JP6138902B2 - Flame retardant composition and its application - Google Patents

Flame retardant composition and its application Download PDF

Info

Publication number
JP6138902B2
JP6138902B2 JP2015255904A JP2015255904A JP6138902B2 JP 6138902 B2 JP6138902 B2 JP 6138902B2 JP 2015255904 A JP2015255904 A JP 2015255904A JP 2015255904 A JP2015255904 A JP 2015255904A JP 6138902 B2 JP6138902 B2 JP 6138902B2
Authority
JP
Japan
Prior art keywords
molecular weight
flame retardant
weight
parts
surfactant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2015255904A
Other languages
Japanese (ja)
Other versions
JP2017082185A (en
Inventor
邱錫▲海▼
▲莊▼忠哲
Original Assignee
中日合成化學股▲分▼有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=56755737&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=JP6138902(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 中日合成化學股▲分▼有限公司 filed Critical 中日合成化學股▲分▼有限公司
Publication of JP2017082185A publication Critical patent/JP2017082185A/en
Application granted granted Critical
Publication of JP6138902B2 publication Critical patent/JP6138902B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/44Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
    • D06M13/453Phosphates or phosphites containing nitrogen atoms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Description

本発明は、難燃組成物に関し、特に、良好な分散性と経時安定性を有する難燃組成物に関する。   The present invention relates to a flame retardant composition, and particularly to a flame retardant composition having good dispersibility and stability over time.

布材自身が燃えやすい材質に属するので、難燃効果を有する布材を製造する場合、難燃剤を添加することで布材の耐火性を向上させることができる。難燃剤は、一般に、粉末状であり、適用の時、難燃剤の分散性を向上させ容易に使用するために、溶剤を含む液体難燃組成物に加えられてもよい。   Since the cloth material itself belongs to a flammable material, when manufacturing a cloth material having a flame retardant effect, the fire resistance of the cloth material can be improved by adding a flame retardant. The flame retardant is generally in the form of a powder and may be added to a liquid flame retardant composition containing a solvent in order to improve the dispersibility of the flame retardant and easily use it when applied.

しかしながら、溶剤(例えば、水)のみで製造された組成物は、粉末状難燃剤の分散に不利である。その分散効果を向上させるために、現在既知の技術手段では、粉末状難燃剤含有の組成物に対して湿式ラッピングを行って、難燃組成物の固形分の平均粒子径がミクロンオーダにも達する難燃組成物を製造する。   However, a composition produced only with a solvent (for example, water) is disadvantageous for the dispersion of the powdered flame retardant. In order to improve the dispersion effect, currently known technical means perform wet wrapping on a powdered flame retardant-containing composition, and the average particle size of the solid content of the flame retardant composition reaches the order of microns. A flame retardant composition is produced.

別の従来の方法としては、難燃組成物に界面活性剤を加えてから、難燃組成物の固形分を研磨することで、難燃組成物の分散性を向上させる。用いられる界面活性剤は、殆ど低分子量の界面活性剤であり、且つ一般的に、陰イオン性界面活性剤、又は陰イオン性界面活性剤と非イオン性界面活性剤との組み合わせである。   As another conventional method, the dispersibility of the flame retardant composition is improved by adding a surfactant to the flame retardant composition and then polishing the solid content of the flame retardant composition. The surfactants used are mostly low molecular weight surfactants and are generally anionic surfactants or a combination of anionic and nonionic surfactants.

しかしながら、用いられる界面活性剤の分子量が低く、分散性が不良であるため、従来の技術により製造された難燃組成物にも沈殿及び分層の現象があり、特に低温で貯蔵し又は長時間静置した後で、異なる有効成分の上下分層を形成しやすく、プロセス条件が不安定になり(例えば、難燃剤の含有量は一定ではなく)、更に製品の品質に影響を与える。   However, since the surfactant used has a low molecular weight and poor dispersibility, the flame retardant composition produced by the conventional technology also has the phenomenon of precipitation and layering, especially when stored at a low temperature or for a long time. After standing, upper and lower layers of different active ingredients are likely to be formed, process conditions become unstable (for example, the flame retardant content is not constant), and further affects the quality of the product.

そのため、現在、上記様々な問題を解決し、難燃組成物に良好な分散性及び経時安定性を持たせる難燃組成物が望まれている。   Therefore, currently, there is a demand for a flame retardant composition that solves the above-mentioned various problems and gives the flame retardant composition good dispersibility and stability over time.

そのため、本発明の一態様では、異なる分子量の界面活性剤を含み、特定な平均粒子径の固形分を有し、良好な分散性及び経時安定性を有する難燃組成物を提供する。   Therefore, in one aspect of the present invention, there is provided a flame retardant composition containing surfactants having different molecular weights, having a solid content with a specific average particle size, and having good dispersibility and stability over time.

本発明の別の態様では、前記難燃組成物から形成する難燃層を提供する。   In another aspect of the present invention, a flame retardant layer formed from the flame retardant composition is provided.

本発明のまた別の態様では、前記難燃層を含む難燃布材を提供する。   In another aspect of the present invention, a flame retardant cloth material including the flame retardant layer is provided.

本発明の一態様によると、式(I)で示される構造を有する難燃剤(A)と、分散剤混合物(B)と、分散安定剤(C)と、不凍剤(D)と、消泡剤(E)と、溶剤(F)と、

Figure 0006138902
(式(I)において、Arが同一又は異なるアリール基を示し、Rが同一又は異なり、水素原子、低級アルキル基、シクロアルキル基、アリール基、アリル基又はアラルキル基を示し、又は各Rが互に結合し環を形成する)を備える難燃組成物を提供する。 According to one aspect of the present invention, a flame retardant (A) having a structure represented by formula (I), a dispersant mixture (B), a dispersion stabilizer (C), an antifreeze agent (D), A foam (E), a solvent (F),
Figure 0006138902
(In the formula (I), Ar represents the same or different aryl group, R represents the same or different, represents a hydrogen atom, a lower alkyl group, a cycloalkyl group, an aryl group, an allyl group or an aralkyl group, or each R represents A flame retardant composition is provided.

分散剤混合物(B)は、分子量又は第1の重量平均分子量が1500未満である低分子量界面活性剤(B-1)と、第2の重量平均分子量が5000〜20000である高分子量界面活性剤(B-2)と、を含む。   The dispersant mixture (B) is composed of a low molecular weight surfactant (B-1) having a molecular weight or first weight average molecular weight of less than 1500, and a high molecular weight surfactant having a second weight average molecular weight of 5000 to 20000. (B-2).

難燃剤(A)の使用量100重量部に対して、低分子量界面活性剤(B-1)の使用量は2.5重量部〜25重量部であり、高分子量界面活性剤(B-2)の使用量は1.3重量部〜15重量部であり、分散安定剤(C)の使用量は0.1重量部〜2.5重量部であり、不凍剤(D)の使用量は2.5重量部〜20重量部であり、消泡剤(E)の使用量は0.3重量部〜7.5重量部であり、溶剤(F)の使用量は80重量部〜143.5重量部であり、難燃組成物の固形分は1μm〜5μmの平均粒子径を有する。   The amount of the low molecular weight surfactant (B-1) used is 2.5 to 25 parts by weight with respect to the amount of the flame retardant (A) used is 100 parts by weight, and the high molecular weight surfactant (B-2) is used. ) Is used in an amount of 1.3 to 15 parts by weight, and the dispersion stabilizer (C) is used in an amount of 0.1 to 2.5 parts by weight, and the antifreeze (D) is used. Is 2.5 to 20 parts by weight, the defoamer (E) is used in an amount of 0.3 to 7.5 parts by weight, and the solvent (F) is used in an amount of 80 to 143 parts by weight. 0.5 parts by weight, and the solid content of the flame retardant composition has an average particle size of 1 μm to 5 μm.

本発明の一実施例によると、低分子量界面活性剤(B-1)の前記分子量又は第1の重量平均分子量と高分子量界面活性剤(B-2)の第2の重量平均分子量との比は、0.05〜0.21である。   According to one embodiment of the present invention, the ratio of the molecular weight or the first weight average molecular weight of the low molecular weight surfactant (B-1) to the second weight average molecular weight of the high molecular weight surfactant (B-2). Is 0.05 to 0.21.

本発明の一実施例によると、難燃剤(A)の使用量100重量部に対して、低分子量界面活性剤(B-1)の使用量は2.5重量部〜12.5重量部であり、高分子量界面活性剤(B-2)の使用量は2.5重量部〜10重量部であり、分散安定剤(C)の使用量は0.3重量部〜1.3重量部であり、不凍剤(D)の使用量は7.5重量部〜15重量部であり、消泡剤(E)の使用量は1.3重量部〜2.5重量部であり、溶剤(F)の使用量は100重量部〜125重量部である。   According to one embodiment of the present invention, the amount of the low molecular weight surfactant (B-1) used is 2.5 to 12.5 parts by weight with respect to 100 parts by weight of the flame retardant (A). The amount of the high molecular weight surfactant (B-2) used is 2.5 to 10 parts by weight, and the amount of the dispersion stabilizer (C) used is 0.3 to 1.3 parts by weight. Yes, the amount of antifreeze (D) used is 7.5 to 15 parts by weight, the amount of antifoaming agent (E) used is 1.3 to 2.5 parts by weight, and the solvent ( The amount of F) used is 100 to 125 parts by weight.

本発明の一実施例によると、第2の重量平均分子量は、6000〜20000である。   According to an embodiment of the present invention, the second weight average molecular weight is 6000-20000.

本発明の一実施例によると、低分子量界面活性剤(B-1)は、陰イオン性低分子量界面活性剤、陽イオン性低分子量界面活性剤、非イオン性低分子量界面活性剤又は両性低分子量界面活性剤を含む。   According to one embodiment of the present invention, the low molecular weight surfactant (B-1) is an anionic low molecular weight surfactant, a cationic low molecular weight surfactant, a nonionic low molecular weight surfactant or an amphoteric low surfactant. Contains molecular weight surfactant.

本発明の一実施例によると、高分子量界面活性剤(B-2)は、陰イオン性高分子量界面活性剤又は陽イオン性高分子量界面活性剤を含む。   According to one embodiment of the present invention, the high molecular weight surfactant (B-2) comprises an anionic high molecular weight surfactant or a cationic high molecular weight surfactant.

本発明の一実施例によると、陰イオン性高分子量界面活性剤は、ポリアクリル酸ナトリウム塩、ポリメチルアクリル酸ナトリウム塩、マレイン酸コポリマーナトリウム塩又はその組み合わせを含む。   According to one embodiment of the present invention, the anionic high molecular weight surfactant comprises polyacrylic acid sodium salt, polymethylacrylic acid sodium salt, maleic acid copolymer sodium salt or combinations thereof.

本発明の一実施例によると、陽イオン性高分子量界面活性剤は、ポリアクリルアミド、ポリメチルアクリルアミド又はその組み合わせを含む。   According to one embodiment of the present invention, the cationic high molecular weight surfactant comprises polyacrylamide, polymethylacrylamide or a combination thereof.

本発明の別の態様によると、基材塗布、浸漬又は噴射された前記難燃組成物からなる難燃層を提供する。   According to another aspect of the present invention, there is provided a flame retardant layer comprising the flame retardant composition coated, immersed or jetted on a substrate.

本発明のまた別の態様によると、前記難燃層及び基布を含む難燃布材を提供する。   According to still another aspect of the present invention, there is provided a flame retardant cloth material including the flame retardant layer and a base fabric.

本発明の難燃組成物は、高低分子量の界面活性剤及びその使用量、及び1μm〜5μmである固形分の平均粒子径を組み合わせることで、良好な分散性と経時安定性を有し、従来の難燃組成物の長時間放置による沈殿現象を改善することができる。   The flame retardant composition of the present invention has good dispersibility and stability over time by combining a high and low molecular weight surfactant and the amount of use thereof, and an average particle size of solid content of 1 μm to 5 μm. It is possible to improve the precipitation phenomenon caused by leaving the flame retardant composition for a long time.

[難燃組成物]
本発明の難燃組成物は、難燃剤(A)と、分散剤混合物(B)と、分散安定剤(C)と、不凍剤(D)と、消泡剤(E)と、溶剤(F)と、を備え、難燃組成物における固形分は、1μm〜5μmの平均粒子径を有する。以下、詳しく説明する。
[Flame retardant composition]
The flame retardant composition of the present invention comprises a flame retardant (A), a dispersant mixture (B), a dispersion stabilizer (C), an antifreeze agent (D), an antifoaming agent (E), a solvent ( F), and the solid content in the flame retardant composition has an average particle size of 1 μm to 5 μm. This will be described in detail below.

[難燃剤(A)]
難燃剤(A)は、式(I)で示される構造を有する

Figure 0006138902
(式(I)において、Arが同一又は異なるアリール基を示し、Rが同一又は異なり、水素原子、低級アルキル基、シクロアルキル基、アリール基、アリル基又はアラルキル基を示し、又は各Rが互に結合し、リン原子上の窒素原子と共に環を形成する)。 [Flame Retardant (A)]
The flame retardant (A) has a structure represented by the formula (I)
Figure 0006138902
(In the formula (I), Ar represents the same or different aryl group, R represents the same or different, represents a hydrogen atom, a lower alkyl group, a cycloalkyl group, an aryl group, an allyl group or an aralkyl group, or each R represents To form a ring with the nitrogen atom on the phosphorus atom).

具体的には、上記Arは、例えば、フェニル基、ナフチル基又はビフェニル基等の、炭素数6〜18のアリール基であってもよいが、フェニル基が好ましい。上記アリール基は、1つ以上の炭素数1〜4の低級アルキル基を有し、好ましくは1つ〜3つの炭素数1〜4の低級アルキル基を有してもよい。低級アルキル基を有するアリール基の具体例としては、トリル基、キシリル基又はメチルナフチル基等であってもよい。   Specifically, Ar may be an aryl group having 6 to 18 carbon atoms such as a phenyl group, a naphthyl group, or a biphenyl group, but is preferably a phenyl group. The aryl group has one or more lower alkyl groups having 1 to 4 carbon atoms, and preferably 1 to 3 lower alkyl groups having 1 to 4 carbon atoms. Specific examples of the aryl group having a lower alkyl group may include a tolyl group, a xylyl group, or a methylnaphthyl group.

上記Rとして示す官能基において、低級アルキル基としては、例えば、メチル基、エチル基、プロピル基又はブチル基のような、炭素原子数1〜4のアルキル基であってもよい。炭素原子数3つ以上のアルキル基は、直鎖状であっても、分岐状であってもよい。シクロアルキル基としては、例えば、シクロペンチル基、シクロヘキシル基又はシクロヘプチル基等であってもよいが、シクロヘキシル基が好ましい。アリール基としては、例えば、フェニル基、ナフチル基、ビフェニル基等の、炭素原子数6〜18のアリール基であってもよいが、フェニル基が好ましい。上記アリール基は、例えば、トリル基、キシリル基、メチルナフチル基等の、炭素原子数1〜4の低級アルキル基を1つ以上、好ましくは1つ〜3つ有する。また、アラルキル基としては、ベンジル基又はフェネチル基が好ましく、そのベンゼン環に炭素原子数1〜4の低級アルキル基を1つ以上、好ましくは1つ〜3つ有する。   In the functional group represented by R, the lower alkyl group may be, for example, an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, a propyl group, or a butyl group. The alkyl group having 3 or more carbon atoms may be linear or branched. The cycloalkyl group may be, for example, a cyclopentyl group, a cyclohexyl group, or a cycloheptyl group, but a cyclohexyl group is preferable. The aryl group may be an aryl group having 6 to 18 carbon atoms, such as a phenyl group, a naphthyl group, or a biphenyl group, but is preferably a phenyl group. The aryl group has one or more, preferably 1 to 3, lower alkyl groups having 1 to 4 carbon atoms such as a tolyl group, a xylyl group, and a methylnaphthyl group. Moreover, as an aralkyl group, a benzyl group or a phenethyl group is preferable, and the benzene ring has one or more, preferably 1 to 3, lower alkyl groups having 1 to 4 carbon atoms.

難燃剤(A)の具体例としては、アニリンジフェニルホスフォネート(製品名:DPPP、和夏化学(株)公司製)であってもよい。   As a specific example of the flame retardant (A), aniline diphenyl phosphonate (product name: DPPP, manufactured by Watsuka Chemical Co., Ltd.) may be used.

注意すべきなのは、難燃組成物における難燃剤(A)の含有量は、75重量部〜125重量部であってもよい。難燃剤(A)の含有量が低すぎると、その難燃効果が不良になる。難燃剤(A)の含有量が高すぎると、分散性が不良になる。   It should be noted that the content of the flame retardant (A) in the flame retardant composition may be 75 to 125 parts by weight. If the content of the flame retardant (A) is too low, the flame retardant effect becomes poor. If the content of the flame retardant (A) is too high, dispersibility becomes poor.

[分散剤混合物(B)]
本発明において、分散剤混合物(B)とは、低分子量界面活性剤(B-1)及び高分子量界面活性剤(B-2)を含むものである。以下、詳しく説明する。
[Dispersant mixture (B)]
In the present invention, the dispersant mixture (B) includes a low molecular weight surfactant (B-1) and a high molecular weight surfactant (B-2). This will be described in detail below.

[低分子量界面活性剤(B-1)]
低分子量界面活性剤(B-1)の分子量又は第1の重量平均分子量は、1500未満であってもよい。好ましくは、低分子量界面活性剤(B-1)の分子量又は第1の重量平均分子量は、1300より小さくてもよい。
[Low molecular weight surfactant (B-1)]
The molecular weight or first weight average molecular weight of the low molecular weight surfactant (B-1) may be less than 1500. Preferably, the molecular weight or the first weight average molecular weight of the low molecular weight surfactant (B-1) may be smaller than 1300.

低分子量界面活性剤(B-1)は、陰イオン性低分子量界面活性剤、陽イオン性低分子量界面活性剤、非イオン性低分子量界面活性剤又は両性低分子量界面活性剤を含む。   The low molecular weight surfactant (B-1) includes an anionic low molecular weight surfactant, a cationic low molecular weight surfactant, a nonionic low molecular weight surfactant or an amphoteric low molecular weight surfactant.

上記の陰イオン性低分子量界面活性剤としては、ポリオキシエチレンスチレンアリールエーテルスルホン酸塩、ポリオキシエチレンポリアルキルアリールエーテルスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、高級アルコール硫酸エステル塩、高級アルキルエーテル硫酸エステル塩、アルキルリン酸エステル塩又はそれらの組み合わせを含んでもよいが、それらに限定されない。具体例としては、例えば、中日合成化学(株)公司製の型番SINONATE 707SFの商品、又は商品名SINONATE 1105SF又はSINOGEN DBS-Naの製品がある。   Examples of the anionic low molecular weight surfactant include polyoxyethylene styrene aryl ether sulfonate, polyoxyethylene polyalkyl aryl ether sulfonate, alkylbenzene sulfonate, alkyl naphthalene sulfonate, and higher alcohol sulfate. , Higher alkyl ether sulfate esters, alkyl phosphate esters, or combinations thereof, but are not limited thereto. As a specific example, for example, there is a product of model number SINOGATE 707SF manufactured by Chunichi Synthetic Chemical Co., Ltd., or a product of product name SINOGATE 1105SF or SINOGEN DBS-Na.

前記の高級アルコール硫酸エステル塩としては、例えば、炭素数8〜18の脂肪アルコール硫酸エステル塩がある。前記の高級アルキルエーテル硫酸エステル塩は、例えば、炭素数8〜18の脂肪アルコールのエチレンオキサイド(1〜10mol)付加物の硫酸エステル塩であってもよい。   Examples of the higher alcohol sulfates include fatty alcohol sulfates having 8 to 18 carbon atoms. The higher alkyl ether sulfate ester salt may be, for example, a sulfate ester salt of a fatty alcohol ethylene oxide (1 to 10 mol) adduct having 8 to 18 carbon atoms.

上記の陽イオン性低分子量界面活性剤は、脂肪族アミン塩、エタノールアミン塩、ポリエチレンポリアミン塩、第4アンモニウム塩又はそれらの組み合わせを含んでもよいが、それらに限定されない。上記第4アンモニウム塩の具体例としては、例えば、アルキルジメチルフェニル第4アンモニウム塩(alkyl dimethyl benzyl quaternary ammonium salt)、アルキルトリメチル第4アンモニウム塩(alkyl trimethyl quaternary ammonium salt)、ジアルキルジメチル第4アンモニウム塩(dialkyldimethyl quaternary ammonium salt)又はピコリン第4アンモニウム塩(picoline quaternaryammonium salt)がある。   Said cationic low molecular weight surfactants may include, but are not limited to, aliphatic amine salts, ethanolamine salts, polyethylene polyamine salts, quaternary ammonium salts or combinations thereof. Specific examples of the quaternary ammonium salt include, for example, an alkyl dimethylphenyl quaternary ammonium salt, an alkyl trimethyl quaternary ammonium salt, an alkyl dimethyl ammonium salt, an alkyl dimethyl quaternary ammonium salt, and an alkyl dimethyl quaternary ammonium salt. There are dialkyl dimethyl quaternary ammonium salt) or picoline quaternary ammonium salt.

上記の非イオン性低分子量界面活性剤は、ポリオキシエチレンアルキルエーテル(polyoxyethylene alkyl ether)、ポリオキシエチレンアルキルフェニルエーテル(polyoxyethylenealkylphenyl ether)、ポリオキシエチレンスチレンアリールエーテル、ポリオキシエチレン脂肪酸エステル(polyoxyethylene fatty acid ester)、ソルビタン脂肪酸エステル(sorbitan fatty acid ester)、ポリオキシエチレンソルビタン脂肪酸エステル(polyoxyethylene sorbitan fatty acid ester)、ポリオキシエチレンポリオキシプロピレンアルキルエーテル(polyoxyethylene polyoxypropylene ether)、ポリオキシエチレンの脂肪酸アミド、アミド又は酸との縮合物、高級アルコールアルキレンオキシド付加物、脂肪酸アルキレンオキシド付加物、アルキルフェノールアルキレンオキシド付加物又はそれらの組み合わせを含んでもよいが、それらに限定されない。例えば、商品名SINOPOL 1110の製品が挙げられる。   The above-mentioned nonionic low molecular weight surfactants include polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene styrene aryl ether, polyoxyethylene fatty acid ester (polyoxyethylene ether). ester), sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene polyoxypropylene alkyl ether (polyoxyet) may include polyoxyethylene fatty acid amides, condensates with amides or acids, higher alcohol alkylene oxide adducts, fatty acid alkylene oxide adducts, alkylphenol alkylene oxide adducts, or combinations thereof. It is not limited. For example, a product with a trade name of SINOPOL 1110 can be mentioned.

上記の両性低分子量界面活性剤は、ベタイン型、アミノ酸型又はそれらの組み合わせを含んでもよいが、それらに限定されない。   The amphoteric low molecular weight surfactant may include, but is not limited to, betaine type, amino acid type, or a combination thereof.

難燃剤(A)の使用量100重量部に対して、低分子量界面活性剤(B-1)の使用量は2.5重量部〜25重量部であってもよく、好ましくは2.5重量部〜12.5重量部である。   The amount of the low molecular weight surfactant (B-1) used may be 2.5 to 25 parts by weight, preferably 2.5 parts by weight based on 100 parts by weight of the flame retardant (A). Parts to 12.5 parts by weight.

本発明の難燃組成物に低分子量界面活性剤(B-1)を含まないと、難燃組成物の分散性が不良であり、分層しやすくなる。低分子量界面活性剤(B-1)の使用量が25重量部を超えると、分散効果も不良である。   If the low-molecular weight surfactant (B-1) is not included in the flame retardant composition of the present invention, the dispersibility of the flame retardant composition is poor and the layers are easily separated. When the amount of the low molecular weight surfactant (B-1) used exceeds 25 parts by weight, the dispersion effect is also poor.

[高分子量界面活性剤(B-2)]
高分子量界面活性剤(B-2)は、陰イオン性高分子量界面活性剤又は陽イオン性高分子量界面活性剤を含んでもよい。
[High molecular weight surfactant (B-2)]
The high molecular weight surfactant (B-2) may contain an anionic high molecular weight surfactant or a cationic high molecular weight surfactant.

上記の陰イオン性高分子量界面活性剤(B-2)は、ポリアクリル酸ナトリウム塩、ポリメチルアクリル酸ナトリウム塩、マレイン酸コポリマーナトリウム塩又はそれらの組み合わせを含む。具体例としては、型番H14Nの商品(日本乳化剤株式会社製)がある。   The anionic high molecular weight surfactant (B-2) includes polyacrylic acid sodium salt, polymethylacrylic acid sodium salt, maleic acid copolymer sodium salt or a combination thereof. As a specific example, there is a product of model number H14N (manufactured by Nippon Emulsifier Co., Ltd.).

上記の陽イオン性高分子量界面活性剤は、ポリアクリルアミド、ポリメチルアクリルアミド又はそれらの組み合わせを含む。   The cationic high molecular weight surfactant includes polyacrylamide, polymethylacrylamide or a combination thereof.

高分子量界面活性剤(B-2)の第2の重量平均分子量は、5000〜20000であり、好ましくは6000〜20000である。注意すべきなのは、本発明では、難燃組成物の分散性を向上させるために、上記分子量範囲の高分子量界面活性剤(B-2)と難燃組成物における他の成分からインターカレーションを形成して、立体障害効果を発生させる。   The second weight average molecular weight of the high molecular weight surfactant (B-2) is 5000 to 20000, preferably 6000 to 20000. It should be noted that in the present invention, in order to improve the dispersibility of the flame retardant composition, intercalation is performed from the high molecular weight surfactant (B-2) in the above molecular weight range and other components in the flame retardant composition. To form a steric hindrance effect.

高分子量界面活性剤(B-2)の第2の平均分子量が5000より小さいと、十分な立体障害を提供できないため、難燃組成物の分散性が不良である。高分子量界面活性剤(B-2)の第2の平均分子量が20000を超えると、立体障害効果が大きすぎ、難燃組成物の他の成分とのインターカレーションを形成できず、良好な分散性を提供し難い。   When the second average molecular weight of the high molecular weight surfactant (B-2) is less than 5000, sufficient steric hindrance cannot be provided, and thus the dispersibility of the flame retardant composition is poor. When the second average molecular weight of the high molecular weight surfactant (B-2) exceeds 20000, the steric hindrance effect is too large to form an intercalation with other components of the flame retardant composition, and the good dispersion It is difficult to provide sex.

難燃剤(A)の使用量100重量部に対して、高分子量界面活性剤(B-2)の使用量は1.3重量部〜15重量部であってもよく、好ましくは2.5重量部〜10重量部である。   The amount of the high molecular weight surfactant (B-2) used may be 1.3 to 15 parts by weight, preferably 2.5 parts by weight based on 100 parts by weight of the flame retardant (A). Parts to 10 parts by weight.

難燃組成物には高分子量界面活性剤(B-2)を含まず又は1.3重量部未満の高分子量界面活性剤(B-2)を含むと、難燃組成物の分散性が不良であり、分層しやすくなり(つまり、沈殿を形成しやすい)、且つ経時安定性が悪い。高分子量界面活性剤(B-2)の使用量が15重量部より大きいと、高分子量界面活性剤(B-2)自体が凝集するため、難燃組成物の分散性も不良である。   If the flame retardant composition does not contain the high molecular weight surfactant (B-2) or contains less than 1.3 parts by weight of the high molecular weight surfactant (B-2), the dispersibility of the flame retardant composition is poor. It is easy to separate layers (that is, it is easy to form a precipitate), and the stability over time is poor. When the amount of the high molecular weight surfactant (B-2) used is greater than 15 parts by weight, the high molecular weight surfactant (B-2) itself aggregates, and the dispersibility of the flame retardant composition is also poor.

また、低分子量界面活性剤(B-1)の分子量又は第1の重量平均分子量と高分子量界面活性剤(B-2)の第2の重量分子量との比が0.05〜0.21にあると、難燃組成物の分散性と経時安定性がより良好になる。   Further, the ratio of the molecular weight or the first weight average molecular weight of the low molecular weight surfactant (B-1) to the second weight molecular weight of the high molecular weight surfactant (B-2) is 0.05 to 0.21. When it exists, the dispersibility and temporal stability of a flame-retardant composition will become more favorable.

ここで補足説明すると、上記低分子量界面活性剤(B-1)及び高分子量界面活性剤(B-2)の使用種類は特に限定されないが、陰・陽イオン結合による沈殿を避けるために、電荷が同じ且つ反対の極性を有する陰イオン性の界面活性剤と陽イオン性の界面活性剤とを互に合わせて使用してはいけない。   As a supplementary explanation, the type of use of the low molecular weight surfactant (B-1) and the high molecular weight surfactant (B-2) is not particularly limited, but in order to avoid precipitation due to anion / cation binding, Must not be used together with anionic and cationic surfactants having the same and opposite polarities.

[分散安定剤(C)]
本発明の分散安定剤(C)は、難燃組成物の粘度を向上させるためのものである。例えば、分散安定剤(C)が添加されていない難燃組成物の粘度は50cps〜100cpsであり、分散安定剤(C)が加えられると、その粘度が約200cps〜約400cpsまで向上する。これにより、難燃組成物の経時安定性、及び常温又は高温での分散性が向上する。ここで、高温とは、例えば、45℃〜55℃である。そのため、本発明の分散安定剤(C)は、増粘剤であってもよい。
[Dispersion stabilizer (C)]
The dispersion stabilizer (C) of the present invention is for improving the viscosity of the flame retardant composition. For example, the viscosity of the flame retardant composition to which no dispersion stabilizer (C) is added is 50 cps to 100 cps, and when the dispersion stabilizer (C) is added, the viscosity is improved to about 200 cps to about 400 cps. Thereby, the temporal stability of the flame retardant composition and the dispersibility at room temperature or high temperature are improved. Here, high temperature is 45 degreeC-55 degreeC, for example. Therefore, the dispersion stabilizer (C) of the present invention may be a thickener.

分散安定剤(C)は、ポリビニルアルコール、メチルセルロース、カルボキシメチルセルロース、ヒドロキシエチルセルロース、キサンタンガム、澱粉糊又はそれらの組み合わせを含んでもよいが、それらに限定されない。   The dispersion stabilizer (C) may include, but is not limited to, polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, xanthan gum, starch paste or combinations thereof.

難燃剤(A)の使用量100重量部に対して、分散安定剤(C)の使用量は0.1重量部〜2.5重量部であり、好ましくは0.3重量部〜1.3重量部である。   The amount of the dispersion stabilizer (C) used is 0.1 to 2.5 parts by weight, preferably 0.3 to 1.3 parts by weight, based on 100 parts by weight of the flame retardant (A). Parts by weight.

難燃組成物が分散安定剤(C)を含まないと、難燃組成物の経時安定性が不良であり、長時間置かれた後で沈殿及び分層の現象が生じやすい。   If the flame retardant composition does not contain the dispersion stabilizer (C), the stability of the flame retardant composition over time is poor, and precipitation and phase separation are likely to occur after being left for a long time.

[不凍剤(D)]
本発明の不凍剤(D)は、難燃組成物の低温で保存する場合の分散性を向上させるためのものである。
[Antifreeze (D)]
The antifreeze (D) of the present invention is for improving the dispersibility when the flame retardant composition is stored at a low temperature.

不凍剤(D)は、メタノール、エタノール、エチレングリコール、プロピレングリコール、グリセリン又はそれらの組み合わせを含んでもよいが、それらに限定されない。   Antifreeze (D) may include, but is not limited to, methanol, ethanol, ethylene glycol, propylene glycol, glycerin or combinations thereof.

難燃剤(A)の使用量100重量部に対して、不凍剤(D)の使用量は2.5重量部〜20重量部であり、好ましくは7.5重量部〜15重量部である。   The amount of antifreeze (D) used is 2.5 to 20 parts by weight, preferably 7.5 to 15 parts by weight, based on 100 parts by weight of the flame retardant (A). .

難燃組成物が不凍剤(D)を含まないと、低温で保存される(例えば、10℃未満)場合、難燃組成物は、分層し沈殿を形成しやすくなる。   If the flame retardant composition does not contain the antifreeze agent (D), when it is stored at a low temperature (for example, less than 10 ° C.), the flame retardant composition is likely to be separated and form a precipitate.

[消泡剤(E)]
消泡剤(E)は、高級アルコール消泡剤、シリコーン消泡剤、ポリシロキサン消泡剤、ポリエーテル変性シリコーン消泡剤、ポリエーテル消泡剤又はそれらの組み合わせを含む。
[Defoamer (E)]
The antifoaming agent (E) includes a higher alcohol antifoaming agent, a silicone antifoaming agent, a polysiloxane antifoaming agent, a polyether-modified silicone antifoaming agent, a polyether antifoaming agent, or a combination thereof.

消泡剤(E)の具体例としては、Y-14865の消泡剤(頂韻実業有限公司製)がある。   As a specific example of the antifoaming agent (E), there is a defoaming agent of Y-14865 (manufactured by Sumirei Industrial Co., Ltd.).

難燃剤(A)の使用量100重量部に対して、消泡剤(E)の使用量は0.3重量部〜7.5重量部であり、好ましくは1.3重量部〜2.5重量部である。   The amount of the antifoaming agent (E) used is 0.3 to 7.5 parts by weight, preferably 1.3 to 2.5 parts by weight, with respect to 100 parts by weight of the flame retardant (A). Parts by weight.

難燃組成物が消泡剤(E)を含まないと、難燃組成物の気泡が多すぎ、外観均一性及び分散性も不良である。   If the flame retardant composition does not contain the antifoaming agent (E), the flame retardant composition has too many bubbles, and the appearance uniformity and dispersibility are also poor.

[溶剤(F)]
溶剤(F)は、水又は有機溶剤を含んでもよいが、好ましくは水である。
[Solvent (F)]
The solvent (F) may contain water or an organic solvent, but is preferably water.

上記の有機溶剤は、トルエン、キシレン、アルキルナフタレン等の芳香族炭化水素類、アセトン、ブタノン等のケトン類、ジオキサン、エチルセロソルブ等のエーテル類、ジメチルホルムアミド等のアミド類、ジメチルスルホキシド等のスルホキシド類、ジクロロメタン、クロロフォルム等のハロゲン化炭化水素類を含んでもよいが、それらに限定されない。   The above organic solvents include aromatic hydrocarbons such as toluene, xylene and alkylnaphthalene, ketones such as acetone and butanone, ethers such as dioxane and ethyl cellosolve, amides such as dimethylformamide, and sulfoxides such as dimethyl sulfoxide. , Halogenated hydrocarbons such as dichloromethane and chloroform may be included, but are not limited thereto.

難燃剤(A)の使用量100重量部に対して、溶剤(F)の使用量は80重量部〜143.5重量部であり、好ましくは100重量部〜125重量部である。   The amount of the solvent (F) used is 80 to 143.5 parts by weight, preferably 100 to 125 parts by weight, based on 100 parts by weight of the flame retardant (A).

特に説明すべきなのは、本発明に用いられる分散安定剤(C)、不凍剤(D)及び消泡剤(E)の使用量については、当業者であれば、本発明の精神と範囲から逸脱せずに、慣例、実験設計、様々な要求に応じて調整できるものである。   It should be particularly explained that the amount of the dispersion stabilizer (C), antifreeze agent (D) and antifoaming agent (E) used in the present invention can be determined by those skilled in the art from the spirit and scope of the present invention. It can be adjusted according to customs, experimental design, and various requirements without departing.

[難燃組成物の調製]
上記難燃剤(A)、分散剤混合物(B)、不凍剤(D)、消泡剤(E)及び溶剤(F)を均一に混合した後で、研磨設備によって200rpm〜300rpmの回転速度で、1.5時間〜2.5時間研磨する。その後、分散安定剤(C)を加えて攪拌設備で均一に混合すると、固形分の平均粒子径1μm〜5μmの難燃組成物が製造される。特に説明すべきなのは、上記難燃組成物の固形分は主に難燃剤(A)に由来するものである。
[Preparation of flame retardant composition]
After the flame retardant (A), the dispersant mixture (B), the antifreeze agent (D), the antifoaming agent (E) and the solvent (F) are uniformly mixed, the polishing equipment is rotated at a rotational speed of 200 rpm to 300 rpm. Polish for 1.5 hours to 2.5 hours. Thereafter, when the dispersion stabilizer (C) is added and mixed uniformly with stirring equipment, a flame retardant composition having an average particle size of 1 μm to 5 μm of a solid content is produced. It should be particularly explained that the solid content of the flame retardant composition is mainly derived from the flame retardant (A).

上記の難燃組成物の固形分の平均粒子径が5μmを超えると、難燃組成物の分散性及び難燃効果も不良である。上記の難燃組成物の固形分の平均粒子径が1μm未満であると、プロセスでは達成できず、生産コストが向上する。   When the average particle size of the solid content of the flame retardant composition exceeds 5 μm, the dispersibility and the flame retardant effect of the flame retardant composition are also poor. If the average particle size of the solid content of the flame retardant composition is less than 1 μm, the process cannot be achieved and the production cost is improved.

ここで補足説明すると、上記平均粒子径の測定方法としては、動的光散乱(Dynamic light scattering;DSL)によって行われ、当業者であれば、その実行形態や操作方法を理解できるため、ここで特に説明しない。   As a supplementary explanation, the average particle diameter is measured by dynamic light scattering (DSL), and a person skilled in the art can understand the execution form and operation method. Not specifically explained.

[難燃層及び難燃布材の製造]
上記の難燃組成物を、塗布法、浸漬法、噴射法又は他の適当な方法によって基材に形成することで、難燃層を製造することができる。基材が基布である場合、難燃組成物と染料とを混合し、上記方法によって難燃組成物と染料との混合物を基布に形成することで、難燃布材を製造することができる。
[Manufacture of flame retardant layer and flame retardant material]
A flame retardant layer can be produced by forming the above flame retardant composition on a substrate by a coating method, a dipping method, a jetting method, or other appropriate methods. When the base material is a base fabric, the flame retardant composition and the dye are mixed, and the mixture of the flame retardant composition and the dye is formed on the base fabric by the above method to produce the flame retardant fabric material. it can.

上記基布は、織物、不織布、フィルム又は薄片であってもよい。その材質としては、例えば、綿、亜麻、ナイロン、皮革、純毛、レーヨン、蚕糸、アクリル、竹炭素繊維、弾性繊維、化学紡績繊維、ポリエステル系繊維又はそれらの組み合わせ等であってもよい。   The base fabric may be a woven fabric, a nonwoven fabric, a film, or a flake. The material may be, for example, cotton, flax, nylon, leather, pure hair, rayon, silk thread, acrylic, bamboo carbon fiber, elastic fiber, chemically spun fiber, polyester fiber, or combinations thereof.

上記基布の1つの表面又は上下の両面には、実際の要求に応じて、1層以上の難燃層が設けられてもよい。また、前記同一又は異なる難燃層を有する難燃布材は、各種から組み合わせて多層構造に重ね合わせてもよい。   One or more flame retardant layers may be provided on one surface or both upper and lower surfaces of the base fabric according to actual requirements. Moreover, the flame retardant cloth materials having the same or different flame retardant layers may be combined in various ways and superposed on a multilayer structure.

[実施例1]
100重量部のアニリンジフェニルホスフォネート(A-1)、12.5重量部の分子量1035の低分子量界面活性剤(型番:SINONATE 707SF;B-1-1)、4.5重量部の重量平均分子量6000の高分子量界面活性剤(型番:H14N;B-2-1)、12.5重量部のプロピレングリコール(D-1)及び2.5重量部の消泡剤(型番:Y-14865;E-1)を117.5重量部の水に加えた後で、得られた混合物を研磨溝に置いて、粒子径3.0mmの微小ジルコニアビーズを加え、250rpmの回転速度で2.0時間研磨した後で、0.5重量部のキサンタンガム(C-1)を加え、攪拌設備で均一に混合した後で、難燃組成物の固形分の平均粒子径が2.5μmである実施例1の難燃組成物を製造した。
[Example 1]
100 parts by weight of aniline diphenyl phosphonate (A-1), 12.5 parts by weight of low molecular weight surfactant with a molecular weight of 1035 (model number: SINONATE 707SF; B-1-1), 4.5 parts by weight of weight average High molecular weight surfactant having a molecular weight of 6000 (model number: H14N; B-2-1), 12.5 parts by weight of propylene glycol (D-1), and 2.5 parts by weight of an antifoaming agent (model number: Y-14865; After adding E-1) to 117.5 parts by weight of water, the resulting mixture was placed in a polishing groove and fine zirconia beads having a particle size of 3.0 mm were added, and the rotation speed was 250 rpm for 2.0 hours. After polishing, 0.5 part by weight of xanthan gum (C-1) was added, and after mixing uniformly with stirring equipment, the average particle size of the solid content of the flame retardant composition was 2.5 μm. A flame retardant composition was produced.

[実施例2〜5及び比較例1〜
実施例2〜5及び比較例1〜の難燃組成物では、使用成分又は含有量を変えた以外、実施例1と同様な方法で行った。使用成分及び含有量の詳細については、表1に示されるので、ここで特に説明しない。
[Examples 2 to 5 and Comparative Examples 1 to 6 ]
The flame retardant compositions of Examples 2 to 5 and Comparative Examples 1 to 6 were performed in the same manner as in Example 1 except that the components used or the contents were changed. Details of the components used and the contents are shown in Table 1, and are not specifically described here.

また注意すべきなのは、本発明の実施例の分散安定剤(C)、不凍剤(D)及び消泡剤(E)の使用量は例示だけであるが、当業者であれば、本発明で主張する範囲における如何なる使用量も好適に用いられる。これは、この分野の慣用技術である。   It should be noted that the amounts of the dispersion stabilizer (C), antifreeze agent (D), and antifoaming agent (E) used in the examples of the present invention are only examples, but those skilled in the art will understand the present invention. Any use amount within the range claimed in the above is suitably used. This is a conventional technique in this field.

[評価方法]
1.分散性
ここで、分散性に対しては、実施例1〜5及び比較例1〜の難燃組成物を5℃で特定時間(例えば、1ヶ月、3ヶ月、6ヶ月又は12ヶ月)静置し、分層するかを観察した。分層の場合、分散性が不良であることを示し、評価基準が下記の通りである。
◎:未分層
△:軽微な分層
×:分層
[Evaluation method]
1. Dispersibility Here, for dispersibility, the flame retardant compositions of Examples 1 to 5 and Comparative Examples 1 to 6 were subjected to a specific time at 5 ° C. (for example, 1 month, 3 months, 6 months, or 12 months). ) It was allowed to stand and observed for layering. In the case of the layer separation, it indicates that the dispersibility is poor, and the evaluation criteria are as follows.
◎: Undivided layer △: Lightly divided layer ×: Separated layer

2.経時安定性
上記評価方法では、経過時間が長いほど分層の程度が僅かになる場合又は未分層(つまり、時間の
経つにつれて、良好な分散性を保つ)の場合、製造された難燃組成物の経時安定性が良好であることを示す。
2. Stability over time According to the evaluation method described above, when the elapsed time is long, the degree of separation becomes small, or when it is undivided (that is, when good dispersibility is maintained over time), it is difficult to manufacture. It shows that the temporal stability of the fuel composition is good.

表1の実施例1〜5から、難燃組成物に低分子量界面活性剤(B-1)及び高分子量界面活性剤(B-2)を同時に有する場合、難燃組成物の分散性及び経時安定性が良好であることが判明される。また、用いられる低分子量界面活性剤(B-1)の分子量/重量平均分子量と高分子量界面活性剤(B-2)の重量平均分子量のと比の範囲が0.05〜0.21である場合、難燃組成物の分散性及び経時安定性が良好である。また、多すぎる高分子量界面活性剤(B-2)を添加する場合、経時安定性が僅かに低下することがある(実施例4〜5に示すように)。   From Examples 1 to 5 in Table 1, when the flame retardant composition has a low molecular weight surfactant (B-1) and a high molecular weight surfactant (B-2) at the same time, the dispersibility and aging of the flame retardant composition Stability is found to be good. The ratio of the molecular weight / weight average molecular weight of the low molecular weight surfactant (B-1) used to the weight average molecular weight of the high molecular weight surfactant (B-2) is 0.05 to 0.21. In this case, the dispersibility and the temporal stability of the flame retardant composition are good. Moreover, when too much high molecular weight surfactant (B-2) is added, stability with time may be slightly lowered (as shown in Examples 4 to 5).

一方、表1の比較例1〜から、難燃組成物に低分子量界面活性剤(B-1)又は高分子量界面活性剤(B-2)の一方のみを含む場合には、難燃組成物の分散性が不良であることが判明される。また、高分子量界面活性剤(B-2)が5000より小さく又は20000より大きい場合、難燃組成物の分散性も不良である。 On the other hand, from Comparative Examples 1 to 6 in Table 1, when the flame retardant composition contains only one of the low molecular weight surfactant (B-1) or the high molecular weight surfactant (B-2), the flame retardant composition It turns out that the dispersibility of the product is poor. When the high molecular weight surfactant (B-2) is less than 5000 or greater than 20000, the dispersibility of the flame retardant composition is also poor.

以上をまとめると、本発明の難燃組成物は、異なる分子量の界面活性剤を含み、特定な平均粒子径の固形分を有し、良好な分散性及び経時安定性を有し、従来の難燃組成物の分層しやすく、製造された製品の品質安定性が低い等の欠点を効果的に改善することができる。また、本発明の難燃組成物は、従来のプロセス形成難燃層を利用して、更に難燃布材を量産することができる。   In summary, the flame retardant composition of the present invention contains surfactants of different molecular weights, has a solid content with a specific average particle size, has good dispersibility and stability over time, It is possible to effectively improve defects such as easy layering of the fuel composition and low quality stability of the manufactured product. Moreover, the flame retardant composition of the present invention can further mass-produce flame retardant fabrics by using a conventional process-formed flame retardant layer.

本発明を実施形態を用いて前述の通りに開示したが、これは、本発明を限定するものではなく、当業者であれば、本発明の思想と範囲から逸脱しない限り、若干の変更や修正を加えることができ、したがって、本発明の保護範囲は、下記添付の特許請求の範囲で指定した内容を基準とするものである。

Figure 0006138902
Although the present invention has been disclosed using the embodiments as described above, this is not intended to limit the present invention, and those skilled in the art will be able to make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention is based on the contents specified in the appended claims.
Figure 0006138902

Claims (10)

式(I)で示される構造を有する難燃剤(A)と、
Figure 0006138902
(前記式(I)において、前記Arが同一又は異なるアリール基を示し、Rが同一又は異なり、水素原子、低級アルキル基、シクロアルキル基、アリール基、アリル基又はアラルキル基を示し、又は各Rが互に結合し、リン原子上の窒素原子と共に環を形成する)
分子量又は第1の重量平均分子量が1500未満である低分子量界面活性剤(B-1)と、第2の重量平均分子量が5000〜20000である高分子量界面活性剤(B-2)と、を含む分散剤混合物(B)と、
分散安定剤(C)と、
不凍剤(D)と、
消泡剤(E)と、
溶剤(F)と、
を備え、
前記難燃剤(A)の使用量100重量部に対して、前記低分子量界面活性剤(B-1)の使用量は2.5重量部〜25重量部であり、前記高分子量界面活性剤(B-2)の使用量は1.3重量部〜15重量部であり、前記分散安定剤(C)の使用量は0.1重量部〜2.5重量部であり、前記不凍剤(D)の使用量は2.5重量部〜20重量部であり、前記消泡剤(E)の使用量は0.3重量部〜7.5重量部であり、前記溶剤(F)の使用量は80重量部〜143.5重量部であり、固形分は1μm〜5μmの平均粒子径を有する難燃組成物。
A flame retardant (A) having a structure represented by formula (I);
Figure 0006138902
(In the formula (I), Ar represents the same or different aryl group, R represents the same or different, represents a hydrogen atom, a lower alkyl group, a cycloalkyl group, an aryl group, an allyl group or an aralkyl group, or each R Bond to each other to form a ring with the nitrogen atom on the phosphorus atom)
A low molecular weight surfactant (B-1) having a molecular weight or first weight average molecular weight of less than 1500, and a high molecular weight surfactant (B-2) having a second weight average molecular weight of 5,000 to 20,000. A dispersant mixture (B) comprising:
A dispersion stabilizer (C);
Antifreeze (D),
An antifoam (E),
Solvent (F),
With
The amount of the low molecular weight surfactant (B-1) used is 2.5 to 25 parts by weight with respect to 100 parts by weight of the flame retardant (A), and the high molecular weight surfactant ( B-2) is used in an amount of 1.3 to 15 parts by weight, and the dispersion stabilizer (C) is used in an amount of 0.1 to 2.5 parts by weight. D) is used in an amount of 2.5 to 20 parts by weight, the antifoaming agent (E) is used in an amount of 0.3 to 7.5 parts by weight, and the solvent (F) is used. The flame retardant composition having an amount of 80 parts by weight to 143.5 parts by weight and a solid content having an average particle diameter of 1 μm to 5 μm.
前記低分子量界面活性剤(B-1)の前記分子量又は前記第1の重量平均分子量と前記高分子量界面活性剤(B-2)の前記第2の重量平均分子量との比は、0.05〜0.21である請求項1に記載の難燃組成物。   The molecular weight of the low molecular weight surfactant (B-1) or the ratio of the first weight average molecular weight to the second weight average molecular weight of the high molecular weight surfactant (B-2) is 0.05. The flame retardant composition according to claim 1, which is ˜0.21. 前記難燃剤(A)の使用量100重量部に対して、前記低分子量界面活性剤(B-1)の使用量は2.5重量部〜12.5重量部であり、前記高分子量界面活性剤(B-2)の使用量は2.5重量部〜10重量部であり、前記分散安定剤(C)の使用量は0.3重量部〜1.3重量部であり、前記不凍剤(D)の使用量は7.5重量部〜15重量部であり、前記消泡剤(E)の使用量は1.3重量部〜2.5重量部であり、前記溶剤(F)の使用量は100重量部〜125重量部である請求項1に記載の難燃組成物。   The amount of the low molecular weight surfactant (B-1) used is 2.5 to 12.5 parts by weight with respect to 100 parts by weight of the flame retardant (A), and the high molecular weight surfactant is used. The amount of the agent (B-2) used is 2.5 to 10 parts by weight, and the amount of the dispersion stabilizer (C) used is 0.3 to 1.3 parts by weight. The amount of the agent (D) used is 7.5 parts by weight to 15 parts by weight, the amount of the antifoaming agent (E) used is 1.3 parts by weight to 2.5 parts by weight, and the solvent (F) The flame retardant composition according to claim 1, wherein the amount used is 100 to 125 parts by weight. 前記第2の重量平均分子量は、6000〜20000である請求項1に記載の難燃組成物。   The flame retardant composition according to claim 1, wherein the second weight average molecular weight is 6,000 to 20,000. 前記低分子量界面活性剤(B-1)は、陰イオン性低分子量界面活性剤、陽イオン性低分子量界面活性剤、非イオン性低分子量界面活性剤又は両性低分子量界面活性剤を含む請求項1に記載の難燃組成物。   The low molecular weight surfactant (B-1) comprises an anionic low molecular weight surfactant, a cationic low molecular weight surfactant, a nonionic low molecular weight surfactant or an amphoteric low molecular weight surfactant. The flame retardant composition according to 1. 前記高分子量界面活性剤(B-2)は、陰イオン性高分子量界面活性剤又は陽イオン性高分子量界面活性剤を含む請求項1に記載の難燃組成物。   The flame retardant composition according to claim 1, wherein the high molecular weight surfactant (B-2) comprises an anionic high molecular weight surfactant or a cationic high molecular weight surfactant. 前記陰イオン性高分子量界面活性剤は、ポリアクリル酸ナトリウム塩、ポリメチルアクリル酸ナトリウム塩、マレイン酸コポリマーナトリウム塩又はその組み合わせである請求項6に記載の難燃組成物。   The flame retardant composition according to claim 6, wherein the anionic high molecular weight surfactant is polyacrylic acid sodium salt, polymethylacrylic acid sodium salt, maleic acid copolymer sodium salt or a combination thereof. 前記陽イオン性高分子量界面活性剤は、ポリアクリルアミド、ポリメチルアクリルアミド又はその組み合わせを含む請求項6に記載の難燃組成物。   The flame retardant composition according to claim 6, wherein the cationic high molecular weight surfactant comprises polyacrylamide, polymethylacrylamide, or a combination thereof. 請求項1〜8の何れか1項に記載の難燃組成物からなる難燃層。   A flame retardant layer comprising the flame retardant composition according to claim 1. 請求項9に記載の難燃層と、
基布と、
を備える難燃布材。
A flame retardant layer according to claim 9;
With the base fabric,
A flame-retardant cloth material.
JP2015255904A 2015-10-26 2015-12-28 Flame retardant composition and its application Expired - Fee Related JP6138902B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW104135110A TWI535730B (en) 2015-10-26 2015-10-26 Flame retardant composition and application thereof
TW104135110 2015-10-26

Publications (2)

Publication Number Publication Date
JP2017082185A JP2017082185A (en) 2017-05-18
JP6138902B2 true JP6138902B2 (en) 2017-05-31

Family

ID=56755737

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2015255904A Expired - Fee Related JP6138902B2 (en) 2015-10-26 2015-12-28 Flame retardant composition and its application

Country Status (3)

Country Link
JP (1) JP6138902B2 (en)
CN (1) CN106609460B (en)
TW (1) TWI535730B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102095785B1 (en) * 2018-06-27 2020-04-01 (주)뉴다안 Interior block for construction with functional and environmental property, and method for manufacturing the same
KR102095786B1 (en) * 2018-06-27 2020-04-01 (주)뉴다안 Tex board for construction with functional and environmental property, and method for manufacturing the same
CN111363174B (en) * 2020-03-31 2022-08-09 宁波普莱斯帝金属制品有限公司 Preparation method of starch/polycaprolactone composite material
CN112372786A (en) * 2020-11-24 2021-02-19 大亚人造板集团有限公司 Water-insoluble flame retardant and application thereof in production of flame-retardant plate

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3937765A (en) * 1970-10-12 1976-02-10 Stauffer Chemical Company Process for preparing 0,0-diaryl n,n-dialkyl phosphoramidates
US3856535A (en) * 1973-12-06 1974-12-24 Ici America Inc Emulsifiable haloalkyl phosphate blend for aqueous textile flame-retardant treatments
CN1044688C (en) * 1994-07-15 1999-08-18 西南农业大学 Anion and cation mixing surfactant
JP2004331852A (en) * 2003-05-09 2004-11-25 Tama Kagaku Kogyo Kk Abrasive slurry excellent in dispersion stability, and manufacturing method for substrate
US7205352B2 (en) * 2003-12-17 2007-04-17 Ethox Chemicals, Llc Dispersions containing fatty acid esters of styrenated phenol alkoxylates
CN101397755B (en) * 2007-09-26 2012-07-25 第一工业制药株式会社 Inflaming retarding processing agent of polyester fibre and processing method thereof
JP4527797B2 (en) * 2007-09-26 2010-08-18 第一工業製薬株式会社 Flame-retardant finishing agent for polyester fiber and its processing method
CN101654387B (en) * 2008-08-21 2013-02-27 北京科普基业精细化工科技有限公司 Liquid anti-caking agent for compound fertilizer
JP5576733B2 (en) * 2010-07-16 2014-08-20 Tbカワシマ株式会社 Dehalogenated flame retardant and flame retardant processing method for polyester fiber products using the same
JP2012229508A (en) * 2011-04-26 2012-11-22 Daikyo Kagaku Kk Flame retardant treatment of polyester-based fiber product
JP5745380B2 (en) * 2011-10-05 2015-07-08 日華化学株式会社 Flame Retardant for Polyester Fiber, Flame Retardant Processing Method for Polyester Fiber, and Flame Retardant Polyester Fiber
JP2013096021A (en) * 2011-10-28 2013-05-20 Toray Ind Inc Flame retardant and method for producing flame retardant aliphatic polyester fiber structure

Also Published As

Publication number Publication date
CN106609460A (en) 2017-05-03
CN106609460B (en) 2018-11-20
TWI535730B (en) 2016-06-01
TW201714888A (en) 2017-05-01
JP2017082185A (en) 2017-05-18

Similar Documents

Publication Publication Date Title
JP6138902B2 (en) Flame retardant composition and its application
CN107109154A (en) Surface protection film and optical component
JP5682095B2 (en) Coating layer and coating layer forming method
CN105256572B (en) Halogen-free flame retardant coating adhesive and preparing method thereof
TW200909208A (en) Exfoliate sheet
CN105780467A (en) Polyester staple fiber oiling agent
CN108333649A (en) Polarization plates
CN115380098B (en) Liquid composition for forming hydrophilic/oil-repellent film, method for producing same, hydrophilic/oil-repellent film, and hydrophilic/oil-repellent nonwoven fabric
CN107488375A (en) Height filling aqueous wooden ware compound type transparent putty and preparation method thereof
KR102355314B1 (en) Copolymers, resin compositions, treatment agents and processed products
JP2018159138A (en) Oil solution composition for carbon fiber precursor acrylic fiber, carbon fiber precursor acrylic fiber bundle, carbon fiber, and method for producing carbon fiber precursor acrylic fiber bundle and carbon fiber
CN104562664A (en) Environment-friendly acrylic spinning oil
KR20150138149A (en) Polyester resin aqueous dispersion and bonding agent composition incorporating same
TWI749638B (en) Water-based surface treatment agent
CN106544760B (en) A kind of carbon fibre precursor is oil solution dedicated and preparation method thereof
JP5526530B2 (en) Coating type antistatic agent
JP6737679B2 (en) Flame-retardant resin composition
CN107629584A (en) The halogen-free flameproof canvas that a kind of halogen-free flameproof Weak solvent coating paste, preparation method and coating obtain
KR102249133B1 (en) a functional textile coating composite and the coated textile using thereof
JP7059069B2 (en) A flame-retardant composition, a flame-retardant fiber, a method for producing the same, and a method for increasing the amount of the flame retardant fixed to the fiber by the flame-retardant composition.
CN108178885B (en) Raw material composition of cold laminating film and cold laminating film
JP2024027665A (en) Antibacterial/antiviral composition
JPH0641858A (en) Polyolefin nonwoven fabric
KR101394239B1 (en) High-speed spinning lubricant for wool
TW201540801A (en) Antistatic adhesive composition and polarizing plate using the same

Legal Events

Date Code Title Description
TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170328

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170426

R150 Certificate of patent or registration of utility model

Ref document number: 6138902

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees