JP6108435B2 - Manufacturing method of surface sheet - Google Patents

Description

The present invention is rich in the diffusion of the body fluid, a method for manufacturing a surface sheet having a high cushioning property.

  Conventionally, as a surface material of absorbent articles, appropriate uneven patterns have been given according to various purposes such as reducing the contact area to the skin and suppressing the feeling of wetness, and promoting the diffusion of absorbed body fluids Is offered to the market. As this kind of thing, the following patent documents 1-3 etc. can be mentioned, for example.

  In the following Patent Document 1, it has an upper layer directed to the wearer's skin side and a lower layer disposed on the absorber side, the upper layer and the lower layer are partially joined to form a large number of joints, A top sheet for an absorbent article is disclosed in which an upper layer protrudes toward the wearer's skin at a portion other than the joint portion, and a large number of convex portions having a hollow inside are formed.

  Moreover, in the following Patent Document 2, multiple rows of ridges and grooves are alternately arranged so that the nonwoven fabric sheet does not have a flat surface, the ridges are curved in a convex shape, and the grooves are curved in a concave shape. The groove portion has a ribbed opening extending from the surface of the nonwoven fabric sheet toward the back surface, and the rib is formed to be harder than a portion other than the rib surface. A sheet is disclosed.

  Furthermore, in the following Patent Document 3, the first layer disposed on the skin side and the second layer disposed on the absorber side are laminated and partially joined, and an uneven shape is formed on the skin side. Each of the first and second layers is made of a fiber assembly, and a surface sheet of an absorbent article that is in contact with the entire region other than the joint portion between the two is disclosed.

JP 2004-174234 A JP-A-7-1119012 Japanese Patent No. 3611838

  However, like the surface sheet described in the above-mentioned Patent Document 1, when a large number of convex portions that are hollow inside are uniformly provided, the cavity is easily crushed by body pressure at the time of wearing, and accordingly the above-mentioned Since the joint portion (concave portion) that is recessed relative to the convex portion disappears, there is a problem that diffusion of body fluid through the concave portion cannot be maintained. Further, when the convex portion is crushed, there is a problem that the cushioning property by the convex portion is lost. Furthermore, in the surface sheet described in Patent Document 2, since the rib is formed to be hard, if the body pressure is applied at the time of wearing, the rib enters the soft absorbent body, and it is difficult to maintain the unevenness of the surface sheet. There is a problem that the diffusion of water cannot be maintained and the cushioning property is lost.

  Moreover, in the surface sheet of the said patent document 3, although 1st layer and 2nd layer are laminated | stacked and the uneven | corrugated shape is formed in the skin side, between 1st layer and 2nd layer contacts over the whole region. Therefore, there is a problem that a sufficient cushioning property cannot always be obtained and the diffusibility of body fluid is lacking.

Therefore a main object of the present invention is to provide a method for producing a front face sheet also rich in the diffusion of the body fluid, and maintained cushioning during mounting.

In order to solve the above-described problem, the present invention according to claim 1 includes at least a surface material layer constituting a skin contact surface layer and a second sheet layer laminated on the non-skin contact surface side of the surface material layer. In the state where the first convex portion that protrudes relatively to the skin side while forming a space between the surface material layer and the second sheet layer, and the surface material layer and the second sheet layer are in contact with each other The second protrusions that are relatively raised on the skin side are alternately arranged, and are relatively pressed by pressing from the surface side of the surface material layer between the first protrusions and the second protrusions. a method of manufacturing a front face sheet which is concave recessed provided,
A first embossing roll in which a large number of embossed convex portions are formed corresponding to the first convex portion, and a plurality of first embossing rolls disposed opposite to the first embossing roll and corresponding to the first convex portion. A plurality of second embossed concave portions corresponding to one embossed concave portion and the second convex portion, and a second embossing roll formed with a plurality of embossed convex portions corresponding to the concave portions, and Using a manufacturing apparatus provided with a flat roll disposed opposite to the second embossing roll,
By allowing the surface material layer to pass between the first embossing roll and the second embossing roll, the engagement between the embossing convex part of the first embossing roll and the first embossing concave part of the second embossing roll. The embossing treatment is performed by alignment, and then the second embossing roll side surface is run while the embossing portion of the surface material layer is held in the first embossed concave portion of the second embossing roll, and the surface In the state where the second sheet layer is laminated on the side, the surface material layer and the second sheet layer are formed at the embossed convex portion of the second embossing roll by passing between the second embossing roll and the flat roll. The table is characterized in that the first convex portion and the second convex portion are formed at the same time as the concave portion is formed by pressing. Method for producing a sheet is provided.

In the first aspect of the present invention, the surface sheet is composed of the surface material layer on the skin contact surface side and the second sheet layer on the non-skin contact surface side, and between the surface material layer and the second sheet layer. A first protrusion that protrudes relatively to the skin side while forming a space portion, and a second protrusion that protrudes relatively to the skin side in a state where the surface material layer and the second sheet layer are in contact with each other. Are alternately arranged, and a concave portion relatively recessed by pressing from the surface side of the surface material layer is provided between the first convex portion and the second convex portion. For this reason, even if the first convex portion is crushed by body pressure at the time of wearing, the second convex portion where the surface material layer and the second sheet layer are in contact with each other serves as a support, and the height of the second convex portion is increased. Furthermore, it can suppress significantly that it collapses. Therefore, the cushioning property of the top sheet can be maintained.

  Moreover, even if the first convex portion is crushed by the body pressure and deformed to the height of the second convex portion, the pressure from the surface side is relatively reduced between the first convex portion and the second convex portion. Since the recessed part is provided, the diffusibility of the body fluid through this recessed part can be maintained. Further, even if the first convex portion is crushed by body pressure, the second convex portion is supported as described above, and the space inside the first convex portion is not completely crushed, and a slight gap remains. The diffusibility of the body fluid through this gap can be maintained.

  That is, in the present invention, since the convex portion having the space portion inside and the convex portion in contact with the layers are alternately formed, the interior of all the convex portions is hollow as in Patent Document 1 described above. Compared to the above, the cushioning property is easily maintained even when body pressure is applied, the body fluid diffusibility when the cavity is crushed is easily maintained, and all the convex portions are in contact with each other as in Patent Document 3 above. Compared with the present invention, the cushioning property is high and the body fluid diffusibility is excellent as an effect of the convex portion in which the space portion is formed.

According to the present invention as detailed above, rich in the diffusion of the body fluids, the front surface manufacturing method of the sheet maintaining the cushioning will be able to provide at the time of attachment.

1 is a partially broken development view of a light incontinence liner 1 according to the present invention. It is the II-II arrow directional view. It is a perspective view of the surface sheet. (A) is sectional drawing of the surface sheet 3 before use, (B) is the time of mounting | wearing. It is a top view which shows the thermocompression bonding pattern of the recessed part. It is sectional drawing of the surface sheet 3 which concerns on another form. It is a figure which shows the manufacturing process of the surface sheet. It is sectional drawing which shows the meshing state of the 1st embossing roll 20 and the 2nd embossing roll 21 which concern on another form.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[Basic configuration of light incontinence liner 1]
As shown in FIGS. 1 and 2, the light incontinence liner 1 according to the present invention is provided between a liquid-impermeable back sheet 2 and a liquid-permeable surface sheet 3 (hereinafter also simply referred to as a surface sheet). As shown in FIG. 4, the absorbent body 4 or the absorbent body 4 surrounded by the crepe paper 5 is interposed, and the side nonwoven fabrics 7 and 7 are provided on both sides of the surface side.

  The liquid-impervious back sheet 2 is made of a sheet material having at least water-impervious properties such as polyethylene and polypropylene, but in addition to this, a non-woven sheet after securing a substantially liquid-impervious property through a waterproof film. (In this case, a liquid-impervious back sheet is composed of the waterproof film and the nonwoven fabric). In recent years, those having moisture permeability tend to be suitably used from the viewpoint of preventing stuffiness. The water- and moisture-permeable sheet material is a microporous material obtained by melting and kneading an inorganic filler in an olefin-based resin such as polyethylene or polypropylene to form a sheet, and then stretching in a uniaxial or biaxial direction. A sheet is preferably used.

  Next, as shown in FIG. 3, the surface sheet 3 includes at least a surface material layer 8 constituting a skin contact surface layer, and a second sheet layer laminated on the non-skin contact surface side of the surface material layer 8. 9. An oblong fit emboss 17 is formed on the top surface of the top sheet 3 so as to surround the urination site H. The surface sheet 3 will be described in more detail later.

  The surface material layer 8 is made of a nonwoven fabric. As a material fiber constituting this nonwoven fabric, for example, synthetic fibers such as polyethylene or polypropylene, synthetic fibers such as polyester, polyamide, etc., recycled fibers such as rayon and cupra, natural fibers such as cotton, A nonwoven fabric obtained by an appropriate processing method such as an air-through method, a spunlace method, a spunbond method, a thermal bond method, a melt blown method, or a needle punch method can be used. Among these processing methods, it is preferable to use a nonwoven fabric obtained by an air-through method that is bulky and cushioning. The non-woven fiber may be either a long fiber or a short fiber, but preferably a short fiber is used in order to give a towel texture. In order to facilitate the embossing treatment, it is preferable to use an olefin fiber such as polyethylene or polypropylene having a relatively low melting point. In addition, a composite fiber such as a core-sheath fiber, a side-by-side fiber, or a split fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath can be suitably used.

  On the other hand, the second sheet layer 9 only needs to be hydrophilic to body fluids. Specifically, by using recycled fibers such as rayon and cupra, natural fibers such as cotton, the material itself has hydrophilicity, or synthesis of olefins such as polyethylene or polypropylene, polyesters, polyamides, etc. The fiber which surface-treated with the hydrophilizing agent and provided the hydrophilic property can be used. As the material fiber constituting the second sheet layer 9, it is preferable to use a non-woven fabric obtained by an air-through method that is bulky and has cushioning properties.

  The absorbent body 4 interposed between the liquid-impervious back sheet 2 and the liquid-permeable top sheet 3 is made of, for example, fluffy pulp and a water-absorbing polymer. The water-absorbing polymer is mixed in the pulp constituting the absorber, for example, as granular powder. Examples of the pulp include chemical fibers obtained from wood, cellulose fibers such as dissolved pulp, and artificial cellulose fibers such as rayon and acetate. Softwood pulp having a longer fiber length than hardwood pulp functions and It is preferably used in terms of price. When the crepe paper 5 surrounding the absorbent body 4 is provided as in this example, the crepe paper 5 is interposed between the liquid-permeable surface sheet 3 and the absorbent body 4 as a result. The crepe paper 5 which is excellent in diffusing body fluids quickly prevents reversal of menstrual blood and the like.

  The absorbent body 4 may be mixed with synthetic fibers. As the synthetic fiber, for example, polyolefins such as polyethylene or polypropylene, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyamides such as nylon, and copolymers thereof can be used. It may be a mixture. In addition, a composite fiber such as a core-sheath fiber, a side-by-side fiber, or a split fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath can also be used. In the case of a hydrophobic fiber, it is desirable to use a synthetic fiber that has been surface-treated with a hydrophilizing agent so as to have an affinity for body fluids.

  Examples of the superabsorbent resin include cross-linked polyacrylate, self-crosslinked polyacrylate, saponified acrylate-vinyl acetate copolymer cross-linked, isobutylene / maleic anhydride copolymer cross-linked, Examples include cross-linked polysulfonates, and partially cross-linked water-swellable polymers such as polyethylene oxide and polyacrylamide. Among these, those based on acrylic acid or acrylate that are excellent in water absorption and water absorption speed are preferred. In the production process of the highly water-absorbent resin having the water absorption performance, the water absorption force and the water absorption speed can be adjusted by adjusting the crosslinking density and the crosslinking density gradient. The content of the highly water-absorbent resin is desirably 10 to 60% of the weight of the absorber. When the content of the superabsorbent resin is less than 10%, sufficient absorbability cannot be provided, and when it exceeds 60%, the entanglement between the pulp fibers disappears, the sheet strength decreases, and tears, cracks, etc. Is likely to occur.

  Side nonwoven fabrics 7 and 7 are provided on both sides of the light incontinence liner 1 along the longitudinal direction and over the entire length of the light incontinence liner 1, and outside the side nonwoven fabrics 7 and 7. While the part is extended to the side, the liquid-impervious back sheet 2 is extended to the side, and the side nonwoven fabric 7 part and the liquid-impervious back sheet 2 part that are extended to the side. Side flaps are formed by bonding with a hot melt adhesive or the like.

  As the side nonwoven fabric 7, a water-repellent treated nonwoven fabric or a hydrophilic treated nonwoven fabric can be used from the viewpoint of an important function. For example, if importance is placed on functions such as preventing the infiltration of urine and cages, or enhancing the feeling of touch, a water-repellent non-woven fabric coated with a silicon-based, paraffin-based, or alkylchromic chloride-based water repellent. If the emphasis is on the absorbability of body fluids, a method of polymerizing a compound having a hydrophilic group, for example, an oxidation product of polyethylene glycol, in the process of producing a synthetic fiber, or stannic chloride Hydrophilic treated non-woven fabric that has been treated with a metal salt, made partially porous by dissolving the surface, making the synthetic fiber swelled or made porous by applying metal hydroxide, etc., and applying hydrophilicity by applying capillary action It is desirable to use The side nonwoven fabric 7 can be made of natural fiber, synthetic fiber, regenerated fiber, or the like and formed by an appropriate processing method. Preferably, the side nonwoven fabric 7 is made air-permeable with a reduced basis weight. Nonwoven fabric should be used.

  As shown in FIG. 2, the inner side of the side nonwoven fabric 7 folds the side nonwoven fabric 7 almost double, and inside the double sheet, in the middle in the height direction, as appropriate at both ends or in the longitudinal direction. One or a plurality of, in the illustrated example, two thread-like elastic elastic members 16, 16 are disposed, and the double sheet portion is raised on the surface side by the contraction force. Is formed.

[Surface sheet 3]
As shown in FIG. 3, the top sheet 3 has a first protrusion 10 that protrudes relatively to the skin side while forming a space 11 between the top material layer 8 and the second sheet layer 9. In addition, a large number of second convex portions 12 that protrude relatively to the skin side in a state where the surface material layer 8 and the second sheet layer 9 are in contact with each other, and the first convex portions 10 and the second convex portions A concave portion 13 is provided between the convex portion 12 and the concave portion 13 which is relatively depressed by thermocompression bonding of the surface material layer and the second sheet layer 9 by pressing from the surface side of the surface material layer 8. That the first convex portion 10 and the second convex portion 12 are relatively raised on the skin side means that the top portion of the first convex portion 10 and the top portion of the second convex portion 12 are in contact with the bottom portion of the concave portion 13. It means that it is located on the side relatively close to the skin (skin side) in comparison, and that the concave portion 13 is relatively concave, the bottom of the concave portion 13 is the top of the first convex portion 10. And it means that it is located on the side (non-skin side) relatively far from the skin as compared with the top of the second convex portion 12.

  As shown in FIG. 4 (A), the first convex portion 10 is internally subjected to a convex embossing process in which the surface material layer 8 protrudes to the skin side from the second sheet layer 9. A space portion 11 in which the surface material layer 8 and the second sheet layer 9 are separated from each other is provided. On the other hand, the second convex portion 12 is disposed in a state in which the surface material layer 8 and the second sheet layer 9 are in contact with each other, and the concave portion 13 is formed at a boundary portion between the first convex portions 10 and 10 on both sides adjacent to each other. By providing 13, it is formed in a convex shape that protrudes relatively to the skin side from the concave portion 13. The height of each vertex of the first convex portion 10 and the second convex portion 12 is formed such that the vertex of the first convex portion 10 is relatively higher on the skin side than the vertex of the second convex portion 12. The vertex of the second convex portion 12 is formed relatively lower than the vertex of the first convex portion 10. The skin contact surface side of the top sheet 3 is formed in a concavo-convex shape by the first convex portion 10, the second convex portion 12 and the concave portion 13, while the non-skin contact surface side of the top sheet 3 is substantially flat. Is formed.

  In this surface sheet 3, as shown in FIG. 4, the surface material layer 8 and the second sheet layer 9 are in contact with each other even when the first convex portion 10 is crushed by the body pressure from the skin contact surface side when worn. Since the 2nd convex part 12 becomes support, it can suppress significantly that the 1st convex part 10 is crushed any more. Specifically, when the top sheet 3 comes into contact with the skin, as shown in FIG. 4 (A), only the first convex portion 10 that protrudes relatively high on the skin side comes into contact, and the skin contact is Although it is soft and excellent in cushioning properties due to the internal space portion 11, when the body pressure is applied, the first convex portion 10 is crushed and the contact level with the skin gradually approaches the absorber 4. However, as shown in FIG. 4B, when the contact level with the skin reaches the top of the second convex portion 12, it has been supported only by the surface material layer 8 of the first convex portion 10 so far. Since the second convex portion 12 also supports the surface material layer 8 and the second sheet layer 9 in contact with the first convex portion 10, the resistance to body pressure is greatly increased. Increase. Therefore, the cushioning property of the top sheet 3 can be maintained.

  Further, as shown in FIG. 4B, even if the first convex portion 10 is crushed to the height of the second convex portion 12 in the state where the body pressure is applied at the time of wearing, Since the concave portion 13 that is relatively recessed from the convex portions 10 and 12 is provided between the second convex portion 12, the diffusibility of body fluid can be maintained through the concave portion 13.

  Furthermore, even if the first convex portion 10 is crushed by body pressure, the second convex portion 12 is supported as described above, and thus the space portion 11 inside the first convex portion 10 is not completely crushed. In addition, since only the top portion is crushed, some space portions 11 ′ and 11 ′ are left on both sides thereof, so that the diffusibility of body fluid can be maintained through the space portion 11 ′.

  In addition, the said 2nd convex part 12 is provided with the recessed parts 13 and 13 squeezed on both sides, and the surface material layer 8 of the 2nd convex part 12 and each constituent fiber of the second sheet | seat layer 9 are arranged in the stretched state. Because it is installed, the cushioning property has increased from the normal one. This also contributes to maintaining the cushioning property when the contact level with the skin decreases to the second convex portion 12.

  By the way, it is preferable to arrange | position the said 1st convex part 10 and the 2nd convex part 12 along the longitudinal direction (front-back direction) of the light incontinence liner 1, respectively. That is, it is preferable that the first convex portions 10 and the second convex portions 12 are arranged in a vertical stripe pattern alternately arranged via the concave portions 13 with respect to the width direction of the light incontinence liner 1. Thereby, diffusion of body fluid through the concave portion 13 and diffusion of body fluid through the space portion 11 inside the first convex portion 10 are likely to occur along the longitudinal direction of the light incontinence liner 1, and the absorption efficiency is good. At the same time, side leakage of body fluid can be prevented.

  The recess 13 is preferably formed in a continuous or intermittent substantially linear pattern in order to promote diffusion of body fluid. The generally linear pattern inhibits diffusion of bodily fluids along the recess 13 such as the straight line shown in FIG. 5 (A), the wavy line of (B) and the line width of (C). It is a concept that includes a pattern that does not. Further, in addition to these continuous lines, an intermittent pattern in which crimped parts and non-crimped parts are alternately arranged, such as a dotted line (D) or a one-dot chain line (E), may be used. In the intermittent pattern, the thermocompression bonding area is reduced as compared with the continuous pattern, so that the top sheet 3 can be prevented from becoming hard as a whole. In the case of an intermittent pattern, it is preferable that the length along the concave portion 13 is longer in the crimped portion than in the non-crimped portion.

  The width of the first convex portion 10 and the width of the second convex portion 12 may be formed with substantially the same width as shown in FIG. 4A, or as shown in FIG. , They may be formed with different widths. In the case of different widths, it is preferable to form the first convex portion 10 with a larger width than the second convex portion 12. In this case, the cushioning property at the time of wearing by the first convex portion 10 is improved, and even when the first convex portion 10 is crushed by body pressure, a slight space portion 11 ′ (FIG. B) can be greatly increased, so that the diffusibility of body fluid through the space portion 11 'is improved. In consideration of cushioning properties at the time of wearing, it is not preferable to form the first convex portion 10 with a smaller width than the second convex portion 12.

Then, the preferable dimension of each part of the said surface sheet 3 is demonstrated based on FIG. The width B ₁ of the first protrusion 10 is preferably 2 to 20 mm, and the width B ₂ of the second protrusion 12 is preferably ₂ to 10 mm. Width _{B 3} of the recess 13 0.3~3mm is preferred. The height H _{1 of} the first convex portion 10 (the thickness of the surface sheet 3 of the first convex portion 10 portion) is preferably 0.5 to 10 mm, and the height H ₂ of the second convex portion 12 is 0. it is preferably smaller than the _{H 1} range of .2～8Mm. Further, the thickness TU ₁ of the surface material layer 8 of the first convex portion 10 is preferably 0.08 to 4 mm, and the thickness TL ₁ of the second sheet layer 9 is preferably 0.1 to 3 mm. The thickness TU ₂ of the second convex portion 12 of the surface material layer 8 is preferably 0.1 to 5 mm, thickness TL ₂ of the second sheet layer 9 0.1~3mm is preferred.

  Next, the manufacturing method of the said surface sheet 3 is demonstrated based on FIG. As a manufacturing apparatus used for manufacturing the top sheet 3, a first embossing roll 20 in which a number of embossed convex portions 23, 23... Are formed corresponding to the first convex portion 10, and the first embossed roll. A plurality of first embossed concave portions 24, 24... Corresponding to the first convex portion 10 and a plurality of second embossed concave portions corresponding to the second convex portion 12. Are formed with a plurality of embossed convex portions 26 corresponding to the concave portion 13, and a flat roll 22 disposed opposite to the second embossed roll 21. Can be arranged in series in the vertical direction.

  The 1st embossing roll 20 located in the upper stage is a convex side embossing roll in which many embossing convex-shaped parts 23,23 ... is arrange | positioned. The second embossing roll 21 located in the middle stage is a concave embossing roll in which a number of first embossing concave portions 24, 24... Are arranged in meshing with the embossing convex portion 23 of the first embossing roll 20. On the other hand, in the pressing treatment step with the flat roll 22, it is a convex-side embossing roll in which a large number of embossed convex portions 26, 26. The flat roll 22 located in the lower stage is a flat roll having a flat surface.

  The first embossing roll 20 and the second embossing roll 21 are in a paired relationship facing each other. As shown in FIG. 7, the embossing convex portion 23 formed on the first embossing roll 20 and the second embossing roll 21 The formed first embossed concave portions 24 are in mesh with each other. At the same time, the second embossing roll 21 and the flat roll 22 are in a paired relationship, and the tip of the embossed convex portion 26 formed on the second embossing roll 21 is in a relationship close to the surface of the flat roll 22. . That is, the second embossing roll 21 located in the middle stage functions as an opposing roll that forms a pair with the first embossing roll 20 located in the upper stage, and a function as an opposing roll that forms a pair with the flat roll 22 located in the lower stage. It has a structure that doubles as.

  In such a manufacturing apparatus, the embossed convex portion 23 of the first embossing roll 20 and the second embossing roll 21 are passed by passing the surface material layer 8 between the first embossing roll 20 and the second embossing roll 21. The embossing process is performed by meshing with the first embossed concave part 24, and then the embossed part of the surface material layer 8 is held in the first embossed concave part 24 of the second embossing roll. By running between the second embossing roll 21 and the flat roll 22 in a state in which the second sheet layer 9 separately fed on the surface side is laminated while running on the surface of the two embossing rolls 21 side, A thermocompression treatment for pressing the surface material layer 8 and the second sheet layer 9 with the embossed convex portion 26 of the second embossing roll 21. Simultaneously with forming the recess 13 by Succoth, forming the first convex portion 10 and the second convex portion 12.

  As shown in FIG. 8, the embossed convex portion 23 of the first embossing roll 20 and the first embossed concave portion 24 of the second embossing roll 21 are engaged with each other as shown in FIG. It is preferable that the side surface 24a of the concave portion 24 be parallel to the side surface 24a. Thereby, heat is uniformly applied at the time of embossing, and the heat sealing of the surface material layer 8 in this portion becomes strong. Thereby, when the body pressure is applied to the 1st convex part 10, the surface material layer 8 becomes difficult to be crushed.

The depth D _P of the side surfaces is parallel portion, it is preferable that the first embossing roll embossing convex portions 23 of the 20 do not mesh and the second embossed recess 25 depth D ₀ or more. Thereby, the 1st convex part 10 is provided so that it may protrude higher on the skin side than the 2nd convex part 12, and the effect which is not crushed from the 2nd convex part 12 can be strengthened.

  DESCRIPTION OF SYMBOLS 1 ... Light incontinence liner, 2 ... Liquid impervious back sheet, 3 ... Liquid permeable surface sheet (surface sheet), 4 ... Absorber, 5 ... Crepe paper, 7 ... Side nonwoven fabric, 8 ... Surface material layer, 9 ... Second sheet layer, 10 ... first convex portion, 11 ... space portion, 12 ... second convex portion, 13 ... concave portion, 20 ... first embossing roll, 21 ... second embossing roll, 22 ... flat roll, 23 ... Embossed convex part of the first embossing roll, 24 ... First embossed concave part of the second embossing roll, 25 ... Second embossing concave part of the second embossing roll, 26 ... Embossing convex part of the second embossing roll

Claims (1)

At least a surface material layer constituting the skin contact surface layer and a second sheet layer laminated on the non-skin contact surface side of the surface material layer, and a space between the surface material layer and the second sheet layer 1st convex part which protrudes relatively to the skin side while forming a part, and 2nd convex part which protrudes relatively to the skin side in a state where the surface material layer and the second sheet layer are in contact with each other in disposed, and the first protrusion and the second front surface sheet manufacturing method of a relatively concave recess is provided by squeezing from the surface side of the surface material layer between the convex portions There,
A first embossing roll in which a large number of embossed convex portions are formed corresponding to the first convex portion, and a plurality of first embossing rolls disposed opposite to the first embossing roll and corresponding to the first convex portion. A plurality of second embossed concave portions corresponding to one embossed concave portion and the second convex portion, and a second embossing roll formed with a plurality of embossed convex portions corresponding to the concave portions, and Using a manufacturing apparatus provided with a flat roll disposed opposite to the second embossing roll,
By allowing the surface material layer to pass between the first embossing roll and the second embossing roll, the engagement between the embossing convex part of the first embossing roll and the first embossing concave part of the second embossing roll. The embossing treatment is performed by alignment, and then the second embossing roll side surface is run while the embossing portion of the surface material layer is held in the first embossed concave portion of the second embossing roll, and the surface In the state where the second sheet layer is laminated on the side, the surface material layer and the second sheet layer are formed at the embossed convex portion of the second embossing roll by passing between the second embossing roll and the flat roll. The table is characterized in that the first convex portion and the second convex portion are formed at the same time as the concave portion is formed by pressing. Method of manufacturing a sheet.

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