CN106483926B - An Adaptive Following Device for Lateral Positioning of Rail Milling and Grinding Device - Google Patents

An Adaptive Following Device for Lateral Positioning of Rail Milling and Grinding Device Download PDF

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CN106483926B
CN106483926B CN201610870842.1A CN201610870842A CN106483926B CN 106483926 B CN106483926 B CN 106483926B CN 201610870842 A CN201610870842 A CN 201610870842A CN 106483926 B CN106483926 B CN 106483926B
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lever
positioning
base
rail
self
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CN106483926A (en
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彭克立
吴耀
阳湘湘
吕国庆
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Hunan University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/19Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
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  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Optics & Photonics (AREA)
  • Machine Tool Units (AREA)
  • Bearings For Parts Moving Linearly (AREA)

Abstract

The invention relates to the technical field of steel rail milling devices, in particular to a self-adaptive following device for lateral positioning of a steel rail milling device. The self-adaptive following device comprises a base, a lever positioning device, a lever resetting device, a lever adjusting device and an induction device; the lever positioning device comprises a lever and a positioning alloy block, the lever resetting device comprises a resetting spring and a resetting top pin, the lever adjusting device comprises a cylinder, and the sensing device comprises a linear displacement sensor and a sensor fixing seat. The self-adaptive following device solves the problem that the traditional lateral positioning device cannot normally position when the steel rail is seriously fattened and collapsed, can adapt to different steel rail specifications and different steel rail connections, and can realize precise lateral positioning of the milling device during milling and grinding operation of the steel rail under the working conditions of serious line of fattened and collapsed steel rail.

Description

一种用于钢轨铣磨装置侧向定位的自适应跟随装置An Adaptive Following Device for Lateral Positioning of Rail Milling and Grinding Device

技术领域technical field

本发明涉及钢轨铣磨装置技术领域,尤其涉及一种用于钢轨铣磨装置侧向定位的自适应跟随装置。The invention relates to the technical field of rail milling and grinding devices, in particular to an adaptive following device for lateral positioning of a rail milling and grinding device.

背景技术Background technique

传统的钢轨铣磨车侧向定位是采用固定式定位方法,当处于轨缝大于5mm、两段钢轨连接处侧向错位、肥边大于2mm、钢轨塌陷大于5mm及铁路小弯道等工况时,这种定位方式不能实现数字化反馈控制,不能满足钢轨外轮廓铣削及磨削侧向精密定位的要求。The traditional lateral positioning of rail milling and grinding vehicles adopts a fixed positioning method. When the rail gap is greater than 5mm, the lateral misalignment of the joint of two rails, the fat edge is greater than 2mm, the rail collapse is greater than 5mm, and the railway is small, this positioning method cannot realize digital feedback control and cannot meet the requirements of rail outer contour milling and grinding lateral precision positioning.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明的目的是提供一种用于钢轨铣磨装置侧向定位的自适应跟随装置,解决传统钢轨铣磨车侧向定位时无法适应在不同规格钢轨、不同工况条件下进行精密侧向定位的问题。The object of the present invention is to provide an adaptive following device for lateral positioning of rail milling and grinding equipment, which solves the problem that traditional rail milling and grinding vehicles cannot adapt to precise lateral positioning under different specifications of rails and different working conditions.

(二)技术方案(2) Technical solution

为了解决上述技术问题,本发明提供了一种用于钢轨铣磨装置侧向定位的自适应跟随装置,包括底座、设置在所述底座上的杠杆定位装置、杠杆复位装置、杠杆调整装置以及感应装置;其中所述杠杆定位装置包括杠杆以及定位合金块,所述定位合金块与所述杠杆的前端端头相连,所述底座上设有杠杆中心旋转座,所述杠杆中心旋转座与所述杠杆的旋转中心相连;所述杠杆复位装置包括复位弹簧以及复位顶销,所述复位弹簧与所述复位顶销的一端相连,所述复位顶销的另一端与所述杠杆的后端侧壁相接触;所述杠杆调整装置包括气缸,所述气缸的动力输出端与所述杠杆的前端侧壁相连;所述感应装置包括直线位移传感器以及传感器固定座,所述直线位移传感器通过所述传感器固定座安装在所述底座上,所述直线位移传感器的感应端与所述杠杆的后端侧壁相接处,且所述直线位移传感器到所述杠杆的旋转中心之间的水平距离与所述定位合金块到所述杠杆的旋转中心之间的水平距离相等。In order to solve the above technical problems, the present invention provides an adaptive following device for lateral positioning of a rail milling device, which includes a base, a lever positioning device arranged on the base, a lever reset device, a lever adjustment device and a sensing device; wherein the lever positioning device includes a lever and a positioning alloy block, the positioning alloy block is connected to the front end of the lever, the base is provided with a lever center rotation seat, and the lever center rotation seat is connected to the rotation center of the lever; The other end of the reset ejector pin is in contact with the rear end sidewall of the lever; the lever adjustment device includes a cylinder, and the power output end of the cylinder is connected to the front end sidewall of the lever; the sensing device includes a linear displacement sensor and a sensor holder, the linear displacement sensor is installed on the base through the sensor holder, the sensing end of the linear displacement sensor is connected to the rear end sidewall of the lever, and the horizontal distance between the linear displacement sensor and the rotation center of the lever is equal to the horizontal distance between the positioning alloy block and the rotation center of the lever.

进一步地,所述底座上还设有定位导向装置,所述定位导向装置包括固定连接在所述底座上的直线轴承以及设置所述直线轴承中与所述直线轴承相配合的导向轴;所述导向轴的两端分别穿过所述直线轴承设置在所述直线轴承的外部,其中所述导向轴的一端通过第一圆柱销与所述杠杆的后端相连;在所述导向轴的另一端设有两个接近开关,所述的两个接近开关分别设置在所述导向轴两侧。Further, the base is also provided with a positioning guide device, the positioning guide device includes a linear bearing fixedly connected to the base and a guide shaft provided in the linear bearing to cooperate with the linear bearing; two ends of the guide shaft pass through the linear bearing and are arranged outside the linear bearing, wherein one end of the guide shaft is connected to the rear end of the lever through a first straight pin; two proximity switches are provided at the other end of the guide shaft, and the two proximity switches are respectively arranged on both sides of the guide shaft.

具体地,所述直线位移传感器、所述接近开关和所述气缸分别与数控系统相连。Specifically, the linear displacement sensor, the proximity switch and the cylinder are respectively connected to a numerical control system.

具体地,在所述底座上设有安装外壳,所述安装外壳上设有两个接近开关安装座,所述接近开关通过所述接近开关安装座固定在所述安装外壳上。Specifically, an installation shell is provided on the base, and two proximity switch mounts are arranged on the mount shell, and the proximity switch is fixed on the mount shell through the proximity switch mounts.

具体地,所述安装外壳上还设有用于调整所述复位弹簧压力的调节螺母。Specifically, the installation shell is also provided with an adjustment nut for adjusting the pressure of the return spring.

进一步地,所述气缸的动力输出端通过第二圆柱销与所述杠杆前端相连。Further, the power output end of the cylinder is connected to the front end of the lever through a second cylindrical pin.

进一步地,所述杠杆中心旋转座通过第三圆柱销与所述杠杆的旋转中心相连。Further, the center rotating base of the lever is connected with the center of rotation of the lever through a third cylindrical pin.

进一步地,在所述底座上设有用于限制所述杠杆后端移动位置的限位块。Further, a limit block for limiting the moving position of the rear end of the lever is provided on the base.

具体地,所述杠杆中心旋转座固定连接在所述底座的一侧边上,所述杠杆通过所述杠杆中心旋转座设置在所述底座上对应该侧边的外部。Specifically, the lever central swivel seat is fixedly connected to one side of the base, and the lever is arranged on the outside of the base corresponding to the side through the lever central swivel seat.

进一步地,所述底座设置在钢轨铣磨装置的钢轨上表面,且所述底座的中心与所述钢轨的中心相一致,所述定位合金块紧贴设置于所述轨道的内侧面。Further, the base is arranged on the upper surface of the rail of the rail milling device, and the center of the base is consistent with the center of the rail, and the positioning alloy block is arranged closely on the inner surface of the rail.

(三)有益效果(3) Beneficial effects

本发明的上述技术方案具有如下优点:The technical scheme of the present invention has the following advantages:

本发明提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,能够适应不钢轨规格如50Kg/m、60Kg/m、75Kg/m等以及不同钢轨连接如有缝轨、无缝轨,在钢轨肥边及塌陷严重线路的工况下也能实现钢轨铣磨作业时铣磨装置的精密侧向定位;解决了由于钢轨转弯及轨距发生变化影响钢轨外轮廓铣削及磨削侧向精密定位问题,实现了数字化反馈控制;解决了由于钢轨肥边、塌边严重时导致传统侧向定位装置无法正常定位的问题。The self-adaptive following device for the lateral positioning of rail milling and grinding devices provided by the present invention can adapt to different rail specifications such as 50Kg/m, 60Kg/m, 75Kg/m, etc. and different rail connections such as seamed rails and seamless rails. It can also realize the precise lateral positioning of the milling and grinding devices during rail milling and grinding operations under the conditions of rail fat edges and serious subsidence lines; it solves the problem of rail outer contour milling and grinding lateral precision positioning due to rail turning and gauge changes, and realizes digital Optimized feedback control; solves the problem that the traditional lateral positioning device cannot be positioned normally due to the rail fat edge and serious collapse.

附图说明Description of drawings

图1是本发明实施例用于钢轨铣磨装置侧向定位的自适应跟随装置的结构示意图;Fig. 1 is a structural schematic diagram of an adaptive following device for lateral positioning of a rail milling device according to an embodiment of the present invention;

图2是本发明实施例用于钢轨铣磨装置侧向定位的自适应跟随装置的图1的A-A向剖视图;Fig. 2 is an A-A sectional view of Fig. 1 of an adaptive following device for lateral positioning of a rail milling device according to an embodiment of the present invention;

图3是本发明实施例用于钢轨铣磨装置侧向定位的自适应跟随装置的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of an adaptive following device used for lateral positioning of a rail milling device according to an embodiment of the present invention.

图中:1:钢轨;2:定位合金块;3:杠杆;4:气缸;5:杠杆中心旋转座;6:直线轴承;7:限位块;8:复位顶销;9:复位弹簧;10:传感器固定座;11:直线位移传感器;12:调节螺母;13:导向轴;14:接近开关安装座;15:接近开关;16:底座;17:安装外壳。In the figure: 1: rail; 2: positioning alloy block; 3: lever; 4: cylinder; 5: lever center rotating seat; 6: linear bearing; 7: limit block; 8: reset pin; 9: return spring; 10: sensor holder; 11: linear displacement sensor;

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-3所示,本发明实施例提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,包括底座16、设置在所述底座16上的杠杆定位装置、杠杆复位装置、杠杆调整装置、感应装置以及定位导向装置。As shown in Figures 1-3, the self-adaptive following device for the lateral positioning of the rail milling device provided by the embodiment of the present invention includes a base 16, a lever positioning device arranged on the base 16, a lever reset device, a lever adjustment device, an induction device and a positioning guide device.

所述杠杆定位装置包括杠杆3以及定位合金块2,所述定位合金块2通过螺钉固定连接在所述杠杆3的前端端头,所述底座16上设有杠杆中心旋转座5,所述杠杆中心旋转座5通过第三圆柱销与所述杠杆3的旋转中心相连。其中所述杠杆中心旋转座5固定连接在所述底座16的一侧边上,所述杠杆3通过所述杠杆中心旋转座5设置于所述底座16对应该侧边的外部。The lever positioning device includes a lever 3 and a positioning alloy block 2, the positioning alloy block 2 is fixedly connected to the front end of the lever 3 by screws, the base 16 is provided with a lever center rotating seat 5, and the lever center rotating seat 5 is connected to the center of rotation of the lever 3 through a third cylindrical pin. The lever center rotating base 5 is fixedly connected to one side of the base 16 , and the lever 3 is arranged on the outside of the base 16 corresponding to the side through the lever center rotating base 5 .

所述杠杆复位装置包括复位弹簧9以及复位顶销8,所述复位弹簧9与所述复位顶销8的一端相连,所述复位顶销8的另一端与所述杠杆3的后端侧壁相接触。The lever reset device includes a return spring 9 and a reset ejector pin 8 , the return spring 9 is connected to one end of the reset ejector pin 8 , and the other end of the reset ejector pin 8 is in contact with the rear end side wall of the lever 3 .

所述杠杆调整装置包括气缸4,所述气缸4的动力输出端通过第二圆柱销与所述杠杆3的前端侧壁相连。The lever adjustment device includes a cylinder 4, the power output end of the cylinder 4 is connected with the front end side wall of the lever 3 through a second cylindrical pin.

所述感应装置包括直线位移传感器11以及传感器固定座10,所述直线位移传感器11通过所述传感器固定座10安装在所述底座16上,所述直线位移传感器11的感应端与所述杠杆3的后端侧壁相接处,且所述直线位移传感器11到所述杠杆3的旋转中心之间的水平距离与所述定位合金块2到所述杠杆3的旋转中心之间的水平距离相等。The sensing device includes a linear displacement sensor 11 and a sensor holder 10, the linear displacement sensor 11 is installed on the base 16 through the sensor holder 10, the sensing end of the linear displacement sensor 11 is connected to the rear end side wall of the lever 3, and the horizontal distance between the linear displacement sensor 11 and the center of rotation of the lever 3 is equal to the horizontal distance between the positioning alloy block 2 and the center of rotation of the lever 3.

所述定位导向装置包括固定连接在所述底座16上的直线轴承6以及设置所述直线轴承6中与所述直线轴承6相配合的导向轴13,所述导向轴13能够在所述直线轴承6的内部进行水平直线运动。所述导向轴13的两端分别穿过所述直线轴承6设置在所述直线轴承6的外部,其中所述导向轴13的一端通过第一圆柱销与所述杠杆3的后端相连,在所述导向轴13的另一端设有两个接近开关15,所述的两个接近开关15分别设置在所述导向轴13两侧。其中在所述底座16上设有安装外壳17,所述直线轴承6、所述导向轴13、所述复位弹簧9、所述复位顶销8均设置在所述安装外壳17内部。The positioning and guiding device includes a linear bearing 6 fixedly connected to the base 16 and a guide shaft 13 provided in the linear bearing 6 to cooperate with the linear bearing 6 , and the guide shaft 13 can move horizontally and linearly inside the linear bearing 6 . The two ends of described guide shaft 13 pass through described linear bearing 6 and are arranged on the outside of described linear bearing 6 respectively, wherein one end of described guide shaft 13 links to each other with the rear end of described lever 3 through the first cylindrical pin, is provided with two proximity switches 15 at the other end of described guide shaft 13, and described two proximity switches 15 are respectively arranged on described guide shaft 13 both sides. Wherein, an installation shell 17 is provided on the base 16 , and the linear bearing 6 , the guide shaft 13 , the return spring 9 , and the reset ejector pin 8 are all arranged inside the installation shell 17 .

此外,在所述安装外壳17上设有两个接近开关安装座14,所述接近开关15通过所述接近开关安装座14固定在所述安装外壳上。In addition, two proximity switch mounts 14 are provided on the installation shell 17 , and the proximity switch 15 is fixed on the mount shell through the proximity switch mounts 14 .

此外,所述安装外壳17上还设有用于调整所述复位弹簧9压力的调节螺母12,通过旋转所述调节螺母12能够调整所述复位弹簧9的弹力,进而通过复位顶销8调节施加在所述杠杆3上的压力。In addition, the installation shell 17 is also provided with an adjustment nut 12 for adjusting the pressure of the return spring 9 , the elastic force of the return spring 9 can be adjusted by rotating the adjustment nut 12 , and then the pressure exerted on the lever 3 can be adjusted through the reset push pin 8 .

此外,在所述底座16上设有用于限制所述杠杆3后端移动位置的限位块7。In addition, a limiting block 7 for limiting the moving position of the rear end of the lever 3 is provided on the base 16 .

此外,所述直线位移传感器11、所述接近开关15和所述气缸4分别与数控系统相连。In addition, the linear displacement sensor 11, the proximity switch 15 and the cylinder 4 are respectively connected to a numerical control system.

使用时,将本发明所述的自适应跟随装置安装在钢轨铣磨装置上,其中所述底座16设置在钢轨铣磨装置的钢轨1上表面,且所述底座16的中心与所述钢轨1的中心相一致,所述定位合金块2紧贴设置于所述轨道16的内侧面,在进行铣磨操作时,所述底座16随着铣磨装置的移动沿所述钢轨1的上表面进行移动,则所述定位合金块2紧贴所述轨道16的内侧面随至进行跟随移动。When using, install the adaptive follow -up device described by the present invention on the rail milling and grinding device. The foundation 16 is set on the surface of the rail 1 of the rail milling and milling device, and the center of the base 16 is consistent with the center of the rail 1. As the base 16 moves along the upper surface of the rail 1 with the movement of the milling device, the positioning contract block 2 is closely followed by the inner side of the track 16 to follow the move.

在本实施例中,通过控制杠杆3的动作带动定位合金块2紧贴钢轨1移动,其中所述定位合金块2采用全圆弧接触结构,解决了钢轨1轨缝、肥边、塌边及钢轨错位而影响铣削及磨削正常加工的问题。In this embodiment, the movement of the control lever 3 drives the positioning alloy block 2 to move close to the rail 1, wherein the positioning alloy block 2 adopts a full-arc contact structure, which solves the problems of rail joints, fat edges, collapsed edges, and rail misalignment of the rail 1 that affect the normal processing of milling and grinding.

在本实施例中,通过气缸4的顶出实现在工作前与工作结束时定位合金块2与钢轨1表面分开,来避免在钢轨1出现肥边及塌边时,损坏精密侧向定位自适应跟随装置。In this embodiment, the positioning alloy block 2 is separated from the surface of the rail 1 before the work and at the end of the work through the ejection of the cylinder 4, so as to avoid damage to the precise lateral positioning self-adaptive follower when the rail 1 appears fat and collapsed.

在本实施例中,通过复位弹簧9压住复位销8使其始终顶在杠杆3上,从而实现在工作过程中,定位合金块2始终贴合钢轨1内侧面,随着钢轨1变化而自动跟随,通过限位块7限制杠杆3的移动位置,来实现定位合金块2在长期工作过程中磨损后杠杆3始终在中间位置。In this embodiment, the return spring 9 presses the reset pin 8 so that it is always on the lever 3, thereby realizing that during the working process, the positioning alloy block 2 is always attached to the inner surface of the rail 1, and automatically follows the change of the rail 1. The moving position of the lever 3 is limited by the limit block 7, so that the positioning alloy block 2 is always in the middle position after being worn out during long-term work.

在本实施例中,杠杆的后端通过圆柱销与导向轴13连接,导向轴安装在直线轴承内,利用直线轴承来改善导向轴摩擦状态,减小摩擦力,降低材料磨损,提高零件的使用寿命和工作性能。In this embodiment, the rear end of the lever is connected to the guide shaft 13 through a cylindrical pin, and the guide shaft is installed in a linear bearing. The linear bearing is used to improve the friction state of the guide shaft, reduce friction, reduce material wear, and improve the service life and performance of the parts.

通过导向轴13的一端与杠杆3连接实现对杠杆3的定位,同时导向轴13与杠杆的后端相连,导向轴13安装在直线轴承6内,利用直线轴承6来改善导向轴13的摩擦状态,减小摩擦力,降低材料磨损,提高零件的使用寿命和工作性能。通过在导向轴13的另一端安装两个接近开关15进行保护,工作过程中一个接近开关常亮,另一个为极限位置保护,这两个接近开关15与直线位移传感器11组合起到三层保护作用,接近开关15与数控系统相连,使得接近开关15的感应信号与数控程序相关联,当出现误操作或设备处于极限位置时,发出感应信号,进而通过数控系统控制气缸4工作自动顶开定位合金块2与钢轨1的接触,起到安全保护作用。The positioning of the lever 3 is realized by connecting one end of the guide shaft 13 with the lever 3. At the same time, the guide shaft 13 is connected with the rear end of the lever. The guide shaft 13 is installed in the linear bearing 6. The linear bearing 6 is used to improve the friction state of the guide shaft 13, reduce friction, reduce material wear, and improve the service life and work performance of the parts. Two proximity switches 15 are installed at the other end of the guide shaft 13 for protection. During work, one proximity switch is always on, and the other is limit position protection. The combination of these two proximity switches 15 and the linear displacement sensor 11 plays a three-layer protection role. The proximity switch 15 is connected to the numerical control system so that the induction signal of the proximity switch 15 is associated with the numerical control program.

在本实施例中,由于直线位移传感器11固定安装在位移传感器固定座10上,直线位移传感器11始终顶在杠杆3上,又由于直线位移传感器11到杠杆旋转中心与定位合金块2到杠杆旋转中心的距离相等,保证了定位合金块2接触到的钢轨变化量与直线传感器11的感应数据相同,直线传感器11与数控系统相连接,通过直线传感器11的数据反馈来精密控制钢轨铣磨装置的横向移动。In this embodiment, since the linear displacement sensor 11 is fixedly installed on the displacement sensor fixing seat 10, the linear displacement sensor 11 is always supported on the lever 3, and since the distance from the linear displacement sensor 11 to the center of rotation of the lever is equal to that of the positioning alloy block 2 to the center of rotation of the lever, it is ensured that the variation of the rail touched by the positioning alloy block 2 is the same as the sensing data of the linear sensor 11.

综上所述,本发明提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,采用气缸加复位弹簧加杠杆的结构形式,解决了由于钢轨肥边、塌边严重时导致传统侧向定位装置无法正常定位的问题。To sum up, the self-adaptive following device for the lateral positioning of the rail milling and grinding device provided by the present invention adopts the structural form of the cylinder plus the return spring and the lever, which solves the problem that the traditional lateral positioning device cannot be positioned normally due to the fat edge and serious collapse of the rail.

本发明提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,解决了由于钢轨转弯及轨距发生变化影响钢轨外轮廓铣削及磨削侧向精密定位问题,实现了数字化反馈控制。The self-adaptive following device for the lateral positioning of the rail milling and grinding device provided by the present invention solves the problem of rail outer contour milling and grinding lateral precision positioning affected by changes in rail turning and gauge, and realizes digital feedback control.

本发明提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,解决了由于钢轨肥边、塌边严重时导致传统侧向定位装置无法正常定位的问题。The self-adaptive following device for the lateral positioning of the rail milling and grinding device provided by the present invention solves the problem that the traditional lateral positioning device cannot normally locate due to the fat edge and serious collapse of the rail.

本发明提供的用于钢轨铣磨装置侧向定位的自适应跟随装置,能够适应不钢轨规格以及不同钢轨连接,在钢轨肥边及塌陷严重线路的工况下也能实现钢轨铣磨作业时铣磨装置的精密侧向定位。The self-adaptive following device for the lateral positioning of the rail milling and grinding device provided by the present invention can adapt to different rail specifications and different rail connections, and can also realize the precise lateral positioning of the milling and grinding device during rail milling and grinding operations under the working conditions of rail fat edges and serious subsidence lines.

在本发明的描述中,需要说明的是,除非另有说明,术语“上”、“下”、“左”、“右”、“前端”、“后端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that, unless otherwise specified, the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "front end", "rear end" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (8)

1.一种用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:包括底座、设置在所述底座上的杠杆定位装置、杠杆复位装置、杠杆调整装置以及感应装置;其中所述杠杆定位装置包括杠杆以及定位合金块,所述定位合金块与所述杠杆的前端端头相连,所述底座上设有杠杆中心旋转座,所述杠杆中心旋转座与所述杠杆的旋转中心相连;所述杠杆复位装置包括复位弹簧以及复位顶销,所述复位弹簧与所述复位顶销的一端相连,所述复位顶销的另一端与所述杠杆的后端侧壁相接触;所述杠杆调整装置包括气缸,所述气缸的动力输出端与所述杠杆的前端侧壁相连;所述感应装置包括直线位移传感器以及传感器固定座,所述直线位移传感器通过所述传感器固定座安装在所述底座上,所述直线位移传感器的感应端与所述杠杆的后端侧壁相接处,且所述直线位移传感器到所述杠杆的旋转中心之间的水平距离与所述定位合金块到所述杠杆的旋转中心之间的水平距离相等;1. An adaptive following device for rail milling and grinding device lateral positioning, characterized in that: it comprises a base, a lever positioning device arranged on the base, a lever reset device, a lever adjustment device and an induction device; wherein the lever positioning device comprises a lever and a positioning alloy block, the positioning alloy block is connected with the front end of the lever, the base is provided with a lever center rotating seat, and the lever center rotating seat is connected with the rotation center of the lever; The other end of the lever is in contact with the rear end side wall of the lever; the lever adjustment device includes a cylinder, and the power output end of the cylinder is connected to the front end side wall of the lever; the sensing device includes a linear displacement sensor and a sensor fixing seat, the linear displacement sensor is installed on the base through the sensor fixing seat, the sensing end of the linear displacement sensor is connected to the rear end side wall of the lever, and the horizontal distance between the linear displacement sensor and the rotation center of the lever is equal to the horizontal distance between the positioning alloy block and the rotation center of the lever; 所述底座上还设有定位导向装置,所述定位导向装置包括固定连接在所述底座上的直线轴承以及设置所述直线轴承中与所述直线轴承相配合的导向轴;所述导向轴的两端分别穿过所述直线轴承设置在所述直线轴承的外部,其中所述导向轴的一端通过第一圆柱销与所述杠杆的后端相连;在所述导向轴的另一端设有两个接近开关,所述的两个接近开关分别设置在所述导向轴两侧;The base is also provided with a positioning guide device, the positioning guide device includes a linear bearing fixedly connected to the base and a guide shaft arranged in the linear bearing to match the linear bearing; the two ends of the guide shaft respectively pass through the linear bearing and are arranged outside the linear bearing, wherein one end of the guide shaft is connected to the rear end of the lever through a first cylindrical pin; two proximity switches are arranged at the other end of the guide shaft, and the two proximity switches are respectively arranged on both sides of the guide shaft; 在所述底座上设有用于限制所述杠杆后端移动位置的限位块。A limit block for limiting the moving position of the rear end of the lever is arranged on the base. 2.根据权利要求1所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述直线位移传感器、所述接近开关和所述气缸分别与数控系统相连。2. The self-adaptive following device for lateral positioning of a rail milling device according to claim 1, characterized in that: the linear displacement sensor, the proximity switch and the cylinder are respectively connected to a numerical control system. 3.根据权利要求1所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:在所述底座上设有安装外壳,所述安装外壳上设有两个接近开关安装座,所述接近开关通过所述接近开关安装座固定在所述安装外壳上。3. The self-adaptive following device for lateral positioning of a rail milling device according to claim 1, characterized in that: an installation shell is provided on the base, and two proximity switch mounts are arranged on the mount shell, and the proximity switch is fixed on the mount shell through the proximity switch mounts. 4.根据权利要求3所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述安装外壳上还设有用于调整所述复位弹簧压力的调节螺母。4. The self-adaptive following device for lateral positioning of the rail milling and grinding device according to claim 3, wherein an adjusting nut for adjusting the pressure of the return spring is provided on the installation shell. 5.根据权利要求1所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述气缸的动力输出端通过第二圆柱销与所述杠杆前端相连。5. The self-adaptive following device for lateral positioning of a rail milling device according to claim 1, wherein the power output end of the cylinder is connected to the front end of the lever through a second cylindrical pin. 6.根据权利要求1所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述杠杆中心旋转座通过第三圆柱销与所述杠杆的旋转中心相连。6 . The self-adaptive following device for lateral positioning of a rail milling device according to claim 1 , characterized in that: the lever center rotating seat is connected to the rotation center of the lever through a third cylindrical pin. 7 . 7.根据权利要求1所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述杠杆中心旋转座固定连接在所述底座的一侧边上,所述杠杆通过所述杠杆中心旋转座设置在所述底座上对应该侧边的外部。7. The self-adaptive following device for lateral positioning of a rail milling device according to claim 1, characterized in that: the lever center rotating seat is fixedly connected to one side of the base, and the lever is arranged on the outside of the base corresponding to the side through the lever center rotating seat. 8.根据权利要求1-7任意项所述的用于钢轨铣磨装置侧向定位的自适应跟随装置,其特征在于:所述底座设置在钢轨铣磨装置的钢轨上表面,且所述底座的中心与所述钢轨的中心相一致,所述定位合金块紧贴设置于所述钢轨的内侧面。8. The self-adaptive following device for lateral positioning of a rail milling device according to any of claims 1-7, characterized in that: the base is arranged on the upper surface of the rail of the rail milling device, and the center of the base is consistent with the center of the rail, and the positioning alloy block is arranged closely on the inner surface of the rail.
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