される。 Here, since both the positioning protrusions 35 and the both supporting protrusions 27 protrude in a curved shape when viewed in cross section, when the both positioning protrusions 35 come into contact with the both supporting protrusions 27 from above, It enters the inside of both support protrusions 27 as viewed in the width direction Dw. For this reason, the light guide member 12 has an upper wall surface serving as a light emitting surface, in which both positioning projections 35 provided at a location where the dimension in the width direction Dw is the largest are sandwiched and contacted by the both support projections 27 in the width direction Dw. The vicinity position of 32 is sandwiched and supported in the width direction Dw. In addition, the light guide member 12 has a lower wall surface 34 opposite to the upper wall surface 32 (light emitting surface) in the up-down direction Dv, and the lower four wall surfaces 33 below the both side wall surfaces 33 via the shock absorbers 39. Two auxiliary projections 28 are supported. In the light guide member 12, the upper wall surface 32 serving as a light emission surface is opposed to the emission opening 29 provided in the upper wall portion 21 of the housing member 11 in the vertical direction Dv.
導光部材12が上記したように導光収容部25(収容部材11)に収容されると、図3に示すように、その導光部材12に取り付けられた点灯駆動部14とそこに接続された光源13とが、光源収容部24に収容される。この状態において、点灯駆動部14が光源収容部24に固定される。その後、開閉壁部26が閉じられることにより、乗物用灯具10が形成される(図2参照)。この乗物用灯具10では、点灯駆動部14により光源13が点灯されると、そこから出射された光が入射端面31から導光部材12の内方に進行する。すると、導光部材12は、上述したように、導光本体部36による導光作用と拡散層37による拡散作用とにより全長に渡って略均一な輝度で、上壁面32(光出射面)から上下方向Dvを出射方向として光を出射させる。このため、乗物用灯具10では、上壁面32に上下方向Dvの上側で対向された出射開口29から全長に渡って略均一な輝度で光を出射することができる。これにより、乗物用灯具10では、乗物50に両側にある壁部の上縁に埋め込まれて設けられることで、当該乗物50(その両壁部の上縁)を装飾することができる(図1参照)。 When the light guide member 12 is accommodated in the light guide accommodating portion 25 (accommodating member 11) as described above, the lighting drive portion 14 attached to the light guide member 12 is connected to the light guide member 12 as shown in FIG. The light source 13 is accommodated in the light source accommodating portion 24. In this state, the lighting drive unit 14 is fixed to the light source housing unit 24. Thereafter, the vehicular lamp 10 is formed by closing the opening / closing wall portion 26 (see FIG. 2). In the vehicle lamp 10, when the light source 13 is turned on by the lighting drive unit 14, the light emitted from the light source travels inward of the light guide member 12 from the incident end face 31. Then, as described above, the light guide member 12 has a substantially uniform brightness over the entire length by the light guide action by the light guide main body 36 and the diffusion action by the diffusion layer 37, and from the upper wall surface 32 (light emitting surface). Light is emitted with the vertical direction Dv as the emission direction. For this reason, in the vehicle lamp 10, light can be emitted with substantially uniform luminance over the entire length from the emission opening 29 facing the upper wall surface 32 on the upper side in the vertical direction Dv. Thereby, in the vehicle lamp 10, the vehicle 50 (the upper edges of both wall portions) can be decorated by being embedded in the upper edges of the wall portions on both sides of the vehicle 50 (FIG. 1). reference).
ところで、乗物50を含む乗物では、動作に伴って振動が生じる。すると、乗物用灯具10のように収容部材に長尺な導光部材を収容する構成の乗物用灯具では、乗物で生じた振動に起因して、長尺な導光部材が収容部材と断続的に接触することによりガタツキ音が生じる虞がある。これは、以下のことによる。上記した構成の乗物用灯具では、長尺な導光部材を収容部材の内方に収容することから、収容部材に導光部材を嵌め込むための嵌込箇所を設け、収容部材の一端から導光部材を嵌込箇所に挿入し、その一端側で導光部材を収容部材に固定することが考えられる。ここで、導光部材と収容部材とでは、公差(許容誤差)により寸法に差異が生じることから、導光部材を嵌込箇所(収容部材)に完全に嵌め入れることは困難であり、導光部材と嵌込箇所(収容部材)との間に隙間が生じてしまう。すると、乗物用灯具では、乗物の振動に起因して長尺な導光部材が収容部材(嵌込箇所)の内方で揺れ動き、導光部材が収容部材(嵌込箇所)に接触することでガタツキ音が生じる虞がある。ここで、他端側でも導光部材を収容部材に固定することとしても、長尺な導光部材の収容部材での揺れ動きを止めることが困難であるので、製造工程の増加を招くにも拘わらずガタツキ音の抑制効果が薄い。また、収容部材において導光部材を長尺方向で見た数か所に支持部を設けて、導光部材を各支持部に固定することが考えられるが、製造工程や部品の増加を招いてしまい、製造コストの増加を招いてしまう。 By the way, in a vehicle including the vehicle 50, vibration is generated with the operation. Then, in a vehicle lamp configured to store a long light guide member in a storage member like the vehicle lamp 10, the long light guide member is intermittently connected to the storage member due to vibration generated in the vehicle. There is a risk that a rattling sound may be generated by contact with. This is due to the following. In the vehicle lamp having the above-described configuration, since the long light guide member is accommodated inside the housing member, a fitting portion for fitting the light guide member into the housing member is provided and guided from one end of the housing member. It is conceivable to insert the optical member into the fitting portion and fix the light guide member to the housing member at one end side thereof. Here, the light guide member and the housing member have a difference in dimensions due to tolerance (allowable error), so it is difficult to completely fit the light guide member into the fitting portion (housing member). A gap is generated between the member and the fitting location (accommodating member). Then, in the vehicle lamp, due to the vibration of the vehicle, the long light guide member swings inward of the accommodation member (insertion location), and the light guide member contacts the accommodation member (insertion location). There is a risk of rattling noise. Here, even if the light guide member is fixed to the housing member also on the other end side, it is difficult to stop the swinging movement of the long light guide member in the housing member, and thus the manufacturing process is increased. Slightly suppresses rattling noise. In addition, it is conceivable to provide support portions at several places in the housing member when the light guide member is viewed in the longitudinal direction, and fix the light guide member to each support portion, but this increases the number of manufacturing processes and parts. As a result, the manufacturing cost increases.
これに対して、本発明に係る乗物用灯具の一実施例の乗物用灯具10では、導光部材12に長尺方向Dlで見た全長に渡り一対の位置決め突起35を設けるとともに、収容部材11(その導光収容部25)に長尺方向Dlで見た全長に渡り一対の支持突起27を設けている。そして、乗物用灯具10では、導光部材12を収容部材11(導光収容部25)に収容すると、一対の位置決め突起35が一対の支持突起27の上に載るものとしている。このため、乗物用灯具10では、長尺な導光部材12を、長尺方向Dlで見た全長に渡って収容部材11で支持することができるので、乗物50の振動に起因して長尺な導光部材12が収容部材11の内方で揺れ動くことを抑制することができる。これにより、乗物用灯具10では、乗物50で振動が生じた場合であっても、導光部材12が収容部材11に接触してガタツキ音が生じることを抑制することができる。 On the other hand, in the vehicle lamp 10 of one embodiment of the vehicle lamp according to the present invention, the light guide member 12 is provided with a pair of positioning projections 35 over the entire length viewed in the longitudinal direction Dl and the housing member 11. A pair of support protrusions 27 are provided on the (light guide housing portion 25) over the entire length viewed in the longitudinal direction Dl. In the vehicle lamp 10, when the light guide member 12 is housed in the housing member 11 (light guide housing portion 25), the pair of positioning protrusions 35 are placed on the pair of support protrusions 27. For this reason, in the vehicle lamp 10, the long light guide member 12 can be supported by the housing member 11 over the entire length as viewed in the long direction Dl. It is possible to prevent the light guide member 12 from swinging inward of the housing member 11. Thereby, even if it is a case where vibration arises in the vehicle 50, in the vehicle lamp 10, it can suppress that the light guide member 12 contacts the accommodating member 11, and a rattling sound is produced.
また、乗物用灯具10では、導光部材12を収容部材11(導光収容部25)に収容すると、一対の位置決め突起35が一対の支持突起27の上に載るものとしている。このため、乗物用灯具10では、導光部材12を収容部材11(導光収容部25)に収容するだけで良いので、製造工程の増加を防止しつつ振動に起因するガタツキ音の発生を抑制することができる。 Further, in the vehicle lamp 10, when the light guide member 12 is housed in the housing member 11 (light guide housing portion 25), the pair of positioning protrusions 35 are placed on the pair of support protrusions 27. For this reason, in the vehicle lamp 10, since the light guide member 12 only needs to be housed in the housing member 11 (light guide housing portion 25), the generation of rattling noise due to vibration is suppressed while preventing an increase in the manufacturing process. can do.
さらに、乗物用灯具10では、一対の位置決め突起35を一対の支持突起27の上に載せることで、収容部材11(導光収容部25)が導光部材12を支持する構成としている。このため、乗物用灯具10では、導光部材12(その一部)を収容部材11(その一部)に嵌め入れることとは異なり、両位置決め突起35および両支持突起27の寸法の設定に余裕を持たせることができる。これにより、乗物用灯具10では、導光部材12や収容部材11(導光収容部25)の公差(許容誤差)により寸法のバラつきが生じても、各位置決め突起35を対応する支持突起27に載せることができる。よって、乗物用灯具10では、導光部材12や収容部材11(導光収容部25)の公差に拘わらず、収容部材11(導光収容部25)が導光部材12を全長に渡って支持することができる。 Furthermore, in the vehicle lamp 10, the housing member 11 (the light guide housing portion 25) supports the light guide member 12 by placing the pair of positioning projections 35 on the pair of support projections 27. For this reason, in the vehicle lamp 10, unlike the case where the light guide member 12 (part thereof) is fitted into the housing member 11 (part thereof), there is room for setting the dimensions of the positioning protrusions 35 and the support protrusions 27. Can be given. As a result, in the vehicle lamp 10, each positioning projection 35 is changed to the corresponding support projection 27 even if the dimension varies due to the tolerance (allowable error) of the light guide member 12 or the housing member 11 (light guide housing portion 25). Can be placed. Therefore, in the vehicle lamp 10, the housing member 11 (light guide housing portion 25) supports the light guide member 12 over the entire length regardless of the tolerance of the light guide member 12 and the housing member 11 (light guide housing portion 25). can do.
乗物用灯具10では、導光部材12に全長に渡り一対の位置決め突起35を設け、かつ収容部材11(導光収容部25)に全長に渡り一対の支持突起27を設けることで、振動に起因するガタツキ音の発生を抑制する。このため、乗物用灯具10では、例えば、導光部材12や収容部材11を押出成形により形成する場合、用いる金型を変えるだけで対応することができるので、簡易に実現することができる。 In the vehicle lamp 10, the light guide member 12 is provided with a pair of positioning projections 35 over the entire length, and the housing member 11 (light guide housing portion 25) is provided with a pair of support projections 27 over the entire length, thereby causing vibration. Suppresses the generation of rattling noises. For this reason, in the vehicle lamp 10, for example, when the light guide member 12 and the housing member 11 are formed by extrusion, it can be realized simply by changing the mold to be used.
乗物用灯具10では、導光部材12に全長に渡り一対の位置決め突起35を設け、かつ収容部材11(導光収容部25)に全長に渡り一対の支持突起27を設けるとともに、導光部材12を収容部材11(導光収容部25)に収容すると、一対の位置決め突起35が一対の支持突起27の上に載るものとしている。このため、乗物用灯具10では、一対の支持突起27よりも一対の位置決め突起35を上側に位置させた状態で、収容部材11の一端から導光部材12を挿入することで、導光部材12を収容部材11(導光収容部25)により全長に渡って支持させることができる。これにより、乗物用灯具10では、組み付けの簡易さと、導光部材12の収容部材11への接触によるガタツキ音の抑制と、を両立させることができる。 In the vehicle lamp 10, the light guide member 12 is provided with a pair of positioning projections 35 over the entire length, and the housing member 11 (light guide housing portion 25) is provided with a pair of support projections 27 over the entire length. Is housed in the housing member 11 (light guide housing section 25), the pair of positioning projections 35 are placed on the pair of support projections 27. For this reason, in the vehicle lamp 10, the light guide member 12 is inserted from one end of the housing member 11 with the pair of positioning protrusions 35 positioned above the pair of support protrusions 27. Can be supported over the entire length by the housing member 11 (light guide housing portion 25). Thereby, in the vehicle lamp 10, it is possible to achieve both ease of assembly and suppression of rattling noise due to contact of the light guide member 12 with the housing member 11.
乗物用灯具10では、一対の位置決め突起35を導光部材12の全長に渡り連続して設けている。このため、乗物用灯具10では、収容部材11の一端から導光部材12を挿入する際、各位置決め突起35が対応する支持突起27に引っ掛かることを抑制することができる。これにより、乗物用灯具10では、より簡易に組み付けることができる。 In the vehicle lamp 10, a pair of positioning protrusions 35 are continuously provided over the entire length of the light guide member 12. For this reason, in the vehicle lamp 10, when the light guide member 12 is inserted from one end of the housing member 11, the positioning protrusions 35 can be prevented from being caught by the corresponding support protrusions 27. Thereby, in the vehicle lamp 10, it can assemble | attach more simply.
乗物用灯具10では、一対の支持突起27を収容部材11(導光収容部25)の全長に渡り連続して設けている。このため、乗物用灯具10では、収容部材11の一端から導光部材12を挿入する際、各位置決め突起35が対応する支持突起27に引っ掛かることを抑制することができる。これにより、乗物用灯具10では、より簡易に組み付けることができる。特に、乗物用灯具10では、一対の位置決め突起35および一対の支持突起27を全長に渡り連続して設けていることから、収容部材11の一端から導光部材12を挿入する際、各位置決め突起35が対応する支持突起27に引っ掛かることを防止することができる。 In the vehicle lamp 10, a pair of support protrusions 27 are provided continuously over the entire length of the housing member 11 (light guide housing portion 25). For this reason, in the vehicle lamp 10, when the light guide member 12 is inserted from one end of the housing member 11, the positioning protrusions 35 can be prevented from being caught by the corresponding support protrusions 27. Thereby, in the vehicle lamp 10, it can assemble | attach more simply. In particular, in the vehicle lamp 10, since the pair of positioning protrusions 35 and the pair of support protrusions 27 are continuously provided over the entire length, when the light guide member 12 is inserted from one end of the housing member 11, each positioning protrusion It is possible to prevent 35 from being caught by the corresponding support protrusion 27.
乗物用灯具10では、導光部材12を、中心を通り上下方向Dvに伸びる直線に関して線対称としている。このため、乗物用灯具10では、幅方向Dw(直交方向)で対を為す一対の位置決め突起35を一対の支持突起27に偏りなく載せることができるので、収容部材11(導光収容部25)が導光部材12をより適切に支持することができる。 In the vehicle lamp 10, the light guide member 12 is axisymmetric with respect to a straight line that passes through the center and extends in the vertical direction Dv. For this reason, in the vehicle lamp 10, since the pair of positioning projections 35 that make a pair in the width direction Dw (orthogonal direction) can be placed on the pair of support projections 27 without deviation, the housing member 11 (light guide housing portion 25). Can support the light guide member 12 more appropriately.
乗物用灯具10では、導光部材12において、導光本体部36の外側に設ける反射層38により一対の位置決め突起35を形成しているので、簡易に両位置決め突起35を形成することができる。特に、上記した実施例では、導光部材12を押出成形により形成しているので、反射層38のための第3金型46の形状を変化させるだけでよく、他の金型を変化させる必要がないので、より簡易に実現することができる。 In the vehicle lamp 10, since the pair of positioning protrusions 35 are formed in the light guide member 12 by the reflective layer 38 provided outside the light guide main body 36, both the positioning protrusions 35 can be easily formed. In particular, in the above-described embodiment, since the light guide member 12 is formed by extrusion molding, it is only necessary to change the shape of the third mold 46 for the reflective layer 38, and it is necessary to change other molds. Since there is no, it can be realized more easily.
乗物用灯具10では、導光部材12において、導光本体部36と拡散層37とには一対の位置決め突起35に相当する膨らみを設けず、反射層38のみで一対の位置決め突起35を形成している。このため、乗物用灯具10では、導光本体部36および拡散層37を単純な形状とすることができ、それらの成形を容易なものとすることができる。また、乗物用灯具10では、最も外方に位置する反射層38で一対の位置決め突起35を形成するので、反射層38の外形形状のみを変化させるだけとなり、成形の複雑化を最小限に留めることができる。さらに、乗物用灯具10では、反射層38のみの公差(許容誤差)の範囲内で各位置決め突起35を形成することができるので、各位置決め突起35の寸法のバラつきを最小限とすることができる。 In the vehicle lamp 10, in the light guide member 12, the light guide main body 36 and the diffusion layer 37 are not provided with bulges corresponding to the pair of positioning protrusions 35, and the pair of positioning protrusions 35 are formed only by the reflective layer 38. ing. For this reason, in the vehicle lamp 10, the light guide main body 36 and the diffusion layer 37 can be formed in a simple shape, and can be formed easily. Further, in the vehicle lamp 10, since the pair of positioning projections 35 are formed by the reflective layer 38 located on the outermost side, only the outer shape of the reflective layer 38 is changed, and the complication of molding is kept to a minimum. be able to. Further, in the vehicle lamp 10, since each positioning projection 35 can be formed within a tolerance (allowable error) of only the reflective layer 38, the variation in dimension of each positioning projection 35 can be minimized. .
乗物用灯具10では、導光部材12において、導光本体部36の外側に設ける反射層38を部分的に膨らませることにより一対の位置決め突起35を形成しているので、反射層38としての機能に影響が及ぶことを防止することができる。このため、乗物用灯具10では、導光部材12における輝度の低下や全長に渡り略均一に光らせることを阻害することなく、導光部材12を収容部材11に適切に支持させることができる。 In the vehicle lamp 10, the pair of positioning protrusions 35 are formed by partially inflating the reflective layer 38 provided outside the light guide main body 36 in the light guide member 12, so that the function as the reflective layer 38 is achieved. Can be prevented from being affected. For this reason, in the vehicle lamp 10, the light guide member 12 can be appropriately supported by the housing member 11 without hindering the luminance of the light guide member 12 from being lowered or causing the light guide member 12 to emit light substantially uniformly over the entire length.
乗物用灯具10では、収容部材11(導光収容部25)に設けた両支持突起27が、導光部材12に設けた両位置決め突起35に、幅方向Dw(直交方向)で挟むように接触して、収容部材11が導光部材12を支持する。このため、乗物用灯具10では、導光部材12が収容部材11の内方で幅方向Dwに揺れ動くことを効率良く抑制することができ、乗物50の振動に起因してガタツキ音が生じることをより効果的に抑制することができる。 In the vehicle lamp 10, both support projections 27 provided on the housing member 11 (light guide housing portion 25) are in contact with both positioning projections 35 provided on the light guide member 12 so as to be sandwiched in the width direction Dw (orthogonal direction). The housing member 11 supports the light guide member 12. For this reason, in the vehicle lamp 10, it is possible to efficiently suppress the light guide member 12 from swinging in the width direction Dw inside the housing member 11, and a rattling sound is generated due to the vibration of the vehicle 50. It can suppress more effectively.
乗物用灯具10では、両位置決め突起35と両支持突起27との長尺方向Dlに直交する断面で見て曲面状に突出させているので、両位置決め突起35が両支持突起27に上側から接触する際に両位置決め突起35が幅方向Dw(直交方向)で見た両支持突起27の内側に入り込む。このため、乗物用灯具10では、導光部材12に設けた両位置決め突起35が、収容部材11(導光収容部25)に設けた両支持突起27に幅方向Dwで挟まれるように接触して、導光部材12が収容部材11に支持される。これにより、乗物用灯具10では、一対の位置決め突起35を一対の支持突起27の上に載せるだけで、乗物50の振動に起因してガタツキ音が生じることをより効果的に抑制することができる。 In the vehicle lamp 10, the positioning protrusions 35 are in contact with the support protrusions 27 from the upper side because the positioning protrusions 35 and the support protrusions 27 protrude in a curved shape when viewed in a cross section perpendicular to the longitudinal direction Dl. In doing so, both positioning projections 35 enter the inside of both support projections 27 viewed in the width direction Dw (orthogonal direction). For this reason, in the vehicle lamp 10, both positioning projections 35 provided on the light guide member 12 come into contact with both support projections 27 provided on the housing member 11 (light guide housing portion 25) so as to be sandwiched in the width direction Dw. Thus, the light guide member 12 is supported by the housing member 11. Thereby, in the vehicle lamp 10, it is possible to more effectively suppress the rattling noise caused by the vibration of the vehicle 50 by simply placing the pair of positioning protrusions 35 on the pair of support protrusions 27. .
乗物用灯具10では、収容部材11(導光収容部25)の両支持突起27が、導光部材12において幅方向Dw(直交方向)での寸法が最も大きい箇所に設けられた両位置決め突起35に幅方向Dwで挟むように接触して、収容部材11が導光部材12を支持する。このため、乗物用灯具10では、導光部材12が収容部材11の内方で幅方向Dwに揺れ動くことをより効率良く抑制することができる。 In the vehicle lamp 10, both supporting projections 27 of the housing member 11 (light guide housing portion 25) are both positioning projections 35 provided on the light guide member 12 at a location where the dimension in the width direction Dw (orthogonal direction) is the largest. The housing member 11 supports the light guide member 12 so as to be sandwiched in the width direction Dw. For this reason, in the vehicle lamp 10, it is possible to more efficiently suppress the light guide member 12 from swinging in the width direction Dw inside the housing member 11.
乗物用灯具10では、収容部材11(導光収容部25)の両支持突起27が、導光部材12において光出射面となる上壁面32の近傍位置を幅方向Dw(直交方向)で挟むことで、収容部材11が導光部材12を支持する。このため、乗物用灯具10では、導光部材12の上壁面32(光出射面)が収容部材11(その出射開口29)に対して揺れ動くことを効率良く抑制することができる。これにより、乗物用灯具10では、乗物50で振動が生じた場合であっても、上壁面32(光出射面)から出射する光が揺らぐことを防止することができる。 In the vehicle lamp 10, both support protrusions 27 of the housing member 11 (light guide housing portion 25) sandwich a position in the vicinity of the upper wall surface 32 serving as a light emitting surface in the light guide member 12 in the width direction Dw (orthogonal direction). Thus, the housing member 11 supports the light guide member 12. For this reason, in the vehicle lamp 10, it is possible to efficiently suppress the upper wall surface 32 (light emission surface) of the light guide member 12 from swinging with respect to the housing member 11 (its emission opening 29). Thereby, in the vehicle lamp 10, even when vibration is generated in the vehicle 50, it is possible to prevent the light emitted from the upper wall surface 32 (light emitting surface) from fluctuating.
乗物用灯具10では、導光部材12において両側壁面33の下部と下壁面34とを覆うように張り付けた衝撃吸収部39を介して、収容部材11(導光収容部25)の下側の4つの補助突起28に導光部材12(その下部)を接触させている。このため、乗物用灯具10では、導光部材12や収容部材11(導光収容部25)の公差(許容誤差)による寸法のバラつきに拘わらず、各補助突起28で導光部材12(その下部)を適切に支持することができる。また、乗物用灯具10では、弾性変形可能な衝撃吸収部39を導光部材12の下部に設けるだけであるので、製造工程の増加を最小限に抑制することができる。これにより、乗物用灯具10では、製造工程の増加を最小限に抑制しつつ、乗物50の振動に起因するガタツキ音をより効果的に抑制することができる。 In the vehicle lamp 10, the lower 4 of the housing member 11 (light guide housing portion 25) is provided via an impact absorbing portion 39 attached to the light guide member 12 so as to cover the lower portions of the side wall surfaces 33 and the lower wall surface 34. The light guide member 12 (the lower part) is brought into contact with the two auxiliary projections 28. For this reason, in the vehicle lamp 10, each auxiliary protrusion 28 (the lower part of the light guide member 12) has a dimensional variation due to tolerance (allowable error) of the light guide member 12 and the storage member 11 (light guide storage portion 25). ) Can be properly supported. Moreover, in the vehicle lamp 10, since the elastically deformable impact absorbing portion 39 is only provided at the lower portion of the light guide member 12, an increase in the manufacturing process can be suppressed to the minimum. Thereby, in the vehicle lamp 10, the rattling sound resulting from the vibration of the vehicle 50 can be more effectively suppressed while suppressing an increase in the manufacturing process to a minimum.
乗物用灯具10では、導光部材12の上部を収容部材11(導光収容部25)の両支持突起27で支持するとともに、導光部材12の下部を収容部材11(導光収容部25)の下側の4つの補助突起28に衝撃吸収部39を介して接触させている。このため、乗物用灯具10では、導光部材12が収容部材11の内方で揺れ動くことをより効果的に抑制することができ、乗物50の振動に起因するガタツキ音をより効果的に抑制することができる。 In the vehicle lamp 10, the upper portion of the light guide member 12 is supported by both support protrusions 27 of the housing member 11 (light guide housing portion 25), and the lower portion of the light guide member 12 is housed in the housing member 11 (light guide housing portion 25). The lower four auxiliary projections 28 are brought into contact with each other via an impact absorbing portion 39. For this reason, in the vehicle lamp 10, the light guide member 12 can be more effectively suppressed from swaying inward of the housing member 11, and the rattling noise caused by the vibration of the vehicle 50 can be more effectively suppressed. be able to.
乗物用灯具10では、導光部材12の一対の位置決め突起35が、上側から一対の支持突起27に接触するとともに、上側の2つの補助突起28と支持突起27とに挟まれる位置で当該2つの補助突起28と近接している。このため、乗物用灯具10では、たとえ各位置決め突起35が対応する支持突起27から離れて上側に変位した場合であっても、各位置決め突起35がすぐに上側の各補助突起28と接触する。これにより、乗物用灯具10では、全長に渡って導光部材12の上下方向Dvでの変位量を小さなものとすることができるので、乗物50の振動に起因するガタツキ音をより効果的に抑制することができる。 In the vehicle lamp 10, the pair of positioning protrusions 35 of the light guide member 12 come into contact with the pair of support protrusions 27 from above, and the two auxiliary protrusions 28 and the support protrusions 27 are sandwiched between the two upper protrusions 28 and the support protrusions 27. It is close to the auxiliary protrusion 28. For this reason, in the vehicle lamp 10, each positioning projection 35 immediately contacts each upper auxiliary projection 28 even if each positioning projection 35 is displaced upward away from the corresponding support projection 27. Thereby, in the vehicle lamp 10, since the displacement amount of the light guide member 12 in the vertical direction Dv can be made small over the entire length, the rattling noise caused by the vibration of the vehicle 50 is more effectively suppressed. can do.
したがって、本発明に係る実施例の乗物用灯具10では、長尺な導光部材12を収容部材11に収容する構成であっても、振動に起因するガタツキ音を抑制することができる。 Therefore, in the vehicle lamp 10 according to the embodiment of the present invention, even when the long light guide member 12 is accommodated in the accommodating member 11, the rattling noise caused by the vibration can be suppressed.
なお、上記した実施例では、本発明に係る乗物用灯具の一例としての乗物用灯具10について説明したが、長尺な導光部材と、前記導光部材の入射端面に対向して設けられる光源と、前記導光部材および前記光源を収容すべく前記導光部材の長尺方向に沿って長尺な収容部材と、を備え、前記導光部材には、前記長尺方向で見た全長に渡り、前記長尺方向に直交する直交方向へと対を為して突出する位置決め突起を設け、前記収容部材には、前記導光部材を収容した状態において一対の前記位置決め突起を載せる支持突起を、前記直交方向で対を為して前記長尺方向で見た全長に渡り設けている乗物用灯具であればよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the vehicle lamp 10 as an example of the vehicle lamp according to the present invention has been described. However, a long light guide member and a light source provided to face the incident end face of the light guide member And an accommodating member elongated along the longitudinal direction of the light guide member to accommodate the light guide member and the light source, and the light guide member has a full length as viewed in the longitudinal direction. A positioning protrusion that protrudes in a pair perpendicular to the longitudinal direction is provided, and a support protrusion on which the pair of positioning protrusions are placed in the housing member in a state in which the light guide member is housed. Any vehicle lamp may be used as long as the vehicle lamp is provided over the entire length viewed in the longitudinal direction by making a pair in the orthogonal direction, and is not limited to the configuration of the above-described embodiment.
また、上記した実施例では、収容部材11において導光収容部25を形成する上壁部21と両側壁部22と下壁部23とが、当該収容部材11(乗物用灯具10)の外形形状も形成するものとしている。しかしながら、収容部材11は、長尺な導光部材12と光源13とを収容するものであって、直交方向(上記した実施例では幅方向Dw)で内側へと対を為して突出する支持突起27が設けられているものであれば、例えば、上壁部21と両側壁部22と下壁部23との外側に外形形状を形成する外壁部を有するものであってもよく、他の構成であってもよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the upper wall portion 21, the side wall portions 22, and the lower wall portion 23 that form the light guide housing portion 25 in the housing member 11 are the outer shape of the housing member 11 (the vehicle lamp 10). It is also supposed to form. However, the accommodating member 11 accommodates the long light guide member 12 and the light source 13, and is a support that protrudes inward in the orthogonal direction (in the above-described embodiment, the width direction Dw). As long as the protrusions 27 are provided, for example, the outer wall portion that forms the outer shape on the outer side of the upper wall portion 21, the side wall portions 22, and the lower wall portion 23 may be used. It may be a configuration and is not limited to the configuration of the above-described embodiment.
さらに、上記した実施例では、収容部材11(その導光収容部25)を、上壁部21と両側壁部22と下壁部23とを有する構成としている。しかしながら、収容部材11は、長尺な導光部材12と光源13とを収容するものであって、長尺方向Dlで見た全長に渡り直交方向(幅方向Dw)で内側へと対を為して突出する支持突起27が設けられているものであれば、他の形状および構成であってもよく、上記した実施例の構成に限定されるものではない。 Furthermore, in the above-described embodiment, the housing member 11 (its light guide housing portion 25) has an upper wall portion 21, side wall portions 22, and a lower wall portion 23. However, the accommodating member 11 accommodates the long light guide member 12 and the light source 13, and is paired inward in the orthogonal direction (width direction Dw) over the entire length viewed in the longitudinal direction Dl. As long as the support protrusion 27 that protrudes is provided, other shapes and configurations may be used, and the configuration is not limited to the above-described embodiment.
上記した実施例では、導光部材12を、導光本体部36の外側に拡散層37と反射層38とを設ける構成としている。しかしながら、導光部材12は、長尺方向Dlで見た全長に渡り直交方向(幅方向Dw)で外側へと対を為して突出する位置決め突起35が設けられているものであれば、例えば、導光本体部36の外側に拡散層37か反射層38のいずれか一方のみが設けられているものであってもよく、他の形状および構成であってもよく、上記した実施例の構成に限定されるものではない。そのように拡散層37か反射層38のいずれか一方のみが設けられている場合、その設けられた拡散層37または反射層38を部分的に膨らませて一対の位置決め突起35を設けることが望ましい。 In the above-described embodiment, the light guide member 12 has a configuration in which the diffusion layer 37 and the reflection layer 38 are provided outside the light guide main body 36. However, as long as the light guide member 12 is provided with positioning protrusions 35 that protrude outward in the orthogonal direction (width direction Dw) over the entire length viewed in the long direction Dl, for example, In addition, only one of the diffusion layer 37 and the reflection layer 38 may be provided outside the light guide main body 36, or other shapes and configurations may be used. It is not limited to. When only one of the diffusion layer 37 and the reflection layer 38 is provided as described above, it is desirable to provide the pair of positioning projections 35 by partially expanding the provided diffusion layer 37 or the reflection layer 38.
上記した実施例では、導光部材12において一対の位置決め突起35を反射層38で形成していたが、拡散層37と反射層38とで形成してもよく、導光本体部36と拡散層37と反射層38とで形成してもよく、他の構成であってもよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the pair of positioning protrusions 35 are formed by the reflective layer 38 in the light guide member 12, but may be formed by the diffusion layer 37 and the reflective layer 38. 37 and the reflective layer 38 may be used, and other configurations may be used. The configuration is not limited to the configuration of the above-described embodiment.
上記した実施例では、導光部材12を、長尺方向Dlに直交する断面で見て上壁面32と両側壁面33と下壁面34とで外形形状を形成するものとしている。しかしながら、導光部材12は、長尺とされて、入射端面(上記した実施例では入射端面31)から入射された光を導いて光出射面(上記した実施例では上壁面32)から出射させるものであって、長尺方向Dlで見た全長に渡り直交方向(幅方向Dw)で外側へと対を為して突出する位置決め突起35が設けられているものであれば、形状および各寸法等は適宜設定すればよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the outer shape of the light guide member 12 is formed by the upper wall surface 32, the both side wall surfaces 33, and the lower wall surface 34 when viewed in a cross section orthogonal to the longitudinal direction Dl. However, the light guide member 12 is long and guides light incident from the incident end face (incident end face 31 in the above-described embodiment) to be emitted from the light exit surface (upper wall surface 32 in the above-described embodiment). As long as it is provided with positioning projections 35 that project outwardly in the orthogonal direction (width direction Dw) over the entire length viewed in the longitudinal direction Dl, the shape and each dimension These may be set as appropriate and are not limited to the configuration of the above-described embodiment.
上記した実施例では、上下方向Dvで見て上側の平坦面とされた上壁面32を光出射面としていたが、入射端面(入射端面31)から入射された光を導いて光出射面から出射させるものであれば、光出射面が向く方向や面の態様(形状)は適宜設定すればよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the upper wall surface 32, which is the upper flat surface when viewed in the vertical direction Dv, is used as the light emitting surface. However, the light incident from the incident end surface (incident end surface 31) is guided and emitted from the light emitting surface. In this case, the direction in which the light exit surface faces and the mode (shape) of the surface may be set as appropriate, and are not limited to the configuration of the above-described embodiment.
上記した実施例では、一対の位置決め突起35および一対の支持突起27を、長尺方向Dlで見た全長に渡って連続する構成としていたが、長尺方向Dlで見た全長に渡って設けられているものであれば、断続的な構成であってもよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the pair of positioning protrusions 35 and the pair of support protrusions 27 are configured to be continuous over the entire length viewed in the longitudinal direction D1, but are provided over the entire length viewed in the longitudinal direction Dl. If it is, it may be an intermittent structure, and is not limited to the structure of the above-described embodiment.
上記した実施例では、導光部材12の一端側のみを入射端面31として当該入射端面31に対向して光源13を設けていたが、他方の平坦面も入射端面として当該入射端面に対向して他の光源を設けるものであってもよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the light source 13 is provided with only one end side of the light guide member 12 as the incident end face 31 facing the incident end face 31, but the other flat face is also opposed to the incident end face as the incident end face. Another light source may be provided, and is not limited to the configuration of the above-described embodiment.
上記した実施例では、導光部材12の一端側を光源13が接続された点灯駆動部14に取り付けるとともに、その点灯駆動部14を収容部材11に固定している。しかしながら、導光部材12を収容部材11に適宜固定するものであればよく、上記した実施例の構成に限定されるものではない。このとき、例えば、導光部材12における一端と他端とを収容部材11に固定する等のように、収容部材11の一端から導光部材12を挿入することを可能とする構成とすることが望ましい。 In the above-described embodiment, one end side of the light guide member 12 is attached to the lighting drive unit 14 to which the light source 13 is connected, and the lighting drive unit 14 is fixed to the housing member 11. However, what is necessary is just to fix the light guide member 12 to the accommodation member 11 suitably, and it is not limited to the structure of an above-described Example. At this time, for example, the light guide member 12 can be inserted from one end of the housing member 11 such that one end and the other end of the light guide member 12 are fixed to the housing member 11. desirable.
上記した実施例では、導光部材12の一対の位置決め突起35を、上側から一対の支持突起27に接触するとともに、上側の2つの補助突起28と支持突起27とに挟まれる位置で当該2つの補助突起28と近接させている。しかしながら、一対の位置決め突起35は、6つの補助突起28のうちの上側の2つと接触させるもの、すなわち、上側の2つの補助突起28と各支持突起27とで各位置決め突起35を挟むものとしてもよく、上記した実施例の構成に限定されるものではない。 In the above-described embodiment, the pair of positioning protrusions 35 of the light guide member 12 are in contact with the pair of support protrusions 27 from above, and the two auxiliary protrusions 28 and the support protrusions 27 are sandwiched between the two upper protrusions 28 and the support protrusions 27. It is made to adjoin with auxiliary projection 28. However, the pair of positioning protrusions 35 may be brought into contact with the upper two of the six auxiliary protrusions 28, that is, the positioning protrusions 35 may be sandwiched between the upper two auxiliary protrusions 28 and the support protrusions 27. Well, it is not limited to the configuration of the embodiment described above.
上記した実施例では、乗物50の装飾のために用いられる乗物用灯具10を示している。しかしながら、本発明に係る乗物用灯具は、長尺な導光部材と光源とを収容部材に収容するものであって、長尺方向で見た全長に渡り一対の位置決め突起と一対の支持突起とが設けられているものであれば、車両等の他の乗物に用いてもよく、照明のために用いてもよく、上記した実施例の構成に限定されるものではない。 In the embodiment described above, the vehicle lamp 10 used for decoration of the vehicle 50 is shown. However, the vehicle lamp according to the present invention accommodates the long light guide member and the light source in the housing member, and includes a pair of positioning projections and a pair of support projections over the entire length viewed in the longitudinal direction. May be used for other vehicles such as a vehicle, or may be used for illumination, and is not limited to the configuration of the above-described embodiment.
以上、本発明の乗物用灯具を実施例に基づき説明してきたが、具体的な構成については実施例に限られるものではなく、本発明の要旨を逸脱しない限り、設計の変更や追加等は許容される。 As mentioned above, although the vehicle lamp of the present invention has been described based on the embodiments, the specific configuration is not limited to the embodiments, and design changes and additions are allowed without departing from the gist of the present invention. Is done.
10 乗物用灯具
11 収容部材
12 導光部材
13 光源
27 支持突起
31 入射端面
32 (光出射面の一例としての)上壁面
35 位置決め突起
36 導光本体部
37 拡散層
38 反射層
Dl 長尺方向
Dw (直交方向の一例としての)幅方向
DESCRIPTION OF SYMBOLS 10 Vehicle lamp 11 Housing member 12 Light guide member 13 Light source 27 Supporting protrusion 31 Incident end surface 32 Upper wall surface (as an example of a light emission surface) 35 Positioning protrusion 36 Light guide main body part 37 Diffusion layer 38 Reflective layer Dl Long direction Dw Width direction (as an example of orthogonal direction)
Claims (9)
前記導光部材の入射端面に対向して設けられる光源と、
前記導光部材および前記光源を収容すべく前記導光部材の長尺方向に沿って長尺な収容部材と、を備え、
前記導光部材には、前記長尺方向で見た全長に渡り、前記長尺方向に直交する直交方向へと対を為して突出する位置決め突起を設け、
前記収容部材には、前記導光部材を収容した状態において一対の前記位置決め突起を載せる支持突起を、前記直交方向で対を為して前記長尺方向で見た全長に渡り設け、
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層および光を反射する反射層の少なくとも一方と、を有し、
前記各位置決め突起は、前記拡散層または前記反射層を部分的に膨らませて形成することを特徴とする乗物用灯具。 A long light guide member;
A light source provided to face the incident end face of the light guide member;
A long accommodating member along the long direction of the light guide member to accommodate the light guide member and the light source,
The light guide member is provided with positioning protrusions that project in pairs in the orthogonal direction orthogonal to the longitudinal direction over the entire length seen in the longitudinal direction,
The housing member is provided with support projections for placing the pair of positioning projections in a state in which the light guide member is accommodated, over the entire length seen in the longitudinal direction in pairs in the orthogonal direction ,
The light guide member includes a light guide main body portion, and at least one of a diffusion layer provided on the outside of the light guide layer and a reflection layer that reflects light,
Wherein each of the positioning projections, vehicle lamp characterized that you formed partially inflate the diffusion layer or the reflective layer.
前記導光部材の入射端面に対向して設けられる光源と、
前記導光部材および前記光源を収容すべく前記導光部材の長尺方向に沿って長尺な収容部材と、を備え、
前記導光部材には、前記長尺方向で見た全長に渡り、前記長尺方向に直交する直交方向へと対を為して突出する位置決め突起を設け、
前記収容部材には、前記導光部材を収容した状態において一対の前記位置決め突起を載せる支持突起を、前記直交方向で対を為して前記長尺方向で見た全長に渡り設け、
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層と、その外側に設けられ光を反射する反射層と、を有し、
前記各位置決め突起は、前記反射層を部分的に膨らませて形成することを特徴とする乗物用灯具。 A long light guide member;
A light source provided to face the incident end face of the light guide member;
A long accommodating member along the long direction of the light guide member to accommodate the light guide member and the light source,
The light guide member is provided with positioning protrusions that project in pairs in the orthogonal direction orthogonal to the longitudinal direction over the entire length seen in the longitudinal direction,
The housing member is provided with support projections for placing the pair of positioning projections in a state in which the light guide member is accommodated, over the entire length seen in the longitudinal direction in pairs in the orthogonal direction,
The light guide member includes a light guide main body, a diffusion layer provided on the outside thereof for diffusing light, and a reflection layer provided on the outside for reflecting light,
Wherein each of the positioning projections, vehicle lamp characterized that you formed partially inflate the reflective layer.
前記導光部材の入射端面に対向して設けられる光源と、
前記導光部材および前記光源を収容すべく前記導光部材の長尺方向に沿って長尺な収容部材と、を備え、
前記導光部材には、前記長尺方向で見た全長に渡り、前記長尺方向に直交する直交方向へと対を為して突出する位置決め突起を設け、
前記収容部材には、前記導光部材を収容した状態において一対の前記位置決め突起を載せる支持突起を、前記直交方向で対を為して前記長尺方向で見た全長に渡り設け、
前記導光部材は、導光本体部と、その外側に設けられ光を拡散する拡散層と、その外側に設けられ光を反射する反射層と、を有し、
前記各位置決め突起は、前記拡散層および前記反射層を部分的に膨らませて形成することを特徴とする乗物用灯具。 A long light guide member;
A light source provided to face the incident end face of the light guide member;
A long accommodating member along the long direction of the light guide member to accommodate the light guide member and the light source,
The light guide member is provided with positioning protrusions that project in pairs in the orthogonal direction orthogonal to the longitudinal direction over the entire length seen in the longitudinal direction,
The housing member is provided with support projections for placing the pair of positioning projections in a state in which the light guide member is accommodated, over the entire length seen in the longitudinal direction in pairs in the orthogonal direction,
The light guide member includes a light guide main body, a diffusion layer provided on the outside thereof for diffusing light, and a reflection layer provided on the outside for reflecting light,
Wherein each of the positioning projections, vehicle lamp characterized that you form the diffusion layer and the reflective layer inflatable partially.
前記各位置決め突起は、前記導光部材において前記光出射面の近傍で、前記光出射面を挟みつつ前記直交方向で対を為して設けられることを特徴とする請求項1から請求項6のいずれか1項に記載の乗物用灯具。 The light guide member has a light emitting surface that emits light that is positioned in a direction orthogonal to the longitudinal direction,
7. The positioning projections according to claim 1, wherein the positioning protrusions are provided in a pair in the orthogonal direction while sandwiching the light emitting surface in the vicinity of the light emitting surface in the light guide member. The vehicle lamp according to any one of the preceding claims.
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