JP6035229B2 - Rail grinding cart and rail grinding method - Google Patents

Description

  The present invention relates to a rail grinding carriage and a rail grinding method for removing rail irregularities on a railroad track on which a railway vehicle travels.

  Conventionally, various systems are known as a system for removing rail unevenness of a railroad track and grinding and remolding the rail track surface.

  The rail grinding carriage described in Patent Document 1 includes at least one grinding unit including at least one grinding wheel structure rotated by a motor, and each structure can move linearly. Each grinding wheel is placed in a plane perpendicular to the longitudinal axis, forming a grinding unit which is attached to the support and thus separates the grinding wheel towards the surface of the rail to be ground. Are independently attached to the frame by means of translational movement that moves the support itself relative to the frame laterally relative to the rail, and each support connects at least one support roller and this support to the frame In addition, there is provided a configuration in which pausing means is applied to one side of the rail in the immediate vicinity of the grinding unit corresponding to the support roller.

  According to such a rail cutting carriage, the rail cutting carriage can be guided to the rail by simple means, the risk of derailment of the trolley can be suppressed, and more accurate rail unevenness removal can be achieved. Can be used to grind and re-mold the rail track surface.

JP-A-5-106203

  However, the rail shaving apparatus described in the above-mentioned patent document has several tens of times to remove a so-called rail wave-like curve having a relatively long wavelength such as 1 to 3 m. In addition to the need for a larger number of correction passes than usual, such as the number of passes, there is a problem in that the unevenness cannot be completely removed even when the number of passes is increased.

  When the rail wavy curve is significant, the rail wavy bend causes a larger wheel load fluctuation than usual when a rail vehicle travels on the rail, causing problems in driving safety and ground vibration. It is known. When the rail manufacturing method rolls a steel ingot to manufacture a rail, the rail wavy bend has a wavelength of about 1 to 3 m depending on the manufacturing conditions such as the position of the correction roller and the pressure with which the correction roller presses the steel ingot. In order to prevent such a problem, rails that have a marked rail waviness and are not shipped now that standards for rail straightness are established during rail manufacturing to prevent such problems. It has been reviewed. However, the rails manufactured before the establishment of the straightness standard still have rail-like bends that need to be removed. In addition, it is possible to replace the rail itself with a rail wavy bend with a rail that meets the straightness criteria, but if there are a large number of rail wavy rails, the replacement cost will increase. End up.

  Therefore, the present invention has been made in view of the above-described problem, and for a rail having a long-wavelength periodic rail unevenness, so-called rail corrugation, without the need for replacement of the rail itself or a number of correction paths. An object of the present invention is to provide a rail cutting carriage and a rail correction method capable of removing the unevenness.

  The rail cutting trolley according to the present invention is a rail cutting trolley that removes the unevenness of the rail having periodic rail unevenness in the longitudinal direction, the front wheel and the rear wheel rolling on the rail, and A grindstone that abuts against the rail and removes irregularities, a vehicle body to which the front and rear wheels and the grindstone are attached, and an axial distance between the front wheels and the rear wheels according to the wavelength of the periodic rail irregularities. A wheel distance adjusting means capable of adjusting a position along the longitudinal direction of the rail is provided, the grindstone is disposed between the front wheel and the rear wheel, and a contact point with the rail is the front wheel and the rail It is located on the vehicle body side with respect to a virtual line connecting the contact point of the rail, the rear wheel and the contact point of the rail.

  In the rail grinding carriage according to the present invention, it is preferable that the shaft distance adjusting means is formed on a grindstone and a beam that attaches the front wheel and the rear wheel separately from the carriage.

  In the rail grinding carriage according to the present invention, it is preferable that a plurality of the grinding stones are arranged.

  Also, in the rail grinding cart according to the present invention, the grindstone, the front wheel and the rear wheel are provided in a pair on the left and right in the traveling direction of the cart, and the grindstone abuts the rail independently. Is preferred.

  Further, the rail correction method according to the present invention is a rail correction method for removing the unevenness of the rail in which the periodic rail unevenness has occurred, the front wheel and the rear wheel rolling on the rail, Using a grindstone that abuts against the rail to remove irregularities, and the front wheel, the rear wheel, and the vehicle body on which the grindstone is attached, the distance between the axes of the front and rear wheels is matched to the wavelength of the periodic rail irregularities. And an axial distance adjusting means for adjusting the position along the longitudinal direction of the rail, the grindstone is disposed between the front wheel and the rear wheel, and a contact point with the rail is the front wheel and the rail. It is characterized in that it is arranged on the vehicle body side with respect to an imaginary line connecting the contact point of the rear wheel and the contact point of the rear wheel and the rail.

  In the rail grinding carriage and the rail grinding method according to the present invention, the wavelength of the rail on which the periodic rail irregularity is generated and the distance between the front and rear wheels are matched, and the rail irregularity is removed by the grindstone. Since the grindstone corrects the rail only when the wheel travels in the concave and convex portions, it is possible to reliably remove rail concave and convex portions having a relatively long wavelength such as a wave-like curve with a small number of passes.

1 is a schematic diagram of a rail cutting cart according to a first embodiment of the present invention. The schematic diagram seen from the upper surface of the rail cutting trolley | bogie which concerns on the 1st Embodiment of this invention. The figure which shows the cutting procedure of the rail cutting trolley | bogie which concerns on the 1st Embodiment of this invention. The schematic diagram which shows the modification of the rail cutting trolley | bogie which concerns on the 1st Embodiment of this invention. The schematic diagram of the rail cutting trolley | bogie which concerns on the 2nd Embodiment of this invention. The schematic diagram of the rail cutting trolley | bogie which concerns on the 2nd Embodiment of this invention. The schematic diagram which shows the modification of the rail cutting trolley | bogie which concerns on the 2nd Embodiment of this invention.

  DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments for carrying out the invention will be described with reference to the drawings. The following embodiments do not limit the invention according to each claim, and all combinations of features described in the embodiments are not necessarily essential to the solution means of the invention. .

[First Embodiment]
FIG. 1 is a schematic view of a rail cutting trolley according to the first embodiment of the present invention, and FIG. 2 is a schematic view seen from the top surface of the rail cutting trolley according to the first embodiment of the present invention. FIG. 3 is a view showing a cutting procedure of the rail cutting carriage according to the first embodiment of the present invention, and FIG. 4 is a modified example of the rail cutting carriage according to the first embodiment of the present invention. FIG.

  As shown in FIG. 1, the rail cutting carriage 1 according to the present embodiment is a rail cutting carriage that removes the rail unevenness of the rail 2 in which the periodic rail unevenness of the wavelength λ is generated. The traveling direction of the rail cutting carriage 1 travels toward the right side of the page as indicated by an arrow in FIG. 1, for example.

  In the rail cutting carriage 1, a front wheel 12, a rear wheel 13, and a grindstone 14 that roll on the rail 2 are attached to the vehicle body 11 via an axis distance adjusting means 20.

  The axle distance adjusting means 20 attaches the front wheel 12 and the rear wheel 13 so that the positions of the front wheel 12 and the rear wheel 13 can be adjusted along the extending direction of the rail 2 so that the inter-axis distance L between the front wheel 12 and the rear wheel 13 can be adjusted. It is a member. Further, a grindstone 14 is attached to the shaft distance adjusting means 20 via an urging means 15.

  The shaft distance adjusting means 20 may have any configuration as long as the distance L between the front wheel 12 and the rear wheel 13 can be adjusted. For example, the shaft distance adjusting means 20 is formed in a hole drilled in the shaft distance adjusting means 20 at an interval of about 0.1 m. A structure in which the front wheel 12 and the rear wheel 13 are fixed using a lock pin or the like can be employed.

  The grindstone 14 corrects the raceway surface of the rail 2 when it is in contact with the rail 2 by being rotated by a motor or the like (not shown).

  Further, the grindstone 14 is disposed between the front wheel 12 and the rear wheel 13 and is urged toward the rail 2 by the urging means 15. The urging means 15 can urge the grindstone 14 so as to be movable up and down by an elastic body such as an electric actuator or a coil spring, in addition to using pressure such as hydraulic pressure or air pressure. Further, the urging means 15 is arranged so that the grindstone 14 is always located on the vehicle body 11 side with respect to the imaginary line X connecting the contact points P1, P2 at which the front wheel 12 and the rear wheel 13 abut against the rail 2, respectively. The position is adjusted. That is, the whetstone 14 is moved in a predetermined range in the vertical direction by the urging means 15, but when the range is farthest from the vehicle body 11, it does not approach the rail 2 more than the wheel shaft + wheel radius / 2. It has a configuration.

  Furthermore, as shown in FIG. 2, the rails 2 are arranged side by side in a pair, and a grindstone 14 </ b> L disposed between the left front wheel 12 </ b> L and the left rear wheel 13 </ b> L so as to correspond to each rail 2, A grindstone 14R disposed between the right front wheel 12R and the right rear wheel 13R is provided. Further, the left and right grindstones 14L and 14R are each cut and independent, and their vertical movements are not synchronized. Since the left and right rails 2 have different phases and amplitudes of the rail irregularities, the left and right grindstones 14L and 14R are edge-cut in this way, so that the rail 2 can be reliably trimmed.

  Next, with reference to FIG. 3, the cutting procedure of the rail cutting carriage 1 according to the present embodiment will be described. First, rail unevenness is measured using a known rail unevenness measuring means.

  This measurement can be directly measured by a track displacement measuring device such as a simple track measuring device (so-called track master) or indirectly by a shaft box acceleration or the like. As a result of this measurement, a location where a wave-like curve having a relatively long periodic wavelength occurs and its periodic wavelength are specified.

  Based on the inspection result, the inter-axis distance L between the front wheel 12 and the rear wheel 13 of the rail grinding carriage 1 is adjusted to the wavelength λ of the rail unevenness obtained from the inspection result. Thus, since the inter-axis distance L coincides with the wavelength λ, as shown in FIG. 3A, the front wheel 12 and the rear wheel 13 roll in the same phase corresponding to the period of the rail unevenness. .

  Furthermore, since the grindstone 14 is always located on the vehicle body 11 side with respect to the imaginary line X, as shown in FIG. 3A, the front wheel 12 and the rear wheel 13 roll on the peak portion of the rail unevenness. In addition, since the grindstone 14 does not contact the rail 2, the rail 2 is not corrected.

  On the other hand, as shown in FIG. 3 (b), when the front wheel 12 and the rear wheel 13 roll in the valleys of the rail unevenness, the rail unevenness peaks between the front wheel 12 and the rear wheel 13. And the grindstone 14 abuts against the peak portion to correct the rail 2. At this time, since the grindstone 14 is urged by the urging means 15, the grindstone 14 moves upward while applying a predetermined urging force to the rail 2 according to the protruding amount of the peak portion.

  As a result, as shown in FIG. 3C, the peak portion of the rail 2 is corrected, and the cutting front 2a is cut out. If appropriate straightness is obtained with a single correction pass, the correction operation can be completed. However, in order to further improve straightness, several correction operations are performed as shown in FIG. Thus, the straightness of the rail 2 can be improved, and the unevenness of the rail can be surely removed.

  In addition, although the rail cutting cart 1 which concerns on this embodiment demonstrated the case where the grindstone 14 was arrange | positioned 1 each on either side, the number of the grindstones 14 is not restricted to this, Fig.4 (a) and ( As shown in b), if any of the grindstones 14 is arranged closer to the vehicle body 11 than the virtual line X, two or more may be arranged. Alternatively, a plurality of rail cutting carts 1 themselves may be arranged.

[Second Embodiment]
The rail cutting carriage 1 according to the first embodiment described above has been described with respect to the case where the vehicle body 11 includes the shaft distance adjusting means 20. A rail cutting carriage 1 'according to a second embodiment to be described next will be described with respect to a rail cutting carriage having a different form from the rail cutting carriage according to the first embodiment. Note that members that are the same as or similar to those in the first embodiment described above are given the same reference numerals, and descriptions thereof are omitted.

  FIG. 5 is a schematic diagram of a rail cutting cart according to the second embodiment of the present invention, and FIG. 6 is a schematic diagram of a rail cutting cart according to the second embodiment of the present invention. These are the schematic diagrams which show the modification of the rail cutting trolley | bogie which concerns on the 2nd Embodiment of this invention. In FIG. 5, the cart portion is omitted for simplification of the drawing.

  As shown in FIG. 5, the rail cutting carriage 1 ′ according to the present embodiment spans a front wheel shaft 12 a to which the front wheel 12 is rotatably attached and a rear wheel shaft 13 a to which the rear wheel 13 is rotatably attached. A reference beam 21 is attached. The reference beam 31 is a member separated from the carriage, and the grindstone 14 is attached via the biasing means 15.

  The grindstone 14 is attached so as to be located on the cart side with respect to the virtual line X, and can be moved up and down by the urging means 15, similarly to the rail cutting cart according to the first embodiment described above. It is attached.

  Further, the number of grindstones 14 is not limited to one, and two or more may be installed as shown in FIG. Further, as shown in FIG. 6, the reference beams 21 are attached to the left and right as a pair, and the grindstone 14 is attached to the rigid reference beam 21. It is cut out.

  As shown in FIG. 7A, the grindstone 14 may be arranged so as to be in horizontal contact with the raceway surface T of the rail 2, and as shown in FIG. 7B, the angle of the plural arranged grindstones 14 is set. You may change suitably and arrange | position so that it may contact | abut from diagonally upward.

  In the rail cutting carriage 1 ′ according to the second embodiment described above, the grindstone 14 is attached to the rigid reference beam 21, so that the grindstones 14 arranged on the left and right can be attached without being synchronized with each other, and the rigidity By improving the above, the cutting accuracy can be improved.

  In addition, the rail cutting trolley | bogie which concerns on 1st and 2nd embodiment may be the self-propelled type which mounted the power for driving | running | working and the power for cutting | working work on the vehicle body 11, and is pulled by another vehicle. It may be a towed type. It is apparent from the scope of the claims that the embodiments added with such changes or improvements can be included in the technical scope of the present invention.

  1,1 'rail grinding carriage, 2 rails, 11 body, 12 front wheels, 12a front axle, 13 rear wheels, 13a rear axle, 14 grinding wheel, 15 biasing means, 20 shaft distance adjusting means, 21 reference beam, P1 Front wheel contact, P2 Rear wheel contact, L-axis distance, λ wavelength, X virtual line.

Claims (5)

A rail grinding carriage that removes the unevenness of the rail in which the periodic unevenness of the rail has occurred in the longitudinal direction,
A front wheel and a rear wheel that roll on the rail, a grindstone that comes into contact with the rail to remove irregularities, a vehicle body to which the front wheel, the rear wheel, and the grindstone are attached,
A shaft distance adjusting means capable of adjusting the position of the front wheel and the rear wheel along the longitudinal direction of the rail in accordance with the wavelength of the periodic rail irregularities,
The whetstone is disposed between the front wheel and the rear wheel, and a contact point with the rail connects an abutment point between the front wheel and the rail and a contact point between the rear wheel and the rail. A rail cutting trolley characterized by being positioned closer to the vehicle body. In the rail grinding cart according to claim 1,
The rail distance adjusting means is formed on a grindstone, and a beam for attaching the front wheel and the rear wheel separately from the carriage. In the rail cutting cart according to claim 1 or 2,
A rail grinding carriage in which a plurality of the grindstones are arranged. In the rail cutting trolley | bogie of any one of Claim 1 to 3,
A pair of the grinding wheel, the front wheel, and the rear wheel are provided on the left and right in the traveling direction of the carriage, and the grinding stone abuts on the rail independently of each other. A rail shaving method for removing the unevenness of the rail in which periodic rail unevenness has occurred,
Using front wheels and rear wheels that roll on the rails, a grindstone that contacts the rails to remove irregularities, and a vehicle body to which the front wheels, rear wheels, and grindstones are attached,
Axis distance adjusting means for adjusting the position of the front wheel and the rear wheel along the longitudinal direction of the rail according to the wavelength of the periodic rail irregularities,
The whetstone is disposed between the front wheel and the rear wheel, and the contact point with the rail is a virtual line connecting the contact point between the front wheel and the rail and the contact point between the rear wheel and the rail. Is also arranged on the vehicle body side.

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