JP6089463B2 - LAMINATE, MANUFACTURING METHOD THEREOF AND PACKAGE BODY USING THE SAME - Google Patents
LAMINATE, MANUFACTURING METHOD THEREOF AND PACKAGE BODY USING THE SAME Download PDFInfo
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- JP6089463B2 JP6089463B2 JP2012141949A JP2012141949A JP6089463B2 JP 6089463 B2 JP6089463 B2 JP 6089463B2 JP 2012141949 A JP2012141949 A JP 2012141949A JP 2012141949 A JP2012141949 A JP 2012141949A JP 6089463 B2 JP6089463 B2 JP 6089463B2
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- resin
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- resin layer
- layer
- laminate
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- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Wrappers (AREA)
Description
本発明は性質の異なる樹脂フィルムと紙とを積層してなる積層体及びこれを加工してなる包装体に関するものであり、詳しくは、非晶性環状ポリオレフィン系樹脂を用いた樹脂フィルムと紙とを積層したものであって、食品を包装する包装体として好適に用いることができる積層体、その製造方法、及びこれを用いたカップ、トレー等の容器や蓋材等の包装体に関するものである。 The present invention relates to a laminate formed by laminating a resin film and paper having different properties and a package obtained by processing the laminate, and more specifically, a resin film and a paper using an amorphous cyclic polyolefin resin. The present invention relates to a laminated body that can be suitably used as a packaging body for packaging food, a method for producing the same, and a packaging body for containers such as cups and trays and lids using the laminated body. .
従来、即席の麺、スープ、味噌汁等の乾燥食品の収容カップ、トレー等の包装材料には、防湿性、シール性、外部からのにおい成分の移行を防止するバリア性等の各種性能が求められており、一般的に紙基材上に樹脂フィルム等の被覆層を設けた積層体が使用されている。これら積層体としては、例えば紙基材上にポリエチレン、ポリプロピレン等のポリオレフィン層を設けたオレフィン系積層体が知られている。しかしながら、このオレフィン系積層体では、防湿性、外部のにおい成分の移行バリア性が不十分である。これを解決する方法として、バリア層を設けること、すなわち、紙基材/中間樹脂(ポリエチレン)層/バリア層/シーラント層からなる積層体が提供された(例えば、特許文献1参照。)。しかし、前記特許文献1ではバリア層に、バリア性フィルム、すなわち一軸延伸ないし二軸延伸されたポリエチレンテレフタレート(PET)フィルム、ポリアミドフィルム等を単独で、あるいは、無機化合物を当該フィルムに更に積層してなるフィルムを用いるものであり、これらバリアフィルムを紙基材/中間樹脂層からなる原紙や、シーラント層として機能するオレフィン系樹脂層と貼り合わせる必要があり、接着剤、アンカーコート剤の使用のため、あるいは、製造工程が増えることにより、生産性が悪くコストもアップする。また、接着剤やアンカーコート剤に含まれる成分が内容物に移行して、内容物の風味が損なわれるという問題がある。 Conventionally, packaging materials such as cups and trays for dry foods such as instant noodles, soups, miso soup, etc. have been required to have various performances such as moisture resistance, sealing properties, and barrier properties to prevent migration of odor components from the outside. In general, a laminate in which a coating layer such as a resin film is provided on a paper substrate is used. As these laminated bodies, for example, an olefin-based laminated body in which a polyolefin layer such as polyethylene or polypropylene is provided on a paper base material is known. However, this olefin-based laminate has insufficient moisture resistance and migration barrier properties for external odor components. As a method for solving this problem, a laminated body comprising a barrier layer, that is, a paper substrate / intermediate resin (polyethylene) layer / barrier layer / sealant layer has been provided (for example, see Patent Document 1). However, in Patent Document 1, a barrier film, that is, a uniaxially stretched or biaxially stretched polyethylene terephthalate (PET) film, a polyamide film or the like is singly or further laminated with an inorganic compound on the film. It is necessary to bond these barrier films to a base paper consisting of a paper base material / intermediate resin layer, and an olefin resin layer that functions as a sealant layer, for the use of adhesives and anchor coating agents. Or, as the number of manufacturing steps increases, productivity is poor and costs are increased. Moreover, there exists a problem that the component contained in an adhesive agent or an anchor coat agent transfers to a content, and the flavor of a content is impaired.
また、特に保香性に優れる紙基材を含む積層体として、クラフト紙/低密度ポリエチレン/直鎖状低密度ポリエチレン/接着樹脂/EVOH/接着樹脂/直鎖状低密度ポリエチレンからなる積層体が開示されている(例えば、特許文献2参照)。この積層体は、EVOHが本来ガスバリア性や保香性に優れることを利用してなるものであり、外部からのにおい成分の移行を防止する性能においては優れるものの、相反する性能であるEVOHの吸湿性を十分に防ぐことができず、この結果、積層体としての耐湿性が不十分である。 In addition, as a laminate including a paper base material particularly excellent in aroma retention, a laminate comprising kraft paper / low density polyethylene / linear low density polyethylene / adhesive resin / EVOH / adhesive resin / linear low density polyethylene is used. It is disclosed (for example, see Patent Document 2). This laminate is made by utilizing the fact that EVOH is inherently excellent in gas barrier properties and scent retention, and is superior in performance to prevent migration of odor components from the outside, but moisture absorption of EVOH, which is a contradictory performance. As a result, the moisture resistance of the laminate is insufficient.
本発明の課題は、上記のような問題に鑑みなされたものであり、食品等の比較的安価であって、特に防湿性、バリア性が良好であり、カップ、トレー等の容器への成型加工特性に優れる積層体、その製造方法及びこれを用いる包装体を提供することである。 The object of the present invention has been made in view of the above problems, is relatively inexpensive for foods, etc., has particularly good moisture resistance and barrier properties, and is molded into containers such as cups and trays. It is providing the laminated body which is excellent in a characteristic, its manufacturing method, and a package using this.
本発明者らは、上記課題を解決するために鋭意研究した結果、非晶性環状ポリオレフィンとポリオレフィン系樹脂とを含有する樹脂層を有するフィルムと紙基材とを、溶融押出ラミネート法によってアンカー剤を介在することなく積層してなる積層体を用いることにより、上記課題が解決できることを見出し、本発明を完成するに至った。 As a result of diligent research to solve the above problems, the present inventors have found that a film having a resin layer containing an amorphous cyclic polyolefin and a polyolefin resin and a paper base material are anchored by a melt extrusion laminating method. The present inventors have found that the above-mentioned problems can be solved by using a laminated body that is laminated without interposing any of the above, and have completed the present invention.
即ち、本発明は、紙基材(A)と接着性樹脂(B)と、非晶性環状ポリオレフィン系樹脂(c1)とポリオレフィン系樹脂(c2)とを含有する樹脂層(C)を有するフィルム(I)とが、(A)/(B)/(I)の順に積層された多層構成を有することを特徴とする積層体とその製造方法、及びこれを成形加工してなるカップ、トレー等の包装体を提供するものである。 That is, the present invention is a film having a resin layer (C) containing a paper base (A), an adhesive resin (B), an amorphous cyclic polyolefin resin (c1), and a polyolefin resin (c2). (I) has a multilayer structure in which (A) / (B) / (I) are stacked in this order, a method for manufacturing the same, and cups, trays, and the like formed by molding the same The package is provided.
本発明の積層体は、防湿性、バリア性に優れるフィルムを汎用性のある紙基材に貼り合わせたものであり、簡便に防湿性、バリアを付与することができる。本発明の紙積層体の二次加工品は、易開封性(易裂け性)にも優れるものであり、即席の麺、スープ、味噌汁等の乾燥食品の収容カップ、トレー等に好適に適用することができる。 The laminate of the present invention is obtained by laminating a film having excellent moisture resistance and barrier properties to a versatile paper base material, and can easily impart moisture resistance and barrier. The secondary processed product of the paper laminate of the present invention is excellent in easy-opening property (easy tearing property), and is suitably applied to a cup for receiving dried food such as instant noodles, soup, miso soup, trays and the like. be able to.
本発明の積層体は、非晶性環状ポリオレフィン系樹脂(c1)とポリオレフィン系樹脂(c2)とを含有する樹脂層(C)を有するフィルム(I)を紙基材(A)と接着性樹脂(B)を用いて積層してなるものである。当該フィルム(I)は、樹脂層(C)のみからなる単層のフィルムであっても、その他の樹脂層と積層されてなる多層フィルムであってもよい。 The laminate of the present invention comprises a film (I) having a resin layer (C) containing an amorphous cyclic polyolefin resin (c1) and a polyolefin resin (c2) as a paper substrate (A) and an adhesive resin. (B) is laminated. The film (I) may be a single-layer film composed only of the resin layer (C) or a multilayer film laminated with other resin layers.
前記樹脂層(C)の主成分である非晶性環状ポリオレフィン系樹脂(c1)としては、例えば、ノルボルネン系重合体、ビニル脂環式炭化水素重合体、環状共役ジエン重合体等が挙げられる。これらの中でも、ノルボルネン系重合体が好ましい。また、ノルボルネン系重合体としては、ノルボルネン系単量体の開環重合体(以下、「COP」という。)、ノルボルネン系単量体とエチレン等のオレフィンを共重合したノルボルネン系共重合体(以下、「COC」という。)等が挙げられる。さらに、COP及びCOCの水素添加物は、特に好ましい。また、非晶性環状ポリオレフィン系樹脂(c1)の重量平均分子量は、5,000〜500,000が好ましく、より好ましくは7,000〜300,000である。 Examples of the amorphous cyclic polyolefin resin (c1) that is the main component of the resin layer (C) include norbornene polymers, vinyl alicyclic hydrocarbon polymers, and cyclic conjugated diene polymers. Among these, norbornene-based polymers are preferable. The norbornene-based polymer includes a ring-opening polymer of a norbornene-based monomer (hereinafter referred to as “COP”), a norbornene-based copolymer obtained by copolymerizing a norbornene-based monomer and an olefin such as ethylene (hereinafter, referred to as “COP”). , “COC”). Furthermore, COP and COC hydrogenates are particularly preferred. The weight average molecular weight of the amorphous cyclic polyolefin resin (c1) is preferably 5,000 to 500,000, more preferably 7,000 to 300,000.
前記ノルボルネン系重合体の原料となるノルボルネン系単量体は、ノルボルネン環を有する脂環族系単量体である。このようなノルボルネン系単量体としては、例えば、ノルボルネン、テトラシクロドデセン、エチリデンノルボルネン、ビニルノルボルネン、エチリデテトラシクロドデセン、ジシクロペンタジエン、ジメタノテトラヒドロフルオレン、フェニルノルボルネン、メトキシカルボニルノルボルネン、メトキシカルボニルテトラシクロドデセン等が挙げられる。これらのノルボルネン系単量体は、単独で用いても、2種以上を併用しても良い。 The norbornene monomer used as a raw material for the norbornene polymer is an alicyclic monomer having a norbornene ring. Examples of such norbornene-based monomers include norbornene, tetracyclododecene, ethylidene norbornene, vinyl norbornene, ethylidetetracyclododecene, dicyclopentadiene, dimethanotetrahydrofluorene, phenyl norbornene, methoxycarbonyl norbornene, methoxy And carbonyltetracyclododecene. These norbornene monomers may be used alone or in combination of two or more.
前記ノルボルネン系共重合体は、前記ノルボルネン系単量体と共重合可能なオレフィンとを共重合したものであり、このようなオレフィンとしては、例えば、エチレン、プロピレン、1−ブテン等の炭素原子数2〜20個を有するオレフィン;シクロブテン、シクロペンテン、シクロヘキセン等のシクロオレフィン;1,4−ヘキサジエン等の非共役ジエンなどが挙げられる。これらのオレフィンは、それぞれ単独でも、2種類以上を併用することもできる。 The norbornene-based copolymer is a copolymer of the norbornene-based monomer and an olefin copolymerizable with the norbornene-based monomer, and examples of such olefin include the number of carbon atoms such as ethylene, propylene, and 1-butene. Examples thereof include olefins having 2 to 20; cycloolefins such as cyclobutene, cyclopentene, and cyclohexene; and non-conjugated dienes such as 1,4-hexadiene. These olefins can be used alone or in combination of two or more.
また、前記非晶性環状ポリオレフィン系樹脂(c1)のガラス転移点(Tg)は、得られるフィルム(I)の耐熱性及び高剛性の点から70℃以上であることが好ましく、後述するような、多層のフィルム(I)とする際には、共押出積層法での製造が可能である点と、工業的原料入手容易性の観点からは、Tgが200℃以下であることが好ましい。特に望ましくは80℃〜180℃である。この様なTgを有する非晶性環状ポリオレフィン系樹脂(c1)としては、ノルボルネン系単量体の含有比率が20〜90質量%の範囲であることが好ましく、より好ましくは25〜90質量%、更に好ましくは30〜85質量%である。含有比率がこの範囲にあれば、耐熱性、剛性、防湿性、加工安定性が向上する。尚、本発明におけるガラス転移点(Tg)は、DSCにて測定して得られる値である Moreover, it is preferable that the glass transition point (Tg) of the said amorphous cyclic polyolefin resin (c1) is 70 degreeC or more from the point of the heat resistance of the film (I) obtained, and high rigidity, and it is mentioned later. When the multilayer film (I) is used, it is preferable that Tg is 200 ° C. or less from the viewpoint of production by a coextrusion laminating method and industrial raw material availability. The temperature is particularly desirably 80 ° C to 180 ° C. As the amorphous cyclic polyolefin-based resin (c1) having such Tg, the content ratio of the norbornene monomer is preferably in the range of 20 to 90% by mass, more preferably 25 to 90% by mass, More preferably, it is 30-85 mass%. When the content ratio is within this range, the heat resistance, rigidity, moisture resistance, and processing stability are improved. In addition, the glass transition point (Tg) in this invention is a value obtained by measuring by DSC.
一方、高ガラス転移点(Tg)のノルボルネン系共重合体は引っ張り強度が低く、剛性が高すぎて、極端に切れやすく、裂けやすい場合もあるため、成膜性時・スリット時の引き取りや巻き取り適性を考慮すると高Tg品と100℃未満のガラス転移点を有する低Tg品とをブレンドすることも可能である。 On the other hand, norbornene copolymers with a high glass transition point (Tg) have low tensile strength, are too rigid, and are extremely easy to break and tear easily. In consideration of handleability, it is also possible to blend a high Tg product and a low Tg product having a glass transition point of less than 100 ° C.
前記非晶性環状ポリオレフィン系樹脂(c1)として用いることができる市販品として、ノルボルネン系モノマーの開環重合体(COP)としては、例えば、日本ゼオン株式会社製「ゼオノア(ZEONOR)」等が挙げられ、ノルボルネン系共重合体(COC)としては、例えば、三井化学株式会社製「アペル」、ポリプラスチックス社製「トパス(TOPAS)」等が挙げられる。 As a commercial product that can be used as the amorphous cyclic polyolefin resin (c1), examples of the ring-opening polymer (COP) of the norbornene monomer include “ZEONOR” manufactured by Nippon Zeon Co., Ltd. Examples of the norbornene copolymer (COC) include “Appel” manufactured by Mitsui Chemicals, Inc. and “TOPAS” manufactured by Polyplastics.
本発明で用いるフィルム(I)の樹脂層(C)としては、前述の非晶性環状ポリオレフィン系樹脂(c1)を1成分とし、更に防湿性の向上、コスト低減の観点、剛性が高すぎて取り扱いにくくなる点や、裂け易い観点等により、当該非晶性環状ポリオレフィン系樹脂(c1)との相溶性の観点から、ポリオレフィン系樹脂(c2)を併用することを必須とし、更に石油樹脂、クマロン−インデン系樹脂、テルペン系樹脂、ロジン系樹脂及びこれらの水添物からなる群から選ばれる1種以上の樹脂(c3)を併用してもよい。 As the resin layer (C) of the film (I) used in the present invention, the amorphous cyclic polyolefin-based resin (c1) is one component, and further, the moisture resistance is improved, the cost is reduced, and the rigidity is too high. From the viewpoint of compatibility with the amorphous cyclic polyolefin-based resin (c1), it is essential to use the polyolefin-based resin (c2) together with the point that it becomes difficult to handle, the viewpoint of being easily torn, and the petroleum resin, coumarone. -You may use together 1 or more types of resin (c3) chosen from the group which consists of indene resin, terpene resin, rosin resin, and these hydrogenated products.
前記ポリオレフィン系樹脂(c2)としては、環状構造を有さないオレフィンの単独重合体又は共重合体であれば良く、例えばポリエチレン系樹脂(c2−1)として、超低密度ポリエチレン(VLDPE)、線状低密度ポリエチレン(LLDPE)、低密度ポリエチレン(LDPE)、高密度ポリエチレン(HDPE)等のポリエチレン樹脂や、エチレン−酢酸ビニル共重合体(EVA)、エチレン−メチルメタアクリレート共重合体(EMMA)、エチレン−エチルアクリレート共重合体(EEA)、エチレン−メチルアクリレート(EMA)共重合体、エチレン−エチルアクリレート−無水マレイン酸共重合体(E−EA−MAH)、エチレン−アクリル酸共重合体(EAA)、エチレン−メタクリル酸共重合体(EMAA)等のエチレン系共重合体;更にはエチレン−アクリル酸共重合体のアイオノマー、エチレン−メタクリル酸共重合体のアイオノマー等が挙げられ、単独でも、2種以上を混合して使用しても良い。これらの中でも、積層体とした際の防湿性、及び積層体を製造する際の加工性(成膜性)、これを二次加工する際の成形性等の観点からHDPE、VLDPE、LDPE、LLDPEを用いることが好ましい。 The polyolefin resin (c2) may be any olefin homopolymer or copolymer having no cyclic structure. For example, as the polyethylene resin (c2-1), very low density polyethylene (VLDPE), wire Polyethylene resin such as low density polyethylene (LLDPE), low density polyethylene (LDPE), high density polyethylene (HDPE), ethylene-vinyl acetate copolymer (EVA), ethylene-methyl methacrylate copolymer (EMMA), Ethylene-ethyl acrylate copolymer (EEA), ethylene-methyl acrylate (EMA) copolymer, ethylene-ethyl acrylate-maleic anhydride copolymer (E-EA-MAH), ethylene-acrylic acid copolymer (EAA) ), Ethylene-methacrylic acid copolymer (EMAA), etc. Emissions copolymer; more ethylene - ionomer of acrylic acid copolymer, ethylene - mentioned ionomer methacrylic acid copolymer, and, alone, may be used by mixing two or more kinds. Among these, HDPE, VLDPE, LDPE, LLDPE from the viewpoints of moisture resistance when made into a laminate, processability when forming the laminate (film formability), and formability when secondary processing is performed. Is preferably used.
前記ポリエチレン系樹脂(c2−1)としては、密度が0.88g/cm2以上0.970g/cm2未満のポリエチレン系樹脂を用いることが、防湿性の観点から好ましく、中でも高密度ポリエチレン(HDPE)は好ましい。 Examples of the polyethylene resin (c2-1), density be used 0.88 g / cm 2 or more 0.970 g / cm 2 less than the polyethylene-based resin, from the viewpoint of moisture resistance, among others high density polyethylene (HDPE ) Is preferred.
LDPEとしては高圧ラジカル重合法で得られる分岐状低密度ポリエチレンであれば良く、好ましくは高圧ラジカル重合法によりエチレンを単独重合した分岐状低密度ポリエチレンである。 The LDPE may be a branched low density polyethylene obtained by a high pressure radical polymerization method, and is preferably a branched low density polyethylene obtained by homopolymerizing ethylene by a high pressure radical polymerization method.
LLDPEとしては、シングルサイト触媒を用いた低圧ラジカル重合法により、エチレン単量体を主成分として、これにコモノマーとしてブテン−1、ヘキセン−1、オクテン−1、4−メチルペンテン等のα−オレフィンを共重合したものである。LLDPE中のコモノマー含有率としては、0.5〜20モル%の範囲であることが好ましく、1〜18モル%の範囲であることがより好ましい。 As LLDPE, an ethylene monomer is the main component by a low-pressure radical polymerization method using a single site catalyst, and an α-olefin such as butene-1, hexene-1, octene-1, 4-methylpentene is used as a comonomer. Are copolymerized. As a comonomer content rate in LLDPE, it is preferable that it is the range of 0.5-20 mol%, and it is more preferable that it is the range of 1-18 mol%.
前記シングルサイト触媒としては、周期律表第IV又はV族遷移金属のメタロセン化合物と、有機アルミニウム化合物及び/又はイオン性化合物の組合せ等のメタロセン触媒系などの種々のシングルサイト触媒が挙げられる。また、シングルサイト触媒は活性点が均一であるため、活性点が不均一なマルチサイト触媒と比較して、得られる樹脂の分子量分布がシャープになるため、フィルムに成膜した際に低分子量成分の析出が少なく、保存安定性(物性安定性)が良好となる。 Examples of the single-site catalyst include various single-site catalysts such as metallocene catalyst systems such as combinations of metallocene compounds of Group IV or V transition metals and organoaluminum compounds and / or ionic compounds. In addition, the single-site catalyst has a uniform active site, so the molecular weight distribution of the resulting resin is sharper than a multi-site catalyst with a non-uniform active site. The storage stability (physical property stability) is improved.
前述のようにポリエチレン系樹脂(c2−1)の密度は0.88〜0.97g/cm3であることが好ましい。密度がこの範囲であれば、適度な剛性を有し、耐ピンホール性等の機械強度も優れ、フィルム成膜性、押出適性が向上する。また、融点は、一般的には60〜130℃の範囲であることが好ましく、70〜120℃がより好ましい。融点がこの範囲であれば、加工安定性や非晶性環状ポリオレフィン系樹脂(c1)との共押出加工性が向上する。また、前記ポリエチレン系樹脂のMFR(190℃、21.18N)は2〜20g/10分であることが好ましく、3〜10g/10分であることがより好ましい。MFRがこの範囲であれば、押出成形性が向上する。 As described above, the density of the polyethylene resin (c2-1) is preferably 0.88 to 0.97 g / cm 3 . If the density is within this range, it has appropriate rigidity, excellent mechanical strength such as pinhole resistance, and film film formability and extrusion suitability are improved. Moreover, it is preferable that melting | fusing point is generally the range of 60-130 degreeC, and 70-120 degreeC is more preferable. If melting | fusing point is this range, processing stability and coextrusion workability with an amorphous cyclic polyolefin resin (c1) will improve. Moreover, it is preferable that it is 2-20 g / 10min, and, as for MFR (190 degreeC, 21.18N) of the said polyethylene-type resin, it is more preferable that it is 3-10 g / 10min. When the MFR is within this range, the extrusion moldability is improved.
更に前記ポリオレフィン系樹脂(c2)としては、ポリプロピレン系樹脂(c2−2)として、例えば、プロピレン単独重合体、プロピレン・α−オレフィンランダム共重合体、たとえばプロピレン−エチレン共重合体、プロピレン−ブテン−1共重合体、プロピレン−エチレン−ブテン−1共重合体、メタロセン触媒系ポリプロピレンなどが挙げられる。これらはそれぞれ単独で使用してもよいし、併用してもよい。望ましくはプロピレン−α−オレフィンランダム共重合体であり、特にメタロセン触媒を用いて重合されたプロピレン・α−オレフィンランダム共重合体が好ましい。これらのポリプロピレン系樹脂を用いた場合には、得られるフィルム(I)の耐熱性が向上し、軟化温度を高くすることができる。 Further, as the polyolefin resin (c2), as the polypropylene resin (c2-2), for example, a propylene homopolymer, a propylene / α-olefin random copolymer, such as a propylene-ethylene copolymer, propylene-butene- 1 copolymer, propylene-ethylene-butene-1 copolymer, metallocene catalyst-based polypropylene and the like. These may be used alone or in combination. A propylene-α-olefin random copolymer is desirable, and a propylene / α-olefin random copolymer polymerized using a metallocene catalyst is particularly preferable. When these polypropylene resins are used, the heat resistance of the obtained film (I) is improved, and the softening temperature can be increased.
また、これらのポリプロピレン系樹脂(c2−2)は、MFR(230℃)が0.5〜30.0g/10分で、融点が110〜165℃であるものが好ましく、より好ましくは、MFR(230℃)が2.0〜15.0g/10分で、融点が115〜162℃のものである。MFR及び融点がこの範囲であれば、得られるフィルム(I)の寸法安定性が良好で、更にフィルムとする際の成膜性も向上する。 In addition, these polypropylene resins (c2-2) preferably have an MFR (230 ° C.) of 0.5 to 30.0 g / 10 minutes and a melting point of 110 to 165 ° C., more preferably MFR ( 230 ° C.) is 2.0 to 15.0 g / 10 min, and the melting point is 115 to 162 ° C. If MFR and melting | fusing point are this range, the dimensional stability of the film (I) obtained will be favorable, and the film-forming property at the time of setting it as a film will also improve.
これらポリオレフィン系樹脂(c2)の使用割合としては、前記樹脂層(C)を形成する樹脂質量全量に対し5〜50質量%の範囲であることが好ましい。 The proportion of the polyolefin-based resin (c2) used is preferably in the range of 5 to 50% by mass with respect to the total mass of the resin that forms the resin layer (C).
更に併用する樹脂(c3)としては、石油樹脂、クマロン−インデン系樹脂、テルペン系樹脂、重合ロジン等のロジン系樹脂またはこれらの水添物である。特に、防湿性、成形性の観点から、前記樹脂(c3)を併用することが好ましく、その使用割合としては、前記樹脂層(C)を形成する樹脂質量全量に対し3〜50質量%の範囲であることが好ましい。 Further, the resin (c3) to be used in combination is petroleum resin, coumarone-indene resin, terpene resin, rosin resin such as polymerized rosin, or hydrogenated products thereof. In particular, from the viewpoint of moisture resistance and moldability, it is preferable to use the resin (c3) in combination, and the use ratio thereof is in the range of 3 to 50% by mass with respect to the total mass of the resin forming the resin layer (C). It is preferable that
石油樹脂類としては、シクロペンタジエンもしくはその二量体を重合してなる脂環式石油樹脂、C9成分を重合してなる芳香族石油樹脂等が挙げられる。テルペン樹脂としては、β−ピネンを重合してなるテルペン−フェノール樹脂が挙げられる。ロジン系樹脂としては、ガムロジン、ウッドロジン等のロジン樹脂、グリセリン、ペンタエリスリトールなどで変性したエステル化ロジン樹脂等が挙げられる。具体的には例えば、アルコン(商品名:荒川化学工業社製)、クリアロン(商品名:ヤスハラケミカル社製)等が挙げられる。これらは、1種を単独で用いても2種以上を混合して用いてもよい。 Examples of petroleum resins include alicyclic petroleum resins obtained by polymerizing cyclopentadiene or its dimer, aromatic petroleum resins obtained by polymerizing C9 component, and the like. Examples of the terpene resin include a terpene-phenol resin obtained by polymerizing β-pinene. Examples of rosin resins include rosin resins such as gum rosin and wood rosin, and esterified rosin resins modified with glycerin, pentaerythritol, and the like. Specific examples include Alcon (trade name: manufactured by Arakawa Chemical Co., Ltd.), Clearon (trade name: manufactured by Yasuhara Chemical Co., Ltd.), and the like. These may be used alone or in combination of two or more.
又、本発明に用いるフィルム(I)としては、樹脂層(C)のみからなる単層フィルムであっても良いが、コスト低減の観点や前述のような剛性、裂け性等との兼ね合いの観点により、樹脂層(C)の片面又は両面に、ポリオレフィン系樹脂(d)を主成分とする樹脂層(D)が積層されてなる多層フィルムであっても良い。なお、本発明において主成分とするということは、当該樹脂層を形成するために用いる樹脂成分の全質量に対し、50質量%以上で当該特定の樹脂を含有することを言うものであり、好ましくは60質量%以上で含有することを言うものである。 In addition, the film (I) used in the present invention may be a single-layer film composed only of the resin layer (C). However, from the viewpoint of cost reduction and the balance between rigidity, tearability and the like as described above. Thus, a multilayer film in which the resin layer (D) containing the polyolefin resin (d) as a main component is laminated on one side or both sides of the resin layer (C) may be used. In the present invention, the main component means that the specific resin is contained in an amount of 50% by mass or more based on the total mass of the resin components used for forming the resin layer. Means to contain at 60 mass% or more.
樹脂層(C)に積層する樹脂層(D)を形成する樹脂としては、非晶性環状ポリオレフィン系樹脂(c1)と相溶性の観点から、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂を用いることが好ましい。又、樹脂層(D)が単層であっても二層以上を積層したものであっても良い。 As the resin for forming the resin layer (D) to be laminated on the resin layer (C), a polyethylene resin and / or a polypropylene resin is used from the viewpoint of compatibility with the amorphous cyclic polyolefin resin (c1). preferable. The resin layer (D) may be a single layer or a laminate of two or more layers.
樹脂層(D)に用いる、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂は、前述のポリオレフィン系樹脂(c2)と同様であり、好ましいものも同様である。前記樹脂層(C)で併用するポリエチレン系樹脂、ポリプロピレン系樹脂と、樹脂層(D)の主成分として使用するポリエチレン系樹脂、ポリプロピレン系樹脂とは、同一のものを使用しても、異なるものを使用しても良い。 The polyethylene-based resin and / or polypropylene-based resin used for the resin layer (D) is the same as the above-described polyolefin-based resin (c2), and preferable ones are also the same. The polyethylene resin and polypropylene resin used together in the resin layer (C) and the polyethylene resin and polypropylene resin used as the main component of the resin layer (D) are different even if the same one is used. May be used.
更に、本発明で用いるフィルム(I)として、防湿性の更なる付与、又は成形加工性の向上を目的として、前記樹脂層(D)上に、前記非晶性環状ポリオレフィン系樹脂(c1)を単独で使用した樹脂層や、これとポリオレフィン系樹脂(c2)とを含有する樹脂層(C)に相当する層を積層し、(C)/(D)/(C)、(D)/(C)/(D)/(C)等の多層構成を有するものであっても良い。 Furthermore, as the film (I) used in the present invention, the amorphous cyclic polyolefin-based resin (c1) is formed on the resin layer (D) for the purpose of further imparting moisture resistance or improving moldability. A layer corresponding to the resin layer used alone or the resin layer (C) containing this and the polyolefin resin (c2) is laminated, and (C) / (D) / (C), (D) / ( It may have a multilayer structure such as C) / (D) / (C).
本発明で用いるフィルム(I)の厚さとしては、防湿性とバリア性、加工適性とのバランスの観点より、15〜100μmの範囲とすることが好ましく、特に20〜90μmの範囲にすることが好ましい。 The thickness of the film (I) used in the present invention is preferably in the range of 15 to 100 μm, particularly in the range of 20 to 90 μm, from the viewpoint of the balance between moisture resistance, barrier properties and processability. preferable.
前記の各樹脂層(C)、(D)には、必要に応じて、防曇剤、帯電防止剤、熱安定剤、造核剤、酸化防止剤、滑剤、アンチブロッキング剤、離型剤、紫外線吸収剤、着色剤等の成分を本発明の目的を損なわない範囲で添加することができる。特に、内容物の隠蔽性や印刷見栄え特性から不透明化や白色化も可能である。 For each of the resin layers (C) and (D), an antifogging agent, an antistatic agent, a thermal stabilizer, a nucleating agent, an antioxidant, a lubricant, an antiblocking agent, a release agent, Components such as an ultraviolet absorber and a colorant can be added as long as the object of the present invention is not impaired. In particular, it is possible to make the content opaque or white due to the concealability of the contents and the print appearance characteristics.
又、本発明で用いるフィルム(I)において、接着性樹脂(B)と積層する最表面の樹脂層の表面を処理し、最表面の表面張力を38mN/m以上、好ましくは40mN/m以上とすることができる。この様な処理方法としては、例えば、コロナ処理、プラズマ処理、クロム酸処理、火炎処理、熱風処理、オゾン・紫外線処理等の表面酸化処理、あるいはサンドブラスト等の表面凹凸処理を挙げることができるが、好ましくはコロナ処理である。この様な表面処理を行なうことにより、押出ラミネートする場合にも、層間密着性を確保することが可能となる。 In the film (I) used in the present invention, the surface of the outermost resin layer laminated with the adhesive resin (B) is treated, and the surface tension of the outermost surface is 38 mN / m or more, preferably 40 mN / m or more. can do. Examples of such treatment methods include corona treatment, plasma treatment, chromic acid treatment, flame treatment, hot air treatment, surface oxidation treatment such as ozone / ultraviolet treatment, and surface unevenness treatment such as sandblasting. Corona treatment is preferable. By performing such a surface treatment, it is possible to ensure interlayer adhesion even in the case of extrusion lamination.
本発明で用いるフィルム(I)の製造方法としては、特に限定されないが、例えば、多層構成とする場合には、各樹脂層に用いる樹脂又は樹脂混合物を、それぞれ別々の押出機で加熱溶融させ、共押出多層ダイス法やフィードブロック法等の方法により溶融状態で目的とする多層構成で積層した後、インフレーションやTダイ・チルロール法等によりフィルム状に成形する共押出法が挙げられる。この共押出法は、各層の厚さの比率を比較的自由に調整することが可能で、衛生性に優れ、コストパフォーマンスにも優れた多層フィルムが得られるので好ましい。また、本発明で用いる非晶性環状ポリオレフィン系樹脂を主成分とする樹脂層(C)と、樹脂層(D)としてポリエチレン系樹脂、酸変性ポリエチレンを用いた場合には、両者間で融点とTgとの差が大きくなる場合もあるため、共押出加工時にフィルム外観が劣化したり、均一な層構成形成が困難になったりする場合がある。このような劣化を抑制するためには、比較的高温で溶融押出を行うことができるTダイ・チルロール法が好ましい。 Although it does not specifically limit as a manufacturing method of the film (I) used by this invention, For example, when setting it as a multilayer structure, the resin or resin mixture used for each resin layer is heat-melted with a respectively separate extruder, Examples thereof include a coextrusion method in which a desired multilayer structure is laminated in a molten state by a method such as a coextrusion multilayer die method or a feed block method, and then formed into a film by inflation, a T die / chill roll method, or the like. This coextrusion method is preferable because the thickness ratio of each layer can be adjusted relatively freely, and a multilayer film excellent in hygiene and cost performance can be obtained. In addition, when a resin layer (C) mainly composed of an amorphous cyclic polyolefin resin used in the present invention and a polyethylene resin or acid-modified polyethylene are used as the resin layer (D), the melting point between them is Since the difference from Tg may be large, the appearance of the film may be deteriorated during co-extrusion, or it may be difficult to form a uniform layer structure. In order to suppress such deterioration, a T-die / chill roll method that can perform melt extrusion at a relatively high temperature is preferable.
本発明で用いる紙基材(A)としては、坪量が200〜500g/m2程度のものを選択して使用することが好ましい。坪量200g/m2未満の場合は、容器として十分な腰や強度が得られない恐れがあり、500g/m2を超える場合は、容器に成形する際の加工適性が劣り、また、経済的にも好ましいものではない。 As a paper base material (A) used by this invention, it is preferable to select and use a thing with a basic weight of about 200-500 g / m < 2 >. When the basis weight is less than 200 g / m 2 , there is a possibility that sufficient waist and strength as a container may not be obtained, and when it exceeds 500 g / m 2 , the processability when forming into a container is inferior and economical. Further, it is not preferable.
本発明では前述のフィルム(I)と紙基材(A)とを貼り合わせる。このために使用する接着性樹脂(B)としては、LLDPE、LDPE、酸変性オレフィン系樹脂などを用いることができる。これらは、1種を単独で用いても2種以上を混合して用いてもよい。LLDPE、LDPEは、前記したものをいずれも用いることができ In the present invention, the above-mentioned film (I) and paper substrate (A) are bonded together. As the adhesive resin (B) used for this purpose, LLDPE, LDPE, acid-modified olefin resin, or the like can be used. These may be used alone or in combination of two or more. Any of the above-mentioned LLDPE and LDPE can be used.
前記酸変性ポリオレフィンの主成分であるオレフィン成分は特に限定されないが、エチレン、プロピレン、イソブチレン、2−ブテン、1−ブテン、1−ペンテン、1−ヘキセン等の炭素数2〜6のアルケンが好ましく、これらの混合物を用いてもよい。この中で、エチレン、プロピレン、イソブチレン、1−ブテン等の炭素数2〜4のアルケンがより好ましく、エチレン、プロピレンがさらに好ましく、エチレンが最も好ましい。また、酸変性ポリオレフィンは、(メタ)アクリル酸エステル成分を含有していることが好ましい。(メタ)アクリル酸エステル成分としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸デシル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリル等が挙げられる。入手の容易さと接着性の点から、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、アクリル酸ヘキシルがより好ましく、アクリル酸メチル、アクリル酸エチルがより好ましい。また、(メタ)アクリル酸エステル成分は、前記オレフィン成分と共重合されていればよく、その形態は限定されず、共重合の状態としては、例えば、ランダム共重合、ブロック共重合、グラフト共重合(グラフト変性)などが挙げられる。(なお、「(メタ)アクリル酸〜」とは、「アクリル酸〜またはメタクリル酸〜」を意味する。)具体的には例えば、エチレン−(メタ)アクリル酸エステル共重合体としては、エルバロイ(商品名:三井・デュポンポリケミカル株式会社製)、アクリフト(商品名:住友化学株式会社製)等が挙げられる。これらは、1種を単独で用いても2種以上を混合して用いてもよい。 The olefin component which is the main component of the acid-modified polyolefin is not particularly limited, but preferably an alkene having 2 to 6 carbon atoms such as ethylene, propylene, isobutylene, 2-butene, 1-butene, 1-pentene, 1-hexene, Mixtures of these may be used. Among these, alkene having 2 to 4 carbon atoms such as ethylene, propylene, isobutylene and 1-butene is more preferable, ethylene and propylene are further preferable, and ethylene is most preferable. Moreover, it is preferable that the acid-modified polyolefin contains a (meth) acrylic acid ester component. (Meth) acrylic acid ester components include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, (meth) acrylic acid Examples include octyl, decyl (meth) acrylate, lauryl (meth) acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, and the like. From the viewpoint of easy availability and adhesiveness, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and hexyl acrylate are more preferable, and methyl acrylate and ethyl acrylate are more preferable. The (meth) acrylic acid ester component may be copolymerized with the olefin component, and the form thereof is not limited. Examples of the copolymerization state include random copolymerization, block copolymerization, and graft copolymerization. (Graft modification) and the like. (In addition, "(meth) acrylic acid ~" means "acrylic acid ~ or methacrylic acid ~".) Specifically, as an ethylene- (meth) acrylic acid ester copolymer, for example, Elvalloy ( Product name: Mitsui-DuPont Polychemical Co., Ltd.), Aklift (trade name: Sumitomo Chemical Co., Ltd.), etc. These may be used alone or in combination of two or more.
また、酸変性ポリオレフィンとしては、不飽和カルボン酸成分により酸変性されたものでもよい。不飽和カルボン酸成分としては、アクリル酸、メタクリル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、フマル酸、クロトン酸等のほか、不飽和ジカルボン酸のハーフエステル、ハーフアミド等が挙げられる。中でもアクリル酸、メタクリル酸、マレイン酸、無水マレイン酸が好ましく、特にアクリル酸、無水マレイン酸が好ましい。また、不飽和カルボン酸成分は、前記オレフィン成分と共重合されていればよく、その形態は限定されず、共重合の状態としては、例えば、ランダム共重合、ブロック共重合、グラフト共重合(グラフト変性)などが挙げられる。具体的には例えば、エチレン−アクリル酸共重合体としては、ニュクレル(商品名:三井・デュポンポリケミカル株式会社製)等が挙げられる。エチレン−(メタ)アクリル酸エステル−無水マレイン酸共重合体としては、ボンダイン(商品名:東京材料株式会社製)等が挙げられる。これらは、1種を単独で用いても2種以上を混合して用いてもよい。 The acid-modified polyolefin may be one that has been acid-modified with an unsaturated carboxylic acid component. Examples of unsaturated carboxylic acid components include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, crotonic acid, and the like, as well as unsaturated dicarboxylic acid half esters and half amides. It is done. Of these, acrylic acid, methacrylic acid, maleic acid, and maleic anhydride are preferable, and acrylic acid and maleic anhydride are particularly preferable. The unsaturated carboxylic acid component may be copolymerized with the olefin component, and the form thereof is not limited. Examples of the copolymerization state include random copolymerization, block copolymerization, and graft copolymerization (grafting). Modification). Specifically, examples of the ethylene-acrylic acid copolymer include Nucrel (trade name: Mitsui / DuPont Polychemical Co., Ltd.). Examples of the ethylene- (meth) acrylic acid ester-maleic anhydride copolymer include bondine (trade name: manufactured by Tokyo Materials Co., Ltd.). These may be used alone or in combination of two or more.
更に酸変性ポリオレフィンとしては、エチレン−酢酸ビニル系共重合体(EVA)、またはこのEVAをベースレジンとして、ロジン、水添ロジン、ロジンエステル誘導体、重合ロジン、テルペン、変性テルペン樹脂、脂肪族系石油樹脂、スチレン系樹脂等の1種以上で混合変性してなる変性EVA等が好ましく、中でも変性EVAが特に好ましい。この変性EVAの具体例としては、例えば三菱化学株製変性ポリエチレンVMI−や東ソー株製メルセン等が挙げられる。 Furthermore, as the acid-modified polyolefin, ethylene-vinyl acetate copolymer (EVA), or this EVA as a base resin, rosin, hydrogenated rosin, rosin ester derivative, polymerized rosin, terpene, modified terpene resin, aliphatic petroleum Modified EVA obtained by mixing and modifying one or more of resins and styrene resins is preferable, and modified EVA is particularly preferable. Specific examples of the modified EVA include modified polyethylene VMI- manufactured by Mitsubishi Chemical Corporation and Mersen manufactured by Tosoh Corporation.
本発明で用いるフィルム(I)は、上記の製造方法によって、実質的に無延伸のフィルムとして得られるため、紙基材(A)と貼合後に真空成形等による深絞り成形や箔押し加工等の二次成形も可能となる。紙基材(A)との貼りあわせは、接着性樹脂(B)の押出しラミネートによって容易に行うことができる。 Since the film (I) used in the present invention is obtained as a substantially unstretched film by the above-described production method, after drawing and pasting with the paper substrate (A), deep drawing or foil pressing by vacuum forming or the like. Secondary molding is also possible. Bonding with the paper substrate (A) can be easily performed by extrusion lamination of the adhesive resin (B).
本発明の積層体は、二次加工して各種包装体として用いるものであるが、その成形方法としては、特に制約されない。一般的に種々の紙カップ成形、プレス成形、真空成形、圧空成形等が挙げられる。 Although the laminated body of this invention is secondary-processed and used as various packaging bodies, it does not restrict | limit especially as the shaping | molding method. In general, various types of paper cup molding, press molding, vacuum molding, pressure molding and the like can be mentioned.
本発明の積層体の適用範囲としては、特に限定されるものではなく、食品、医薬品、工業部品等の用途に用いるカップ、トレーあるいは容器等が挙げられ、特に、即席麺やスープや味噌汁などのカップとして好適に用いることができる。 The scope of application of the laminate of the present invention is not particularly limited, and includes cups, trays, containers, etc. used for foods, pharmaceuticals, industrial parts, etc. Especially, instant noodles, soup, miso soup, etc. It can be suitably used as a cup.
次に、実施例及び比較例を挙げて本発明をより詳しく説明する。 Next, the present invention will be described in more detail with reference to examples and comparative examples.
実施例1
樹脂層(C)用樹脂として、ノルボルネン系モノマーの開環重合体〔三井化学株式会社製「アペル APL8008T」、MFR:15g/10分(260℃、21.18N)、ガラス転移温度:70℃;以下、「COC(1)」という。〕70質量部及び高密度ポリエチレン〔密度:0.960g/cm3、融点128℃、MFR:10g/10分(190℃、21.18N);以下、「HDPE」という。〕を30質量部の樹脂混合物を用いた。この樹脂を、樹脂層(C)用押出機(口径40mm)に供給して200〜230℃で溶融し、その溶融した樹脂をフィードブロックを有するTダイ・チルロール法の共押出多層フィルム製造装置(フィードブロック及びTダイ温度:250℃)に供給して溶融押出を行って、フィルムの厚さが20μmであるフィルム(I−1)を得た。樹脂層(C)表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。得られたフィルム(I−1)の処理面と坪量300g/m2のカップ原紙(A1)との間に接着性樹脂として直鎖状中密度ポリエチレン〔密度:0.930g/cm3、融点125℃、MFR:5g/10分(190℃、21.18N);以下、「LMDPE」と言う。〕を用い、溶融押出により積層して積層体を作成した。なお、接着性樹脂からなる層の厚みは20μmである。
Example 1
As a resin for the resin layer (C), a ring-opening polymer of a norbornene-based monomer [“Apel APL8008T” manufactured by Mitsui Chemicals, MFR: 15 g / 10 min (260 ° C., 21.18 N), glass transition temperature: 70 ° C .; Hereinafter, it is referred to as “COC (1)”. ] 70 parts by mass and high density polyethylene [density: 0.960 g / cm 3 , melting point 128 ° C., MFR: 10 g / 10 minutes (190 ° C., 21.18 N); hereinafter referred to as “HDPE”. 30 parts by mass of a resin mixture was used. This resin is supplied to a resin layer (C) extruder (40 mm in diameter) and melted at 200 to 230 ° C., and the melted resin is a T-die / chill roll co-extruded multilayer film production apparatus (with a feed block) ( The film was supplied to a feed block and a T-die temperature: 250 ° C. and melt-extruded to obtain a film (I-1) having a film thickness of 20 μm. The surface of the resin layer (C) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. Linear medium density polyethylene [density: 0.930 g / cm 3 , melting point as an adhesive resin between the treated surface of the obtained film (I-1) and a base paper (A1) having a basis weight of 300 g / m 2 125 ° C., MFR: 5 g / 10 min (190 ° C., 21.18 N); hereinafter referred to as “LMDPE”. ] Was laminated by melt extrusion to prepare a laminate. The thickness of the layer made of adhesive resin is 20 μm.
実施例2
樹脂層(C)用樹脂として、COC(1)70質量部及びHDPE30質量部の樹脂混合物を用いた。また、樹脂層(D)用樹脂として、LMDPEを用いた。これらの樹脂をそれぞれ、樹脂層(C)用押出機(口径40mm)及び樹脂層(D)用押出機(口径50mm)に供給して200〜230℃で溶融し、その溶融した樹脂をフィードブロックを有するTダイ・チルロール法の共押出多層フィルム製造装置(フィードブロック及びTダイ温度:250℃)にそれぞれ供給して共溶融押出を行って、フィルムの層構成が(C)/(D)の2層構成で、各層の厚さが20μm/10μm(合計30μm)である共押出多層フィルム(I−2)を得た。樹脂層(C)の表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。フィルム(I−2)の(C)側(処理面)とカップ原紙(A)との間に実施例1と同様にしてLMDPEを溶融押出により積層して積層体を作成した。
Example 2
As the resin for the resin layer (C), a resin mixture of 70 parts by mass of COC (1) and 30 parts by mass of HDPE was used. Moreover, LMDPE was used as resin for resin layers (D). These resins are respectively supplied to an extruder for resin layer (C) (caliber 40 mm) and an extruder for resin layer (D) (caliber 50 mm) and melted at 200 to 230 ° C., and the melted resin is fed into the feed block Co-extrusion multilayer film production apparatus (feed block and T-die temperature: 250 ° C.) of T-die / chill roll method having co-extrusion is performed, and the film layer structure is (C) / (D) A co-extruded multilayer film (I-2) having a two-layer structure in which the thickness of each layer was 20 μm / 10 μm (total 30 μm) was obtained. The surface of the resin layer (C) was subjected to corona treatment, and the surface tension by the wetting reagent was 40 mN / m. In the same manner as in Example 1, LMDPE was laminated by melt extrusion between the (C) side (treated surface) of the film (I-2) and the cup base paper (A) to prepare a laminate.
実施例3
樹脂層(C−1)、(C−2)用樹脂として、COC(1)70質量部及びHDPE30質量部の樹脂混合物を用いた。また、樹脂層(D)用樹脂として、LMDPEを用いた。これらの樹脂をそれぞれ、樹脂層(C−1)、(C−2)用押出機(口径40mm)及び樹脂層(D)用押出機(口径50mm)に供給して200〜230℃で溶融し、その溶融した樹脂をフィードブロックを有するTダイ・チルロール法の共押出多層フィルム製造装置(フィードブロック及びTダイ温度:250℃)にそれぞれ供給して共溶融押出を行って、フィルムの層構成が(C−1)/(D)/(C−2)の3層構成で、各層の厚さが10μm/10μm/10μm(合計30μm)である共押出多層フィルム(I−3)を得た。樹脂層(C−1)の片面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。フィルム(I−3)の処理面とカップ原紙(A)とLMDPEを実施例1と同様にして積層して積層体を作成した。
Example 3
As the resin for the resin layers (C-1) and (C-2), a resin mixture of 70 parts by mass of COC (1) and 30 parts by mass of HDPE was used. Moreover, LMDPE was used as resin for resin layers (D). These resins are respectively supplied to the resin layer (C-1) and (C-2) extruder (caliber 40 mm) and the resin layer (D) extruder (caliber 50 mm) and melted at 200 to 230 ° C. The melted resin is supplied to a T-die / chill roll co-extrusion multilayer film production apparatus having a feed block (feed block and T-die temperature: 250 ° C.), and co-melt extrusion is performed. A coextruded multilayer film (I-3) having a three-layer structure of (C-1) / (D) / (C-2) and having a thickness of 10 μm / 10 μm / 10 μm (total 30 μm) was obtained. One side of the resin layer (C-1) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The treated surface of the film (I-3), the cup base paper (A), and LMDPE were laminated in the same manner as in Example 1 to prepare a laminate.
実施例4
樹脂層(C)用樹脂として、COC(1)70質量部及びHDPE20質量部と、石油樹脂〔荒川化学工業製「アルコンP−125」軟化点125℃〕10質量部の樹脂混合物を用いた。また樹脂層(D)用樹脂として、LMDPEを用いた。実施例2と同様にして、フィルムの層構成が(C)/(D)の2層構成で、各層の厚さが20μm/10μm(合計30μm)である共押出多層フィルム(I−4)を得た。樹脂層(C)表面にコロナ処理を施し、濡れ試薬による表面張力は45mN/mであった。フィルム(I−4)の処理面側とカップ原紙(A)とLMDPEを実施例1と同様にして積層し、積層体を得た。
Example 4
As the resin for the resin layer (C), a resin mixture of 70 parts by mass of COC (1) and 20 parts by mass of HDPE and 10 parts by mass of a petroleum resin (“Arcon P-125” softening point 125 ° C. manufactured by Arakawa Chemical Industries) was used. LMDPE was used as the resin for the resin layer (D). In the same manner as in Example 2, a coextruded multilayer film (I-4) having a two-layer structure (C) / (D) and a thickness of each layer of 20 μm / 10 μm (total 30 μm) was obtained. Obtained. The surface of the resin layer (C) was subjected to corona treatment, and the surface tension with the wetting reagent was 45 mN / m. The treated surface side of the film (I-4), the cup base paper (A), and LMDPE were laminated in the same manner as in Example 1 to obtain a laminate.
実施例5
樹脂層(C−1)、(C−2)用樹脂として、COC(1)70質量部と、HDPE20質量部と、石油樹脂10質量部の樹脂混合物を用いた。また樹脂層(D)用樹脂として、LMDPEを用いた。実施例3と同様にして、フィルムの層構成が(C−1)/(D)/(C−2)の3層構成で、各層の厚さが10μm/10μm/10μm(合計30μm)である共押出多層フィルム(I−5)を得た。樹脂層(C−1)表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。フィルム(I−5)の処理面側とカップ原紙(A)とLMDPEを実施例1と同様にして積層し、積層体を作成した。
Example 5
As the resin for the resin layers (C-1) and (C-2), a resin mixture of 70 parts by mass of COC (1), 20 parts by mass of HDPE, and 10 parts by mass of petroleum resin was used. LMDPE was used as the resin for the resin layer (D). In the same manner as in Example 3, the layer structure of the film is a three-layer structure of (C-1) / (D) / (C-2), and the thickness of each layer is 10 μm / 10 μm / 10 μm (total 30 μm). A coextruded multilayer film (I-5) was obtained. The surface of the resin layer (C-1) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The treated surface side of the film (I-5), the cup base paper (A), and LMDPE were laminated in the same manner as in Example 1 to prepare a laminate.
実施例6
樹脂層(C−1)、(C−2)用樹脂として、COC(1)70質量部及びHDPE30質量部の樹脂混合物を用いた。また、樹脂層(D)用樹脂として、メタロセン触媒を用いて重合されたプロピレン−α−オレフィンランダム共重合体〔密度:0.900g/cm3、融点135℃、MFR:4g/10分(230℃、21.18N)、;以下、「MRCP」という。)を用いた。実施例3と同様にして、フィルムの層構成が(C−1)/(D)/(C−2)の3層構成で、各層の厚さが10μm/10μm/10μm(合計30μm)である共押出多層フィルム(I−6)を得た。樹脂層(C−1)表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。以下は実施例1と同様にして積層体を得た。
Example 6
As the resin for the resin layers (C-1) and (C-2), a resin mixture of 70 parts by mass of COC (1) and 30 parts by mass of HDPE was used. Further, as a resin for the resin layer (D), a propylene-α-olefin random copolymer polymerized using a metallocene catalyst [density: 0.900 g / cm 3 , melting point 135 ° C., MFR: 4 g / 10 min (230 ° C, 21.18 N); hereinafter referred to as “MRCP”. ) Was used. In the same manner as in Example 3, the layer structure of the film is a three-layer structure of (C-1) / (D) / (C-2), and the thickness of each layer is 10 μm / 10 μm / 10 μm (total 30 μm). A coextruded multilayer film (I-6) was obtained. The surface of the resin layer (C-1) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The following was performed in the same manner as in Example 1 to obtain a laminate.
実施例7
樹脂層(C−1)、(C−2)用樹脂として、COC(1)70質量部と、HDPE20質量部と、石油樹脂10質量部の樹脂混合物を用いた。また、樹脂層(D)用樹脂として、MRCPを用いた。実施例3と同様にして、フィルムの層構成が(C−1)/(D)/(C−2)の3層構成で、各層の厚さが10μm/10μm/10μm(合計30μm)である共押出多層フィルム(I−7)を得た。樹脂層(C−1)表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。以下は実施例1と同様にして積層体を得た。
Example 7
As the resin for the resin layers (C-1) and (C-2), a resin mixture of 70 parts by mass of COC (1), 20 parts by mass of HDPE, and 10 parts by mass of petroleum resin was used. In addition, MRCP was used as the resin for the resin layer (D). In the same manner as in Example 3, the layer structure of the film is a three-layer structure of (C-1) / (D) / (C-2), and the thickness of each layer is 10 μm / 10 μm / 10 μm (total 30 μm). A coextruded multilayer film (I-7) was obtained. The surface of the resin layer (C-1) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The following was performed in the same manner as in Example 1 to obtain a laminate.
実施例8
樹脂層(C−1)用樹脂としてCOC(1)70質量部及びHDPEを30質量部の樹脂混合物を用いた。樹脂層(C−2)用樹脂として、COC(1)40質量部と、ノルボルネン系モノマーの開環重合体〔三井化学株式会社製「アペル APL6013T」、MFR:15g/10分(260℃、21.18N)、ガラス転移温度:125℃;以下、「COC(2)」という。〕30質量部とHDPE30質量部の樹脂混合物を用いた。また、樹脂層(D)用樹脂として、LMDPEを用いた。これらの樹脂をそれぞれ、樹脂層(C−1)、(C−2)用押出機(口径40mm)及び樹脂層(D)用押出機(口径50mm)に供給して200〜230℃で溶融し、その溶融した樹脂をフィードブロックを有するTダイ・チルロール法の共押出多層フィルム製造装置(フィードブロック及びTダイ温度:250℃)にそれぞれ供給して共溶融押出を行って、フィルムの層構成が(C−1)/(D)/(C−2)の3層構成で、各層の厚さが10μm/10μm/10μm(合計30μm)である共押出多層フィルム(I−8)を得た。樹脂層(C−1)表面にコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。フィルム(I−8)の処理面側とカップ原紙(A)とを、実施例1と同様の方法で積層し、積層体を作製した。
Example 8
As a resin for the resin layer (C-1), a resin mixture of 70 parts by mass of COC (1) and 30 parts by mass of HDPE was used. As resin for the resin layer (C-2), 40 parts by mass of COC (1) and a ring-opening polymer of norbornene-based monomer [“Apel APL6013T” manufactured by Mitsui Chemicals, Inc., MFR: 15 g / 10 min (260 ° C., 21 18N), glass transition temperature: 125 ° C .; hereinafter referred to as “COC (2)”. A resin mixture of 30 parts by mass and 30 parts by mass of HDPE was used. Moreover, LMDPE was used as resin for resin layers (D). These resins are respectively supplied to the resin layer (C-1) and (C-2) extruder (caliber 40 mm) and the resin layer (D) extruder (caliber 50 mm) and melted at 200 to 230 ° C. The melted resin is supplied to a T-die / chill roll co-extrusion multilayer film production apparatus having a feed block (feed block and T-die temperature: 250 ° C.), and co-melt extrusion is performed. A coextruded multilayer film (I-8) having a three-layer structure of (C-1) / (D) / (C-2) and having a thickness of 10 μm / 10 μm / 10 μm (total 30 μm) was obtained. The surface of the resin layer (C-1) was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The treated surface side of the film (I-8) and the cup base paper (A) were laminated in the same manner as in Example 1 to produce a laminate.
比較例1
COC(1)を押出機(口径40mm)に供給して200〜230℃で溶融し、その溶融した樹脂をTダイ・チルロール法のフィルム製造装置(Tダイ温度:250℃)に供給して溶融押出を行って、フィルムの厚さが20μmであるフィルムを得た。得られたフィルムにコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。得られたフィルムとカップ原紙(A)とを、実施例1と同様にして積層し、積層体を作製した。
Comparative Example 1
COC (1) is supplied to an extruder (40 mm in diameter) and melted at 200 to 230 ° C., and the molten resin is supplied to a T die / chill roll film production apparatus (T die temperature: 250 ° C.) to be melted. Extrusion was performed to obtain a film having a thickness of 20 μm. The obtained film was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The obtained film and cup base paper (A) were laminated in the same manner as in Example 1 to produce a laminate.
比較例2
LMDPEを押出機(口径40mm)に供給して200〜230℃で溶融し、その溶融した樹脂をTダイ・チルロール法のフィルム製造装置(Tダイ温度:250℃)に供給して溶融押出を行って、フィルムの厚さが20μmであるフィルムを得た。得られたフィルムにコロナ処理を施し、濡れ試薬による表面張力は40mN/mであった。得られたフィルムとカップ原紙(A)とを、実施例1と同様にして積層し、積層体を作製した。
Comparative Example 2
LMDPE is supplied to an extruder (40 mm in diameter) and melted at 200 to 230 ° C., and the melted resin is supplied to a T die / chill roll film production apparatus (T die temperature: 250 ° C.) for melt extrusion. Thus, a film having a thickness of 20 μm was obtained. The obtained film was subjected to corona treatment, and the surface tension with a wetting reagent was 40 mN / m. The obtained film and cup base paper (A) were laminated in the same manner as in Example 1 to produce a laminate.
比較例3
二軸延伸ポリエステルフィルム(O−PET)12μmのフィルムに二液反応型ポリエステル樹脂をアンカーコート剤として塗布し、塗布面側とカップ原紙(A)とを、実施例1と同様にして積層し、積層体を作製した。
Comparative Example 3
Biaxially stretched polyester film (O-PET) A two-component reactive polyester resin is applied as an anchor coating agent to a 12 μm film, and the coated surface side and cup base paper (A) are laminated in the same manner as in Example 1, A laminate was produced.
得られた積層体を用いて、以下の方法で評価した。
防湿性
紙カップ成形機にて得られた開口部形状が100mmφの円形、底部形状が65mmφの円形、深さ100mmの容器に15gの塩化カルシウムを入れ、エポキシ系2液接着剤を塗布したアルミ箔30μmで上部を封入後、40℃湿度90%の恒温恒湿器入れ、容器の重量変化より透湿量(g/24hr・1個)を測定し、防湿性を評価した。
Using the obtained laminate, it was evaluated by the following method.
Moisture proof Aluminum foil 30 μm with an epoxy-type two-part adhesive applied to a container with a 100 mmφ opening shape, a 65 mmφ round bottom shape, and a 100 mm depth container obtained by a paper cup molding machine. After the upper part was sealed, a constant temperature and humidity chamber with a humidity of 40 ° C. and 90% was placed, and the moisture permeation amount (g / 24 hr · 1 piece) was measured from the change in the weight of the container to evaluate the moisture resistance.
保香性
上記で得られた紙カップ容器に15gの入浴剤や防腐剤(P−ジクロロベンゼン)や石鹸を入れ、エポキシ系2液接着剤を塗布したアルミ箔30μmで上部を封入後、アルミ袋に入れ、アルミ袋内の臭気の官能評価を実施した。
○:臭気なし
×:臭気あり
Perfume retention The paper cup container obtained above is filled with 15g of bathing agent, preservative (P-dichlorobenzene) and soap, and the upper part is sealed with aluminum foil 30μm coated with epoxy two-component adhesive, and then placed in an aluminum bag. And the sensory evaluation of the odor in the aluminum bag was carried out.
○: No odor ×: Odor
上記で得られた結果を表1〜2に示す。 The results obtained above are shown in Tables 1-2.
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