JP6087507B2 - Compressed resin sealing molding method of semiconductor chip and production method of semiconductor chip sealed with resin - Google Patents

Compressed resin sealing molding method of semiconductor chip and production method of semiconductor chip sealed with resin Download PDF

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JP6087507B2
JP6087507B2 JP2012020668A JP2012020668A JP6087507B2 JP 6087507 B2 JP6087507 B2 JP 6087507B2 JP 2012020668 A JP2012020668 A JP 2012020668A JP 2012020668 A JP2012020668 A JP 2012020668A JP 6087507 B2 JP6087507 B2 JP 6087507B2
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resin
substrate
tape
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semiconductor chip
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JP2013161850A5 (en
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幸伴 多根
幸伴 多根
高橋 範行
範行 高橋
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Towa Corp
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本発明は、基板上に装着した所要数個のLEDチップ等の半導体チップを透明樹脂材料にて封止成形するものに関し、特に、該基板の半導体チップ装着面における所定の部位に硬化樹脂が付着するのを効率良く防止することができるように改善した半導体チップの圧縮樹脂封止成形方法と、この方法によって生成された樹脂封止済基板から樹脂封止された半導体チップを生産する樹脂封止された半導体チップの生産方法に関する。 The present invention relates to a method for sealing and molding a required number of semiconductor chips such as LED chips mounted on a substrate with a transparent resin material, and in particular, a cured resin adheres to a predetermined portion of a semiconductor chip mounting surface of the substrate. Compressed resin sealing molding method of semiconductor chip improved so that it can be efficiently prevented, and resin sealing for producing a resin-sealed semiconductor chip from a resin-sealed substrate generated by this method The present invention relates to a method for producing a manufactured semiconductor chip .

基板の表面にLEDチップを装着し且つ該基板の裏面(LEDチップ非装着面)側に樹脂付着防止用テープを貼着すると共に、この状態で該基板のLEDチップを樹脂成形用キャビティ内に供給した透明溶融樹脂材料中に浸漬し、更に、該キャビティ内の透明樹脂材料を所定圧力にて圧縮することにより、LEDチップを該キャビティ内にて成形した透明樹脂成形体内に封止成形する半導体チップ(LEDチップ)の圧縮樹脂封止成形方法が提案されている(例えば、特許文献1参照)。 The LED chip is mounted on the surface of the substrate, and the resin adhesion preventing tape is adhered to the back surface (non-LED chip mounting surface) side of the substrate, and in this state, the LED chip of the substrate is supplied into the resin molding cavity. The semiconductor chip is immersed in the transparent molten resin material, and further, the transparent resin material in the cavity is compressed at a predetermined pressure, so that the LED chip is sealed and molded in the transparent resin molded body formed in the cavity. A compression resin sealing molding method of (LED chip) has been proposed (see, for example, Patent Document 1).

即ち、特許文献1は、次の技術的事項を開示している。
まず、本出願書類の図7(1) に示すように、基板50の表面50aにLEDチップ60を装着し且つ該基板の裏面(LEDチップ60非装着面)50b側の全面に樹脂付着防止用テープ70を貼着した樹脂封止前基板51を用意する。
次に、同図に示すように、該樹脂封止前基板の表面50a側を下向きにした状態で圧縮樹脂封止成形装置80における上型81と下型82との間に搬送すると共に、該下型の上面に設けた樹脂成形用のキャビティ81a内に透明樹脂材料(例えば、透明性を有する液状の樹脂材料)90を供給する。
次に、図7(2) に示すように、上型81と下型82とを閉じて、樹脂封止前基板50のLEDチップ60を下型キャビティ81a内の透明樹脂材料(流動性を有する樹脂材料。適宜「流動性樹脂」という。)90中に浸漬する。そして、上型81と下型82とを所定の型締圧力にて閉じ合わせて下型キャビティ81a内の透明溶融樹脂材料90を所定圧力にて圧縮することにより、該LEDチップ60を下型キャビティ81aの形状に対応して透明樹脂成形体(レンズ)91内に封止成形する(例えば、熱硬化させる)。
次に、図7(3) に示すように、上型81と下型82とを開いて樹脂封止済基板52を取り出すと共に、該樹脂封止済基板から樹脂付着防止用テープ70を取り除き且つ各LEDチップ60単位毎に切断分離することにより、各LEDチップ60の樹脂封止成形品61を成形することができる。
That is, Patent Document 1 discloses the following technical matters.
First, as shown in FIG. 7 (1) of the present application document, the LED chip 60 is mounted on the front surface 50a of the substrate 50, and the entire surface on the back surface (non-mounted surface of the LED chip 60) 50b side of the substrate is used for preventing resin adhesion . A pre-resin substrate 51 with a tape 70 attached thereto is prepared.
Next, as shown in the same figure, while transporting between the upper mold 81 and the lower mold 82 in the compression resin sealing molding apparatus 80 with the surface 50a side of the substrate before resin sealing facing downward, A transparent resin material (for example, a liquid resin material having transparency) 90 is supplied into a resin molding cavity 81a provided on the upper surface of the lower mold.
Next, as shown in FIG. 7 (2), the upper die 81 and the lower die 82 are closed, and the LED chip 60 of the substrate 50 before resin sealing is made of a transparent resin material (with fluidity) in the lower die cavity 81a. Resin material, referred to as “flowable resin” where appropriate . Then, the upper die 81 and the lower die 82 are closed at a predetermined clamping pressure, and the transparent molten resin material 90 in the lower die cavity 81a is compressed at a predetermined pressure, whereby the LED chip 60 is Corresponding to the shape of 81a, sealing molding is performed in the transparent resin molded body (lens) 91 (for example, thermosetting).
Next, as shown in FIG. 7 (3), the upper die 81 and the lower die 82 are opened to take out the resin-sealed substrate 52, and the resin adhesion preventing tape 70 is removed from the resin- sealed substrate. By cutting and separating each LED chip 60 unit, the resin-sealed molded product 61 of each LED chip 60 can be formed.

従って、このようなLEDチップ60の圧縮樹脂封止成形方法によれば、基板の表面50a側に下型キャビティ81aの形状に対応した形状の透明樹脂成形体(レンズ)91が付着一体化することになる。そして、該基板の裏面(LEDチップ60非装着面)50b側に樹脂付着防止用テープ70を貼着しているため、該基板上の各LEDチップ60を樹脂封止成形する際に、該基板の裏面50b側に透明溶融樹脂材料90の一部が浸入して該裏面50bに硬化樹脂が付着するのを効率良く防止することができる。 Therefore, according to such a compression resin sealing molding method of the LED chip 60, the transparent resin molded body (lens) 91 having a shape corresponding to the shape of the lower mold cavity 81a is attached and integrated on the surface 50a side of the substrate. become. And since the resin adhesion preventing tape 70 is adhered to the back surface (non-attached surface of the LED chip 60) 50b side of the substrate, when the LED chips 60 on the substrate are resin-sealed, the substrate It is possible to efficiently prevent a part of the transparent molten resin material 90 from entering the back surface 50b side and adhering the cured resin to the back surface 50b.

しかしながら、基板の表面50a側を下型キャビティ81a内の透明溶融樹脂材料90中に浸漬させた状態で樹脂封止成形を行うことから、該基板の表面50a側の略全面が透明溶融樹脂材料90と接触することになる。
このため、例えば、基板の表面50a側にパッド等の電気的接続部位や止着具の挿通用孔部等を開設した構造を有する基板においては、必然的に、これらの部位や孔部内に硬化樹脂が付着することになる。
従って、この種の構造を有する基板を用いてLEDチップを樹脂封止成形するには、事実上、圧縮樹脂封止成形方法を採用することができないと云った問題がある。
However, since the resin sealing molding is performed with the surface 50a side of the substrate immersed in the transparent molten resin material 90 in the lower mold cavity 81a, almost the entire surface of the substrate 50a side is transparent molten resin material 90. Will be in contact with.
For this reason, for example, in a substrate having a structure in which an electrical connection portion such as a pad or a hole for inserting a fastener is opened on the surface 50a side of the substrate, it is inevitably hardened in these portions and holes. Resin will adhere.
Therefore, there is a problem that the compression resin sealing molding method cannot be used in practice for resin sealing molding of LED chips using a substrate having this type of structure.

特開2008−207450号公報(図1、図2、図3等参照)JP 2008-207450 A (refer to FIG. 1, FIG. 2, FIG. 3, etc.)

本発明は、基板の表面(半導体チップ装着面)側にパッド等の電気的接続部位や止着具の挿通用孔部等を開設した樹脂接触不可エリアを有する構造の基板を樹脂封止成形することができる圧縮樹脂封止成形方法と、この方法によって生成された樹脂封止済基板から樹脂封止された半導体チップを生産する樹脂封止された半導体チップの生産方法を提供することを目的とする。
The present invention resin-molds a substrate having a structure having a resin non-contact area in which an electrical connection portion such as a pad or a hole for inserting a fastener is opened on the surface (semiconductor chip mounting surface) side of the substrate. It is an object of the present invention to provide a method for producing a resin-encapsulated semiconductor chip, and a method for producing a resin-encapsulated semiconductor chip from a resin-encapsulated substrate generated by this method . To do.

本発明は、基板の表面に半導体チップ2を装着すると共に、前記基板の表面側に樹脂接触不可エリアBを有する構造の樹脂封止前基板1を用意する工程と、
前記基板における樹脂接触不可エリアBの各部位に対応する樹脂付着防止部10bを有する樹脂付着防止用テープ10を用意する工程と、
前記樹脂封止前基板1の所定位置に前記樹脂付着防止用テープ10を貼着し、且つ、前記樹脂封止前基板1の樹脂成形エリアAを除く樹脂接触不可エリアBに前記樹脂付着防止用テープ10の樹脂付着防止部10bを貼着してテープ貼着基板(1・10)を用意する工程と、
前記テープ貼着基板(1・10)上の半導体チップ2を樹脂封止成形するための上下両型6・7を備えた圧縮樹脂成形装置5を用意する工程と、
前記圧縮樹脂成形装置5の下型キャビティ7c内に透明樹脂材料Rを充填する下型キャビティ7c内への透明樹脂材料充填工程と、
前記テープ貼着基板(1・10)をその表面側を下向きにした状態で前記圧縮樹脂成形装置5の上下両型間に搬入するテープ貼着基板(1・10)の搬入工程と、
前記上下両型間に搬入した前記テープ貼着基板(1・10)の表面側を下向きにした状態で前記下型キャビティ7c部の所定位置にセットするテープ貼着基板のセット工程と、
前記下型キャビティ7c部にセットした前記テープ貼着基板(1・10)の表面側を前記下型キャビティ7c内に嵌入し且つ前記テープ貼着基板(1・10)上の半導体チップ2を前記下型キャビティ7c内の透明樹脂材料R中に浸漬させる半導体チップ2の透明樹脂材料R中への浸漬工程と、
前記下型キャビティ7c内の透明樹脂材料Rを圧縮して前記テープ貼着基板(1・10)上の半導体チップ2を前記下型キャビティ7cの形状に対応して樹脂封止成形する圧縮樹脂封止成形工程と、
前記圧縮樹脂封止成形工程を経た樹脂封止済基板11を上下両型より取り出して外部へ搬出する樹脂封止済基板の搬出工程と、
前記樹脂封止済基板11から前記樹脂付着防止用テープ10を剥離するテープ剥離工程とを含むことを特徴とする。
The present invention includes a step of mounting the semiconductor chip 2 on the surface of the substrate and preparing the pre-resin-sealing substrate 1 having a structure having a resin non-contact area B on the surface side of the substrate;
Preparing a resin adhesion preventing tape 10 having a resin adhesion preventing portion 10b corresponding to each part of the resin non-contact area B on the substrate;
The resin adhesion preventing tape 10 is adhered to a predetermined position of the substrate 1 before resin sealing, and the resin adhesion preventing area B except the resin molding area A of the substrate 1 before resin sealing is used. A step of preparing a tape adhering substrate (1 · 10) by adhering the resin adhesion preventing portion 10b of the tape 10;
Preparing a compression resin molding apparatus 5 having upper and lower molds 6 and 7 for resin-sealing molding of the semiconductor chip 2 on the tape-bonding substrate (1 and 10);
A transparent resin material filling step into the lower mold cavity 7c for filling the transparent resin material R into the lower mold cavity 7c of the compression resin molding apparatus 5;
A step of carrying in the tape adhering substrate (1 · 10) for bringing the tape adhering substrate (1 · 10) between the upper and lower molds of the compression resin molding apparatus 5 with the surface side facing downward;
A step of setting the tape attaching substrate to be set at a predetermined position of the lower die cavity 7c with the surface side of the tape attaching substrate (1 · 10) carried between the upper and lower molds facing downward;
The surface side of the tape adhering substrate (1 · 10) set in the lower die cavity 7c is inserted into the lower die cavity 7c and the semiconductor chip 2 on the tape adhering substrate (1 · 10) is attached to the lower die cavity 7c. A step of immersing the semiconductor chip 2 in the transparent resin material R to be immersed in the transparent resin material R in the lower mold cavity 7c;
Compressed resin seal for compressing the transparent resin material R in the lower mold cavity 7c and resin-sealing the semiconductor chip 2 on the tape adhering substrate (1 · 10) in accordance with the shape of the lower mold cavity 7c Stop molding process;
Taking out the resin-sealed substrate 11 that has undergone the compression resin sealing molding step from the upper and lower molds and carrying it out to the outside,
A tape peeling step of peeling the resin adhesion preventing tape 10 from the resin-sealed substrate 11.

本発明は、基板における半導体チップ2の装着面に、前記半導体チップ2の樹脂成形エリアAと前記半導体チップ2装着面への樹脂接触不可エリアBとを有する構造の樹脂封止前基板1に貼着して用いる樹脂付着防止用テープ10であって、
前記半導体チップ2の樹脂成形エリアAと対応する部位に樹脂接着用の孔部10aを形成すると共に、前記半導体チップ2装着面への樹脂接触不可エリアBと対応する部位に樹脂付着防止部10bを形成して構成したことを特徴とする。
The present invention is applied to the pre-resin-sealing substrate 1 having a structure having a resin molding area A of the semiconductor chip 2 and a resin non-contact area B to the semiconductor chip 2 mounting surface on the mounting surface of the semiconductor chip 2 on the substrate. A resin adhesion preventing tape 10 to be worn and used,
A hole 10a for resin bonding is formed in a part corresponding to the resin molding area A of the semiconductor chip 2, and a resin adhesion preventing part 10b is provided in a part corresponding to the resin non-contact area B to the semiconductor chip 2 mounting surface. It is characterized by being formed.

本発明によれば、基板に装着した半導体チップ2を圧縮樹脂封止成形する際に、樹脂接触不可エリアBの各部位に硬化樹脂が付着するのを効率良く且つ確実に防止することができる。
このため、半導体チップ2を装着した基板の表面側にパッド等の電気的接続部位3や止着具の挿通用孔部4等を開設した樹脂接触不可エリアBを有する構造の基板を圧縮樹脂封止成形方法を用いて封止成形することが可能となるので、この種の基板を用いる半導体チップの樹脂封止成形品を高能率生産することができると云った優れた実用的な効果を奏する。
According to the present invention, when the semiconductor chip 2 mounted on the substrate is molded by compression resin sealing, it is possible to efficiently and surely prevent the cured resin from adhering to each part of the resin non-contact area B.
For this reason, a substrate having a structure having a resin non-contact area B in which an electrical connection portion 3 such as a pad, an insertion hole 4 for a fastening device, and the like are opened on the surface side of the substrate on which the semiconductor chip 2 is mounted is compressed with resin Since it is possible to perform sealing molding using a stop molding method, there is an excellent practical effect that a resin-sealed molded product of a semiconductor chip using this type of substrate can be produced with high efficiency. .

本発明によれば、基板における半導体チップの装着面に樹脂付着防止用テープを貼着して用いることにより、基板に装着した半導体チップ2を圧縮樹脂封止成形する際に、樹脂接触不可エリアBの各部位に硬化樹脂が付着するのを効率良く且つ確実に防止することができる。
このため、半導体チップ2を装着した基板の表面側にパッド等の電気的接続部位3や止着具の挿通用孔部4等を開設した樹脂接触不可エリアBを有する構造の基板を圧縮樹脂封止成形方法を用いて封止成形することが可能となるので、この種の基板を用いる半導体チップの樹脂封止成形品を高能率生産することができると云った優れた実用的な効果を奏する。
According to the present invention, when the semiconductor chip 2 mounted on the substrate is molded by compression resin sealing, the resin contact-impossible area B is obtained by sticking and using the resin adhesion preventing tape on the mounting surface of the semiconductor chip on the substrate. It is possible to efficiently and surely prevent the cured resin from adhering to each of the parts.
For this reason, a substrate having a structure having a resin non-contact area B in which an electrical connection portion 3 such as a pad, an insertion hole 4 for a fastening device, and the like are opened on the surface side of the substrate on which the semiconductor chip 2 is mounted is compressed with resin Since it is possible to perform sealing molding using a stop molding method, there is an excellent practical effect that a resin-sealed molded product of a semiconductor chip using this type of substrate can be produced with high efficiency. .

図1は本発明方法に用いる樹脂封止前基板を例示しており、図1(1) は該基板の全体構造を概略的に示す一部省略平面図、図1(2) は該基板の要部を拡大して示す概略平面図である。FIG. 1 illustrates a substrate before resin sealing used in the method of the present invention. FIG. 1 (1) is a partially omitted plan view schematically showing the entire structure of the substrate, and FIG. 1 (2) is a diagram of the substrate. It is a schematic plan view which expands and shows a principal part. 図2は本発明方法を実施するための樹脂付着防止用テープを例示しており、図2(1) は該テープの概略平面図、図2(2) は該テープの要部を拡大して示す概略平面図である。FIG. 2 illustrates a resin adhesion preventing tape for carrying out the method of the present invention. FIG. 2 (1) is a schematic plan view of the tape, and FIG. 2 (2) is an enlarged view of the main part of the tape. It is a schematic plan view shown. 図3(1) は図1及び図2に対応する樹脂封止前基板と樹脂付着防止用テープとの要部を示す概略縦断面図、図3(2) は該基板と該テープとを貼着して一体化したテープ貼着基板の要部を示す概略縦断面図、図3(3) は本発明方法を実施するための圧縮樹脂封止成形装置における下型キャビティ部にテープ貼着基板をセットした状態を示す概略縦断面図である。Fig. 3 (1) is a schematic longitudinal sectional view showing the main parts of the pre-resin sealing substrate and the resin adhesion preventing tape corresponding to Figs. 1 and 2, and Fig. 3 (2) is a schematic view of the substrate and the tape. Fig. 3 (3) is a schematic longitudinal sectional view showing the main part of the tape-bonding substrate that is integrated by wearing, and Fig. 3 (3) shows the tape-bonding substrate in the lower mold cavity in the compression resin sealing molding apparatus for carrying out the method of the present invention. It is a schematic longitudinal cross-sectional view which shows the state which set. 図4(1) は本発明方法における透明樹脂材料充填工程の説明図、図4(2) はテープ貼着基板の搬入工程の説明図である。FIG. 4 (1) is an explanatory view of the transparent resin material filling step in the method of the present invention, and FIG. 図5(1) は本発明方法におけるテープ貼着基板セット工程の説明図、図5(2) はLEDチップの透明樹脂材料中への浸漬工程、及び、圧縮樹脂封止成形工程の説明図である。FIG. 5 (1) is an explanatory view of the tape-bonding substrate setting step in the method of the present invention, and FIG. 5 (2) is an explanatory view of the step of immersing the LED chip in the transparent resin material and the compression resin sealing molding step. is there. 図6(1) は図5(2) に対応する説明図であり、圧縮樹脂成形装置の要部を拡大して示している。図6(2) は樹脂封止済基板(成形品)を示す概略縦断面図、図6(3) は図6(2) に対応する樹脂封止済基板を示す概略縦断面図で樹脂付着防止用テープを剥離した状態を示している。FIG. 6 (1) is an explanatory view corresponding to FIG. 5 (2), and shows an enlarged main part of the compression resin molding apparatus. 6 (2) is a schematic longitudinal sectional view showing a resin-seal-molded substrate (molded article), 6 (3) the resin deposited in schematic vertical sectional view showing the corresponding resin-seal-molded substrate in FIG. 6 (2) The state where the prevention tape is peeled off is shown. 図7は従来の圧縮樹脂封止成形方法の説明図で、図7(1) は圧縮樹脂封止成形装置と樹脂封止前基板の要部を示す概略縦断面図、図7(2) は該装置の型を閉じた状態を示す概略縦断面図、図7(3) は樹脂封止済基板(成形品)を示す概略縦断面図である。FIG. 7 is an explanatory view of a conventional compression resin sealing molding method. FIG. 7 (1) is a schematic longitudinal sectional view showing a main part of the compression resin sealing molding apparatus and the substrate before resin sealing, and FIG. FIG. 7 (3) is a schematic longitudinal sectional view showing a resin-sealed substrate (molded product) in a state where the mold of the apparatus is closed.

以下、図1乃至図6に示す本発明の実施例について説明する。   The embodiment of the present invention shown in FIGS. 1 to 6 will be described below.

図1には、本発明方法に用いる樹脂封止前基板1を例示している。
この樹脂封止前基板1には製品として個々に切断分離する多数個の製品構成単位(最小分割単位)1aを形成している。
また、樹脂封止前基板1における各製品構成単位1aの表面に所要数個(図例では、3個)のLEDチップ2を装着しており、このLEDチップ装着部位はLEDチップ2を樹脂封止成形するための樹脂成形エリアAとして設定している。
更に、該各製品構成単位1aの表面にパッド等の電気的接続部位3や止着具の挿通用孔部4等を開設しており、これらの部位においては樹脂成形時に透明樹脂材料の一部が付着して硬化樹脂を形成することがないように考慮する必要がある。
従って、これらの部位においては樹脂成形時において透明樹脂材料が接触するのを防止するための、所謂、樹脂接触不可エリアBとして設定している。
In FIG. 1, the board | substrate 1 before resin sealing used for this invention method is illustrated.
On the substrate 1 before resin sealing, a large number of product structural units (minimum division units) 1a that are individually cut and separated as products are formed.
In addition, a required number (three in the example) of LED chips 2 are mounted on the surface of each product structural unit 1a on the substrate 1 before resin sealing, and the LED chip mounting portion is resin-sealed. It is set as a resin molding area A for stationary molding.
Furthermore, an electrical connection part 3 such as a pad and an insertion hole 4 for a fastening tool are provided on the surface of each product structural unit 1a, and a part of the transparent resin material is formed in these parts during resin molding. Therefore, it is necessary to consider so as not to adhere to form a cured resin .
Accordingly, these portions are set as a so-called non-resinable area B for preventing the transparent resin material from contacting during resin molding.

図2には、本発明方法を実施するための樹脂付着防止用テープ10を示している。
この樹脂付着防止用テープ10には、樹脂封止前基板1におけるLEDチップ2の樹脂成形エリアAと対応する部位に樹脂接着用孔部10aを形成すると共に、該樹脂封止前基板1におけるLEDチップ2の装着面への樹脂接触不可エリアBと対応する部位に樹脂付着防止部10bを形成している。
FIG. 2 shows a resin adhesion preventing tape 10 for carrying out the method of the present invention.
The resin adhesion prevention tape 10 is formed with a resin bonding hole 10a in a portion corresponding to the resin molding area A of the LED chip 2 on the substrate 1 before resin sealing, and the LED on the substrate 1 before resin sealing. A resin adhesion preventing portion 10b is formed at a portion corresponding to the resin contact impossible area B to the mounting surface of the chip 2.

図3(1) は樹脂封止前基板1と樹脂付着防止用テープ10との要部を示しており、また、図3(2) には該基板1の表面(LEDチップ2の装着面)側に該テープ10を貼着一体化させてテープ貼着基板(1・10)を構成した状態を示している。
また、図3(3) には、本発明方法を実施するために用いられる圧縮樹脂封止成形装置5の要部を例示している。
Fig. 3 (1) shows the main parts of the substrate 1 before resin sealing and the tape 10 for preventing resin adhesion , and Fig. 3 (2) shows the surface of the substrate 1 (the mounting surface of the LED chip 2). The state where the tape 10 is adhered and integrated on the side to form a tape-adhering substrate (1 · 10) is shown.
FIG. 3 (3) illustrates the main part of the compression resin sealing molding apparatus 5 used for carrying out the method of the present invention.

この圧縮樹脂封止成形装置5には樹脂成形用の上型6と下型7とを対設している。
また、この上型6には、例えば、減圧による吸引作用等を利用した樹脂封止前基板1の吸着支持手段(図示なし)を設けている。
また、この上型6と下型7との両型は適宜な型開閉機構(図示なし)を介して開閉させることができるように設けている。
また、下型7は適宜な上下動機構(図示なし)を介して上下動可能に装設した可動板8の上部に配置している。
また、下型7は枠体7aと該枠体に嵌装させた樹脂加圧部材7bとから構成しており、この枠体7aと樹脂加圧部材7bとの両者が嵌合する上方の嵌合凹部は透明樹脂材料Rの供給部となり且つ樹脂成形部となる下型キャビティ7cを構成している。
更に、この枠体7aは下型7と可動板8との間に装設した弾性部材9の弾性押圧力によって上動するように設けている。
また、下型キャビティ7cの底面を構成する樹脂加圧部材7bの上面における所定位置には樹脂封止前基板1に装着したLEDチップ2を樹脂封止するためのレンズ成形部7dを設けている。
The compression resin sealing molding apparatus 5 is provided with an upper mold 6 and a lower mold 7 for resin molding.
Further, the upper die 6 is provided with suction support means (not shown) for the pre-resin-sealing substrate 1 using, for example, a suction action by decompression.
Further, both the upper mold 6 and the lower mold 7 are provided so as to be opened / closed via an appropriate mold opening / closing mechanism (not shown).
Further, the lower mold 7 is disposed on an upper part of a movable plate 8 that is installed so as to be movable up and down via an appropriate vertical movement mechanism (not shown).
The lower mold 7 is composed of a frame body 7a and a resin pressure member 7b fitted to the frame body, and an upper fitting in which both the frame body 7a and the resin pressure member 7b are fitted. The joint recess constitutes a lower mold cavity 7c that serves as a supply part of the transparent resin material R and serves as a resin molding part.
Further, the frame body 7 a is provided so as to be moved upward by the elastic pressing force of the elastic member 9 provided between the lower mold 7 and the movable plate 8.
Further, a lens molding portion 7d for resin-sealing the LED chip 2 mounted on the substrate 1 before resin sealing is provided at a predetermined position on the upper surface of the resin pressure member 7b constituting the bottom surface of the lower mold cavity 7c. .

また、枠体7aに嵌装させた樹脂加圧部材7bは可動板8の上面に止着させており、従って、可動板8と一体として上下動するように設けている。
なお、下型キャビティ7c内に透明樹脂材料Rを充填させると共に、図3(3) に示すように、樹脂封止前基板1を介して上型6と下型7との両型面間を接合させた型締時の状態において、樹脂加圧部材7b(可動板8)を上動させることにより、該下型キャビティ内の透明樹脂材料Rに対して所定の樹脂圧を加えることができる、所謂、圧縮成形による樹脂成形型構造を構成している。
Further, the resin pressure member 7b fitted to the frame 7a is fixed to the upper surface of the movable plate 8, and thus is provided so as to move up and down integrally with the movable plate 8.
The lower mold cavity 7c is filled with the transparent resin material R and, as shown in FIG. 3 (3), between the mold surfaces of the upper mold 6 and the lower mold 7 through the substrate 1 before resin sealing. A predetermined resin pressure can be applied to the transparent resin material R in the lower mold cavity by moving the resin pressure member 7b (movable plate 8) upward in the bonded state of mold clamping. A so-called resin mold structure by compression molding is formed.

なお、図1に示した樹脂封止前基板1には多数の製品構成単位(最小分割単位)1aを形成しているが、これらの数は適宜に変更して実施することが可能である。   In addition, although many product structural units (minimum division | segmentation unit) 1a are formed in the board | substrate 1 before resin sealing shown in FIG. 1, these numbers can be changed and implemented suitably.

また、図2に示した樹脂付着防止用テープ10に設定される樹脂接着用孔部10a及び樹脂付着防止部10bの形状・構造及び配置の態様等は樹脂封止前基板1の形状・構造及び配置の態様等に対応して適宜に変更して実施することが可能である。 Further, the shape, structure and arrangement of the resin bonding hole 10a and the resin adhesion preventing portion 10b set in the resin adhesion preventing tape 10 shown in FIG. It is possible to implement by appropriately changing in accordance with the arrangement mode and the like.

以下、樹脂封止前基板1に設けた樹脂接触不可エリアBの各部位に硬化樹脂を付着させることなく、該樹脂封止前基板1上のLEDチップ2を透明樹脂材料Rにて樹脂封止成形する工程・作用について説明する。 Thereafter, the LED chip 2 on the pre-resin-sealing substrate 1 is resin-sealed with a transparent resin material R without adhering the cured resin to each part of the resin non-contact area B provided on the pre-resin-sealing substrate 1. The molding process and operation will be described.

まず、図3(1) に示すように、基板の表面にLEDチップ2を装着すると共に、該基板の表面(LEDチップ2の装着面)側にパッド等の電気的接続部位3や止着具の挿通用孔部4等を開設した樹脂接触不可エリアBを有する構造の樹脂封止前基板1を用意する。
また、該基板における樹脂接触不可エリアBの各部位に対応する樹脂付着防止部10bを有する樹脂付着防止用テープ10を用意する。
また、図3(2) に示すように、該樹脂封止前基板1の所定位置に樹脂付着防止用テープ10を貼着し、且つ、該樹脂封止前基板1の樹脂成形エリアAを除く樹脂接触不可エリアBに樹脂付着防止用テープ10の樹脂付着防止部10bを貼着してテープ貼着基板(1・10)を用意する。
更に、該テープ貼着基板(1・10)上のLEDチップ2を樹脂封止成形するための上下両型6・7を備えた圧縮樹脂成形装置5(図3(3) 参照)を用意する。
なお、この上下両型6・7は、予め、所要の樹脂成形温度にまで加熱する。
First, as shown in FIG. 3 (1), the LED chip 2 is mounted on the surface of the substrate, and an electrical connection part 3 such as a pad or a fastening device is provided on the surface of the substrate (the mounting surface of the LED chip 2). A pre-resin-sealing substrate 1 having a structure having a resin non-contact area B in which the insertion hole 4 is opened is prepared.
In addition, a resin adhesion preventing tape 10 having a resin adhesion preventing portion 10b corresponding to each part of the resin non-contact area B on the substrate is prepared.
Further, as shown in FIG. 3 (2), a resin adhesion preventing tape 10 is adhered to a predetermined position of the substrate 1 before resin sealing, and the resin molding area A of the substrate 1 before resin sealing is excluded. A resin adhesion preventing portion 10b of the resin adhesion preventing tape 10 is adhered to the resin non-contact area B to prepare a tape adhesion substrate (1 · 10).
Further, a compression resin molding apparatus 5 (see FIG. 3 (3)) having both upper and lower molds 6 and 7 for resin sealing molding of the LED chip 2 on the tape attaching substrate (1 and 10) is prepared. .
The upper and lower molds 6 and 7 are previously heated to a required resin molding temperature.

次に、図4(1) に示すように、圧縮樹脂成形装置5の下型キャビティ7c内に透明樹脂材料Rを充填する下型キャビティ7c内への透明樹脂材料充填工程を行う。   Next, as shown in FIG. 4A, a transparent resin material filling step into the lower mold cavity 7c for filling the transparent resin material R into the lower mold cavity 7c of the compression resin molding apparatus 5 is performed.

次に、図4(2) に示すように、テープ貼着基板(1・10)をその表面側を下向きにした状態で圧縮樹脂成形装置5の上下両型6・7間に搬入するテープ貼着基板(1・10)の搬入工程を行う。   Next, as shown in FIG. 4 (2), the tape affixing board (1 · 10) is carried between the upper and lower molds 6 and 7 of the compression resin molding apparatus 5 with the surface side facing downward. Carrying in the incoming substrate (1 · 10).

次に、図5(1) に示すように、上下両型6・7間に搬入したテープ貼着基板(1・10)の表面側を下向きにした状態で下型キャビティ7c部の所定位置にセットするテープ貼着基板のセット工程を行う。   Next, as shown in FIG. 5 (1), in the state where the surface side of the tape adhering substrate (1 · 10) carried between the upper and lower molds 6 and 7 is faced down, it is placed at a predetermined position of the lower mold cavity 7c. The setting process of the tape sticking board | substrate to set is performed.

次に、図5(2) に示すように、可動板8を介して下型の樹脂加圧部材7bを押し上げることによって、下型キャビティ7c部にセットしたテープ貼着基板(1・10)の表面側を下型キャビティ7c内に嵌入し、且つ、テープ貼着基板(1・10)上のLEDチップ2を下型キャビティ7c内の透明樹脂材料R中に浸漬させるLEDチップ2の透明樹脂材料R中への浸漬工程を行う。
更に、該樹脂加圧部材7bによって下型キャビティ7c内の透明樹脂材料Rを圧縮することにより、テープ貼着基板(1・10)上のLEDチップ2を下型キャビティ7cの形状に対応して樹脂封止成形する圧縮樹脂封止成形工程を行う。
Next, as shown in FIG. 5 (2), by pushing up the lower mold resin pressing member 7b through the movable plate 8, the tape adhering substrate (1 · 10) set in the lower mold cavity 7c is formed. The transparent resin material of the LED chip 2 in which the surface side is inserted into the lower mold cavity 7c and the LED chip 2 on the tape adhering substrate (1 · 10) is immersed in the transparent resin material R in the lower mold cavity 7c. An immersion process in R is performed.
Further, by compressing the transparent resin material R in the lower mold cavity 7c by the resin pressure member 7b, the LED chip 2 on the tape adhering substrate (1 · 10) corresponds to the shape of the lower mold cavity 7c. A compression resin sealing molding process for resin sealing molding is performed.

次に、可動板8を介して樹脂加圧部材7b及び下型7を降下させると共に、上下両型6・7を開いて圧縮樹脂封止成形工程を経た樹脂封止済基板11を該上下両型6・7より取り出して外部へ搬出する樹脂封止済基板の搬出工程を行う。   Next, the resin pressurizing member 7b and the lower mold 7 are lowered through the movable plate 8, and the upper and lower molds 6 and 7 are opened, and the resin-sealed substrates 11 that have undergone the compression resin sealing molding process are moved to the upper and lower molds. A step of carrying out the resin-sealed substrate taken out from the molds 6 and 7 and carried out is performed.

次に、樹脂封止済基板11から樹脂付着防止用テープ10(樹脂付着防止部10b)を剥離するテープ剥離工程を行う(図6(2) 参照)。 Next, the tape peeling step of peeling the resin adhesion preventing tape 10 (resin adhesion preventing part 10b) from the resin-seal-molded substrate 11 (see FIG. 6 (2)).

以上のように、樹脂封止前基板1に設けた樹脂接触不可エリアBの各部位に硬化樹脂を付着させることなく、該樹脂封止前基板1上の各LEDチップ2を透明樹脂材料Rにて樹脂封止成形することができる。
そして、図6(3) に示すように、樹脂封止済基板11に装着した各LEDチップ2は下型キャビティのレンズ成形部7dの形状に対応する形状の透明樹脂成形体(レンズ)11a内に夫々封止させることができる。
As described above, each LED chip 2 on the substrate 1 before resin sealing is attached to the transparent resin material R without attaching a cured resin to each part of the resin non-contact area B provided on the substrate 1 before resin sealing. Resin sealing molding can be performed.
As shown in FIG. 6 (3), each LED chip 2 mounted on the resin-sealed substrate 11 has a transparent resin molding (lens) 11a having a shape corresponding to the shape of the lens molding portion 7d of the lower mold cavity. Each can be sealed.

本実施例による場合、基板に装着したLEDチップ2を圧縮樹脂封止成形する際に、該LEDチップ2の装着面に設定した樹脂接触不可エリアBの各部位に硬化樹脂が付着するのを効率良く且つ確実に防止することができる。
このため、基板におけるLEDチップ2の装着面に樹脂接触不可エリアBを有する構造の樹脂封止前基板1であっても圧縮樹脂封止成形方法を用いて該各LEDチップ2の夫々を封止成形することが可能となるので、この種の基板を用いるLEDチップの樹脂封止成形品を高能率生産することができると云った優れた実用的な効果を奏する。
In the case of this embodiment, when the LED chip 2 mounted on the substrate is compression-resin-molded, it is efficient that the cured resin adheres to each part of the resin non-contact area B set on the mounting surface of the LED chip 2. Good and reliable prevention is possible.
For this reason, even if it is the board | substrate 1 before resin sealing of the structure which has the resin contact improper area B in the mounting surface of the LED chip 2 in a board | substrate, each of this LED chip 2 is sealed using the compression resin sealing molding method. Since it becomes possible to mold, there is an excellent practical effect that a resin-sealed molded product of an LED chip using this type of substrate can be produced with high efficiency.

前記した各実施例において、樹脂材料は、透明性、半透明性及び不透明性を有する樹脂材料を採用することができる。   In each of the embodiments described above, a resin material having transparency, translucency, and opacity can be adopted as the resin material.

また、前記した各実施例において、樹脂材料として、固体状、或いは、液体状の樹脂材料を用いることができる。また、固体状の樹脂材料として、例えば、粉末状、顆粒状、樹脂タブレットなどを用いることができる。   In each of the above-described embodiments, a solid or liquid resin material can be used as the resin material. As the solid resin material, for example, powder, granule, resin tablet and the like can be used.

また、前記した各実施例において、樹脂材料として、熱硬化性の樹脂材料、熱可塑性の樹脂材料を採用することができる。
なお、熱硬化性の樹脂材料として、シリコーン樹脂材料、エポキシ樹脂材料を挙げることができる。
In each of the embodiments described above, a thermosetting resin material or a thermoplastic resin material can be employed as the resin material.
Note that examples of the thermosetting resin material include a silicone resin material and an epoxy resin material.

また、前記した各実施例において、顆粒状の熱硬化性樹脂材料を加熱して溶融化し、この加熱溶融化した樹脂材料(流動性樹脂)中にLEDチップ2を浸漬して圧縮樹脂封止成形することができる。
また、前記した各実施例において、液状の熱硬化性樹脂材料(例えば、透明性を有するシリコーン樹脂材料)を加熱し、この加熱した樹脂材料(流動性樹脂)中にLEDチップ2を浸漬して圧縮樹脂封止成形することができる。
Further, in each of the above-described embodiments, the granular thermosetting resin material is heated and melted, and the LED chip 2 is immersed in the heat-melted resin material ( flowable resin ) to compress and mold the resin. can do.
In each of the above embodiments, a liquid thermosetting resin material (for example, a transparent silicone resin material) is heated, and the LED chip 2 is immersed in the heated resin material ( flowable resin ). Compression resin sealing molding can be performed.

半導体チップとしては、前記LEDチップの他、IC、トランジスタ、ダイオードなどが挙げられる。
また、基板としては、半導体基板、リードフレーム、プリント回路基板、セラミックス基板などを用いてもよい。
Examples of the semiconductor chip include an IC, a transistor, and a diode in addition to the LED chip.
Further, as the substrate, a semiconductor substrate, a lead frame, a printed circuit board, a ceramic substrate, or the like may be used.

A 樹脂成形エリア
B 樹脂接触不可エリア
R 透明樹脂材料
1 樹脂封止前基板
1a 製品構成単位(最小分割単位)
2 LEDチップ
3 電気的接続部位
4 挿通用孔部
5 圧縮樹脂封止成形装置
6 樹脂成形用上型
7 樹脂成形用下型
7a 枠体
7b 樹脂加圧部材
7c 下型キャビティ
7d レンズ成形部
8 可動板
9 弾性部材
10 樹脂付着防止用テープ
10a 樹脂接着用孔部
10b 樹脂付着防止部
11 樹脂封止済基板
11a 透明樹脂成形体(レンズ)
A Resin molding area B Resin non-contact area R Transparent resin material 1 Substrate before resin sealing 1a Product configuration unit (minimum division unit)
2 LED chip 3 Electrical connection portion 4 Insertion hole 5 Compression resin sealing molding device 6 Resin molding upper mold 7 Resin molding lower mold 7a Frame body 7b Resin pressure member 7c Lower mold cavity 7d Lens molding section 8 Movable Plate 9 Elastic member
10 Resin adhesion prevention tape
10a Hole for resin bonding
10b Resin adhesion prevention part
11 Resin sealed substrate
11a Transparent resin molding (lens)

Claims (2)

基板に設けられた製品構成単位の装着面に装着された半導体チップを、下型に設けられた下型キャビティに充填された流動性樹脂に前記半導体チップが浸漬した状態で前記流動性樹脂を硬化させて生成した硬化樹脂によって樹脂封止する際に用いられる圧縮樹脂封止成形方法であって、
前記装着面に前記半導体チップが装着され、樹脂成形エリアと該樹脂成形エリアを除く樹脂接触不可エリアとを有する構造の樹脂封止前基板を用意する工程と、
前記基板における前記樹脂接触不可エリアの各部位に対応する樹脂付着防止部と前記樹脂成形エリアに対応する樹脂接着用の孔部とを有する樹脂付着防止用テープを用意する工程と、
前記樹脂封止前基板の所定位置に前記樹脂付着防止用テープを貼着し、且つ、前記樹脂封止前基板の前記樹脂接触不可エリアに前記樹脂付着防止用テープの前記樹脂付着防止部を貼着してテープ貼着基板を用意する工程と、
前記テープ貼着基板上の前記半導体チップを樹脂封止成形するための上下両型を備えた圧縮樹脂成形装置を用意する工程と、
前記圧縮樹脂成形装置の前記下型キャビティ内に樹脂材料を充填する前記下型キャビティ内への樹脂材料充填工程と、
前記装着面を下向きにした状態で前記テープ貼着基板を前記圧縮樹脂成形装置の前記上下両型間に搬入するテープ貼着基板の搬入工程と、
前記上下両型間に搬入した前記テープ貼着基板の前記装着面側を下向きにした状態で前記下型キャビティに対応する所定位置にセットするテープ貼着基板のセット工程と、
前記樹脂材料から前記流動性樹脂を生成する工程と、
前記下型キャビティに対応する所定位置にセットされた前記テープ貼着基板の前記装着面側を前記下型キャビティ内に嵌入し且つ前記テープ貼着基板上の前記半導体チップを前記下型キャビティ内の前記流動性樹脂の中に浸漬させる工程と、
前記下型キャビティ内の前記流動性樹脂を圧縮して硬化させて生成した前記硬化樹脂によって、前記テープ貼着基板上の前記半導体チップを前記下型キャビティの形状に対応して樹脂封止成形する圧縮樹脂封止成形工程と、
前記圧縮樹脂封止成形工程を経た樹脂封止済基板を前記上下両型間より取り出して外部へ搬出する前記樹脂封止済基板の搬出工程と、
前記樹脂封止済基板から前記樹脂付着防止用テープを剥離するテープ剥離工程とを含み、
前記テープ貼着基板のセット工程では、平面視した場合に前記樹脂接着用の孔部と前記樹脂付着防止部とが前記下型キャビティに含まれるようにして前記テープ貼着基板をセットし、
前記圧縮樹脂封止成形工程では、前記テープ貼着基板の前記装着面において前記樹脂付着防止部に対応して前記装着面が露出する前記樹脂接触不可エリアと、前記樹脂接着用の孔部に対応して前記硬化樹脂が接着する前記樹脂成形エリアとを、前記下型キャビティ内において形成し、
前記製品構成単位における前記装着面において、前記樹脂成形エリアと前記樹脂接触不可エリアとが設定され、
前記製品構成単位において、平面視して前記樹脂成形エリアの内側及び外側に前記樹脂接触不可エリアが設定され、
前記製品構成単位において、前記樹脂接触不可エリアは電気的接続部位及び止着具の挿通用孔部として機能することを特徴とする半導体チップの圧縮樹脂封止成形方法。
The flowable resin is cured while the semiconductor chip is immersed in the flowable resin filled in the lower mold cavity provided in the lower mold of the semiconductor chip mounted on the mounting surface of the product structural unit provided on the substrate. It is a compression resin sealing molding method used when resin sealing with a cured resin produced by
Preparing the substrate before resin sealing having a structure in which the semiconductor chip is mounted on the mounting surface and having a resin molding area and a resin non-contactable area excluding the resin molding area;
Preparing a resin adhesion preventing tape having a resin adhesion preventing portion corresponding to each part of the resin non-contact area on the substrate and a resin bonding hole corresponding to the resin molding area;
The resin adhesion preventing tape is adhered to a predetermined position of the substrate before resin sealing, and the resin adhesion preventing portion of the resin adhesion preventing tape is adhered to the resin non-contact area of the substrate before resin sealing. And a process of preparing a tape attaching substrate by wearing,
Preparing a compression resin molding apparatus having upper and lower molds for resin sealing molding of the semiconductor chip on the tape adhering substrate;
A resin material filling step into the lower mold cavity for filling the lower mold cavity of the compression resin molding apparatus with a resin material;
A tape attaching substrate carrying-in step for carrying the tape attaching substrate between the upper and lower molds of the compression resin molding apparatus with the mounting surface facing downward;
A step of setting the tape attaching substrate to be set at a predetermined position corresponding to the lower die cavity with the mounting surface side of the tape attaching substrate carried in between the upper and lower molds facing downward;
Producing the flowable resin from the resin material;
The mounting surface side of the tape sticking substrate set at a predetermined position corresponding to the lower die cavity is fitted into the lower die cavity, and the semiconductor chip on the tape sticking substrate is placed in the lower die cavity. a step of immersing in the fluid resin,
By the cured resin produced by curing by compressing the fluid resin in the lower die cavity, for molding a resin sealing the semiconductor chip on the tape applying substrate corresponding to the shape of the lower cavity Compression resin sealing molding process;
The step of carrying out the resin-sealed substrate that takes out the resin-sealed substrate that has undergone the compression resin sealing molding step from between the upper and lower molds and carries it out to the outside;
A tape peeling step of peeling the resin adhesion prevention tape from the resin-sealed substrate,
In the step of setting the tape sticking substrate, the tape sticking substrate is set so that the hole for resin bonding and the resin adhesion preventing portion are included in the lower mold cavity when viewed in plan,
In the compression resin sealing molding process, corresponding to the resin non-contact area where the mounting surface is exposed corresponding to the resin adhesion preventing portion on the mounting surface of the tape adhesive substrate, and the hole for resin bonding And forming the resin molding area to which the cured resin adheres in the lower mold cavity ,
In the mounting surface in the product structural unit, the resin molding area and the resin contact impossible area are set,
In the product structural unit, the resin non-contact area is set inside and outside the resin molding area in plan view,
Wherein in the product configuration unit, the resin contact Call area is characterized by functioning as insertion holes of the electrically connected portion and fastening instrument, compression molding resin to seal a semiconductor chip.
基板に設けられた製品構成単位の装着面に装着された半導体チップを、下型に設けられた下型キャビティに充填された流動性樹脂に前記半導体チップが浸漬した状態で前記流動性樹脂を硬化させて生成した硬化樹脂によって樹脂封止して樹脂封止済基板を生成し、樹脂封止された前記半導体チップを前記樹脂封止済基板から生産する、樹脂封止された半導体チップの生産方法であって、
前記装着面に前記半導体チップが装着され、樹脂成形エリアと該樹脂成形エリアを除く樹脂接触不可エリアとを有する構造の樹脂封止前基板を用意する工程と、
前記基板における前記樹脂接触不可エリアの各部位に対応する樹脂付着防止部と前記樹脂成形エリアに対応する樹脂接着用の孔部とを有する樹脂付着防止用テープを用意する工程と、
前記樹脂封止前基板の所定位置に前記樹脂付着防止用テープを貼着し、且つ、前記樹脂封止前基板の前記樹脂接触不可エリアに前記樹脂付着防止用テープの前記樹脂付着防止部を貼着してテープ貼着基板を用意する工程と、
前記テープ貼着基板上の前記半導体チップを樹脂封止成形するための上下両型を備えた圧縮樹脂成形装置を用意する工程と、
前記圧縮樹脂成形装置の前記下型キャビティ内に樹脂材料を充填する前記下型キャビティ内への樹脂材料充填工程と、
前記装着面を下向きにした状態で前記テープ貼着基板を前記圧縮樹脂成形装置の前記上下両型間に搬入するテープ貼着基板の搬入工程と、
前記上下両型間に搬入した前記テープ貼着基板の前記装着面側を下向きにした状態で前記下型キャビティに対応する所定位置にセットするテープ貼着基板のセット工程と、
前記樹脂材料から前記流動性樹脂を生成する工程と、
前記下型キャビティに対応する所定位置にセットされた前記テープ貼着基板の前記装着面側を前記下型キャビティ内に嵌入し且つ前記テープ貼着基板上の前記半導体チップを前記下型キャビティ内の前記流動性樹脂の中に浸漬させる工程と、
前記下型キャビティ内の前記流動性樹脂を圧縮して硬化させて生成した前記硬化樹脂によって、前記テープ貼着基板上の前記半導体チップを前記下型キャビティの形状に対応して樹脂封止成形する圧縮樹脂封止成形工程と、
前記圧縮樹脂封止成形工程を経た樹脂封止済基板を前記上下両型間より取り出して外部へ搬出する前記樹脂封止済基板の搬出工程と、
前記樹脂封止済基板から前記樹脂付着防止用テープを剥離するテープ剥離工程と
前記樹脂封止済基板を前記製品構成単位に切断分離する工程とを含み、
前記テープ貼着基板のセット工程では、平面視した場合に前記樹脂接着用の孔部と前記樹脂付着防止部とが前記下型キャビティに含まれるようにして前記テープ貼着基板をセットし、
前記圧縮樹脂封止成形工程では、前記テープ貼着基板の前記装着面において前記樹脂付着防止部に対応して前記装着面が露出する前記樹脂接触不可エリアと、前記樹脂接着用の孔部に対応して前記硬化樹脂が接着する前記樹脂成形エリアとを、前記下型キャビティ内において形成し、
前記製品構成単位における前記装着面において、前記樹脂成形エリアと前記樹脂接触不可エリアとが設定され、
前記製品構成単位において、平面視して前記樹脂成形エリアの内側及び外側に前記樹脂接触不可エリアが設定され、
前記製品構成単位において、前記樹脂接触不可エリアは電気的接続部位及び止着具の挿通用孔部として機能することを特徴とする、樹脂封止された半導体チップの生産方法。
The flowable resin is cured while the semiconductor chip is immersed in the flowable resin filled in the lower mold cavity provided in the lower mold of the semiconductor chip mounted on the mounting surface of the product structural unit provided on the substrate. and a resin sealing produces a seal-molded substrate by a cured resin produced by, for producing the semiconductor chip resin-sealed from the resin-seal-molded substrate, a method of producing a resin encapsulated semiconductor chips Because
Preparing the substrate before resin sealing having a structure in which the semiconductor chip is mounted on the mounting surface and having a resin molding area and a resin non-contactable area excluding the resin molding area;
Preparing a resin adhesion preventing tape having a resin adhesion preventing portion corresponding to each part of the resin non-contact area on the substrate and a resin bonding hole corresponding to the resin molding area;
The resin adhesion preventing tape is adhered to a predetermined position of the substrate before resin sealing, and the resin adhesion preventing portion of the resin adhesion preventing tape is adhered to the resin non-contact area of the substrate before resin sealing. And a process of preparing a tape attaching substrate by wearing,
Preparing a compression resin molding apparatus having upper and lower molds for resin sealing molding of the semiconductor chip on the tape adhering substrate;
A resin material filling step into the lower mold cavity for filling the lower mold cavity of the compression resin molding apparatus with a resin material;
A tape attaching substrate carrying-in step for carrying the tape attaching substrate between the upper and lower molds of the compression resin molding apparatus with the mounting surface facing downward;
A step of setting the tape attaching substrate to be set at a predetermined position corresponding to the lower die cavity with the mounting surface side of the tape attaching substrate carried in between the upper and lower molds facing downward;
Producing the flowable resin from the resin material;
The mounting surface side of the tape sticking substrate set at a predetermined position corresponding to the lower die cavity is fitted into the lower die cavity, and the semiconductor chip on the tape sticking substrate is placed in the lower die cavity. a step of immersing in the fluid resin,
By the cured resin produced by curing by compressing the fluid resin in the lower die cavity, for molding a resin sealing the semiconductor chip on the tape applying substrate corresponding to the shape of the lower cavity Compression resin sealing molding process;
The step of carrying out the resin-sealed substrate that takes out the resin-sealed substrate that has undergone the compression resin sealing molding step from between the upper and lower molds and carries it out to the outside;
A tape peeling step of peeling the resin adhesion preventing tape from the resin-sealed substrate ;
Cutting and separating the resin-sealed substrate into the product constituent units ,
In the step of setting the tape sticking substrate, the tape sticking substrate is set so that the hole for resin bonding and the resin adhesion preventing portion are included in the lower mold cavity when viewed in plan,
In the compression resin sealing molding process, corresponding to the resin non-contact area where the mounting surface is exposed corresponding to the resin adhesion preventing portion on the mounting surface of the tape adhesive substrate, and the hole for resin bonding And forming the resin molding area to which the cured resin adheres in the lower mold cavity ,
In the mounting surface in the product structural unit, the resin molding area and the resin contact impossible area are set,
In the product structural unit, the resin non-contact area is set inside and outside the resin molding area in plan view,
The method for producing a resin-encapsulated semiconductor chip , wherein the resin non-contact area functions as an electrical connection site and an insertion hole for a fastener in the product structural unit .
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