JP6128462B2 - lighting equipment - Google Patents

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Publication number
JP6128462B2
JP6128462B2 JP2013184748A JP2013184748A JP6128462B2 JP 6128462 B2 JP6128462 B2 JP 6128462B2 JP 2013184748 A JP2013184748 A JP 2013184748A JP 2013184748 A JP2013184748 A JP 2013184748A JP 6128462 B2 JP6128462 B2 JP 6128462B2
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lighting fixture
attached
light source
main body
spring
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JP2015053159A (en
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英之 釣谷
英之 釣谷
美治 荒瀬
美治 荒瀬
豊喜 園滝
豊喜 園滝
正晴 矢野
正晴 矢野
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、被取付部に設けられている取付孔に埋め込んで用いられる照明器具に関するものである。   The present invention relates to a lighting fixture that is used by being embedded in a mounting hole provided in a mounted portion.

従来、天井等の被取付部に設けられている取付孔に埋め込んで取付け、主に床面等を照明する照明器具が知られている(例えば、特許文献1参照)。
図7に示すように、特許文献1に記載のLED照明器具100は、天井101に設けられている取付孔102に取り付けられて下方を照明する。
LED照明器具100は、外郭ケース103を有しており、外郭ケース103の中央部には、内部ヒートシンク104が設けられている。内部ヒートシンク104の下面には、LED素子105を有するチップ基板106が取り付けられる。チップ基板106の下側には、配光制御レンズ107が設けられている。
2. Description of the Related Art Conventionally, there has been known a lighting fixture that is embedded in a mounting hole provided in a mounting portion such as a ceiling and mainly illuminates a floor surface or the like (for example, see Patent Document 1).
As shown in FIG. 7, the LED lighting apparatus 100 described in Patent Literature 1 is attached to an attachment hole 102 provided in the ceiling 101 to illuminate the lower part.
The LED lighting apparatus 100 has an outer case 103, and an inner heat sink 104 is provided at the center of the outer case 103. A chip substrate 106 having LED elements 105 is attached to the lower surface of the internal heat sink 104. A light distribution control lens 107 is provided below the chip substrate 106.

内部ヒートシンク104の上側には、LED素子105の点灯制御を行う制御回路108が設けられている。
外郭ケース103の外側には、外郭ケース103を取付孔102に取り付けるための取付部材109およびLED素子105が発する熱を外部に放出する外部フィン111が設けられている。
また、外郭ケース103の上側には、蓋部110が設けられている。
A control circuit 108 that performs lighting control of the LED element 105 is provided on the upper side of the internal heat sink 104.
Outside the outer case 103, an attachment member 109 for attaching the outer case 103 to the attachment hole 102 and an external fin 111 for releasing heat generated by the LED element 105 to the outside are provided.
A lid 110 is provided on the upper side of the outer case 103.

特開2012−119230号公報(第1図)JP 2012-119230 A (FIG. 1)

しかしながら、前述したような特許文献1に記載の従来の照明器具(LED照明器具100)においては、アルミダイカストにより外郭ケース103を形成しているため、LED照明器具100の重量が大きくなるという問題がある。
そこで、重量の問題を解決するために、金属板材を用いる照明器具が考えられている。この場合には、本体、枠体、電源装置取付部等を金属板材により別個に形成し、接続するため、部品点数が多くなり、コストアップおよび生産性の低減という問題があった。
However, in the conventional lighting apparatus (LED lighting apparatus 100) described in Patent Document 1 as described above, the outer case 103 is formed by aluminum die casting, so that the weight of the LED lighting apparatus 100 increases. is there.
Therefore, in order to solve the weight problem, a lighting apparatus using a metal plate material has been considered. In this case, since the main body, the frame, the power supply device mounting portion, etc. are separately formed and connected by the metal plate material, the number of parts increases, resulting in a problem of cost increase and productivity reduction.

本発明は、従来の問題を解決するためになされたもので、軽量化を図るとともに部品点数を削減して、生産性を向上させることができる照明器具を提供することを目的とする。   The present invention has been made to solve the conventional problems, and an object of the present invention is to provide a luminaire that can improve the productivity by reducing the number of parts while reducing the weight.

本発明の照明器具は、被取付部に取り付けられる器具本体と、前記器具本体に取り付けられる光源と、を有し、前記器具本体が、前記被取付部に露出する枠状の鍔部と、前記光源を取り付ける光源取付部と、前記鍔部と前記光源取付部との間に設けられ前記光源から離れる方向に向かうに従って拡径する形状の反射部と、前記反射部を内包する筒部と、が金属板により一体成形されたものである。   The lighting fixture of the present invention includes a fixture main body attached to the attached portion, and a light source attached to the fixture main body, and the fixture main body is exposed to the attached portion, and the frame-like collar portion, A light source mounting portion for mounting a light source, a reflecting portion that is provided between the flange portion and the light source mounting portion and has a diameter that increases toward the direction away from the light source, and a cylindrical portion that includes the reflecting portion. It is integrally formed with a metal plate.

また、本発明の照明器具は、前記器具本体を前記被取付部に取り付けるためのばね部材と、前記ばね部材を取り付けるばね取付部を前記筒部の外側に設けたものである。   Moreover, the lighting fixture of this invention provides the spring member for attaching the said instrument main body to the said to-be-attached part, and the spring attachment part which attaches the said spring member to the outer side of the said cylinder part.

また、本発明の照明器具は、前記筒部に電源部を収容したものである。   Moreover, the lighting fixture of this invention accommodates the power supply part in the said cylinder part.

本発明では、被取付部に露出する枠状の鍔部と、光源から離れる方向に向かうに従って拡径する形状の反射部と、反射部を内包する筒部と、を金属板により一体成形して器具本体を形成したので、部品点数を削減して、生産性を向上させることができるという効果を有する照明器具を提供できる。   In the present invention, a frame-like collar portion exposed to the attached portion, a reflecting portion having a shape that increases in diameter toward the direction away from the light source, and a cylindrical portion that includes the reflecting portion are integrally formed with a metal plate. Since the fixture body is formed, it is possible to provide a lighting fixture that has the effect of reducing the number of parts and improving productivity.

本発明に係る実施形態の照明器具の斜視図The perspective view of the lighting fixture of embodiment which concerns on this invention 本発明に係る実施形態の照明器具を取付孔に取り付けた状態の断面図Sectional drawing of the state which attached the lighting fixture of embodiment which concerns on this invention to the attachment hole 本発明に係る実施形態の照明器具の分解斜視図The disassembled perspective view of the lighting fixture of embodiment which concerns on this invention 本発明に係る実施形態の照明器具の器具本体を上方から見た斜視図The perspective view which looked at the fixture main body of the lighting fixture of embodiment which concerns on this invention from upper direction 本発明に係る実施形態の照明器具の器具本体を下方から見た斜視図The perspective view which looked at the fixture main body of the lighting fixture of embodiment which concerns on this invention from the downward direction (A)は本発明に係る実施形態の照明器具を取付孔に取り付けた状態の断面図であり、(B)は(A)におけるB部の拡大図(A) is sectional drawing of the state which attached the lighting fixture of embodiment which concerns on this invention to the attachment hole, (B) is an enlarged view of the B section in (A). 従来のダウンライトの断面図Cross section of conventional downlight

以下、実施形態の照明器具について、図面を用いて説明する。
図1および図2に示すように、実施形態の照明器具10は、被取付部である天井11に設けられている取付孔12に埋め込んで、主に下方を照明するダウンライトとして用いることができる。
なお、以下の説明においては、光照射方向を「下」とし、光照照射方向と反対側を「上」とする。
Hereinafter, the lighting fixture of embodiment is demonstrated using drawing.
As shown in FIG. 1 and FIG. 2, the luminaire 10 of the embodiment can be used as a downlight that is embedded in a mounting hole 12 provided in a ceiling 11 that is a mounted portion and mainly illuminates the lower part. .
In the following description, the light irradiation direction is “down”, and the side opposite to the light irradiation direction is “up”.

照明器具10は、取付孔12に取り付けられる器具本体20と、器具本体20を取付孔12に取り付けるための取付ばね50を有する。ここでは、取付ばね50は、器具本体20に対して対称な位置に一対設けられているが、3個以上の取付ばね50を設けることもできる。
図2および図3に示すように、器具本体20は、取付孔12に取り付けた際に天井11の下面に当接して下方に露出する枠状の鍔部22を有する。鍔部22は円形状とされ、その内周端から内側上方に向かって、円錐台形状の反射部23が設けられており、上端には水平な天板(光源取付部)24が設けられている。
なお、鍔部22は、円形状以外にも角形状でもよい。
The lighting fixture 10 includes a fixture main body 20 attached to the attachment hole 12 and an attachment spring 50 for attaching the fixture main body 20 to the attachment hole 12. Here, a pair of attachment springs 50 are provided at symmetrical positions with respect to the instrument body 20, but three or more attachment springs 50 may be provided.
As shown in FIGS. 2 and 3, the instrument main body 20 has a frame-like flange portion 22 that contacts the lower surface of the ceiling 11 and is exposed downward when attached to the attachment hole 12. The flange portion 22 has a circular shape, and is provided with a frustoconical reflection portion 23 from the inner peripheral end to the upper inside, and a horizontal top plate (light source mounting portion) 24 is provided at the upper end. Yes.
Note that the collar portion 22 may have a square shape in addition to the circular shape.

反射部23の外側の鍔部22の上側には、取付ばね50を取り付けるためのばね取付部26が設けられている。ばね取付部26は、鍔部22等と一体で設けることができる。また、ばね取付部26は、鍔部22に沿って全周に設けて、円筒形状に設けることができる。
本実施形態では、ばね取付部26を鍔部22と一体で円筒形状に設けて、筒部21を形成する場合について説明する。従って、ばね取付部26は筒部21の一部に設けられることになる。
ばね取付部26は、例えば、矩形板状の取付ばね50の端部が嵌合可能な凹部261と、凹部261を切起こして形成され、取付ばね50を差し込んで係止する一対の係止爪262で構成することができる。
A spring mounting portion 26 for mounting the mounting spring 50 is provided on the upper side of the flange portion 22 outside the reflecting portion 23. The spring mounting portion 26 can be provided integrally with the flange portion 22 or the like. Moreover, the spring attachment part 26 can be provided in the perimeter along the collar part 22, and can be provided in a cylindrical shape.
In this embodiment, the case where the spring mounting portion 26 is provided in a cylindrical shape integrally with the flange portion 22 to form the cylindrical portion 21 will be described. Therefore, the spring mounting portion 26 is provided on a part of the cylindrical portion 21.
The spring mounting portion 26 is formed, for example, by a recess 261 into which an end of a rectangular plate-shaped mounting spring 50 can be fitted, and a recess 261 raised, and a pair of locking claws for inserting and locking the mounting spring 50. 262.

図2および図3に示すように、筒部21は、上方に開口(上開口部211)した円筒形状を呈しており、筒部21の内部における天板24の上側には、電源部40が収容される。電源部40は、商用電源から電力の供給を受けて、後述するLEDユニット(光源)30に点灯電力を供給するものであり、電源ボックス41、端子台42および端子台カバー43を有する。
なお、筒部21において端子台42の前方(外側)に位置する部位には、商用電源を端子台42に接続するための開口212が設けられている。
また、電源部40は一体でなくても構わず、電線等でつなぐことも可能である。
As shown in FIGS. 2 and 3, the cylindrical portion 21 has a cylindrical shape opened upward (upper opening portion 211), and the power source unit 40 is located above the top plate 24 inside the cylindrical portion 21. Be contained. The power supply unit 40 is supplied with electric power from a commercial power supply and supplies lighting power to an LED unit (light source) 30 described later, and includes a power supply box 41, a terminal block 42, and a terminal block cover 43.
Note that an opening 212 for connecting a commercial power source to the terminal block 42 is provided in a portion of the cylindrical portion 21 that is located in front (outside) of the terminal block 42.
Moreover, the power supply part 40 does not need to be integrated and can also be connected by an electric wire or the like.

筒部21の上開口部211には、内部に収容した電源部40を覆うカバー25が取り外し可能に取り付けられる。カバー25は、円板状の本体251を有し、本体251の外周縁から下方に、矩形の係止片252が折曲げ形成されている。係止片252は、ここでは本体251の外周を等分する位置に4カ所設けられている。係止片252には、内側に突出する係止突起253が設けられている。
従って、カバー25は、筒部21の上開口部211に被せて、係止片252の係止突起253と筒部21との間の摩擦力により、取り付けられる。
A cover 25 that covers the power supply unit 40 accommodated therein is detachably attached to the upper opening portion 211 of the cylindrical portion 21. The cover 25 has a disk-shaped main body 251, and a rectangular locking piece 252 is bent from the outer peripheral edge of the main body 251 downward. Here, four locking pieces 252 are provided at positions that equally divide the outer periphery of the main body 251. The locking piece 252 is provided with a locking projection 253 protruding inward.
Therefore, the cover 25 is attached by the frictional force between the locking projection 253 of the locking piece 252 and the cylindrical portion 21 over the upper opening 211 of the cylindrical portion 21.

天板24の下面には、光源である例えばCOB(Chip-on-board)タイプのLEDユニット30が、ねじ34により取り付けられている。LEDユニット30は、回路基板32にLEDチップ31を実装したものであり、リフレクタやレンズ等の光学部材33を有する。
なお、LEDユニット30としてはSMD(Surface Mount Device)タイプでもよく、光学部材33レンズの形状は、集光するフレネルレンズや、乳白レンズ等を適宜選択すればよい。
従って、LEDユニット30から発せられた照明光は、直接下方に照射されたり、反射部23の内面(反射面)で反射して、下方に照射される。
なお、LEDユニット30としては、交換可能なものや交換不可なものを用いることができる。
ここで、交換可能なものとは、LED自身がユニット形状となり、それ自身で完結しており、本体等に勘合(設置)されて、照明光を発することができるものをいう。このタイプでは、ねじ等で固定し、コネクタを接続して、給電することが可能なものもある。
For example, a COB (Chip-on-board) type LED unit 30, which is a light source, is attached to the lower surface of the top plate 24 with screws 34. The LED unit 30 is obtained by mounting an LED chip 31 on a circuit board 32 and includes an optical member 33 such as a reflector or a lens.
The LED unit 30 may be an SMD (Surface Mount Device) type, and the shape of the optical member 33 lens may be appropriately selected from a condensed Fresnel lens, a milky lens, and the like.
Therefore, the illumination light emitted from the LED unit 30 is directly irradiated downward or reflected by the inner surface (reflecting surface) of the reflecting portion 23 and irradiated downward.
In addition, as the LED unit 30, a replaceable or non-replaceable one can be used.
Here, what can be replaced means that the LED itself has a unit shape, is completed by itself, can be fitted (installed) to the main body and the like and can emit illumination light. In this type, power can be supplied by fixing with a screw or the like and connecting a connector.

図4および図5には、1枚の例えばアルミニウム板等の金属板材料から形成される器具本体20が示されている。
すなわち、前述した鍔部22、反射部23、天板24および筒部21は、1枚の金属板材料から一体成形される。
なお、図6(A)および図6(B)に示すように、筒部21は、鍔部22を折り返して二重に形成し、上側の鍔部221を上方に略直角に曲げ上げて形成される。
4 and 5 show an instrument body 20 formed of a single metal plate material such as an aluminum plate.
That is, the collar part 22, the reflection part 23, the top plate 24, and the cylinder part 21 mentioned above are integrally formed from one metal plate material.
As shown in FIGS. 6A and 6B, the cylindrical portion 21 is formed by folding the flange portion 22 into a double shape and bending the upper flange portion 221 upward at a substantially right angle. Is done.

一体成形の加工法としては、種々のものを用いることができる。
例えば、ブロー成形やプレス成形が可能であるが、これに限るものではない。
ブロー成形は、均一な板厚で一体成形するのに適し、また、金型が一方のみなので低コストの利点がある。
また、プレス成形は、角部が薄くなるおそれがあるが、部位に応じて板厚を変化させることが可能になる。
Various processing methods can be used for the integral molding.
For example, blow molding or press molding is possible, but the present invention is not limited to this.
Blow molding is suitable for integrally molding with a uniform plate thickness, and has an advantage of low cost because there is only one mold.
In press molding, the corner portion may be thinned, but the plate thickness can be changed depending on the part.

次に、照明器具10の作用効果について説明する。
実施形態の照明器具10は、天井11に設けられた取付孔12に取り付けられる器具本体20を有する。器具本体20は、天井11の下面に露出する枠状の鍔部22と、LEDユニット30を取り付ける天板24と、鍔部22とLEDユニット30との間に設けられる略円錐台形状の反射部23を有する。器具本体20は、鍔部22、天板24、反射部23および筒部21を、金属板により一体成形して形成される。
これにより、軽量化を図るとともに、部品点数を削減して、生産性を向上させることができる。
Next, the effect of the lighting fixture 10 is demonstrated.
The lighting fixture 10 of the embodiment has a fixture main body 20 that is attached to a mounting hole 12 provided in the ceiling 11. The appliance main body 20 includes a frame-shaped flange 22 exposed on the lower surface of the ceiling 11, a top plate 24 to which the LED unit 30 is attached, and a substantially truncated cone-shaped reflector provided between the flange 22 and the LED unit 30. 23. The instrument main body 20 is formed by integrally molding the flange portion 22, the top plate 24, the reflecting portion 23, and the cylindrical portion 21 with a metal plate.
As a result, the weight can be reduced, the number of parts can be reduced, and the productivity can be improved.

また、実施形態の照明器具10は、器具本体20を天井11に取り付けるための取付ばね50を設け、この取付ばね50を取り付けるばね取付部26を、筒部21の外側に設けた。
これにより、器具本体20は、取付ばね50により天井11に取り付けられる。
In addition, the lighting fixture 10 of the embodiment is provided with an attachment spring 50 for attaching the fixture body 20 to the ceiling 11, and a spring attachment portion 26 to which the attachment spring 50 is attached is provided on the outside of the tube portion 21.
Thereby, the instrument main body 20 is attached to the ceiling 11 by the attachment spring 50.

また、実施形態の照明器具10においては、筒部に電源部を収容した。   Moreover, in the lighting fixture 10 of embodiment, the power supply part was accommodated in the cylinder part.

本発明の照明器具は、前述した各実施形態に限定されるものでなく、適宜な変形、改良等が可能である。
例えば、前述した各実施形態においては、金属板としてアルミニウム板を用いた場合を例示したが、これに限るものではない。その他の金属板を用いることも可能である。
The lighting fixture of the present invention is not limited to the above-described embodiments, and appropriate modifications and improvements can be made.
For example, in each of the above-described embodiments, the case where an aluminum plate is used as the metal plate is illustrated, but the present invention is not limited to this. It is also possible to use other metal plates.

10 照明器具
11 天井(被取付部)
20 器具本体
21 筒部
22 鍔部
23 反射部
24 天板(光源取付部)
26 ばね取付部
30 LEDユニット(光源)
40 電源部
50 ばね部材
10 Lighting equipment 11 Ceiling (attached part)
20 Instrument body 21 Cylinder part 22 Gutter part 23 Reflection part 24 Top plate (light source attachment part)
26 Spring mounting part 30 LED unit (light source)
40 Power supply 50 Spring member

Claims (3)

被取付部に取り付けられる器具本体と、
前記器具本体に取り付けられる光源と、を有し、
前記器具本体が、前記被取付部に露出する枠状の鍔部と、前記光源を取り付ける光源取付部と、前記鍔部と前記光源取付部との間に設けられ前記光源から離れる方向に向かうに従って拡径する形状の反射部と、前記反射部を内包する筒部と、が金属板により一体成形された照明器具。
An instrument body to be attached to the attached part;
A light source attached to the instrument body,
The instrument main body is provided between the frame-shaped flange portion exposed to the mounted portion, the light source mounting portion to which the light source is mounted, the flange portion and the light source mounting portion, and moves away from the light source. A lighting fixture in which a reflecting portion having a shape that expands a diameter and a cylindrical portion that includes the reflecting portion are integrally formed of a metal plate.
請求項1に記載の照明器具において、
前記器具本体を前記被取付部に取り付けるためのばね部材と、
前記ばね部材を取り付けるばね取付部を前記筒部の外側に設けた照明器具。
The lighting fixture according to claim 1,
A spring member for attaching the instrument body to the attached portion;
The lighting fixture which provided the spring attaching part which attaches the said spring member in the outer side of the said cylinder part.
請求項2に記載の照明器具において、
前記筒部に電源部を収容した照明器具。
The lighting fixture according to claim 2,
The lighting fixture which accommodated the power supply part in the said cylinder part.
JP2013184748A 2013-09-06 2013-09-06 lighting equipment Active JP6128462B2 (en)

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