JP6076679B2 - Handrail Kasagi - Google Patents

Handrail Kasagi Download PDF

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JP6076679B2
JP6076679B2 JP2012227676A JP2012227676A JP6076679B2 JP 6076679 B2 JP6076679 B2 JP 6076679B2 JP 2012227676 A JP2012227676 A JP 2012227676A JP 2012227676 A JP2012227676 A JP 2012227676A JP 6076679 B2 JP6076679 B2 JP 6076679B2
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covering
handrail
headboard
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headwood
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JP2014080743A (en
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信幸 村井
信幸 村井
憲昌 城戸
憲昌 城戸
慎二 内田
慎二 内田
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Naka Corp
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Description

本発明は手摺笠木に関するものである。   The present invention relates to a handrail headwood.

笠木芯材を覆う被覆体を笠木芯材よりも幅狭の開放部によって一側方に開放された断面形状にした手摺笠木は、従来、例えば特許文献1に記載されるように、軟質の合成樹脂からなる被覆材(被覆体)をお湯で温めて柔らかくした上で、開口部(開放部)を広げて笠木芯材を呑み込むようにして笠木芯材に被せることにより形成される。   As described in Patent Document 1, for example, as described in Patent Document 1, a handrail shellwood having a cross-sectional shape in which a covering covering a headwood core material is opened to one side by an opening portion narrower than the headwood core material is a soft synthetic material. The covering material (covering body) made of resin is softened by warming with hot water, and then the opening portion (opening portion) is widened to cover the headboard core material so as to swallow the headboard core material.

特開2004-11408号公報(第4頁)JP 2004-11408 A (page 4)

しかしながら上述のように被覆体の加熱を要するために、従来においては笠木芯材への被覆体の組み付け作業が極めて面倒になるという欠点がある。   However, since the covering needs to be heated as described above, there is a drawback in that the work of assembling the covering onto the headboard core is extremely troublesome.

すなわち、被覆体の加熱のための時間を要する上に、上述のようにお湯を用いる場合にはお湯釜を用意しなければならず、お湯に代えて加熱手段としてヒータを用いる場合にはヒータを用意しなければならない。特に手摺笠木は長い距離に渡って現場合わせで取り付けられることも多く、この場合、笠木芯材のブラケットとの取り合いの融通性を考慮すれば、ブラケットに取り付けた後の笠木芯材に施工現場において被覆体を被せる手順をとることが望ましいため、上述した加熱のための時間によって工期が長期化してしまったり、また、多数のお湯釜等を施工現場に持ち込まなければならなくなる。   That is, it takes time to heat the covering, and when using hot water as described above, a hot water pot must be prepared, and when using a heater as a heating means instead of hot water, a heater is prepared. Must. In particular, handrail headboards are often installed on the site over long distances. In this case, considering the flexibility of the connection between the headboard core and the bracket, the headboard after the bracket is attached to the headboard at the construction site. Since it is desirable to take the procedure of covering the covering, the construction period becomes longer due to the above-mentioned heating time, and many hot water tanks or the like must be brought to the construction site.

さらに、上述のように加熱によって柔軟になる、すなわち熱可塑性樹脂で被覆体を構成した場合において、加熱しすぎてしまうと、例えば柔らかくなりすぎて笠木芯材への装着が逆にしづらくなってしまうといったような問題や、お湯への浸透時間によっては被覆体に変色や劣化が発生するという問題も生じるため、お湯の温度や被覆体をお湯に浸ける時間などの管理も必要になる。   Furthermore, as described above, when softened by heating, that is, when the covering is made of a thermoplastic resin, if it is heated too much, for example, it becomes too soft and it becomes difficult to reverse the mounting to the headboard. Depending on the above problem and the penetration time into hot water, the covering body may be discolored or deteriorated. Therefore, it is necessary to manage the temperature of the hot water and the time for immersing the covering body in hot water.

この点、被覆体を例えばスポンジで形成した場合には加熱を要さずに笠木芯材に組み付けることも不可能ではないとも思われる。しかしながらこの場合、構造的に強度も低くなってしまうために、裂けたり切れたりしてしまい、そもそも手摺が、利用者の体重をしっかりと支えるようには十分に機能しなくなるおそれがある。   In this regard, when the covering is formed of, for example, a sponge, it seems that it is not impossible to assemble the cover without any heating. However, in this case, since the strength is structurally low, it may be torn or cut, and the handrail may not function sufficiently to support the weight of the user in the first place.

本発明は以上の欠点を解消すべくなされたものであって、笠木芯材への被覆体の組み付け作業が簡単な手摺笠木の提供を目的とする。   The present invention has been made to solve the above-described drawbacks, and an object of the present invention is to provide a handrail head board that can easily assemble a cover to a head board core material.

本発明によれば上記目的は、
笠木芯材1を該笠木芯材1よりも幅狭の開放部2によって一側方に開放された断面形状からなる被覆体3により覆って形成される手摺笠木であって、
前記笠木芯材1と被覆体2の各々が一側方に開放されたほぼC字断面形状に形成されるとともに、前記被覆体2が開放端縁部を笠木芯材1の開放端縁部に係止させて該笠木芯材1に装着され、
かつ、前記被覆体3は、合成樹脂からなる母材への可塑剤の添加量が調整されて柔軟に形成される本体部4と、半硬質合成樹脂により開放端縁部に局所的に形成される係止部6と、前記本体部4および係止部6を覆う表面処理層5とにより三層成形され、常温において手指で開放部2を押し広げて笠木芯材に被せることができる程度に柔軟に形成される手摺笠木を提供することにより達成される。
According to the present invention, the object is
A handrail headwood formed by covering the headboard core material 1 with a covering 3 having a cross-sectional shape opened to one side by an opening portion 2 narrower than the headboard core material 1,
Each of the headboard core material 1 and the covering body 2 is formed in a substantially C-shaped cross section that is open to one side, and the cover body 2 has an open end edge as an open end edge of the headboard core material 1. It is locked and attached to the headboard core material 1,
And the said covering 3 is locally formed in the open end edge part by the main-body part 4 formed by adjusting the addition amount of the plasticizer to the preform | base_material consisting of a synthetic resin, and a semi-rigid synthetic resin. And the surface treatment layer 5 covering the main body part 4 and the locking part 6 are formed in three layers , and the opening part 2 can be spread and spread over the headwood core material 1 with fingers at room temperature. This is achieved by providing a handrail cap that is formed flexibly.

手摺笠木は、強度部材としての笠木芯材1を被覆体3で覆って形成され、笠木芯材1により所定の強度を確保し、被覆体3の外観を整えたり、触り心地の良好な材料で被覆体3を形成したりすることにより、その外観や触り心地を容易に向上することができるようにされる。上記被覆体3は、笠木芯材1よりも幅狭の開放部2によって一側方に開放された断面形状をなし、開放部2を拡幅変形させることにより、開放部2から呑み込むようにして笠木芯材1を簡単に覆うことができるようにされる。   The handrail coping is formed by covering the coping core material 1 as a strength member with a covering 3, ensuring a predetermined strength by the coping core material 1, adjusting the appearance of the covering 3, and a material having good touch comfort. By forming the covering 3, the appearance and touch feeling can be easily improved. The covering body 3 has a cross-sectional shape opened to one side by an opening portion 2 narrower than the headboard core 1, and the opening portion 2 is widened and deformed so as to be swallowed from the opening portion 2. The core material 1 can be easily covered.

また、上記被覆体3は、常温において手指で開放部2を押し広げるように変形させて笠木芯材1を被せることができる程度に柔軟にされるために、笠木芯材1を覆う際に加熱を要しない。この柔軟性は合成樹脂からなる母材への可塑剤の添加量を被覆体3の本体部4に関して調整することによって高められる、すなわち質的に柔軟にされるために、手摺として必要な強度が構造上、直ちに不足してしまうようなことはない。また、この柔軟性によって手摺笠木にクッション性を与えることも可能になる。 In addition, the covering 3 is deformed so as to push and spread the opening 2 with fingers at room temperature so that the covering 3 can be covered with the covering 3. Is not required. This flexibility can be enhanced by adjusting the amount of plasticizer added to the base material made of synthetic resin with respect to the main body portion 4 of the covering 3 , that is, the strength necessary for a handrail to be qualitatively flexible. There is no shortage of structure immediately. This flexibility also makes it possible to provide cushioning to the handrail headboard.

上記本体部4は、上述した柔軟性に応じた量の可塑剤を合成樹脂に添加して形成することが可能である。この合成樹脂としてポリ塩化ビニル(PVC)を用いた場合には、その汎用性によって比較的安価に製造できる上に、その特性である難燃性、耐久性、耐薬品性などの優れた機能も発揮することが可能になる。さらに、発泡剤の添加量を強度が構造的に確保できる程度に調整すれば発泡合成樹脂材により被覆体3を形成することも可能で、この場合には、発泡率等の調整によってクッション性を調節することも可能になる。 The main body 4 can be formed by adding a plasticizer in an amount corresponding to the flexibility described above to the synthetic resin. When polyvinyl chloride (PVC) is used as this synthetic resin, it can be manufactured at a relatively low cost due to its versatility, and has excellent functions such as flame retardancy, durability, and chemical resistance. It becomes possible to demonstrate. Furthermore, if the amount of the foaming agent added is adjusted to such an extent that the strength can be structurally ensured, it is possible to form the covering 3 with a foamed synthetic resin material. It is also possible to adjust.

以上の被覆体3は、本体部4を表面処理層5で覆って形成され、手摺笠木の外観や手触りを表面処理層5によって効率的に向上させることができる。また、これにより本体部4は、外観や手触りに配慮する必要がなくなり、柔軟性のみ確保すれば足りるために、その材料選択の自由度や生産性を高めることが可能になる。 The covering 3 described above is formed by covering the main body portion 4 with the surface treatment layer 5, and the surface treatment layer 5 can efficiently improve the appearance and feel of the handrail cap. In addition, this eliminates the need for the main body 4 to take into consideration the appearance and the touch, and it is sufficient to ensure only the flexibility, so that the degree of freedom in selecting the material and the productivity can be increased.

上記表面処理層5は、手摺笠木の外観や触り心地を考慮して適宜の材料を用いて形成することが可能であるが、例えば本体部4よりも硬質な材料で形成した場合には、本体部4を外部に露出させた場合に比べて手摺笠木を握った際のタック感を減少させることができる。また、表面処理層5の表面にシボ加工等を施して粗面にすれば、手摺笠木の見た目に高級感が出せる上に、手摺笠木を握る手が汗をかいていたり、本体部4に含まれた可塑剤が手摺笠木表面に滲み出す、すなわちブリードが生じていたりしても、この汗等の手への接触を抑制することができることから手触りが悪くなりにくい。   The surface treatment layer 5 can be formed by using an appropriate material in consideration of the appearance and touch feeling of the balustrade, but when the surface treatment layer 5 is formed of a material harder than the body portion 4, for example, Compared with the case where the portion 4 is exposed to the outside, it is possible to reduce the feeling of tack when gripping the handrail headwood. In addition, if the surface of the surface treatment layer 5 is roughened to give it a rough surface, it can give a high-class appearance to the handrail head and the hand gripping the handrail head may be sweating or included in the main body 4. Even if the plasticizer oozes out to the handrail head surface, that is, bleed occurs, it is possible to suppress contact with hands such as sweat, so that the touch is hardly deteriorated.

さらに、表面処理層5を合成樹脂からなる母材にゴム系艶消し材等の添加剤を添加して形成したり、その表面にコーティングを施せば、上述したブリードや、被覆体3の表面の触感が変化すると共に汚れが付きやすくなるといったような問題も防止することが可能である。加えて、笠木芯材1の表面を着色処理したいときには着色剤を添加して表面処理層5を成形すれば足り、この場合、体積がより大きい本体部4を着色するよりも着色剤の分量を抑えることができる。以上の表面処理層5は、本体部4と同時成形されるために、本体部4に表面処理層5を簡単に固定できる上に、被覆体3の製造効率を良好にすることができる。 Further, if the surface treatment layer 5 is formed by adding an additive such as a rubber matting material to a base material made of a synthetic resin, or if the surface is coated, the above-described bleed or the surface of the covering 3 is formed. It is possible to prevent problems such as a change in tactile sensation and a tendency to get dirty. In addition, when it is desired to color-treat the surface of the core material 1, it is sufficient to add a colorant to form the surface treatment layer 5. In this case, the amount of the colorant is larger than that of the main body 4 having a larger volume. Can be suppressed. Since the above surface treatment layer 5 is formed simultaneously with the main body portion 4, the surface treatment layer 5 can be easily fixed to the main body portion 4 and the manufacturing efficiency of the covering 3 can be improved.

上述した被覆体3の柔軟性は、開放部2に求める拡幅変形量等の種々の条件にもよるが、上述したPVCの場合、上述した本体部4をJIS-A形の硬度で40-60の範囲にすれば、手作業である程度変形させることが可能であると思われる。この場合、レジンの重合度は大凡1000-3000の範囲になる。また、可塑剤の添加量で表現すれば、凡そ100-180重量部の範囲になると思われる。なお、可塑剤は、ブリードや移行(マイグレーション)を抑制するためにはPVCに添加されることが多いフタル酸エステル系のものではなく、例えばいわゆるTOTMなどの高分子系低揮発性のものを用いることが望ましく、さらに、PVCの成形時における混練の程度の調整によっても上述のブリード等をより抑制することが可能である。 Flexibility of the cover 3 described above, depending on various conditions of the widening deformation amount such as to obtain the opening 2, in the case of PVC as described above, the main body portion 4 which is above mentioned in hardness JIS-A Type 40- If it is in the range of 60, it seems that it can be deformed to some extent manually. In this case, the polymerization degree of the resin is in the range of about 1000 to 3000. In addition, when expressed in terms of the amount of plasticizer added, it would be in the range of about 100-180 parts by weight. It should be noted that the plasticizer is not a phthalate ester-based one that is often added to PVC in order to suppress bleeding or migration, but a polymer-based low-volatile one such as so-called TOTM is used. Further, the above-described bleed and the like can be further suppressed by adjusting the degree of kneading at the time of molding the PVC.

したがって本発明によれば、笠木芯材1を常温において手作業で被覆体3により覆うことができるために、施工性を極めて向上することができる。また、本体部4を表面処理層5で覆って形成したことにより、被覆体3、すなわち手摺笠木の外観や手触りを効率的に向上することができる。 Therefore, according to the present invention, since the headboard core material 1 can be manually covered with the covering 3 at normal temperature, the workability can be greatly improved. Moreover, by forming the main body part 4 so as to be covered with the surface treatment layer 5, it is possible to efficiently improve the appearance and feel of the covering 3, that is, the handrail headwood.

また、上述した被覆体3の笠木芯材1への固定は、笠木芯材1と被覆体3のそれぞれを一側方に開放されたほぼC字断面形状に形成し、被覆体3の開放端縁部を笠木芯材1の開放端縁部に係止させてなされるこれにより、上述した開放部2の拡幅変形後の弾性復帰によって係止部6を係止させることが可能になり、固定作業を簡単にすることが可能になる。また、係止部6を半硬質合成樹脂を一体成形して形成することにより、以上のように被覆体3が柔軟であっても、被覆体3の笠木芯材1への固定強度を良好に確保しつつ製造効率も良好にすることができる。 The fixing of the coping core 1 of the cover 3 described above, each of the bevel Kishinzai 1 and the cover member 3 is formed in substantially C-shaped cross section which is open on one side, the opening of the enclosure 3 an edge portion to engage with the open edge portion of the coping core 1 is made. Thereby , it becomes possible to latch the latching | locking part 6 by the elastic return after the widening deformation | transformation of the open part 2 mentioned above, and it becomes possible to simplify a fixing operation | work. Further, the engagement portion 6 by forming integrally molded semi-rigid synthetic resin, be flexible is enclosure 3 as described above, good fixing strength to coping core 1 of the enclosure 3 Manufacturing efficiency can also be made favorable, ensuring.

さらに、上述した係止部6は、鉤状、すなわち笠木芯材1の開放端縁部で手摺笠木の内外方向に係止すれば、その柔軟性によって被覆体3が係止部6以外の領域で多少変形しても簡単には係止解除しないために、固定状態をより安定させることができる。被覆体3の外形が円形、あるいはほぼ円形の場合、接線にほぼ直交する方向を係止方向にすればよい。   Furthermore, if the latching | locking part 6 mentioned above is hooked, ie, if it latches in the inner-outer direction of a handrail headboard at the open edge part of the headboard core material 1, area | region other than the latching | locking part 6 will be the cover 3 by the softness | flexibility. In this case, the locked state is not easily released even if it is slightly deformed, so that the fixed state can be made more stable. When the outer shape of the covering 3 is circular or substantially circular, the direction substantially perpendicular to the tangent may be set as the locking direction.

一方、接着剤を併用して被覆体3を笠木芯材1に固定する場合、笠木芯材1に被覆体3の開放部2から外部に露出して笠木芯材1と被覆体3との境界に連通する接着剤注入孔7を形成すれば、笠木芯材1に被覆体3を被せた後に接着剤を供給できるために、作業が簡単になる。この場合において、毛管現象により接着剤の拡散を促す空隙8を笠木芯材1と被覆体2との境界に設定した場合には、被覆体3に隠れて目視では確認できない接着剤の拡散をより確実に実現することができる。被覆体3の笠木芯材1への固定は、上述した係止部6による係止と、接着剤による接着とを併用すれば、固定強度をより向上させることが可能である。
なお、本発明によれば、
笠木芯材1を該笠木芯材1よりも幅狭の開放部2によって一側方に開放された断面形状からなる被覆体3により覆って形成される手摺笠木であって、
前記被覆体3は、合成樹脂からなる母材への可塑剤の添加量を調整されて常温において手指で開放部2を押し広げて笠木芯材1に被せることができる程度に柔軟に形成される手摺笠木を提供することも可能である。
On the other hand, when the cover 3 is fixed to the headboard core 1 using an adhesive, the headboard 1 is exposed to the outside through the opening 2 of the cover 3 and the boundary between the headboard core 1 and the cover 3. If the adhesive injection hole 7 communicated with is formed, the adhesive can be supplied after the covering 3 is put on the headboard core material 1, so that the operation is simplified. In this case, when the gap 8 that promotes the diffusion of the adhesive by capillary action is set at the boundary between the headboard core material 1 and the covering 2, the diffusion of the adhesive that is hidden by the covering 3 and cannot be visually confirmed is further reduced. It can be realized reliably . Fixed to coping core 1 of the covering body 3, a locking by the locking section 6 described above, when used in combination with adhesive bonding, it is possible to further improve the fixing strength.
According to the present invention,
A handrail headwood formed by covering the headboard core material 1 with a covering 3 having a cross-sectional shape opened to one side by an opening portion 2 narrower than the headboard core material 1,
The covering body 3 is formed flexibly so that the amount of plasticizer added to the base material made of synthetic resin is adjusted, and the open portion 2 can be spread and spread over the headwood core material 1 with fingers at room temperature. It is also possible to provide handrails.

以上の説明から明らかなように、本発明によれば、手摺笠木の組み立て作業を極めて簡単にすることができる。   As is clear from the above description, according to the present invention, the assembling work of the handrail headboard can be extremely simplified.

本発明に係る手摺笠木を使用した手摺を示す図で、(a)は要部縦断面図、(b)は(a)における手摺笠木部分の拡大図である。It is a figure which shows the handrail using the handrail headwood which concerns on this invention, (a) is a principal part longitudinal cross-sectional view, (b) is an enlarged view of the handrail headboard part in (a). 被覆体3を示す要部断面図である。FIG. 3 is a cross-sectional view of a main part showing a covering 3. 被覆体の笠木芯材への装着作業を説明する要部縦断面図で、開放部が笠木芯材よりも幅広くなるように被覆体を変形させた状態を示す図である。It is a principal part longitudinal cross-sectional view explaining the mounting | wearing operation | work to the headboard core material of a cover, and is a figure which shows the state which deform | transformed the cover body so that an open part may become wider than a headwood core material. 被覆体の笠木芯材への装着作業を説明する要部縦断面図で、(a)は開放部を広げている被覆体の係止部の一方を笠木芯材に係止させた状態を示す図、(b)は係止部の他方を笠木芯材に係止させるため被覆体を変形させている状態を示す図である。It is a principal part longitudinal cross-sectional view explaining the mounting | wearing operation | work to the headboard core material of a coating | covering body, (a) shows the state which locked one side of the latching | locking part of the coating | covering body which has opened the open part to the headboard core material. (B) is a figure which shows the state which has deform | transformed the covering body, in order to lock the other of a latching | locking part to a coping core material. 変形例を示す図で、手摺笠木の要部縦断面図である。It is a figure which shows a modification, and is a principal part longitudinal cross-sectional view of handrail Kasagi. 参考例を示す図で手摺笠木の要部縦断面図である。 It is a figure which shows a reference example, and is a principal part longitudinal cross-sectional view of handrail Kasagi. 他の実施の形態を示す図で、(a)は手摺体の要部縦断面図、(b)は接着剤の拡散を説明するための笠木芯材と被覆体の境界部分の要部拡大縦断面図である。 It is a figure which shows other embodiment , (a) is a principal part longitudinal cross-sectional view of a handrail body, (b) is a principal part expansion longitudinal cross-section of the boundary part of a coping core material and a covering body for demonstrating spreading | diffusion of an adhesive agent. FIG.

図1に本発明の手摺笠木Aを使用した手摺を示す。この実施の形態において手摺は、壁面11に沿って配置される壁手摺として構成され、壁面11に所定間隔で固定されるブラケット12に手摺笠木Aを固定して形成される。   FIG. 1 shows a handrail using the handrail cap A of the present invention. In this embodiment, the handrail is configured as a wall handrail disposed along the wall surface 11, and is formed by fixing the handrail headboard A to a bracket 12 fixed to the wall surface 11 at a predetermined interval.

ブラケット12は、例えば所定の断面形状に形成された金属材料の押出型材を所定の幅で切断して製せられる。このブラケット12は、図1(a)に示すように一端部に壁面固定片12aを、他端部に笠木固定片12bを有しており、壁面固定片12aにおいて壁面11に固定される。この実施の形態において、壁面固定片12aの固定は、壁面11に予め設置されたアンカー13に締め付けられるナット14を使用してなされる。   For example, the bracket 12 is manufactured by cutting an extruded mold of a metal material having a predetermined cross-sectional shape with a predetermined width. As shown in FIG. 1A, the bracket 12 has a wall surface fixing piece 12a at one end portion and a cap fixing piece 12b at the other end portion, and is fixed to the wall surface 11 by the wall surface fixing piece 12a. In this embodiment, the wall surface fixing piece 12 a is fixed using a nut 14 that is fastened to an anchor 13 that is previously installed on the wall surface 11.

手摺笠木Aは、笠木芯材1に被覆体3を被覆して形成される。笠木芯材1は金属等の硬質材料により形成され、この実施の形態においては、曲がり手摺を施工する際の曲げ加工のし易さを考慮してアルミニウムの押出型材により形成される。この笠木芯材1は、図1(b)に示すように、一側方に開放されたほぼC字状の断面形状を有しており、ブラケット12への固定は、開放部分から挿入される笠木固定片12bをビス15により固定して行われる。笠木芯材1の中空部の最奥行壁面には、挿入された笠木固定片12bを位置決めするために嵌合凹溝1aが形成される。   The handrail coping A is formed by covering the coping core 1 with a covering 3. The headboard core material 1 is formed of a hard material such as metal, and in this embodiment, it is formed of an aluminum extrusion mold material in consideration of the easiness of bending when a bent handrail is constructed. As shown in FIG. 1 (b), the headboard core material 1 has a substantially C-shaped cross-sectional shape opened to one side, and is fixed to the bracket 12 through an open portion. This is performed by fixing the cap fixing piece 12b with screws 15. A fitting concave groove 1a is formed on the innermost wall surface of the hollow portion of the headboard core 1 in order to position the inserted headboard fixing piece 12b.

この笠木芯材1は、外周壁に3個の凹溝1b、1b、1bを形成した形状を有しており、凹溝1b、および上述した開放部分は、外周壁の中心周りに90度間隔で配置され、凹溝1bや開放部分が形成されない壁面は、支承突条1cとして使用される。各支承突条1cは図1(b)に示すように外周面を平面にされる。また、開放部分の反対側に位置する2列の支承突条1cには、水平な支承面1dが形成される。さらに、開放部分に面する2列の支承突条1cには、後述する係止部6が係止する嵌合突起16、16が開放部分を向くようにして突設される。   This headboard core 1 has a shape in which three concave grooves 1b, 1b, 1b are formed on the outer peripheral wall, and the concave groove 1b and the above-described open portion are spaced by 90 degrees around the center of the outer peripheral wall. The wall surface in which the concave groove 1b and the open portion are not formed is used as the support protrusion 1c. Each bearing protrusion 1c has a flat outer peripheral surface as shown in FIG. Further, horizontal support surfaces 1d are formed on the two rows of support protrusions 1c located on the opposite side of the open portion. Furthermore, fitting projections 16, 16 that are locked by a locking portion 6, which will be described later, project from the two rows of support protrusions 1 c facing the open portion so as to face the open portion.

一方、被覆体3は、PVCにより形成され、開放部2により一側方に開放されたほぼC字状の断面形状に形成される。この被覆体3は本体部4の表面にスキン層(表面処理層5)を配置して形成される。上記スキン層5は半硬質樹脂を膜状に一体成形したもので、硬度がJIS-A形で90程度となるように調整される。   On the other hand, the covering 3 is formed of PVC and has a substantially C-shaped cross-sectional shape opened to one side by the opening 2. This covering 3 is formed by disposing a skin layer (surface treatment layer 5) on the surface of the main body 4. The skin layer 5 is formed by integrally molding a semi-rigid resin into a film shape, and is adjusted so that the hardness is about 90 in the JIS-A type.

また、本体部4は、この実施の形態においては、重合度が2000以上のPVCを母材とし、かつ、ポリエステル系の低揮発性可塑剤を150-155重量部の範囲で加えることにより、JIS-A形の硬度が50程度になるようにされる。この本体部4は内周壁が支承突条1cの両端や支承面1dの一端をほぼ通る略円弧状にされ、支承面1dと対峙する位置には、先端が支承面1dに接する膨隆条3a、3aが突設される。   Further, in this embodiment, the main body 4 is made of JIS by adding PVC having a polymerization degree of 2000 or more as a base material and a polyester-based low-volatile plasticizer in the range of 150 to 155 parts by weight. -Hardness of type A is set to about 50. The main body portion 4 is formed in a substantially arc shape whose inner wall substantially passes through both ends of the support protrusion 1c and one end of the support surface 1d, and at a position facing the support surface 1d, a bulge 3a whose tip is in contact with the support surface 1d, 3a is projected.

さらに、被覆体3の開放端部には係止部6が形成される。係止部6は、本体部4から円弧状に延設される周壁部6aの先端から内方に向かって突設された突条6bの先端を周壁部6aに沿って折り返して形成され、断面略コ字形状の鉤状に形成される。この係止部6は、上述したスキン層5と同様に、硬度がJIS-A形で90程度となるように調整される。係止部6の表面は上述したスキン層5によって覆われて被覆体3の外観、触感がスキン層5によって均質に整えられる。   Further, a locking portion 6 is formed at the open end of the covering 3. The locking portion 6 is formed by folding back the tip of a ridge 6b projecting inward from the tip of the peripheral wall 6a extending in an arc shape from the main body 4 along the peripheral wall 6a. It is formed in a substantially U-shaped bowl shape. Similar to the skin layer 5 described above, the locking portion 6 is adjusted so that the hardness is about 90 in the JIS-A form. The surface of the locking portion 6 is covered with the skin layer 5 described above, and the appearance and feel of the covering 3 are uniformly adjusted by the skin layer 5.

以上の被覆体3は、本体部4を構成する極めて軟質な樹脂と、スキン層5および係止部6を構成する半硬質な樹脂との三層成形品であり、押出成形により形成されて本体部4、スキン層5、および係止部6が一体化される。   The above covering body 3 is a three-layer molded product of a very soft resin constituting the main body portion 4 and a semi-hard resin constituting the skin layer 5 and the locking portion 6, and is formed by extrusion molding. The part 4, the skin layer 5, and the locking part 6 are integrated.

以上の手摺笠木Aは、この実施の形態においては、手摺の施工現場において壁面11にブラケット12を介して固定された笠木芯材1に被覆体3を装着して形成される。被覆体3は、図2に示すように定常状態において開放部2の開口幅寸法が笠木芯材1の幅寸法よりも狭く、笠木芯材1への装着に際しては、先ず最初に、図3に示すように被覆体3を両手の親指17、17と人差し指等18、18を使って開放部2を拡幅させる方向(図における矢印方向)に変形させた後、拡幅した開放部2から笠木芯材1を呑み込ませる。   In this embodiment, the handrail headwood A described above is formed by attaching the covering 3 to the headboard core 1 fixed to the wall surface 11 via the bracket 12 at the handrail construction site. As shown in FIG. 2, the opening 3 of the cover 3 is narrower than the width of the headboard core 1 in a steady state as shown in FIG. As shown in the figure, the cover 3 is deformed in the direction in which the opening 2 is widened (in the direction of the arrow in the figure) using the thumbs 17, 17 and the index fingers 18, 18 of both hands, and then the capwood core material from the widened opening 2. Let's swallow 1

この状態では係止部6、6は、折り返し片6cが嵌合突起16の外側に被さるように位置するために、次いで笠木芯材1周りに被覆体3を回転させて一方の係止部6の折り返し片6cと突条6bを笠木芯材1に開放部分から挿入し、図4(a)に示すように先ず一方の係止部6を嵌合突起16に嵌合させる。上述したように本体部4の内周壁、すなわち被覆体3の内周は支承突条1c等の両端等と接するサイズであることから、このとき他方の係止部6の折り返し片6cは上述同様、嵌合突起16の外側に位置することになる。   In this state, the locking portions 6, 6 are positioned so that the folded piece 6 c covers the outside of the fitting protrusion 16, so that the covering body 3 is then rotated around the headwood core 1 and one locking portion 6 is rotated. The folding piece 6c and the protrusion 6b are inserted into the headboard core member 1 from the open portion, and one locking portion 6 is first fitted into the fitting protrusion 16 as shown in FIG. As described above, since the inner peripheral wall of the main body 4, that is, the inner periphery of the covering 3 is sized to contact both ends of the support protrusion 1 c and the like, the folded piece 6 c of the other locking portion 6 is the same as described above. , It will be located outside the fitting projection 16.

したがってこの後さらに、図4(b)に示すように他方の係止部6を嵌合突起16を越える方向に引っ張ると、柔軟な本体部4が屈曲し、被覆体3は凹溝1b、および支承突条1cの表面に面する位置において円弧状からこれらの表面に圧接する直線状に弾性変形することから、嵌合突起16の外側に位置していた折り返し片6cの先端が嵌合突起16の先端を越える位置まで移動することができる。あとは嵌合突起16を越えた位置にある折り返し片6cを中心側に押し込めば、他方の係止部6が嵌合突起16に係止する。なお、他方の係止部6を引っ張る際に被覆体3を内側に握り込むと、被覆体3の内周が支承突条1c等に圧接するように弾性変形するために、係止操作がより楽になる。   Therefore, after this, as shown in FIG. 4B, when the other locking portion 6 is pulled in a direction beyond the fitting protrusion 16, the flexible main body portion 4 is bent, and the covering 3 is formed into the groove 1b, At the position facing the surface of the support protrusion 1c, the tip of the folded piece 6c located outside the fitting protrusion 16 is fitted to the fitting protrusion 16 because it is elastically deformed from an arc shape to a straight line pressure-contacting these surfaces. It is possible to move to a position beyond the tip. After that, when the folded piece 6 c located beyond the fitting projection 16 is pushed into the center side, the other locking portion 6 is locked to the fitting projection 16. In addition, when the covering body 3 is gripped inward when the other locking portion 6 is pulled, the inner periphery of the covering body 3 is elastically deformed so as to come into pressure contact with the support protrusion 1c and the like. It will be easy.

以上のように笠木芯材1に装着された被覆体3は、断面略コ字状をなす硬質の係止部6が嵌合突起16に嵌合し、折り返し片6cと突条6bとの境界、突条6bと周壁部6aとの境界で容易に変形しないために、係止状態が安定し、笠木芯材1に強い固定強度で固定される。また、折り返し片6c、突条6b、および周壁部6aが嵌合突起16に接触して被覆体3の笠木芯材1に対する手摺笠木A表裏方向、周方向への移動が規制され、係止部6と本体部4との接合境界で被覆体3が妄りに屈曲することもない。さらに本体部4の柔軟性によってクッション性が付与される。   As described above, the cover 3 attached to the core member 1 is fitted with the fitting protrusion 16 with the hard engaging portion 6 having a substantially U-shaped cross section, and the boundary between the folded piece 6c and the protrusion 6b. Since it is not easily deformed at the boundary between the ridge 6b and the peripheral wall portion 6a, the locked state is stabilized and fixed to the coping core 1 with a strong fixing strength. Further, the folded piece 6c, the protrusion 6b, and the peripheral wall portion 6a come into contact with the fitting protrusion 16, and the movement of the cover 3 in the front-back direction and the circumferential direction of the handrail headboard A with respect to the headboard core material 1 is restricted, and the locking portion The covering 3 is not bent at the joint boundary between the body 6 and the main body 4. Furthermore, cushioning properties are imparted by the flexibility of the main body 4.

なお、以上において被覆体3は外周が円形に形成されているが、図5に示すように多角形にすることも可能であり、この場合には頂角部3bによって握った際にある程度の抵抗感を与えることができるために、滑り止めを良好にしたり、しっかりとした触感を与えることが可能になる。また、係止部6に図5に示すように中空孔6dを設けた場合には、嵌合強度をより好適にすることも可能になる。   In the above, the outer periphery of the covering 3 is circular, but it is also possible to make it polygonal as shown in FIG. 5, and in this case, a certain amount of resistance when gripped by the apex 3b. Since a feeling can be given, it becomes possible to make the anti-slip good and give a firm tactile feeling. Further, when the hollow portion 6d is provided in the locking portion 6 as shown in FIG. 5, the fitting strength can be further improved.

図6に本発明の参考例を示す。なお、この参考例、および後述する他の実施の形態において、上述した実施の形態と同一の要素は図中に同一の符号を付して説明を省略する。この参考例において、手摺笠木Aは、被覆体3を接着剤19により笠木芯材1に固定して形成される。接着剤19による固定は、例えば両面接着テープやホットメルト式の接着剤などの離型紙を剥がしたり、加熱したりするタイミングを調整することで接着効果を発揮させるタイミングを調節できるものを利用すれば、笠木芯材1への塗布と、被覆体3の笠木芯材1への装着とを必ずしも短時間に連続してする必要がなくなるために、施工性を高めることが可能になる。 FIG. 6 shows a reference example of the present invention. In this reference example and other embodiments described later, the same elements as those in the above-described embodiments are denoted by the same reference numerals in the drawings, and the description thereof is omitted. In this reference example , the handrail headboard A is formed by fixing the covering 3 to the headboard core 1 with an adhesive 19. Fixing with the adhesive 19 can be performed by adjusting the timing at which the adhesive effect is exerted by adjusting the timing at which the release paper such as double-sided adhesive tape or hot melt adhesive is peeled off or heated, for example. Since it is not always necessary to continuously apply the covering 3 to the headboard 1 and the covering 3 to the headboard 1, workability can be improved.

また、このように被覆体3の笠木芯材1への固定に接着剤19を利用することにより、被覆体3は、上述した係止部6に代えて開放端部に材端処理片20を備え、この材端処理片20を笠木芯材1とブラケット12との間に差し込むことにより、開放端部での材端の垂れ下がりが防止される。   Further, by using the adhesive 19 for fixing the covering 3 to the headboard core material 1 in this way, the covering 3 has the material end treatment piece 20 at the open end instead of the locking portion 6 described above. The material end treatment piece 20 is inserted between the headwood core material 1 and the bracket 12 to prevent the material end from sagging at the open end.

図7に本発明の他の実施の形態を示す。この実施の形態において、笠木芯材1には、図7(a)に示すように、中空部と被覆体3との境界とを連通する接着剤注入孔7が穿孔される。この接着剤注入孔7は嵌合凹溝1aの底面に配置され、被覆材3の開放部2から図示しない接着剤19の収納容器のノズルを直線状に差し込むことにより、ノズル先端から吐出される接着剤19を笠木芯材1と被覆体3の境界部分に導く。 FIG. 7 shows another embodiment of the present invention . In this embodiment , as shown in FIG. 7A, an adhesive injection hole 7 that communicates the boundary between the hollow portion and the cover 3 is drilled in the headboard core material 1. The adhesive injection hole 7 is arranged on the bottom surface of the fitting groove 1a, and is discharged from the tip of the nozzle by inserting a nozzle of a storage container (not shown) of the adhesive 19 straight from the opening 2 of the covering material 3. The adhesive 19 is guided to the boundary portion between the headboard core material 1 and the covering 3.

また、この実施の形態において、被覆体3の内周面と、笠木芯材1の凹溝1bや開放部分が形成されない外周面との間には、図7(b)に示すように微小寸法の空隙8が設定される。したがって同図において矢印で示すように、接着剤注入孔7から注入された接着剤19は、笠木芯材1の凹溝1b内に進入すると、毛管現象により空隙8内に導かれて笠木芯材1と被覆体3の境界部分で拡散し、これにより笠木芯材1と被覆体3を強固に固定することができる。 Further, in this embodiment, there is a minute dimension between the inner peripheral surface of the covering 3 and the outer peripheral surface where the concave groove 1b and the open portion of the headwood core material 1 are not formed, as shown in FIG. The void 8 is set. Therefore, as indicated by an arrow in the figure, when the adhesive 19 injected from the adhesive injection hole 7 enters the concave groove 1b of the capwood core material 1, it is guided into the gap 8 by capillarity, and the capwood core material. 1 is diffused at the boundary portion between the cover 3 and the core material 1 and the cover 3 can be firmly fixed.

この実施の形態において、笠木芯材1への被覆体3の固定は、接着剤19による接着と、係止部6による係止の双方によって強固になされる。
In this embodiment , the cover 3 is firmly fixed to the headboard 1 by both adhesion by the adhesive 19 and locking by the locking portion 6.

なお、図7(a)においては接着剤19の拡散、充填について、笠木芯材1の開放部分に対向する手摺笠木の上部側に限ってする場合を示したが、笠木芯材1と被覆体3の境界部分のほぼ全域にすれば接着強度をより高めることが可能である。この場合、接着剤注入孔7は、開放部分を除いて笠木芯材1の中心周りに90度間隔で3箇所に配置すれば、全域への拡散がしやすくなる。   7A shows the case where the diffusion and filling of the adhesive 19 are limited to the upper side of the handrail headboard facing the open portion of the headboard core material 1, but the headboard core material 1 and the covering body are shown. The adhesive strength can be further increased if it is almost the entire area of the boundary portion 3. In this case, if the adhesive injection holes 7 are arranged at three positions around the center of the headboard core material 1 at intervals of 90 degrees excluding the open portion, diffusion to the entire region is facilitated.

また、上述した実施の形態においては、本体部4やスキン層5、さらには係止部6を全てPVC、すなわち同一の組成の合成樹脂によって形成したが、例えば二色成形の二色の境界で剥離が生じにくいなどといった相性のよいものであれば、これらを必ずしも同一組成の合成樹脂によって形成しなくとも製造効率を良好に維持することができる。また、本体部4の柔軟性は、開放部2が笠木芯材1の幅や厚さなど、少なくとも断面方向における最短の直径寸法、すなわち最も細い部分の幅や厚さの寸法よりも大きく開く程度の弾性変形を被覆体3に許容させるものであれば足りる。   In the embodiment described above, the main body 4, the skin layer 5, and the locking portion 6 are all made of PVC, that is, a synthetic resin having the same composition. As long as they are compatible with each other, such as being hardly peeled off, it is possible to maintain good production efficiency even if they are not necessarily formed of a synthetic resin having the same composition. Further, the flexibility of the main body 4 is such that the opening 2 opens more than the shortest diameter dimension in the cross-sectional direction, such as the width and thickness of the headboard core 1, that is, the width and thickness of the narrowest part. It is sufficient to allow the covering 3 to allow the elastic deformation.

1 笠木芯材
2 開放部
3 被覆体
4 本体部
5 表面処理層
6 係止部
7 接着剤注入孔
8 空隙


DESCRIPTION OF SYMBOLS 1 Headwood core material 2 Opening part 3 Covering body 4 Main body part 5 Surface treatment layer 6 Locking part 7 Adhesive injection hole 8 Space


Claims (5)

笠木芯材を該笠木芯材よりも幅狭の開放部によって一側方に開放された断面形状からなる被覆体により覆って形成される手摺笠木であって、
前記笠木芯材と被覆体の各々が一側方に開放されたほぼC字断面形状に形成されるとともに、前記被覆体が開放端縁部を笠木芯材の開放端縁部に係止させて該笠木芯材に装着され、
かつ、前記被覆体は、合成樹脂からなる母材への可塑剤の添加量が調整されて柔軟に形成される本体部と、半硬質合成樹脂により開放端縁部に局所的に形成される係止部と、前記本体部および係止部を覆う表面処理層とにより三層成形され、常温において手指で開放部を押し広げて笠木芯材に被せることができる程度に柔軟に形成される手摺笠木。
A handrail headwood formed by covering the headboard core material with a covering body having a cross-sectional shape opened to one side by an opening portion narrower than the headwood core material,
Each of the headboard core material and the covering body is formed in a substantially C-shaped cross section that is open to one side, and the covering body engages the open end edge portion with the open end edge portion of the headboard core material. It is attached to the headwood core material,
In addition, the covering body is locally formed on the open end edge portion of the main body portion which is formed flexibly by adjusting the amount of the plasticizer added to the base material made of the synthetic resin and the semi-rigid synthetic resin. Three-layer molding is formed by a stopper and a surface treatment layer covering the main body and the locking part, and the handrail is formed so as to be flexible enough to spread the open part with fingers and put it on the core of the head. .
前記母材がポリ塩化ビニールからなるとともに、前記可塑剤が高分子低揮発性のものからなる請求項1記載の手摺笠木。 The handrail headwood according to claim 1, wherein the base material is made of polyvinyl chloride, and the plasticizer is made of a polymer having low volatility . 前記母材の重合度が2000以上である請求項2記載の手摺笠木。 The handrail headwood according to claim 2, wherein the polymerization degree of the base material is 2000 or more . 前記笠木芯材には、被覆体の開放部から外部に露出して笠木芯材と被覆体との境界に連通する接着剤注入孔が穿孔される請求項1ないし3のいずれかに記載の手摺笠木。 The handrail according to any one of claims 1 to 3 , wherein an adhesive injection hole that is exposed to the outside from the open portion of the cover and communicates with a boundary between the cover and the cover is perforated in the capwood core. Kasagi. 前記境界には、毛管現象により接着剤の拡散を促す空隙が設定される請求項4記載の手摺笠木。 The handrail headboard according to claim 4 , wherein a gap that promotes diffusion of the adhesive by capillary action is set at the boundary.
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