JP6126564B2 - Exhaust pipe with catalyst installed in the vehicle - Google Patents

Exhaust pipe with catalyst installed in the vehicle Download PDF

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JP6126564B2
JP6126564B2 JP2014186269A JP2014186269A JP6126564B2 JP 6126564 B2 JP6126564 B2 JP 6126564B2 JP 2014186269 A JP2014186269 A JP 2014186269A JP 2014186269 A JP2014186269 A JP 2014186269A JP 6126564 B2 JP6126564 B2 JP 6126564B2
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pipe
catalyst
welded
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upstream
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JP2016056788A (en
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侑史 倉澤
侑史 倉澤
弘幸 堀村
弘幸 堀村
中村 正志
正志 中村
晃子 岩佐
晃子 岩佐
弘嗣 植野
弘嗣 植野
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Honda Motor Co Ltd
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Priority to PH12015000244A priority patent/PH12015000244B1/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Description

本発明は、車両に搭載される触媒付き排気管の改良に関する。   The present invention relates to an improvement in an exhaust pipe with a catalyst mounted on a vehicle.

車両に搭載され内燃機関から排出される排気ガスを浄化する触媒付き排気管が種々提案されている(例えば、特許文献1(図4)参照。)。   Various exhaust pipes with a catalyst for purifying exhaust gas mounted on a vehicle and exhausted from an internal combustion engine have been proposed (see, for example, Patent Document 1 (FIG. 4)).

特許文献1の図4に示すように、排気管(31)(括弧付き数字は、特許文献1記載の符号を示す。以下同じ。)は、排気ガスが通る排気経路(37)を形成するエギゾーストパイプ(39)と、このエギゾーストパイプ(39)の内方に介在される還元触媒(38)と、エギゾーストパイプ(39)の軸方向に沿ってこのエギゾーストパイプ(39)を囲うように延びている経路形成部材(33)とを備える。すなわち、排気管(31)は、いわゆる2重管構造の部材である。   As shown in FIG. 4 of Patent Document 1, the exhaust pipe (31) (the numbers in parentheses indicate the symbols described in Patent Document 1. The same applies hereinafter) is an exhaust that forms an exhaust path (37) through which exhaust gas passes. A pipe (39), a reduction catalyst (38) interposed inside the exhaust pipe (39), and an axial direction of the exhaust pipe (39) extend so as to surround the exhaust pipe (39). A path forming member (33). That is, the exhaust pipe (31) is a member having a so-called double pipe structure.

ところで、特許文献1の技術では、エギゾーストパイプ(39)の内方に還元触媒(38)が配置されるが、還元触媒(38)のエギゾーストパイプ(39)への取付構造等の詳細については開示されていない。例えば、還元触媒(38)とエギゾーストパイプ(39)間の接合関係や、還元触媒(38)の位置で、エギゾーストパイプ(39)と経路形成部材(33)(以下、「カバー部材(33)」と言う。)間の詳細についても開示されていない。   By the way, in the technique of Patent Document 1, the reduction catalyst (38) is disposed inside the exhaust pipe (39). Details of the mounting structure of the reduction catalyst (38) to the exhaust pipe (39) are disclosed. It has not been. For example, the exhaust pipe (39) and the path forming member (33) (hereinafter referred to as “cover member (33)”) at the joining relationship between the reduction catalyst (38) and the exhaust pipe (39) or at the position of the reduction catalyst (38). Details are not disclosed.

通常、エギゾーストパイプ(39)に還元触媒(38)を固定するために、溶施が施される。溶接ビードは高さを有する。溶接ビードを収容するスペースを確保するため、カバー部材(33)の外径を大きくする必要がある。カバー部材(33)の外径が大きくなるに伴い、排気管の外径も大きくなる。
触媒の外側がカバー部材で覆われている触媒付き排気管において、排気管の外径を小さく抑えることができる技術が望まれる。
Usually, in order to fix the reduction catalyst (38) to the exhaust pipe (39), welding is performed. The weld bead has a height. In order to secure a space for accommodating the weld bead, it is necessary to increase the outer diameter of the cover member (33). As the outer diameter of the cover member (33) increases, the outer diameter of the exhaust pipe also increases.
In an exhaust pipe with a catalyst in which the outside of the catalyst is covered with a cover member, a technique that can keep the outer diameter of the exhaust pipe small is desired.

特開2010−1738公報JP 2010-1738 A

本発明は、触媒の外側がカバー部材で覆われている触媒付き排気管において、排気管の外径を小さく抑えることができる技術を提供することを課題とする。   This invention makes it a subject to provide the technique which can restrain the outer diameter of an exhaust pipe small in the exhaust pipe with a catalyst with which the outer side of the catalyst is covered with the cover member.

請求項1に係る発明は、車両に搭載された内燃機関の排気ポートと接続して排気経路を構成し、この排気経路の途中に触媒を設け、この触媒より上流側に位置する上流管部と触媒より下流側に位置する下流管部とを各々別部材で構成し、触媒を触媒外筒で囲うと共に、触媒外筒の外側をカバー部材で覆ってなる車両に搭載される触媒付き排気管において、カバー部材は、その一端で前記触媒外筒に溶接され、その他端は上流管部又は下流管部のうちの一方に溶接され、触媒外筒の一端は、カバー部材と、上流管部又は下流管部のうちの他方と溶接固定されるとともに、上流管部及び下流管部が触媒外筒の外径と略同じ径で接続されて排気経路が形成されており、触媒外筒の他端は、カバー部材の内部で、上流管部又は下流管部のうちの一方に嵌合して支持されていることを特徴とする The invention according to claim 1 is connected to an exhaust port of an internal combustion engine mounted on a vehicle to form an exhaust path, a catalyst is provided in the middle of the exhaust path, and an upstream pipe portion located upstream from the catalyst; An exhaust pipe with a catalyst mounted on a vehicle, wherein the downstream pipe portion located downstream from the catalyst is formed of a separate member, the catalyst is surrounded by a catalyst outer cylinder, and the outside of the catalyst outer cylinder is covered with a cover member. The cover member is welded to the catalyst outer cylinder at one end thereof, and the other end is welded to one of the upstream pipe portion or the downstream pipe portion. One end of the catalyst outer cylinder is welded to the cover member and the upstream pipe portion or the downstream pipe portion. The other of the pipe parts is welded and fixed, and the upstream pipe part and the downstream pipe part are connected with the same diameter as the outer diameter of the catalyst outer cylinder to form an exhaust path, and the other end of the catalyst outer cylinder is , Inside the cover member, on one of the upstream pipe part or the downstream pipe part Characterized in that it is combined with the support.

請求項に係る発明では、カバー部材の一端は、第1溶接部で上流管部と溶接され、カバー部材の他端は、第2溶接部で下流管部と溶接されることを特徴とする。 The invention according to claim 2 is characterized in that one end of the cover member is welded to the upstream pipe portion at the first welded portion, and the other end of the cover member is welded to the downstream pipe portion at the second welded portion. .

請求項に係る発明では、触媒外筒は、第2溶接部に溶接され、触媒と第2溶接部との距離は、触媒と第1溶接部との距離との距離に比べ小さいことを特徴とする。 In the invention according to claim 3 , the catalyst outer cylinder is welded to the second welded portion, and the distance between the catalyst and the second welded portion is smaller than the distance between the catalyst and the first welded portion. And

請求項に係る発明では、触媒外筒は、第1溶接部と溶接され、触媒と第1溶接部との距離は、触媒と第2溶接部との距離に比べ大きいことを特徴とする。 The invention according to claim 4 is characterized in that the catalyst outer cylinder is welded to the first welded portion, and the distance between the catalyst and the first welded portion is larger than the distance between the catalyst and the second welded portion.

請求項に係る発明は、上流管部または下流管部のうちの一方とカバー部材と触媒外筒とは、一度に溶接されることを特徴とする。 The invention according to claim 5 is characterized in that one of the upstream pipe part or the downstream pipe part, the cover member, and the catalyst outer cylinder are welded at a time.

請求項に係る発明では、上流管部及び下流管部は、単管であり、上流管部、下流管部及び触媒外筒は、互いに外径が略同一であることを特徴とする。 The invention according to claim 6 is characterized in that the upstream pipe part and the downstream pipe part are single pipes, and the upstream pipe part, the downstream pipe part and the catalyst outer cylinder have substantially the same outer diameter.

請求項に係る発明では、上流管部及び下流管部は、各々、内側管と外側管とを有する2重管であり、上流管部の外側管の外径と下流管部の外側管の外径は略同一であることを特徴とする。 In the invention according to claim 7 , the upstream pipe part and the downstream pipe part are each a double pipe having an inner pipe and an outer pipe, the outer diameter of the outer pipe of the upstream pipe part and the outer pipe of the downstream pipe part. The outer diameter is substantially the same.

請求項に係る発明では、車両に搭載された内燃機関の排気ポートと接続して排気経路を構成し、この排気経路の途中に触媒を設け、この触媒より上流側に位置する上流管部と触媒より下流側に位置する下流管部とを各々別部材で構成し、触媒を触媒外筒で囲うと共に、触媒外筒の外側をカバー部材で覆ってなる車両に搭載される触媒付き排気管において、カバー部材は、その一端で触媒外筒に溶接され、その他端は上流管部又は下流管部のうちの一方に溶接され、触媒外筒の一端は、カバー部材と、上流管部又は下流管部のうちの他方と溶接固定されるとともに、上流管部及び下流管部が触媒外筒の外径と略同じ径で接続されて排気経路が形成されており、上流管部の外側管と下流管部の外側管のうちの一方の端部は、絞り部を有し、上流管部の外側管と下流管部の外側管のうちの他方の端部は、下流管部の軸方向に延びる延出部を有し、絞り部は、カバー部材の端との間に触媒外筒の一端を挟むように接続する接続部を有し、この接続部にて、絞り部とカバー部材とが溶接固定されることを特徴とする。 In the invention according to claim 8 , an exhaust path is configured by connecting to an exhaust port of an internal combustion engine mounted on a vehicle, a catalyst is provided in the middle of the exhaust path, and an upstream pipe portion positioned upstream from the catalyst; An exhaust pipe with a catalyst mounted on a vehicle, wherein the downstream pipe portion located downstream from the catalyst is formed of a separate member, the catalyst is surrounded by a catalyst outer cylinder, and the outside of the catalyst outer cylinder is covered with a cover member. The cover member is welded to the catalyst outer cylinder at one end, and the other end is welded to one of the upstream pipe part or the downstream pipe part. One end of the catalyst outer cylinder is welded to the cover member and the upstream pipe part or the downstream pipe. The upstream pipe part and the downstream pipe part are connected to each other with the same diameter as the outer diameter of the catalyst outer cylinder to form an exhaust passage, and the upstream pipe part and the downstream pipe One end of the outer pipe of the pipe part has a throttle part and is upstream The other end of the outer pipe of the downstream pipe and the outer pipe of the downstream pipe has an extending portion extending in the axial direction of the downstream pipe, and the throttle is between the end of the cover member and the catalyst outer cylinder. The throttle part and the cover member are welded and fixed at this connection part.

請求項1に係る発明では、触媒外筒の一端は、カバー部材と、上流管部又は下流管部のうちの一方と溶接される。すなわち、触媒外筒の一端を排気管とカバー部材と共に溶接固定した。   In the invention according to claim 1, one end of the catalyst outer cylinder is welded to the cover member and one of the upstream pipe portion and the downstream pipe portion. That is, one end of the catalyst outer cylinder was welded and fixed together with the exhaust pipe and the cover member.

仮に、触媒外筒の一端を排気管に溶接し、別途、カバー部材を排気管に溶接する構造では、カバー部材の内側に、触媒外筒の一端を固定する溶接ビードの肉盛部が形成されるため、その分だけカバー部材の外径を大きくする必要がある。   Temporarily, in the structure in which one end of the catalyst outer cylinder is welded to the exhaust pipe and the cover member is separately welded to the exhaust pipe, a built-up portion of a weld bead for fixing one end of the catalyst outer cylinder is formed inside the cover member. Therefore, it is necessary to increase the outer diameter of the cover member accordingly.

この点、本発明では、触媒外筒の一端は、カバー部材と、排気管とに溶接されるため、触媒外筒の一端を固定する溶接ビードの肉盛部によって、カバー部材の外径が大きくなることはない。   In this regard, in the present invention, since one end of the catalyst outer cylinder is welded to the cover member and the exhaust pipe, the outer diameter of the cover member is increased by the build-up portion of the weld bead that fixes one end of the catalyst outer cylinder. Never become.

従って、カバー部材の外径を小さく抑えることができる。カバー部材の外径が小さくなれば、触媒付き排気管の外観性が高まる。加えて、カバー部材の外径が小さくなる分だけ早期に触媒を暖気させることができる。   Therefore, the outer diameter of the cover member can be kept small. If the outer diameter of the cover member is reduced, the appearance of the exhaust pipe with catalyst is enhanced. In addition, the catalyst can be warmed up early as the outer diameter of the cover member becomes smaller.

請求項2に係る発明では、カバー部材の一端及び他端は、各々、上流管部と下流管部とに溶接される。すなわち、カバー部材は、上流管部と下流管部との連結部材として利用できるので、触媒付き排気管の部品点数を減らすことができる。   In the invention according to claim 2, one end and the other end of the cover member are welded to the upstream pipe portion and the downstream pipe portion, respectively. That is, since the cover member can be used as a connecting member between the upstream pipe portion and the downstream pipe portion, the number of parts of the exhaust pipe with catalyst can be reduced.

請求項3に係る発明では、触媒の上流側に位置する第1溶接部と触媒間の距離は、触媒の下流側に位置する第2溶接部と触媒間の距離に比べ大きい。
仮に、触媒の上流側に配置される第1溶接部の溶接ビードの位置によっては、触媒の上流側で排気管の熱容量が変化する。触媒上流側の熱容量が変化すると、好ましい浄化特性が得られ難くなる可能性がある。
In the invention which concerns on Claim 3, the distance between the 1st welding part located in the upstream of a catalyst and a catalyst is large compared with the distance between the 2nd welding part located in the downstream of a catalyst, and a catalyst.
Temporarily, depending on the position of the weld bead of the 1st welding part arrange | positioned upstream of a catalyst, the heat capacity of an exhaust pipe changes in the upstream of a catalyst. If the heat capacity on the upstream side of the catalyst changes, it may be difficult to obtain favorable purification characteristics.

この点、本発明では、触媒と第2溶接部との距離は、触媒と第1溶接部との距離に比べ小さいので、第1溶接部の溶接ビードに起因する排気熱の吸収による影響を抑えることができる。結果、触媒の浄化特性を好ましい特性に容易に近づけることができるようになる。   In this regard, in the present invention, since the distance between the catalyst and the second welded portion is smaller than the distance between the catalyst and the first welded portion, the influence due to the absorption of exhaust heat caused by the weld bead of the first welded portion is suppressed. be able to. As a result, the purification characteristics of the catalyst can be easily brought close to the desirable characteristics.

請求項4に係る発明では、触媒の上流側に位置する第1溶接部と触媒間の距離は、触媒の下流側に位置する第2溶接部と触媒間の距離に比べ大きい。これにより、触媒を暖気する際に、触媒の上流側に位置する第1溶接部の溶接ビードでの排気熱の吸収による影響を抑えることができる。結果、触媒の浄化特性を好ましい特性に容易に近づけることができるようになる。   In the invention which concerns on Claim 4, the distance between the 1st welding part located in the upstream of a catalyst and a catalyst is large compared with the distance between the 2nd welding part located in the downstream of a catalyst, and a catalyst. Thereby, when warming up a catalyst, the influence by absorption of the exhaust heat by the weld bead of the 1st welding part located in the upstream of a catalyst can be suppressed. As a result, the purification characteristics of the catalyst can be easily brought close to the desirable characteristics.

請求項5に係る発明では、下流管部とカバー部材と触媒外筒とは、一度に溶接される。前記3部材を一度に溶接したので、溶接長さが短くなり、溶接工数を低減できる。結果、触媒付き排気管の製造コストを抑えることができる。   In the invention which concerns on Claim 5, a downstream pipe part, a cover member, and a catalyst outer cylinder are welded at once. Since the three members are welded at a time, the welding length is shortened and the number of welding steps can be reduced. As a result, the manufacturing cost of the exhaust pipe with catalyst can be suppressed.

請求項6に係る発明では、上流管部、下流管部及び触媒外筒は、互いに外径が略同一である。このように各配管の外径を略同一に設定することにより、排気管の外観性を高めることができる。   In the invention according to claim 6, the upstream pipe part, the downstream pipe part, and the catalyst outer cylinder have substantially the same outer diameter. Thus, the external appearance of the exhaust pipe can be enhanced by setting the outer diameters of the respective pipes to be substantially the same.

請求項7に係る発明では、上流管部と下流管部は、共に2重管であり、上流管部の外径と下流管部の外径は略同一である。上流管部と下流管部の外径が略同一であれば、上流管部の外径と下流管部の外径が異なっている場合に比べ、特に、触媒外筒との連結部において、外径変化が目立ち難くなる。結果、排気管の外観性を高めることができる。   In the invention which concerns on Claim 7, both an upstream pipe part and a downstream pipe part are double pipes, and the outer diameter of an upstream pipe part and the outer diameter of a downstream pipe part are substantially the same. If the outer diameters of the upstream pipe part and the downstream pipe part are substantially the same, the outer diameter of the upstream pipe part and the outer diameter of the downstream pipe part are different from each other, particularly in the connecting part with the catalyst outer cylinder. The diameter change becomes inconspicuous. As a result, the appearance of the exhaust pipe can be improved.

請求項8に係る発明では、絞り部に設けられる接続部で絞り部と延出部と触媒外筒とが溶接固定される。すなわち、絞り部に設けられた接続部で溶接されるため、溶接ビードの肉盛部の突出を抑えることができる。結果、排気管の外観性を高めることができる。   In the invention which concerns on Claim 8, a throttle part, an extension part, and a catalyst outer cylinder are weld-fixed by the connection part provided in a throttle part. That is, since welding is performed at the connecting portion provided in the narrowed portion, it is possible to suppress protrusion of the build-up portion of the weld bead. As a result, the appearance of the exhaust pipe can be improved.

本発明に係る自動二輪車の右側面図である。1 is a right side view of a motorcycle according to the present invention. 本発明に係る排気装置の右側面図である。It is a right view of the exhaust apparatus which concerns on this invention. 図2の3−3線断面図である。FIG. 3 is a sectional view taken along line 3-3 in FIG. 2. 図3において下流管部に触媒担体及びカバー部材を溶接することを説明する図である。It is a figure explaining welding a catalyst support | carrier and a cover member to a downstream pipe part in FIG. 図3において触媒担体及びカバー部材に上流管部を溶接することを説明する図である。It is a figure explaining welding an upstream pipe part to a catalyst carrier and a cover member in FIG. 実施例及び比較例に係る触媒付き排気管の溶接構造を説明する図である。It is a figure explaining the welding structure of the exhaust pipe with a catalyst concerning an example and a comparative example. 図2の7−7線断面図である。FIG. 7 is a cross-sectional view taken along line 7-7 in FIG. 図7において下流側排気管に上流側排気管を溶接することを説明する図である。It is a figure explaining welding an upstream side exhaust pipe to a downstream side exhaust pipe in FIG. 図2の9−9線断面図である。FIG. 9 is a sectional view taken along line 9-9 in FIG. 2. 図2の10部拡大図である。FIG. 3 is an enlarged view of 10 parts in FIG. 2. 図2の11−11線断面図である。FIG. 11 is a cross-sectional view taken along line 11-11 in FIG. 2. 第2実施例に係る触媒付き排気管の断面図である。It is sectional drawing of the exhaust pipe with a catalyst which concerns on 2nd Example. 第3実施例に係る触媒付き排気管の断面図である。It is sectional drawing of the exhaust pipe with a catalyst which concerns on 3rd Example.

以下、本発明の実施の形態について、詳細に説明する。図中及び実施例において、「上」、「下」、「前」、「後」、「左」、「右」は、各々、自動二輪車に乗車する運転者から見た方向を示す。   Hereinafter, embodiments of the present invention will be described in detail. In the drawings and examples, “up”, “down”, “front”, “rear”, “left”, and “right” respectively indicate directions viewed from the driver who rides the motorcycle.

先ず、本発明の実施例1を図面に基づいて説明する。
図1に示すように、自動二輪車10は、車体フレーム11と、この車体フレーム11の前部に前輪13を操向可能に支持する前輪操舵部15と、この前輪操舵部15の後方で車体フレーム11に懸架される駆動源としての内燃機関17と、この内燃機関17の後方で車体フレーム11に後輪14を揺動可能に支持する後輪懸架部16と、前輪操舵部15の後方で車体フレーム11に前後に取付けられる燃料タンク18及びシート19とを備え、このシート19に乗員が跨って座る鞍乗り型車両である。
First, Embodiment 1 of the present invention will be described with reference to the drawings.
As shown in FIG. 1, a motorcycle 10 includes a body frame 11, a front wheel steering section 15 that supports a front wheel 13 so as to be steerable on the front portion of the body frame 11, and a body frame behind the front wheel steering section 15. 11, an internal combustion engine 17 as a drive source suspended from the vehicle 11, a rear wheel suspension unit 16 that supports the rear wheel 14 in a swingable manner on the vehicle body frame 11 behind the internal combustion engine 17, and a vehicle body behind the front wheel steering unit 15. This is a saddle-ride type vehicle that includes a fuel tank 18 and a seat 19 that are attached to the frame 11 in the front-rear direction, and an occupant sits on the seat 19.

車体フレーム11は、前輪操舵部15を操向自在に支持するヘッドパイプ21と、このヘッドパイプ21から車両後方斜め下方へ若干傾斜して延びた後、下方へ屈曲する下方屈曲部22を形成しながら下方へ延びて内燃機関17及び燃料タンク18を支持するメインフレーム23と、同じくヘッドパイプ21から車幅方向中心を車両後方斜め下方へ延びているダウンフレーム24と、メインフレーム23の下方屈曲部22から車両後方へ延びて途中上方へ屈曲する上方屈曲部27を形成しながら車両後方へ延びてシート19を支持するシートレール26と、シートレール26の上方屈曲部27とメインフレーム23との間に渡したサポートフレーム28とを主要素とする。   The vehicle body frame 11 forms a head pipe 21 that supports the front wheel steering unit 15 so as to be steerable, and a downward bent portion 22 that extends slightly inclined downward from the head pipe 21 toward the rear of the vehicle and then bends downward. However, the main frame 23 that extends downward and supports the internal combustion engine 17 and the fuel tank 18, the down frame 24 that extends from the head pipe 21 obliquely downward in the vehicle width direction, and the lower bent portion of the main frame 23. A seat rail 26 that extends rearward of the vehicle to support the seat 19 while forming an upper bent portion 27 that extends rearward from the vehicle 22 and bends upward in the middle, and between the upper bent portion 27 of the seat rail 26 and the main frame 23. The main element is the support frame 28 passed to the above.

前輪操舵部15は、操向ハンドル31と、この操向ハンドル31から所定のキャスタ角をもって下方へ延びているフロントフォーク32と、このフロントフォーク32の下端に回転自在に支持される前輪13とを構成要素とする。後輪懸架部16は、メインフレーム23の下部から車両後方へ延びるスイングアーム33と、このスイングアーム33の後端に回転自在に支持される後輪14と、スイングアーム33とシートレール26間に渡されるリヤクッション34とを構成要素とする。   The front wheel steering unit 15 includes a steering handle 31, a front fork 32 extending downward from the steering handle 31 with a predetermined caster angle, and a front wheel 13 rotatably supported on the lower end of the front fork 32. It is a component. The rear wheel suspension 16 includes a swing arm 33 extending from the lower part of the main frame 23 toward the rear of the vehicle, the rear wheel 14 rotatably supported on the rear end of the swing arm 33, and the swing arm 33 and the seat rail 26. The rear cushion 34 delivered is a component.

内燃機関17は、クランクケース37と、このクランクケース37の上面から僅かに前傾して上方へ延びているシリンダ部38と、このシリンダ部38の後壁38bに形成した吸気ポート42(図2参照)に連結される吸気装置39と、シリンダ部38の前壁38aに形成される排気ポート41(図2参照)に連結される排気装置40とからなる。クランクケース37の前部がダウンフレーム24の下部に設けた前部ハンガ43に取付けられ、クランクケース37の後部がメインフレーム23の下部に設けた後部ハンガ44に取付けられることで車体フレーム11に懸架される。ダウンフレーム24に、内燃機関17をガードするガードフレーム45が取付けられる。   The internal combustion engine 17 includes a crankcase 37, a cylinder portion 38 that is inclined slightly forward from the upper surface of the crankcase 37 and extends upward, and an intake port 42 formed in the rear wall 38b of the cylinder portion 38 (FIG. 2). And an exhaust device 40 connected to an exhaust port 41 (see FIG. 2) formed in the front wall 38a of the cylinder portion 38. The front part of the crankcase 37 is attached to a front hanger 43 provided at the lower part of the down frame 24, and the rear part of the crankcase 37 is attached to a rear hanger 44 provided at the lower part of the main frame 23 so as to be suspended from the vehicle body frame 11. Is done. A guard frame 45 that guards the internal combustion engine 17 is attached to the down frame 24.

次に、排気装置について詳細に説明する。
自動二輪車10に搭載されている排気装置40は、シリンダ部38の前壁38aから前方に延びた後下方に屈曲しクランクケース37に沿って斜め下方に延び、次いでクランクケース37の下端に沿って後方へ延びている排気管47と、この排気管47の途中に介在されクランクケース37の前方に位置する触媒ユニット48と、排気管47の後端部から挿入接続されスイングアーム33が延びる方向に沿ってスイングアーム33と略同一高さで延びている消音器49とからなる。排気装置40の長さ方向中間部に、この排気装置40を車両側の後部ハンガ44に取付けるステー部材51が設けられている。
Next, the exhaust device will be described in detail.
The exhaust device 40 mounted on the motorcycle 10 extends forward from the front wall 38 a of the cylinder portion 38, bends downward, extends obliquely downward along the crankcase 37, and then extends along the lower end of the crankcase 37. An exhaust pipe 47 extending rearward, a catalyst unit 48 interposed in the middle of the exhaust pipe 47 and positioned in front of the crankcase 37, and inserted and connected from the rear end of the exhaust pipe 47 in a direction in which the swing arm 33 extends. The silencer 49 extends along the swing arm 33 at substantially the same height. A stay member 51 for attaching the exhaust device 40 to the rear hanger 44 on the vehicle side is provided at an intermediate portion in the longitudinal direction of the exhaust device 40.

図2に示すように、排気装置40は、内燃機関17の排気ポート41に接続され排気経路52を構成する。この排気経路52は、排気管47と、この排気管47の下流側に接続した消音器49とから構成される。排気経路52の途中に触媒53が設けられている。排気ポート41から延びる排気管47は、上流側排気管35と、この上流側排気管35の後端に連結される下流側排気管36とからなり、下流側排気管36の下流端に消音器49が連結される。触媒53は、上流側排気管35の側に収容されている。   As shown in FIG. 2, the exhaust device 40 is connected to the exhaust port 41 of the internal combustion engine 17 and constitutes an exhaust path 52. The exhaust path 52 includes an exhaust pipe 47 and a silencer 49 connected to the downstream side of the exhaust pipe 47. A catalyst 53 is provided in the middle of the exhaust path 52. The exhaust pipe 47 extending from the exhaust port 41 includes an upstream exhaust pipe 35 and a downstream exhaust pipe 36 connected to the rear end of the upstream exhaust pipe 35, and a silencer is provided at the downstream end of the downstream exhaust pipe 36. 49 are connected. The catalyst 53 is accommodated on the upstream exhaust pipe 35 side.

次に、上流側排気管に収容されている触媒及び周辺部の詳細構造について説明する。以下の図中において、白抜き矢印は、排気ガスの流れる方向を示す。
図3に示すように、上流側排気管35は、触媒53が備えられている触媒付き排気管47Aである。上流側排気管35は、触媒53が収容される触媒外筒54と、この触媒外筒54より上流側に位置する上流管部55と、触媒外筒54より下流側に位置する下流管部56とからなる。上流管部55と下流管部56は、各々、別部材で構成されている。触媒53の外側は、カバー部材57で覆われている。
Next, the detailed structure of the catalyst accommodated in the upstream side exhaust pipe and the peripheral portion will be described. In the following drawings, white arrows indicate the direction in which exhaust gas flows.
As shown in FIG. 3, the upstream side exhaust pipe 35 is a catalyst-equipped exhaust pipe 47 </ b> A in which a catalyst 53 is provided. The upstream side exhaust pipe 35 includes a catalyst outer cylinder 54 in which the catalyst 53 is accommodated, an upstream pipe part 55 located upstream from the catalyst outer cylinder 54, and a downstream pipe part 56 located downstream from the catalyst outer cylinder 54. It consists of. Each of the upstream pipe portion 55 and the downstream pipe portion 56 is composed of separate members. The outside of the catalyst 53 is covered with a cover member 57.

触媒付き排気管47Aにおいて、触媒ユニット48は、触媒53と、この触媒53を保持する円筒状の触媒外筒54と、触媒53の外側を覆うカバー部材57とからなる。触媒53は、円柱状のハニカム構造を有する。カバー部材57は、触媒外筒54の軸方向に沿って延び一端57aの近傍にカバー縮径部61及び他端57bの近傍にカバー拡径部62を有し触媒外筒54の外方を所定の隙間をもたせながら触媒53及び触媒外筒54を囲っている。   In the exhaust pipe with catalyst 47 </ b> A, the catalyst unit 48 includes a catalyst 53, a cylindrical catalyst outer cylinder 54 that holds the catalyst 53, and a cover member 57 that covers the outside of the catalyst 53. The catalyst 53 has a cylindrical honeycomb structure. The cover member 57 extends along the axial direction of the catalyst outer cylinder 54 and has a cover diameter-reducing portion 61 in the vicinity of one end 57a and a cover diameter-increasing portion 62 in the vicinity of the other end 57b. The catalyst 53 and the catalyst outer cylinder 54 are surrounded with a gap of.

触媒外筒54の上流側の内周面54buに、上流管部55が挿入され、触媒外筒54の下流側の内周面54auに下流管部56が挿入されている。上流管部55の外周面にカバー部材57の他端57b(上端)が溶接され、下流管部56の外周面にカバー部材57の一端57a(下端)が溶接される。詳細には、カバー部材57の他端57a(後端)は、触媒外筒54の一端54a(後端)に溶接されると共に、下流管部56の外周面に溶接される。   An upstream pipe portion 55 is inserted into the inner peripheral surface 54 bu on the upstream side of the catalyst outer cylinder 54, and a downstream pipe portion 56 is inserted into the inner peripheral surface 54 au on the downstream side of the catalyst outer cylinder 54. The other end 57 b (upper end) of the cover member 57 is welded to the outer peripheral surface of the upstream pipe portion 55, and one end 57 a (lower end) of the cover member 57 is welded to the outer peripheral surface of the downstream pipe portion 56. Specifically, the other end 57 a (rear end) of the cover member 57 is welded to one end 54 a (rear end) of the catalyst outer cylinder 54 and is also welded to the outer peripheral surface of the downstream pipe portion 56.

カバー部材57の一端57b(前端)が上流管部55に溶接される部分を第1溶接部65とし、カバー部材57の他端57a(後端)が下流管部56に溶接される部分を第2溶接部66とする。第2溶接部66は、触媒外筒54の一端54a(後端)とカバー部材57の間を溶接する溶接部と、触媒外筒54の一端54a(後端)と下流管部56との間を溶接する溶接部とが連続している部分である。なお、触媒外筒54の他端54b(前端)は、上流管部55にスライド可能に支持される。   A portion where one end 57 b (front end) of the cover member 57 is welded to the upstream pipe portion 55 is referred to as a first weld portion 65, and the other end 57 a (rear end) of the cover member 57 is welded to the downstream pipe portion 56. 2 welds 66. The second welded portion 66 includes a welded portion for welding between one end 54 a (rear end) of the catalyst outer cylinder 54 and the cover member 57, and between the one end 54 a (rear end) of the catalyst outer cylinder 54 and the downstream pipe portion 56. It is the part where the welded part that welds is continuous. Note that the other end 54 b (front end) of the catalyst outer cylinder 54 is slidably supported by the upstream pipe portion 55.

ここで、触媒53の下端と第2溶接部66との距離B1は、触媒53の上端と第1溶接部65との距離A1との距離に比べ小さい(B1<A1)。上流管部55及び下流管部56は、いずれも単管であり、上流管部55の外径D1と、下流管部56の外径D2及び触媒外筒54の外径Dsは略同一である。   Here, the distance B1 between the lower end of the catalyst 53 and the second welded portion 66 is smaller than the distance A1 between the upper end of the catalyst 53 and the first welded portion 65 (B1 <A1). The upstream pipe part 55 and the downstream pipe part 56 are both single pipes, and the outer diameter D1 of the upstream pipe part 55, the outer diameter D2 of the downstream pipe part 56, and the outer diameter Ds of the catalyst outer cylinder 54 are substantially the same. .

次の図4〜5では、図3で説明した触媒付き排気管の製造方法等について説明する。
図4(a)は、カバー部材を溶接仮止めした触媒外筒を下流管部に挿入することを説明する図であり、図4(b)はカバー部材を溶接仮止めした触媒外筒を下流管部に挿入したことを説明する図である。図4(c)は図4(b)の4(c)部拡大図である。図4(d)は実施例に係る下流管部に触媒外筒とカバー部材とを全周すみ肉溶接したことを説明する図であり、図4(e)は比較例に係る下流管部に触媒外筒とカバー部材とを全周すみ肉溶接したことを説明する図である。すみ肉溶接とは、ほぼ直角をなす2つの面のすみを溶接する溶接手段であり、本実施例では、重ねた金属部材(鋼板)のすみを溶接する。
Next, in FIGS. 4 to 5, a manufacturing method of the exhaust pipe with catalyst described in FIG. 3 will be described.
FIG. 4A is a diagram for explaining that the catalyst outer cylinder with the cover member temporarily welded is inserted into the downstream pipe portion, and FIG. 4B is the downstream of the catalyst outer cylinder with the cover member temporarily welded. It is a figure explaining having inserted in the pipe part. FIG. 4C is an enlarged view of part 4 (c) of FIG. 4B. FIG. 4D is a diagram illustrating that the catalyst outer cylinder and the cover member are fillet welded to the downstream pipe portion according to the embodiment. FIG. 4E is a diagram illustrating the downstream pipe portion according to the comparative example. It is a figure explaining that the catalyst outer cylinder and the cover member were fillet welded on the entire circumference. Fillet welding is a welding means that welds the corners of two surfaces that are substantially perpendicular to each other. In this embodiment, the corners of the stacked metal members (steel plates) are welded.

図4(a)に示すように、触媒53が取付られている触媒外筒54にカバー部材57を挿入し、触媒外筒54の端部54a(下端)の近傍にカバー部材57を溶接仮止めする。溶接仮止めは、通常、周方向の2箇所又は3箇所を点溶接する。なお、触媒外筒54の端部54a(下端)と、カバー部材57の端部57a(下端)は位置を合わせる(揃える)ことなく、カバー部材57の端部57a(下端)は、触媒外筒54の端部54a(下端)よりも、長さs1だけ触媒側にずらすように配置した状態で点溶接される。次いで、下流管部56に、カバー部材57が仮止めされた触媒外筒54を矢印a方向に挿入する。   As shown in FIG. 4A, a cover member 57 is inserted into the catalyst outer cylinder 54 to which the catalyst 53 is attached, and the cover member 57 is temporarily welded in the vicinity of the end portion 54a (lower end) of the catalyst outer cylinder 54. To do. The temporary welding is usually spot-welded at two or three locations in the circumferential direction. The end portion 54a (lower end) of the catalyst outer cylinder 54 and the end portion 57a (lower end) of the cover member 57 are not aligned (aligned), and the end portion 57a (lower end) of the cover member 57 is not in contact with the catalyst outer cylinder. Spot welding is performed in a state of being arranged so as to be shifted to the catalyst side by a length s1 from the end portion 54a (lower end) of 54. Next, the catalyst outer cylinder 54 to which the cover member 57 is temporarily fixed is inserted into the downstream pipe portion 56 in the direction of arrow a.

図4(b)には、下流管部56に、カバー部材57が仮止めされている触媒外筒54を挿入した状態が示されている。   FIG. 4B shows a state in which the catalyst outer cylinder 54 to which the cover member 57 is temporarily fixed is inserted into the downstream pipe portion 56.

図4(c)に示すように、第2溶接部66に、全周すみ肉溶接が施される。図中、鎖線斜線部がすみ肉溶接される部分である。   As shown in FIG. 4C, the second welded portion 66 is subjected to full fillet welding. In the figure, the hatched portion with chain lines is the portion where fillet welding is performed.

図4(d)の実施例に示すように、第2溶接部66にすみ肉溶接が施されている。溶接ビード67は、下流管部56と触媒外筒54とカバー部材57のいずれにも溶け込みながら、上記3部品同士が強固に固着される。カバー部材57と触媒外筒54と下流管部56との間にすみ肉溶接を施すことにより、下流管部56に触媒外筒54とカバー部材57とが確実に接合可能になる。つまり、下流管部56とカバー部材57と触媒外筒54とは、第2溶接部66で一度に溶接される。   As shown in the embodiment of FIG. 4D, fillet welding is performed on the second welded portion 66. While the weld bead 67 melts into any of the downstream pipe portion 56, the catalyst outer cylinder 54, and the cover member 57, the three parts are firmly fixed to each other. By performing fillet welding among the cover member 57, the catalyst outer cylinder 54, and the downstream pipe portion 56, the catalyst outer cylinder 54 and the cover member 57 can be reliably joined to the downstream pipe portion 56. That is, the downstream pipe portion 56, the cover member 57, and the catalyst outer cylinder 54 are welded at a time by the second welding portion 66.

図4(e)の比較例に示すように、触媒外筒54の端部54a(後端)に対し、カバー部材57の端部57aa(後端)が突出している。このような位置関係で、下流管部56、触媒外筒54及びカバー部材57にすみ肉溶接を施すと、下流管部56とカバー部材57の間は溶接されるが、触媒外筒54と下流管部56及び触媒外筒54とカバー部材57の間は溶接されていない。   As shown in the comparative example of FIG. 4E, the end portion 57aa (rear end) of the cover member 57 protrudes from the end portion 54a (rear end) of the catalyst outer cylinder 54. When fillet welding is performed on the downstream pipe portion 56, the catalyst outer cylinder 54, and the cover member 57 in this positional relationship, the downstream pipe portion 56 and the cover member 57 are welded, but the catalyst outer cylinder 54 and the downstream side are welded. The pipe portion 56 and the catalyst outer cylinder 54 and the cover member 57 are not welded.

図4(d)に戻り、本発明では、触媒外筒54の端部54a(後端)に対し、この触媒外筒54の上に被せたカバー部材57の端部57a(後端)の位置を若干短くしたので、下流管部56と触媒外筒54とカバー部材57の間を溶接により確実に固着させることができる。   Returning to FIG. 4D, in the present invention, the position of the end portion 57 a (rear end) of the cover member 57 that covers the catalyst outer tube 54 with respect to the end portion 54 a (rear end) of the catalyst outer tube 54. Is slightly shortened, so that the downstream pipe portion 56, the catalyst outer cylinder 54, and the cover member 57 can be securely fixed by welding.

図5(a)はカバー部材を仮止めした触媒外筒に上流管部を挿入することを説明する図であり、図5(b)はカバー部材に上流管部を挿入したことを説明する図である。図5(c)は図5(b)の5(c)部拡大図である。図5(d)は実施例に係るカバー部材に上流管部をすみ肉溶接したことを説明する図である。   FIG. 5A is a diagram for explaining that the upstream pipe portion is inserted into the catalyst outer cylinder with the cover member temporarily fixed, and FIG. 5B is a diagram for explaining that the upstream pipe portion is inserted into the cover member. It is. FIG. 5C is an enlarged view of part 5 (c) of FIG. 5B. FIG. 5D is a diagram for explaining that the upstream pipe portion is fillet welded to the cover member according to the embodiment.

図5(a)に示すように、図4で下流管部へ溶接した触媒外筒54及びカバー部材57に上流管部55を図矢印m方向に挿入する。
図5(b)には、触媒外筒54及びカバー部材57に上流管部55を挿入した状態が示されている。このとき、上流管部55の端部は、触媒外筒54の他端54b(前端)に挿入されている。
As shown in FIG. 5A, the upstream pipe portion 55 is inserted in the direction of the arrow m in the catalyst outer cylinder 54 and the cover member 57 welded to the downstream pipe portion in FIG.
FIG. 5B shows a state where the upstream pipe portion 55 is inserted into the catalyst outer cylinder 54 and the cover member 57. At this time, the end of the upstream pipe portion 55 is inserted into the other end 54 b (front end) of the catalyst outer cylinder 54.

図5(c)に示すように、上流管部55にカバー部材57の端部を全周すみ肉溶接を施し、第1溶接部65とする。図中、斜線部がすみ肉溶接される部分である。
図5(d)の実施例には、全周すみ肉溶接された第1溶接部65が示されている。溶接ビード68は、上流管部55とカバー部材57のいずれにも溶け込みつつ、上流管部55とカバー部材57同士が強固に固着されている。
As shown in FIG. 5C, the end portion of the cover member 57 is subjected to fillet welding on the entire circumference of the upstream pipe portion 55 to form a first weld portion 65. In the figure, the hatched portion is the portion to be welded.
In the embodiment of FIG. 5 (d), the first welded portion 65 that is fillet welded on the entire circumference is shown. The weld bead 68 melts into both the upstream pipe portion 55 and the cover member 57, and the upstream pipe portion 55 and the cover member 57 are firmly fixed to each other.

以上に述べた触媒付き排気管の作用を次に述べる。
図6(a)は実施例に係る触媒付き排気管の断面図であり、図6(b)は比較例に係る
触媒付き排気管の断面図である。
Next, the operation of the exhaust pipe with catalyst described above will be described.
FIG. 6A is a cross-sectional view of the exhaust pipe with catalyst according to the embodiment, and FIG. 6B is a cross-sectional view of the exhaust pipe with catalyst according to the comparative example.

図6(a)の実施例において、触媒外筒54の一端54a(後端)は、カバー部材57の一端57a(後端)と、下流管部56とに溶接される。
図6(b)の比較例において、触媒外筒54の端部54a、54b(後端及び前端)が、カバー部材57Bに溶接されていない構造の触媒付き排気管47Abでは、触媒外筒54の端部54a(後端)と排気管(下流管部56)の間を溶接する溶接部の溶接ビード69が触媒外筒54の外方でカバー部材57Bの内方に設けられる。かかる構造では、溶接部の溶接ビード69の肉盛部の高さの分だけ触媒外筒54を覆うカバー部材57Bの外径を大きくする必要がある。
In the embodiment of FIG. 6A, one end 54 a (rear end) of the catalyst outer cylinder 54 is welded to one end 57 a (rear end) of the cover member 57 and the downstream pipe portion 56.
In the comparative example of FIG. 6B, in the exhaust pipe 47Ab with the catalyst, the ends 54a and 54b (rear end and front end) of the catalyst outer cylinder 54 are not welded to the cover member 57B. A weld bead 69 of a welded portion that welds between the end portion 54a (rear end) and the exhaust pipe (downstream pipe portion 56) is provided outside the catalyst outer cylinder 54 and inside the cover member 57B. In such a structure, it is necessary to increase the outer diameter of the cover member 57B that covers the catalyst outer cylinder 54 by the height of the build-up portion of the weld bead 69 of the weld portion.

加えて、下流管部56と触媒外筒54の端部54a(後端)との溶接部及び下流管部56とカバー部材57Bとの溶接部とは一体ではなく異なる位置に別々に設けられているため、同じ長さの触媒53を利用するときに、カバー部材57Bの長さLbは、図6(a)のカバー部材57の長さLaに比べ長くなる(La<Lb)。   In addition, the welded portion between the downstream pipe portion 56 and the end portion 54a (rear end) of the catalyst outer cylinder 54 and the welded portion between the downstream pipe portion 56 and the cover member 57B are not integrated but separately provided at different positions. Therefore, when the same length of the catalyst 53 is used, the length Lb of the cover member 57B is longer than the length La of the cover member 57 in FIG. 6A (La <Lb).

図6(a)に戻り、本発明では、触媒外筒の一端54a(後端)は、カバー部材57と、排気管(下流管部56)とに溶接される。触媒外筒の一端54a(後端)とカバー部材57と排気管(下流管部56)の3部材が一度に溶接可能となるため、溶接コストを低減することができる。   Returning to FIG. 6A, in the present invention, one end 54a (rear end) of the catalyst outer cylinder is welded to the cover member 57 and the exhaust pipe (downstream pipe portion 56). Since the three members including the one end 54a (rear end) of the catalyst outer cylinder, the cover member 57, and the exhaust pipe (downstream pipe portion 56) can be welded at a time, the welding cost can be reduced.

また、触媒外筒54に溶接する溶接ビードの肉盛り高さを考慮してカバー部材57の外径を設定する必要もない。従って、カバー部材57の外径を小さく抑えることができる。カバー部材57の外径が小さくなれば、触媒付き排気管47Aの外観性を高めることができる。加えて、カバー部材57の外径及び長さが小さくなる分だけ早期に触媒を暖気させることができる。   Further, it is not necessary to set the outer diameter of the cover member 57 in consideration of the build-up height of the weld bead welded to the catalyst outer cylinder 54. Therefore, the outer diameter of the cover member 57 can be kept small. If the outer diameter of the cover member 57 is reduced, the appearance of the catalyst-equipped exhaust pipe 47A can be improved. In addition, the catalyst can be warmed up early as the outer diameter and length of the cover member 57 become smaller.

さらに、下流管部56と触媒外筒54の端部54a(後端)との溶接部及び下流管部56とカバー部材57との溶接部とが一体的に設けられているため、同じ長さの触媒53を利用するときに、カバー部材57の長さLaを、図6(b)のカバー部材57の長さLbに比べ短くすることができる(La<Lb)。結果、触媒ユニット48の小型化を図ることができる。   Further, since the welded portion between the downstream pipe portion 56 and the end portion 54a (rear end) of the catalyst outer cylinder 54 and the welded portion between the downstream pipe portion 56 and the cover member 57 are integrally provided, the same length is provided. When the catalyst 53 is used, the length La of the cover member 57 can be made shorter than the length Lb of the cover member 57 in FIG. 6B (La <Lb). As a result, the catalyst unit 48 can be reduced in size.

図3に戻り、カバー部材57の一端57a(後端)及び他端57b(前端)は、各々、下流管部56と上流管部55とに溶接される。すなわち、カバー部材57は、下流管部56と上流管部55との連結部材として利用できるので、触媒付き排気管47Aの部品点数を減らすことができる。   Returning to FIG. 3, one end 57 a (rear end) and the other end 57 b (front end) of the cover member 57 are welded to the downstream pipe portion 56 and the upstream pipe portion 55, respectively. That is, since the cover member 57 can be used as a connecting member between the downstream pipe portion 56 and the upstream pipe portion 55, the number of parts of the catalyst-equipped exhaust pipe 47A can be reduced.

また、触媒53の上流側に位置する第1溶接部65と触媒53間の距離(A1)は、触媒53の下流側に位置する第2溶接部66と触媒間の距離(B1)に比べ大きい(B1<A1)。   Further, the distance (A1) between the first welded portion 65 located on the upstream side of the catalyst 53 and the catalyst 53 is larger than the distance (B1) between the second welded portion 66 located on the downstream side of the catalyst 53 and the catalyst. (B1 <A1).

仮に、触媒の上流側に配置される第1溶接部の溶接ビードの位置によっては、触媒の上流側で排気管の熱容量が変化する。触媒上流側の熱容量が変化すると、好ましい浄化特性が得られ難くなる可能性がある。   Temporarily, depending on the position of the weld bead of the 1st welding part arrange | positioned upstream of a catalyst, the heat capacity of an exhaust pipe changes in the upstream of a catalyst. If the heat capacity on the upstream side of the catalyst changes, it may be difficult to obtain favorable purification characteristics.

この点、本発明では、触媒53と第2溶接部66との距離(B1)は、触媒53と第1溶接部65との距離との距離(A1)に比べ小さい(B1<A1)ので、第1溶接部65の溶接ビードに起因する排気熱の吸収による影響を抑えることができる。結果、触媒53の浄化特性を好ましい特性に容易に近づけることができるようになる。   In this regard, in the present invention, the distance (B1) between the catalyst 53 and the second welded portion 66 is smaller than the distance (A1) between the catalyst 53 and the first welded portion 65 (B1 <A1). The influence due to the absorption of the exhaust heat caused by the weld bead of the first welded portion 65 can be suppressed. As a result, the purification characteristics of the catalyst 53 can be easily brought close to the desirable characteristics.

さらに、下流管部56とカバー部材57と触媒外筒54とは、一度に溶接される。前記3部材を一度に溶接したので、溶接長さが短くなる。結果、溶接工数を低減できる。結果、触媒付き排気管47Aの製造コストを抑えることができる。   Further, the downstream pipe portion 56, the cover member 57, and the catalyst outer cylinder 54 are welded at a time. Since the three members are welded at a time, the weld length is shortened. As a result, the number of welding processes can be reduced. As a result, the manufacturing cost of the catalyst-equipped exhaust pipe 47A can be suppressed.

さらにまた、上流管部55の外径D1、下流管部56の外径D2及び触媒外筒54の外径Dsは、互いに略同一である。触媒外筒54を囲うカバー部材57を除く部分の排気管の外径は略同一であって、前述したように、溶接ビードの高さによるカバー部材57の外径の拡大が低く抑えられるため、排気管の外観性を高めることができる。   Furthermore, the outer diameter D1 of the upstream pipe portion 55, the outer diameter D2 of the downstream pipe portion 56, and the outer diameter Ds of the catalyst outer cylinder 54 are substantially the same. The outer diameter of the exhaust pipe except for the cover member 57 surrounding the catalyst outer cylinder 54 is substantially the same, and as described above, the expansion of the outer diameter of the cover member 57 due to the height of the weld bead can be kept low. The appearance of the exhaust pipe can be improved.

また、本実施例は、上流管部55の外径に対しその板厚が十分小さく、触媒外筒54の外径に対しその板厚が十分小さく、且つ、下流管部56の外径に対しその板厚が十分小さいとみなせることから、上流管部55の内径と触媒外筒54の内径及び下流管部56の内径は、略同一とみることができる。このように、上流管部55の内径と触媒外筒54の内径及び下流管部56の内径とを、略同一で連続させることで、排気ガスは、触媒外筒54内の触媒53全体に偏りなく作用し、浄化効率を高めることができる。さらに、触媒53の上流側と下流側での排気ガスの乱れを最小限に抑え、排気抵抗を小さくして排気効率をより一層高めることができる。   Further, in this embodiment, the plate thickness is sufficiently small with respect to the outer diameter of the upstream pipe portion 55, the plate thickness is sufficiently small with respect to the outer diameter of the catalyst outer cylinder 54, and the outer diameter of the downstream pipe portion 56. Since it can be considered that the plate thickness is sufficiently small, the inner diameter of the upstream pipe portion 55, the inner diameter of the catalyst outer cylinder 54, and the inner diameter of the downstream pipe portion 56 can be regarded as substantially the same. In this way, by making the inner diameter of the upstream pipe portion 55, the inner diameter of the catalyst outer cylinder 54, and the inner diameter of the downstream pipe section 56 substantially the same, the exhaust gas is biased to the entire catalyst 53 in the catalyst outer cylinder 54. It works without any problem and can improve the purification efficiency. Furthermore, the disturbance of the exhaust gas on the upstream side and the downstream side of the catalyst 53 can be minimized, the exhaust resistance can be reduced, and the exhaust efficiency can be further increased.

次に、上流側排気管と下流側排気管が接続される接続部の構造について説明する。
図7に示すように、排気管47は、排気ポート41(図2参照)に接続される上流側排気管35と、この上流側排気管35の下流端に接続される下流側排気管36とからなる。上流側排気管35は単管であり、下流側排気管36は内側管71と外側管72からなる2重管である。上流側排気管35(単管)の外径D2と下流側排気管36(2重管)の外径D3は、略同一である。内燃機関17(図2参照)から排出される燃焼ガスは、下流側排気管36の内側管71の内側のみを通過する。
Next, the structure of the connecting portion where the upstream side exhaust pipe and the downstream side exhaust pipe are connected will be described.
As shown in FIG. 7, the exhaust pipe 47 includes an upstream exhaust pipe 35 connected to the exhaust port 41 (see FIG. 2), and a downstream exhaust pipe 36 connected to the downstream end of the upstream exhaust pipe 35. Consists of. The upstream exhaust pipe 35 is a single pipe, and the downstream exhaust pipe 36 is a double pipe composed of an inner pipe 71 and an outer pipe 72. The outer diameter D2 of the upstream exhaust pipe 35 (single pipe) and the outer diameter D3 of the downstream exhaust pipe 36 (double pipe) are substantially the same. Combustion gas discharged from the internal combustion engine 17 (see FIG. 2) passes only inside the inner pipe 71 of the downstream exhaust pipe 36.

排気管の一部(上流側排気管35)を単管とし、排気管の一部(下流側排気管36)を2重管とし、単管(上流側排気管35)の外径D2と2重管(下流側排気管36)の外径D3は、略同一に設定したので、排気管全体として均整がとれた形状になる。結果、排気管47の外観性を高めることができる。   A part of the exhaust pipe (upstream exhaust pipe 35) is a single pipe, a part of the exhaust pipe (downstream exhaust pipe 36) is a double pipe, and the outer diameters D2 and 2 of the single pipe (upstream exhaust pipe 35) are as follows. Since the outer diameter D3 of the heavy pipe (downstream exhaust pipe 36) is set to be substantially the same, the exhaust pipe as a whole has a balanced shape. As a result, the appearance of the exhaust pipe 47 can be improved.

また、内燃機関17(図2参照)から排出される燃焼ガスは、内側管71のみを通過する。内側管71の内径に溶接肉盛部等の排気特性に影響を与える溶接部が形成されていなければ、排気ガスの排気特性は影響されず排気特性を好ましいものにすることができる。   Further, the combustion gas discharged from the internal combustion engine 17 (see FIG. 2) passes only through the inner pipe 71. If the inner diameter of the inner pipe 71 is not formed with a welded portion that affects the exhaust characteristics such as a weld overlay, the exhaust characteristics of the exhaust gas are not affected and the exhaust characteristics can be made favorable.

次に、接続部の製造方法等について図8で説明する。
図8(a)は外側管を内側管に溶接仮止めした下流側排気管を上流側排気管へ挿入することを説明する図であり、図8(b)は下流側排気管の内側管を上流側排気管へ挿入したことを説明する図である。図8(c)は図8(b)の8(c)部拡大図であり、図8(d)は図8(c)部をすみ肉溶接したことを説明する図である。
Next, a manufacturing method of the connection portion and the like will be described with reference to FIG.
FIG. 8A is a diagram for explaining that the downstream exhaust pipe having the outer pipe temporarily welded to the inner pipe is inserted into the upstream exhaust pipe, and FIG. 8B is a diagram illustrating the inner pipe of the downstream exhaust pipe. It is a figure explaining having inserted in the upstream exhaust pipe. FIG. 8C is an enlarged view of a portion 8 (c) of FIG. 8B, and FIG. 8D is a diagram for explaining that the portion of FIG. 8C is fillet welded.

図8(a)に示すように、下流側排気管36において、内側管71に外側管72を挿入する。後工程で上流側排気管35の後端へ下流側排気管36が挿入可能なように、内側管71の前端(上流端)は、外側管72の前端(上流端)よりも突出させる。そして、その状態を保持したまま、内側管71に外側管72の上流端72aを溶接仮止めする。   As shown in FIG. 8A, the outer pipe 72 is inserted into the inner pipe 71 in the downstream exhaust pipe 36. The front end (upstream end) of the inner pipe 71 is made to protrude from the front end (upstream end) of the outer pipe 72 so that the downstream exhaust pipe 36 can be inserted into the rear end of the upstream exhaust pipe 35 in a subsequent process. And the upstream end 72a of the outer side pipe | tube 72 is temporarily welded to the inner side pipe | tube 71, maintaining the state.

次いで、上流側排気管35に下流側排気管36の内側管71を図矢印n方向へ挿入する。なお、内側管71は、外側管72の内方に所定のクリアランスで離間して位置する通常部63と、通常部63から径方向外方へ拡径し前方に延びている傾斜部64と、この傾斜部64から前方に延びており上流側排気管35に挿入される領域となる拡径部73とからなる。   Next, the inner pipe 71 of the downstream exhaust pipe 36 is inserted into the upstream exhaust pipe 35 in the direction of the arrow n in the figure. The inner tube 71 includes a normal portion 63 that is located inward of the outer tube 72 with a predetermined clearance, an inclined portion 64 that expands radially outward from the normal portion 63 and extends forward, It consists of an enlarged diameter portion 73 that extends forward from the inclined portion 64 and serves as a region to be inserted into the upstream side exhaust pipe 35.

図8(b)に示すように上流側排気管35の内側に、下流側排気管36の内側管71を構成する拡径部73が挿入されている状態である。ここで、上流側排気管35の後端(下流端)と、下流側排気管36を構成する外側管72の前端(上流端)との間隔はs2に設定される。   As shown in FIG. 8 (b), the enlarged diameter portion 73 constituting the inner pipe 71 of the downstream exhaust pipe 36 is inserted inside the upstream exhaust pipe 35. Here, the interval between the rear end (downstream end) of the upstream exhaust pipe 35 and the front end (upstream end) of the outer pipe 72 constituting the downstream exhaust pipe 36 is set to s2.

図8(c)に示すように、間隔s2を埋めるように、下流側排気管36の内側管71と外側管72と上流側排気管35にわたって、全周すみ肉溶接を施す。図中、鎖線斜線部がすみ肉溶接される部分である。   As shown in FIG. 8C, fillet welding is performed all around the inner pipe 71, the outer pipe 72, and the upstream exhaust pipe 35 of the downstream exhaust pipe 36 so as to fill the interval s2. In the figure, the hatched portion with chain lines is the portion where fillet welding is performed.

図8(d)に示すように、間隔s2を埋めるように全周すみ肉溶接が施され、上流側排気管35と内側管71と外側管72とが共に溶接されている。内側管71は、上流側排気管35に挿入される領域に拡径部73を有し、この拡径部73と上流側排気管35とが溶接されている。   As shown in FIG. 8D, fillet welding is performed on the entire circumference so as to fill the interval s2, and the upstream side exhaust pipe 35, the inner pipe 71, and the outer pipe 72 are welded together. The inner pipe 71 has an enlarged diameter portion 73 in a region inserted into the upstream exhaust pipe 35, and the enlarged diameter portion 73 and the upstream exhaust pipe 35 are welded.

図7を併せて参照し、上流側排気管35と内側管71と外側管72とは共に溶接されている。上流側排気管35と内側管71と外側管72の3部材を共に溶接したので、加工工程数を減らすことができ、溶接コストが低減できる。また、内側管71の外周面71gと上流側排気管35との段差部75に溶接ビード70が形成されるので、溶接ビード70の突出が目立ち難くなり、排気管47の外観性を高めることができる。   Referring also to FIG. 7, the upstream side exhaust pipe 35, the inner pipe 71 and the outer pipe 72 are welded together. Since the three members of the upstream side exhaust pipe 35, the inner pipe 71, and the outer pipe 72 are welded together, the number of processing steps can be reduced, and the welding cost can be reduced. Further, since the weld bead 70 is formed at the stepped portion 75 between the outer peripheral surface 71g of the inner pipe 71 and the upstream side exhaust pipe 35, the protrusion of the weld bead 70 becomes inconspicuous and the appearance of the exhaust pipe 47 is improved. it can.

内側管71に拡径部73が設けられ、拡径部73と上流側排気管35とが溶接される。拡径部73を上流側排気管35の内面35uに密着させるようにすれば、溶接材料の使用量を抑えながら内側管71を上流側排気管35に確実に溶接させることができる。   An enlarged diameter portion 73 is provided in the inner pipe 71, and the enlarged diameter portion 73 and the upstream side exhaust pipe 35 are welded. If the enlarged diameter portion 73 is closely attached to the inner surface 35u of the upstream side exhaust pipe 35, the inner pipe 71 can be reliably welded to the upstream side exhaust pipe 35 while suppressing the amount of welding material used.

図2に戻り、排気管47のうちで、下流側排気管36に比べ内径の断面積が大きく確保しやすい上流側排気管35(単管)に触媒を収容したので、触媒53の容量を確保しつつ、外観上の違和感を抑えることができる。   Returning to FIG. 2, in the exhaust pipe 47, the catalyst is accommodated in the upstream exhaust pipe 35 (single pipe) that has a larger sectional area of the inner diameter than the downstream exhaust pipe 36, and thus the capacity of the catalyst 53 is secured. However, it is possible to suppress an uncomfortable appearance.

次に、排気管と消音器とが連結される排気管連結部の構造について説明する。
図9に示すように、排気管47のうちの下流側排気管36は、前述したように内側管71と外側管72とからなる2重管構造であり、外側管72の下流端72bに、この外側管72の他の部分に比べ外径を小さくした外側管絞り部74が設けられ、この外側管絞り部74で内側管71がスライド可能に支持されている。
Next, the structure of the exhaust pipe connecting portion where the exhaust pipe and the silencer are connected will be described.
As shown in FIG. 9, the downstream exhaust pipe 36 of the exhaust pipe 47 has a double pipe structure including the inner pipe 71 and the outer pipe 72 as described above. An outer tube restricting portion 74 having a smaller outer diameter than the other portions of the outer tube 72 is provided, and the inner tube 71 is slidably supported by the outer tube restricting portion 74.

排気管47の外側管72に消音器49が溶接される排気管連結部78は、外側管絞り部74よりも上流側で、且つ、外側管72と内側管71とが径方向に離間している部分76に設けられている。   The exhaust pipe connecting part 78 where the silencer 49 is welded to the outer pipe 72 of the exhaust pipe 47 is upstream of the outer pipe restricting part 74, and the outer pipe 72 and the inner pipe 71 are separated in the radial direction. The portion 76 is provided.

内側管71の下流端71bは、蓋部79で塞がれており、下流端71bの近傍には、排気ガスを拡散させる多数の孔部81が設けられている。排気ガスは、多数の孔部81を通って消音器49へ流れる。   The downstream end 71b of the inner pipe 71 is closed by a lid 79, and a plurality of holes 81 for diffusing exhaust gas are provided in the vicinity of the downstream end 71b. The exhaust gas flows to the silencer 49 through a large number of holes 81.

図10に示すように、排気管47の外側管72に消音器49が溶接される消音器連結部78には、全周すみ肉溶接が施されている。このような溶接構造により、排気管47と消音器49とが連結されるので、例えば、連結バンドや締結部材等を省くことができる。結果、部品点数を減らすことができる。   As shown in FIG. 10, fillet welding is performed on the entire periphery of the silencer connecting portion 78 where the silencer 49 is welded to the outer pipe 72 of the exhaust pipe 47. Since the exhaust pipe 47 and the silencer 49 are connected by such a welded structure, for example, a connecting band, a fastening member, and the like can be omitted. As a result, the number of parts can be reduced.

図9を併せて参照し、内側管71と外側管72とからなる2重管構造の排気管(下流側排気管36)に消音器49を接続する構造において、排気管(下流側排気管36)の外側管72に消音器49が溶接されている。外側管72と内側管71とが径方向に離間している部分76で、外側管72に消音器49が溶接される。   Referring also to FIG. 9, in the structure in which the silencer 49 is connected to an exhaust pipe (downstream exhaust pipe 36) having a double pipe structure composed of an inner pipe 71 and an outer pipe 72, an exhaust pipe (downstream exhaust pipe 36). The silencer 49 is welded to the outer tube 72 of FIG. The silencer 49 is welded to the outer tube 72 at a portion 76 where the outer tube 72 and the inner tube 71 are separated in the radial direction.

仮に、排気管の内側管に消音器が溶接されている場合には、溶接条件によっては、内側管の内面に溶接ビードが形成されてしまう可能性がある。内側管の内面に、溶接ビードが形成されてしまうと、この溶接ビードによって排気装置40の排気特性が変化する可能性がある。   If the silencer is welded to the inner pipe of the exhaust pipe, a weld bead may be formed on the inner surface of the inner pipe depending on the welding conditions. If a weld bead is formed on the inner surface of the inner pipe, the exhaust characteristic of the exhaust device 40 may change due to the weld bead.

この点、本発明では、排気管47と消音器49とを接続する消音器連結部78に施した溶接部は、外側管72と消音器49との間に施されるものであり、内側管71の内面に溶接ビードが形成される心配はない。従って、溶接に起因する排気特性が変化する可能性は低い。結果、排気特性の安定化が図れる。   In this regard, in the present invention, the welded portion applied to the silencer coupling portion 78 that connects the exhaust pipe 47 and the silencer 49 is provided between the outer tube 72 and the silencer 49, and the inner tube There is no concern that a weld bead is formed on the inner surface of 71. Therefore, it is unlikely that the exhaust characteristics due to welding will change. As a result, the exhaust characteristics can be stabilized.

燃焼ガスは、内側管71のみを通過する。内側管71の内径に溶接肉盛部等の排気特性に影響を与える溶接部が形成されなければ、内側管71を流れる排気ガスの排気特性は影響されず、排気特性を好ましいものにすることができる。
さらに、外側管72の外側管絞り部74には、内側管71がスライド可能に支持されるので、消音器49内において支持部材の数を減らすことができる。
The combustion gas passes only through the inner pipe 71. Unless a welded portion that affects the exhaust characteristics such as a weld overlay is formed on the inner diameter of the inner pipe 71, the exhaust characteristics of the exhaust gas flowing through the inner pipe 71 are not affected, and the exhaust characteristics can be made favorable. it can.
Furthermore, since the inner tube 71 is slidably supported by the outer tube restricting portion 74 of the outer tube 72, the number of support members in the silencer 49 can be reduced.

図2を併せて参照し、排気管47のうちで、下流側排気管36に比べ内径の断面積が大きく確保しやすい上流側排気管35(単管)に触媒53を収容したので、下流側排気管(2重管)に触媒を配置する場合に比べ、触媒53の容量を確保しつつ、外観上の違和感を抑えることができる。   Referring also to FIG. 2, in the exhaust pipe 47, the catalyst 53 is accommodated in the upstream exhaust pipe 35 (single pipe) that can easily ensure a larger cross-sectional area of the inner diameter than the downstream exhaust pipe 36. Compared with the case where the catalyst is arranged in the exhaust pipe (double pipe), it is possible to suppress the discomfort in appearance while securing the capacity of the catalyst 53.

次に、排気装置を車体側に支持するステー部材について説明する。
図11に示すように、排気管47は、車両に取付けられるステー部材51を有し、このステー部材51は、外側管72と内側管71とが径方向に離間している部分で、外側管72に溶接固定される。
Next, the stay member that supports the exhaust device on the vehicle body side will be described.
As shown in FIG. 11, the exhaust pipe 47 has a stay member 51 attached to the vehicle. The stay member 51 is a portion where the outer pipe 72 and the inner pipe 71 are separated from each other in the radial direction. 72 is fixed by welding.

ステー部材51は、外側管72に溶接される。ステー部材51の溶接は、外側管72に施されるため、外側管72と内側管71とが径方向に離間している領域では、外側管72から所定量離間する内側管71の内面71uに溶接ビードは形成される心配はなく、内側管71の内面71uへの影響は無視できる。従って、排気管内を通る排気ガスの排気特性に影響を与える心配はない。   The stay member 51 is welded to the outer tube 72. Since the stay member 51 is welded to the outer tube 72, in the region where the outer tube 72 and the inner tube 71 are separated in the radial direction, the inner surface 71 u of the inner tube 71 separated from the outer tube 72 by a predetermined amount is used. There is no concern that the weld bead is formed, and the influence on the inner surface 71u of the inner tube 71 can be ignored. Therefore, there is no fear of affecting the exhaust characteristics of the exhaust gas passing through the exhaust pipe.

次に、本発明の触媒ユニットに係る実施例2を図面に基づいて説明する。
図12に示すように、上流側排気管35は、触媒53が収容される触媒外筒54と、この触媒外筒54より上流側に位置する上流管部55と、触媒53が収容される触媒外筒54より下流側に位置する下流管部56とからなる。上流管部55と下流管部56は、各々、別部材で構成され、触媒53の外側は、カバー部材57で覆われている。
Next, Example 2 according to the catalyst unit of the present invention will be described with reference to the drawings.
As shown in FIG. 12, the upstream side exhaust pipe 35 includes a catalyst outer cylinder 54 in which the catalyst 53 is accommodated, an upstream pipe portion 55 located on the upstream side of the catalyst outer cylinder 54, and a catalyst in which the catalyst 53 is accommodated. It consists of the downstream pipe part 56 located downstream from the outer cylinder 54. The upstream pipe portion 55 and the downstream pipe portion 56 are each constituted by separate members, and the outside of the catalyst 53 is covered with a cover member 57.

触媒外筒54の上流側の内周面に、排気管47の上流管部55が挿入され、触媒外筒54の下流側の内周面に排気管47の下流管部56が挿入され、上流管部55にカバー部材57の他端57b(上端)が溶接され、下流管部56にカバー部材57の一端57a(下端)が溶接される。また、触媒外筒54の一端54a(下端)は、下流管部56にスライド可能に支持されている。ここで、一端及び他端とは、互いに反対側の端部を指すものである。   The upstream pipe portion 55 of the exhaust pipe 47 is inserted into the inner peripheral surface on the upstream side of the catalyst outer cylinder 54, and the downstream pipe portion 56 of the exhaust pipe 47 is inserted into the inner peripheral surface on the downstream side of the catalyst outer cylinder 54, The other end 57 b (upper end) of the cover member 57 is welded to the pipe portion 55, and one end 57 a (lower end) of the cover member 57 is welded to the downstream pipe portion 56. In addition, one end 54 a (lower end) of the catalyst outer cylinder 54 is slidably supported by the downstream pipe portion 56. Here, one end and the other end refer to end portions on opposite sides.

カバー部材57の他端57b(上端)が上流管部55に溶接される部分を第1溶接部65とし、カバー部材57の一端57a(下端)が下流管部56に溶接される部分を第2溶接部66とするとき、第1溶接部65は、触媒外筒54の他端54b(上端)とカバー部材57の間を溶接する溶接部と、触媒外筒54の他端54b(上端)と上流管部55との間を溶接する溶接部とが連続している。すなわち、触媒外筒54の他端54b(上端)は、カバー部材57と、上流管部55とに溶接固定される。   A portion where the other end 57 b (upper end) of the cover member 57 is welded to the upstream pipe portion 55 is referred to as a first weld portion 65, and a portion where one end 57 a (lower end) of the cover member 57 is welded to the downstream pipe portion 56 is second. When the welded portion 66 is used, the first welded portion 65 includes a welded portion that welds between the other end 54b (upper end) of the catalyst outer cylinder 54 and the cover member 57, and the other end 54b (upper end) of the catalyst outer cylinder 54. The welded portion that welds the upstream pipe portion 55 is continuous. That is, the other end 54 b (upper end) of the catalyst outer cylinder 54 is welded and fixed to the cover member 57 and the upstream pipe portion 55.

実施例1と大きく異なる点は、第1溶接部65に、触媒外筒54の他端54b(上端)が溶接され、触媒外筒54の一端54a(下端)は、下流管部56にスライド可能に支持される点にあり、その他、大きく異なる点はない。   The major difference from the first embodiment is that the other end 54 b (upper end) of the catalyst outer cylinder 54 is welded to the first welding portion 65, and one end 54 a (lower end) of the catalyst outer cylinder 54 is slidable on the downstream pipe portion 56. There are no other significant differences.

本発明では、触媒外筒の他端54b(上端)は、カバー部材57と、上流管部55とに溶接される。上記3部材が一度に溶接可能となるため、溶接長さを短くできる。結果、溶接コストを低減できる。また、触媒外筒54に溶接する溶接ビードの肉盛り高さを考慮する必要もない。従って、カバー部材57の外径を小さく抑えることができる。カバー部材57の外径が小さくなれば、触媒付き排気管47Aの外観性が高まる。加えて、カバー部材57の外径が小さくなる分だけ早期に触媒を暖気させることができる。   In the present invention, the other end 54 b (upper end) of the catalyst outer cylinder is welded to the cover member 57 and the upstream pipe portion 55. Since the three members can be welded at a time, the welding length can be shortened. As a result, the welding cost can be reduced. Further, it is not necessary to consider the build-up height of the weld bead that is welded to the catalyst outer cylinder 54. Therefore, the outer diameter of the cover member 57 can be kept small. When the outer diameter of the cover member 57 is reduced, the appearance of the catalyst-equipped exhaust pipe 47A is enhanced. In addition, the catalyst can be warmed up early as the outer diameter of the cover member 57 becomes smaller.

また、触媒53と第1溶接部65との距離(A2)は、触媒53と第2溶接部66との距離(B2)との距離に比べ大きい(B2<A2)。これにより、触媒53を暖気する際に、触媒53の上流側に位置する第1溶接部65の溶接ビードでの排気熱の吸収による影響を抑えることができる。結果、触媒53の浄化特性を好ましい特性に容易に近づけることができるようになる。   Further, the distance (A2) between the catalyst 53 and the first welded portion 65 is larger than the distance (B2) between the catalyst 53 and the second welded portion 66 (B2 <A2). Thereby, when warming up the catalyst 53, the influence by the absorption of the exhaust heat in the weld bead of the first welded portion 65 located on the upstream side of the catalyst 53 can be suppressed. As a result, the purification characteristics of the catalyst 53 can be easily brought close to the desirable characteristics.

さらに、上流管部55の外径D1と、下流管部56の外径D2と、触媒外筒54の外径Dsは、略同一である。このように各配管の外径を略同一に設定し、カバー部材57の外径を小さく抑えることにより、排気管の外観性を高めることができる。この他、実施例1の作用・効果と大きく異なる点はなく説明を省略する。   Further, the outer diameter D1 of the upstream pipe portion 55, the outer diameter D2 of the downstream pipe portion 56, and the outer diameter Ds of the catalyst outer cylinder 54 are substantially the same. Thus, the external appearance of the exhaust pipe can be improved by setting the outer diameter of each pipe to be substantially the same and keeping the outer diameter of the cover member 57 small. In addition, there is no significant difference from the operation and effect of the first embodiment, and the description is omitted.

本発明の触媒ユニットに係る実施例3を図面に基づいて説明する。
図13に示すように、上流側排気管35において、触媒53が収容される触媒外筒54と、この触媒外筒54より上流側に位置する上流管部55と、触媒53が収容される触媒外筒54より下流側に位置する下流管部56とからなる。上流管部55は、内側管171と外側管172とを有し、下流管部56は、内側管271と外側管272とを有する、いわゆる2重管とした。
A third embodiment of the catalyst unit of the present invention will be described with reference to the drawings.
As shown in FIG. 13, in the upstream side exhaust pipe 35, a catalyst outer cylinder 54 in which the catalyst 53 is accommodated, an upstream pipe portion 55 positioned on the upstream side of the catalyst outer cylinder 54, and a catalyst in which the catalyst 53 is accommodated. It consists of the downstream pipe part 56 located downstream from the outer cylinder 54. The upstream pipe section 55 has an inner pipe 171 and an outer pipe 172, and the downstream pipe section 56 is a so-called double pipe having an inner pipe 271 and an outer pipe 272.

上流管部55と下流管部56は、各々、別部材で構成され、触媒53の外側は、カバー部材57で覆われている。カバー部材57は、触媒外筒54の軸方向に沿って延びる円筒部材であり、触媒外筒54とカバー部材57の間にクリアランスは設けられていない。   The upstream pipe portion 55 and the downstream pipe portion 56 are each constituted by separate members, and the outside of the catalyst 53 is covered with a cover member 57. The cover member 57 is a cylindrical member extending along the axial direction of the catalyst outer cylinder 54, and no clearance is provided between the catalyst outer cylinder 54 and the cover member 57.

触媒外筒54の上流側の内周面54uaに、排気管47の上流管部55が挿入され、触媒外筒54の一端54a(下端)は、カバー部材57にスライド可能に支持され、カバー部材57の後端に、排気管47の下流管部56が接合される。上流管部55には、カバー部材57の他端57b(上端)が溶接され、下流管部56にカバー部材57の一端57a(下端)が溶接される。   The upstream pipe portion 55 of the exhaust pipe 47 is inserted into the inner peripheral surface 54ua on the upstream side of the catalyst outer cylinder 54, and one end 54a (lower end) of the catalyst outer cylinder 54 is slidably supported by the cover member 57, and the cover member The downstream pipe portion 56 of the exhaust pipe 47 is joined to the rear end of the 57. The other end 57 b (upper end) of the cover member 57 is welded to the upstream pipe portion 55, and one end 57 a (lower end) of the cover member 57 is welded to the downstream pipe portion 56.

上流管部55において、外側管172の端部172b(下端)は、絞り部77を有する。絞り部77は、触媒外筒54の端部54b(上端)を挟むように接続する接続部83を有し、この接続部83にて、絞り部77とカバー部材の上端57bとが溶接固定される。下流管部56において、外側管272の端部272a(上端)は、下流管部56の軸方向に延びる延出部80を有する。この延出部80にて、外側管272の端部272a(上端)とカバー部材の下端57aとが溶接固定される。   In the upstream pipe part 55, the end part 172 b (lower end) of the outer pipe 172 has a throttle part 77. The throttle portion 77 has a connection portion 83 that is connected so as to sandwich the end portion 54b (upper end) of the catalyst outer cylinder 54, and at this connection portion 83, the throttle portion 77 and the upper end 57b of the cover member are fixed by welding. The In the downstream pipe part 56, the end part 272 a (upper end) of the outer pipe 272 has an extending part 80 that extends in the axial direction of the downstream pipe part 56. At the extended portion 80, the end portion 272a (upper end) of the outer tube 272 and the lower end 57a of the cover member are fixed by welding.

実施例1と大きく異なる点は、上流管部55及び下流管部56をいずれも2重管構造とした点、接続部83に絞り部77を設けた点、及び前述したカバー部材57に拡径部及び縮径部はなく、カバー部材57と触媒外筒54との間に、クリアランス(隙間)が形成されていない点にある。   The main differences from the first embodiment are that the upstream pipe portion 55 and the downstream pipe portion 56 are both double-pipe structures, the connection portion 83 is provided with a throttle portion 77, and the cover member 57 is expanded in diameter. There is no portion and a reduced diameter portion, and there is no clearance (gap) between the cover member 57 and the catalyst outer cylinder 54.

ここで、上流管部55の外側管172の外径D11と下流管部56の外側管272の外径D21とカバー部材57の外径Ds1は略同一である。このように、上流管部55とカバー部材57と下流管部56の外径を略同一にすることで、上流管部55と下流管部56が2重管構造でありながら、特に、連結部において、排気管の外径変化を目立ち難く、単一径の排気管に近いものとすることができる。加えて、絞り部77に設けられた接続部83で溶接されるため、溶接ビードの肉盛部の突出を抑えることができる。結果、排気管の外観性を高めることができる。   Here, the outer diameter D11 of the outer pipe 172 of the upstream pipe section 55, the outer diameter D21 of the outer pipe 272 of the downstream pipe section 56, and the outer diameter Ds1 of the cover member 57 are substantially the same. In this way, the upstream pipe 55, the cover member 57, and the downstream pipe 56 have substantially the same outer diameter, so that the upstream pipe 55 and the downstream pipe 56 have a double-pipe structure. Therefore, it is difficult to notice the change in the outer diameter of the exhaust pipe, and it can be made close to a single diameter exhaust pipe. In addition, since welding is performed at the connecting portion 83 provided in the throttle portion 77, the protrusion of the build-up portion of the weld bead can be suppressed. As a result, the appearance of the exhaust pipe can be improved.

また、上流管部55の外側管172と触媒外筒54の端部54b(上端)とカバー部材57の一端57b(上端)とを一体で溶接したので、溶接長さを短くすることができる。加えて、触媒53の上流側に位置する上流管部55を2重管構造としたので、排気ガスの保温効果を高め、保温効果が高まれば、浄化性能を向上させることができる。   Further, since the outer pipe 172 of the upstream pipe portion 55, the end portion 54b (upper end) of the catalyst outer cylinder 54, and the one end 57b (upper end) of the cover member 57 are integrally welded, the welding length can be shortened. In addition, since the upstream pipe portion 55 located on the upstream side of the catalyst 53 has a double-pipe structure, the heat retention effect of the exhaust gas is enhanced, and the purification performance can be improved if the heat retention effect is enhanced.

なお、本実施例では、上流管部の外側管の端部に、絞り部が形成され、下流部の端部に、延出部が形成されているが、下流管部の外側管の端部に、絞り部を形成し、この絞り部に接続部を設け、この接続部にて、絞り部とカバー部材とを溶接固定し、上流部の端部に、延出部を形成することは差し支えない。 In this embodiment, the end of the outer tube of the upstream tube portion, the narrowed portion is formed, the end portion of the downstream pipe portion, but extending portion is formed, the end of the outer tube of the downstream pipe portion A throttle part is formed in the part, a connection part is provided in the throttle part, the throttle part and the cover member are welded and fixed at this connection part, and an extension part is formed at the end of the upstream pipe part Is fine.

尚、本発明は、実施の形態では自動二輪車に適用したが、三輪車にも適用可能であり、一般の車両に適用することは差し支えない。   Although the present invention is applied to a motorcycle in the embodiment, it can also be applied to a tricycle and can be applied to a general vehicle.

本発明は、触媒付き排気管が備えられている自動二輪車に好適である。   The present invention is suitable for a motorcycle provided with an exhaust pipe with a catalyst.

17…内燃機関、41…排気ポート、52…排気経路、53…触媒、54…触媒外筒、55…上流管部、56…下流管部、57…カバー部材、65…第1溶接部、66…第2溶接部、77…絞り部、80…延出部、83…接続部、171…内側管、172…外側管、271…内側管、272…外側管。   DESCRIPTION OF SYMBOLS 17 ... Internal combustion engine, 41 ... Exhaust port, 52 ... Exhaust path, 53 ... Catalyst, 54 ... Catalyst outer cylinder, 55 ... Upstream pipe part, 56 ... Downstream pipe part, 57 ... Cover member, 65 ... 1st weld part, 66 2nd welding part, 77 ... Restriction part, 80 ... Extension part, 83 ... Connection part, 171 ... Inner pipe | tube, 172 ... Outer pipe | tube, 271 ... Inner pipe | tube, 272 ... Outer pipe | tube.

Claims (8)

車両に搭載された内燃機関(17)の排気ポート(41)と接続して排気経路(52)を構成し、この排気経路(52)の途中に触媒(53)を設け、この触媒(53)より上流側に位置する上流管部(55)と前記触媒(53)より下流側に位置する下流管部(56)とを各々別部材で構成し、前記触媒(53)を触媒外筒(54)で囲うと共に、前記触媒外筒(54)の外側をカバー部材(57)で覆ってなる車両に搭載される触媒付き排気管において、
前記カバー部材(57)は、その一端で前記触媒外筒(54)に溶接され、その他端は前記上流管部(55)又は前記下流管部(56)のうちの一方に溶接され、
前記触媒外筒(54)の一端は、前記カバー部材(57)と、前記上流管部(55)又は前記下流管部(56)のうちの他方と溶接固定されるとともに、前記上流管部(55)及び前記下流管部(56)が前記触媒外筒(54)の外径(DS)と略同じ径で接続されて前記排気経路(52)が形成されており、
前記触媒外筒(54)の他端は、前記カバー部材(57)の内部で、前記上流管部(55)又は前記下流管部(56)のうちの前記一方に嵌合して支持されていることを特徴とする車両に搭載される触媒付き排気管。
An exhaust path (52) is configured by connecting to an exhaust port (41) of an internal combustion engine (17) mounted on the vehicle, and a catalyst (53) is provided in the middle of the exhaust path (52). The catalyst (53) The upstream pipe part (55) located on the further upstream side and the downstream pipe part (56) located on the downstream side of the catalyst (53) are each constituted by separate members, and the catalyst (53) is constituted by a catalyst outer cylinder (54). ) And an exhaust pipe with catalyst mounted on a vehicle in which the outside of the catalyst outer cylinder (54) is covered with a cover member (57),
The cover member (57) is welded to the catalyst outer cylinder (54) at one end thereof, and the other end is welded to one of the upstream pipe portion (55) or the downstream pipe portion (56),
One end of the catalyst outer cylinder (54) is welded and fixed to the cover member (57) and the other of the upstream pipe part (55) or the downstream pipe part (56), and the upstream pipe part ( 55) and the downstream pipe portion (56) are connected with the same diameter as the outer diameter (DS) of the catalyst outer cylinder (54) to form the exhaust passage (52) ,
The other end of the catalyst outer cylinder (54) is fitted and supported by the one of the upstream pipe part (55) or the downstream pipe part (56) inside the cover member (57). A catalyst-equipped exhaust pipe mounted on a vehicle.
前記カバー部材(57)の一端は、第1溶接部(65)で前記上流管部(55)と溶接され、
前記カバー部材(57)の他端は、第2溶接部(66)で前記下流管部(56)と溶接されることを特徴とする請求項1記載の車両に搭載される触媒付き排気管。
One end of the cover member (57) is welded to the upstream pipe portion (55) at the first weld portion (65),
The other end of the cover member (57) is catalyst-exhaust pipe is mounted on a vehicle of claim 1 Symbol mounting, characterized in that it is welded the downstream pipe portion (56) at the second welding unit (66) .
前記触媒外筒(54)は、前記第2溶接部(66)に溶接され、
前記触媒(53)と前記第2溶接部(66)との距離は、前記触媒(53)と前記第1溶接部(65)との距離に比べ小さいことを特徴とする請求項記載の車両に搭載される触媒付き排気管。
The catalyst outer cylinder (54) is welded to the second welded part (66),
The vehicle according to claim 2 , wherein a distance between the catalyst (53) and the second welded part (66) is smaller than a distance between the catalyst (53) and the first welded part (65). Exhaust pipe with catalyst.
前記触媒外筒(54)は、前記第1溶接部(65)と溶接され、
前記触媒(53)と前記第1溶接部(65)との距離は、前記触媒(53)と前記第2溶接部(66)との距離に比べ大きいことを特徴とする請求項記載の車両に搭載される触媒付き排気管。
The catalyst outer cylinder (54) is welded to the first weld (65),
The vehicle according to claim 2 , wherein a distance between the catalyst (53) and the first welded part (65) is larger than a distance between the catalyst (53) and the second welded part (66). Exhaust pipe with catalyst.
前記上流管部(55)または前記下流管部(56)のうちの一方と前記カバー部材(57)と前記触媒外筒(54)とは、一度に溶接されることを特徴とする請求項1〜のいずれか1項記載の車両に搭載される触媒付き排気管。 The one of the upstream pipe portion (55) or the downstream pipe portion (56), the cover member (57), and the catalyst outer cylinder (54) are welded at a time. catalyst-exhaust pipe is mounted on a vehicle according to any one of 1-4. 前記上流管部(55)及び前記下流管部(56)は、単管であり、
前記上流管部(55)、前記下流管部(56)及び前記触媒外筒(54)は、互いに外径が略同一であることを特徴とする請求項1〜のいずれか1項記載の車両に搭載される触媒付き排気管。
The upstream pipe part (55) and the downstream pipe part (56) are single pipes,
The said upstream pipe part (55), the said downstream pipe part (56), and the said catalyst outer cylinder (54) are mutually the outer diameters substantially the same, The any one of Claims 1-5 characterized by the above-mentioned. Exhaust pipe with catalyst mounted on the vehicle.
前記上流管部(55)及び前記下流管部(56)は、各々、内側管(171、271)と外側管(172、272)とを有する2重管であり、前記上流管部(55)の外側管(172)の外径と前記下流管部(56)の外側管(272)の外径は略同一であることを特徴とする請求項1記載の車両に搭載される触媒付き排気管。   The upstream pipe part (55) and the downstream pipe part (56) are double pipes each having an inner pipe (171, 271) and an outer pipe (172, 272), and the upstream pipe part (55). 2. The exhaust pipe with catalyst mounted on a vehicle according to claim 1, wherein the outer diameter of the outer pipe (172) and the outer diameter of the outer pipe (272) of the downstream pipe portion (56) are substantially the same. . 車両に搭載された内燃機関(17)の排気ポート(41)と接続して排気経路(52)を構成し、この排気経路(52)の途中に触媒(53)を設け、この触媒(53)より上流側に位置する上流管部(55)と前記触媒(53)より下流側に位置する下流管部(56)とを各々別部材で構成し、前記触媒(53)を触媒外筒(54)で囲うと共に、前記触媒外筒(54)の外側をカバー部材(57)で覆ってなる車両に搭載される触媒付き排気管において、
前記カバー部材(57)は、その一端で前記触媒外筒(54)に溶接され、その他端は前記上流管部(55)又は前記下流管部(56)のうちの一方に溶接され、
前記触媒外筒(54)の一端は、前記カバー部材(57)と、前記上流管部(55)又は前記下流管部(56)のうちの他方と溶接固定されるとともに、前記上流管部(55)及び前記下流管部(56)が前記触媒外筒(54)の外径(DS)と略同じ径で接続されて前記排気経路(52)が形成されており、
前記上流管部(55)及び前記下流管部(56)は、各々、内側管(171、271)と外側管(172、272)とを有する2重管であり、前記上流管部(55)の外側管(172)の外径と前記下流管部(56)の外側管(272)の外径は略同一であり、
前記上流管部(55)の外側管(172)と前記下流管部(56)の外側管(272)のうちの一方の端部は、絞り部(77)を有し、
前記上流管部(55)の外側管と前記下流管部(56)の外側管のうちの他方の端部は、前記下流管部(56)の軸方向に延びる延出部(80)を有し、
前記絞り部(77)は、前記カバー部材(57)の端(57b)との間に前記触媒外筒(54)の前記一端を挟むように接続する接続部(83)を有し、
この接続部(83)にて、前記絞り部(77)と前記カバー部材(57)とが溶接固定されることを特徴とする車両に搭載される触媒付き排気管。
An exhaust path (52) is configured by connecting to an exhaust port (41) of an internal combustion engine (17) mounted on the vehicle, and a catalyst (53) is provided in the middle of the exhaust path (52). The catalyst (53) The upstream pipe part (55) located on the further upstream side and the downstream pipe part (56) located on the downstream side of the catalyst (53) are each constituted by separate members, and the catalyst (53) is constituted by a catalyst outer cylinder (54). ) And an exhaust pipe with catalyst mounted on a vehicle in which the outside of the catalyst outer cylinder (54) is covered with a cover member (57),
The cover member (57) is welded to the catalyst outer cylinder (54) at one end thereof, and the other end is welded to one of the upstream pipe portion (55) or the downstream pipe portion (56),
One end of the catalyst outer cylinder (54) is welded and fixed to the cover member (57) and the other of the upstream pipe part (55) or the downstream pipe part (56), and the upstream pipe part ( 55) and the downstream pipe portion (56) are connected with the same diameter as the outer diameter (DS) of the catalyst outer cylinder (54) to form the exhaust passage (52),
The upstream pipe part (55) and the downstream pipe part (56) are double pipes each having an inner pipe (171, 271) and an outer pipe (172, 272), and the upstream pipe part (55). The outer diameter of the outer pipe (172) and the outer diameter of the outer pipe (272) of the downstream pipe portion (56) are substantially the same,
One end of the outer pipe (172) of the upstream pipe part (55) and the outer pipe (272) of the downstream pipe part (56) has a throttle part (77),
The other end of the outer pipe of the upstream pipe section (55) and the outer pipe of the downstream pipe section (56) has an extending section (80) extending in the axial direction of the downstream pipe section (56). And
The throttle part (77) has a connection part (83) connected so as to sandwich the one end of the catalyst outer cylinder (54) between the end (57b) of the cover member (57),
At the connecting portion (83), catalyst-exhaust pipe where the throttle portion (77) and said cover member (57) is mounted on the vehicles you characterized in that it is welded.
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