JP6048818B2 - Outdoor unit - Google Patents

Description

  The present invention relates to an outdoor unit in which a flat fan guard is disposed on the top surface of an exterior body.

  Conventionally, in an outdoor unit of an air conditioner, a flat fan guard is arranged on the top surface of an exterior body, and a propeller fan for an outdoor heat exchanger is arranged below the flat fan guard (for example, a patent) Reference 1).

Japanese Patent No. 3110216

By the way, when providing a top surface material between the bell mouth of the propeller fan and the flat fan guard, in the conventional configuration in which the flat fan guard is arranged on the top surface of the exterior body, the exterior body is around the top surface material. Since it will be located, there exists a possibility that water, such as rain water, may accumulate easily on a top | upper surface material.
This invention is made | formed in view of the situation mentioned above, and aims at providing the outdoor unit which can drain the water on a top | upper surface material.

  To achieve the above object, the present invention provides an outdoor unit in which a flat fan guard is disposed on the top surface of a sheet metal exterior body, and a propeller fan for an outdoor heat exchanger is disposed below the flat fan guard. A bell mouth of a propeller fan is fixed to the inside of the exterior body, and a pair of half-plate top members made of sheet metal is provided between the bell mouth and the flat fan guard, and an inner peripheral portion of each top member is provided. A cut-and-raised wall that bends upward is formed, and a first drainage point is formed between both ends of each cut-and-raised wall and the exterior body.

  The said structure WHEREIN: The 2nd water drain location may be formed in the corner part of the said exterior body on the said top surface material.

  The said structure WHEREIN: A said 2nd water drain location may be formed in the clearance gap between the support | pillar of the said exterior body, and the said top surface material.

  In the above configuration, the exterior body is formed with a pair of end plates and a pair of side plates, and each top surface material is formed integrally with the end plates by bending a sheet metal forming the end plates. May be.

  According to the present invention, since the cut-and-raised wall that bends upward is formed on the inner peripheral portion of the top surface material, it is possible to prevent the ice from sliding down on the propeller fan even if ice is formed on the top surface material. Moreover, since the 1st drainage location is formed between the both ends of each cut and raised wall, and an exterior body, the water on a top | upper surface material can be drained.

It is a perspective view which shows the outdoor unit which concerns on embodiment of this invention. It is a figure which shows the internal structure of an outdoor unit, and is II-II sectional drawing of FIG. It is a perspective view which shows the upper part of the outdoor unit of the state which removed the flat fan guard. It is a disassembled perspective view which shows the upper part of the outdoor unit of FIG. It is a perspective view which shows a front side top panel part. It is a perspective view which shows a rear side top panel part. It is a top view which shows the outdoor unit of the state which fixed the flat fan guard. It is a perspective view which expands and shows the front side top panel body of FIG. It is a cross-sectional view which expands and shows the 2nd water drain location of FIG. It is a longitudinal cross-sectional view which shows the relationship between a top | upper surface panel body and a bellmouth.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The air conditioner is composed of an outdoor unit 10 and an indoor unit (not shown), and performs a cooling operation and a heating operation by flowing a refrigerant through a refrigerant circuit connected by a refrigerant pipe. The outdoor unit 10 is installed outside, exchanges heat with outdoor air, condenses the refrigerant during the cooling operation and releases heat to the outside air, and evaporates the refrigerant during the heating operation and takes in heat from the outside air. In addition, the directions such as up and down and left and right described below indicate directions when the outdoor unit 10 is viewed from the front side in a state where the outdoor unit 10 is installed.

FIG. 1 is a perspective view showing the outdoor unit 10, and FIG. 2 is a view showing an internal configuration of the outdoor unit 10, and is a cross-sectional view taken along the line II-II in FIG.
As shown in FIG. 1, the outdoor unit 10 includes a unit case (housing, exterior body) 11 having a substantially rectangular parallelepiped box shape. The unit case 11 is mounted on a pair of leg members 13 and 13 extending in the front-rear direction. A bottom plate 12 that is passed and fixed, columns 14 that extend vertically from four corners of the bottom plate 12, and a front panel 15 are configured.
As shown in FIG. 2, a heat exchanger 21 is formed on the bottom plate 12 by being bent into a substantially U shape when viewed from above. Is formed. An air blower (axial flow type air blower) 22 is disposed above the heat exchanger 21. The heat exchanger 21 constitutes a side surface portion of the unit case 11 and is arranged from the left side surface of the unit case 11 along the back surface and the right side surface.

The blower 22 includes a fan motor 23 disposed above the heat exchanger 21 and a propeller fan (impeller) 24 attached to the shaft of the fan motor 23. Between adjacent struts 14 and 14, connecting members 16 and 16 (see FIG. 4) for connecting the struts 14 and 14 at positions corresponding to the upper ends of the heat exchanger 21 are provided. It is fixed to support frames 17, 17 that are stretched between the members 16, 16.
Around the propeller fan 24, a bell mouth 25 is provided for guiding the air on the suction side of the propeller fan 24 to the blowing side, and above the blowing opening 25A of the bell mouth 25, as shown in FIG. 24 is covered with a flat fan guard 40 that prevents contact of a human body or the like with 24. A decorative panel 27 is provided around the bell mouth 25.

  When the propeller fan 24 is rotationally driven by the fan motor 23, as shown by the arrow X in the drawing around the outdoor unit 10, more specifically, the left side, the back side, and the right side excluding the front surface of the unit case 11. Outside air is sucked into the unit case 11 from the surface side, and is discharged outside through the blowout opening 25 </ b> A of the bell mouth 25 provided on the upper surface portion of the unit case 11. That is, the outdoor unit 10 is configured as a top blowing type that blows out air after heat exchange from the top surface.

In the unit case 11, a compressor, an accumulator, an oil separator, and a receiver tank, which are part of the refrigerant circuit, are provided on the bottom plate 12, but a valve body such as a four-way valve or an expansion valve is provided. The refrigerant circuit components are accommodated by pipe connection. One end side of the piping of these refrigerant circuit components is connected to the indoor unit via the heat exchanger 21, and the other end side of the piping of the refrigerant circuit components is connected to the indoor unit. A circulating refrigerant circuit is configured.
Further, in this configuration, the compressor is disposed on the front side of the unit case 11, and the electrical box 50 in which various electrical units such as a control board for controlling the air conditioner are disposed in the upper space of the compressor. The For this reason, by removing the front panel 15, the operator can easily perform maintenance work on the components in the unit case 11 from the front side. Reference numeral 29 is a cover plate that is provided above, behind, and on the left and right sides of the compressor so as to prevent raindrops from being directly applied to the compressor.

Next, the structure of the upper part of the outdoor unit 10 will be described.
FIG. 3 is a perspective view showing the upper part of the outdoor unit 10 with the flat fan guard 40 removed. FIG. 4 is an exploded perspective view showing the upper part of the outdoor unit 10 of FIG. FIG. 5 is a perspective view showing the front top panel portion 33A. FIG. 6 is a perspective view showing the rear top panel portion 33B. FIG. 7 is a plan view showing the outdoor unit 10 in a state where the flat fan guard 40 is fixed.
As shown in FIGS. 3 and 4, the rear and left and right sides of the bell mouth 25 are covered with a back panel body (end plate) 31 and side panel bodies (side plates) 32 and 32, respectively. The bell mouth 25 is formed to have substantially the same size as the short length of the unit case 11 (the width in the left-right direction in the present embodiment), and the straight portion 25B along the side panel bodies 32, 32 along the outlet opening 25A. , 25B. Each panel body 31 and 32 is provided with upper end surfaces (top surfaces) 31A and 32A formed by bending the upper part inward. The back panel body 31 and the side panel bodies 32, 32 are fixed to the support column 14 at the side portions and to the connecting members 16, 16 at the lower ends.
A top panel body 33 is provided on the back panel body 31 and the side panel bodies 32 and 32. These panel bodies 31-33 are made of sheet metal and constitute a unit case (exterior body) 11.

  The top panel 33 is formed with a substantially circular opening (inner peripheral portion) 34 that exposes the blowout opening 25 </ b> A of the bell mouth 25. The top panel 33 includes a front top panel 33A and a rear top panel 33B, and is configured in a half pair. In the present embodiment, the front top panel portion 33A and the rear top panel portion 33B are provided with a space between the straight portions 25B and 25B of the bell mouth 25.

As shown in FIG. 5, the front top panel 33A includes a top member 33A1 positioned above the bell mouth 25 (FIG. 4), a standing surface 33A2 standing from the top member 33A1, and a standing surface. An upper end surface (top surface) 33A3 extending from 33A2 to the front front panel 15 (FIG. 1) is integrally provided.
As shown in FIG. 6, the rear top panel 33B includes a top member 33B1 located above the bell mouth 25, a standing surface 33B2 standing from the top member 33B1, and a rear from the standing surface 33B2. An upper end surface (top surface) 33B3 extending to the rear panel body 31 is integrally provided.

  As shown in FIGS. 4 to 6, extending pieces 33 </ b> A <b> 4 and 33 </ b> B <b> 4 extending downward are provided on both sides of the top surface members 33 </ b> A <b> 1 and 33 </ b> B <b> 1. The extending pieces 33A4 and 33B4 are formed integrally with the top surface members 33A1 and 33B1 by bending a sheet metal constituting the top panel portions 33A and 33B. In the front top panel portion 33A, the upper end surface 33A3 is fixed to the front panel 15 (FIG. 3) and the support column 14, and the extending piece 33A4 is fixed to the side panel bodies 32 and 32. In the rear top panel portion 33B, the upper end surface 33B3 is fixed to the upper end surface 31A of the rear panel body 31, and the extending piece 33B4 is fixed to the side panel bodies 32 and 32.

As shown in FIG. 7, the upper end surfaces 31A, 32A, 33A3, 33B3 of the panel body 31-33 constitute a substantially rectangular inner peripheral edge 30, and are flat on these upper end surfaces 31A, 32A, 33A3, 33B3. The fan guard 40 is fixed.
The flat fan guard 40 is a fan guard formed in a flat shape and a substantially rectangular shape, and an outer peripheral edge (outer peripheral edge) 40A is formed smaller than the inner peripheral edge 30 of the panel body 31-33. Thereby, since the gap δ is formed between the flat fan guard 40 and the panel body 31-33, the contact between the flat fan guard 40 and the panel body 31-33 can be suppressed. The flat fan guard 40 is configured by arranging a plurality of fine wire rods 41 in a vertical row and a horizontal row, and arranging a thick wire rod 42 between the thin wire rods 41. The flat fan guard 40 is fixed to the upper end surfaces 31A, 32A, 33A3, and 33B3 of the panel body 31-33 by screws 49 at a plurality of positions (six positions in the present embodiment). In FIG. 7, reference numerals 43 and 44 denote attachment portions for attaching the flat fan guard 40 to the upper end surfaces 31 </ b> A, 32 </ b> A, 33 </ b> A <b> 3, 33 </ b> B <b> 3 provided at both end portions 42 </ b> A of any thick wire 42.

Next, the drainage structure of the outdoor unit 10 will be described.
FIG. 8 is an enlarged perspective view showing the water draining portions 36 and 37 in FIG. 3. FIG. 9 is an enlarged cross-sectional view showing the second drainage portion 37 of FIG. FIG. 10 is a longitudinal sectional view showing the relationship between the top panel body 33 and the bell mouth 25.
As shown in FIGS. 5, 6, and 7, the top surface members 33 </ b> A <b> 1 and 33 </ b> B <b> 1 of the top panel portions 33 </ b> A and 33 </ b> B are formed with cut-and-raised walls 35 that rise upward along the openings 34. The cut-and-raised wall 35 is formed integrally with the top surface members 33A1 and 33B1 by bending a sheet metal constituting the top panel portions 33A and 33B, and can be easily formed. In addition, as described above, the top panel 33 is formed in a half pair, so that the top members 33A1 and 33B1 having the cut-and-raised walls 35 can be easily formed. Further, since the front top panel portion 33A and the rear top panel portion 33B are provided with a space corresponding to the straight portions 25B and 25B of the bell mouth 25, the straight portions 25B and 25B of the bell mouth 25 are provided. Therefore, the material of the top face materials 33A1 and 33B1 can be reduced.

  The top surface members 33A1 and 33B1 are formed with first drainage points 36 for draining water that has entered the top surface materials 33A1 and 33B1 at both ends 35A of the cut and raised walls 35. The first drainage portion 36 is provided by forming the cut and raised wall 35 away from the side panel bodies 32 and 32. As a result, water can be drained from the first drainage point 36 on the top surface material 33A1, 33B1, so that it can be prevented from accumulating on the top surface material 33A1, 33B1, and as a result ice on the top surface material 33A1, 33B1. Can be prevented from being formed.

  The top surface members 33A1 and 33B1 are provided with second drainage points 37 for draining water that has entered the top surface materials 33A1 and 33B1 at positions corresponding to the corners 11A of the unit case 11. ing. Thus, since the 2nd drainage location 37 was formed in top surface material 33A1, 33B1 in addition to the 1st drainage location 36, the water on top surface material 33A1, 33B1 can be drained more reliably. . In addition, in the present embodiment, since the cut-and-raised wall 35 that rises upward along the opening 34 is provided, for example, the first and second drainage points 36 and 37 are blocked by dust or the like, and the top surface Even if water accumulates on the materials 33A1 and 33B1 and ice is formed on the top surface materials 33A1 and 33B1, it is possible to prevent the ice from sliding on the propeller fan 24.

  As shown in FIG. 8, the water drainage portion 37 is provided in a notch portion 38 in which the top surface materials 33A1 and 33B1 are cut out so as to avoid the support column 14 of the unit case 11. It is formed in the gap c between the top panel members 33A1 and 33B1 of the top panel body 33. Thereby, since the 2nd drainage part 37 can be provided in the notch part 38 which avoids the support | pillar 14, it is not necessary to form the notch only for the 2nd drainage part 37 in the top | upper surface material 33A1, 33B1. Therefore, the manufacturing process can be simplified.

  As shown in FIG. 10, the top surface members 33A1 and 33B1 are provided with a gap d between them. Thereby, even if water permeates between the top surface materials 33A1, 33B1 and the bell mouth 25, it is possible to prevent water from collecting between the top surface materials 33A1, 33B1 and the bell mouth 25. In addition, since the distance d is set to prevent the generation of ice across the top surface materials 33A1 and 33B1 and the bell mouth 25, the top surface materials 33A1 and 33B1 and the bell mouth 25 It is possible to prevent the ice from being generated. In addition, due to the distance d, for example, when the first and second drainage points 36 and 37 are closed with dust or the like and ice is formed on the top surface members 33A1 and 33B1, the top surface material is expanded by the expansion of the ice. When 33A1, 33B1 bends, or when the top surface materials 33A1, 33B1 bend due to the weight of snow accumulated on the top surface materials 33A1, 33B1, the top surface materials 33A1, 33B1 are bellmouth 25 can be prevented from contacting. The top panel members 33A1 and 33B1 of the top panel units 33A and 33B are held by fixing the upper end surfaces 33A3 and 33B3 and the distal end side of the extension pieces 33A4 and 33B4, thereby preventing water pooling. The distance d for is maintained. Further, even if the top surface members 33A1 and 33B1 are slightly recessed due to a load due to snow on the top surface materials 33A1 and 33B1 in winter and the like, since the distance d is provided, there is a risk of the bell mouth 25 itself being deformed. Few.

The upper portion of the bell mouth 25 is formed larger than the opening 34 of the top panel 33 and includes a rib 25C extending upward over the circumferential portion. Since the ribs 25C form a labyrinth between the top member 33A1, 33B1 and the bell mouth 25, it is possible to make it difficult to generate a so-called air short that sucks the blown-out air.
Furthermore, since the extending pieces 33A4 and 33B4 extending downward are provided on both sides of the top surface materials 33A1 and 33B1, the top surface materials 33A1 and 33B1 and the bell are also provided by the extending pieces 33A4 and 33B4. A labyrinth is formed between the mouse 25 and an air short circuit can be made difficult to occur. Moreover, since the extending pieces 33A4 and 33B4 are provided outside the rib 25C, the water falling along the extending pieces 33A4 and 33B4 is discharged to the outside of the bell mouth 25. Further, since the gap between the extending pieces 33A4, 33B4 and the rib 25C is a labyrinth as described above, there is little leakage of air flow by the bell mouth 25, and a smooth flow can be maintained.

  8 to 10 show the water draining portions 36 and 37 of the rear top panel portion 33B, but the water draining portions 36 and 37 of the front top panel portion 33A are configured in the same manner. Illustration of the face panel portion 33A is omitted.

  As described above, according to the present embodiment, since the cut-and-raised wall 35 that bends upward is formed in the opening 34 of the top surface members 33A1 and 33B1, even if ice is formed on the top surface materials 33A1 and 33B1. It is possible to prevent the ice from sliding on the propeller fan 24. Moreover, since the 1st water drain location 36 is formed between the both ends 35A side of each cut-and-raised wall 35, and the side panel body 32, the water on top | upper surface material 33A1, 33B1 can be drained. Moreover, since the top surface materials 33A1 and 33B1 are formed in a half pair, the top surface materials 33A1 and 33B1 having the cut-and-raised walls 35 can be easily formed.

  Moreover, according to this embodiment, since the 2nd drainage point 37 is formed in the corner | angular part 11A of the unit case 11 in the top | upper surface material 33A1, 33B1 of the top | upper surface panel body 33, the top | upper surface material. The water on 33A1 and 33B1 can be drained more reliably.

  Further, according to the present embodiment, the second drainage point 37 is formed in the gap c between the support column 14 of the unit case 11 and the top panel members 33A1 and 33B1 of the top panel 33. With this configuration, since the second drainage portion 37 can be provided in the notch portion 38 that avoids the support column 14, it is necessary to form a notch dedicated to the second drainage portion 37 in the top surface materials 33A1 and 33B1. This eliminates the manufacturing process.

  Further, according to the present embodiment, the unit case 11 is formed with a pair of top panel portions 33A and 33B and a pair of side panel bodies 32 and 32, and each top member 33A1 and 33B1 is a top panel portion. One sheet metal forming 33A and 33B is bent to be formed integrally with the top panel portions 33A and 33B. With this configuration, the top materials 33A1 and 33B1 can be easily formed.

However, the above embodiment is an aspect of the present invention, and it is needless to say that the embodiment can be appropriately changed without departing from the gist of the present invention.
For example, in the above embodiment, the flat fan guard 40 is formed in a substantially rectangular shape, but the shape of the flat fan guard 40 is not limited to this.

10 Outdoor unit 11 Unit case (housing, exterior body)
11A Corner 14 Post 21 Outdoor heat exchanger 24 Propeller fan 25 Bell mouth 31 Rear panel body (exterior body, end plate)
31A, 32A, 33A3, 33B3 Upper end surface (top surface)
32 Side panel body (exterior body, side plate)
33 Top panel body (exterior body)
33A, 33B Top panel part 33A1, 33B1 Top material 34 Opening (inner periphery)
35 Cut and raised wall 35A Both ends 36 First drainage point 37 Second drainage point 40 Flat fan guard c Clearance

Claims (4)

In an outdoor unit in which a flat fan guard is arranged on the top surface of a sheet metal exterior body, and a propeller fan for an outdoor heat exchanger is arranged below the flat fan guard,
A bell mouth of the propeller fan is fixed to the inside of the exterior body, and a pair of half plate top members made of sheet metal is provided between the bell mouth and the flat fan guard, and an inner peripheral portion of each top member The outdoor unit is characterized in that a cut-and-raised wall that is bent upward is formed, and a first drainage portion is formed between both ends of each cut-and-raised wall and the exterior body.   The outdoor unit according to claim 1, wherein a second drainage portion is formed at a corner of the exterior body on the top surface material.   3. The outdoor unit according to claim 2, wherein the second drainage portion is formed in a gap between a column of the exterior body and the top surface material.   The exterior body is formed with a pair of end plates and a pair of side plates, and each top surface material is formed integrally with the end plates by bending one sheet metal forming the end plates. The outdoor unit according to any one of claims 1 to 3.

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