JP7072485B2 - Insulated joint structure - Google Patents

Insulated joint structure Download PDF

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JP7072485B2
JP7072485B2 JP2018200539A JP2018200539A JP7072485B2 JP 7072485 B2 JP7072485 B2 JP 7072485B2 JP 2018200539 A JP2018200539 A JP 2018200539A JP 2018200539 A JP2018200539 A JP 2018200539A JP 7072485 B2 JP7072485 B2 JP 7072485B2
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tube portion
push ring
pipe
receiving
insertion tube
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JP2020067137A (en
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聡 玉田
茂 濱田
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Cosmo Koki Co Ltd
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Description

本発明は、異種金属材からなる流体管同士が絶縁状態で接続された絶縁継手構造に関する。 The present invention relates to an insulated joint structure in which fluid pipes made of dissimilar metal materials are connected to each other in an insulated state.

流体管路は、複数の流体管の端部同士を密封状態で順次接続することで構成されており、これらの流体管は、それぞれの配管位置にて要求される構造強度や耐震性、耐候性もしくはコスト等に応じて種々の素材からなる管が適用されている。このような流体管路において、端部同士を隣接して接続される流体管同士が、例えばステンレス鋼管とダクタイル鋳鉄管など、互いに異種の金属管である場合、水等の管内流体を介した異種金属間の電位差により、金属管の端部同士で接続される電気的接触部に所謂ガルバニック腐食が発生し、その腐食領域が経年とともに増大して、これら端部同士の接続部から漏洩を生じる虞があった。 A fluid pipe is configured by sequentially connecting the ends of a plurality of fluid pipes in a sealed state, and these fluid pipes have the structural strength, earthquake resistance, and weather resistance required at each pipe position. Alternatively, pipes made of various materials are applied depending on the cost and the like. In such a fluid pipeline, when the fluid pipes connected to each other adjacent to each other are different metal pipes such as stainless steel pipe and ductile cast iron pipe, they are different from each other via in-pipe fluid such as water. Due to the potential difference between metals, so-called galvanic corrosion occurs in the electrical contact parts connected between the ends of the metal pipe, and the corroded area increases over time, and there is a risk that leakage will occur from the connections between these ends. was there.

従来、このような異種金属間の電位差を原因とする腐食を防止するために、例えば金属材からなる挿口管の外面に軸方向に係合される押輪の表面に、絶縁部材を被覆するとともに、この挿口管とは異種金属材からなる受口管の内面の一部に、同様に絶縁部材を被覆することで、シール材を介し互いに嵌挿された挿口管と受口管との接続部における電気的接触を回避した状態で、押輪と受口管とを締結した構造のものがある(例えば、特許文献1参照)。 Conventionally, in order to prevent corrosion caused by such a potential difference between dissimilar metals, for example, the surface of a push ring axially engaged with the outer surface of an insertion tube made of a metal material is coated with an insulating member. A part of the inner surface of the receiving tube made of a dissimilar metal material is similarly coated with an insulating member, so that the insertion tube and the receiving tube are fitted to each other via a sealing material. There is a structure in which the push ring and the receiving tube are fastened while avoiding electrical contact at the connecting portion (see, for example, Patent Document 1).

特開2015-143524号公報(第7頁、第2図)JP-A-2015-143524 (Page 7, Fig. 2)

しかしながら、特許文献1にあっては、上記したように挿口管と受口管とを接続した状態にて、特に地震や不等沈下等の外力が発生した場合、これらの管が互いの管軸に対し傾斜し摺動するように挙動する結果、挿口管及びこれに係合する押輪やロッキング部材と受口管とが、通常の接続状態では絶縁を要しない金属材の露出部分同士で接触したり、或いは上記した挙動によって絶縁部材の被膜層に剥離や齧りが生じて金属材が露出し、この露出部分にて異種金属同士が接触するという問題があった。特に大口径管の場合、僅かな傾斜角度でも管の変位量が大きく、また管路に働く曲げモーメントなども大きいことから、異種金属同士が接触する虞が高まる傾向にあった。 However, in Patent Document 1, when an external force such as an earthquake or unequal subsidence occurs in a state where the insertion tube and the receiving tube are connected as described above, these tubes are connected to each other. As a result of the behavior of tilting and sliding with respect to the shaft, the insertion tube and the push ring or locking member engaged with the insertion tube and the receiving tube are between exposed parts of the metal material that do not require insulation under normal connection conditions. There is a problem that the metal material is exposed due to contact or peeling or biting of the coating layer of the insulating member due to the above-mentioned behavior, and dissimilar metals come into contact with each other at this exposed portion. In particular, in the case of a large-diameter pipe, the displacement amount of the pipe is large even at a slight inclination angle, and the bending moment acting on the pipe line is also large, so that there is a tendency that the possibility of dissimilar metals coming into contact with each other increases.

本発明は、このような問題点に着目してなされたもので、地震や不等沈下等の不測の外力が生じても異種金属材同士の絶縁機能を維持することができる絶縁継手構造を提供することを目的とする。 The present invention has been made focusing on such problems, and provides an insulated joint structure capable of maintaining the insulating function between dissimilar metal materials even when an unexpected external force such as an earthquake or uneven settlement occurs. The purpose is to do.

前記課題を解決するために、本発明の絶縁継手構造は、
金属材からなり開口端部に外径方向に延設された鍔部を有する受口管部と、該受口管部とは異種の金属材からなり前記受口管部の内部に挿入される挿口部を有する挿口管部と、前記受口管部及び前記挿口管部の間をシールするシール部材と、前記シール部材を押圧する押輪と、前記受口管部及び前記挿口管部を締結する締結部材とを少なくとも備えた絶縁継手構造であって、
前記挿口管部は、前記挿口部と一体に形成され外径方向に延設されたフランジ部を有し、前記押輪は、前記受口管部の前記鍔部と前記挿口管部の前記フランジ部との間に絶縁状態で介設されるとともに、該押輪の背面が前記挿口管部の前記フランジ部によって支持されており、前記締結部材は、前記受口管部の前記鍔部と前記挿口管部の前記フランジ部とに架けて絶縁状態で挿通されていることを特徴としている。
この特徴によれば、受口管部内に挿入される挿口管部の挿口部に一体形成されたフランジ部が、締結部材によって受口管部の鍔部に対し締結されているため、地震や不等沈下等の不測の外力が生じても、挿口管部に曲げが生じることなく、更に受口管部と挿口管部とが相対移動を生じることなく一体化され、これら両管部の高い絶縁状態を維持しながら、このフランジ部に支持された押輪によりシール部材を安定的に押圧し、両管部の密封状態を保持することができる。
In order to solve the above problems, the insulated joint structure of the present invention is used.
A receiving pipe portion made of a metal material and having a flange extending in the outer radial direction at the opening end portion and a metal material different from the receiving pipe portion are inserted into the inside of the receiving pipe portion. An insertion tube portion having an insertion port, a seal member that seals between the socket tube portion and the insertion tube portion, a push ring that presses the seal member, the socket tube portion, and the insertion tube portion. An insulated joint structure including at least a fastening member for fastening the portions.
The insertion tube portion has a flange portion formed integrally with the insertion portion and extended in the outer radial direction, and the push ring is a flange portion of the receiving tube portion and the insertion tube portion. The back surface of the push ring is supported by the flange portion of the insertion tube portion while being interposed between the flange portion in an insulated state, and the fastening member is the flange portion of the receiving tube portion. It is characterized in that it is inserted in an insulated state so as to span the flange portion of the insertion tube portion.
According to this feature, the flange portion integrally formed with the insertion portion of the insertion pipe portion inserted into the socket pipe portion is fastened to the flange portion of the socket pipe portion by the fastening member, so that an earthquake occurs. Even if an unexpected external force such as unequal subsidence occurs, the insertion tube portion is not bent, and the socket tube portion and the insertion tube portion are integrated without causing relative movement, and both of these tubes are integrated. While maintaining a high insulation state of the portion, the seal member can be stably pressed by the push ring supported by the flange portion, and the sealed state of both pipe portions can be maintained.

前記締結部材は、前記押輪に絶縁状態で挿通されていることを特徴としている。
この特徴によれば、受口管部、挿口管部及びこれらに介設された押輪を、締結部材によって位置決めした状態で一体化することができる。
The fastening member is characterized in that it is inserted through the push ring in an insulated state.
According to this feature, the receiving pipe portion, the insertion pipe portion, and the push ring interposed therein can be integrated in a state of being positioned by the fastening member.

前記押輪の背面は、前記挿口管部の前記フランジ部に面当接されていることを特徴としている。
この特徴によれば、シール部材を押圧する押輪の方向をフランジ部によって位置決めすることができる。
The back surface of the push ring is characterized in that it is in surface contact with the flange portion of the insertion tube portion.
According to this feature, the direction of the push ring that presses the seal member can be positioned by the flange portion.

前記押輪の前面は、前記受口管部の前記鍔部に面当接されていることを特徴としている。
この特徴によれば、挿口管部、押輪及び受口管部が互いに接続される方向を位置決めすることができる。
The front surface of the push ring is characterized in that it is in surface contact with the flange portion of the receiving tube portion.
According to this feature, the direction in which the insertion tube portion, the push ring and the reception tube portion are connected to each other can be positioned.

前記押輪は、前記受口管部内に向けて突出し前記シール部材を押圧する押圧部を有することを特徴としている。
この特徴によれば、受口管部及び挿口管部の間に配置されたシール部材を受口管部内に向けて押圧することで、このシール部材の密封性を高めることができる。
The push ring is characterized by having a pressing portion that projects toward the inside of the receiving tube portion and presses the sealing member.
According to this feature, the sealing property of the sealing member can be enhanced by pressing the sealing member arranged between the receiving tube portion and the insertion tube portion toward the inside of the receiving tube portion.

前記受口管部若しくは前記挿口管部の他端部に、少なくとも伸縮性を備えた伸縮継手が構成されていることを特徴としている。
この特徴によれば、受口管部と挿口管部とを相対移動させずに絶縁機能を発揮させつつ、いずれかの他端部に構成された伸縮継手によって流体管路の伸縮機能を確保することができる。
It is characterized in that a telescopic joint having at least elasticity is formed at the other end of the receiving pipe portion or the insertion pipe portion.
According to this feature, the expansion / contraction function of the fluid pipeline is ensured by the expansion joint configured at the other end of one of them while exerting the insulation function without moving the receiving pipe portion and the insertion pipe portion relative to each other. can do.

実施例1における絶縁継手構造が適用された流体管路を示す概略図である。It is a schematic diagram which shows the fluid conduit to which the insulation joint structure in Example 1 was applied. 絶縁継手構造を示す側断面図である。It is a side sectional view which shows the insulation joint structure. 挿口管部に押輪及びシール部材を外嵌した状態を示す側断面図である。It is a side sectional view which shows the state which the push ring and the seal member are externally fitted to the insertion tube part. 挿口管部を受口管部に締結部材により締結している状態を示す側断面図である。It is a side sectional view which shows the state which the insertion tube part is fastened to the receiving tube part by the fastening member. 挿口管部及び受口管部の締結が完了した状態を示す側断面図である。It is a side sectional view which shows the state which the fastening of the insertion tube portion and the receiving tube portion is completed. (a)は挿口管部の背面図であり、(b)は同じく一部断面側面図である。(A) is a rear view of the insertion tube portion, and (b) is also a partial cross-sectional side view. (a)は押輪の背面図であり、(b)は(a)のX-X断面図であり、(c)は(a)のY-Y断面図である。(A) is a rear view of the push ring, (b) is a sectional view taken along the line XX of (a), and (c) is a sectional view taken along the line YY of (a). 第1の変形例に係る押輪を適用した絶縁継手構造を示す側断面図である。It is a side sectional view which shows the insulation joint structure which applied the push ring which concerns on the 1st modification. 第2の変形例に係る押輪を適用した絶縁継手構造を示す側断面図である。It is a side sectional view which shows the insulation joint structure which applied the push ring which concerns on the 2nd modification. 変形例に係る絶縁被膜層を適用した絶縁継手構造を示す側断面図である。It is a side sectional view which shows the insulation joint structure which applied the insulation film layer which concerns on the modification.

本発明に係る絶縁継手構造を実施するための形態を実施例に基づいて以下に説明する。 A mode for carrying out the insulated joint structure according to the present invention will be described below based on examples.

実施例1に係る絶縁継手構造につき、図1から図10を参照して説明する。先ず図1の符号1は、本発明に係る絶縁継手構造である。また本実施例で挿口管部の挿入方向を前方向(前面)として説明する。 The insulated joint structure according to the first embodiment will be described with reference to FIGS. 1 to 10. First, reference numeral 1 in FIG. 1 is an insulated joint structure according to the present invention. Further, in this embodiment, the insertion direction of the insertion tube portion will be described as the front direction (front surface).

図1に示されるように、本実施例の流体管路100は、その内部流体として上水を流通させるために複数の流体管を密封状に接続して構成されるものであり、流路に沿って地中に埋設され、更に地上や河川等を超えるなどして流体管が順次配設されている。流体管路100は、例えば河川を超えるように架設されるステンレス鋼あるいは鋼製の管橋部100aと、地中に埋設されて延びる例えばダクタイル鋳鉄製の埋設部100cとが、伸縮または可撓管101及びステンレス鋼あるいは鋼製の接続部100bを介して接続されており、このような伸縮または可撓管101により、管橋部100aと接続部100bとにかかる温度変化や地震等の不測の外力による伸縮等や屈曲や捻じれなどの相対移動を生じさせる外力を吸収するようになっている。 As shown in FIG. 1, the fluid pipeline 100 of the present embodiment is configured by connecting a plurality of fluid pipes in a sealed manner in order to allow clean water to flow as an internal fluid thereof, and is configured in the flow path. It is buried in the ground along the line, and fluid pipes are sequentially arranged along the ground and over rivers. The fluid pipeline 100 is a stretchable or flexible pipe in which, for example, a stainless steel or steel pipe bridge portion 100a erected so as to cross a river and a ductile cast iron buried portion 100c embedded and extended in the ground are formed. It is connected via a connecting portion 100b made of stainless steel or steel, and due to such a telescopic or flexible pipe 101, an unexpected external force such as a temperature change or an earthquake applied to the pipe bridge portion 100a and the connecting portion 100b. It is designed to absorb external forces that cause relative movement such as expansion and contraction due to bending and twisting.

尚、本実施例では流体管路100は比較的大口径管であるが、これに限らず小口径管であってもよい。また流体管路100内の流体は上水であるが、流体管の内部を流れる流体は必ずしも上水に限らず、例えば農業用水や工業用水、下水等の他、ガスやガスと液体との気液混合体であっても構わない。更に尚、本発明に係る絶縁継手構造が適用される流体管路は、必ずしも管橋部、接続部及び埋設部から構成されるものに限らない。 In this embodiment, the fluid pipeline 100 is a relatively large diameter pipe, but the fluid pipeline 100 is not limited to this and may be a small diameter pipe. Further, the fluid in the fluid pipeline 100 is clean water, but the fluid flowing inside the fluid pipeline is not necessarily limited to clean water, for example, agricultural water, industrial water, sewage, etc., as well as gas, gas, and liquid. It may be a liquid mixture. Furthermore, the fluid pipeline to which the insulated joint structure according to the present invention is applied is not necessarily limited to the one composed of a pipe bridge portion, a connecting portion and a buried portion.

本実施例における絶縁継手構造1は、上記した管橋部の橋台となるコンクリート製のアバットメント等の剛体12に支持された接続部100bに対して、埋設部100cを敷設するにあたって電気的に絶縁状態で介設される構造である。本実施例では、埋設部100cの端部に接続される受口管部2と、接続部100bの端部に溶接される挿口管部3と、を接続する際に用いられる態様について説明する。この絶縁継手構造1は、図2に示されるように、受口管部2、挿口管部3、シール部材4、押輪5及び締結部材6から主に構成されている。 The insulating joint structure 1 in the present embodiment is electrically insulated when the buried portion 100c is laid with respect to the connecting portion 100b supported by the rigid body 12 such as the concrete abutment which is the abutment of the pipe bridge portion described above. It is a structure that is intervened in the state. In this embodiment, an embodiment used when connecting the receiving pipe portion 2 connected to the end portion of the buried portion 100c and the insertion pipe portion 3 welded to the end portion of the connecting portion 100b will be described. .. As shown in FIG. 2, the insulated joint structure 1 is mainly composed of a receiving pipe portion 2, an insertion pipe portion 3, a sealing member 4, a push ring 5, and a fastening member 6.

次に、絶縁継手構造1を構成する受口管部2、挿口管部3、シール部材4、押輪5及び締結部材6について説明する。図2に示されるように、受口管部2は、本実施例では伸縮可撓管20の一端側に配設されるものであり、流体管部2p、受口部2a及び受口部2aの開口端部にて外径方向に延出される鍔部2bから主に構成される。 Next, the receiving pipe portion 2, the insertion pipe portion 3, the sealing member 4, the push ring 5, and the fastening member 6 constituting the insulating joint structure 1 will be described. As shown in FIG. 2, the receiving tube portion 2 is arranged on one end side of the telescopic flexible tube 20 in this embodiment, and the fluid tube portion 2p, the receiving portion 2a, and the receiving portion 2a are arranged. It is mainly composed of a flange portion 2b extending in the outer radial direction at the opening end portion of the above.

より詳しくは図3に示されるように、受口管部2は、鍔部端面2cの内周縁に連なり、管軸方向の内方に形成された凹部2d、凹部2dの奥端面に連なり凹部2dよりも小径で管軸方向の内方に延出された内筒部2e、内筒部2eの奥端に形成された環状端面2fに連なり内径方向に突出した内突部2gを備えている。また、鍔部2bには、管軸方向に平行に貫通したボルト孔2hが周方向に沿って複数設けられており、これらのボルト孔2hに、締結部材6を構成するボルト7が挿通されるようになっている。 More specifically, as shown in FIG. 3, the receiving tube portion 2 is connected to the inner peripheral edge of the flange end surface 2c, and is connected to the inner peripheral edge of the recess 2d and the recess 2d formed inward in the pipe axis direction, and is connected to the recess 2d. It is provided with an inner cylinder portion 2e having a smaller diameter and extending inward in the pipe axis direction, and an inner protrusion portion 2g connected to an annular end surface 2f formed at the inner end of the inner cylinder portion 2e and protruding in the inner diameter direction. Further, the flange portion 2b is provided with a plurality of bolt holes 2h penetrating parallel to the pipe axis direction along the circumferential direction, and the bolts 7 constituting the fastening member 6 are inserted into these bolt holes 2h. It has become like.

本実施例の受口管部2は、ダクタイル鋳鉄製であり、その表面には塗装等により通常の防錆処理が行われているのみで、受口管部2の表面には特段の絶縁処理は施されていない。ただしこれに限られず、受口管部2の表面に絶縁処理がされてもよい。 The receiving tube portion 2 of this embodiment is made of ductile cast iron, and the surface thereof is only subjected to normal rust prevention treatment by painting or the like, and the surface of the receiving tube portion 2 is specially insulated. Is not applied. However, the present invention is not limited to this, and the surface of the receiving tube portion 2 may be insulated.

また、図2に示されるように、伸縮可撓管20の他端側は、本実施例の伸縮継手である伸縮可撓管継手30を構成する可撓管側ケース31として形成されている。伸縮可撓管継手30について説明すると、伸縮可撓管20の他端に形成された可撓管側ケース31と座32とは、可撓管側ケース31の端部に形成されたバヨネット爪31aと、座32に形成されたバヨネット爪32aによりバヨネット係合されている。また、球面状の外面を備えた球面部材34が、可撓管側ケース31と埋設部100cを構成する挿口管41との間に配置されており、シール部材35により可撓管側ケース31と球面部材34との間が密封されるとともに、シール部材36により球面部材34と挿口管41との間が密封されている。また、挿口管41の先端側の外周には溝41aが設けられ、該溝41aには、可撓管側ケース31と挿口管41との一定の伸縮を許容しつつ離脱を防止するため、ロッキング部材42が設けられている。さらに、伸縮可撓管継手30内に夾雑物等が侵入しないようにダストカバー33及びダストリング37が設けられている。 Further, as shown in FIG. 2, the other end side of the telescopic flexible pipe 20 is formed as a flexible pipe side case 31 constituting the telescopic flexible pipe joint 30 which is the telescopic joint of the present embodiment. Explaining the telescopic flexible pipe joint 30, the flexible pipe side case 31 and the seat 32 formed at the other end of the telescopic flexible pipe 20 are bayonet claws 31a formed at the end of the flexible pipe side case 31. And the bayonet claw 32a formed on the seat 32 engages the bayonet. Further, a spherical member 34 having a spherical outer surface is arranged between the flexible tube side case 31 and the insertion tube 41 constituting the embedded portion 100c, and the flexible tube side case 31 is provided by the seal member 35. The space between the spherical member 34 and the spherical member 34 is sealed, and the space between the spherical member 34 and the insertion tube 41 is sealed by the sealing member 36. Further, a groove 41a is provided on the outer periphery of the tip side of the insertion tube 41, and the groove 41a is for preventing detachment while allowing a certain expansion and contraction between the flexible tube side case 31 and the insertion tube 41. , The locking member 42 is provided. Further, a dust cover 33 and a dust ring 37 are provided so that impurities and the like do not enter the telescopic flexible pipe joint 30.

このような伸縮可撓管継手30を設けることで、可撓管側ケース31と挿口管41とは、密封性を保持しつつ、可撓管側ケース31の内部で挿口管41は、軸方向に移動することができるとともに、球面部材34によって回転することができるため、後述する絶縁継手構造1において受口管部2と挿口管部3とを相対移動させずに伸縮可撓が規制されているにも関わらず、この伸縮可撓管継手30によって伸縮機能及び可撓機能を管路に備えることができる。 By providing such a telescopic flexible pipe joint 30, the insertion pipe 41 can be formed inside the flexible pipe side case 31 while maintaining the sealing property between the flexible pipe side case 31 and the insertion pipe 41. Since it can be moved in the axial direction and can be rotated by the spherical member 34, it can be expanded and contracted without relatively moving the receiving pipe portion 2 and the insertion pipe portion 3 in the insulating joint structure 1 described later. Despite being regulated, the telescopic flexible pipe joint 30 can provide a telescopic function and a flexible function in the pipeline.

なお、本実施例では、受口管部2の反対側の端部に伸縮可撓管継手30が設けられているが、これに限らず例えば、挿口管部3の反対側の端部に伸縮可撓管継手が設けられていてもよい。また必ずしも伸縮可撓管継手に限らず、少なくとも伸縮機能を有する伸縮管継手であっても構わない。 In this embodiment, the telescopic flexible pipe joint 30 is provided at the opposite end of the receiving pipe portion 2, but the present invention is not limited to this, for example, at the opposite end of the insertion pipe portion 3. A telescopic flexible pipe joint may be provided. Further, the joint is not necessarily limited to a telescopic flexible pipe joint, and may be a telescopic pipe joint having at least a telescopic function.

次に、挿口管部3について、図3,図6を参照して説明する。挿口管部3は、直管状部材で、管軸方向の一端に開口端部を有し、受口管部2の受口部2aに挿入可能に管軸方向に沿って直線状に延設された挿口部3aと、この挿口部3aの管軸方向の基端側にて外径方向に突出したフランジ部3bと、挿口部3aに連なりフランジ部3bよりも管軸方向の反対側に伸びる流体管部3pとを主に備えている。 Next, the insertion tube portion 3 will be described with reference to FIGS. 3 and 6. The insertion tube portion 3 is a straight tubular member, has an opening end portion at one end in the tube axis direction, and extends linearly along the tube axis direction so as to be inserted into the socket portion 2a of the socket tube portion 2. The inserted insertion portion 3a, the flange portion 3b protruding in the outer radial direction at the base end side of the insertion portion 3a in the pipe axis direction, and the insertion portion 3a connected to the insertion portion 3a and opposite in the pipe axis direction to the flange portion 3b. It mainly includes a fluid tube portion 3p extending to the side.

またフランジ部3bの受口部2a側に面する前面3cは、管軸略直交方向に延設された平坦面状に形成されており、フランジ部3bの前面3cと背面3dとに架けて貫通されたボルト孔3hが、周方向に沿って複数形成されている。また流体管部3pに管軸方向に連なる他端部3r(図6参照)は、接続部100bの端部に対し、本実施例では溶接によって密封状に接続されている。 Further, the front surface 3c of the flange portion 3b facing the receiving portion 2a side is formed in a flat surface shape extending in a direction substantially orthogonal to the pipe axis, and penetrates the front surface 3c and the back surface 3d of the flange portion 3b. A plurality of bolt holes 3h are formed along the circumferential direction. Further, the other end portion 3r (see FIG. 6) connected to the fluid pipe portion 3p in the pipe axis direction is hermetically connected to the end portion of the connection portion 100b by welding in this embodiment.

本実施例の挿口管部3は、挿口部3a及び流体管部3pを構成する管状部材とフランジ部3bとが溶接加工により一体化されており、この溶接材によって、フランジ部3bの背面3dの内周基部に、径方向及び管軸方向に肉厚の肉厚部3gが形成されている。また挿口部3aの径方向の厚さは流体管部3pの他端部3r側の厚さよりも肉厚となっており、挿口部3aの剛性を高めている。 In the insertion pipe portion 3 of this embodiment, the tubular member constituting the insertion portion 3a and the fluid pipe portion 3p and the flange portion 3b are integrated by welding, and the back surface of the flange portion 3b is formed by this welding material. A thick portion 3g having a wall thickness is formed in the radial direction and the pipe axis direction at the inner peripheral base portion of 3d. Further, the thickness of the insertion portion 3a in the radial direction is thicker than the thickness of the other end portion 3r side of the fluid pipe portion 3p, which enhances the rigidity of the insertion portion 3a.

この挿口管部3は、受口管部2とは異種金属であって、鋼、ステンレス等の金属により形成されており、その全表面に通常の防錆処理が施されている。また挿口管部3は、挿口部3a、フランジ部3b及びそのボルト孔3hの内周部、他端部3r側を除く流体管部3pの全表面に、本実施例ではナイロンコートの塗布による絶縁処理が施され、すなわち絶縁被膜層Cが形成されている。なお、絶縁処理はナイロンコートに限られず、ゴムライニング、プラスチック塗装、エポキシ樹脂粉体塗装等、別素材からなる絶縁材料を塗布、浸漬、散布等により表面に被膜するものでもよい。更に尚、挿口管部3は、例えば直管状や曲管状の流体管の一端若しくは両端に形成されてもよいし、あるいは管路に接続される流体弁等の接続部材の一端若しくは両端に形成されてもよい。 The insertion tube portion 3 is a dissimilar metal to the receiving tube portion 2, and is made of a metal such as steel or stainless steel, and the entire surface thereof is subjected to normal rust prevention treatment. Further, in the insertion tube portion 3, a nylon coat is applied to the entire surface of the fluid tube portion 3p except for the insertion portion 3a, the flange portion 3b, the inner peripheral portion of the bolt hole 3h, and the other end portion 3r side. That is, the insulating coating layer C is formed. The insulating treatment is not limited to the nylon coat, and may be a coating on the surface by applying, dipping, spraying or the like an insulating material made of another material such as rubber lining, plastic coating, epoxy resin powder coating and the like. Furthermore, the insertion tube portion 3 may be formed at one end or both ends of a straight tubular or curved fluid tube, or may be formed at one end or both ends of a connecting member such as a fluid valve connected to the conduit. May be done.

次に、押輪5について、図3,図7を参照して説明する。本実施例の押輪5は、受口管部2と同じくダクタイル鋳鉄製の一体形成、あるいは周方向や管軸方向に分割形成された環状部材から構成される。なお、押輪5を構成する金属素材は、互いに異種金属である受口管部2及び挿口管部3のうち、本実施例のように受口管部2と同じ金属であると好ましい。また、押輪5は、その内周面に連なり管軸方向の一方に環状に突出し後述するようにシール部材4を押圧する押圧部としての突出部5aと、突出部5aの外径側に連なり管軸略直交方向に平坦面状に延設された前面5cと、突出部5a及び前面5cの反対側にて管軸略直交方向に平坦面状に延設された背面5dとを主に備える。また突出部5aの管軸方向の前端には、外径側に向けて漸次前方に延びるテーパ面5bを備え、更に前面5cと背面5dとに架けて貫通したボルト孔5hを周方向に沿って複数備えている。押輪5の内径寸法は、挿口管部3の挿口部3aの外径寸法より僅かに大きく形成され、すなわち押輪5は、この挿口部3aの外周に遊嵌できるようになっている。 Next, the push wheel 5 will be described with reference to FIGS. 3 and 7. The push ring 5 of this embodiment is integrally formed of ductile cast iron like the receiving pipe portion 2, or is composed of an annular member formed separately in the circumferential direction and the pipe axial direction. It is preferable that the metal material constituting the push ring 5 is the same metal as the receiving tube portion 2 as in the present embodiment among the receiving tube portion 2 and the insertion tube portion 3 which are different metals from each other. Further, the push ring 5 is connected to the inner peripheral surface thereof and protrudes in an annular shape in one direction in the pipe axis direction, and as described later, the push ring 5 is connected to a protruding portion 5a as a pressing portion for pressing the seal member 4 and a pipe connected to the outer diameter side of the protruding portion 5a. It mainly includes a front surface 5c extending in a flat surface shape in a direction substantially orthogonal to the axis, and a back surface 5d extending in a flat surface shape in a direction substantially orthogonal to the pipe axis on the opposite side of the projecting portion 5a and the front surface 5c. Further, the front end of the protruding portion 5a in the pipe axis direction is provided with a tapered surface 5b that gradually extends forward toward the outer diameter side, and further, a bolt hole 5h penetrating the front surface 5c and the back surface 5d is provided along the circumferential direction. It has more than one. The inner diameter of the push ring 5 is formed to be slightly larger than the outer diameter of the insertion portion 3a of the insertion tube portion 3, that is, the push ring 5 can be loosely fitted to the outer periphery of the insertion portion 3a.

また、押輪5の突出部5a、前面5c、背面5d及びボルト孔5hの内周部を含む押輪5の全表面に、本実施例ではナイロンコートの塗布による絶縁処理が施され、すなわち絶縁被膜層Dが形成されている。なお、絶縁処理はナイロンコートに限られず、ゴムライニング、プラスチック塗装、エポキシ樹脂粉体塗装等、別素材からなる絶縁材料を塗布、浸漬、散布等により表面に被膜するものでもよい。上記したように押輪5は、後述のように該押輪5を挟持する受口管部2及び挿口管部3の双方に対し絶縁される絶縁処理が施されている。 Further, in this embodiment, the entire surface of the push ring 5 including the protruding portion 5a, the front surface 5c, the back surface 5d, and the inner peripheral portion of the bolt hole 5h of the push ring 5 is subjected to an insulation treatment by applying a nylon coat, that is, an insulating coating layer. D is formed. The insulating treatment is not limited to the nylon coat, and may be a coating on the surface by applying, dipping, spraying or the like an insulating material made of another material such as rubber lining, plastic coating, epoxy resin powder coating and the like. As described above, the push ring 5 is subjected to an insulating treatment that insulates both the receiving tube portion 2 and the insertion tube portion 3 that sandwich the push ring 5 as described later.

次に、シール部材4について説明する。図3に示されるように、シール部材4は、弾性を有するゴムなどの樹脂材から形成されており、挿口管部3の挿口部3aの外径よりも若干小さい内径を有する環状を成している。シール部材4は、その前端に自然状態で断面視略円形状のバルブ部4aと、その後端に押輪5の突出部5aのテーパ面5bに対し略平行に対向する被押圧面4bとを有し、押輪の突出部5a、挿口部3aの外周面、受口部2aの内筒部2e、環状端面2fによって囲まれる空間内に圧縮状態で収納され、受口管部2と挿口管部3との間を密封する。 Next, the seal member 4 will be described. As shown in FIG. 3, the sealing member 4 is made of a resin material such as elastic rubber, and forms an annular shape having an inner diameter slightly smaller than the outer diameter of the insertion portion 3a of the insertion tube portion 3. are doing. The seal member 4 has a valve portion 4a having a substantially circular cross-sectional view at its front end in a natural state, and a pressed surface 4b at its rear end that faces substantially parallel to the tapered surface 5b of the protruding portion 5a of the push ring 5. , It is stored in a compressed state in the space surrounded by the protruding portion 5a of the push ring, the outer peripheral surface of the insertion portion 3a, the inner cylinder portion 2e of the receiving portion 2a, and the annular end surface 2f, and the receiving tube portion 2 and the insertion tube portion. Seal between 3 and 3.

このように受口管部2、挿口管部3、シール部材4及び押輪5を備えた絶縁継手構造1の組立て手順について説明する。図3に示すように、最初にこれら受口管部2、挿口管部3、シール部材4及び押輪5の表面を清掃し、押輪5及びシール部材4を挿口管部3の挿口部3aに外嵌させる。この際、必要に応じて、挿口部3aの外面及び受口部2aの内筒部2e内面等に、滑材を塗布すると好ましい。 The procedure for assembling the insulated joint structure 1 including the receiving pipe portion 2, the insertion pipe portion 3, the sealing member 4, and the push ring 5 will be described. As shown in FIG. 3, first, the surfaces of the receiving tube portion 2, the insertion tube portion 3, the seal member 4 and the push ring 5 are cleaned, and the push ring 5 and the seal member 4 are attached to the insertion portion of the insertion tube portion 3. It is fitted to 3a. At this time, it is preferable to apply a lubricant to the outer surface of the insertion portion 3a and the inner surface of the inner cylinder portion 2e of the receiving portion 2a, if necessary.

続いて、図4に示されるように、挿口管部3のボルト孔3h、押輪5のボルト孔5h、及び受口管部2のボルト孔2hに、仮締結部材16を構成する作業用ボルト17を挿通し、この作業用ボルト17に螺合したナット18を締結することで、挿口管部3を受口管部2内に挿入する。作業用ボルト17は、その軸長が比較的長寸で、且つ本実施例のようにT頭ボルトであると締結作業を行いやすく好ましい。先ず初期セット状態でシール部材4の被押圧面4bは、挿口管部3のフランジ部3bの前面3cに面当接して支持された押輪5の突出部5aによって押圧されるように配置する。そして作業用ボルト17とナット18とを締付けることによって、受口管部2と挿口管部3とを管軸方向に徐々に引き寄せると、図5に参照されるように、シール部材4は、受口管部2の内筒部2eと挿口部3aの外周面との間に押込まれ、主としてシール部材4のバルブ部4aが圧縮される。 Subsequently, as shown in FIG. 4, the work bolt constituting the temporary fastening member 16 is formed in the bolt hole 3h of the insertion tube portion 3, the bolt hole 5h of the push ring 5, and the bolt hole 2h of the receiving tube portion 2. By inserting the 17 and fastening the nut 18 screwed to the working bolt 17, the insertion tube portion 3 is inserted into the receiving tube portion 2. It is preferable that the working bolt 17 has a relatively long shaft length and is a T-head bolt as in the present embodiment because it is easy to perform fastening work. First, in the initial set state, the pressed surface 4b of the seal member 4 is arranged so as to be pressed by the protruding portion 5a of the push ring 5 which is supported by surface contact with the front surface 3c of the flange portion 3b of the insertion tube portion 3. Then, by tightening the work bolt 17 and the nut 18, the receiving pipe portion 2 and the insertion pipe portion 3 are gradually pulled toward the pipe axis, and as shown in FIG. 5, the sealing member 4 is It is pushed between the inner cylinder portion 2e of the receiving pipe portion 2 and the outer peripheral surface of the insertion portion 3a, and the valve portion 4a of the seal member 4 is mainly compressed.

このように、押輪5の背面5dが挿口管部3のフランジ部3bに面当接されていることで、シール部材4を押圧する押輪5の方向をフランジ部3bによって位置決めすることができる。また、押輪5の背面5dと挿口管部3のフランジ部3bとの間に隙間がなくなり、仮締結部材16による締付け途中でこの間の摺動がないため、絶縁被膜層が剥離する等の影響を回避できる。 In this way, since the back surface 5d of the push ring 5 is in surface contact with the flange portion 3b of the insertion tube portion 3, the direction of the push ring 5 that presses the seal member 4 can be positioned by the flange portion 3b. Further, there is no gap between the back surface 5d of the push ring 5 and the flange portion 3b of the insertion tube portion 3, and there is no sliding during tightening by the temporary fastening member 16, so that the insulating coating layer is peeled off. Can be avoided.

またこのとき、押輪5の突出部5aは、受口管部2の凹部2d内に向けて突出するように配置されており、このように、受口管部2及び挿口管部3の間に配置されたシール部材4を受口管部2内に向けて均等に押圧することで、受口管部2の内周面と挿口管部3の外周面との隙間を周方向に均等にして、このシール部材4の密封性を高めることができるとともに、押輪5の突出部5aと受口管部2の凹部2dとの凸凹嵌合により、管路に曲げなどの外力が働いた場合でも、この外力に強力に対抗することができる。 Further, at this time, the protruding portion 5a of the push ring 5 is arranged so as to project toward the inside of the recess 2d of the receiving pipe portion 2, and thus between the receiving pipe portion 2 and the insertion pipe portion 3. By evenly pressing the seal member 4 arranged on the inside of the receiving tube portion 2 toward the inside of the receiving tube portion 2, the gap between the inner peripheral surface of the receiving tube portion 2 and the outer peripheral surface of the insertion tube portion 3 is made evenly in the circumferential direction. Therefore, the sealing property of the sealing member 4 can be improved, and when an external force such as bending acts on the pipeline due to the uneven fitting between the protruding portion 5a of the push ring 5 and the concave portion 2d of the receiving pipe portion 2. However, it can strongly counter this external force.

次に、周方向に沿って複数配設された作業用ボルト17及びナット18の締付けを順次行い、押輪5の前面5c及び背面5dが、受口管部2の鍔部端面2cと挿口管部3のフランジ部3bの前面3cとにより面当接した状態で挟圧され、シール部材4によって受口管部2と挿口管部3とが密封状態となるまで引き寄せる。この締付けの際に、仮締結部材16やフランジ部3bの背面3d、押輪5の前面5c、受口管部2の鍔部端面2c、鍔部2bなどが摺動で絶縁被膜層や防錆処理に影響を及ぼしたとしても、仮締結部材16は後述する絶縁処理した締結部材6に交換され、また押輪5と受口管部2とは同材質であることから、絶縁継手構造1の絶縁性能に影響が及ばない。 Next, a plurality of working bolts 17 and nuts 18 arranged along the circumferential direction are sequentially tightened, and the front surface 5c and the back surface 5d of the push ring 5 are the flange end surface 2c of the receiving tube portion 2 and the insertion tube. It is sandwiched by the front surface 3c of the flange portion 3b of the portion 3 in a surface contact state, and is pulled by the sealing member 4 until the receiving pipe portion 2 and the insertion pipe portion 3 are in a sealed state. At the time of this tightening, the temporary fastening member 16, the back surface 3d of the flange portion 3b, the front surface 5c of the push ring 5, the flange portion end surface 2c of the receiving pipe portion 2, the flange portion 2b, etc. are slid to slide the insulating coating layer and the rust preventive treatment. The temporary fastening member 16 is replaced with the insulating member 6 which will be described later, and since the push ring 5 and the receiving pipe portion 2 are made of the same material, the insulating performance of the insulating joint structure 1 is affected. Does not affect.

また、このように、押輪5の前面5cが受口管部2の鍔部端面2cに面当接されていることで、挿口管部3、押輪5及び受口管部2が互いに接続される方向を位置決めすることができる。 Further, in this way, the front surface 5c of the push ring 5 is in surface contact with the flange end surface 2c of the receiving tube portion 2, so that the insertion tube portion 3, the pushing ring 5, and the receiving tube portion 2 are connected to each other. The direction can be positioned.

これらの作業用ボルト17及びナット18による受口管部2と挿口管部3との引き寄せ完了後、作業用ボルト17及びナット18を順次取外し、これらに替えて新品の締結部材6を順次締結する。図5に示されるように、締結部材6は、ボルト7と、ナット8と、ボルト7の軸部に挿通される一対の絶縁座金9とから構成されており、ボルト7をその軸方向に、受口管部2の鍔部2bのボルト孔2hと、押輪5のボルト孔5hと、挿口管部3のフランジ部3bのボルト孔3hとに挿通する。このようにすることで、受口管部2、挿口管部3及びこれらに介設された押輪5を、締結部材6によって位置決めした状態で一体化することができる。 After the work bolts 17 and nuts 18 have pulled the receiving pipe portion 2 and the insertion pipe portion 3 together, the working bolts 17 and nuts 18 are sequentially removed, and new fastening members 6 are sequentially fastened in place of these. do. As shown in FIG. 5, the fastening member 6 is composed of a bolt 7, a nut 8, and a pair of insulating washers 9 inserted into the shaft portion of the bolt 7, and the bolt 7 is arranged in the axial direction thereof. It is inserted into the bolt hole 2h of the flange portion 2b of the receiving tube portion 2, the bolt hole 5h of the push ring 5, and the bolt hole 3h of the flange portion 3b of the insertion tube portion 3. By doing so, the receiving pipe portion 2, the insertion pipe portion 3, and the push ring 5 interposed therein can be integrated in a state of being positioned by the fastening member 6.

また、絶縁座金9は、ボルト7及びナット8の内側の端面に接する金属リング9bと、この締結部材6に挟持される鍔部2b及びフランジ部3bに接する絶縁性を有する樹脂リング9aとから構成されており、締結部材6は、締結対象となる受口管部2及び挿口管部3との電気的接触を回避した状態で締結されるようになっている。なお絶縁座金9は、金属リング9bの両側に樹脂リング9aを設けてもよいし、絶縁を促進するためのボルト、ナットやその他付属部品を用いたものでもよい。 Further, the insulating washer 9 is composed of a metal ring 9b in contact with the inner end faces of the bolt 7 and the nut 8, and a resin ring 9a having an insulating property in contact with the flange portion 2b and the flange portion 3b sandwiched between the fastening members 6. The fastening member 6 is fastened in a state of avoiding electrical contact with the receiving tube portion 2 and the insertion tube portion 3 to be fastened. The insulating washer 9 may be provided with resin rings 9a on both sides of the metal ring 9b, or may use bolts, nuts, or other accessory parts for promoting insulation.

締結部材6を構成する複数のボルト7、ナット8の締付け管理は、周方向に偏った締結にならないように注意しながら、必要に応じてトルクレンチ等の治具を用いて、所定の締付けトルク(例えばボルトの呼び径M20の場合、100N・m)まで均等に締め付けることが望ましい。なお、実施例1の絶縁継手構造1は、押輪5が受口管部2の鍔部端面2cと挿口管部3のフランジ部3bの前面3cとに接触すると、締付けトルクが急激に大きくなるので、通常のトルク管理による締め付けを行わなくても、締付けの感触で容易に締付け完了を判断することも可能である。 Tightening management of the plurality of bolts 7 and nuts 8 constituting the fastening member 6 is performed by using a jig such as a torque wrench as necessary, taking care not to make the fastening unbalanced in the circumferential direction. It is desirable to tighten evenly (for example, in the case of a bolt with a nominal diameter of M20, 100 Nm). In the insulated joint structure 1 of the first embodiment, when the push ring 5 comes into contact with the flange end surface 2c of the receiving pipe portion 2 and the front surface 3c of the flange portion 3b of the insertion pipe portion 3, the tightening torque suddenly increases. Therefore, it is possible to easily determine the completion of tightening by the feeling of tightening without performing tightening by normal torque management.

また上記したように、作業用ボルト17及びナット18によって受口管部2と挿口管部3との引き寄せが完了した後に、新品の締結部材6であるボルト7、ナット8を締付けるため、これらボルト7及びナット8を締結するとき、受口管部2及び挿口管部3に対し摺接する等の引寄せ負荷が掛からない。よって締結部材6が、締結の際に摺接による小傷等を生じずに新品のまま締結できるため、その絶縁機能を損なうことなく当該絶縁機能を十分に発揮することができる。 Further, as described above, after the drawing of the receiving pipe portion 2 and the insertion pipe portion 3 is completed by the working bolt 17 and the nut 18, the bolt 7 and the nut 8 which are the new fastening members 6 are tightened. When the bolt 7 and the nut 8 are fastened, an attractive load such as sliding contact with the receiving pipe portion 2 and the insertion pipe portion 3 is not applied. Therefore, since the fastening member 6 can be fastened as a new product without causing small scratches due to sliding contact at the time of fastening, the insulating function can be fully exhibited without impairing the insulating function.

以上説明した本発明に係る絶縁継手構造1によれば、挿口管部3は、挿口部3aと一体に形成され外径方向に延設されたフランジ部3bを有し、また押輪5は、受口管部2の鍔部2bと挿口管部3のフランジ部3bとの間に絶縁状態で介設されるとともに、押輪5の背面5dが挿口管部3のフランジ部3bによって支持されており、更に締結部材6は、受口管部2の鍔部2bと挿口管部3のフランジ部3bとに架けて絶縁状態で挿通されている。 According to the insulated joint structure 1 according to the present invention described above, the insertion tube portion 3 has a flange portion 3b integrally formed with the insertion portion 3a and extended in the outer radial direction, and the push ring 5 has a push ring portion 5. , The flange portion 2b of the receiving tube portion 2 and the flange portion 3b of the insertion tube portion 3 are interposed in an insulated state, and the back surface 5d of the push ring 5 is supported by the flange portion 3b of the insertion tube portion 3. Further, the fastening member 6 is inserted over the flange portion 2b of the receiving tube portion 2 and the flange portion 3b of the insertion tube portion 3 in an insulated state.

このようにすることで、受口管部2内に挿入される挿口管部3の挿口部3aに一体形成されたフランジ部3bが、締結部材6によって受口管部2の鍔部2bに対し締結されているため、地震や不等沈下等の不測の外力が生じても、挿口管部3に曲げが生じることなく、更に受口管部2と挿口管部3とが相対移動を生じることなく一体化され、これら両管部の高い絶縁状態を維持しながら、このフランジ部3bに支持された押輪5によりシール部材4を安定的に押圧し、両管部の密封状態を保持することができる。 By doing so, the flange portion 3b integrally formed with the insertion portion 3a of the insertion tube portion 3 inserted into the socket tube portion 2 is formed by the fastening member 6 to form the flange portion 2b of the socket tube portion 2. Even if an unexpected external force such as an earthquake or unequal subsidence occurs, the insertion tube portion 3 does not bend, and the receiving tube portion 2 and the insertion tube portion 3 are relative to each other. The seal member 4 is stably pressed by the push ring 5 supported by the flange portion 3b while maintaining the high insulation state of both pipe portions by being integrated without causing movement, and the sealed state of both pipe portions is maintained. Can be retained.

また本実施例では、押輪5は、受口管部2と同じ金属材からなる部材であるため、上記したように、この押輪5を介設して受口管部2と挿口管部3とを引き寄せる際に、或いは配管完了後に不測の外力が生じた際に、例えば押輪5の突出部5aないしその近傍箇所と受口管部2の凹部2dとが摺接し、例え万が一、当該摺接部において押輪5の絶縁被膜層Dが剥離して電気的に接触した場合でも、同じ金属間では電位差が無くガルバニック腐食が生じる虞はない。また一方で、押輪5の背面5dと挿口管部3のフランジ部3bの前面3cとは、凹凸係合されている箇所は存在せず平坦に面当接されているため、当該面当接する押輪5の背面5dにおいて絶縁被膜層Dが剥離する虞はない。また、加えて、挿口管部3には、他端部3r側を除く全表面に絶縁被膜層Cが形成されていることで、異種金属である挿口管部3と押輪5との間には、二重の絶縁被膜層C及び絶縁被膜層Dが存在し、絶縁性能を高く保持できるようになっている。 Further, in the present embodiment, since the push ring 5 is a member made of the same metal material as the receiving tube portion 2, as described above, the receiving tube portion 2 and the insertion tube portion 3 are interposed via the push ring 5. When, or when an unexpected external force is generated after the piping is completed, for example, the protruding portion 5a of the push ring 5 or a portion in the vicinity thereof and the concave portion 2d of the receiving pipe portion 2 are in sliding contact with each other. Even when the insulating coating layer D of the push ring 5 is peeled off and electrically contacted at the portion, there is no potential difference between the same metals and there is no possibility that galvanic corrosion will occur. On the other hand, the back surface 5d of the push ring 5 and the front surface 3c of the flange portion 3b of the insertion tube portion 3 are in flat surface contact with each other because there is no unevenly engaged portion. There is no risk that the insulating coating layer D will peel off on the back surface 5d of the push ring 5. In addition, since the insulating coating layer C is formed on the entire surface of the insertion tube portion 3 except for the other end portion 3r side, it is between the insertion tube portion 3 and the push ring 5, which are dissimilar metals. The double insulating coating layer C and the insulating coating layer D are present in the above, so that the insulating performance can be maintained high.

次に、本発明の絶縁継手構造を構成する押輪の第1の変形例につき、図8を参照して説明する。尚、前記実施例と同一構成で重複する説明を省略する。 Next, a first modification of the push ring constituting the insulated joint structure of the present invention will be described with reference to FIG. It should be noted that the same configuration as that of the above embodiment and overlapping description will be omitted.

第1の変形例の押輪15は、その内周面に連なり管軸略直交方向に平坦面状に延設された前面15cと、前面15cの反対側にて管軸略直交方向に平坦面状に延設された背面15dとを主に備える。更に前面15cと背面15dとに架けて貫通したボルト孔15hを周方向に沿って複数備えている。この押輪の前面15cの内径側がシール部材4を押圧する押圧部として構成されている。 The push ring 15 of the first modification has a front surface 15c which is connected to the inner peripheral surface thereof and extends in a flat surface shape in a direction substantially orthogonal to the pipe axis, and a flat surface shape in a direction substantially orthogonal to the pipe axis on the opposite side of the front surface 15c. It mainly has a back surface 15d extended to. Further, a plurality of bolt holes 15h penetrating the front surface 15c and the back surface 15d are provided along the circumferential direction. The inner diameter side of the front surface 15c of the push ring is configured as a pressing portion for pressing the seal member 4.

このようにすることで、押輪15の前面15cと受口管部2の鍔部端面2cとを全面に亘り平坦に面当接させることができるため、この押輪15を介設して受口管部2と挿口管部3とを引き寄せる際に、或いは配管完了後に不測の外力が生じた際に、当該面当接する箇所において押輪15の絶縁被膜層Dが剥離する虞はない。 By doing so, the front surface 15c of the push ring 15 and the flange end surface 2c of the receiving tube portion 2 can be brought into surface contact with each other flatly over the entire surface. When the portion 2 and the insertion tube portion 3 are attracted to each other, or when an unexpected external force is generated after the piping is completed, there is no possibility that the insulating coating layer D of the push ring 15 is peeled off at the portion where the surface abuts.

次に、本発明の絶縁継手構造を構成する押輪の第2の変形例につき、図9を参照して説明する。尚、前記実施例と同一構成で重複する説明を省略する。 Next, a second modification of the push ring constituting the insulated joint structure of the present invention will be described with reference to FIG. It should be noted that the same configuration as that of the above embodiment and overlapping description will be omitted.

第2の変形例の押輪25は、その内周面に連なり管軸方向の一方に環状に凹設されシール部材4を押圧する押圧部としての凹設部25aと、凹設部25aの外径側に連なり管軸略直交方向に平坦面状に延設された前面25cと、凹設部25a及び前面25cの反対側にて管軸略直交方向に平坦面状に延設された背面25dとを主に備える。また凹設部25aの管軸方向の前端には、外径側に向けて漸次前方に延びるテーパ面25bを備え、更に前面25cと背面25dとに架けて貫通したボルト孔25hを周方向に沿って複数備えている。ただしテーパ面25bはテーパに限らず、管軸略直交面に形成されてもよい。 The push ring 25 of the second modification is a recessed portion 25a that is connected to the inner peripheral surface thereof and is annularly recessed in one direction in the pipe axis direction to press the seal member 4, and the outer diameter of the recessed portion 25a. The front surface 25c which is connected to the side and extends in a flat surface shape in a direction substantially orthogonal to the pipe axis, and the back surface 25d which extends in a flat surface shape in a direction substantially orthogonal to the pipe axis on the opposite side of the recessed portion 25a and the front surface 25c. Mainly prepared for. Further, the front end of the recessed portion 25a in the pipe axis direction is provided with a tapered surface 25b that gradually extends forward toward the outer diameter side, and further, a bolt hole 25h penetrating the front surface 25c and the back surface 25d is provided along the circumferential direction. It has more than one. However, the tapered surface 25b is not limited to the taper, and may be formed on a plane substantially orthogonal to the pipe axis.

このようにすることで、シール部材4の後端側を受口管部2の鍔部端面2cよりも外方に位置する凹設部25a内に収容することができるため、シール部材4を過度でなく適切な押圧力にて押圧することで、シール部材4の全面に亘り均一な弾性反発力を生じさせ、その密封性を発揮させることができ、更に押輪25の芯出しもできる。 By doing so, the rear end side of the seal member 4 can be accommodated in the recessed portion 25a located outside the flange end surface 2c of the receiving pipe portion 2, so that the seal member 4 is excessive. By pressing with an appropriate pressing force instead of, a uniform elastic repulsive force can be generated over the entire surface of the sealing member 4, the sealing property can be exhibited, and the pressing ring 25 can be centered.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。 Although examples of the present invention have been described above with reference to the drawings, the specific configuration is not limited to these examples, and any changes or additions that do not deviate from the gist of the present invention are included in the present invention. Will be.

例えば、実施例では、挿口管部3の挿口部3a、フランジ部3b及びそのボルト孔3hの内周部、他端部3r側を除く流体管部3pの全表面に、絶縁被膜層Cが形成されているが、これに限らず、例えば図10に示されるように、上記した箇所に形成された絶縁被膜層Cに加え、挿口部3aにおける先端側の外周面、及びこの外周面に連なる挿口管部3の先端面を被覆する絶縁被膜層Cの外面に、ゴム加硫や接着による更なる絶縁被膜層Fが形成されてもよい。また受口管部2の内周面にゴムなどのスペーサを設置してもよい。 For example, in the embodiment, the insulating coating layer C is formed on the entire surface of the fluid pipe portion 3p except for the insertion portion 3a of the insertion pipe portion 3, the flange portion 3b, the inner peripheral portion of the bolt hole 3h, and the other end portion 3r side. However, the present invention is not limited to this, and as shown in FIG. 10, for example, in addition to the insulating coating layer C formed at the above-mentioned location, the outer peripheral surface on the distal end side of the insertion portion 3a and the outer peripheral surface thereof. A further insulating coating layer F may be formed by rubber vulture or adhesion on the outer surface of the insulating coating layer C that covers the tip surface of the insertion tube portion 3 connected to the above. Further, a spacer such as rubber may be installed on the inner peripheral surface of the receiving tube portion 2.

また例えば、前記実施例では、押輪5は、受口管部2と同じ金属材からなる部材であるが、これに限らず、少なくともその表面に絶縁性を有していれば、受口管部2と異なり挿口管部3と同じ金属材からなる部材でもよいし、受口管部2及び挿口管部3のいずれとも異なる金属材からなる部材でもよく、或いは押輪は、挟圧に耐え得る構造強度を有していれば、金属材に限らず種々の硬質材等から構成されても構わない。 Further, for example, in the above embodiment, the push ring 5 is a member made of the same metal material as the receiving tube portion 2, but the present invention is not limited to this, and the receiving tube portion is not limited to this, as long as the surface thereof has insulating properties. Unlike 2, it may be a member made of the same metal material as the insertion tube portion 3, or it may be a member made of a metal material different from both the receiving tube portion 2 and the insertion tube portion 3, or the push ring can withstand the pinching pressure. As long as it has the obtained structural strength, it may be composed of not only a metal material but also various hard materials and the like.

1 絶縁継手構造
2 受口管部
2a 受口部
2b 鍔部
2c 鍔部端面
2d 凹部
3 挿口管部
3a 挿口部
3b フランジ部
3c 前面
3d 背面
3g 肉厚部
4 シール部材
4a バルブ部
4b 被押圧面
5 押輪
5a 突出部(押圧部)
5b テーパ面
5c 前面
5d 背面
6 締結部材
7 ボルト
8 ナット
9 絶縁座金
15 押輪
15c 前面(押圧部)
16 仮締結部材
20 伸縮可撓管
25 押輪
25a 凹設部(押圧部)
30 伸縮可撓管継手(伸縮継手)
100 流体管路
1 Insulated joint structure 2 Receiving pipe part 2a Receiving part 2b Flange part 2c Flange part end face 2d Recess 3 Insertion pipe part 3a Insertion part 3b Flange part 3c Front side 3d Back side 3g Thick part 4 Sealing member 4a Valve part 4b Pressing surface 5 Push ring 5a Protruding part (pressing part)
5b Tapered surface 5c Front 5d Back 6 Fastening member 7 Bolt 8 Nut 9 Insulated washer 15 Push ring 15c Front (pressing part)
16 Temporary fastening member 20 Telescopic flexible pipe 25 Push ring 25a Concave part (pressing part)
30 Telescopic flexible pipe joint (expandable joint)
100 fluid pipeline

Claims (6)

金属材からなり開口端部に外径方向に延設された鍔部を有する受口管部と、該受口管部とは異種の金属材からなり前記受口管部の内部に挿入される挿口部を有する挿口管部と、前記受口管部及び前記挿口管部の間をシールするシール部材と、前記シール部材を押圧する押輪と、前記受口管部及び前記挿口管部を締結する締結部材とを少なくとも備えた絶縁継手構造であって、
前記挿口管部は、前記挿口部と一体に形成され外径方向に延設されたフランジ部を有し、前記押輪は、前記受口管部の前記鍔部と前記挿口管部の前記フランジ部との間に絶縁状態で介設されるとともに、該押輪の背面が前記挿口管部の前記フランジ部によって支持されており、前記締結部材は、前記受口管部の前記鍔部と前記挿口管部の前記フランジ部とに架けて絶縁状態で挿通されていることを特徴とする絶縁継手構造。
A receiving pipe portion made of a metal material and having a flange extending in the outer radial direction at the opening end portion and a metal material different from the receiving pipe portion are inserted into the inside of the receiving pipe portion. An insertion tube portion having an insertion port, a seal member that seals between the socket tube portion and the insertion tube portion, a push ring that presses the seal member, the socket tube portion, and the insertion tube portion. An insulated joint structure including at least a fastening member for fastening the portions.
The insertion tube portion has a flange portion formed integrally with the insertion portion and extended in the outer radial direction, and the push ring is a flange portion of the receiving tube portion and the insertion tube portion. The back surface of the push ring is supported by the flange portion of the insertion tube portion while being interposed between the flange portion in an insulated state, and the fastening member is the flange portion of the receiving tube portion. An insulated joint structure characterized by being inserted in an insulated state so as to span the flange portion of the insertion tube portion.
前記締結部材は、前記押輪に絶縁状態で挿通されていることを特徴とする請求項1に記載の絶縁継手構造。 The insulated joint structure according to claim 1, wherein the fastening member is inserted into the push ring in an insulated state. 前記押輪の背面は、前記挿口管部の前記フランジ部に面当接されていることを特徴とする請求項1または2に記載の絶縁継手構造。 The insulated joint structure according to claim 1 or 2, wherein the back surface of the push ring is in surface contact with the flange portion of the insertion tube portion. 前記押輪の前面は、前記受口管部の前記鍔部に面当接されていることを特徴とする請求項1ないし3のいずれかに記載の絶縁継手構造。 The insulated joint structure according to any one of claims 1 to 3, wherein the front surface of the push ring is in surface contact with the flange portion of the receiving tube portion. 前記押輪は、前記受口管部内に向けて突出し前記シール部材を押圧する押圧部を有することを特徴とする請求項1ないし4のいずれかに記載の絶縁継手構造。 The insulated joint structure according to any one of claims 1 to 4, wherein the push ring has a pressing portion that projects toward the inside of the receiving pipe portion and presses the sealing member. 前記受口管部若しくは前記挿口管部の他端部に、少なくとも伸縮性を備えた伸縮継手が構成されていることを特徴とする請求項1ないし5のいずれかに記載の絶縁継手構造。 The insulated joint structure according to any one of claims 1 to 5, wherein a telescopic joint having at least elasticity is formed at the other end of the receiving pipe portion or the insertion pipe portion.
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