JP6089910B2 - Deburring and chamfering method and deburring and chamfering device - Google Patents

Deburring and chamfering method and deburring and chamfering device Download PDF

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JP6089910B2
JP6089910B2 JP2013085895A JP2013085895A JP6089910B2 JP 6089910 B2 JP6089910 B2 JP 6089910B2 JP 2013085895 A JP2013085895 A JP 2013085895A JP 2013085895 A JP2013085895 A JP 2013085895A JP 6089910 B2 JP6089910 B2 JP 6089910B2
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寛 三辻
寛 三辻
高橋 毅
高橋  毅
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Description

本発明は、工作物に2つの穴が交差して形成される交差部の稜線部に発生したバリの除去や、稜線部の面取り加工などを行うバリ取りと面取り加工方法およびバリ取りと面取り加工装置に関するものである。   The present invention relates to a deburring and chamfering method and a deburring and chamfering process for removing a burr generated at a ridgeline part of a crossing part formed by intersecting two holes in a workpiece, and chamfering a ridgeline part. It relates to the device.

内部に複数の管路を連通して流体に所望の作用を行わせる部材において、管路を穴で形成する場合に、交差する穴の交差部の稜線部にバリが発生する。バリが発生すると流体の流れが乱されたり、剥離したバリ片が管路内部で詰まったりするため、バリを除去することが重要である。貫通穴と、貫通穴と交差する穴である交差穴により形成される交差部の稜線部の、バリ取りと面取り加工の方法として、貫通穴の開口の一端から液体と硬質粒子の混合した加工液を注入し貫通穴の他端を塞ぐことで、加工液を交差穴から流出させることで、交差部のバリを除去し、面取りを行う技術がある。(例えば、特許文献1参照)   In a member that communicates a plurality of pipelines with each other and performs a desired action on the fluid, when the pipelines are formed with holes, burrs are generated at the ridges at the intersections of the intersecting holes. When burrs are generated, the fluid flow is disturbed, or peeled burrs are clogged inside the pipe, so it is important to remove the burrs. As a method of deburring and chamfering the ridgeline part of the intersection formed by the through hole and the intersection hole that intersects the through hole, a working liquid in which a liquid and hard particles are mixed from one end of the opening of the through hole There is a technique in which chamfering is performed by removing the burrs at the intersecting portion by injecting the liquid and closing the other end of the through hole to allow the machining liquid to flow out from the intersecting hole. (For example, see Patent Document 1)

特開2003−285268号公報JP 2003-285268 A

従来技術で交差部の稜線の加工を効率よく行うためには、加工液の流量を多くして交差部での流速を速くすることが行われている。この場合、交差部以外の管路部でも流速が速くなるため、管路内壁も除去される恐れがある。特に、交差穴が複数ある場合は所定の流速を得るためにはより多くの加工液を供給する必要があり、供給側の管路部では管路内壁の除去もより大きくなる。流量を精密に管理する必要のある場合は、管路の内径寸法にも高精度が要求されるため、流速を早くすることができなかった。
本発明は上記事情に鑑みてなされたものであり、加工液の流量を多くすることなく、交差する穴の交差部の稜線部のバリ取りと面取り加工を効率よくできる、バリ取りと面取り加工方法およびバリ取りと面取り加工装置を提供することを目的とする。
In order to efficiently process the ridge line at the intersection in the conventional technique, the flow rate at the intersection is increased by increasing the flow rate of the processing liquid. In this case, since the flow velocity becomes faster even in the pipeline portion other than the intersection, the inner wall of the pipeline may be removed. In particular, when there are a plurality of cross holes, it is necessary to supply a larger amount of machining liquid in order to obtain a predetermined flow velocity, and the removal of the inner wall of the pipe line becomes larger in the pipe part on the supply side. When it is necessary to precisely control the flow rate, the flow rate cannot be increased because high accuracy is required for the inner diameter of the pipe.
The present invention has been made in view of the above circumstances, and a deburring and chamfering method capable of efficiently deburring and chamfering a ridge line portion of an intersecting portion of an intersecting hole without increasing the flow rate of a working fluid. It is another object of the present invention to provide a deburring and chamfering apparatus.


上記の課題を解決するための請求項1に係る発明の特徴は、貫通穴と前記貫通穴の途中で直交交差または斜交交差する穴である一対の交差穴を有する工作物の、前記貫通穴と前記一対の交差穴の交差部の稜線に発生したバリ取りと、前記稜線を面取りする、バリ取りと面取り加工方法であって、

前記貫通穴または前記一対の交差穴を塞ぐ中実部を有する一対の流路閉鎖具を、前記貫通穴または前記一対の交差穴に挿入し、前記稜線から所定の距離に位置決めする第1工程と、

前記一対の流路閉鎖具で塞がれていない前記貫通穴の一端または前記一対の交差穴の一方に注入口を接続する第2工程と、

前記注入口に液体と硬質粒子の混合物である加工液を供給して、前記貫通穴に加工液を注入し、前記稜線に発生したバリ取りと、前記稜線を面取りする第3工程の各工程を含むことである。



Feature of the invention according to claim 1 for solving the aforementioned problem, the workpiece having a through-hole and a pair of cross holes are holes perpendicular intersecting or oblique Komogomo difference in the middle of the through hole, wherein A deburring that has occurred on the ridge line of the intersection of the through hole and the pair of cross holes, and a chamfering process for chamfering the ridge line,

A first step of positioning a pair of the channel closure having a solid portion for closing said through-hole or the pair of cross holes, is inserted into the through hole or the pair of cross holes, at a distance from the edge line ,

A second step of connecting an injection port to one end of the through hole or one of the pair of cross holes not covered with the pair of flow path closures ;

Each step of the third step of supplying a machining liquid that is a mixture of liquid and hard particles to the inlet, injecting the machining liquid into the through hole, and removing the burrs generated on the ridgeline and chamfering the ridgeline. Is to include.



請求項2に係る発明の特徴は、液体と硬質粒子を混合した加工液を貯留するタンクと、前記タンク内の前記加工液を吐出するポンプと、前記ポンプから供給された前記加工液を注入する注入口と、貫通穴と前記貫通穴に直交交差または斜交交差する穴である一対の交差穴を有する工作物を保持する保持台を備え、

前記貫通穴の一端または前記一対の交差穴の一方へ、前記注入口から前記加工液を注入し、前記貫通穴と前記交差穴の交差する稜線に発生したバリのバリ取りと、前記稜線を面取りする、バリ取りと面取り加工装置において、

前記貫通穴または前記一対の交差穴を塞ぐ中実部を有する一対の流路閉鎖具と、

前記一対の流路閉鎖具を、前記貫通穴または前記一対の交差穴に挿入し所定の位置に位置決めする挿入手段と、

前記加工液を前記注入口に供給し、前記一対の流路閉鎖具を前記稜線から所定の距離に位置決めするように、前記ポンプと、前記挿入手段を制御する制御装置を備えることである。



According to a second aspect of the present invention, there is provided a tank for storing a processing liquid in which a liquid and hard particles are mixed, a pump for discharging the processing liquid in the tank, and injecting the processing liquid supplied from the pump. an inlet, a through-hole, the holding table for holding a workpiece having a pair of cross holes are orthogonal cross or oblique Komogomo holes that difference in the through hole provided,

Deburring a burr generated on a ridge line intersecting the through hole and the intersection hole, and chamfering the ridge line, injecting the processing liquid from the injection port into one end of the through hole or one of the pair of intersection holes. In deburring and chamfering equipment,

A pair of flow path closures having a solid portion to block the through holes or the pair of cross holes;

Inserting means for inserting the pair of flow path closures into the through holes or the pair of intersecting holes and positioning them at a predetermined position;

Supplying the pressurized coating solution before Symbol inlet, the pair of the channel closure to position from the ridge line at a predetermined distance, and said pump is to a control device for controlling the insertion means .



請求項1に係る発明によれば、流路閉鎖具により交差する穴の稜線の近傍の加工液の流速を速くすることが可能で、稜線部に発生するバリの除去や、稜線部の面取りを効率よく行い、他の部位の除去を少なくできるバリ取りと面取り加工方法を実現できる。また一対の稜線に対し、バリの除去や、面取りが行える。



According to the invention according to claim 1, it is possible to increase the flow rate of the machining fluid in the vicinity of the ridge line of the intersecting hole by the flow path closing tool, and it is possible to remove burrs generated in the ridge line part and chamfer the ridge line part. It is possible to realize a deburring and chamfering method that can be carried out efficiently and reduce the removal of other parts. In addition, burrs can be removed or chamfered with respect to a pair of ridge lines.



請求項2に係る発明によれば、流路閉鎖具により交差する穴の稜線の近傍の加工液の流速を速くすることが可能で、交差する穴の稜線に発生するバリの除去や、稜線の面取りを効率よく行い、穴の他の部位の除去を少なくできるバリ取りと面取り加工装置を実現できる。また一対の稜線に対し、バリの除去や、面取りが行える。



According to the second aspect of the present invention, it is possible to increase the flow rate of the machining fluid in the vicinity of the ridge line of the intersecting hole by the flow path closing tool, and to remove burrs generated on the ridge line of the intersecting hole, It is possible to realize a deburring and chamfering apparatus that can efficiently chamfer and reduce the removal of other parts of the hole. In addition, burrs can be removed or chamfered with respect to a pair of ridge lines.


本発明の実施形態におけるバリ取りと面取り加工装置の全体概念図である。1 is an overall conceptual diagram of a deburring and chamfering apparatus in an embodiment of the present invention. 交差穴の交差部を示す断面図である。It is sectional drawing which shows the cross | intersection part of a cross hole. 本発明の実施形態における加工工程を示す工程図である。It is process drawing which shows the process process in embodiment of this invention. 本発明の実施形態における流路閉鎖具と交差部における配置状態を示す断面図である。It is sectional drawing which shows the arrangement | positioning state in a flow-path closure tool and cross | intersection part in embodiment of this invention. 本発明の他の実施形態における流路閉鎖具と交差部における配置状態を示す断面図である。It is sectional drawing which shows the arrangement | positioning state in the flow-path closure tool and cross | intersection part in other embodiment of this invention.

本発明の実施形態を説明する。
図1に示すバリ取りと面取り加工装置1は、加工液を内部に貯留しているタンク2と、工作物Wを保持する保持台6を備えている。保持台6上には、流路閉鎖具9aを移動する位置決め装置(挿入手段)10aと流路閉鎖具9bを移動する位置決め装置(挿入手段)10bが、対向する位置に固定されている。位置決め装置10a、10bは図示しないモータにより流路閉鎖具9a、9bを所望の位置に位置決めできる。タンク2内の加工液は、ポンプ3により管路4を経由して、工作物Wに装着された注入口5に供給され、工作部Wの内部を加工する。加工終了後の加工液は、保持台6からタンク2に連通する回収管路7によりタンク2に回収される。加工液は、水や油の液体と、アルミナや炭化ケイ素粉末等の硬質粒子の混合物であり、分離するのを防止するため、タンク2内の加工液を撹拌する撹拌装置8をタンク2の上部に備えている。
バリ取りと面取り加工装置1は、所定の操作を実行することで工作物Wの穴の内部を加工する制御装置30を備えている。制御装置30の機能的構成として、加工液の供給を制御する加工液制御部31、挿入装置9の送りを制御する挿入装置制御部32などを具備している。
An embodiment of the present invention will be described.
A deburring and chamfering apparatus 1 shown in FIG. 1 includes a tank 2 that stores a machining fluid therein and a holding table 6 that holds a workpiece W. On the holding table 6, a positioning device (insertion means) 10a for moving the flow path closing tool 9a and a positioning device (insertion means) 10b for moving the flow path closing tool 9b are fixed at opposing positions. The positioning devices 10a and 10b can position the channel closing devices 9a and 9b at desired positions by a motor (not shown). The machining fluid in the tank 2 is supplied to the injection port 5 attached to the workpiece W via the pipe line 4 by the pump 3 to process the inside of the work part W. The processed liquid after the completion of processing is recovered in the tank 2 by a recovery pipe line 7 communicating with the tank 2 from the holding table 6. The processing liquid is a mixture of water or oil liquid and hard particles such as alumina or silicon carbide powder, and an agitator 8 for stirring the processing liquid in the tank 2 is provided above the tank 2 to prevent separation. In preparation.
The deburring and chamfering apparatus 1 includes a control device 30 that processes the inside of the hole of the workpiece W by executing a predetermined operation. The functional configuration of the control device 30 includes a machining fluid control unit 31 that controls the supply of the machining fluid, an insertion device control unit 32 that controls the feeding of the insertion device 9, and the like.

ここで、工作部Wの交差する穴について説明する。
図2の(a)図は工作物を穴の交差部の交差中心で切断した断面図で、(b)図は(a)図のA−A断面図である。図2の(a)図に示すように、貫通穴W2を形成後に上部側からドリルで貫通穴W1a、W1bを形成して交差する穴を構成し場合、バリWbは、上側の貫通穴W1a、W1bの周囲の稜線に多く発生する。
Here, the intersecting holes of the working part W will be described.
2A is a cross-sectional view of the workpiece cut at the crossing center of the crossing portion of the hole, and FIG. 2B is a cross-sectional view taken along line AA of FIG. As shown in FIG. 2A, when the through holes W1a and W1b are formed by drilling from the upper side after forming the through holes W2 to form intersecting holes, the burrs Wb are formed on the upper through holes W1a, Many occur on the ridgeline around W1b.

以下に、バリ取りと面取り加工装置1の作動を工程図3に基づき説明する。
工作物Wを保持台6に取り付ける(S1)。流路閉鎖具9a、9bを挿入装置10a、10bにより貫通穴W2(交差穴)内に挿入し、第1位置へ位置決めする。第1位置は、図4の(a)図に示す貫通穴W2と貫通穴W1aの交差部を挟み、流路閉鎖具9a、9bの先端が貫通穴W1aの外周から貫通穴W1aの半径に相当する距離以上後退した位置である(S2)。注入口5を貫通穴W1aの開口部に装着する。ここでは、磁力により工作部Wに吸着する(S3)。ポンプ3を起動して加工液を、注入口5を経由して貫通穴W1a内部に注入する。この時、図4の(a)図に示すように、交差部では流路の断面積が急拡大しているので、貫通穴W1aの外周の加工液は流路閉鎖具9a、9bの方向に引き寄せられ流速が大きくなる。このため、流速の速い加工液が交差部の稜線部を通過し、稜線部のバリや、稜線の先端部を効率よく除去する(S4)。所望の加工が行われるに必要な所定の時間経過後に、ポンプ3を停止して加工液の供給を停止する(S5)。流路閉鎖具9a、9bを第2位置へ位置決めする。第2位置は、図4の(b)図に示す貫通穴W2と貫通穴W1bの交差部を挟み、流路閉鎖具9a、9bの先端が貫通穴W1bの外周から貫通穴W1bの半径に相当する距離以上後退した位置である(S6)。注入口5を貫通穴W1bの開口部に装着する(S7)。ポンプ3を起動して加工液を、注入口5を経由して貫通穴W1b内部に注入する。流速の速い加工液が交差部の稜線部を通過し、稜線部のバリや、稜線の先端部を効率よく除去する(S8)。所定の時間経過後に、ポンプ3を停止して加工液の供給を停止する(S9)。流路閉鎖具9a、9bを後退させ、貫通穴W2から抜く(S10)。注入口5を貫通穴W1bの開口部から取り外す(S10)。工作物Wを保持台6から取り外す(S11)。
Below, the operation | movement of the deburring and the chamfering processing apparatus 1 is demonstrated based on process drawing 3. FIG.
The workpiece W is attached to the holding table 6 (S1). The channel closing devices 9a, 9b are inserted into the through holes W2 (intersection holes) by the insertion devices 10a, 10b and positioned to the first position. The first position sandwiches the intersection of the through hole W2 and the through hole W1a shown in FIG. 4A, and the tips of the flow path closures 9a and 9b correspond to the radius of the through hole W1a from the outer periphery of the through hole W1a. It is a position that has been retracted more than the distance to be (S2). The injection port 5 is attached to the opening of the through hole W1a. Here, it attracts | sucks to the work part W with magnetic force (S3). The pump 3 is activated to inject the machining fluid into the through hole W1a through the injection port 5. At this time, as shown in FIG. 4 (a), the cross-sectional area of the flow path is rapidly expanding at the intersection, so that the processing liquid on the outer periphery of the through hole W1a is directed toward the flow path closing devices 9a and 9b. It is attracted and the flow velocity increases. For this reason, the machining fluid having a high flow rate passes through the ridge line portion of the intersection, and the burrs of the ridge line portion and the tip end portion of the ridge line are efficiently removed (S4). After a lapse of a predetermined time necessary for performing the desired machining, the pump 3 is stopped to stop the supply of the machining liquid (S5). The channel closing devices 9a and 9b are positioned to the second position. The second position sandwiches the intersection of the through hole W2 and the through hole W1b shown in FIG. 4B, and the tips of the flow path closures 9a and 9b correspond to the radius of the through hole W1b from the outer periphery of the through hole W1b. This is the position that has been retracted by more than the distance (S6). The injection port 5 is attached to the opening of the through hole W1b (S7). The pump 3 is activated to inject the machining liquid into the through hole W1b through the injection port 5. The machining fluid having a high flow rate passes through the ridge line portion of the intersection, and the burrs of the ridge line portion and the tip of the ridge line are efficiently removed (S8). After a predetermined time elapses, the pump 3 is stopped and the supply of the machining liquid is stopped (S9). The channel closing devices 9a and 9b are retracted and removed from the through hole W2 (S10). The injection port 5 is removed from the opening of the through hole W1b (S10). The workpiece W is removed from the holding table 6 (S11).

以上のように、本実施形態によれば、交差部の稜線部の近傍を流れる加工液の流速を速くすることができ、稜線部のバリ除去や先端の面取り加工の効率を向上することができる。交差部以外の穴では加工液の流速が遅いので、穴の壁面を除去する作用は小さいため、穴の内径精度を低下させることがない。   As described above, according to the present embodiment, it is possible to increase the flow rate of the machining fluid that flows in the vicinity of the ridge line portion of the intersecting portion, and it is possible to improve the efficiency of burr removal of the ridge line portion and chamfering of the tip. . Since the flow rate of the machining fluid is slow in the holes other than the intersecting portion, the effect of removing the wall surface of the hole is small, and the inner diameter accuracy of the hole is not lowered.

上記の実施形態では、2つの交差部に流路閉鎖具9a、9bを順次位置決めして、稜線部のバリ除去や先端の面取り加工を行ったが、2つの交差部を同時に加工してもよい。この場合、図5に示すように、流路閉鎖具91a、91bを貫通穴W1a(交差穴)に挿入して、貫通穴W2の外周から貫通穴W2の半径に相当する距離以上後退した位置に配置する。同様に、流路閉鎖具92a、92bを貫通穴W1b(交差穴)に挿入して、貫通穴W2の外周から貫通穴W2の半径に相当する距離以上後退した位置に配置する。注入口5を貫通穴W2の開口部に装着し、加工液を供給する。こうすると、加工液は2つの交差部の稜線部を連続加工することができ、加工時間を短縮できる。
また、貫通穴が直線の例で示したが、貫通穴が曲がっていてもよい、この場合、流路閉鎖具を弾性材料で製作し、貫通穴の曲がりに応じて屈曲させればよい。
In the above embodiment, the flow path closing devices 9a and 9b are sequentially positioned at the two intersecting portions, and the burrs are removed from the ridge line portion and the tip is chamfered. However, the two intersecting portions may be simultaneously processed. . In this case, as shown in FIG. 5, the flow path closures 91a and 91b are inserted into the through holes W1a (intersection holes), and are retreated from the outer periphery of the through hole W2 by a distance corresponding to the radius of the through hole W2. Deploy. Similarly, the channel closing devices 92a and 92b are inserted into the through holes W1b (intersecting holes), and are disposed at positions retracted from the outer periphery of the through hole W2 by a distance corresponding to the radius of the through hole W2. The injection port 5 is attached to the opening of the through hole W2, and the machining fluid is supplied. If it carries out like this, the processing liquid can process the ridgeline part of two crossing parts continuously, and can shorten processing time.
Moreover, although the through hole is shown as an example of a straight line, the through hole may be bent. In this case, the flow path closing tool may be made of an elastic material and bent according to the bending of the through hole.

W:工作物 1:バリ取りと面取り加工装置 2:タンク 3:ポンプ 4:管路 5:注入口 6:保持台 7:回収管路 8:撹拌装置 9a、9b:流路閉鎖具 10a、10b:位置決め装置 30:制御装置 31:加工液制御部 32:挿入装置制御部 W: Workpiece 1: Deburring and chamfering processing device 2: Tank 3: Pump 4: Pipe line 5: Inlet 6: Holding stand 7: Collection line 8: Stirring device 9a, 9b: Channel closing device 10a, 10b : Positioning device 30: Control device 31: Processing fluid control unit 32: Insertion device control unit

Claims (2)


貫通穴と前記貫通穴の途中で直交交差または斜交交差する穴である一対の交差穴を有する工作物の、前記貫通穴と前記一対の交差穴の交差部の稜線に発生したバリ取りと、前記稜線を面取りする、バリ取りと面取り加工方法であって、

前記貫通穴または前記一対の交差穴を塞ぐ中実部を有する一対の流路閉鎖具を、前記貫通穴または前記一対の交差穴に挿入し、前記稜線から所定の距離に位置決めする第1工程と、

前記一対の流路閉鎖具で塞がれていない前記貫通穴の一端または前記一対の交差穴の一方に注入口を接続する第2工程と、

前記注入口に液体と硬質粒子の混合物である加工液を供給して、前記貫通穴に加工液を注入し、前記稜線に発生したバリ取りと、前記稜線を面取りする第3工程の各工程を含むバリ取りと面取り加工方法。

A through hole, said through the middle orthogonal cross or oblique Komogomo workpieces having a pair of cross holes are holes for the difference of the hole, deburring generated in the ridge line of intersection of said pair of cross hole and said through hole And chamfering the ridge line, a deburring and chamfering method,

A first step of positioning a pair of the channel closure having a solid portion for closing said through-hole or the pair of cross holes, is inserted into the through hole or the pair of cross holes, at a distance from the edge line ,

A second step of connecting an injection port to one end of the through hole or one of the pair of cross holes not covered with the pair of flow path closures ;

Each step of the third step of supplying a machining liquid that is a mixture of liquid and hard particles to the inlet, injecting the machining liquid into the through hole, and removing the burrs generated on the ridgeline and chamfering the ridgeline. Including deburring and chamfering methods.

液体と硬質粒子を混合した加工液を貯留するタンクと、前記タンク内の前記加工液を吐出するポンプと、前記ポンプから供給された前記加工液を注入する注入口と、貫通穴と前記貫通穴に直交交差または斜交交差する穴である一対の交差穴を有する工作物を保持する保持台を備え、

前記貫通穴の一端または前記一対の交差穴の一方へ、前記注入口から前記加工液を注入し、前記貫通穴と前記交差穴の交差する稜線に発生したバリのバリ取りと、前記稜線を面取りする、バリ取りと面取り加工装置において、

前記貫通穴または前記一対の交差穴を塞ぐ中実部を有する一対の流路閉鎖具と、

前記一対の流路閉鎖具を、前記貫通穴または前記一対の交差穴に挿入し所定の位置に位置決めする挿入手段と、

前記加工液を前記注入口に供給し、前記一対の流路閉鎖具を前記稜線から所定の距離に位置決めするように、前記ポンプと、前記挿入手段を制御する制御装置を備えるバリ取りと面取り加工装置。

A tank for storing a machining liquid in which liquid and hard particles are mixed, a pump for discharging the machining liquid in the tank, an inlet for injecting the machining liquid supplied from the pump, a through hole , and the through hole a holding table for holding a workpiece having a pair of cross holes are holes for differential orthogonal cross or oblique Komogomo into the hole,

Deburring a burr generated on a ridge line intersecting the through hole and the intersection hole, and chamfering the ridge line, injecting the processing liquid from the injection port into one end of the through hole or one of the pair of intersection holes. In deburring and chamfering equipment,

A pair of flow path closures having a solid portion to block the through holes or the pair of cross holes;

Inserting means for inserting the pair of flow path closures into the through holes or the pair of intersecting holes and positioning them at a predetermined position;

Supplying the pressurized coating solution before Symbol inlet, the pair of the channel closure to position from the ridge line at a predetermined distance, and said pump, and deburring with a control device for controlling the insertion means Chamfering device.
JP2013085895A 2013-04-16 2013-04-16 Deburring and chamfering method and deburring and chamfering device Expired - Fee Related JP6089910B2 (en)

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