JP6033640B2 - Clamping ring for connecting valves and fittings, its powder coating method, and valves and fittings - Google Patents

Clamping ring for connecting valves and fittings, its powder coating method, and valves and fittings Download PDF

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JP6033640B2
JP6033640B2 JP2012240008A JP2012240008A JP6033640B2 JP 6033640 B2 JP6033640 B2 JP 6033640B2 JP 2012240008 A JP2012240008 A JP 2012240008A JP 2012240008 A JP2012240008 A JP 2012240008A JP 6033640 B2 JP6033640 B2 JP 6033640B2
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peripheral portion
inner peripheral
powder coating
ring
coating
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JP2014088933A (en
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鈴木 直樹
直樹 鈴木
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Shimizu Alloy Manufacturing Co Ltd
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Description

本発明は、水道用ポリエチレン管などの軟質合成樹脂管をバルブや管継手に接続するときに使用する接続用締付リングであって、特に、耐食性に優れたバルブ・管継手接続用締付リングとその粉体塗装方法並びにバルブと管継手に関する。   The present invention relates to a connection clamping ring used when connecting a soft synthetic resin pipe such as a polyethylene pipe for water supply to a valve or a fitting, and in particular, a clamping ring for connecting a valve or a fitting excellent in corrosion resistance. And its powder coating method, and valve and pipe joint.

従来より、例えば、水道用ソフトシール仕切弁では、バルブボデーに接続ソケットが形成され、この接続ソケットの外周側に合成樹脂管を嵌め込んで、この合成樹脂管の外周を締付け用リングで締付けて合成樹脂管を接続するようになっている。このように締付け用リングを用いて合成樹脂管を接続する継手構造は、水道用ソフトシール仕切弁やその他の様々なバルブや管継手に利用されている。   Conventionally, for example, in a soft seal gate valve for water supply, a connection socket is formed on the valve body, a synthetic resin pipe is fitted on the outer peripheral side of the connection socket, and the outer periphery of the synthetic resin pipe is tightened with a tightening ring. A synthetic resin pipe is connected. Thus, the joint structure which connects a synthetic resin pipe | tube using the ring for a fastening is utilized for the soft seal gate valve for water supply, various other valves, and pipe joints.

バルブの管接続用継手構造や、継手としては、例えば、特許文献1〜3のような樹脂管用継手が開示されている。これらの樹脂管用継手では、金属製の接続ソケット、締付け用リングを有し、接続ソケットに軟質合成樹脂管の端部内周面を差し込み、この樹脂管の外周に締付け用リングを嵌め込むことで樹脂管を接続するようになっている。このとき接続ソケットと締付け用リングとで樹脂管の肉厚を圧縮しながら嵌め込むことで、樹脂管が接続ソケットの凹凸部分に食い込んで所定の接合強度が発揮され、シール性が向上すると同時に樹脂管が容易に抜け出さないようになっている。樹脂管が引き抜き方向の力を受けた際には、凹凸部分にて応力を分散して受けることで局部伸びが発生せず、樹脂管が全体的に伸びて管の強度と同等の引抜き性を有するようになっている。   As joint structures for pipe connection of valves and joints, for example, joints for resin pipes as disclosed in Patent Documents 1 to 3 are disclosed. These joints for resin pipes have a metal connection socket and a tightening ring. Insert the inner peripheral surface of the end of the soft synthetic resin tube into the connection socket, and insert the tightening ring into the outer periphery of the resin pipe. It is designed to connect tubes. At this time, by compressing the thickness of the resin tube with the connection socket and the tightening ring, the resin tube bites into the uneven portion of the connection socket, and a predetermined bonding strength is exerted. The tube is not easily pulled out. When the resin tube receives a force in the pulling direction, the stress is distributed and received by the uneven parts, so that local elongation does not occur, and the resin tube stretches as a whole and has the same drawability as the tube strength. Has to have.

このような接続ソケット、締付け用リングを用いた接続構造は、バルブの場合にはバルブ本体側に接続部である接続ソケットが設けられ、管継手の場合には継手本体が接続ソケットとなり、これら接続ソケットに対してそれぞれ締付け用リングで樹脂管が接続される。これらのバルブ・管継手では、接続ソケットが管路内の流体と接し、地中に埋設されることも多いことから高い耐久性が要求されている。そのためバルブ・管継手の接続ソケット及び締付け用リングにはそれぞれ防食処理が施されている。この場合、樹脂管は金属管とは異なり厚さ方向の寸法許容差が大きいという理由から、接続ソケットと締付け用リングとの寸法の許容範囲を小さく抑えて、接合強度やシール性を確保する必要がある。   In the connection structure using such a connection socket and tightening ring, in the case of a valve, a connection socket as a connection portion is provided on the valve body side, and in the case of a pipe joint, the connection body becomes a connection socket. Resin pipes are connected to the sockets by fastening rings. These valves and pipe joints are required to have high durability because the connection socket is in contact with the fluid in the pipe and is often buried in the ground. Therefore, anti-corrosion treatment is applied to the connection socket and the tightening ring of the valve and pipe joint, respectively. In this case, the resin tube has a large dimensional tolerance in the thickness direction, unlike the metal tube. Therefore, it is necessary to keep the dimensional tolerance between the connection socket and the tightening ring small to ensure the bonding strength and sealing performance. There is.

このため、例えば、接続ソケットを有するバルブ本体には、耐食性を高めるために一般に粉体塗装が施されることが多い。粉体塗装は、一般に社団法人日本水道協会規格(水道用ソフトシール仕切弁:JWWA B120)に基づいておこなわれ、所定の寸法精度で一定の膜厚に設けられる。
一方、締付け用リングにも接続ソケットと同等以上の耐食性が必要となり、防食処理が施される。この場合、樹脂管の肉厚寸法はバラツキが大きいため、締付け用リングの内周側で樹脂管の肉厚の圧縮幅を制御する必要がある。そのため、締付け用リングに対しては、通常はより膜厚が薄く寸法精度を調整しやすいめっき処理が全面に施される。めっき処理した締付け用リングを用いて樹脂管を接続する場合、樹脂管の外周にこの締付けリング内周のめっき部分が当接し、樹脂管の内周には接続ソケット外周の粉体塗装部分が当接しながら樹脂管を接続することになる。
For this reason, for example, a valve body having a connection socket is generally often subjected to powder coating in order to improve corrosion resistance. Powder coating is generally performed based on the standards of the Japan Water Works Association (soft seal gate valve for water supply: JWWA B120), and is provided with a certain film thickness with a predetermined dimensional accuracy.
On the other hand, the tightening ring also needs to have corrosion resistance equivalent to or better than that of the connection socket, and is subjected to anticorrosion treatment. In this case, since the thickness of the resin pipe varies greatly, it is necessary to control the compression width of the thickness of the resin pipe on the inner peripheral side of the fastening ring. For this reason, the tightening ring is usually subjected to a plating process in which the film thickness is thinner and the dimensional accuracy can be easily adjusted. When a resin tube is connected using a plated tightening ring, the plated portion of the inner periphery of the tightening ring contacts the outer periphery of the resin tube, and the powder coating portion of the outer periphery of the connection socket is applied to the inner periphery of the resin tube. The resin pipe is connected while contacting.

特開平11−30377号公報Japanese Patent Laid-Open No. 11-30377 特許第3520187号公報Japanese Patent No. 3520187 特許第3556115号公報Japanese Patent No. 3556115

しかしながら、めっき処理した締付け用リングを用いて樹脂管を接続する場合、このめっき部分が土壌等と接するために、めっき表面にあるクラックやピンホールが錆の発生につながるおそれがあった。そのため、長期の使用により腐食が生じて接合強度やシール性を維持できなくなる場合があった。締付け用リングをめっき処理する場合には、コストがかかるという問題もあった。   However, when the resin pipe is connected using a plated tightening ring, the plated portion is in contact with soil or the like, so that cracks and pinholes on the plated surface may lead to rust. For this reason, corrosion may occur due to long-term use, and it may become impossible to maintain the bonding strength and sealability. In the case of plating the tightening ring, there is a problem that costs are increased.

そこで、めっき処理の代わりとして、締付け用リングの内周面全面に粉体塗装を施すことも考えられる。しかし、この場合には薄い膜厚調整が難しくなり、厚さ方向の寸法精度を維持することが困難になり、特に、樹脂管への食い込み部分である凹凸部分の膜厚調整が難しくなる。凹凸部分への粉体塗装を回避するためにこの凹凸部分をマスキングし、この状態で内周面を一定厚さで粉体塗装することが考えられるが、この場合には塗装後の内周面とマスキング部分との境界にバリや段差が生じやすくなり、このバリや段差によって樹脂管が傷つきやすくなるという問題が生じることになる。バリや段差を補修により除去することも可能ではあるが、この場合には補修範囲が広範囲に及ぶことで品質に悪影響が生じるため望ましいことではない。   Therefore, as an alternative to the plating treatment, it is also conceivable to apply powder coating to the entire inner peripheral surface of the fastening ring. However, in this case, it is difficult to adjust the thin film thickness, and it is difficult to maintain the dimensional accuracy in the thickness direction. In particular, it is difficult to adjust the film thickness of the concavo-convex portion that is a bite into the resin tube. In order to avoid powder coating on the uneven part, it is conceivable to mask this uneven part, and in this state, powder coating the inner peripheral surface with a certain thickness, but in this case the inner peripheral surface after painting As a result, there is a problem that a burr or a step is likely to be generated at the boundary with the masking portion, and the resin tube is easily damaged by the burr or the step. It is possible to remove burrs and steps by repair, but in this case, it is not desirable because the repair range is wide and the quality is adversely affected.

本発明は、上記の課題点を解決するために開発したものであり、その目的とするところは、粉体塗装により内周面には薄く塗膜を施し、外周面には厚く塗装を施すことでコストを抑えつつ耐食性を高めることができ、耐食性を維持しながら樹脂管を傷つけることなく接合強度やシール性を向上して接続できるバルブ・管継手接続用締付リングとその粉体塗装方法並びにバルブと管継手を提供することにある。   The present invention has been developed in order to solve the above-mentioned problems, and the object is to apply a thin coating on the inner peripheral surface by powder coating and to apply a thick coating on the outer peripheral surface. It is possible to improve the corrosion resistance while reducing the cost, while maintaining the corrosion resistance and improving the joint strength and sealability without damaging the resin pipe, it is possible to connect the tightening ring for connecting valves and fittings, its powder coating method and The purpose is to provide valves and fittings.

上記目的を達成するため、請求項1に係る発明は、円筒状リング本体の外周部の両端面から内周部に移行する領域を移行領域とし、前記外周部と両端面に所定の膜厚を有する粉体塗装を施し、前記移行領域には、前記両端面から前記内周部側に向けてなだらかに順次薄く移行する移行塗膜を施すと共に、前記移行領域は、前記両端面と前記内周部との間の外方への拡径状のテーパ面としたバルブ・管継手接続用締付リングである。
In order to achieve the above object, the invention according to claim 1 is characterized in that a region that transitions from both end surfaces of the outer peripheral portion of the cylindrical ring body to the inner peripheral portion is a transition region, and a predetermined film thickness is formed on the outer peripheral portion and both end surfaces. subjected to powder coating with the the transition region, along with shifts coating the facilities to be smoothly gradually decrease migration towards the inner peripheral side from the end faces, the transition region, in the said end faces This is a tightening ring for connecting a valve and a fitting with a taper surface having an outwardly expanding diameter between the peripheral portion .

請求項2に係る発明は、リング本体の内周部に設けた抜止め防止用の凹状エッジ部に少なくとも塗装を施さないようにしたバルブ・管継手接続用締付リングである。   According to a second aspect of the present invention, there is provided a valve / joint connection fastening ring in which at least coating is not applied to a concave edge portion for preventing retaining provided in an inner peripheral portion of the ring body.

請求項に係る発明は、締付リングにおいて、リング本体の外周部と両端部に所定の膜厚の粉体塗装を施し、移行領域には、なだらかに順次薄く移行する粉体塗装を施すと共に、内周部には、寸法精度が出せる膜厚で、かつ嵌め込み時に軟質合成樹脂管を傷つけない程度にコントロールされた薄い膜厚を施すようにした締付リングの粉体塗装方法である。
According to a third aspect of the present invention, in the tightening ring, a powder coating having a predetermined film thickness is applied to the outer peripheral portion and both end portions of the ring body, and the transition region is subjected to a powder coating that gradually and gradually shifts. This is a powder coating method for a fastening ring in which a thin film thickness is applied to the inner peripheral portion so as to give a dimensional accuracy and controlled so as not to damage the soft synthetic resin tube when fitted.

請求項に係る発明は、リング本体の内周部に設けた抜止め防止用の凹状エッジ部に適宜の治具を介して少なくとも塗装を施さないようにした締付リングの粉体塗装方法である。
The invention according to claim 4 is a powder coating method for a tightening ring in which at least a coating is prevented from being applied to a concave edge portion for preventing retaining provided on an inner peripheral portion of a ring body through an appropriate jig. is there.

請求項に係る発明は、バルブ本体又は継手本体の接続用ソケットの外周面に軟質合成樹脂管を嵌め込み、かつ、当該樹脂管の外周を締付リングで締付けて接続用ソケットに樹脂管を締め付け固定したバルブと管継手である。
According to a fifth aspect of the present invention, a soft synthetic resin pipe is fitted into the outer peripheral surface of the connection socket of the valve body or the joint main body, and the outer periphery of the resin pipe is fastened with a tightening ring, and the resin pipe is fastened to the connection socket. A fixed valve and pipe fitting.

請求項1に係る発明によると、円筒状リング本体の外周部と両端面に粉体塗装を施し、外周部の両端面から内周部に移行する移行領域になだらかに順次薄くなる移行塗膜を施していることで、円筒状リング本体にコストを抑えつつ規格に準拠した粉体塗装により薄い塗膜を内周部側に向けて設けることができる。そのため、内周部と塗膜との間の段差やバリを防いで外周を傷つけることなく樹脂管を接続でき、高い耐食性を確保している。移行塗膜により、内周部の寸法精度を確保して必要最小限の粉体塗装により接合強度やシール性を向上できる。大気や土壌との接触側である外周部の粉体塗装の膜厚を厚くできることで、膜厚が薄くクラックやピンホールの発生しやすいめっき処理とは異なり品質管理が容易になり耐食性も向上する。しかも、移行領域をテーパ面とすることで内周部への粉体塗装によるバリや段差の発生を防ぎ、樹脂管の接続時にこの樹脂管が傷つくことを防止して管の経年損傷を抑えつつ接続後のシール性を確保できる。粉体塗装による内周部への凹凸の発生を防ぎつつこの内周部の寸法精度を確保し、樹脂管の肉厚方向の圧縮幅を最小限に抑えて樹脂管接続時の圧縮精度を高めることができ、かつ、挿入荷重を軽くすることができる。
According to the first aspect of the present invention, the outer peripheral portion and both end faces of the cylindrical ring body are powder-coated, and the transition coating film gradually and gradually becomes thinner in the transition region transitioning from the both end faces of the outer peripheral portion to the inner peripheral portion. By applying, a thin coating film can be provided on the cylindrical ring main body toward the inner peripheral portion by powder coating conforming to the standard while suppressing cost. Therefore, the resin pipe can be connected without damaging the outer periphery by preventing the step and burrs between the inner periphery and the coating film, and high corrosion resistance is ensured. With the transfer coating film, the dimensional accuracy of the inner periphery can be secured, and the joining strength and sealing performance can be improved by the minimum necessary powder coating. The thickness of the powder coating on the outer periphery that is in contact with the air and soil can be increased, which makes quality control easier and improves corrosion resistance, unlike plating processes that tend to generate cracks and pinholes. . In addition, the transition area is tapered, preventing the occurrence of burrs and steps due to powder coating on the inner periphery, and preventing the resin tube from being damaged when connecting the resin tube, while suppressing the aging damage of the tube. Sealing after connection can be secured. While preventing the occurrence of irregularities on the inner periphery due to powder coating, ensure the dimensional accuracy of the inner periphery, and minimize the compression width in the thickness direction of the resin tube to increase the compression accuracy when connecting the resin tube And the insertion load can be reduced.

請求項2に係る発明によると、少なくとも凹状エッジ部に塗装を施さないことで、この凹状エッジ部に樹脂管を直接接続して強固な接続を実施できる。樹脂管接続時に粉体塗装が剥がれるおそれがないため高いシール性を維持しながら接続でき、同時に樹脂管が喰いこんでリング本体が外れにくくなる。   According to the invention which concerns on Claim 2, a resin tube can be directly connected to this concave edge part, and a firm connection can be implemented by not coating at least the concave edge part. Since there is no possibility that the powder coating is peeled off when the resin pipe is connected, it can be connected while maintaining a high sealing property, and at the same time, the resin pipe bites into the ring body and is difficult to come off.

請求項に係る発明によると、締付リングのコストを抑えつつ規格に準拠した粉体塗装により薄い塗膜を設けることができる。内周部に段差やバリを発生させることなく塗膜を設け、外周を傷つけることなく樹脂管を接続して高い耐食性を確保できる。内周部側では寸法精度を確保して必要最小限の粉体塗装により接合強度やシール性を向上でき、外周部側では大気や土壌との接触側の外周部の粉体塗装の膜厚を厚くでき、膜厚が薄くクラックやピンホールの発生しやすいめっき処理とは異なり品質管理が容易で耐食性を向上できる。
According to the invention which concerns on Claim 3 , a thin coating film can be provided by the powder coating based on a specification, suppressing the cost of a clamping ring. A coating film can be provided on the inner peripheral part without generating a step or a burr, and a resin pipe can be connected without damaging the outer periphery to ensure high corrosion resistance. Dimensional accuracy can be ensured on the inner peripheral side and the bonding strength and sealing performance can be improved by the minimum necessary powder coating, and the film thickness of the powder coating on the outer peripheral portion on the contact side with the atmosphere and soil can be increased on the outer peripheral side. Unlike the plating process, which can be made thicker and the film thickness is thin and cracks and pinholes are likely to occur, quality control is easy and corrosion resistance can be improved.

請求項に係る発明によると、適宜の治具を介して少なくとも凹状エッジ部に塗装を施さないようにすることができ、樹脂管接続時の粉体塗装の剥がれを防止して高シールを確保しながら樹脂管を接続できる締付リングを設けることが可能になる。
According to the invention of claim 4 , it is possible to prevent at least the concave edge portion from being coated through an appropriate jig, and prevent the powder coating from peeling off when the resin pipe is connected to ensure a high seal. However, it is possible to provide a tightening ring to which the resin pipe can be connected.

請求項に係る発明によると、コストを抑えつつ規格に準拠した粉体塗装で薄い膜厚の塗膜を施した締付リングを用いて高い耐食性を確保しつつ一体化でき、接合強度やシール性を向上しながら適宜の流路に設置できる。粉体塗装されたバルブ本体に設けた接続用ソケット、又は継手本体である接続ソケットに粉体塗装された締付リングで樹脂管を締め付け固定できることで、バルブ本体又は継手本体と締付リングとの外観上の一体感を高めることができ、美観に優れるため商品価値も高まる。
According to the invention of claim 5 , it is possible to integrate while securing high corrosion resistance by using a tightening ring with a thin coating film by powder coating conforming to the standard while suppressing cost, bonding strength and seal It can be installed in an appropriate flow path while improving the performance. The resin pipe can be clamped and fixed with a powder-coated fastening ring on a connection socket provided on the powder-coated valve body or a joint socket that is a joint body. A sense of unity in appearance can be enhanced, and the product value is also increased due to its superior beauty.

バルブの一例を示す一部切欠き断面図である。It is a partially cutaway sectional view showing an example of a valve. 図1の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 締付リングを示す斜視図である。It is a perspective view which shows a clamping ring. 締付リングの一部省略拡大断面図である。FIG. 5 is an enlarged cross-sectional view showing a part of the tightening ring omitted. 締付リングに治具を装着した一例を示す模式図である。It is a schematic diagram which shows an example which mounted | wore the clamping ring with the jig | tool. 締付リングに治具を装着した他例を示す模式図である。It is a schematic diagram which shows the other example which mounted | wore the clamping ring with the jig | tool.

以下に、本発明におけるバルブ・管継手接続用締付リングとその粉体塗装方法並びにバルブと管継手を図面に従って説明する。本実施形態では、図1に示すようにバルブ本体1は水道用ソフトシール仕切弁からなり、このバルブ本体1にポリエチレン管などからなる軟質合成樹脂管2を接続する例を示したものである。バルブ本体1の弁箱3の両端には樹脂管の接続部である接続用ソケット5が形成され、この接続用ソケット5に締付用の円筒状締付リング本体10で樹脂管2が接続される。図2に示すように、接続用ソケット5の外周側には樹脂管2が嵌め込まれ、この樹脂管2の外周側にリング本体10が嵌め込まれて樹脂管2が接続される。接続用ソケット5は、仕切弁等のバルブ本体1の接続部として設ける以外に、管継手の継手本体をこの接続用ソケットとして設けることができる。さらには、接続用ソケットは、バルブ本体の接続部や管継手の継手本体に限られることはなく、各種の機器等の接続部として設けることができる。   Hereinafter, a tightening ring for connecting a valve and pipe joint according to the present invention, a powder coating method thereof, a valve and a pipe joint will be described with reference to the drawings. In the present embodiment, as shown in FIG. 1, the valve main body 1 is composed of a soft seal gate valve for water supply, and an example in which a soft synthetic resin pipe 2 composed of a polyethylene pipe or the like is connected to the valve main body 1 is shown. A connection socket 5 which is a connection portion of a resin pipe is formed at both ends of the valve box 3 of the valve body 1, and the resin pipe 2 is connected to the connection socket 5 by a cylindrical fastening ring body 10 for fastening. The As shown in FIG. 2, the resin pipe 2 is fitted on the outer peripheral side of the connection socket 5, and the ring body 10 is fitted on the outer peripheral side of the resin pipe 2 to connect the resin pipe 2. In addition to providing the connection socket 5 as a connection portion of the valve body 1 such as a gate valve, a joint body of a pipe joint can be provided as the connection socket. Furthermore, the connection socket is not limited to the connection part of the valve body and the joint body of the pipe joint, and can be provided as a connection part of various devices.

図3に示したリング本体10は、例えば鋼管などの金属製からなり、このリング本体10には外周部15に続けて端面16、16が設けられ、この両端面16、16から内周部18に移行する領域が移行領域17として形成されている。本実施形態において、移行領域17は、両端面16、16と内周部18との間の外方への拡径状のテーパ面として設けられている。このように移行領域17をテーパ面とすればこの移行領域17を端面16との境界として設けることができるが、移行領域17を外周部15の両端面16、16から内周部18に移行する領域とした場合、この移行領域17は必ずしもテーパ面である必要はない。そのため、移行領域17は、端面16から内周部18に移行する角部やアール面などであってもよい。   The ring body 10 shown in FIG. 3 is made of, for example, a metal such as a steel pipe. The ring body 10 is provided with end surfaces 16 and 16 following the outer peripheral portion 15, and the inner peripheral portion 18 is formed from the both end surfaces 16 and 16. A region to be shifted to is formed as a transition region 17. In the present embodiment, the transition region 17 is provided as a taper surface having an outwardly expanded diameter between both end surfaces 16, 16 and the inner peripheral portion 18. In this way, if the transition region 17 is a tapered surface, the transition region 17 can be provided as a boundary with the end surface 16, but the transition region 17 is transitioned from both end surfaces 16, 16 of the outer peripheral portion 15 to the inner peripheral portion 18. In the case of a region, the transition region 17 does not necessarily have a tapered surface. Therefore, the transition region 17 may be a corner or a rounded surface that transitions from the end surface 16 to the inner peripheral portion 18.

移行領域17をテーパ面により形成する場合、リング本体10に粉体塗装を施すときに後述する移行塗膜31を形成しやすい適宜のテーパ角度に設けるとよい。さらに、リング本体10の樹脂管2への挿入側のテーパ面17のテーパ角度は、樹脂管2への挿入時に抵抗が少なく、樹脂管2の外周2aを傷つけにくい角度であることが望ましい。そのため、図2に示すように、両側のテーパ面17、17のテーパ角度は異なっていてもよい。   In the case where the transition region 17 is formed by a tapered surface, it is preferable that the transition region 17 is provided at an appropriate taper angle at which a transition coating film 31 described later is easily formed when powder coating is applied to the ring body 10. Furthermore, it is desirable that the taper angle of the tapered surface 17 on the insertion side of the ring body 10 into the resin tube 2 is an angle that has little resistance when inserted into the resin tube 2 and is unlikely to damage the outer periphery 2 a of the resin tube 2. Therefore, as shown in FIG. 2, the taper angles of the taper surfaces 17 and 17 on both sides may be different.

リング本体10の内周部18には溝部19が複数本環状に形成され、この溝部19には樹脂管2の抜け止め防止用の凹状エッジ部20が形成されている。溝部19は、樹脂管2への挿入側のテーパ面17に近接して設けられているとよい。   A plurality of groove portions 19 are formed in an annular shape on the inner peripheral portion 18 of the ring body 10, and a concave edge portion 20 for preventing the resin tube 2 from coming off is formed in the groove portion 19. The groove portion 19 is preferably provided in the vicinity of the tapered surface 17 on the insertion side to the resin tube 2.

リング本体10の外周部15側を外周領域、内周部18側を内周領域とした場合、前記した移行領域17は図4のように示され、外周領域15、内周領域18、移行領域17に粉体塗装により塗膜30が施される。このとき外周部15と両端面16、16に所定の膜厚を有する粉体塗装が施され、移行領域17には、両端面16、16から内周部18に向けてなだらかに順次薄く移行する移行塗膜31が施される。塗膜30は適宜の樹脂材料等により設けられ、本例ではエポキシ樹脂により粉体塗装が施されている。   When the outer peripheral portion 15 side of the ring body 10 is an outer peripheral region and the inner peripheral portion 18 side is an inner peripheral region, the transition region 17 described above is shown as in FIG. The coating film 30 is applied to 17 by powder coating. At this time, powder coating having a predetermined film thickness is applied to the outer peripheral portion 15 and both end surfaces 16, 16, and the transition region 17 gradually and gradually transitions from the both end surfaces 16, 16 toward the inner peripheral portion 18. A transition coating 31 is applied. The coating film 30 is provided with an appropriate resin material or the like, and in this example, powder coating is applied with an epoxy resin.

この場合、外周部15の塗膜30は土壌など腐食性環境に接する面となり、この外周部15側の膜厚としては、例えばJWWA B120の規格から0.15mm以上とすればよい。一方、内周部18ははめ合い部であり、膜厚規定では除外されるため、本実施形態では内周部18側の塗膜30は、0.10mmを目標として0.15mm以下の膜厚で薄く形成される。さらにテーパ面17においては、外周部15及び内周部18の間の膜厚であればよく、この場合、なだらかに順次薄く移行する以外にも、略一定の膜厚に設けられていてもよい。   In this case, the coating film 30 on the outer peripheral portion 15 becomes a surface in contact with a corrosive environment such as soil, and the film thickness on the outer peripheral portion 15 side may be set to, for example, 0.15 mm or more from the standard of JWWA B120. On the other hand, since the inner peripheral part 18 is a fitting part and is excluded in the film thickness regulation, in the present embodiment, the coating film 30 on the inner peripheral part 18 side has a film thickness of 0.15 mm or less with a target of 0.10 mm. It is thinly formed. Furthermore, the taper surface 17 only needs to have a film thickness between the outer peripheral part 15 and the inner peripheral part 18, and in this case, the taper surface 17 may be provided with a substantially constant film thickness in addition to gradually decreasing in thickness. .

外周部15の両端面16、16から、移行領域17を介して内周部18側に移行する移行塗膜31を含む塗膜30を施す場合、溝部19の少なくとも凹状エッジ部20には塗装を施さないようにする。これにより、リング本体10が樹脂管2外周に嵌合して取付けられる際に、溝部19以外の内周部18側の塗膜30が、樹脂管2の外周2aに接触することになる。   When the coating film 30 including the transition coating 31 that moves from the both end faces 16 and 16 of the outer peripheral portion 15 to the inner peripheral portion 18 side through the transition region 17 is applied, at least the concave edge portion 20 of the groove portion 19 is coated. Do not apply. Thereby, when the ring main body 10 is fitted and attached to the outer periphery of the resin tube 2, the coating film 30 on the inner peripheral portion 18 side other than the groove portion 19 comes into contact with the outer periphery 2 a of the resin tube 2.

リング本体10を塗装する場合には、リング本体10の外周部15と両端面16、16に所定の膜厚の粉体塗装を施し、移行領域17には、なだらかに順次薄く移行する粉体塗装を施すと共に、内周部18には、寸法精度が出せる膜厚で、かつ嵌め込み時に樹脂管2を傷つけない程度にコントロールされた薄い膜厚により塗膜30を施すようにする。   When the ring body 10 is to be painted, powder coating having a predetermined film thickness is applied to the outer peripheral portion 15 and both end faces 16 and 16 of the ring body 10, and the transition region 17 is gradually and gradually transitioned to a thin powder coating. In addition, the coating film 30 is applied to the inner peripheral portion 18 with a thin film thickness that can provide dimensional accuracy and is controlled so as not to damage the resin tube 2 when fitted.

この場合、リング本体10の内周部18に設けた抜止め防止用の凹状エッジ部20に適宜の治具を介して塗装を施さないようにする。図5においては、治具の一例を示しており、この治具35により凹状エッジ部20を含む溝部19全体をマスキングした状態で、リング本体10に粉体塗装を施すようにすれば、確実に凹状エッジ部20への粉体塗装が防がれる。   In this case, the concave edge portion 20 for preventing the retaining provided on the inner peripheral portion 18 of the ring main body 10 is not coated through an appropriate jig. FIG. 5 shows an example of a jig. If the groove body 19 including the concave edge portion 20 is masked by the jig 35 and the ring body 10 is coated with powder, it is ensured. Powder coating on the concave edge portion 20 is prevented.

治具35は、略円板状の塗装ガード部36と、支持棒37とを有し、塗装ガード部36が内周部18の凹状エッジ部20を含む溝部19を覆うようにして装着されてこの付近を支持し、この塗装ガード部36により溝部19への粉体塗装が防止される。支持棒37は、塗装ガード部36から所定距離離して塗装ガード部36から分岐して形成され、この支持棒37と塗装ガード部36とで内周部18の両側を支持することでリング本体10の傾きが調整される。   The jig 35 has a substantially disc-shaped paint guard part 36 and a support rod 37, and the paint guard part 36 is mounted so as to cover the groove part 19 including the concave edge part 20 of the inner peripheral part 18. This vicinity is supported, and the coating guard 36 prevents powder coating on the groove 19. The support rod 37 is formed to be branched from the paint guard portion 36 at a predetermined distance from the paint guard portion 36, and the ring main body 10 is supported by supporting both sides of the inner peripheral portion 18 with the support rod 37 and the paint guard portion 36. Is adjusted.

この治具を装着した状態で粉体塗装を施すようにし、粉体塗装としては静電粉体塗装法を採用する。その際、塗装前に対象物であるリング本体10を高温の炉を通過させて水分、ガスなどをあらかじめ除去したのち、高電圧によりリング本体10と異なる電荷を帯電させた粉体塗装の粉末を図示しない噴射ノズルにて直接リング本体10に吹き付けて静電付着する。付着した塗膜は、リング本体10が高温状態になっていることで溶けこみ塗膜を形成する。   Powder coating is performed with the jig mounted, and electrostatic powder coating is employed as the powder coating. At that time, after the ring main body 10 as an object is passed through a high-temperature furnace to remove moisture, gas and the like in advance before painting, powder of powder coating in which a charge different from that of the ring main body 10 is charged by a high voltage is used. The ring body 10 is directly sprayed and electrostatically attached by an injection nozzle (not shown). The attached coating film dissolves and forms a coating film when the ring body 10 is in a high temperature state.

リング本体10の外周部15では0.15mm以上の膜厚になるように噴射ノズルを直接外周部15に向けて塗装を行ない、移行領域であるテーパ面17では噴射ノズルを直接向けることなく、周囲に塗膜を飛散するように塗装を施すようにする。周囲に飛散した塗膜は帯電されている為、内周部18に帯電された電荷と引かれ合って付着する。この場合、電荷は外周部15には強く、内周部18には弱く帯電する性質があるため、内周部18では外周部15と比較して付着が少なくなり、飛散させる塗膜量を制御することでこの内周部18の膜厚を0.15mm以下に抑える事が可能となる。   The outer peripheral portion 15 of the ring body 10 is coated so that the spray nozzle is directed directly toward the outer peripheral portion 15 so as to have a film thickness of 0.15 mm or more, and the jet nozzle is not directly directed on the tapered surface 17 which is a transition region. The paint is applied so that the coating film is scattered. Since the coating film scattered around is charged, it attracts and adheres to the charged electric charge on the inner peripheral portion 18. In this case, since the charge is strong in the outer peripheral portion 15 and weakly charged in the inner peripheral portion 18, the inner peripheral portion 18 has less adhesion than the outer peripheral portion 15, and controls the amount of coating film to be scattered. By doing so, the film thickness of the inner peripheral portion 18 can be suppressed to 0.15 mm or less.

このとき、溝部19付近に装着された塗装ガード部36には、塗装の膜厚がなだらかに変化できるように両端外径側に勾配面38が施されており、この勾配面38により凹状エッジ部20に近づくにつれて塗装ガード部36とリング本体10との隙間が少なくなっている。このため帯電しにくい構造となり、塗装ガード部36の中央付近に位置している凹状エッジ部20には周囲に飛散する塗膜がたどり着くことが少なく、これにより粉体塗装で凹状エッジ部20の角部が丸まらない程度に抑えた塗装が可能になる。   At this time, the coating guard portion 36 mounted in the vicinity of the groove portion 19 is provided with a gradient surface 38 on both outer diameter sides so that the coating film thickness can be smoothly changed. As the value approaches 20, the gap between the coating guard 36 and the ring body 10 decreases. For this reason, it becomes a structure which is hard to be charged, and the coating film which scatters to the surroundings hardly reaches the concave edge portion 20 located in the vicinity of the center of the coating guard portion 36, so that the corner of the concave edge portion 20 can be obtained by powder coating. It is possible to paint with a level that does not curl.

このようにしてテーパ面17の移行塗膜31を介して内周部18の内縁18a付近ではごく薄い膜厚になり、この内縁18a付近の塗膜30と内周部18との間のバリや段差を防ぐことができる。   In this way, a very thin film thickness is formed in the vicinity of the inner edge 18a of the inner peripheral portion 18 via the transition coating film 31 on the tapered surface 17, and burrs between the coating film 30 near the inner edge 18a and the inner peripheral portion 18 are reduced. A step can be prevented.

図6においては、締付リングに治具を装着するときの他例を示している。この治具40では、リング本体10の一端側の支持部位である塗装ガード部36からリング本体10の他端側付近まで筒状の延出部41が形成され、この延出部41の適宜位置に環状の支持部42が突出形成されている。これらの支持部42と塗装ガード部36とによりリング本体10が内周部18の両側付近で支持され、両側のテーパ面17、17付近を除く略内周部18がマスキングされる。これにより、内周部18側への膜厚を最小限にしつつ外周部15、テーパ面17に塗膜30を施すことができ、接合強度やシール性をより高めることができる。   FIG. 6 shows another example when the jig is mounted on the tightening ring. In this jig 40, a cylindrical extending portion 41 is formed from the coating guard portion 36, which is a support portion on one end side of the ring body 10, to the vicinity of the other end side of the ring body 10. An annular support portion 42 is formed to protrude. The ring main body 10 is supported in the vicinity of both sides of the inner peripheral portion 18 by these support portions 42 and the coating guard portion 36, and the substantially inner peripheral portion 18 except for the vicinity of the tapered surfaces 17, 17 on both sides is masked. Thereby, the coating film 30 can be applied to the outer peripheral portion 15 and the tapered surface 17 while minimizing the film thickness toward the inner peripheral portion 18 side, and the bonding strength and the sealing performance can be further increased.

このように軸方向の幅を調整した治具40を設けることで塗膜30の範囲を任意の広さに設定でき、更には、内周部18の塗膜量の制御として、塗装ガード部36とリング本体10との隙間及び勾配面38の長さを調整してより帯電しにくくし、移行領域であるテーパ面17の塗膜30の膜厚調整をおこなうこともできる。   By providing the jig 40 with the axial width adjusted in this way, the range of the coating film 30 can be set to an arbitrary width. Furthermore, as a control of the coating amount of the inner peripheral portion 18, the coating guard portion 36 is set. It is also possible to adjust the film thickness of the coating film 30 on the tapered surface 17 that is a transition region by adjusting the gap between the ring body 10 and the length of the gradient surface 38 to make it more difficult to be charged.

一方、樹脂管2が接続されるバルブ本体1において、弁箱3は、例えば鋳鉄によって形成され、その接続用ソケット5を含む外周側表面に防錆用の粉体塗装としてリング本体10と同材料のエポキシ樹脂が施されている。接続用ソケット5の外周には環状の凹凸部11が形成され、この凹凸部11によって樹脂管2との接合強度を高めて抜け出しを阻止可能になっている。   On the other hand, in the valve body 1 to which the resin pipe 2 is connected, the valve box 3 is formed of cast iron, for example, and the same material as the ring body 10 as a rust-proof powder coating on the outer peripheral surface including the connection socket 5. The epoxy resin is given. An annular concavo-convex portion 11 is formed on the outer periphery of the connection socket 5, and the concavo-convex portion 11 increases the bonding strength with the resin tube 2 and can prevent the detachment.

バルブ本体1に樹脂管2を接続する場合には、先ず、接続用ソケット5の外周面5aに樹脂管2を先端側から嵌め込み、かつ、当該樹脂管2の外周2aをリング本体10で締付けるようにして接続用ソケット5に樹脂管2を締め付け固定する。この作業は、適宜の工具を用いておこなわれ、これによりリング本体10によって樹脂管2が強く締め付けられ、この樹脂管2の内周側に凹凸部11、外周側に凹状エッジ部20がそれぞれ食い込む。このメカニカル接合により、接合強度を強くしながらバルブ本体1と樹脂管2とを接続でき、地震等によって大きな離脱力が働いた場合でも樹脂管2の抜けを防止し、応力集中によるくびれも発生しにくくして樹脂管2の破断を防止することができる。   When connecting the resin tube 2 to the valve body 1, first, the resin tube 2 is fitted into the outer peripheral surface 5 a of the connection socket 5 from the front end side, and the outer periphery 2 a of the resin tube 2 is tightened with the ring body 10. Then, the resin tube 2 is fastened and fixed to the connection socket 5. This operation is performed using an appropriate tool, whereby the resin tube 2 is strongly tightened by the ring body 10, and the concave and convex portions 11 bite into the inner peripheral side and the concave edge portion 20 bites into the outer peripheral side, respectively. . With this mechanical joining, the valve body 1 and the resin pipe 2 can be connected while strengthening the joint strength, and even when a large detachment force is applied due to an earthquake or the like, the resin pipe 2 is prevented from coming off and constriction due to stress concentration occurs. It is possible to prevent the resin tube 2 from being broken.

この場合、少なくとも凹状エッジ部20に粉体塗装を施していないことにより、この凹状エッジ部20に樹脂管2が強く食い込んで強固に接続できる。そのため接続強度が向上し、仮に樹脂管2が経年変化等で縮径変形したとしても、この樹脂管2の緩みや離脱を防止できる。   In this case, since the powder coating is not applied to at least the concave edge portion 20, the resin tube 2 strongly bites into the concave edge portion 20 and can be firmly connected. Therefore, the connection strength is improved, and even if the diameter of the resin tube 2 is reduced due to secular change or the like, the resin tube 2 can be prevented from being loosened or detached.

上述したように、本発明の締付リングは、リング本体10の外周部15の両端面16、16から内周部18に移行する領域を移行領域17とし、外周部15と両端面16、16に所定の膜厚を有する粉体塗装を施し、移行領域17に両端面16、16から内周部18側に向けてなだらかに順次薄く移行する移行塗膜31を施しているので、内周部18側の塗膜30の厚さを薄くでき、粉体塗装後のリング本体10の肉厚を樹脂管2に適切に嵌め込み可能な寸法の許容範囲にし、リング本体10の内周部18で樹脂管2の肉厚方向の圧縮幅を制御しながら望ましい嵌め込み力でこの樹脂管2を接続できる。そのため樹脂管2接続後の接合強度やシール性を確保でき、内周部18の塗膜30が剥がれることもないため、バルブ本体1を埋設した場合にも錆や腐食の発生を防いで長期にわたって高い耐食性を発揮できる。
内周部18と塗膜30との間にバリや段差が発生することがないため、樹脂管2の外周2aを傷つけることなく高いシール性を確保しながら接続できる。
As described above, in the tightening ring of the present invention, the region that transitions from the both end surfaces 16 and 16 of the outer peripheral portion 15 of the ring body 10 to the inner peripheral portion 18 is the transition region 17, and the outer peripheral portion 15 and both end surfaces 16 and 16 are. Is applied with a powder coating having a predetermined film thickness, and a transition coating 31 is applied to the transition region 17 which gradually and gradually transitions from the both end faces 16 and 16 toward the inner peripheral portion 18 side. The thickness of the coating film 30 on the 18th side can be reduced, and the thickness of the ring body 10 after powder coating is set within an allowable range that allows the resin pipe 2 to be properly fitted. The resin pipe 2 can be connected with a desirable fitting force while controlling the compression width of the pipe 2 in the thickness direction. Therefore, the joint strength and sealing performance after the resin pipe 2 is connected can be ensured, and the coating film 30 on the inner peripheral portion 18 is not peeled off. Therefore, even when the valve body 1 is embedded, the occurrence of rust and corrosion is prevented for a long time. High corrosion resistance can be demonstrated.
Since no burrs or steps are generated between the inner peripheral portion 18 and the coating film 30, the connection can be made while ensuring high sealing performance without damaging the outer periphery 2 a of the resin tube 2.

更に、リング本体10の嵌め込み時のしごきにより樹脂管2先端側に応力が溜まり、この応力が時間経過によって戻る場合でもリング本体10の進退移動が発生することはなく、このリング本体10が所定位置に安定的に固定保持されることから接続強度の低下が防がれる。   Further, stress is accumulated on the distal end side of the resin tube 2 due to the ironing when the ring body 10 is fitted, and even if this stress returns with time, the forward and backward movement of the ring body 10 does not occur. Therefore, the connection strength is prevented from being lowered.

上記の締付リングの塗装方法によれば、めっき処理に比較して安価な粉体塗装を用いてリング本体10の所定の位置に簡単に塗膜30を高精度に設けることができ、粉体塗装であることからめっき処理の場合のようなクラックやピンホールの発生を防いで耐食性を向上できる。   According to the above-described tightening ring coating method, the coating film 30 can be easily provided at a predetermined position on the ring body 10 with high accuracy by using powder coating that is less expensive than plating. Since it is a coating, the occurrence of cracks and pinholes as in the case of plating treatment can be prevented and the corrosion resistance can be improved.

バルブ本体1の接続用ソケット5の外周面5aに樹脂管2を嵌め込み、かつ、当該樹脂管2の外周2aをリング本体10で締付けて接続用ソケット5に樹脂管2を締め付け固定しているので、このバルブ本体1の内外面が粉体塗装されていることから、リング本体10にバルブ本体1と同等の粉体塗装を施したときにバルブ本体1と外観上一体感をかもし出し、商品価値が高まる。   Since the resin tube 2 is fitted into the outer peripheral surface 5a of the connection socket 5 of the valve body 1, and the outer periphery 2a of the resin tube 2 is fastened by the ring body 10, the resin tube 2 is fastened and fixed to the connection socket 5. Since the inner and outer surfaces of the valve body 1 are powder-coated, when the ring body 10 is applied with powder coating equivalent to the valve body 1, the valve body 1 has an external appearance and has a commercial value. Rise.

本発明は、前記実施の形態記載に限定されるものではなく、本発明の特許請求の範囲に記載されている発明の精神を逸脱しない範囲で、種々の変更ができるものである。例えば、バルブや管継手以外の配管部材やその他の各種機器の一部に設けられた接続用ソケットに対応する締付リングとして設けることができる。更に、何れの場合にも接続用ソケットを一体又は別体に設けることができる。   The present invention is not limited to the above description of the embodiment, and various modifications can be made without departing from the spirit of the invention described in the claims of the present invention. For example, it can be provided as a fastening ring corresponding to a connection socket provided in a part of a piping member other than a valve or a pipe joint or other various devices. Further, in any case, the connection socket can be provided integrally or separately.

1 バルブ本体
2 樹脂管
2a 外周
5 接続用ソケット
5a 外周面
10 リング本体
15 外周部(外周領域)
16 端面
17 テーパ面(移行領域)
18 内周部(内周領域)
20 凹状エッジ部
30 塗膜
31 移行塗膜
35 治具
DESCRIPTION OF SYMBOLS 1 Valve body 2 Resin pipe 2a Outer periphery 5 Connection socket 5a Outer peripheral surface 10 Ring main body 15 Outer peripheral portion (outer peripheral region)
16 End face 17 Tapered face (transition area)
18 Inner circumference (inner circumference area)
20 Concave edge 30 Coating film 31 Transition coating 35 Jig

Claims (5)

円筒状リング本体の外周部の両端面から内周部に移行する領域を移行領域とし、前記外周部と両端面に所定の膜厚を有する粉体塗装を施し、前記移行領域には、前記両端面から前記内周部側に向けてなだらかに順次薄く移行する移行塗膜を施すと共に、前記移行領域は、前記両端面と前記内周部との間の外方への拡径状のテーパ面としたことを特徴とするバルブ・管継手接続用締付リング。 A region transitioning from both end surfaces of the outer peripheral portion of the cylindrical ring body to the inner peripheral portion is defined as a transition region, and powder coating having a predetermined film thickness is applied to the outer peripheral portion and both end surfaces. migration coating film smoothly gradually decrease migration towards the surface to the inner peripheral portion side together with facilities to the transition region, the enlarged diameter tapered outward between the inner peripheral portion and the end surfaces Clamping ring for connecting valves and fittings characterized by having a surface . 前記リング本体の内周部に設けた抜止め防止用の凹状エッジ部に少なくとも塗装を施さないようにした請求項1に記載のバルブ・管継手接続用締付リング。   2. The valve / fitting coupling tightening ring according to claim 1, wherein at least coating is not applied to a concave edge portion for preventing retaining provided on an inner peripheral portion of the ring body. 請求項1又は2に記載の締付リングにおいて、前記リング本体の外周部と両端面に所定の膜厚の粉体塗装を施し、前記移行領域には、なだらかに順次薄く移行する粉体塗装を施すと共に、前記内周部には、寸法精度が出せる膜厚で、かつ嵌め込み時に軟質合成樹脂管を傷つけない程度にコントロールされた薄い膜厚を施すようにした締付リングの粉体塗装方法。 The fastening ring according to claim 1 or 2 , wherein a powder coating having a predetermined film thickness is applied to an outer peripheral portion and both end faces of the ring body, and a powder coating that gradually and gradually shifts to the transition region. In addition, the fastening ring powder coating method is applied to the inner peripheral portion so that the inner peripheral portion has a film thickness capable of providing dimensional accuracy and is controlled so as not to damage the soft synthetic resin tube when fitted. 前記リング本体の内周部に設けた抜止め防止用の凹状エッジ部に適宜の治具を介して少なくとも塗装を施さないようにした請求項に記載の締付リングの粉体塗装方法。 The powder coating method for a fastening ring according to claim 3 , wherein at least coating is not performed on a concave edge portion for preventing retaining provided on an inner peripheral portion of the ring body through an appropriate jig. 請求項1又は2に記載のバルブ・管継手接続用締付リングであって、バルブ本体又は継手本体の接続用ソケットの外周面に軟質合成樹脂管を嵌め込み、かつ、当該樹脂管の外周を前記締付リングで締付けて前記接続用ソケットに前記樹脂管を締め付け固定したことを特徴とするバルブと管継手。 3. The valve / joint connection clamping ring according to claim 1 or 2 , wherein a soft synthetic resin pipe is fitted into the outer peripheral surface of the connection socket of the valve body or joint body, and the outer periphery of the resin pipe is features and to Luba Lube and pipe fittings that it has clamped the resin pipe to the connecting socket by tightening with tightening ring.
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