JP6058333B2 - Continuous belt conveyor height position change system - Google Patents

Continuous belt conveyor height position change system Download PDF

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JP6058333B2
JP6058333B2 JP2012210407A JP2012210407A JP6058333B2 JP 6058333 B2 JP6058333 B2 JP 6058333B2 JP 2012210407 A JP2012210407 A JP 2012210407A JP 2012210407 A JP2012210407 A JP 2012210407A JP 6058333 B2 JP6058333 B2 JP 6058333B2
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belt conveyor
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深夫 古川
深夫 古川
淳史 北沢
淳史 北沢
孝司 志田
孝司 志田
徹 宮澤
徹 宮澤
大二郎 加納
大二郎 加納
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Maeda Corp
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Description

本発明は、山岳トンネルのズリ出しに用いる連続ベルトコンベアの高さ位置連続変更システムに関する。   The present invention relates to a continuous position change system for a continuous belt conveyor used for shifting a mountain tunnel.

山岳トンネルの連続ベルトコンベアによるズリ出しシステムでは、テールピース台車の高さ(2.5m程度)でトンネル側壁に連続ベルトコンベアを全線に渡り懸架する。
そして、その連続ベルトコンベアが懸架された後方にて、覆工コンクリートを移動しながら施工することになるが、覆工用のスライドセントルとベルトコンベアが干渉することの対策、及び覆工完了区間では連続ベルトコンベアを再度懸架することが必要になる。
そのため、覆工コンクリート施工箇所手前で連続ベルトコンベアを専用の受け枠で仮受けした後、セントルから連続的に吊下げ後、再度仮受け、覆工側面に設置した架台にセットする。
In the slipping system using a continuous belt conveyor in a mountain tunnel, the continuous belt conveyor is suspended over the entire line on the tunnel side wall at the height of the tailpiece carriage (about 2.5 m).
And, in the rear where the continuous belt conveyor is suspended, it will be constructed while moving the lining concrete, but in the measures to prevent the lining slide centle and the belt conveyor from interfering, and the lining completion section It is necessary to suspend the continuous belt conveyor again.
Therefore, after the temporary belt conveyor is temporarily received by the dedicated receiving frame before the lining concrete construction site, it is continuously suspended from the centle and then set again on the temporary support and the pedestal installed on the side of the lining.

例えば特許文献1において、シート台車、セントルその他の作業台車の前方、中間、後方に支持台車を配置し、作業台車からトンネル横断方向でブラケットを張り出し、ブラケットにトンネル横断方向で下部ローラを軸支し、下部ローラ上に載るレールをトンネル延長方向で支持台車に固定し、レールにトンネル横断方向で上部ローラを軸支し、上部ローラ上にトンネル延長方向で連続ベルトコンベアを支持してなる、トンネル掘削における連続ベルトコンベア支持機構が提案されている。
この連続ベルトコンベア支持機構によれば、シート台車、セントル等の自由な移動を確保することが可能になる。
For example, in Patent Document 1, support carts are arranged in front, middle, and rear of a seat cart, a centle, and other work carts, a bracket is extended from the work cart in the tunnel crossing direction, and a lower roller is pivotally supported on the bracket in the tunnel crossing direction. Tunnel excavation, in which the rail mounted on the lower roller is fixed to the support carriage in the tunnel extension direction, the upper roller is pivotally supported on the rail in the tunnel transverse direction, and the continuous belt conveyor is supported on the upper roller in the tunnel extension direction Has proposed a continuous belt conveyor support mechanism.
According to the continuous belt conveyor support mechanism, it is possible to ensure free movement of the seat carriage, the centle, and the like.

また、特許文献2において、連続ベルトコンベアのテールピース部を載置するための架台と、架台に接続されて架台を昇降させることが可能な第1の伸縮手段と、連続ベルトコンベアを延長する方向へ架台を相対移動可能に支持するための支持台と、支持台に接続されて支持台を昇降させることが可能な第2の伸縮手段と、一端が架台に他端が支持台に接続されて連続ベルトコンベアを延長する方向へ架台と支持台とを相対的に移動させるための駆動装置と、支持台を搭載する自走可能な無限軌道車と、を備えるテールピース台車が提案されている。
このテールピース台車によれば、少ない人数で効率良く移動させることが可能で、掘削作業を中断せずに連続ベルトコンベアを延伸し、トンネルを急速施工することができる。
Moreover, in patent document 2, the base for mounting the tail piece part of a continuous belt conveyor, the 1st expansion-contraction means which is connected to a base and can raise / lower a base, The direction which extends a continuous belt conveyor A support base for supporting the pedestal in a relatively movable manner, a second extendable means connected to the support pedestal and capable of raising and lowering the support pedestal, one end connected to the pedestal and the other end connected to the support pedestal There has been proposed a tailpiece cart including a driving device for relatively moving the gantry and the support platform in the direction of extending the continuous belt conveyor, and a self-propelled endless track vehicle equipped with the support platform.
According to this tailpiece carriage, it is possible to move efficiently with a small number of people, and a continuous belt conveyor can be extended and a tunnel can be rapidly constructed without interrupting excavation work.

特許第2873818号公報Japanese Patent No. 2873818 特開2011−74678号公報JP 2011-74678 A

しかし、特許文献1の連続ベルトコンベア支持機構では、以下の問題がある。
1)受替がシート台車、セントルで行われるため、位置・移動の自由度が小さく、覆工作業に支障する。
2)フロアレベル+2.5m付近にベルトコンベア及び架台があるため、トラック、ミキサーや工事用車両の方向転換に支障がある。
3)高い位置にあるため、ベルト切断時、ベルト上に残った荷の処理が高所作業になり、不安全かつ効率が悪い。
4)高所作業のため、ローラ類の点検やベルトの点検がやりにくく、専用の台が必要となる。
5)ベルトコンベアからの上砂の落下対策が必要となる。
However, the continuous belt conveyor support mechanism of Patent Document 1 has the following problems.
1) Since the replacement is performed by a seat cart and a centle, the degree of freedom of position and movement is small, which hinders lining work.
2) Since there are belt conveyors and mounts near the floor level + 2.5m, there is a problem in changing the direction of trucks, mixers and construction vehicles.
3) Because of the high position, when the belt is cut, the processing of the load remaining on the belt becomes a work at a high place, which is unsafe and inefficient.
4) Because of the work at high places, it is difficult to check the rollers and the belt, and a dedicated stand is required.
5) It is necessary to take measures against falling sand from the belt conveyor.

このような問題点は、ベルトコンベアをフロアレベルに設置することで全て解決するが、延伸する連続ベルトコンベアの場合、その延伸の都度、クレーン等で仮受けしながら高さを下げ、水平位置も移動する必要があることから、ベルトコンベアをフロアレベルに設置する作業が行われた例が少なかった。
また、前進方向のテールピース台車の高さから後退方向ではフロアレベルまで高さを下げるため、延長方向に傾斜した架台を常に盛替え移動する必要があった。
Such problems are all solved by installing the belt conveyor at the floor level. However, in the case of a continuous belt conveyor that stretches, the height is lowered while temporarily receiving it with a crane, etc. Since there was a need to move, there were few examples in which the operation of installing the belt conveyor at the floor level was performed.
In addition, in order to lower the height from the height of the tailpiece carriage in the forward direction to the floor level in the backward direction, it is necessary to constantly move the platform inclined in the extension direction.

本発明の課題は、山岳トンネルのズリ出しに用いる連続ベルトコンベアにおいて、ズリの積載から搬出に有利なように高さを連続的に変化させるとともに、横方向にもシフト可能としてレイアウトも有利となるようにすることである。   It is an object of the present invention to continuously change the height of a continuous belt conveyor used for slipping out a mountain tunnel so as to be advantageous for loading and unloading of the tunnel, and it is also possible to shift in the horizontal direction, which is advantageous in layout. Is to do so.

以上の課題を解決するため、請求項1に記載の発明は、
山岳トンネルのズリ出しに用いる連続ベルトコンベアの高さ位置連続変更システムであって、
前記山岳トンネルの坑口側から切羽側に向けて連続して敷設される複数条のレールと、
前記レール上に沿って連続して配置され、上部が前記切羽側を高くして前記坑口側を低くなるよう、または前記坑口側を高くして前記切羽側を低くなるよう連続して傾斜し、且つ前記レール上を転がる車輪を備えて、前記切羽側からの牽引により前進方向に移動可能な傾斜台車と、
前記傾斜台車の前記連続して傾斜する上部に沿って設置され、載置する前記連続ベルトコンベアを上面で前後方向及び横方向に滑らせて相対移動可能な架台と、を備え、
前記切羽側に配置され、切羽の掘進に伴って前進するテールピース台車により、前記連続ベルトコンベアの延伸が行われるとともに、
前記傾斜台車の牽引により、前記架台の上面において、前記連続ベルトコンベアが横方向に加えて前後方向にも滑ることを特徴とする。
In order to solve the above problems, the invention described in claim 1
A system for continuously changing the height position of a continuous belt conveyor used for slipping a mountain tunnel,
A plurality of rails continuously laid from the entrance side of the mountain tunnel toward the face side;
It is continuously arranged along the rail, and the upper part is inclined so that the face side is raised and the wellhead side is lowered, or the wellhead side is raised and the face side is lowered. And an inclined carriage that includes wheels that roll on the rail and is movable in the forward direction by towing from the face side,
A pedestal that is installed along the continuously inclined upper part of the inclined carriage and is movable relative to the upper and lower sides by sliding the continuous belt conveyor placed on the upper surface ,
The tail belt cart that is arranged on the face side and moves forward with the excavation of the face extends the continuous belt conveyor,
The continuous belt conveyor slides in the front-rear direction in addition to the lateral direction on the upper surface of the gantry by pulling the inclined carriage .

請求項2に記載の発明は、
請求項1に記載の連続ベルトコンベアの高さ位置連続変更システムであって、
前記レールは前記山岳トンネルの一側部に沿って敷設されることを特徴とする。
The invention described in claim 2
It is a height position continuous change system of the continuous belt conveyor according to claim 1,
The rail is laid along one side of the mountain tunnel.

請求項3に記載の発明は、
請求項1または2に記載の連続ベルトコンベアの高さ位置連続変更システムであって、
前記レールを中央とその両側の3条備えることを特徴とする。
The invention according to claim 3
It is a height position continuous change system of the continuous belt conveyor according to claim 1 or 2,
The rail is provided with three strips at the center and both sides thereof.

本発明によれば、山岳トンネルのズリ出しに用いる連続ベルトコンベアを載置する架台が設置された傾斜台車をレールに載せて延長方向に牽引することで、ズリの積載から搬出に有利となり、その架台上で連続ベルトコンベアを前後方向及び横方向に滑らすことにより、トンネル内のレイアウトも有利となる。   According to the present invention, it is advantageous to carry out from loading of the slack by pulling the inclined carriage on which the pedestal on which the continuous belt conveyor used for slipping out of the mountain tunnel is placed is mounted on the rail in the extension direction, By sliding the continuous belt conveyor back and forth and laterally on the gantry, layout in the tunnel is also advantageous.

本発明を適用した連続ベルトコンベアの高さ位置連続変更システムの一実施形態の構成を示す概略側面図である。It is a schematic side view which shows the structure of one Embodiment of the height position continuous change system of the continuous belt conveyor to which this invention is applied. 図1の矢印A−A線に沿った図である。It is the figure along the arrow AA line of FIG. 図1の矢印B−B線に沿った図である。It is the figure along the arrow BB line of FIG. 図1の矢印C−C線に沿った図である。It is the figure along the arrow CC line of FIG. 図1の矢印D−D線に沿った図である。It is the figure along the arrow DD line | wire of FIG. 図1の矢印E−E線に沿った図である。It is the figure along the arrow EE line of FIG. 図1の傾斜台車のテールピース台車とウインチとの関係を示す概略側面図である。It is a schematic side view which shows the relationship between the tailpiece trolley | bogie and winch of the inclination trolley | bogie of FIG. 図7の傾斜台車の前進を示した図である。It is the figure which showed advance of the inclination trolley | bogie of FIG.

以下、図を参照して本発明を実施するための形態を詳細に説明する。
(実施形態)
図1から図6は本発明を適用した連続ベルトコンベアの高さ位置連続変更システムの一実施形態の構成を示すもので、1はレール、2は傾斜台車、3は車輪、4は架台、5は連続ベルトコンベアである。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings.
(Embodiment)
FIGS. 1 to 6 show the configuration of an embodiment of a continuous belt conveyor height position continuous change system to which the present invention is applied. 1 is a rail, 2 is an inclined carriage, 3 is a wheel, 4 is a stand, Is a continuous belt conveyor.

図示のように、山岳トンネルの内部には、坑口側から切羽側に向けて連続してレール1が敷設される。
レール1は、具体的には、山岳トンネルの一側部に沿って敷設(図示例では中央とその両側の3条)されており、全線ではなく、システムの下部のみの配置で、切羽の掘進に伴い、坑口側のレールを外して切羽側に移す所謂打って返しで使用する。
As shown in the drawing, a rail 1 is laid continuously in the mountain tunnel from the wellhead side to the face side.
Specifically, the rail 1 is laid along one side of the mountain tunnel (in the example shown, the center and three strips on both sides), and is not located in the whole line, but only in the lower part of the system. Along with this, the rails on the wellhead side are removed and moved to the face side so-called hitting and turning.

そして、レール1の上に沿って連続して、上部が切羽側を高くして坑口側を低くなるよう連続して傾斜した傾斜台車2が配置されている。
傾斜台車2は、図示例では、フレームパイプを組み立てて幅2m強で全長60m程度に連結して構成され、3条のレール1の上を各々転がる多数の車輪3を備えている。
An inclined carriage 2 that is continuously inclined along the top of the rail 1 so that the upper portion is raised on the face side and lowered on the wellhead side is disposed.
In the illustrated example, the inclined carriage 2 is constructed by assembling a frame pipe and connecting it to a total length of about 60 m with a width of more than 2 m, and includes a number of wheels 3 each rolling on three rails 1.

傾斜台車2には、その切羽側を高くして坑口側を低くなるよう連続して傾斜する上部に沿ってその全長に渡り架台4が設置されている。
架台4は、その上面に連続ベルトコンベア5を載置するもので、載置された連続コンベア5を上面で切羽側の前進方向と横方向に滑らせるよう材料を選定し、あるいは表面加工する。
The inclined carriage 2 is provided with a pedestal 4 over its entire length along an upper part that continuously inclines so that the face side is raised and the wellhead side is lowered.
The gantry 4 has a continuous belt conveyor 5 mounted on the upper surface thereof, and a material is selected or surface-treated so that the mounted continuous conveyor 5 is slid on the upper surface in the forward direction and the lateral direction.

従って、連続ベルトコンベア5は、傾斜台車2の切羽側を高くして坑口側を低くなるよう連続して傾斜する上部に設置した架台4の上面の全長において、横方向に滑らせて移動可能に載置されている。   Therefore, the continuous belt conveyor 5 can be slid in the horizontal direction and moved over the entire length of the upper surface of the gantry 4 that is continuously inclined so as to raise the face side of the inclined carriage 2 and lower the wellhead side. It is placed.

以上の構成による連続ベルトコンベアの高さ位置連続変更システムは、図7に示すように、切羽側に配置されるテールピース台車6において、2.5m程度の高さで掘削土砂(ズリ)が連続ベルトコンベア5の先頭部に積載して坑口側に向けて搬出する。
なお、連続ベルトコンベア5は、テールピース台車6と傾斜台車2との間において、トンネル側壁に懸架されている。
As shown in FIG. 7, the continuous position change system for the continuous belt conveyor having the above-described configuration is configured such that the excavated soil (sludge) is continuously at a height of about 2.5 m in the tail piece cart 6 disposed on the face side. It is loaded on the front part of the belt conveyor 5 and carried toward the wellhead side.
The continuous belt conveyor 5 is suspended on the tunnel side wall between the tailpiece carriage 6 and the inclined carriage 2.

切羽の掘進に伴い、前進するテールピース台車6で連続ベルトコンベア5の延伸が行われるとともに、ウインチ7により傾斜台車2が牽引されて3条のレール1上を車輪3が転がる。このとき、傾斜台車2の傾斜する上部に設置した架台4の上面に載置された連続ベルトコンベア5は、移動しないで架台4の上面において前後方向に滑る。   Along with the excavation of the face, the continuous belt conveyor 5 is stretched by the tail piece carriage 6 that moves forward, and the inclined carriage 2 is pulled by the winch 7 so that the wheels 3 roll on the three rails 1. At this time, the continuous belt conveyor 5 placed on the upper surface of the gantry 4 installed on the inclined upper portion of the tilting carriage 2 slides in the front-rear direction on the upper surface of the gantry 4 without moving.

このような連続ベルトコンベア5の延伸工程で、傾斜台車2の切羽側を高くして坑口側を低くなるよう連続して傾斜する上部に設置した架台4の上面において、図8に示したように、連続ベルトコンベア5を前後方向に滑らせるとともに、図2、図3、図4、図5、図6に示したように、連続ベルトコンベア5を横方向に滑らせて適宜の位置にシフトする。   In the extending process of the continuous belt conveyor 5, as shown in FIG. 8, on the upper surface of the gantry 4 that is installed on the upper part continuously inclined so as to raise the face side of the inclined carriage 2 and lower the wellhead side. The continuous belt conveyor 5 is slid in the front-rear direction, and as shown in FIGS. 2, 3, 4, 5, and 6, the continuous belt conveyor 5 is slid in the lateral direction and shifted to an appropriate position. .

なお、図3に仮想線で示すように、レール1の間で傾斜台車2の下方には、配管等の部材を配置することができる。   In addition, as shown by a virtual line in FIG. 3, a member such as a pipe can be disposed below the inclined carriage 2 between the rails 1.

以上、実施形態の連続ベルトコンベアの高さ位置連続変更システムによれば、連続ベルトコンベア5を載置する架台4が設置された傾斜台車2をレール1に載せて延長方向に牽引することで、ズリの積載から搬出に有利となり、その架台4上で連続ベルトコンベア5を前後方向及び横方向に滑らすことにより、トンネル内のレイアウトも有利となる。   As mentioned above, according to the height position continuous change system of the continuous belt conveyor of the embodiment, by placing the inclined carriage 2 on which the gantry 4 on which the continuous belt conveyor 5 is placed on the rail 1 and pulling in the extending direction, It becomes advantageous for carrying out from loading of the slip, and by sliding the continuous belt conveyor 5 on the gantry 4 in the front-rear direction and the lateral direction, the layout in the tunnel is also advantageous.

(変形例)
以上の実施形態においては、中央とその両側の3条のレールとしたが、本発明はこれに限定されるものではなく、レールは2条でも4条以上であってもよい。
さらに、実施形態では、上部が切羽側を高くして坑口側を低くなる傾斜台車について説明したが、作業の必要に応じては、上部が坑口側を高くして切羽側を低くなる傾斜台車として使用することも可能である。
また、傾斜台車や架台の構成及び全長寸法等も任意であり、その他、具体的な細部構造等についても適宜に変更可能であることは勿論である。
(Modification)
In the above embodiment, the three rails are provided at the center and both sides thereof, but the present invention is not limited to this, and the rails may be two or four or more.
Furthermore, in the embodiment, the tilted trolley in which the upper part raises the face side and lowers the wellhead side has been described. It is also possible to use it.
In addition, the configuration and overall length of the tilting carriage and the gantry are arbitrary, and it is needless to say that other specific detailed structures can be changed as appropriate.

1 レール
2 傾斜台車
3 車輪
4 架台
5 連続ベルトコンベア
6 テールピース台車
7 ウインチ
1 Rail 2 Inclined Bogie 3 Wheel 4 Base 5 Continuous Belt Conveyor 6 Tailpiece Bogie 7 Winch

Claims (3)

山岳トンネルのズリ出しに用いる連続ベルトコンベアの高さ位置連続変更システムであって、
前記山岳トンネルの坑口側から切羽側に向けて連続して敷設される複数条のレールと、
前記レール上に沿って連続して配置され、上部が前記切羽側を高くして前記坑口側を低くなるよう、または前記坑口側を高くして前記切羽側を低くなるよう連続して傾斜し、且つ前記レール上を転がる車輪を備えて、前記切羽側からの牽引により前進方向に移動可能な傾斜台車と、
前記傾斜台車の前記連続して傾斜する上部に沿って設置され、載置する前記連続ベルトコンベアを上面で前後方向及び横方向に滑らせて相対移動可能な架台と、を備え、
前記切羽側に配置され、切羽の掘進に伴って前進するテールピース台車により、前記連続ベルトコンベアの延伸が行われるとともに、
前記傾斜台車の牽引により、前記架台の上面において、前記連続ベルトコンベアが横方向に加えて前後方向にも滑ることを特徴とする連続ベルトコンベアの高さ位置連続変更システム。
A system for continuously changing the height position of a continuous belt conveyor used for slipping a mountain tunnel,
A plurality of rails continuously laid from the entrance side of the mountain tunnel toward the face side;
It is continuously arranged along the rail, and the upper part is inclined so that the face side is raised and the wellhead side is lowered, or the wellhead side is raised and the face side is lowered. And an inclined carriage that includes wheels that roll on the rail and is movable in the forward direction by towing from the face side,
A pedestal that is installed along the continuously inclined upper part of the inclined carriage and is movable relative to the upper and lower sides by sliding the continuous belt conveyor placed on the upper surface ,
The tail belt cart that is arranged on the face side and moves forward with the excavation of the face extends the continuous belt conveyor,
A continuous position change system for a continuous belt conveyor , wherein the continuous belt conveyor slides in the front-rear direction in addition to the lateral direction on the upper surface of the gantry by pulling the inclined carriage .
前記レールは前記山岳トンネルの一側部に沿って敷設されることを特徴とする請求項1に記載の連続ベルトコンベアの高さ位置連続変更システム。   The continuous position change system for a continuous belt conveyor according to claim 1, wherein the rail is laid along one side of the mountain tunnel. 前記レールを中央とその両側の3条備えることを特徴とする請求項1または2に記載の連続ベルトコンベアの高さ位置連続変更システム。   The continuous position change system for a continuous belt conveyor according to claim 1 or 2, wherein the rail is provided with three strips on the center and on both sides thereof.
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