JP6128436B2 - Powder melting device - Google Patents

Powder melting device Download PDF

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JP6128436B2
JP6128436B2 JP2013135969A JP2013135969A JP6128436B2 JP 6128436 B2 JP6128436 B2 JP 6128436B2 JP 2013135969 A JP2013135969 A JP 2013135969A JP 2013135969 A JP2013135969 A JP 2013135969A JP 6128436 B2 JP6128436 B2 JP 6128436B2
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weighing hopper
opening
powder
lid member
delivery
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JP2015009188A (en
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弘 小中
弘 小中
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Shibuya Corp
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本発明は粉末溶解装置に関し、詳しくは溶解タンクにおいて粉末を液体に溶解させる粉末溶解装置に関する。   The present invention relates to a powder dissolving apparatus, and more particularly to a powder dissolving apparatus for dissolving powder into a liquid in a dissolution tank.

従来、粉末を正確に計量してこれを所定量の液体に溶解させて溶解液を作成することが行われており、例えば人工透析治療においては塩化ナトリウムを主成分とするA粉末と炭酸水素ナトリウムからなるB粉末とを、それぞれ所定の割合で浄水に溶解させ、透析A原液、透析B原液を作成し、さらにこれらを所定の割合で混合して透析液を調製している。
そして、上記粉末を浄水に溶解させる粉末溶解装置として、粉末収容槽から送り出された粉末を計量し、当該計量された粉末を溶解タンクに投入する構成を有したものが知られている(特許文献1)。
Conventionally, powder is accurately weighed and dissolved in a predetermined amount of liquid to prepare a solution. For example, in artificial dialysis treatment, A powder containing sodium chloride as a main component and sodium bicarbonate The dialysis fluid is prepared by dissolving dialysis A stock solution and dialysis B stock solution at predetermined ratios, respectively, and mixing these at a predetermined ratio.
As a powder dissolving apparatus for dissolving the powder in purified water, a device having a configuration in which the powder sent out from the powder storage tank is measured and the measured powder is put into the dissolving tank is known (Patent Document). 1).

特開平4−300637号公報Japanese Patent Laid-Open No. 4-300637

しかしながら、上記特許文献1の粉末溶解装置は、粉末収容槽から排出された粉末を計量手段(33)で計測してから、これをスクリューによって上記溶解タンクへと搬送する構成となっている。
このため、このスクリューによる搬送中に、当該スクリューや当該スクリューの設けられた溶質案内管(33c)に粉末が付着してしまい、計測した粉末の全てが溶解タンクに投入されない場合があることから、当該粉末を浄水に溶解させた場合に所定濃度の溶解液が得られないという問題があった。
また、上記計量手段の受部材や溶解タンクとの間には隙間があるため、粉末の投入時に当該粉末が飛散し、計測した粉末の全てが溶解タンクに投入されない場合もあった。
特に、上記隙間をカバー等によって覆うことは、計量に影響を及ぼすことからできず、粉末の飛散を防止することが困難となっていた。
このような問題に鑑み、本発明はより高精度に溶解液の濃度を管理することが可能な粉末溶解装置を提供するものである。
However, the powder dissolving apparatus of Patent Document 1 is configured to measure the powder discharged from the powder storage tank by the measuring means (33) and then transport the powder to the dissolving tank by a screw.
For this reason, during conveyance by this screw, powder adheres to the solute guide tube (33c) provided with the screw and the screw, and all of the measured powder may not be put into the dissolution tank. When the powder is dissolved in purified water, there is a problem that a solution having a predetermined concentration cannot be obtained.
Further, since there is a gap between the receiving member of the measuring means and the dissolution tank, the powder may be scattered when the powder is charged, and not all of the measured powder may be charged into the dissolution tank.
In particular, covering the gap with a cover or the like cannot affect the measurement, and it has been difficult to prevent the powder from scattering.
In view of such problems, the present invention provides a powder dissolving apparatus capable of managing the concentration of a dissolving solution with higher accuracy.

すなわち本発明にかかる粉末溶解装置は、粉末収容槽から粉末を送り出す送出手段と、上記送出手段の送出部の下方に配置されて送り出される粉末を受ける計量ホッパと、上記計量ホッパの下方に配置されて計量ホッパから粉末が投入される投入部が形成された溶解タンクと、計量ホッパの重量を測定することで粉末の重量を計量する計量手段とを備え、上記計量ホッパで計量した粉末を上記溶解タンクに投入して液体に溶解させる粉末溶解装置であって、
上記計量ホッパは、上部開口および下部開口が形成されるとともに、上記下部開口を開閉する下部開口開閉手段を備え、
さらに、上記計量ホッパと上記送出手段の送出部とを相対的に接近させて上記計量ホッパの上部開口と上記送出部とを接続する上部接続手段と、上記計量ホッパと上記溶解タンクの投入部とを相対的に接近させて上記計量ホッパの下部開口と上記投入部とを接続する下部接続手段とを備え、
上記送出手段が計量ホッパに粉末を送り出す際は、上記下部開口開閉手段により上記下部開口を閉鎖するとともに、上記上部接続手段により計量ホッパの上部開口と上記送出手段の送出部とを接続させた状態とし、
また、上記下部開口開閉手段を開放して計量ホッパ内の粉末を溶解タンクに投入する際は、上記下部接続手段により上記計量ホッパの下部開口と投入部とを接続させた状態とし、
さらに、上記送出手段から計量ホッパに粉末を送り出した後、上記計量手段によって計量ホッパの重量を測定する際は、上記計量ホッパの上部開口と送出部とを離隔させ、かつ、上記計量ホッパの下部開口と投入部とを離隔させることを特徴としている。
That is, the powder melting apparatus according to the present invention is provided with a delivery means for delivering powder from the powder storage tank, a weighing hopper disposed below the delivery portion of the delivery means and receiving the delivered powder, and disposed under the weighing hopper. A melting tank in which a feeding portion into which powder is fed from a weighing hopper is formed, and a weighing means for weighing the powder by measuring the weight of the weighing hopper, and the powder measured by the weighing hopper is dissolved in the melting hopper. A powder dissolving device that is charged into a tank and dissolved in a liquid,
The weighing hopper has an upper opening and a lower opening, and includes a lower opening opening / closing means for opening and closing the lower opening,
Furthermore, upper connecting means for connecting the upper opening of the weighing hopper and the delivery section by relatively approaching the weighing hopper and the delivery section of the delivery means, the weighing hopper and the charging tank input section, A lower connection means for connecting the lower opening of the weighing hopper and the input part with relatively close to each other,
When the feeding means sends the powder to the weighing hopper, the lower opening is closed by the lower opening opening / closing means, and the upper opening of the weighing hopper and the sending portion of the sending means are connected by the upper connecting means age,
Further, when the powder in the weighing hopper is thrown into the dissolution tank by opening the lower opening opening / closing means, the lower opening of the weighing hopper is connected to the charging portion by the lower connecting means,
Further, when the weight of the weighing hopper is measured by the weighing means after the powder is fed from the feeding means to the weighing hopper, the upper opening of the weighing hopper is separated from the feeding portion, and the lower portion of the weighing hopper is It is characterized in that the opening and the input portion are separated from each other.

上記発明によれば、計量ホッパ内の粉末の重量を上記計量手段によって計量する際は、上記計量ホッパの上部開口と送出部とが離隔し、かつ、上記計量ホッパの下部開口と投入部とが離隔しているため、当該計量ホッパに収容された粉末の重量を正確に計量することができる。
一方、送出手段が計量ホッパに粉末を送り出す際は、上記下部開口開閉手段により上記下部開口を閉鎖するとともに、上記上部接続手段により計量ホッパの上部開口と上記送出手段の送出部とを接続させることで、粉末の飛散を防止することができる。
さらに、上記下部開口開閉手段を開放して計量ホッパ内の粉末を溶解タンクに投入する際も、上記下部接続手段により上記計量ホッパの下部開口と投入部とを接続させることで、粉末の飛散を防止することができる。
According to the invention, when the weight of the powder in the weighing hopper is weighed by the weighing means, the upper opening of the weighing hopper is separated from the delivery portion, and the lower opening and the feeding portion of the weighing hopper are separated from each other. Since they are separated, the weight of the powder stored in the weighing hopper can be accurately measured.
On the other hand, when the delivery means sends out the powder to the weighing hopper, the lower opening is closed by the lower opening opening / closing means, and the upper opening of the weighing hopper is connected to the delivery portion of the delivery means by the upper connection means. Thus, scattering of the powder can be prevented.
Furthermore, when the lower opening opening / closing means is opened and the powder in the weighing hopper is charged into the melting tank, the lower opening of the weighing hopper is connected to the charging portion by the lower connecting means, thereby scattering the powder. Can be prevented.

本実施例にかかる粉末溶解装置の構成図Configuration diagram of powder melting apparatus according to the present embodiment 計量部を説明する側面図Side view explaining the weighing unit 計量部の動作説明図Operational diagram of the weighing unit 粉末溶解装置の洗浄時の動作説明図Operation diagram for cleaning powder melting equipment

以下図示実施例について説明すると、図1は透析液を調整するための粉末を浄水に溶解させて溶解液を作成する粉末溶解装置1を示している。
上記粉末溶解装置1は、粉末を収容する粉末収容槽2と、当該粉末収容槽2から粉末を送り出す送出手段としてのスクリューフィーダ3と、粉末が投入される溶解タンク4と、上記溶解タンク4に浄水を供給するとともに作成された溶解液を図示しない透析液混合装置へと送液する送液回路5と、上記粉末収容槽2と上記溶解タンク4との間に設けられて粉末を計量する計量部6と、上記粉末収容槽2および計量部6を洗浄する洗浄手段7とを備え、これらは図示しない制御手段によって制御されるようになっている。
この粉末溶解装置1では、上記スクリューフィーダ3が粉末を粉末収容槽2から上記計量部6に送り出し、その後当該計量部6で当該粉末を計量してから、当該粉末を上記溶解タンク4に投入させるようになっており、上記計量部6において正確に計量した粉末を浄水に溶解させることが可能となっている。
The illustrated embodiment will be described below. FIG. 1 shows a powder dissolving apparatus 1 for preparing a solution by dissolving powder for adjusting dialysate in purified water.
The powder dissolution apparatus 1 includes a powder storage tank 2 for storing powder, a screw feeder 3 as a delivery means for sending powder from the powder storage tank 2, a dissolution tank 4 into which powder is charged, and the dissolution tank 4 A liquid supply circuit 5 for supplying purified water and supplying the prepared solution to a dialysate mixing device (not shown), and a metering device provided between the powder storage tank 2 and the dissolution tank 4 for measuring powder. A unit 6 and a cleaning means 7 for cleaning the powder container 2 and the measuring unit 6 are provided, which are controlled by a control means (not shown).
In the powder dissolving apparatus 1, the screw feeder 3 sends the powder from the powder storage tank 2 to the measuring unit 6, and then the powder is measured by the measuring unit 6, and then the powder is put into the dissolving tank 4. Thus, it is possible to dissolve the powder accurately measured in the measuring unit 6 in purified water.

上記粉末収容槽2には上記粉末が収容されており、図2に示すように、その底部には側方に突出するとともに上記スクリューフィーダ3を収容する案内通路2aが形成されている。
上記スクリューフィーダ3は上記粉末収容槽2の下方を横断するように設けられるとともに、先端部分が上記案内通路2aに挿入されたスクリュー3aと、当該スクリュー3aを回転させるモータ3bとを備え、また上記粉末収容槽2の案内通路2aの端部下面には、上記粉末を下方に送り出させるための送出部としての筒状の送出通路8が設けられている。
この送出通路8は2つの径の異なる管状の部材によって構成され、そのうち上部の部材8aが上記案内通路2aに固定され、下部の部材8bは上部の部材8aに対して上下に移動可能に設けられるとともに、下端部には送出口8cが形成されている。
そして、上記モータ3bが上記スクリュー3aを回転させると、粉末収容槽2の粉末が当該スクリュー3aによって上記案内通路2aの内部に送り込まれ、この粉末は上記送出通路8を介して上記送出口8cより下方の上記計量部6へと送り出されるようになっている。
また上記制御手段がモータ3bの回転数を制御することで、上記スクリュー3aによって所定量の粉末を上記送出通路8より送り出すことが可能となっている。
The powder storage tank 2 stores the powder. As shown in FIG. 2, a guide passage 2 a is formed at the bottom of the powder storage tank 2 so as to protrude sideways and store the screw feeder 3.
The screw feeder 3 is provided so as to cross the lower part of the powder container 2 and includes a screw 3a having a tip portion inserted into the guide passage 2a, and a motor 3b for rotating the screw 3a. A cylindrical delivery passage 8 is provided on the lower surface of the end of the guide passage 2a of the powder storage tank 2 as a delivery section for delivering the powder downward.
The delivery passage 8 is composed of two tubular members having different diameters, and an upper member 8a is fixed to the guide passage 2a, and a lower member 8b is provided so as to be movable up and down with respect to the upper member 8a. In addition, a delivery port 8c is formed at the lower end.
When the motor 3b rotates the screw 3a, the powder in the powder container 2 is fed into the guide passage 2a by the screw 3a, and this powder is sent from the delivery port 8c through the delivery passage 8. It is sent out to the said measurement part 6 below.
The control means controls the rotation speed of the motor 3b, so that a predetermined amount of powder can be sent out from the delivery passage 8 by the screw 3a.

上記溶解タンク4は、所定量の液体を貯溜可能な容積を有するとともに、その上部に設けられた蓋面には、上記粉末が投入される投入部としての投入口4aが形成され、当該投入口4aは上記送出通路8の送出口8cの真下に位置している。
また上記溶解タンク4は、その両端が当該溶解タンク4の底部および側部に接続された循環通路11と、当該循環通路11に設けられた送液ポンプ12とを備えている。
上記送液ポンプ12は、上記循環通路11を介して上記溶解タンク4の底部から液体を排出し、上記循環通路11を循環した液体を再度溶解タンク4の側部より流入させるようになっている。
上記送液回路5は、図示しない浄水供給手段より上記溶解タンク4へと浄水を供給する給水通路13と、溶解タンク4で作成された溶解液を透析液混合装置へと送液する送液通路14と、溶解タンク4の液体を廃棄するための廃液通路15とを有している。
上記給水通路13および廃液通路15は上記循環通路11における送液ポンプ12と溶解タンク4の底部側の端部との間に接続され、また上記送液通路14は送液ポンプ12と溶解タンク4の側部側の端部との間に接続されている。
さらに、上記循環通路11には第1開閉弁V1、給水通路13には第2開閉弁V2、送液通路14には第3開閉弁V3、廃液通路15には第4開閉弁V4がそれぞれ設けられており、これらは制御手段によってそれぞれ開閉が制御されるようになっている。
The dissolution tank 4 has a volume capable of storing a predetermined amount of liquid, and a cover surface provided at an upper portion thereof is formed with a charging port 4a as a charging unit into which the powder is charged. 4a is located directly below the delivery port 8c of the delivery passage 8.
The dissolution tank 4 includes a circulation passage 11 whose both ends are connected to the bottom and sides of the dissolution tank 4 and a liquid feed pump 12 provided in the circulation passage 11.
The liquid feed pump 12 discharges the liquid from the bottom of the dissolution tank 4 through the circulation passage 11 and allows the liquid circulated through the circulation passage 11 to flow again from the side of the dissolution tank 4. .
The liquid supply circuit 5 includes a water supply passage 13 for supplying purified water to the dissolution tank 4 from a purified water supply means (not shown), and a liquid supply passage for supplying the solution prepared in the dissolution tank 4 to the dialysate mixing device. 14 and a waste liquid passage 15 for discarding the liquid in the dissolution tank 4.
The water supply passage 13 and the waste liquid passage 15 are connected between the liquid feed pump 12 and the bottom end of the dissolution tank 4 in the circulation passage 11, and the liquid feed passage 14 is connected to the liquid feed pump 12 and the dissolution tank 4. Connected to the end portion of the side portion.
Further, the circulation passage 11 is provided with a first on-off valve V1, the water supply passage 13 is provided with a second on-off valve V2, the liquid feed passage 14 is provided with a third on-off valve V3, and the waste liquid passage 15 is provided with a fourth on-off valve V4. These are controlled to be opened and closed by the control means.

次に図2に示すように、上記計量部6は、上部開口21aおよび下部開口21bを有する計量ホッパ21と、上記計量ホッパ21を上昇位置と下降位置とで支持する支持手段22と、上記計量ホッパ21の重量を計量する計量手段23と、上記送出通路8に設けた上部蓋部材24と、上記送出通路8を開閉する送出口開閉手段25と、上記上部蓋部材24を上昇位置と下降位置とに昇降させる蓋部材昇降手段26と、上記計量ホッパ21の下部に設けた下部蓋部材27と、上記計量ホッパ21の下部開口21bを開閉する下部開口開閉手段28とを備えている。
上記計量ホッパ21は下方に向けて縮径するステンレス製の略漏斗状の筒体からなり、その内面は粉末が付着しないように平滑に加工されている。
そして計量ホッパ21の上部開口21aは上記送出通路8の上記送出口8cの下方に位置し、上記下部開口21bは上記溶解タンク4の上記投入口4aの上方に位置している。
Next, as shown in FIG. 2, the weighing unit 6 includes a weighing hopper 21 having an upper opening 21a and a lower opening 21b, support means 22 for supporting the weighing hopper 21 in a raised position and a lowered position, and the weighing Weighing means 23 for weighing the hopper 21, an upper lid member 24 provided in the delivery passage 8, an outlet opening / closing means 25 for opening and closing the delivery passage 8, and the upper lid member 24 in the raised position and the lowered position A lid member elevating means 26 for elevating and lowering, a lower lid member 27 provided at a lower portion of the weighing hopper 21, and a lower opening opening / closing means 28 for opening and closing the lower opening 21b of the weighing hopper 21.
The weighing hopper 21 is a substantially funnel-shaped cylindrical body made of stainless steel whose diameter is reduced downward, and the inner surface thereof is processed smoothly so that powder does not adhere.
The upper opening 21 a of the weighing hopper 21 is located below the delivery port 8 c of the delivery passage 8, and the lower opening 21 b is located above the charging port 4 a of the dissolution tank 4.

上記計量ホッパ21を支持する支持手段22は、溶解タンク4の上部に固定された支持部材31と、当該支持部材31に設けられて上記計量ホッパ21を付勢して上記上昇位置で支持する付勢手段32とを備え、上記計量手段23は上記支持部材31と付勢手段32との間に設けられている。
上記支持部材31には上下方向にスライドレール31aが設けられており、上記計量ホッパ21の側面にはこのスライドレール31aに沿って上下に移動可能に設けられたスライド部材33が設けられている。
上記計量手段23は従来公知のロードセルとなっており、その一端が上記支持部材31に固定され、他端部上面には上記付勢手段32が設けられている。
上記付勢手段32は、ロードセルの他端部の上面に設けられたスプリングロッド34と、上記スライド部材33に設けられて上記スプリングロッド34に沿って上下に移動するばね押さえ33aと、上記ばね押さえ33aを上方に付勢するばね35とから構成されている。
上記スプリングロッド34の上端には、ばね押さえ33aに当接して上記スライド部材33の上昇を阻止する係止部材34aが設けられ、下端部近傍にはリング状のばね受け34bが設けられている。
そして上記ばね35は上記スライド部材33のばね押さえ33aと上記スプリングロッド34のばね受け34bとの間に弾装され、通常は図2に示すようにばね35の付勢力によって上記ばね押さえ33aを上記係止部材34aに当接させ、計量ホッパ21を上昇位置に支持するようになっている。
一方、上記計量ホッパ21は、上記付勢手段32のばね35の付勢力に抗して下方に移動させることが可能となっており、後述するように上記蓋部材昇降手段26が上記上部蓋部材24を計量ホッパ21に当接させて計量ホッパ21を押し下げるようになっている。
The supporting means 22 for supporting the weighing hopper 21 is provided with a supporting member 31 fixed to the upper part of the dissolution tank 4, and an attachment provided on the supporting member 31 to urge the weighing hopper 21 to support it in the raised position. The weighing means 23 is provided between the support member 31 and the urging means 32.
The support member 31 is provided with a slide rail 31a in the vertical direction, and a slide member 33 is provided on the side surface of the weighing hopper 21 so as to be movable up and down along the slide rail 31a.
The weighing means 23 is a conventionally known load cell, one end of which is fixed to the support member 31, and the biasing means 32 is provided on the upper surface of the other end.
The urging means 32 includes a spring rod 34 provided on the upper surface of the other end of the load cell, a spring presser 33a provided on the slide member 33 and moving up and down along the spring rod 34, and the spring presser It is comprised from the spring 35 which urges | biases 33a upwards.
A locking member 34a is provided at the upper end of the spring rod 34 so as to abut against the spring retainer 33a to prevent the slide member 33 from rising, and a ring-shaped spring receiver 34b is provided near the lower end.
The spring 35 is elastically mounted between a spring retainer 33a of the slide member 33 and a spring receiver 34b of the spring rod 34. Normally, the spring retainer 33a is moved by the biasing force of the spring 35 as shown in FIG. The weighing hopper 21 is supported at the raised position by contacting the locking member 34a.
On the other hand, the weighing hopper 21 can be moved downward against the urging force of the spring 35 of the urging means 32, and the lid member elevating means 26 is connected to the upper lid member as will be described later. 24 is brought into contact with the weighing hopper 21 to push down the weighing hopper 21.

上記計量手段23は、上記付勢手段32に作用する上記計量ホッパ21の荷重に基づいて、当該計量ホッパ21に投入された粉末の重量を計量するようになっている。
具体的に説明すると、上記計量手段23としてのロードセルの他端部には上記付勢手段32におけるばね35を介して計量ホッパ21の荷重が作用しており、この荷重によってロードセルがひずむと、当該ひずみ量に基づいて上記荷重が算出されるようになっている。
このため、上記計量ホッパ21に粉末が投入されると、当該投入された粉末の重量も上記付勢手段32を介して計量手段23に作用することから、この投入された粉末の重量を計量することも可能となっている。
The weighing means 23 measures the weight of the powder put into the weighing hopper 21 based on the load of the weighing hopper 21 acting on the biasing means 32.
More specifically, the load of the weighing hopper 21 acts on the other end portion of the load cell as the weighing means 23 via the spring 35 in the biasing means 32. When the load cell is distorted by this load, The load is calculated based on the amount of strain.
For this reason, when powder is put into the weighing hopper 21, the weight of the charged powder also acts on the weighing means 23 via the biasing means 32, so that the weight of the charged powder is measured. It is also possible.

次に、上記上部蓋部材24は、上記送出通路8の送出部8Aを構成する下部の部材8bに固定されるとともに上記送出口8cを囲繞するように形成され、また上記計量ホッパ21の上部開口21aの周縁に当接してこれを塞ぐことが可能な形状を有している。
上記送出口開閉手段25は、上記上部蓋部材24に設けられており、上記送出通路8の送出口8cを閉鎖する上部開閉扉25aと、同じく上部蓋部材24に設けられて当該上部開閉扉25aの側端部に設けた支軸を回転させて、上部開閉扉25aを開閉動作させる開閉モータ25bとから構成されている。
上記蓋部材昇降手段26は、上記支持部材31に固定されて上部蓋部材24を昇降させるエアシリンダとなっており、上部蓋部材24を上記送出通路8の上部の部材8に沿って上昇位置(図2、図3(b)参照)と下降位置(図3(a)(c)参照)とに昇降させるようになっている。
そして、これら上部蓋部材24と蓋部材昇降手段26とにより、上記計量ホッパ21の上部開口21aと上記送出部としての送出口8cとを接続する上部接続手段24Aを構成している。
Next, the upper lid member 24 is formed so as to be fixed to the lower member 8b constituting the delivery portion 8A of the delivery passage 8 and to surround the delivery port 8c, and the upper opening of the weighing hopper 21 It has a shape capable of coming into contact with and closing the peripheral edge of 21a.
The outlet opening / closing means 25 is provided in the upper lid member 24, and the upper opening / closing door 25a for closing the outlet 8c of the delivery passage 8 and the upper lid member 24 are also provided in the upper lid member 24a. The opening / closing motor 25b is configured to open and close the upper opening / closing door 25a by rotating a support shaft provided at the side end of the upper opening / closing door 25a.
The lid member elevating means 26 is an air cylinder that is fixed to the support member 31 and raises and lowers the upper lid member 24. The upper lid member 24 is moved upward along the member 8 above the delivery passage 8 ( 2 and 3B) and a lowered position (see FIGS. 3A and 3C).
The upper lid member 24 and the lid member lifting / lowering means 26 constitute an upper connection means 24A for connecting the upper opening 21a of the weighing hopper 21 and the delivery port 8c as the delivery part.

次に、上記下部蓋部材27は、上記計量ホッパ21に固定されて上記下部開口21bを囲繞するように設けられた筒状の部材となっており、上記溶解タンク4の投入部としての投入口4aの周縁に当接してこれを塞ぐことが可能な形状を有している。
上記蓋部材昇降手段26が上記上部蓋部材24を計量ホッパ21に当接させて計量ホッパ21をさらに押し下げると、上記下部蓋部材27が上記溶解タンク4の投入口4aに当接した下降位置まで下降するようになっている(図3(a)(c)参照)。
そして、下部蓋部材27、蓋部材昇降手段26、支持手段22、付勢手段32により、上記計量ホッパ21の下部開口21bと上記投入部としての投入口4aとを接続する下部接続手段27Aを構成している。
Next, the lower lid member 27 is a cylindrical member that is fixed to the weighing hopper 21 and is provided so as to surround the lower opening 21b. It has a shape capable of abutting and closing the peripheral edge of 4a.
When the lid member lifting / lowering means 26 brings the upper lid member 24 into contact with the weighing hopper 21 and further pushes down the weighing hopper 21, the lower lid member 27 reaches the lowered position where it contacts the charging port 4 a of the dissolution tank 4. It descends (see FIGS. 3A and 3C).
The lower lid member 27, the lid member lifting / lowering means 26, the support means 22, and the urging means 32 constitute a lower connecting means 27A for connecting the lower opening 21b of the weighing hopper 21 and the charging port 4a as the charging part. doing.

上記下部開口開閉手段28は、上記下部蓋部材27に設けられて計量ホッパ21の下部開口21bを閉鎖する下部開閉扉41と、上記計量ホッパ21に隣接して上記溶解タンク4に設けられて上記下部開閉扉41を駆動する駆動手段42とから構成されている。
上記下部開閉扉41は回転軸41aによって上記下部蓋部材27の内部に開閉可能に軸支されており、閉鎖状態では上記計量ホッパ21の下部開口21bを閉鎖して計量ホッパ21内の粉体の落下を阻止するようになっている。
上記回転軸41aは下部蓋部材27の外部に突出しており、上記駆動手段42は当該回転軸41aを外部から回転させることによって、上記下部蓋部材27が溶解タンク4の投入口4aを塞いだ状態であってもこれを開閉することが可能となっている。
The lower opening opening / closing means 28 is provided in the lower lid member 27 and closes the lower opening 21b of the weighing hopper 21. The lower opening / closing means 28 is provided in the dissolution tank 4 adjacent to the weighing hopper 21. It comprises driving means 42 for driving the lower opening / closing door 41.
The lower opening / closing door 41 is pivotally supported inside the lower lid member 27 by a rotating shaft 41a. In the closed state, the lower opening 21b of the weighing hopper 21 is closed to close the powder in the weighing hopper 21. It is designed to prevent the fall.
The rotating shaft 41a protrudes outside the lower lid member 27, and the driving means 42 rotates the rotating shaft 41a from the outside so that the lower lid member 27 blocks the charging port 4a of the dissolution tank 4. Even so, it can be opened and closed.

上記駆動手段42は、溶解タンク4の蓋面上に固定された支持部材43と、上記支持部材43に設けられ、計量ホッパ21に対して進退動する往復動部材44と、当該往復動部材44を往復動させる開閉用モータ45と、上記下部開閉扉41を開閉させる開閉リンク46とを備えている。
上記往復動部材44は、支持部材43に設けられたスライドレール43aに沿って水平方向に往復動可能に設けられており、進退方向側面には第1カム溝44a、第2カム溝44bが形成されている。
上記開閉用モータ45は上記往復動部材44よりも上方で上記支持部材43に固定されており、その回転駆動軸には第1アーム部材47の一端が固定されている。当該第1アーム部材47の他端には上記往復動部材44の上記計量ホッパ21から遠い図示左側の第1カム溝44aに沿って上下に案内される第1カムローラ47aが設けられている。
上記開閉リンク46は、下部蓋部材27の外部に突出した上記下部開閉扉41の回転軸41aに一端が連結された開閉アーム46aと、一端が下部蓋部材27の外周面に回転自在に軸支された平行アーム46bと、これら開閉アーム46aと平行アーム46bとを平行に回転自在に軸支する支持板46cと、当該支持板46cに設けられて上記往復動部材44の上記計量ホッパ21に近い図示右側の第2カム溝44bに沿って上下に案内される第2カムローラ46dとから構成されている。
また開閉アーム46aの支持板46との軸支部と、計量ホッパ21の側面との間には、両端部がそれぞれ回転自在に軸支された引っ張りばね48が張設されており、支持板46と開閉アーム46aの軸支部を上方に向けて引き上げるようになっている。
The drive means 42 includes a support member 43 fixed on the lid surface of the dissolution tank 4, a reciprocating member 44 provided on the support member 43 and moving forward and backward with respect to the weighing hopper 21, and the reciprocating member 44. And an opening / closing link 46 for opening / closing the lower opening / closing door 41.
The reciprocating member 44 is provided so as to be able to reciprocate in the horizontal direction along a slide rail 43a provided on the support member 43, and a first cam groove 44a and a second cam groove 44b are formed on the side surfaces in the advancing and retreating direction. Has been.
The opening / closing motor 45 is fixed to the support member 43 above the reciprocating member 44, and one end of a first arm member 47 is fixed to the rotational drive shaft. The other end of the first arm member 47 is provided with a first cam roller 47a that is guided up and down along a first cam groove 44a on the left side of the reciprocating member 44 that is far from the measuring hopper 21 in the drawing.
The opening / closing link 46 includes an opening / closing arm 46 a that is connected to the rotating shaft 41 a of the lower opening / closing door 41 that protrudes outside the lower lid member 27, and one end that is rotatably supported on the outer peripheral surface of the lower lid member 27. The parallel arm 46b, a support plate 46c that rotatably supports the open / close arm 46a and the parallel arm 46b in parallel, and the support plate 46c, which is close to the weighing hopper 21 of the reciprocating member 44. The second cam roller 46d is guided up and down along the second cam groove 44b on the right side of the figure.
Further, between the shaft support portion of the opening / closing arm 46 a with the support plate 46 and the side surface of the weighing hopper 21, a tension spring 48 having both end portions rotatably supported is stretched. The shaft support portion of the opening / closing arm 46a is pulled upward.

このような構成を有する駆動手段42によると、上記開閉用モータ45が上記第1アーム部材47を一端を中心に正逆に回転させると、当該第1アーム部材47に設けられた第1カムローラ47aが上記第1カム溝44aを介して、上下動を許容されながら上記往復動部材44を左右横方向に移動させる。
往復動部材44が左右に移動すると、当該往復動部材44の第2カム溝44bが左右横方向に移動するため、この第2カム溝44bにより上下動を許容されながら第2カムローラ46dを介して上記開閉リンク46の支持板46cが左右横方向に移動される。
支持板46cが左右横方向に移動すると、平行な開閉アーム46aと上記平行アーム46bとは、ともに垂直に起立した状態を中心として左右に揺動される。この際、支持板46は開閉アーム46aの軸支部が引っ張りばね48によって引き上げられるため、平行な開閉アーム46aと上記平行アーム46bとにより水平状態を維持しながら、上下動を伴って左右横方向に移動される。
このように支持板46の横移動に伴って開閉アーム46aが左右に揺動することで、当該開閉アーム46aに連結された回転軸41aが回転して上記下部開閉扉41が開閉される。
なお、このような開閉リンク46は計量ホッパ21および下部蓋部材27に取り付けられており、計量ホッパ21が上下動する場合には一体的に上下動されることになるが、溶解タンク4の蓋面上に固定された支持部材43に設けられた往復動部材44とは、第2カム溝44bと第2カムローラ46dとによって、上下動を許容した状態で連結されているため、計量ホッパ21の上下動を阻害することなく、上記下部開閉扉41の閉鎖状態を維持することが可能となっている。
According to the driving means 42 having such a configuration, when the opening / closing motor 45 rotates the first arm member 47 forward and backward about one end, the first cam roller 47a provided on the first arm member 47 is provided. Moves the reciprocating member 44 in the left-right lateral direction while allowing vertical movement through the first cam groove 44a.
When the reciprocating member 44 moves to the left and right, the second cam groove 44b of the reciprocating member 44 moves in the left and right lateral directions, so that the second cam groove 44b is allowed to move up and down through the second cam roller 46d. The support plate 46c of the opening / closing link 46 is moved in the horizontal direction.
When the support plate 46c moves in the left-right lateral direction, the parallel opening / closing arm 46a and the parallel arm 46b are swung to the left and right around a vertically upright state. At this time, the support plate 46 is pulled up by the tension spring 48 at the shaft support portion of the opening / closing arm 46a, so that the horizontal state is maintained by the parallel opening / closing arm 46a and the parallel arm 46b while moving in the horizontal direction with the vertical movement. Moved.
Thus, the open / close arm 46a swings to the left and right as the support plate 46 moves laterally, whereby the rotating shaft 41a connected to the open / close arm 46a rotates to open and close the lower open / close door 41.
Such an open / close link 46 is attached to the weighing hopper 21 and the lower lid member 27, and when the weighing hopper 21 moves up and down, it is moved up and down integrally. The reciprocating member 44 provided on the support member 43 fixed on the surface is connected with the second cam groove 44b and the second cam roller 46d in a state in which the vertical movement is allowed. It is possible to maintain the closed state of the lower opening / closing door 41 without hindering the vertical movement.

洗浄手段7は、上記給水通路13に接続された洗浄剤通路51と、給水通路13から分岐して上記粉末収容槽2に接続される粉末収容槽洗浄通路52と、給水通路13から分岐して上記溶解タンク4に接続される計量部洗浄通路53とを備えている。
上記洗浄剤通路51には洗浄剤が貯溜された洗浄剤ボトル54が接続され、また洗浄剤通路51には制御手段によって開閉される第5開閉弁V5が設けられている。
上記粉末収容槽洗浄通路52は、上記粉末収容槽2の壁面に設けられたシャワーヘッド55に接続されており、このシャワーヘッド55より噴射される液体は粉末収容槽2の内部の壁面全体を洗浄することが可能となっている。
上記計量部洗浄通路53は、上記溶解タンク4の内部に設けられた洗浄媒体噴射手段としての噴射ノズル56に接続されており、この噴射ノズル56は上記計量部6の計量ホッパ21の内部に向けられ、溶解タンク4の投入口4aより外方を向けて設けられている。
また、粉末収容槽洗浄通路52および計量部洗浄通路53にはそれぞれ上記制御手段によって開閉される第6、第7開閉弁V6、V7が設けられている。
The cleaning means 7 branches from the cleaning agent passage 51 connected to the water supply passage 13, the powder storage tank cleaning passage 52 branched from the water supply passage 13 and connected to the powder storage tank 2, and branched from the water supply passage 13. And a measuring section cleaning passage 53 connected to the dissolution tank 4.
The cleaning agent passage 51 is connected to a cleaning agent bottle 54 in which the cleaning agent is stored, and the cleaning agent passage 51 is provided with a fifth on-off valve V5 that is opened and closed by control means.
The powder storage tank cleaning passage 52 is connected to a shower head 55 provided on the wall surface of the powder storage tank 2, and the liquid sprayed from the shower head 55 cleans the entire wall surface inside the powder storage tank 2. It is possible to do.
The measuring unit cleaning passage 53 is connected to an injection nozzle 56 serving as a cleaning medium injection unit provided in the dissolution tank 4. The injection nozzle 56 is directed toward the inside of the measuring hopper 21 of the measuring unit 6. The melting tank 4 is provided so as to face outward from the charging port 4a.
The powder container cleaning passage 52 and the metering portion cleaning passage 53 are provided with sixth and seventh on-off valves V6 and V7 that are opened and closed by the control means, respectively.

上記構成を有する粉末溶解装置1の動作を図3を用いて説明すると、最初に図3(a)に示すように、上記蓋部材昇降手段26は上部蓋部材24を下降位置に位置させている。
これにより、上記上部蓋部材24が上記計量ホッパ21の上部開口21aを塞ぐとともに、上記付勢手段32の付勢力に抗して計量ホッパ21が押し下げられて下降位置に位置しており、上記下部蓋部材27が上記溶解タンク4の投入口4aを塞ぐようになっている。
この上記上部蓋部材24および計量ホッパ21が下降位置に位置した状態で、上記送出口開閉手段25の上部開閉扉25aが送出通路8の送出口8cを閉鎖し、上記下部開口開閉手段28の下部開閉扉41は計量ホッパ21の下部開口21bを閉鎖した状態とする。
この状態で、送出口開閉手段25の開閉モータ25bを作動させて上部開閉扉25aを開放させるとともに、上記粉末収容槽2において上記スクリューフィーダ3を作動させて、所定量の粉末を送出口8cより計量ホッパ21の内部へと送り出し、当該粉末は計量ホッパ21の内部で上記下部開閉扉41によって落下が阻止される。
その際、計量ホッパ21の上部開口21aは上部蓋部材24によって塞がれていることから、上記送出通路8より粉末が落下する際に、計量ホッパ21内で当該粉末が舞い上がっても、計量ホッパ21の外部に飛散しないようになっている。
粉末の投入が終了すると、上記スクリューフィーダ3が停止するとともに、上記送出口開閉手段25の上部開閉扉25aが送出通路8の送出口8cを閉鎖する。
The operation of the powder melting apparatus 1 having the above configuration will be described with reference to FIG. 3. First, as shown in FIG. 3A, the lid member elevating means 26 positions the upper lid member 24 in the lowered position. .
As a result, the upper lid member 24 closes the upper opening 21a of the weighing hopper 21, and the weighing hopper 21 is pushed down against the urging force of the urging means 32 to be in the lowered position. A lid member 27 closes the charging port 4 a of the dissolution tank 4.
With the upper lid member 24 and the weighing hopper 21 positioned at the lowered position, the upper opening / closing door 25a of the delivery opening / closing means 25 closes the delivery opening 8c of the delivery passage 8 and the lower opening / closing means 28 The open / close door 41 is in a state where the lower opening 21b of the weighing hopper 21 is closed.
In this state, the opening / closing motor 25b of the outlet opening / closing means 25 is operated to open the upper opening / closing door 25a, and the screw feeder 3 is operated in the powder storage tank 2 to feed a predetermined amount of powder from the outlet 8c. The powder is fed into the weighing hopper 21, and the powder is prevented from dropping inside the weighing hopper 21 by the lower opening / closing door 41.
At this time, since the upper opening 21a of the weighing hopper 21 is closed by the upper lid member 24, even if the powder rises in the weighing hopper 21 when the powder falls from the delivery passage 8, the weighing hopper 21 21 is not scattered outside.
When the introduction of the powder is completed, the screw feeder 3 is stopped, and the upper opening / closing door 25a of the outlet opening / closing means 25 closes the outlet 8c of the delivery passage 8.

次に、図3(b)に示すように、蓋部材昇降手段26は上部蓋部材24を上昇位置へと上昇させる。
上部蓋部材24が上昇位置に位置すると、上記支持手段22における付勢手段32の付勢力によって計量ホッパ21が上昇位置へと上昇し、上記下部蓋部材27が上記溶解タンク4の投入口4aの上方に離隔する。そして上記上部蓋部材24は上昇位置に位置する計量ホッパ21の上部開口21aよりもさらに上方に離隔するようになっている。
この上記上部蓋部材24および計量ホッパ21が上昇位置に位置し、かつ上記下部開口開閉手段28の下部開閉扉41が下部開口21bを閉鎖した状態で、上記計量手段23が上記計量ホッパ21の重量を測定して、当該計量ホッパ21に投入された粉末の重量を計量する。
具体的には、上記計量手段23としてのロードセルには、上記付勢手段32を介して上記計量ホッパ21と粉末との合計した荷重が作用しており、一方制御手段にはあらかじめ測定した計量ホッパ21の重量が登録されていることから、制御手段はこれらの差分から粉末の重量を算出するようになっている。
Next, as shown in FIG. 3B, the lid member elevating means 26 raises the upper lid member 24 to the raised position.
When the upper lid member 24 is in the raised position, the weighing hopper 21 is raised to the raised position by the urging force of the urging means 32 in the support means 22, and the lower lid member 27 is moved to the inlet 4 a of the dissolution tank 4. Separate upward. The upper lid member 24 is separated further upward than the upper opening 21a of the weighing hopper 21 located at the raised position.
With the upper lid member 24 and the weighing hopper 21 in the raised position and the lower opening / closing door 41 of the lower opening opening / closing means 28 closing the lower opening 21b, the weighing means 23 has a weight of the weighing hopper 21. , And the weight of the powder put into the weighing hopper 21 is weighed.
Specifically, the load cell as the weighing means 23 is subjected to the total load of the weighing hopper 21 and the powder via the biasing means 32, while the control means has a previously measured weighing hopper. Since the weight of 21 is registered, the control means calculates the weight of the powder from these differences.

そして計量ホッパ21内の粉末の重量を計量すると、図3(c)に示すように、上記蓋部材昇降手段26は上部蓋部材24を再び下降位置に位置させる。
これにより、上記上部蓋部材24が上記計量ホッパ21の上部開口21aを塞ぐとともに、上記計量ホッパ21が付勢手段32の付勢力に抗して押し下げられて、下降位置に位置して上記下部蓋部材27が上記溶解タンク4の投入口4aを塞ぐこととなる。
上記上部蓋部材24および計量ホッパ21が下降位置に位置すると、上記下部開口開閉手段28の開閉用モータ45を作動させて下部開閉扉41を開放動作させて、計量ホッパ21の下部開口21bを開放し、計量ホッパ21内の粉末を投入口4aから溶解タンク4に落下させる。
この時、上記上部蓋部材24が計量ホッパ21の上部開口21aを塞ぎ、かつ下部蓋部材27も溶解タンク4の投入口4aを塞いでいることから、溶解タンク4に投入される粉末が舞い上がっても、計量ホッパ21の外部に飛散しないようになっており、計量した粉末の全てを溶解タンク4に投入することができる。
When the weight of the powder in the weighing hopper 21 is weighed, the lid member elevating means 26 places the upper lid member 24 in the lowered position again as shown in FIG.
As a result, the upper lid member 24 closes the upper opening 21a of the weighing hopper 21, and the weighing hopper 21 is pushed down against the urging force of the urging means 32, and is positioned at the lowered position so that the lower lid The member 27 will block the charging port 4a of the dissolution tank 4.
When the upper lid member 24 and the weighing hopper 21 are in the lowered position, the opening / closing motor 45 of the lower opening opening / closing means 28 is operated to open the lower opening / closing door 41, thereby opening the lower opening 21b of the weighing hopper 21. Then, the powder in the weighing hopper 21 is dropped into the dissolution tank 4 from the charging port 4a.
At this time, the upper lid member 24 closes the upper opening 21a of the weighing hopper 21, and the lower lid member 27 also closes the inlet 4a of the dissolution tank 4, so that the powder charged into the dissolution tank 4 rises. However, the powder is not scattered outside the weighing hopper 21, and all of the measured powder can be put into the dissolution tank 4.

溶解タンク4に粉末が投入されると、上記送液ポンプ12を作動させずに、上記送液回路5の第2開閉弁V2を開放して給水通路13に浄水を流通させて溶解タンク4に底部から浄水を供給する。
制御手段は、上記計量部6で計測した粉末の重量に応じて、適切な量の浄水で溶解させるよう、所定時間上記第2開閉弁V2を開放して所定量の浄水を供給させる。
その後、上記送液ポンプ12が溶解タンク4と循環通路11とで液体を循環させ、これにより溶解タンク4内の液体が撹拌され、粉末が浄水に溶解して所定濃度の溶解液が作成されるようになっている。
つまり、計量部6において計測された粉末の重量に応じて、上記溶解タンク4への浄水の供給量を制御することで、より高精度に溶解液を作成することが可能となっている。
そして、溶解タンク4において所定濃度の溶解液が作成されると、上記第3開閉弁V3が開放されて、溶解タンク4の溶解液が図示しない透析液混合装置へと供給されることとなる。
When powder is put into the dissolution tank 4, the second on-off valve V <b> 2 of the liquid supply circuit 5 is opened and the purified water is circulated through the water supply passage 13 without operating the liquid supply pump 12. Supply clean water from the bottom.
The control means opens the second on-off valve V2 for a predetermined time to supply a predetermined amount of purified water so as to dissolve with an appropriate amount of purified water according to the weight of the powder measured by the measuring unit 6.
Thereafter, the liquid feed pump 12 circulates the liquid in the dissolution tank 4 and the circulation passage 11, whereby the liquid in the dissolution tank 4 is agitated, and the powder is dissolved in purified water to create a solution having a predetermined concentration. It is like that.
That is, by controlling the amount of purified water supplied to the dissolution tank 4 according to the weight of the powder measured by the measuring unit 6, it is possible to create a solution with higher accuracy.
When a solution having a predetermined concentration is prepared in the dissolution tank 4, the third on-off valve V3 is opened, and the solution in the dissolution tank 4 is supplied to a dialysate mixing device (not shown).

次に、図4を用いて上記粉末溶解装置1の洗浄時を説明する。図4(a)は計量部6を洗浄する場合を、図4(b)は上記粉末収容槽2を洗浄する場合を説明する図である。例えば、上記計量部6は毎日洗浄し、上記粉末収容槽2は1週間毎に洗浄するようになっている。
図4(a)において、計量部6を洗浄する際には、上記上部蓋部材24を下降位置に位置させ、上部蓋部材24により計量ホッパ21の上部開口21aを塞ぎ、かつ下部蓋部材27により溶解タンク4の投入口4aを塞ぐ。
その状態で上記送出口開閉手段25の上部開閉扉25aを閉鎖するとともに下部開口開閉手段28の下部開閉扉41を開放し、さらに計量部洗浄通路53の第7開閉弁V7を開放して、溶解タンク4の内部に設けた噴射ノズル56に洗浄媒体としての浄水を供給する。
上記噴射ノズル56は溶解タンク4の投入口4aの下方に設けられて上方に浄水を噴射することから、噴射された浄水は開放された投入口4aおよび下部開口21bを介して計量ホッパ21の内部に噴射され、計量ホッパ21の内面を洗浄し、洗浄後の液体は溶解タンク4に排出されるようになっている。
その際、上記送出通路8の送出口8cは送出口開閉手段25の上部開閉扉25aによって閉鎖されていることから、浄水は送出通路8より粉末収容槽2へと入り込まないようになっており、これにより粉末収容槽2に粉末を収容したまま、計量部6の洗浄が可能となっている。
Next, the time of cleaning the powder dissolving apparatus 1 will be described with reference to FIG. FIG. 4A illustrates a case where the measuring unit 6 is cleaned, and FIG. 4B illustrates a case where the powder container 2 is cleaned. For example, the measuring unit 6 is cleaned every day, and the powder container 2 is cleaned every week.
In FIG. 4A, when cleaning the weighing unit 6, the upper lid member 24 is positioned in the lowered position, the upper lid member 24 closes the upper opening 21 a of the weighing hopper 21, and the lower lid member 27 The inlet 4a of the dissolution tank 4 is closed.
In this state, the upper opening / closing door 25a of the delivery port opening / closing means 25 is closed, the lower opening / closing door 41 of the lower opening opening / closing means 28 is opened, and the seventh opening / closing valve V7 of the measuring section cleaning passage 53 is opened to dissolve. Purified water as a cleaning medium is supplied to an injection nozzle 56 provided inside the tank 4.
Since the injection nozzle 56 is provided below the charging port 4a of the dissolution tank 4 and sprays purified water upward, the injected purified water passes through the opened charging port 4a and the lower opening 21b, and the inside of the weighing hopper 21. And the inner surface of the weighing hopper 21 is washed, and the washed liquid is discharged to the dissolution tank 4.
At that time, since the delivery port 8c of the delivery passage 8 is closed by the upper opening / closing door 25a of the delivery port opening / closing means 25, the purified water is prevented from entering the powder storage tank 2 from the delivery passage 8. Accordingly, the measuring unit 6 can be cleaned while the powder is stored in the powder storage tank 2.

次に図4(b)に示すように、上記粉末収容槽2を洗浄する際も、上記上部蓋部材24および計量ホッパ21を下降位置に位置させて、上部蓋部材24により計量ホッパ21の上部開口21aを塞ぎ、かつ下部蓋部材27により溶解タンク4の投入口4aを塞ぐ。
一方、上記送出口開閉手段25によって送出口8cを開放し、また下部開口開閉手段28により計量ホッパ21の下部開口21bを開放しておく。
その状態で上記粉末収容槽洗浄通路52の第6開閉弁V6を開放して、粉末収容槽2の内部に設けたシャワーヘッド55に浄水を供給すると、シャワーヘッド55より噴射された浄水によって粉末収容槽2の内部が洗浄されるようになっている。
洗浄に使用された液体は、その後上記送出通路8の送出口8cより計量ホッパ21へと排出され、計量ホッパ21の下部開口21bより溶解タンク4へと落下するようになっている。
また、上記計量部6や粉末収容槽2を洗浄する際には、同時に上記溶解タンク4の洗浄も行うようになっており、上記第2開閉弁V2および上記洗浄剤通路の第5開閉弁V5を開放して、洗浄剤ボトル54の洗浄剤を浄水とともに循環通路11および溶解タンク4で循環させるようになっている。
Next, as shown in FIG. 4 (b), when cleaning the powder container 2, the upper lid member 24 and the weighing hopper 21 are positioned at the lowered position, and the upper lid member 24 moves the upper portion of the weighing hopper 21. The opening 21 a is closed and the charging port 4 a of the dissolution tank 4 is closed by the lower lid member 27.
On the other hand, the outlet 8c is opened by the outlet opening / closing means 25, and the lower opening 21b of the weighing hopper 21 is opened by the lower opening opening / closing means 28.
In this state, when the sixth on-off valve V6 of the powder storage tank cleaning passage 52 is opened and purified water is supplied to the shower head 55 provided in the powder storage tank 2, the powder is stored by the purified water sprayed from the shower head 55. The inside of the tank 2 is cleaned.
The liquid used for washing is then discharged from the delivery port 8c of the delivery passage 8 to the weighing hopper 21 and falls to the dissolution tank 4 from the lower opening 21b of the weighing hopper 21.
In addition, when the measuring unit 6 and the powder storage tank 2 are cleaned, the dissolution tank 4 is also cleaned at the same time, and the second on-off valve V2 and the fifth on-off valve V5 in the cleaning agent passage. Is opened, and the cleaning agent in the cleaning agent bottle 54 is circulated in the circulation passage 11 and the dissolution tank 4 together with purified water.

なお上記実施例において、図3(c)の状態の後、すなわち計量手段23による粉末の計量後に粉末を溶解タンク4に投入した後、図3(b)の状態として上記計量手段23によって計量ホッパ21の重量を測定するようにしてもよい。
すなわち、図3(c)において溶解タンク4に粉末を投入した際に、一部の粉末が計量ホッパ21の内面等に付着して残留する場合もあることから、計量ホッパ21の重量を測定することでこの残留した粉末の重量を把握し、実際に溶解タンク4へと落下した粉末の重量を算出することができる。
In the above embodiment, after the state shown in FIG. 3C, that is, after the powder is weighed by the weighing means 23, the powder is put into the dissolution tank 4, and then, as shown in FIG. The weight of 21 may be measured.
That is, when the powder is charged into the dissolution tank 4 in FIG. 3C, some of the powder may remain attached to the inner surface of the weighing hopper 21 and the like, so the weight of the weighing hopper 21 is measured. Thus, the weight of the remaining powder can be grasped, and the weight of the powder actually dropped onto the dissolution tank 4 can be calculated.

さらに、上記計量ホッパ21の上部開口21aと上記送出部としての送出口8cとを接続する上部接続手段24Aおよび、上記下部開口21bと上記投入部としての投入口4aとを接続する下部接続手段27Aの構成については、上記実施例に記載した構成に限定されるものではない。
つまり、上記上部接続手段24Aについては、上記計量ホッパ21と上記送出手段3の送出部とを相対的に接近させて、上記計量ホッパ21の上部開口21aと上記送出部とを接続する構成とすればよい。a これと同様、下部接続手段27Aについても、上記計量ホッパ21と上記溶解タンク4の投入部とを相対的に接近させて上記計量ホッパ21の下部開口21bと上記投入部とを接続する構成とすればよい。
例えば、上記上部蓋部材24を計量ホッパ21に固定して、この上部蓋部材24の中央に上部開口21aを形成し、上記上部蓋部材24の連結されていない上記送出通路8の下部の部材8bを上下に移動させて、これらを接続する構成としてもよいし、計量ホッパ21に固定した上部蓋部材24から上方の送出通路8に向けて、上記送出通路8の下部の部材8bのような接続通路を伸長させて接続する構成としてもよい。
また、上記溶解タンク4の投入部として、上記送出通路8のように投入口4aの形成された部材を上下に移動させる構成とし、当該部材を昇降させることで計量ホッパ21の下部開口21bと上記投入部とを接続するようにすることもできる。
この場合、送出部や投入部を上下動させればよいため、上記上記実施例における支持手段や付勢手段を省略して、計量ホッパ21を上下動させないようにすることができ、計量ホッパ21を計量手段23が直接支持して、その重量を測定するようにすることもできる。
さらに、上記上部蓋部材24を昇降させる蓋部材昇降手段26とは別に、上記付勢手段32に抗して計量ホッパ32を下降させるエアシリンダを設け、当該エアシリンダを上記計量ホッパ21を上記付勢手段の付勢力に抗して押し下げる蓋部材昇降手段としてもよい。
Furthermore, the upper connection means 24A for connecting the upper opening 21a of the weighing hopper 21 and the delivery port 8c as the delivery part, and the lower connection means 27A for connecting the lower opening 21b and the entry port 4a as the introduction part. The configuration is not limited to the configuration described in the above embodiment.
That is, the upper connecting means 24A is configured to connect the upper opening 21a of the weighing hopper 21 and the delivery section by relatively bringing the weighing hopper 21 and the delivery section of the delivery means 3 close to each other. That's fine. a Similarly, the lower connecting means 27A is configured to connect the lower opening 21b of the weighing hopper 21 and the charging portion by relatively moving the weighing hopper 21 and the charging portion of the melting tank 4 relatively close to each other. do it.
For example, the upper lid member 24 is fixed to the weighing hopper 21, an upper opening 21 a is formed at the center of the upper lid member 24, and the lower member 8 b of the delivery passage 8 to which the upper lid member 24 is not connected. It is good also as a structure which connects these by moving up and down, or connection like the member 8b of the lower part of the said delivery path 8 toward the upper delivery path 8 from the upper cover member 24 fixed to the measurement hopper 21 It is good also as a structure which extends and connects a channel | path.
Further, as the charging part of the dissolution tank 4, a member formed with the charging port 4 a is moved up and down like the delivery passage 8, and the lower opening 21 b of the weighing hopper 21 and the above are moved by moving the member up and down. It is also possible to connect the input section.
In this case, since it is only necessary to move the sending part and the feeding part up and down, the supporting means and the urging means in the above embodiment can be omitted so that the weighing hopper 21 is not moved up and down. Can be directly supported by the weighing means 23 and its weight can be measured.
In addition to the lid member raising / lowering means 26 for raising and lowering the upper lid member 24, an air cylinder for lowering the weighing hopper 32 against the biasing means 32 is provided, and the air cylinder is attached to the weighing hopper 21. It is good also as a lid member raising / lowering means pushed down against the urging force of the urging means.

1 粉末溶解装置 2 粉末収容槽
3 スクリューフィーダ(送出手段) 4 溶解タンク
4a 投入口 8 送出通路
8c 送出口 21 計量ホッパ
21a 上部開口 21b 下部開口
22 支持手段 23 計量手段
24 上部蓋部材 24A 上部接続手段
25 送出口開閉手段 26 蓋部材昇降手段
27 下部蓋部材 27A 下部接続手段
28 下部開口開閉手段 32 付勢手段
56 噴射ノズル
DESCRIPTION OF SYMBOLS 1 Powder dissolution apparatus 2 Powder storage tank 3 Screw feeder (delivery means) 4 Dissolution tank 4a Input port 8 Delivery passage 8c Outlet 21 Weighing hopper 21a Upper opening 21b Lower opening 22 Support means 23 Weighing means 24 Upper lid member 24A Upper connection means 25 Outlet opening / closing means 26 Lid member lifting / lowering means 27 Lower lid member 27A Lower connection means 28 Lower opening opening / closing means 32 Energizing means 56 Injection nozzle

Claims (6)

粉末収容槽から粉末を送り出す送出手段と、上記送出手段の送出部の下方に配置されて送り出される粉末を受ける計量ホッパと、上記計量ホッパの下方に配置されて計量ホッパから粉末が投入される投入部が形成された溶解タンクと、計量ホッパの重量を測定することで粉末の重量を計量する計量手段とを備え、上記計量ホッパで計量した粉末を上記溶解タンクに投入して液体に溶解させる粉末溶解装置であって、
上記計量ホッパは、上部開口および下部開口が形成されるとともに、上記下部開口を開閉する下部開口開閉手段を備え、
さらに、上記計量ホッパと上記送出手段の送出部とを相対的に接近させて上記計量ホッパの上部開口と上記送出部とを接続する上部接続手段と、上記計量ホッパと上記溶解タンクの投入部とを相対的に接近させて上記計量ホッパの下部開口と上記投入部とを接続する下部接続手段とを備え、
上記送出手段が計量ホッパに粉末を送り出す際は、上記下部開口開閉手段により上記下部開口を閉鎖するとともに、上記上部接続手段により計量ホッパの上部開口と上記送出手段の送出部とを接続させた状態とし、
また、上記下部開口開閉手段を開放して計量ホッパ内の粉末を溶解タンクに投入する際は、上記下部接続手段により上記計量ホッパの下部開口と投入部とを接続させた状態とし、
さらに、上記送出手段から計量ホッパに粉末を送り出した後、上記計量手段によって計量ホッパの重量を測定する際は、上記計量ホッパの上部開口と送出部とを離隔させ、かつ、上記計量ホッパの下部開口と投入部とを離隔させることを特徴とする粉末溶解装置。
Delivery means for delivering the powder from the powder storage tank, a weighing hopper arranged below the delivery part of the delivery means for receiving the delivered powder, and an input for placing the powder from the weighing hopper arranged below the weighing hopper A dissolution tank in which a portion is formed and a measuring means for measuring the weight of the powder by measuring the weight of the measuring hopper, and the powder measured by the measuring hopper is put into the dissolving tank and dissolved in the liquid A melting device,
The weighing hopper has an upper opening and a lower opening, and includes a lower opening opening / closing means for opening and closing the lower opening,
Furthermore, upper connecting means for connecting the upper opening of the weighing hopper and the delivery section by relatively approaching the weighing hopper and the delivery section of the delivery means, the weighing hopper and the charging tank input section, A lower connection means for connecting the lower opening of the weighing hopper and the input part with relatively close to each other,
When the feeding means sends the powder to the weighing hopper, the lower opening is closed by the lower opening opening / closing means, and the upper opening of the weighing hopper and the sending portion of the sending means are connected by the upper connecting means age,
Further, when the powder in the weighing hopper is thrown into the dissolution tank by opening the lower opening opening / closing means, the lower opening of the weighing hopper is connected to the charging portion by the lower connecting means,
Further, when the weight of the weighing hopper is measured by the weighing means after the powder is fed from the feeding means to the weighing hopper, the upper opening of the weighing hopper is separated from the feeding portion, and the lower portion of the weighing hopper is A powder dissolution apparatus characterized in that an opening and a charging part are separated from each other.
上記上部接続手段は、上記送出部に形成された送出口を囲繞して上下動可能に設けられ、さらに上記計量ホッパの上部開口を塞ぐ上部蓋部材と、上記上部蓋部材を上下動させる蓋部材昇降手段とを備え、
上記蓋部材昇降手段によって上部蓋部材を下降させて上記計量ホッパの上部開口を上記上部蓋部材で塞ぐことにより、上記計量ホッパの上部開口と上記送出口とを接続することを特徴とする請求項1に記載の粉末溶解装置。
The upper connecting means is provided so as to be able to move up and down around a delivery port formed in the delivery part, and further, an upper lid member for closing the upper opening of the weighing hopper, and a lid member for moving the upper lid member up and down Elevating means,
The upper opening of the weighing hopper is connected to the delivery port by lowering the upper lid by the lid raising / lowering means and closing the upper opening of the weighing hopper with the upper lid member. 2. The powder dissolving apparatus according to 1.
上記下部接続手段は、上記下部開口を囲繞して上記計量ホッパに設けられ、上記溶解タンクの投入部に形成された投入口を塞ぐ下部蓋部材と、上記計量ホッパを上記投入口の上方で上下動可能に支持する支持手段と、上記支持手段に支持された計量ホッパを上方に付勢する付勢手段と、上記計量ホッパを上記付勢手段の付勢力に抗して押し下げる蓋部材昇降手段とを備え、
上記蓋部材昇降手段によって上記付勢手段の付勢力に抗して計量ホッパを押し下げて、上記計量ホッパに設けた下部蓋部材を下降させて上記溶解タンクの投入口を塞ぐことにより、上記計量ホッパの下部開口と上記投入部とを接続することを特徴とする請求項1または請求項2のいずれかに記載の粉末溶解装置。
The lower connecting means is provided in the weighing hopper so as to surround the lower opening and closes the charging port formed in the charging tank charging unit, and the weighing hopper is moved up and down above the charging port. Support means for movably supporting; urging means for urging the weighing hopper supported by the supporting means; and lid member elevating means for pushing the weighing hopper against the urging force of the urging means; With
The weighing hopper is pushed down against the urging force of the urging means by the lid member elevating means, and the lower lid member provided on the weighing hopper is lowered to close the inlet of the melting tank, thereby closing the weighing hopper 3. The powder dissolving apparatus according to claim 1, wherein the lower opening is connected to the charging portion. 4.
上記上部蓋部材を上下動させる蓋部材昇降手段を、上記計量ホッパを上記付勢手段の付勢力に抗して押し下げる蓋部材昇降手段として、
上記蓋部材昇降手段が上部蓋部材を下降させて上記計量ホッパの上部開口を塞ぐと、さらに上部蓋部材を下降させて上記付勢手段の付勢力に抗して計量ホッパを押し下げ、上記計量ホッパに設けた下部蓋部材により上記溶解タンクの投入口を塞ぐことを特徴とする請求項3に記載の粉末溶解装置。
Lid member raising / lowering means for moving the upper lid member up and down as lid member raising / lowering means for pushing down the weighing hopper against the urging force of the urging means,
When the lid member raising / lowering means lowers the upper lid member to close the upper opening of the weighing hopper, the upper lid member is further lowered to push down the weighing hopper against the urging force of the urging means, and the weighing hopper The powder dissolving apparatus according to claim 3, wherein a charging port of the dissolution tank is closed by a lower lid member provided in the container.
上記送出手段の送出部に形成した送出口を開閉する送出口開閉手段を備えたことを特徴とする請求項1ないし請求項4のいずれかに記載の粉末溶解装置。   The powder dissolving apparatus according to any one of claims 1 to 4, further comprising a delivery opening / closing means for opening / closing a delivery opening formed in a delivery section of the delivery means. 上記溶解タンク内に上記投入部に形成した投入口から外部に向けて洗浄媒体を噴射する洗浄媒体噴射手段を設け、
上記計量ホッパの内部を洗浄する際は、上記送出口開閉手段により上記送出口を閉鎖するとともに、上記下部開口開閉手段により上記下部開口を開放し、かつ、上記上部接続手段により上記計量ホッパの上部開口と上記送出部とを接続するとともに、上記下部接続手段により上記計量ホッパの下部開口と上記投入部とを接続した状態として、
上記洗浄媒体噴射手段から上記計量ホッパ内に洗浄媒体を噴射して洗浄することを特徴とする請求項5に記載の粉末溶解装置。
A cleaning medium spraying means for spraying a cleaning medium from the charging port formed in the charging unit to the outside is provided in the dissolution tank,
When cleaning the inside of the weighing hopper, the outlet is closed by the outlet opening / closing means, the lower opening is opened by the lower opening opening / closing means, and the upper portion of the weighing hopper is opened by the upper connection means. While connecting the opening and the delivery part, and connecting the lower opening of the weighing hopper and the input part by the lower connection means,
6. The powder dissolving apparatus according to claim 5, wherein cleaning is performed by spraying a cleaning medium from the cleaning medium spraying means into the weighing hopper.
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