JP6068753B2 - Conveying member for heating furnace - Google Patents

Conveying member for heating furnace Download PDF

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JP6068753B2
JP6068753B2 JP2013273261A JP2013273261A JP6068753B2 JP 6068753 B2 JP6068753 B2 JP 6068753B2 JP 2013273261 A JP2013273261 A JP 2013273261A JP 2013273261 A JP2013273261 A JP 2013273261A JP 6068753 B2 JP6068753 B2 JP 6068753B2
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heating furnace
tubular member
heat
heated
furnace
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JP2015127617A (en
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和哉 村坂
和哉 村坂
神田 武幸
武幸 神田
孝徳 植原
孝徳 植原
洋俊 植田
洋俊 植田
寛明 石川
寛明 石川
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Noritake Co Ltd
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Noritake Co Ltd
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Priority to KR1020140183037A priority patent/KR20150077313A/en
Priority to CN201410834227.6A priority patent/CN104748546B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2407Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Tunnel Furnaces (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Ceramic Products (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Description

本発明は加熱炉において被加熱物を支持する加熱炉用搬送部材に関し、とりわけ、加熱炉用搬送部材の耐熱変形性、耐熱衝撃性、および耐腐食性を高める技術に関する。   The present invention relates to a conveying member for a heating furnace that supports an object to be heated in a heating furnace, and more particularly to a technique for increasing the heat distortion resistance, thermal shock resistance, and corrosion resistance of the conveying member for the heating furnace.

従来、被加熱物を熱処理する加熱炉内において被加熱物を支持しながら搬送するものとして、それぞれ金属あるいはセラミックスの単一部材から構成される加熱炉用搬送部材が用いられてきた。しかしながら、金属はセラミックスよりも耐熱変形性が低く、高温下において熱変形すなわちクリープ変形しやすいため、金属から構成される加熱炉用搬送部材はクリープ変形が引き起こされるような高温下での加熱を目的とした加熱炉には適用できなかった。また、セラミックスは金属よりも耐熱変形性が高く高温下でもクリープ変形が少ないが、金属に比して熱衝撃に弱いため、セラミックスから構成される加熱炉用搬送部材は加熱炉内との温度差が大きい被加熱物を加熱する加熱炉には適用できないという問題があった。   2. Description of the Related Art Conventionally, conveying members for heating furnaces each composed of a single member of metal or ceramic have been used as a material to be conveyed while supporting the object to be heated in a heating furnace for heat-treating the object to be heated. However, since metal is less heat-resistant and deformable than ceramics, it is susceptible to thermal deformation or creep deformation at high temperatures. It was not applicable to the heating furnace. Also, ceramics have higher heat distortion resistance than metals and less creep deformation even at high temperatures. However, because they are less susceptible to thermal shock than metals, the heating furnace transport member made of ceramics has a temperature difference from that in the heating furnace. There is a problem that it cannot be applied to a heating furnace that heats an object to be heated.

ところで、高温下において被加熱物を支持するのに必要とされる特性たとえば耐荷重性、耐熱変形性などを兼ね備えた加熱炉用搬送部材を構成するため、単一部材ではなく、異なる熱的性質を有する二つの部材をそれぞれ外管および内管として構成する二重管構造が提案されている。たとえば、特許文献1に記載の加熱炉用搬送部材がそれである。   By the way, it is not a single member but a different thermal property because it constitutes a conveying member for a heating furnace that has characteristics required to support an object to be heated at high temperatures, such as load resistance and heat distortion resistance. There has been proposed a double-pipe structure in which two members having a structure are configured as an outer tube and an inner tube, respectively. For example, the conveyance member for heating furnaces described in Patent Document 1 is this.

特許文献1に記載の加熱炉用搬送部材は、外側管状部材と、外側管状部材に嵌め入れられた内側管状部材とが上記外側管状部材が接着剤により一体に接合されて構成されている。上記外側管状部材は、白色ないし黄色の被加熱物に接触させられても被加熱物を汚損しにくいムライト材料又はアルミナ材料から形成されており、上記内側管状部材は高温にさらされても変形しにくく且つ外側管状部材よりも熱膨張係数の小さい炭化ケイ素質材料(SiC質材料)から形成されている。そのため、上記加熱炉用搬送部材は、熱処理時に高温にさらされても、熱膨張差によって外側管状部材が内側管状部材の膨張で割られることがないという利点がある。   The conveying member for a heating furnace described in Patent Document 1 is configured such that an outer tubular member and an inner tubular member fitted into the outer tubular member are integrally joined to each other by an adhesive. The outer tubular member is formed of a mullite material or an alumina material that does not easily pollute the heated object even when it is brought into contact with a white or yellow heated object, and the inner tubular member is deformed even when exposed to a high temperature. It is made of a silicon carbide material (SiC material) that is difficult and has a smaller thermal expansion coefficient than the outer tubular member. Therefore, even if the said heating furnace conveyance member is exposed to high temperature at the time of heat processing, there exists an advantage that an outer tubular member is not divided by expansion | swelling of an inner tubular member by a thermal expansion difference.

特開平9−229564号公報JP-A-9-229564

しかし、上記加熱炉用搬送部材の内側管状部材に用いられているセラミックスの一種であるSiC質材料は、金属に比して耐熱衝撃性は低い。また、外側管状部材と内側管状部材に介在させられている接着剤は外側管状部材に生じた熱衝撃の内側管状部材への伝達を低減するものではない。そのため、SiC質材料などの耐熱衝撃性の低い部材から内側管状部材が構成される従来の加熱炉用搬送部材が、被加熱物を迅速に加熱するために温度差の大きい加熱炉において用いられる場合には、相対的に温度差の大きい被加熱物との接触によって加熱炉用搬送部材の外側管状部材に与えられる熱衝撃により加熱炉用搬送部材が破損する場合があるという問題があった。   However, the SiC material which is a kind of ceramic used for the inner tubular member of the heating furnace conveying member has lower thermal shock resistance than metal. Further, the adhesive interposed between the outer tubular member and the inner tubular member does not reduce the transmission of the thermal shock generated in the outer tubular member to the inner tubular member. Therefore, when a conventional heating furnace conveying member in which an inner tubular member is composed of a member having low thermal shock resistance such as a SiC material is used in a heating furnace having a large temperature difference in order to quickly heat an object to be heated. However, there is a problem in that the heating furnace transport member may be damaged by a thermal shock applied to the outer tubular member of the heating furnace transport member due to contact with an object to be heated having a relatively large temperature difference.

このように、従来において提案されている加熱炉用搬送部材は、いずれも耐熱変形性が高く且つ耐熱衝撃性が高いものではなかった。   Thus, none of the conventionally proposed heating furnace conveying members have high heat distortion resistance and high thermal shock resistance.

本発明は、以上の事情を背景として為されたものであり、その目的とするところは、耐熱変形性および耐熱衝撃性を兼ね備えた加熱炉用搬送部材を提供することにある。   The present invention has been made against the background described above, and an object of the present invention is to provide a conveying member for a heating furnace having both heat distortion resistance and heat shock resistance.

すなわち、本発明の要旨とするところは、(a)長手状を成し、長手方向の中間部が加熱炉内に位置させられた状態で両端部が該加熱炉外で支持され、該加熱炉内において被加熱物を支持し且つ該被加熱物を搬送するための加熱炉用搬送部材であって、(b)前記被加熱物を直接接触して支持し、相対的に耐熱衝撃性および耐腐食性の高い材質から構成された外側管状部材と、該外側管状部材の内側に位置して、相対的に耐熱変形性の高い材質から構成された内側管状部材とが、耐熱性断熱材から構成された中間部材を介して一体的に重ねられることで構成されており、(c)前記外側管状部材は、耐熱性金属から構成され、(d)前記内側管状部材は、セラミックスから構成され、(e)前記中間部材は、前記内側管状部材の外周面に対して巻き付けられ、且つ前記内側管状部材の外周面に接着されたセラミックス繊維を含む長手状可撓性材料から構成され、(f)前記外側管状部材は、前記長手状可撓性材料の外側に嵌め着けられたものであることにある。
That is, the gist of the present invention is as follows: (a) A longitudinal shape is formed, and both ends are supported outside the heating furnace in a state where the longitudinal intermediate portion is positioned in the heating furnace. A heating furnace transport member for supporting and heating the object to be heated , and (b) supporting the object to be heated in direct contact with relatively high thermal shock resistance and resistance. An outer tubular member made of a highly corrosive material and an inner tubular member made of a relatively heat-resistant deformable material located inside the outer tubular member are made of a heat-resistant heat insulating material. (C) the outer tubular member is made of a heat-resistant metal, (d) the inner tubular member is made of ceramics, e) The intermediate member is opposed to the outer peripheral surface of the inner tubular member. (F) the outer tubular member is fitted on the outer side of the longitudinal flexible material, and is composed of a longitudinal flexible material including ceramic fibers bonded to the outer peripheral surface of the inner tubular member. It is to be worn .

本発明の加熱炉用搬送部材によれば、(a)長手状を成し、被加熱物を支持し且つ被加熱物を搬送するための加熱炉用搬送部材は、(b)前記被加熱物を直接接触して支持し、相対的に耐熱衝撃性および耐腐食性の高い材質から構成された外側管状部材と外側管状部材の内側に位置して、相対的に耐熱変形性の高い材質から構成された内側管状部材とが、耐熱性断熱材から構成された中間部材を介して一体的に重ねられることで構成されており、(c)前記外側管状部材は、耐熱性金属から構成され、(d)前記内側管状部材は、セラミックスから構成され、(e)前記中間部材は、前記内側管状部材の外周面に対して巻き付けられ、且つ前記内側管状部材の外周面に接着されたセラミックス繊維を含む長手状可撓性材料から構成され、(f)前記外側管状部材は、前記長手状可撓性材料の外側に嵌め着けられたものである。このため、被加熱物を支持することにより生じる熱衝撃は相対的に耐熱衝撃性が高い外側管状部材によって受けられ、耐熱変形性は内側管状部材によって得られ、外側管状部材から内側管状部材への熱衝撃の伝達は耐熱性断熱材から構成された中間部材によって抑制されることから、内側管状部材の熱衝撃による破損が一層妨げられる。これにより、相対的に耐熱変形性の高い内側管状部材は外側管状部材の芯材として機能しうるため、耐熱変形性且つ耐熱衝撃性が高い加熱炉用搬送部材を提供することができる。
According to the conveying member for a heating furnace of the present invention, (a) a heating member conveying member for forming a longitudinal shape , supporting the object to be heated and conveying the object to be heated is (b) the object to be heated. The outer tubular member made of a material with relatively high thermal shock resistance and corrosion resistance and located inside the outer tubular member and made of a material with relatively high heat resistance The inner tubular member formed is integrally laminated via an intermediate member made of a heat-resistant heat insulating material , and (c) the outer tubular member is made of a heat-resistant metal, d) The inner tubular member is made of ceramic, and (e) the intermediate member includes ceramic fibers wound around the outer peripheral surface of the inner tubular member and bonded to the outer peripheral surface of the inner tubular member. Composed of a longitudinal flexible material, ( ) Said outer tubular member are those worn fitted on the outside of the elongated flexible material. For this reason, the thermal shock generated by supporting the object to be heated is received by the outer tubular member having relatively high thermal shock resistance, and the thermal deformation resistance is obtained by the inner tubular member, and from the outer tubular member to the inner tubular member. Since the transmission of the thermal shock is suppressed by the intermediate member made of the heat resistant heat insulating material, the inner tubular member is further prevented from being damaged by the thermal shock. Thereby, since the inner tubular member having a relatively high heat resistance can function as a core material of the outer tubular member, it is possible to provide a conveying member for a heating furnace having a high heat resistance and a high heat shock resistance.

ここで、好適には、前記外側管状部材は、溶射、スパッタ、蒸着などの手法を用いて被膜原料を付着させた酸化物、窒化物、炭化物などのセラミックスの膜によりその表面がコーティングされたものである。このため、外側管状部材の耐久性が高められるとともに、被加熱物に対する金属酸化物などの付着や汚れが防止される。
Here , preferably, the outer tubular member is coated on the surface with a ceramic film such as oxide, nitride, carbide, etc. to which a coating material is attached using a technique such as spraying, sputtering, or vapor deposition. It is. For this reason, the durability of the outer tubular member is enhanced, and adhesion and contamination of the metal oxide or the like to the object to be heated are prevented.

また、好適には、前記外側管状部材は、被加熱部材と直接接触するものであるため、被加熱物とのいわゆるくっつきがなく、被加熱部材との反応性が低く、腐食しにくい特性を備えている。また、被加熱物との接触により生じる熱衝撃から前記内側管状部材を保護する保護管として機能するものであることから、前記内側管状部材よりも耐熱衝撃性が高い性質を有する。また、前記外側管状部材の材質としては、ステンレス鋼、ニッケル基合金などの耐熱性、耐腐食性を有する金属や、腐食を抑制するために少なくとも外表面がセラミックコーティングされた耐熱性金属が好適に用いられる。   Preferably, the outer tubular member is in direct contact with the member to be heated, and therefore has no so-called sticking with the object to be heated, has low reactivity with the member to be heated, and is resistant to corrosion. ing. Moreover, since it functions as a protective tube that protects the inner tubular member from thermal shock caused by contact with an object to be heated, it has a higher thermal shock resistance than the inner tubular member. The material of the outer tubular member is preferably a heat-resistant or corrosion-resistant metal such as stainless steel or nickel-based alloy, or a heat-resistant metal whose outer surface is ceramic-coated at least in order to suppress corrosion. Used.

また、好適には、前記内側管状部材は、加熱炉内において高温に昇温されることによる前記外側管状部材の熱による変形いわゆるたわみが生じることを防止する芯材として機能するものであることから、前記外側管状部材よりも熱により変形しにくいことが求められる。そのため、前記内側管状部材の材質としては、アルミナ(Al)、炭化ケイ素(SiC)、ムライト(Al13Si)などの無機材料焼結体すなわちセラミックスが好適に例示される。 Preferably, the inner tubular member functions as a core material that prevents the outer tubular member from being deformed due to heat by being heated to a high temperature in a heating furnace. The outer tubular member is required to be less likely to be deformed by heat. Therefore, the material of the inner tubular member is preferably an inorganic material sintered body such as alumina (Al 2 O 3 ), silicon carbide (SiC), mullite (Al 6 O 13 Si 2 ), that is, ceramics.

また、好適には、前記中間部材は、前記外側管状部材に生じる熱衝撃の前記内側管状部材への伝達、すなわち前記外側管状部材と前記内側管状部材との間の温度差により生じる熱交換を抑制するためのものであり、断熱材として機能するものであることから、熱伝導率が小さいことが求められる。そのため、前記中間部材の材質としては、セラミックス繊維などの耐熱素材から成るロープ状のヤーンロープおよび布状の耐熱クロス(シリカ・アルミナなどのセラミックス系)が好適に用いられる。   Preferably, the intermediate member suppresses heat exchange generated by the temperature difference between the outer tubular member and the inner tubular member, that is, transmission of thermal shock generated in the outer tubular member to the inner tubular member. Therefore, the thermal conductivity is required to be small. Therefore, as the material of the intermediate member, a rope-like yarn rope made of a heat-resistant material such as ceramic fiber and a cloth-like heat-resistant cloth (ceramics such as silica / alumina) are preferably used.

また、好適には、前記中間部材は、前記内側管状部材の外周面に塗付された接着剤により前記内側管状部材の外周面に巻き付けられるように接着される。ここで、前記中間部材は前記外側管状部材と前記内側管状部材とが接触しない限りにおいて、前記内側管状部材の外周面に巻き付けられていれば良く、たとえば、前記内側管状部材の外表面の全体を隙間無く巻かれても良いし、前記内側管状部材の長手方向に所定の間隔すなわち前記内側管状部材の外周面において前記中間部材が巻き付けられていない箇所が設けられるように巻かれても良い。また、前記樹脂接着剤は、前記中間部材が巻き付けられた前記内側管状部材が前記外側管状部材に嵌められた段階で、前記中間部材が離脱しなければ良く、加熱炉内において高温に昇温させられた際に揮散、消失するものであっても良い。前記接着剤としては、アクリル系などの樹脂接着剤が好適に用いられる。   Preferably, the intermediate member is bonded to be wound around the outer peripheral surface of the inner tubular member by an adhesive applied to the outer peripheral surface of the inner tubular member. Here, the intermediate member may be wound around the outer peripheral surface of the inner tubular member as long as the outer tubular member and the inner tubular member do not contact each other, for example, the entire outer surface of the inner tubular member The inner tubular member may be wound without a gap, or may be wound so as to provide a predetermined interval in the longitudinal direction of the inner tubular member, that is, a portion where the intermediate member is not wound on the outer peripheral surface of the inner tubular member. The resin adhesive may be heated to a high temperature in a heating furnace as long as the intermediate member does not come off when the inner tubular member around which the intermediate member is wound is fitted into the outer tubular member. It may be one that volatilizes and disappears. As the adhesive, an acrylic resin adhesive or the like is preferably used.

本発明の一例の加熱炉用搬送ローラーを備える連続搬送式加熱炉の側面図である。It is a side view of a continuous conveyance heating furnace provided with the conveyance roller for heating furnaces of an example of the present invention. 図1の連続搬送式加熱炉のII−II視断面図である。It is II-II sectional view taken on the continuous conveyance heating furnace of FIG. 図1の連続搬送式加熱炉に適用された加熱炉用搬送ローラーについてその長手方向に一部を切り欠いて拡大して説明する拡大断面図である。FIG. 2 is an enlarged cross-sectional view illustrating a heating furnace transport roller applied to the continuous transport heating furnace of FIG. 図3における加熱炉用搬送ローラーのIV−IV視断面図である。FIG. 4 is a sectional view taken along the line IV-IV of the heating roller for the heating furnace in FIG. 3. 本発明の他の実施例の加熱炉用搬送ローラーを備えるバッチ式加熱炉を説明する側面図である。It is a side view explaining a batch type heating furnace provided with the conveyance roller for heating furnaces of the other Example of this invention. 図5におけるバッチ式加熱炉のVI−VI視断面図である。It is VI-VI sectional drawing of the batch type heating furnace in FIG. 図6におけるバッチ式加熱炉のVII−VII視断面図である。FIG. 7 is a cross-sectional view of the batch type heating furnace in FIG. 本発明の他の実施例の加熱炉用搬送ローラーについてその長手方向に一部を切り欠いて拡大して説明する拡大断面図である。It is an expanded sectional view which expands and demonstrates about the conveyance roller for heating furnaces of the other Example of this invention by notching a part in the longitudinal direction. 図8における加熱炉用搬送ローラーのIX−IX視断面図である。It is IX-IX sectional view of the conveyance roller for heating furnaces in FIG.

以下、本発明の加熱炉用搬送部材の一実施例について図面を参照して詳細に説明する。   Hereinafter, an embodiment of a heating furnace conveying member of the present invention will be described in detail with reference to the drawings.

図1は本発明の一実施例の加熱炉用搬送ローラー10を備える連続搬送式加熱炉12の側面図である。図2は図1の連続搬送式加熱炉12のII−II視断面図である。連続搬送式加熱炉12は、炉内を高温状態を保つ断熱材14と、断熱材14を覆うケーシング16とから成る長手状の炉体18と、被加熱物20を支持しながら炉体18の長手方向の一端部から他端部へと搬送する加熱炉用搬送ローラー10と、加熱炉用搬送ローラー10の両端部を回転可能に支持する搬送ローラー支持装置22と、搬送ローラー支持装置22により回転可能に支持された加熱炉用搬送ローラー10を回転駆動する図示しないローラー駆動装置と、炉体18内部を高温に加熱する長手状のヒーター24とを備えている。炉体18は、断熱材14により四方が覆われることでトンネル状に形成された炉室26と、炉室26の長手方向の両端部に形成された入口28および出口30と、被加熱物20の搬送停止時すなわち加熱炉用搬送ローラー10の回転停止時に入口28および出口30が閉じられるように駆動させられる図示しないシャッターとを有している。図1に詳しく示すように、加熱炉用搬送ローラー10は、水平に置かれた基台32の上に前記ローラー駆動装置を介して設置される。また、たとえば前工程を経た被加熱物20を炉体18の入口28へと搬送する、あるいはたとえば炉室26において熱処理が施され炉体18の出口30から搬出された被加熱物20を次工程へと搬送する搬送ローラー34を備えた搬送台36が、加熱炉用搬送ローラー10および搬送ローラー34と被加熱物20との間の接触点が略同一面上になるように連続搬送式加熱炉12の長手方向の両端部に隣接して設置されている。なお、連続搬送式加熱炉12は本発明の加熱炉に相当し、加熱炉用搬送ローラー10は本発明の加熱炉用搬送部材に相当する。また、上記ローラー駆動装置は、図示しないローラー駆動モータおよび出力軸とを有している。   FIG. 1 is a side view of a continuous conveyance heating furnace 12 including a conveyance furnace 10 for a heating furnace according to an embodiment of the present invention. 2 is a cross-sectional view of the continuous conveyance heating furnace 12 of FIG. The continuous conveyance heating furnace 12 includes a longitudinal furnace body 18 including a heat insulating material 14 that maintains a high temperature inside the furnace, and a casing 16 that covers the heat insulating material 14, and a furnace body 18 that supports the object to be heated 20. It is rotated by a transport roller 10 for heating furnace that transports from one end of the longitudinal direction to the other end, a transport roller support device 22 that rotatably supports both ends of the transport roller 10 for heating furnace, and a transport roller support device 22. A roller driving device (not shown) that rotationally drives the transporting roller 10 for the heating furnace that is supported, and a longitudinal heater 24 that heats the interior of the furnace body 18 to a high temperature are provided. The furnace body 18 includes a furnace chamber 26 formed in a tunnel shape by being covered by the heat insulating material 14, an inlet 28 and an outlet 30 formed at both ends in the longitudinal direction of the furnace chamber 26, and an object to be heated 20. And a shutter (not shown) that is driven so that the inlet 28 and the outlet 30 are closed when the conveyance of the heating furnace is stopped. As shown in detail in FIG. 1, the heating furnace transport roller 10 is installed on a base 32 placed horizontally via the roller driving device. Further, for example, the object to be heated 20 that has passed through the previous process is transported to the inlet 28 of the furnace body 18, or the object to be heated 20 that has been heat-treated in the furnace chamber 26 and carried out from the outlet 30 of the furnace body 18 is processed in the next process. Continuously conveying type heating furnace is provided with a conveying table 36 equipped with a conveying roller 34 for conveying to the heating furnace conveying roller 10 and the contact point between the conveying roller 34 and the article 20 to be heated. 12 are installed adjacent to both ends in the longitudinal direction. The continuous conveyance heating furnace 12 corresponds to the heating furnace of the present invention, and the heating furnace conveyance roller 10 corresponds to the heating furnace conveyance member of the present invention. The roller driving device has a roller driving motor and an output shaft (not shown).

搬送台36により連続搬送式加熱炉12の炉室26の入口28まで搬送された被加熱物20は、シャッターが開けられた入口28を通じて搬入され、ヒーター24により高温に昇温された炉室26内を、加熱炉用搬送ローラー10により支持されながら所定の速度で出口30方向へ搬送されつつ熱処理が施される。このとき、加熱炉用搬送ローラー10の回転が周期的に所定時間止められる間欠搬送によって被加熱物20に熱処理が施されるようにしてもよい。炉室26の出口付近まで加熱炉用搬送ローラー10により搬送され熱処理が終了した被加熱物20は、シャッターの開けられた出口30を通じて炉体18外部へと搬出される。搬出された被加熱物20は搬送台36により次工程へと搬送される。また、本実施例の連続搬送式加熱炉12は、たとえば前工程において余熱工程を経ていない炉室26との温度差が大きい被加熱物20を急速に昇温させる加熱処理に好適に適用される。   The object to be heated 20 transported to the entrance 28 of the furnace chamber 26 of the continuous transport type heating furnace 12 by the transport base 36 is transported through the entrance 28 where the shutter is opened, and the furnace chamber 26 heated to a high temperature by the heater 24. Heat treatment is performed while being transported in the direction of the outlet 30 at a predetermined speed while being supported by the heating furnace transport roller 10. At this time, the object to be heated 20 may be heat-treated by intermittent conveyance in which the rotation of the heating furnace conveyance roller 10 is periodically stopped for a predetermined time. The object to be heated 20 that has been conveyed by the heating furnace conveying roller 10 to the vicinity of the outlet of the furnace chamber 26 and has been subjected to the heat treatment is carried out to the outside of the furnace body 18 through the outlet 30 where the shutter is opened. The object 20 to be heated is transported to the next process by the transport base 36. Moreover, the continuous conveyance heating furnace 12 of a present Example is applied suitably for the heat processing which heats up the to-be-heated material 20 with a large temperature difference with the furnace chamber 26 which has not passed the preheating process in the previous process rapidly, for example. .

次に、搬送ローラー支持装置22により回転可能に支持された加熱炉用搬送ローラー10について図2乃至図4を参照して詳しく説明する。図3は図1の連続搬送式加熱炉12に適用された加熱炉用搬送ローラー10についてその長手方向に一部を切り欠いて拡大して説明する拡大断面図である。図4は図3における加熱炉用搬送ローラー10のIV−IV視断面図である。炉体18は、両側壁の上下方向中央部付近において、互いに平行に且つその両側壁における一対の中心線が同心となるように長手方向に所定の間隔で炉体18外部と炉室26とを繋ぐように炉体18の両側壁を貫通して形成された断面略円状の複数対の貫通穴38を備えている。また、炉体18は両側壁の少なくとも上記貫通穴38よりも上方において、上記貫通穴38と同様の条件で炉体18外部と炉室26とを繋ぐ断面略円状の複数対の貫通穴40を備えている。   Next, the heating roller transport roller 10 that is rotatably supported by the transport roller support device 22 will be described in detail with reference to FIGS. 2 to 4. FIG. 3 is an enlarged cross-sectional view illustrating a heating furnace transport roller 10 applied to the continuous transport heating furnace 12 of FIG. 4 is a cross-sectional view taken along IV-IV of the heating furnace transport roller 10 in FIG. The furnace body 18 is connected to the outside of the furnace body 18 and the furnace chamber 26 at predetermined intervals in the longitudinal direction so that a pair of centerlines on both side walls are concentric in the vicinity of the center in the vertical direction of both side walls. A plurality of pairs of through-holes 38 having a substantially circular cross section formed through both side walls of the furnace body 18 so as to be connected are provided. The furnace body 18 has a plurality of pairs of through holes 40 having a substantially circular cross section that connects the outside of the furnace body 18 and the furnace chamber 26 under the same conditions as the through holes 38 at least above the through holes 38 on both side walls. It has.

図2において示されるように、複数本の加熱炉用搬送ローラー10は、その両端部が炉体18の複数対の貫通穴38のそれぞれから突き出した状態で炉室26の上下方向下端部付近に配置されている。これら複数本の加熱炉用搬送ローラー10は、炉体18の長手方向すなわち被加熱物20の移送方向と直交する方向へ長手状を成し、移送方向と直交する方向へ並列状態で横一列に一定間隔で配列されている。また、複数本のヒーター24はその両端部が複数対の貫通穴40のそれぞれから突き出した状態で、炉室26内の上下方向上端部付近および下端部付近にそれぞれ固設されている。これら複数本のヒーター24は加熱炉用搬送ローラー10の上方および下方において移送方向と直交する方向へ並列状態で横一列に一定間隔で固設されている。なお、これら複数本のヒーター24に替えて、プレート状のヒータが用いられてもよい。   As shown in FIG. 2, the plurality of heating furnace transport rollers 10 are located in the vicinity of the lower end in the vertical direction of the furnace chamber 26 with both end portions protruding from the plurality of pairs of through holes 38 of the furnace body 18. Has been placed. The plurality of transporting rollers 10 for the heating furnace have a longitudinal shape in the longitudinal direction of the furnace body 18, that is, the direction orthogonal to the transfer direction of the article to be heated 20, and are arranged in a row in parallel in the direction orthogonal to the transfer direction. They are arranged at regular intervals. Further, the plurality of heaters 24 are respectively fixed to the vicinity of the upper and lower ends in the vertical direction in the furnace chamber 26 with both end portions protruding from the plurality of pairs of through holes 40. The plurality of heaters 24 are fixed at regular intervals in a horizontal row in a parallel state in a direction orthogonal to the transfer direction above and below the heating furnace transport roller 10. Instead of the plurality of heaters 24, a plate-like heater may be used.

搬送ローラー支持装置22は、炉体18の両側壁に燐接して立設された支柱42と、支柱42によって支えられ、炉体18の側壁に平行且つ水平に配設された長手状部材44と、長手状部材44の上端面が長手方向両側縁部を残して下方向へ陥入して形成された凹部に嵌めこまれて固定された長手状の支持板46と、支持板46の幅方向中央部付近における複数対の貫通穴38のそれぞれを結ぶ延長線上に対応する位置に嵌め着けられた複数対のボールベアリング48と、そのボールベアリング48によって片持状に回転可能に支持された長手状の一対の支持軸50とを備えている。   The transport roller support device 22 includes a column 42 that is provided in a vertical contact with both side walls of the furnace body 18, and a longitudinal member 44 that is supported by the column 42 and that is disposed parallel and horizontally to the side wall of the furnace body 18. The longitudinal support plate 46 is fixed by being fitted in and fixed to a recess formed by the upper end surface of the longitudinal member 44 being depressed downward leaving both side edges in the longitudinal direction, and the width direction of the support plate 46. A plurality of pairs of ball bearings 48 fitted in positions corresponding to the extended lines connecting the plurality of pairs of through holes 38 in the vicinity of the center, and a longitudinal shape rotatably supported in a cantilever manner by the ball bearings 48. A pair of support shafts 50 are provided.

長手状の一対の支持軸50の円柱状の先端部52が円筒状の加熱炉用搬送ローラー10の両端部にそれぞれ軸心方向へ嵌め入れたれることにより、加熱炉用搬送ローラー10が回転可能に支持されている。そして、加熱炉用搬送ローラー10の一端部においては、その一端部と嵌合された支持軸50の先端部52における長手方向中央側付近とに支持軸50の軸心と略垂直方向へ貫通して形成されたピン穴54にピン56が挿し込まれている。また、前記ローラー駆動装置の前記出力軸に設けられた図示しないスプロケットホイールと加熱炉用搬送ローラー10の一端部側、すなわちピン56が挿し込まれている側の支持軸50の基端部62に設けられたスプロケットホイール64との間にはチェーン66が巻き掛けられている。   The columnar tip portions 52 of the pair of longitudinal support shafts 50 are respectively fitted in both ends of the cylindrical heating furnace transport roller 10 in the axial direction so that the heating furnace transport roller 10 can rotate. It is supported by. And in the one end part of the conveyance roller 10 for heating furnaces, it penetrates to the axial center of the support shaft 50 substantially perpendicularly to the longitudinal direction center side in the front-end | tip part 52 of the support shaft 50 fitted with the one end part. A pin 56 is inserted into the pin hole 54 formed in this manner. Further, a sprocket wheel (not shown) provided on the output shaft of the roller driving device and one end side of the heating furnace transport roller 10, that is, the base end portion 62 of the support shaft 50 on the side where the pin 56 is inserted. A chain 66 is wound around the sprocket wheel 64 provided.

これにより、搬送ローラー支持装置22により支持軸50を介して支持軸50の軸心まわりに回転可能に支持された加熱炉用搬送ローラー10は、その一端部側の支持軸50およびチェーン66を介してローラー駆動モータにより回転駆動され、加熱炉用搬送ローラー10の上に載置された被加熱物20を搬送する。   As a result, the heating furnace transport roller 10 supported by the transport roller support device 22 through the support shaft 50 so as to be rotatable about the axis of the support shaft 50 passes through the support shaft 50 and the chain 66 on one end side thereof. Then, the object to be heated 20 which is rotationally driven by the roller driving motor and placed on the heating furnace transport roller 10 is transported.

次に、加熱炉用搬送ローラー10内部の構造について、図3および図4を参照して詳しく説明する。加熱炉用搬送ローラー10は、外側管状部材として機能する円筒状に形成されたステンレス鋼、クロムモリブデン鋼などの耐熱性および耐腐食性を有する金属製の金属管68と、その金属管68の内径よりもわずかに小さい外径を有する炭化ケイ素などのセラミックスから円筒状に構成され、金属管68の内側に嵌められて内側管状部材として機能するセラミックス管70と、セラミックス管70の外周面と金属管68の内周面との間の空間を満たす中間部材として機能するヤーンロープ又は耐熱クロスなどの高耐熱性の断熱材72とから構成され、円筒状且つ3重層構造を有している。断熱材72は、金属管68に生じた熱衝撃のセラミックス管70への伝達を抑制するように、金属管68の内周面とセラミックス管70の外周面とが接触しないようにセラミックス管70の外周面の全面に対して隙間無く巻かれ、予めセラミックス管70の外周面に塗付されたアクリル系接着剤により接着され固定される。ここで、金属管68はセラミックス管70よりも耐熱衝撃性が高く、セラミックス管70は金属管68よりも熱による変形すなわちクリープ変形が小さい。このように構成された加熱炉用搬送ローラー10においては、加熱炉用搬送ローラー10の上に載置された被加熱物20からの熱衝撃は耐熱衝撃性の高い金属管68が受けることとなり、セラミックス管70への熱衝撃の伝達は断熱材により抑制される。また、クリープ変形が小さいセラミックス管70は金属管68の芯材として機能する。   Next, the internal structure of the heating furnace transport roller 10 will be described in detail with reference to FIGS. 3 and 4. The heating furnace conveying roller 10 includes a metal tube 68 made of a metal having heat resistance and corrosion resistance such as stainless steel and chrome molybdenum steel, which functions as an outer tubular member, and an inner diameter of the metal tube 68. A ceramic tube 70 made of a ceramic material such as silicon carbide having a slightly smaller outer diameter than the ceramic tube 70 that is fitted inside the metal tube 68 and functions as an inner tubular member, and the outer peripheral surface of the ceramic tube 70 and the metal tube It is composed of a heat-resistant heat insulating material 72 such as a yarn rope or heat-resistant cloth that functions as an intermediate member that fills the space between the inner peripheral surface of 68 and has a cylindrical and triple layer structure. The heat insulating material 72 prevents the inner peripheral surface of the metal tube 68 and the outer peripheral surface of the ceramic tube 70 from contacting each other so as to suppress transmission of thermal shock generated in the metal tube 68 to the ceramic tube 70. It is wound around the entire outer peripheral surface without any gap and is adhered and fixed by an acrylic adhesive previously applied to the outer peripheral surface of the ceramic tube 70. Here, the metal tube 68 has higher thermal shock resistance than the ceramic tube 70, and the ceramic tube 70 is less deformed by heat, that is, creep deformation than the metal tube 68. In the heating furnace transport roller 10 configured in this manner, the thermal shock from the object to be heated 20 placed on the heating furnace transport roller 10 is received by the metal tube 68 having high thermal shock resistance. Transmission of thermal shock to the ceramic tube 70 is suppressed by the heat insulating material. Further, the ceramic tube 70 having a small creep deformation functions as a core material of the metal tube 68.

[実験例]
先ず、表1の条件を満たすように、炭化ケイ素から成り、外径34mm、内径24mmに形成されたセラミックス管70と、材質と、内径すなわちセラミックス管70の外周面と金属管68の内周面との間隔とを種々変更した金属管68と、セラミックス管70と金属管68との間の間隔を満たすように厚みが種々変更された断熱材72とから加熱炉用搬送ローラー10の試験品No.1〜No.4を作成し、連続搬送式加熱炉12に適用した。試験品No.4の金属管を構成する材質として記載されているニッケル合金は、たとえば、Niが72質量%、Crが14〜17質量%、Feが6〜10質量%の組成を有する固溶強化型ニッケル基耐熱合金である。次いで、比較のため炭化ケイ素SiCから成り、たとえば外径38mm、内径24mmに形成された円筒状のセラミックスローラー(比較品No.5)と、ステンレス鋼から成り、外径38mm、内径24mmに形成された金属ローラー(比較品No.6)とを作成し、連続搬送式加熱炉12に適用した。1000℃の加熱温度に設定された連続搬送式加熱炉12において炉室26に約25℃の被加熱物20が20秒を1サイクルとして投入されるようにして、連続搬送を行った。複数サイクルが繰り返された際の連続搬送式加熱炉12に適用された各搬送ローラーの状態を表2に示す。なお、表2において加熱炉用搬送ローラー10が適用された連続搬送式加熱炉12の製品サイクル数は100サイクルとされているが、これは50サイクルを1試験として2試験行ったものである。
[Experimental example]
First, a ceramic tube 70 made of silicon carbide and having an outer diameter of 34 mm and an inner diameter of 24 mm so as to satisfy the conditions of Table 1, the material, the inner diameter, that is, the outer peripheral surface of the ceramic tube 70 and the inner peripheral surface of the metal tube 68. The test tube No. of the transport roller 10 for the heating furnace from the metal tube 68 having variously changed intervals and the heat insulating material 72 having various thicknesses so as to satisfy the interval between the ceramic tube 70 and the metal tube 68. . 1-No. 4 was prepared and applied to the continuous conveyance furnace 12. Test product No. The nickel alloy described as the material constituting the metal tube 4 is, for example, a solid solution strengthened nickel base having a composition of 72% by mass of Ni, 14 to 17% by mass of Cr, and 6 to 10% by mass of Fe. It is a heat resistant alloy. Next, for comparison, for example, a cylindrical ceramic roller (comparative product No. 5) made of silicon carbide SiC and having an outer diameter of 38 mm and an inner diameter of 24 mm, and stainless steel, having an outer diameter of 38 mm and an inner diameter of 24 mm. A metal roller (comparative product No. 6) was prepared and applied to the continuous conveyance furnace 12. In the continuous conveyance heating furnace 12 set at a heating temperature of 1000 ° C., the object to be heated 20 at about 25 ° C. was charged into the furnace chamber 26 for 20 seconds as one cycle, and was continuously conveyed. Table 2 shows the states of the transport rollers applied to the continuous transport heating furnace 12 when a plurality of cycles are repeated. In Table 2, the number of product cycles of the continuous conveyance heating furnace 12 to which the heating furnace conveyance roller 10 is applied is set to 100 cycles, and this is two tests with 50 cycles as one test.

Figure 0006068753
Figure 0006068753

Figure 0006068753
Figure 0006068753

表2に示すように、加熱炉用搬送ローラー10の試験品No.1〜No.4はそのいずれにおいても1000℃という高温状況下においてクリープ変形がみられず、炉室26との温度差が900℃以上の被加熱物20との接触によっても熱衝撃による破損が生じなかった。これに対し、比較品No.5のセラミックローラーにおいては10サイクルを経過した時点で熱衝撃を原因とするローラー破損が生じた。また、比較品No.6の金属ローラーにおいては炉室26を昇温する際、800℃に達した時点からクリープ変形が生じ、1000℃で3時間経過した時点でクリープ変形が増長し大きく変形した。これにより隣接する金属ローラーが相互に干渉して被加熱物20の搬送が不可能となった。   As shown in Table 2, the test article No. 1-No. In all of the cases, no creep deformation was observed under the high temperature condition of 1000 ° C., and no damage due to thermal shock occurred even when the temperature difference from the furnace chamber 26 was 900 ° C. or more. On the other hand, the comparative product No. In the ceramic roller No. 5, roller breakage due to thermal shock occurred at the time when 10 cycles passed. Comparative product No. In the metal roller No. 6, when the temperature of the furnace chamber 26 was increased, creep deformation occurred from the time when the temperature reached 800 ° C., and the creep deformation increased and deformed greatly after 3 hours at 1000 ° C. As a result, adjacent metal rollers interfere with each other, making it impossible to transport the object to be heated 20.

上述のように、本実施例の加熱炉用搬送ローラー10によれば、被加熱物20を支持し且つ被加熱物20を搬送するための加熱炉用搬送ローラー10は、セラミックス管70よりも耐熱衝撃性の高い金属管68と金属管68の内側に位置して、金属管68よりも耐熱変形性の高いセラミックス管70とが、耐熱性の断熱材72を介して一体的に重ねられることで構成されているため、被加熱物20を支持することにより生じる熱衝撃はセラミックス管70よりも耐熱衝撃性が高い金属管68によって受けられ、金属管68からセラミックス管70への熱衝撃の伝達は高耐熱性の断熱材72によって抑制されることから、セラミックス管70の熱衝撃による破損が妨げられる。これにより、金属管68よりも耐熱変形性の高いセラミックス管70は金属管68の芯材として機能しうるため、耐熱変形性且つ耐熱衝撃性が高い加熱炉用搬送ローラー10を提供することができる。   As described above, according to the heating furnace transport roller 10 of the present embodiment, the heating furnace transport roller 10 that supports the heated object 20 and transports the heated object 20 is more heat resistant than the ceramic tube 70. A metal tube 68 having a high impact property and a ceramic tube 70, which is located inside the metal tube 68 and has a heat resistant deformation property higher than that of the metal tube 68, are integrally stacked via a heat resistant heat insulating material 72. Therefore, the thermal shock generated by supporting the object to be heated 20 is received by the metal tube 68 having higher thermal shock resistance than the ceramic tube 70, and the thermal shock is transmitted from the metal tube 68 to the ceramic tube 70. Since it is suppressed by the high heat-resistant heat insulating material 72, the ceramic tube 70 is prevented from being damaged by thermal shock. Thereby, since the ceramic tube 70 having higher heat deformation resistance than the metal tube 68 can function as a core material of the metal tube 68, it is possible to provide the heating furnace transport roller 10 having high heat deformation resistance and high heat shock resistance. .

また、本実施例の加熱炉用搬送ロール10によれば、金属管68は、表1に示されるようなステンレス鋼やニッケル合金から構成され、セラミックス管70は、セラミックスである炭化ケイ素SiCから構成され、耐熱材72はセラミックス繊維を含むヤーンロープや耐熱クロスから構成されているため、より耐熱変形性が向上され且つ耐熱衝撃性が高い加熱炉用搬送ローラー10を提供することができる。   Further, according to the heating furnace transport roll 10 of the present embodiment, the metal tube 68 is made of stainless steel or a nickel alloy as shown in Table 1, and the ceramic tube 70 is made of silicon carbide SiC, which is ceramic. In addition, since the heat-resistant material 72 is composed of a yarn rope containing ceramic fibers or a heat-resistant cloth, it is possible to provide the heating furnace transport roller 10 that is further improved in heat-resistant deformation and high in heat-resistant shock resistance.

また、本実施例の加熱炉用搬送ロール10によれば、セラミックス管70の外周に巻き付けられ、アクリル系接着剤により接着されたセラミックス繊維を含む長手状可撓性材料であるヤーンロープ又は耐熱クロスが、その外側に金属管68が嵌められた状態で熱処理されるため、ヤーンロープ又は耐熱クロスは、セラミックス管70と金属管68との間に強固に固定されるため、セラミックス管70と金属管68との間からの離脱や相体的な位置ずれが防がれることから、耐熱変形性且つ耐熱衝撃性が高く、より精巧な加熱炉用搬送ローラー10を提供することができる。   Further, according to the heating furnace transport roll 10 of the present embodiment, the yarn rope or heat resistant cloth, which is a longitudinal flexible material including ceramic fibers wound around the outer periphery of the ceramic tube 70 and bonded with an acrylic adhesive, is provided. Since the heat treatment is performed with the metal tube 68 fitted on the outside, the yarn rope or the heat resistant cloth is firmly fixed between the ceramic tube 70 and the metal tube 68. Therefore, it is possible to provide a more precise heating roller for a heating furnace that has high heat resistance and high thermal shock resistance.

次に、本発明の他の実施例を説明する。なお、以下の実施例において前記実施例と実質的に共通する部分には同一の符号を付して詳しい説明を省略する。   Next, another embodiment of the present invention will be described. In the following embodiments, parts that are substantially the same as those in the above embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

図5は、本発明の他の実施例における加熱炉用搬送ローラー74が適用されたバッチ式加熱炉76を説明する側面図であり、図6は図5におけるバッチ式加熱炉76のVI−VI視断面図であり、図7は図6におけるバッチ式加熱炉76のVII−VII視断面図である。バッチ式加熱炉76は断熱材14と、断熱材14を覆うケーシング16とから成る炉体78と、炉体78内部に投入された被加熱物80を支持しつつ、熱処理が行われる所定位置までの一方向および熱処理後にその所定位置から投入された側へと逆方向へ搬送する加熱炉用搬送ローラー74と、図示しない搬送ローラー支持装置22と、搬送ローラー支持装置22により回転可能に支持された加熱炉用搬送ローラー74を上記一方向あるいは上記逆方向への被加熱物80の搬送を可能とするように回転駆動する図示しないローラー駆動装置と、長手状のヒーター24とから構成されている。炉体78は、直方体状の炉室82と炉室82と炉体78の外部とを繋ぎ、被加熱物80の炉室82への搬入口および炉室82から炉体78の外部への搬出口となる出入口84を有している。また、バッチ式加熱炉76は被加熱物80の熱処理に際し、断熱素材が板状に形成されて成るシャッター86を下降させ出入口84を閉じて炉体78外部と炉室82との熱の出入りを抑制し、被加熱物80の搬入出に際しシャッター86を上昇させ出入口を開けるシャッター昇降装置88を備えている。図5に示されるように、バッチ搬送式加熱炉76は基台32の上に設置されており、出入口84を有する側の炉体78の一側壁に隣接して設置され、被加熱物80を炉室82へ搬入あるいは炉室82から搬出するのに用いられる搬送台90に備えられた搬送ローラー92と、加熱炉用搬送ローラー74との被加熱物80との接触点は略同一面上となるようにされている。   FIG. 5 is a side view illustrating a batch type heating furnace 76 to which a heating furnace conveying roller 74 according to another embodiment of the present invention is applied, and FIG. 6 is a view of VI-VI of the batch type heating furnace 76 in FIG. FIG. 7 is a cross-sectional view taken along the line VII-VII of the batch heating furnace 76 shown in FIG. The batch-type heating furnace 76 supports a furnace body 78 composed of a heat insulating material 14 and a casing 16 covering the heat insulating material 14, and an object to be heated 80 put in the furnace body 78, and reaches a predetermined position where heat treatment is performed. And a heating roller transport roller 74 that transports in the opposite direction from the predetermined position after heat treatment in one direction and after the heat treatment, a transport roller support device 22 (not shown), and a transport roller support device 22 that are rotatably supported. The heating roller conveying roller 74 is configured to include a roller driving device (not shown) that rotates and drives the heated object 80 in one direction or the opposite direction, and a longitudinal heater 24. The furnace body 78 connects the rectangular parallelepiped furnace chamber 82, the furnace chamber 82, and the outside of the furnace body 78, and transports the object 80 to be heated to the furnace chamber 82 and from the furnace chamber 82 to the outside of the furnace body 78. It has an entrance / exit 84 serving as an exit. In addition, when the batch-type heating furnace 76 heat-treats the object 80 to be heated, the shutter 86 formed of a heat insulating material in a plate shape is lowered to close the inlet / outlet 84 to allow heat to flow in and out of the furnace body 78 and the furnace chamber 82. A shutter lifting / lowering device 88 is provided to suppress and open the entrance / exit by raising the shutter 86 when carrying in / out the object 80 to be heated. As shown in FIG. 5, the batch conveyance heating furnace 76 is installed on the base 32, is installed adjacent to one side wall of the furnace body 78 on the side having the entrance / exit 84, and The contact point between the conveyance roller 92 provided in the conveyance table 90 used for carrying in or out of the furnace chamber 82 and the heated object conveyance roller 74 is substantially the same plane. It is supposed to be.

搬送台によりバッチ式加熱炉76の出入口84まで搬送された被加熱物80は、シャッター昇降装置88により開けられた出入口84を通じて搬入され、ヒーター24により昇温され、断熱材14により所望の温度に保たれた炉室82内部の所定位置へと、加熱炉用搬送ローラー74により支持されながらその一方向の回転により搬送される。熱処置中はシャッター昇降装置88により出入口が閉じられる。熱処理を終えた被加熱物80は加熱炉用搬送ローラー74の逆方向の回転により出入口84方向へと搬送され、シャッター昇降装置88により開けられた出入口84を通じて炉体78の外部へと搬出される。   The heated object 80 conveyed to the entrance / exit 84 of the batch-type heating furnace 76 by the transport table is carried through the entrance / exit 84 opened by the shutter lifting / lowering device 88, heated by the heater 24, and adjusted to a desired temperature by the heat insulating material 14. While being supported by the heating furnace transport roller 74, it is transported to a predetermined position inside the maintained furnace chamber 82 by rotation in one direction. During the heat treatment, the doorway is closed by the shutter lifting device 88. The object to be heated 80 after the heat treatment is transported toward the entrance / exit 84 by the reverse rotation of the transport roller 74 for the heating furnace, and is carried out of the furnace body 78 through the entrance / exit 84 opened by the shutter lifting / lowering device 88. .

加熱炉用搬送ローラー74は炉体78の側壁に貫設されて形成された複数対の貫通穴38にその両端部が突き出すように挿通されており、複数の加熱炉用搬送ローラー74は互いに平行且つ水平に、被加熱物80の搬送方向に対して所定の間隔で横一列に並列されている。そして、加熱炉用搬送ローラー74はその両端部のそれぞれが図示しない搬送ローラー支持装置22により回転可能に支持され、図示しないローラー駆動モータにより軸心回りに両方向へ回転可能に駆動される。   The heating furnace transport rollers 74 are inserted into a plurality of pairs of through-holes 38 formed through the side walls of the furnace body 78 so that both ends thereof protrude, and the plurality of heating furnace transport rollers 74 are parallel to each other. And it is arranged horizontally in a row at a predetermined interval with respect to the conveying direction of the object 80 to be heated. The both ends of the heating furnace transport roller 74 are rotatably supported by a transport roller support device 22 (not shown), and are driven to rotate in both directions around an axis by a roller drive motor (not shown).

加熱炉用搬送ローラー74は円筒状に形成されたセラミックス管70と、セラミックス管70の外径よりも大きい内径を有する円筒状に形成された金属管68と、金属管68にセラミックス管70が嵌められた際に生じる隙間を埋める断熱材72とから構成されており、3重層構造を有する。そのため、加熱炉用搬送ローラー10と同様に、加熱炉用搬送ローラー74は高温環境下において加熱炉内との温度差が大きい被加熱物80を支持しつつ搬送する搬送ローラーとして好適に用いることができる。   The heating furnace transport roller 74 includes a ceramic tube 70 formed in a cylindrical shape, a metal tube 68 formed in a cylindrical shape having an inner diameter larger than the outer diameter of the ceramic tube 70, and the ceramic tube 70 fitted into the metal tube 68. It is comprised from the heat insulating material 72 which fills the clearance gap produced when it is formed, and has a triple layer structure. Therefore, like the heating furnace transport roller 10, the heating furnace transport roller 74 is preferably used as a transport roller that transports while supporting a heated object 80 having a large temperature difference from the inside of the heating furnace in a high temperature environment. it can.

次に、本発明の他の実施例を説明する。図8は、本発明の他の実施例における加熱炉用支持材94についてその長手方向に一部を切り欠いて説明する拡大断面図である。図9は、図8における加熱炉用支持材94のIX−IX視断面図である。加熱炉用支持材94は、前述の加熱炉用搬送ローラー10、74と同様に、外側管状部材としての円筒状の金属管68と、内側管状部材としての円筒状のセラミックス管70と、金属管68とセラミックス管70との間に介在させられる中間部材としての断熱材72とから構成され、3重層構造を有している。そのため、加熱炉用搬送ローラー10、74と同様に、加熱炉用支持材94は高温環境下において加熱炉内との温度差が大きい被加熱物を支持する支持材として好適に用いることができる。   Next, another embodiment of the present invention will be described. FIG. 8 is an enlarged cross-sectional view illustrating a heating furnace support member 94 according to another embodiment of the present invention, with a part cut away in the longitudinal direction. FIG. 9 is a cross-sectional view taken along the line IX-IX of the heating furnace support 94 in FIG. The heating furnace support member 94 includes a cylindrical metal tube 68 as an outer tubular member, a cylindrical ceramic tube 70 as an inner tubular member, and a metal tube, like the heating furnace transport rollers 10 and 74 described above. 68 and a heat insulating material 72 as an intermediate member interposed between the ceramic tube 70 and the ceramic tube 70, and has a triple layer structure. Therefore, like the heating furnace transport rollers 10 and 74, the heating furnace support material 94 can be suitably used as a support material for supporting an object to be heated having a large temperature difference from the inside of the heating furnace in a high temperature environment.

以上、本発明を表及び図面を参照して詳細に説明したが、本発明は更に別の態様でも実施でき、その主旨を逸脱しない範囲で種々変更を加え得るものである。   As mentioned above, although this invention was demonstrated in detail with reference to the table | surface and drawing, this invention can be implemented in another aspect, and can be variously changed in the range which does not deviate from the main point.

たとえば、本発明の加熱炉用搬送部材は、前述の実施例1および実施例2では、連続搬送式加熱炉12およびバッチ式加熱炉76の加熱炉用搬送ローラー10、74として適用されていた。しかし、本発明の加熱炉用搬送部材は、それらに限定されるものではなく、たとえば、ウォーキングビーム式加熱炉の搬送用ビーム材として適用されてもよい。   For example, the conveyance member for a heating furnace of the present invention was applied as the conveyance rollers 10 and 74 for the heating furnace of the continuous conveyance type heating furnace 12 and the batch type heating furnace 76 in Example 1 and Example 2 described above. However, the conveyance member for heating furnaces of the present invention is not limited to them, and may be applied as a beam material for conveyance of a walking beam type heating furnace, for example.

また、実施例1の加熱炉用搬送ローラー10は、それを支持する一対の支持軸50のうち駆動側の支持軸50の基端部と搬送ローラー10の一端部とに回転軸線に対して直交する方向に挿し込まれたピン56を介して、回転駆動されているが、たとえば搬送ローラー10の一端部に係合溝が形成され、駆動側の支持軸50にはその係合溝に係合する弾性体が固設されて搬送ローラー10の一端部と駆動側の支持軸50との間を相対回転不能に連結する連結構造など、他の形式の連結構造であってもよい。   In addition, the conveyance roller 10 for the heating furnace according to the first embodiment is orthogonal to the rotation axis at the base end portion of the drive-side support shaft 50 and the one end portion of the conveyance roller 10 among the pair of support shafts 50 that support the heating roller. For example, an engagement groove is formed at one end of the transport roller 10 and the driving support shaft 50 is engaged with the engagement groove. Another type of connection structure may be used, such as a connection structure in which an elastic body is fixed and the one end of the transport roller 10 and the drive-side support shaft 50 are connected so as not to be relatively rotatable.

また、実施例1の加熱炉用搬送ローラー10は、その両端に嵌め入れられた一対の支持軸50により回転可能に支持されていたが、その一対の支持軸50の一方に、搬送ローラー10の熱膨張や収縮を許容しつつその支持軸50の一方とともに回転するように、搬送ローラー10を回転軸線方向に付勢するスプリングが設けられてもよい。   Moreover, although the conveyance roller 10 for heating furnaces of Example 1 was rotatably supported by the pair of support shafts 50 fitted to both ends thereof, one of the pair of support shafts 50 was provided with one of the conveyance rollers 10. A spring that biases the transport roller 10 in the direction of the rotation axis may be provided so as to rotate with one of the support shafts 50 while allowing thermal expansion and contraction.

10、74:加熱炉用搬送ローラー(加熱炉用搬送部材)
12:連続搬送式加熱炉(加熱炉)
20、80:被加熱物
68:金属管(外側管状部材)
70:セラミックス管(内側管状部材)
72:断熱材(中間部材)
76:バッチ式加熱炉(加熱炉)
10, 74: heating furnace transport roller (heating furnace transport member)
12: Continuous conveyance type heating furnace (heating furnace)
20, 80: object to be heated 68: metal tube (outer tubular member)
70: Ceramic tube (inner tubular member)
72: Heat insulation material (intermediate member)
76: Batch heating furnace (heating furnace)

Claims (2)

長手状を成し、長手方向の中間部が加熱炉内に位置させられた状態で両端部が該加熱炉外で支持され、該加熱炉内において被加熱物を支持し且つ該被加熱物を搬送するための加熱炉用搬送部材であって、
前記被加熱物を直接接触して支持し、相対的に耐熱衝撃性および耐腐食性の高い材質から構成された外側管状部材と、該外側管状部材の内側に位置して、相対的に耐熱変形性の高い材質から構成された内側管状部材とが、耐熱性断熱材から構成された中間部材を介して一体的に重ねられることで構成されており、
前記外側管状部材は、耐熱性金属から構成され、
前記内側管状部材は、セラミックスから構成され、
前記中間部材は、前記内側管状部材の外周面に対して巻き付けられ、且つ前記内側管状部材の外周面に接着されたセラミックス繊維を含む長手状可撓性材料から構成され、
前記外側管状部材は、前記長手状可撓性材料の外側に嵌め着けられたものである
ことを特徴とする加熱炉用搬送部材。
Both ends are supported outside the heating furnace in a state where the longitudinal intermediate portion is positioned in the heating furnace, the object to be heated is supported in the heating furnace, and the object to be heated is A heating furnace conveying member for conveying,
An outer tubular member made of a material having a relatively high thermal shock resistance and corrosion resistance , which is directly in contact with and supports the object to be heated, and a relatively heat-resistant deformation located inside the outer tubular member The inner tubular member made of a material having high properties is constituted by being integrally stacked via an intermediate member made of a heat-resistant heat insulating material ,
The outer tubular member is made of a heat resistant metal,
The inner tubular member is made of ceramics,
The intermediate member is formed of a longitudinal flexible material including ceramic fibers wound around the outer peripheral surface of the inner tubular member and bonded to the outer peripheral surface of the inner tubular member;
The conveying member for a heating furnace , wherein the outer tubular member is fitted on the outer side of the longitudinal flexible material .
前記耐熱性金属は、その表面がセラミックコーティングされたものである請求項に記載の加熱炉用搬送部材。
The conveying member for a heating furnace according to claim 1 , wherein the surface of the refractory metal is ceramic-coated.
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