JP6023977B2 - Compressor and vehicle air conditioner equipped with compressor - Google Patents
Compressor and vehicle air conditioner equipped with compressor Download PDFInfo
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Description
本発明は、ガス冷媒の吸入、圧縮および吐出を行う圧縮機構部と、この圧縮機構部を駆動するモータとを密閉容器内に収納し、前記モータをモータ駆動回路により駆動する圧縮機に関するもので、特に電気自動車やハイブリッド車向け等の横置型の空調用圧縮機に好適なものである。 The present invention relates to a compressor that houses a compression mechanism that sucks, compresses and discharges a gas refrigerant and a motor that drives the compression mechanism in a sealed container, and that drives the motor by a motor drive circuit. In particular, it is suitable for a horizontal type air-conditioning compressor for electric vehicles and hybrid vehicles.
一般に冷凍サイクルに用いられる圧縮機には、摺動部の信頼性を確保するため冷凍機油が封入されている。冷凍機油と吐出ガス冷媒とは互いに混ざり合うため、吐出ガス冷媒と供に冷凍機油が冷凍サイクルに送出してしまわないよう、圧縮機内で冷凍機油と吐出ガス冷媒を効率よく分離し、冷凍機油を摺動部に安定的に供給するための様々な方法が考案されている(例えば、特許文献1参照)。 In general, a compressor used in a refrigeration cycle is filled with refrigeration oil to ensure the reliability of the sliding portion. Since the refrigeration oil and the discharge gas refrigerant are mixed with each other, the refrigeration oil and the discharge gas refrigerant are efficiently separated in the compressor so that the refrigeration oil is not sent to the refrigeration cycle together with the discharge gas refrigerant. Various methods for stably supplying the sliding portion have been devised (for example, see Patent Document 1).
特許文献1で開示されている圧縮機では、吐出パイプを備えた吐出空間部分とモータを収納する部分とを、上部及び下部に開口を設けた仕切り部材により仕切り、モータを収納する部分の油面を低下させ、モータの回転子により冷凍機油が攪拌され冷媒ガスと共に吐出されることを防いでいる。 In the compressor disclosed in Patent Document 1, the discharge space portion provided with the discharge pipe and the portion for housing the motor are partitioned by a partition member having openings at the upper and lower portions, and the oil level of the portion for housing the motor The refrigeration oil is agitated by the rotor of the motor and prevented from being discharged together with the refrigerant gas.
しかしながら、前記従来の構成では、回転子下端近傍まで冷凍機油を多量に封入しているが、これでは冷凍サイクル中へ吐出される冷凍機油が多くなり過ぎて空調装置の冷凍能力や冷凍サイクルの効率を下げてしまう。 However, in the conventional configuration, a large amount of refrigerating machine oil is sealed up to the vicinity of the lower end of the rotor. However, this causes too much refrigerating machine oil to be discharged into the refrigerating cycle, resulting in the refrigerating capacity of the air conditioner and the efficiency of the refrigerating cycle. Will lower.
これを解決するには信頼性を損なわない程度に冷凍機油封入量を減らすのが一般的な手法であるが、そうすると密閉容器側の油面が支持板切欠きより下回ってしまう。このような状態になると、吐出ガス冷媒が支持板と分離板の間を抜けて下部に溜まっている冷凍機油を上方へ巻き上げてしまい、吐出パイプから冷凍サイクル中へ吐き出してしまう冷凍機油量が増加し、給油管部近傍の油面が低下してしまうとともに、下部に溜まっている冷凍機油にも吐出ガス冷媒が流入し多くの吐出ガス冷媒が混入している状態となるため、ガス成分が多い冷凍機油が給油管を介して圧縮機構部へ供給されることになり、潤滑性が悪化して、圧縮機の信頼性を低下させるという課題を有していた。 In order to solve this problem, it is a general technique to reduce the amount of the refrigerating machine oil filled to the extent that reliability is not impaired. However, if this is done, the oil level on the closed container side will be lower than the notch of the support plate. In such a state, the discharge gas refrigerant passes between the support plate and the separation plate and winds up the refrigerating machine oil accumulated in the lower part, increasing the amount of refrigerating machine oil discharged from the discharge pipe into the refrigerating cycle, Refrigerating machine oil with a lot of gas components because the oil level in the vicinity of the oil supply pipe section is lowered and the refrigerant gas flowing into the refrigerating machine oil accumulated in the lower part is mixed with a lot of discharged gas refrigerant. Will be supplied to the compression mechanism through the oil supply pipe, which has the problem that the lubricity deteriorates and the reliability of the compressor is lowered.
また、前記従来の圧縮機を車両に搭載した場合に、車両は坂道走行をするので、圧縮機の搭載姿勢は常に上下左右に傾き、圧縮機下部に溜まっている冷凍機油の液面も車両の動きに連動して上下左右に傾いてしまう。 In addition, when the conventional compressor is mounted on the vehicle, the vehicle travels on a slope, so the mounting posture of the compressor is always tilted up and down, left and right, and the liquid level of the refrigerating machine oil accumulated at the bottom of the compressor is also Tilt up, down, left and right in conjunction with the movement.
例えば、特許文献1の圧縮機が、圧縮機構部側が下に、吐出空間部分側が上に傾いた場合には、冷凍機油が圧縮機構部側へ偏って、給油管近傍には冷凍機油が溜まらない状態となってしまう。このような状態になると、給油管から冷凍機油が吸込まれず、圧縮機構部へ冷凍機油が供給されず、圧縮機構部が焼き付いたりする不具合を発生するなど耐久性を損なうという課題を有していた。更に冷凍機油を貯めるために支持板と分離板の2枚で構成しているので、部材が増えてコストアップとなるという課題も有していた。 For example, in the case of the compressor of Patent Document 1, when the compression mechanism portion side is inclined downward and the discharge space portion side is inclined upward, the refrigerating machine oil is biased toward the compression mechanism portion side, and the refrigerating machine oil does not collect in the vicinity of the oil supply pipe. It becomes a state. In such a state, the refrigerating machine oil is not sucked from the oil supply pipe, the refrigerating machine oil is not supplied to the compression mechanism part, and there is a problem that durability is impaired such as a problem that the compression mechanism part is seized. It was. Furthermore, since it is composed of two plates, a support plate and a separation plate, in order to store the refrigerating machine oil, there is a problem that the number of members increases and the cost increases.
本発明はこのような従来の課題を解決するもので、圧縮機の姿勢が上下左右に傾いても、圧縮機構部へのオイル供給が途絶えること無く、安定した潤滑状態を保つようにすることを目的とする。 The present invention solves such a conventional problem, and maintains a stable lubrication state without interrupting the oil supply to the compression mechanism even when the attitude of the compressor is tilted up, down, left and right. Objective.
前記従来の課題を解決するために本発明は、モータおよび圧縮機構部を収納するコンプケースと、前記圧縮機構部により圧縮された吐出ガス冷媒を冷凍サイクルに送出する吐出口を有するリアケースと、前記コンプケースと前記リアケースとの間を仕切る仕切り板とを備え、前記リアケース内の空間との間を仕切る仕切り板とを備え、前記仕切り板と前記リアケースとの間に形成される空間の上部を吐出室、下部を貯油室とし、該貯油室内に設けた給油口から前記貯油室内の冷凍機油を前記圧縮機構部に供給する圧縮機であって、前記リアケース内に前記吐出室と前記貯油室とを区画分離する区画壁を設けるとともに、前記仕切り板の上部には、前記コンプケース内部の空間と前記吐出室とを連通するガス連通穴を設け、前記仕切り板の下部には、前記コンプケース内部の空間と前記貯油室とを連通するオイル連通穴を設けた構成としてある。 In order to solve the above-described conventional problems, the present invention includes a comp case that houses a motor and a compression mechanism, a rear case that has a discharge port that sends out a discharge gas refrigerant compressed by the compression mechanism to a refrigeration cycle, A space formed between the partition plate and the rear case, the partition plate partitioning between the comp case and the rear case; and a partition plate partitioning the space in the rear case. A compressor chamber that supplies a refrigerating machine oil in the oil storage chamber to the compression mechanism portion from an oil supply port provided in the oil storage chamber, the discharge chamber being disposed in the rear case. A partition wall for partitioning the oil storage chamber is provided, and a gas communication hole for communicating the space inside the comp case and the discharge chamber is provided at an upper portion of the partition plate, and a lower portion of the partition plate It has a configuration provided with an oil communication hole for communicating the lubricant storage chamber and the compressor casing inner space.
これによって、吐出ガス冷媒の主流がモータ上部から仕切り板上部のガス連通穴を通って吐出室へと流れる一方、コンプケース下部に溜まっている冷凍機油は吐出ガス冷媒の動圧で押されてオイル連通穴から貯油室へ流入し、かつ貯油室が他の空間と区画壁で区画分離されているので、冷凍機油が貯油室から出て行き難くなってそのまま貯油室に溜まり、貯油室のオイルレベルがコンプケース下部に溜まっている油面より高くなり、少ない冷凍機油であっても給油口よりも高く維持することが出来る。よって、冷凍機油を給油口から圧縮機構部へ安定して供給することができ、圧縮機の信頼性を向上することが出来る。 As a result, the main flow of the discharge gas refrigerant flows from the upper part of the motor to the discharge chamber through the gas communication hole in the upper part of the partition plate, while the refrigerating machine oil accumulated in the lower part of the compressor case is pushed by the dynamic pressure of the discharge gas refrigerant. Since the oil flows into the oil storage chamber from the communication hole and the oil storage chamber is separated from the other space by the partition wall, the refrigeration oil is difficult to get out of the oil storage chamber and accumulates in the oil storage chamber as it is, and the oil level of the oil storage chamber Becomes higher than the oil level accumulated in the lower part of the compressor case, and even with a small amount of refrigerating machine oil, it can be maintained higher than the oil supply port. Therefore, refrigeration oil can be stably supplied from the oil supply port to the compression mechanism unit, and the reliability of the compressor can be improved.
本発明は、車両が坂道走行するなどして圧縮機の姿勢が上下左右に傾いても、圧縮機構部への冷凍機油供給が途絶え難く、安定した潤滑状態を保てるため圧縮機の信頼性を向上することができる。 The present invention improves the reliability of the compressor because the supply of refrigeration oil to the compression mechanism is not interrupted and the stable lubrication state is maintained even when the attitude of the compressor is tilted up, down, left and right due to the vehicle traveling on a slope. can do.
第1の発明は、モータおよび圧縮機構部を収納するコンプケースと、該圧縮機構部によ
り圧縮された吐出ガス冷媒を冷凍サイクルに送出する吐出口を有するリアケースと、前記コンプケースとリアケースとの間を仕切る仕切り板とを備え、前記仕切り板とリアケースとの間の上部を吐出室、下部を貯油室とし、当該貯油室内に開口させた給油口から貯油室内の冷凍機油を前記圧縮機構部に供給する圧縮機であって、前記吐出室と貯油室との間にこれらを区画分離する区画壁を設けるとともに、前記仕切り板の上部には吐出室に連通するガス連通穴を、下部には貯油室に連通する貯油室に連通するオイル連通穴を設けた構成としてある。
A first aspect of the present invention is a comp case that houses a motor and a compression mechanism, a rear case that has a discharge port that delivers a discharge gas refrigerant compressed by the compression mechanism to the refrigeration cycle, and the comp case and the rear case. A partition plate for partitioning between the compressor, the upper portion between the partition plate and the rear case is a discharge chamber, the lower portion is an oil storage chamber, and the compressor mechanism is configured to supply the refrigerating machine oil in the oil storage chamber from an oil supply port opened in the oil storage chamber. The compressor is supplied to a section, provided with a partition wall for partitioning and separating them between the discharge chamber and the oil storage chamber, and a gas communication hole communicating with the discharge chamber at an upper portion of the partition plate at a lower portion. Is configured to have an oil communication hole communicating with the oil storage chamber.
これにより、吐出ガス冷媒の主流がモータ上部から仕切り板上部のガス連通穴を通って吐出室へと流れ、コンプケース下部に溜まっている冷凍機油は吐出ガス冷媒の動圧で押されて貯油室へ流入し、かつ貯油室が他の空間と区画壁で区画分離されているので、冷凍機油が貯油室から出て行き難くなってそのまま貯油室に溜まるので、貯油室のオイルレベルをコンプケース下部に溜まっている油面より高く維持することが出来る。よって、冷凍機油を少なくしても冷凍機油を給油口から圧縮機構部へ安定して供給することができ圧縮機の信頼性を向上することが出来る。また、従来例に比べて冷凍機油を貯めるための構成が仕切り板一枚で済み、区画壁もリアケースに一体形成すれば構成が簡単となりコストダウンを図ることが出来る。 As a result, the main flow of the discharge gas refrigerant flows from the upper part of the motor to the discharge chamber through the gas communication hole in the upper part of the partition plate, and the refrigerating machine oil accumulated in the lower part of the compressor case is pushed by the dynamic pressure of the discharge gas refrigerant and stored in the oil storage chamber. Since the oil storage chamber is separated from the other spaces by the partition wall, the refrigeration oil is difficult to get out of the oil storage chamber and accumulates in the oil storage chamber as it is. It can be maintained higher than the oil level accumulated in the tank. Therefore, even if the amount of the refrigerating machine oil is reduced, the refrigerating machine oil can be stably supplied from the oil supply port to the compression mechanism unit, and the reliability of the compressor can be improved. Further, as compared with the conventional example, the configuration for storing the refrigerating machine oil is only one partition plate, and if the partition wall is formed integrally with the rear case, the configuration is simplified and the cost can be reduced.
第2の発明は、特に第1の発明のオイル連通穴の開口部の上部を前記給油口よりも高い位置に設け、且つ前記モータのステータ・インシュレータ下端よりも低い位置に設けた構成としてあり、モータのロータとステータとの隙間やステータ内の巻き線間の隙間から吐出ガス冷媒が吐き出されても、直接吐出ガス冷媒がオイル通路に流入しないので、ガス冷媒成分が少ない冷凍機油が貯油室内に溜まることになり、ガス冷媒成分の少ない冷凍機油を圧縮機構部へ供給できて、圧縮機構部の潤滑性が良化し圧縮機の信頼性を向上することが出来る。 The second aspect of the invention is particularly configured such that the upper part of the opening of the oil communication hole of the first aspect of the invention is provided at a position higher than the oil filler opening and provided at a position lower than the lower end of the stator and insulator of the motor. Even if the discharge gas refrigerant is discharged from the gap between the rotor and stator of the motor or the gap between the windings in the stator, the discharge gas refrigerant does not flow directly into the oil passage, so that the refrigerating machine oil with a small amount of gas refrigerant component enters the oil storage chamber. As a result, the refrigerating machine oil with a small amount of gas refrigerant component can be supplied to the compression mechanism unit, the lubricity of the compression mechanism unit can be improved, and the reliability of the compressor can be improved.
第3の発明は、特に第1または第2の発明のガス連通穴は複数の穴からなり、そのうち少なくともひとつは前記区画壁近傍上部に設けた構成としてあり、吐出ガス冷媒より分離した冷凍機油が区画壁上部に溜まっても区画壁近傍上部のガス連通穴よりコンプケース内に戻るので、冷凍機油が吐出室下端に溜まり難い。そのため、吐出ガス冷媒が吐出室内の冷凍機油を巻き上げて吐出口から吐出ガス冷媒と一緒に冷凍サイクル中へ吐き出す冷凍機油をより低減することが出来、冷凍サイクルの冷凍能力や効率を向上することが出来る。 In the third invention, the gas communication hole of the first or second invention is composed of a plurality of holes, at least one of which is provided in the upper vicinity of the partition wall, and the refrigerating machine oil separated from the discharge gas refrigerant is provided. Even if it collects in the upper part of the partition wall, it returns to the inside of the comp case through the gas communication hole in the upper part of the vicinity of the partition wall. Therefore, it is possible to further reduce the refrigerating machine oil that the discharge gas refrigerant winds up the refrigerating machine oil in the discharge chamber and discharges it from the discharge port together with the discharge gas refrigerant into the refrigerating cycle, thereby improving the refrigerating capacity and efficiency of the refrigerating cycle. I can do it.
第4の発明は、特に第1〜第3の発明において、前記貯油室の下端及び前記給油口は、前記オイル連通穴下端より低くした構成としてあり、給油口下端の油面レベルに必要な冷凍機油量が低減できる。従って、市場で冷凍機油が漏れて圧縮機に戻る冷凍機油量が減っても、従来に比べて確実に圧縮機構部へ給油できるようになるので、圧縮機の耐久性を向上することができる。 In a fourth aspect of the invention, particularly in the first to third aspects of the invention, the lower end of the oil storage chamber and the oil supply port are configured to be lower than the lower end of the oil communication hole, and the refrigeration required for the oil level at the lower end of the oil supply port. The amount of machine oil can be reduced. Therefore, even if the amount of refrigeration oil that leaks back to the compressor due to leakage of refrigeration oil in the market can be reliably supplied to the compression mechanism compared to the conventional case, the durability of the compressor can be improved.
第5の発明は、特に第4の発明において、前記給油口の下端と前記オイル連通穴の下端を結んだ角度θは水平線から45度以上となるように構成したものであり、車両が急加減速や旋回しても冷凍機油が貯油室から飛び出ずに残留するので、給油口から圧縮機構部へ冷凍機油を供給し続けるけることができて摺動部の潤滑を保つことができ、圧縮機の耐久性をより確実に向上することができる。 In the fifth invention, in particular, in the fourth invention, an angle θ connecting the lower end of the oil supply port and the lower end of the oil communication hole is configured to be 45 degrees or more from a horizontal line, and the vehicle is suddenly added. Since the refrigerating machine oil remains without jumping out of the oil storage chamber even when decelerating or turning, the refrigerating machine oil can continue to be supplied from the oil supply port to the compression mechanism, and the sliding part can be kept lubricated. The durability can be improved more reliably.
第6の発明は、特に第1〜5のいずれかの発明の圧縮機を車両に搭載して構成した車両用空調装置であり、圧縮機の姿勢が上下左右に傾いて、特に圧縮機構部側が下に、リアケース側が上に傾いた場合でも、コンプケース下部に溜まっている冷凍機油は吐出ガス冷媒の動圧で押されて貯油室に流入し、貯油室が区画壁によって区画分離され、かつオイル通路がステータ・インシュレータ下端より低くオイル連通穴の面積が小さいので、吐出ガス
冷媒の動圧に押されて貯油室に流入した冷凍機油が貯油室から抜け難くなって溜まりやすくなり、貯油室のオイルレベルを給油口より上方に維持することが出来る。よって、圧縮機構部へのオイル供給が途絶えることは無く、安定した潤滑状態を保て、圧縮機の信頼性をより向上することができる。
A sixth aspect of the invention is a vehicle air conditioner that is configured by mounting the compressor of any one of the first to fifth aspects of the invention on a vehicle. Below, even when the rear case side is tilted upward, the refrigerating machine oil accumulated in the lower part of the compressor case is pushed by the dynamic pressure of the discharge gas refrigerant and flows into the oil storage chamber, and the oil storage chamber is partitioned by the partition wall, and Since the oil passage is lower than the lower end of the stator insulator and the area of the oil communication hole is small, the refrigerating machine oil that is pushed by the dynamic pressure of the discharge gas refrigerant and flows into the oil storage chamber is difficult to escape from the oil storage chamber and is easy to accumulate. The oil level can be maintained above the filler opening. Therefore, the oil supply to the compression mechanism is not interrupted, and a stable lubrication state can be maintained and the reliability of the compressor can be further improved.
また、第4、第5の発明の圧縮機を用いたものにあっては、更に車両が急加減速や旋回しても冷凍機油が貯油室から飛び出ずに残留するので、給油口から圧縮部へ冷凍機油を供給し続けるけることができて摺動部の潤滑を保つことができ、圧縮機の耐久性を更に向上することができる。 In the case of using the compressors of the fourth and fifth inventions, since the refrigeration oil remains without jumping out of the oil storage chamber even when the vehicle is suddenly accelerated or decelerated or turned, The refrigeration oil can be continuously supplied to the sliding section, the lubrication of the sliding portion can be maintained, and the durability of the compressor can be further improved.
以下、本発明の実施の形態について、図1〜図13を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。
(実施の形態1)
図1は本発明の第1の実施の形態における圧縮機の断面図である。この図1に示す圧縮機1はその胴部の周りにある取付け脚2によって横向きに設置される構成としてあり、密閉容器内に、モータ3と該モータ3からの駆動軸4によって駆動される圧縮機構部5とを収納し、駆動軸4がほぼ水平になるように設置されている。密閉容器は、モータ3および圧縮機構部5を収納するコンプケース6と、圧縮された吐出ガス冷媒を冷凍サイクルに送出する吐出口7を有するリアケース8とを備え、モータ3はコンプケース6に取り付けたインバータケース13内のモータ駆動回路部50によって駆動するようにしている。
Hereinafter, embodiments of the present invention will be described with reference to FIGS. Note that the present invention is not limited to the embodiments.
(Embodiment 1)
FIG. 1 is a sectional view of a compressor in the first embodiment of the present invention. The compressor 1 shown in FIG. 1 is configured to be installed sideways by a mounting leg 2 around its body, and is compressed in a hermetic container by a motor 3 and a drive shaft 4 from the motor 3. The mechanism unit 5 is accommodated, and the drive shaft 4 is installed so as to be substantially horizontal. The hermetic container includes a comp case 6 that houses the motor 3 and the compression mechanism unit 5, and a rear case 8 that has a discharge port 7 that sends out the compressed discharge gas refrigerant to the refrigeration cycle. It is made to drive by the motor drive circuit unit 50 in the attached inverter case 13.
取り扱う流体はガス冷媒であり、冷凍機油は冷媒に対して相溶性のあるものである。しかし、本発明はこれらに限られることはない。基本的には、ガス冷媒の吸入、圧縮および吐出を行う圧縮機構部5と、この圧縮機構部5を駆動するモータ3と、圧縮機構部5を含む各摺動部の潤滑に供する冷凍機油を貯留する貯油室9と、吐出口7を備え、モータ3をモータ駆動回路部50により駆動する横置型圧縮機であればよく、以下の説明は特許請求の範囲の記載を限定するものではない。 The fluid to be handled is a gas refrigerant, and the refrigerating machine oil is compatible with the refrigerant. However, the present invention is not limited to these. Basically, the compressor mechanism 5 that sucks, compresses and discharges the gas refrigerant, the motor 3 that drives the compressor mechanism 5, and the refrigerating machine oil that is used for lubrication of each sliding portion including the compressor mechanism 5 is provided. Any horizontal compressor that includes the oil storage chamber 9 to be stored and the discharge port 7 and that drives the motor 3 by the motor drive circuit unit 50 may be used, and the following description does not limit the description of the scope of claims.
本実施の形態の横置型の圧縮機1の圧縮機構部5は、一つの例としてスクロール方式のものであって、図1に示すように固定スクロール10と旋回スクロール11を噛み合わせて圧縮空間12を形成し、前記旋回スクロール11をモータ3により駆動軸4を介して固定スクロール10に対し旋回運動をさせたときに、前記圧縮空間12が移動を伴い容積を変化させることにより外部サイクルから帰還する冷媒の吸入、圧縮および外部サイクルへの吐出を行う。この冷媒の吸入、圧縮および外部サイクルへの吐出は、インバータケース13に設けた吸入口14およびリアケース8に設けた吐出口7を通じて行う。リアケース8は上部が吐出室15、下部が貯油室9となっている。貯油室9の中にはポンプケース17の給油通路18からの給油口16が開口しており、ポンプ室19内の容積型ポンプ20などを駆動軸4にて駆動するか、コンプケース6内の差圧を利用するなどして、吸引するようになっている。吸引された冷凍機油は駆動軸4内の給油通路21を通じて圧縮機構部5へ給油している。 The compression mechanism unit 5 of the horizontal compressor 1 according to the present embodiment is of a scroll type as one example, and the fixed space 10 and the orbiting scroll 11 are engaged with each other as shown in FIG. When the orbiting scroll 11 is reciprocated with respect to the fixed scroll 10 by the motor 3 via the drive shaft 4, the compression space 12 is returned from the external cycle by changing the volume with movement. Refrigerant suction, compression and discharge to external cycle. The refrigerant is sucked, compressed, and discharged to the external cycle through the suction port 14 provided in the inverter case 13 and the discharge port 7 provided in the rear case 8. The rear case 8 has a discharge chamber 15 at the top and an oil storage chamber 9 at the bottom. In the oil storage chamber 9, an oil supply port 16 from the oil supply passage 18 of the pump case 17 is opened, and the positive displacement pump 20 in the pump chamber 19 is driven by the drive shaft 4 or in the compcase 6. Suction is performed by using differential pressure. The sucked refrigerating machine oil is supplied to the compression mechanism 5 through the oil supply passage 21 in the drive shaft 4.
リアケース8とコンプケース6との間は仕切り板22にて仕切り、当該仕切り板22とリアケース8との間を区画壁8aによって区画することにより吐出室15と貯油室9とを区画形成してある。図2に示すように仕切り板22の上部には複数のガス連通穴23が開けてあり、圧縮機構部5からの吐出ガス冷媒(白抜き矢印で表示)がガス連通穴23を通って吐出室15へ流入する。圧縮機構部5からの吐出ガス冷媒はコンプケース6内のモータ3などやリアケース8の壁に衝突することにより冷凍機油を分離する。また、仕切り板22の下端にはオイル連通穴24が設けてあり、コンプケース6下部に溜まっている冷凍機油は吐出ガス冷媒の動圧に押されてコンプケース6下部からオイル連通穴24を介して貯油室9に流入し、給油口16よりオイルレベルを高く維持される。このことにより冷凍
機油を少なくしていても冷凍機油を給油口16より安定的に吸入できることになる。
The rear case 8 and the comp case 6 are partitioned by a partition plate 22, and the partition plate 22 and the rear case 8 are partitioned by a partition wall 8 a to partition the discharge chamber 15 and the oil storage chamber 9. It is. As shown in FIG. 2, a plurality of gas communication holes 23 are formed in the upper part of the partition plate 22, and a discharge gas refrigerant (indicated by a white arrow) from the compression mechanism unit 5 passes through the gas communication holes 23 and is discharged into the discharge chamber. 15 flows into. The discharged gas refrigerant from the compression mechanism 5 separates the refrigerating machine oil by colliding with the motor 3 in the comp case 6 and the wall of the rear case 8. Further, an oil communication hole 24 is provided at the lower end of the partition plate 22, and the refrigerating machine oil accumulated in the lower part of the comp case 6 is pushed by the dynamic pressure of the discharge gas refrigerant through the oil communication hole 24 from the lower part of the comp case 6. As a result, the oil level flows into the oil storage chamber 9 and the oil level is maintained higher than the oil supply port 16. Accordingly, the refrigerating machine oil can be stably sucked from the oil supply port 16 even if the refrigerating machine oil is reduced.
一方、前記駆動軸4の給油路21を通じ圧縮機構部5へ供給された冷凍機油は、旋回スクロール11の旋回駆動に伴い旋回スクロール11の背面の液溜り25に供給する。この液溜り25に供給した冷凍機油の一部は旋回スクロール11の外周部のラップ反対面の背圧室26に、旋回スクロール鏡板11aを通じ、絞り27などによる所定の制限の基に供給し、固定スクロール10に設けた図示しない弁装置によりここに導いた背圧を所定量に調整し、旋回スクロール11を押圧しバックアップする。 On the other hand, the refrigerating machine oil supplied to the compression mechanism 5 through the oil supply passage 21 of the drive shaft 4 is supplied to the liquid reservoir 25 on the back surface of the orbiting scroll 11 as the orbiting scroll 11 is driven to orbit. A part of the refrigerating machine oil supplied to the liquid reservoir 25 is supplied to the back pressure chamber 26 opposite to the lap on the outer peripheral portion of the orbiting scroll 11 through the orbiting scroll end plate 11a to a predetermined restriction base such as a throttle 27 and fixed. The back pressure introduced here is adjusted to a predetermined amount by a valve device (not shown) provided in the scroll 10, and the orbiting scroll 11 is pressed and backed up.
さらに、冷凍機油は旋回スクロール11を通じ固定スクロール10と旋回スクロール11との間のシールおよび潤滑剤として作用する。また、液溜り25に供給した冷凍機油の別の一部は、偏心ベアリング28、主ベアリング29を経ながら、それらベアリング28、29を潤滑した後、モータ3側に流出し、貯油室9へと回収される。 Further, the refrigerating machine oil acts as a seal and a lubricant between the fixed scroll 10 and the orbiting scroll 11 through the orbiting scroll 11. Further, another part of the refrigerating machine oil supplied to the liquid reservoir 25 lubricates the bearings 28 and 29 through the eccentric bearing 28 and the main bearing 29, and then flows out to the motor 3 side to the oil storage chamber 9. Collected.
なお、この圧縮機の容積型ポンプ20は仕切り板22とポンプケース17との間に保持し、駆動軸を支持する副ベアリング30は仕切り板22で支持している。また、ポンプケース17の内側に貯油室9に通じるポンプ室19を形成して給油通路18を介して貯油室9に通じるようにしてある。さらにモータ3はステータ3aをコンプケース6の内周に焼き嵌めなどして固定し、駆動軸4の途中まわりに固定したロータ3bとによって駆動軸4を回転駆動できるようにしている。主軸受部31は主ベアリング29を保持しており、駆動軸4の圧縮機構部5側を主ベアリング29により軸受している。 The positive displacement pump 20 of this compressor is held between the partition plate 22 and the pump case 17, and the auxiliary bearing 30 that supports the drive shaft is supported by the partition plate 22. In addition, a pump chamber 19 communicating with the oil storage chamber 9 is formed inside the pump case 17 so as to communicate with the oil storage chamber 9 via the oil supply passage 18. Further, the motor 3 fixes the stator 3a by shrink fitting on the inner periphery of the comp case 6 so that the drive shaft 4 can be rotationally driven by the rotor 3b fixed around the middle of the drive shaft 4. The main bearing portion 31 holds a main bearing 29, and the main bearing 29 supports the compression mechanism portion 5 side of the drive shaft 4.
主軸受部31には固定スクロール10を図示しないボルトなどによって取付け、これら主軸受部31と固定スクロール10との間に旋回スクロール11を挟み込んで圧縮機構部5を構成している。主軸受部31と旋回スクロール11の間には、旋回スクロール11の自転を防止して旋回運動させるためのオルダムリング32が設けられている。駆動軸4の端面には偏心軸4aが一体形成されており、偏心軸4aにはブッシュ33が嵌合して支持されている。 The fixed scroll 10 is attached to the main bearing portion 31 with a bolt or the like (not shown) and the orbiting scroll 11 is sandwiched between the main bearing portion 31 and the fixed scroll 10 to constitute the compression mechanism portion 5. An Oldham ring 32 is provided between the main bearing portion 31 and the orbiting scroll 11 to prevent the orbiting scroll 11 from rotating and to orbit. An eccentric shaft 4a is integrally formed on the end surface of the drive shaft 4, and a bush 33 is fitted and supported on the eccentric shaft 4a.
ブッシュ33には旋回スクロール11が固定スクロール10と対向するように偏心ベアリング28を介して旋回運動可能に支持されている。旋回スクロール11の旋回スクロール鏡板11aの背面には筒部11bが突設されており、偏心ベアリング28は筒部11b内に収容されている。偏心ベアリング28の内輪は、ブッシュ33に嵌合されており、偏心ベアリング28の外輪は、筒部11bに嵌合されている。 The orbiting scroll 11 is supported by the bush 33 through the eccentric bearing 28 so that the orbiting scroll 11 faces the fixed scroll 10. A cylindrical portion 11b projects from the rear surface of the orbiting scroll end plate 11a of the orbiting scroll 11, and the eccentric bearing 28 is accommodated in the cylindrical portion 11b. The inner ring of the eccentric bearing 28 is fitted to the bush 33, and the outer ring of the eccentric bearing 28 is fitted to the cylindrical portion 11b.
圧縮機構部5の外面は、インバータケース13で覆い、インバータケース13はボルトにてコンプケース6に固定し、リアケース8と軸線方向に反対側の端部壁13aを形成している。圧縮機構部5はインバータケース13の吸入口14とリアケース8の吐出口7との間に位置し、図示していない圧縮機構部5の吸入孔がインバータケース13の吸入口14と接続され、圧縮機構部5の吐出孔34がリード弁35を介して吐出室蓋36の側に開口して相互間を吐出弁室37としている。吐出弁室37は固定スクロール10および主軸受部31に形成した連絡通路38を通じて圧縮機構部5と仕切り板22との間の、モータ3側に通じている。連絡通路38は、吸入口14およびリード弁35などの構成上の制約から、モータ3の回転中心より下部に設けられている。 The outer surface of the compression mechanism 5 is covered with an inverter case 13, and the inverter case 13 is fixed to the comp case 6 with bolts, thereby forming an end wall 13a opposite to the rear case 8 in the axial direction. The compression mechanism unit 5 is located between the suction port 14 of the inverter case 13 and the discharge port 7 of the rear case 8, and a suction hole of the compression mechanism unit 5 (not shown) is connected to the suction port 14 of the inverter case 13, A discharge hole 34 of the compression mechanism 5 is opened to the discharge chamber lid 36 via a reed valve 35, and a discharge valve chamber 37 is formed between them. The discharge valve chamber 37 communicates with the motor 3 side between the compression mechanism portion 5 and the partition plate 22 through a communication passage 38 formed in the fixed scroll 10 and the main bearing portion 31. The communication passage 38 is provided below the rotation center of the motor 3 due to structural restrictions such as the suction port 14 and the reed valve 35.
モータ3のリード線3cは、インバータケース13に貫装された図示しない密封端子に接続され、さらに密封端子はモータ駆動回路50と接続されている。 The lead wire 3 c of the motor 3 is connected to a sealing terminal (not shown) penetrating the inverter case 13, and the sealing terminal is connected to the motor drive circuit 50.
このようにして構成した圧縮機は、そのモータ3がモータ駆動回路部50により駆動され、駆動軸4を介して圧縮機構部5を旋回運動させるとともに、容積型ポンプ20を駆動
する。このとき圧縮機構部5は容積型ポンプ20により貯油室9の冷凍機油を供給されて潤滑、シールおよび押圧作用を受けながら、インバータケース13の吸入口14さらに圧縮機構部5の固定スクロール10に設けた図示しない吸入口を通じ冷凍サイクルからの帰還冷媒を吸入して、圧縮し、圧縮機構部5の吐出孔34から吐出弁室37に吐出する。吐出弁室37に吐出された冷媒は連絡通路38を通じてモータ3側に入り、モータ3を冷却しながら仕切り板22のガス連通穴23を通じてリアケース8の吐出室15を介し吐出口7から吐出されるまでの過程で、冷媒は衝突、絞りなどの気液分離を図って冷凍機油の分離をしながら、随伴している一部冷凍機油によって副ベアリング30の潤滑も行う。
In the compressor configured as described above, the motor 3 is driven by the motor drive circuit unit 50 to rotate the compression mechanism unit 5 through the drive shaft 4 and to drive the positive displacement pump 20. At this time, the compression mechanism unit 5 is supplied with the refrigerating machine oil in the oil storage chamber 9 by the positive displacement pump 20 and is provided with the suction port 14 of the inverter case 13 and the fixed scroll 10 of the compression mechanism unit 5 while receiving lubrication, sealing, and pressing action. The return refrigerant from the refrigeration cycle is sucked through the suction port (not shown), compressed, and discharged from the discharge hole 34 of the compression mechanism 5 to the discharge valve chamber 37. The refrigerant discharged into the discharge valve chamber 37 enters the motor 3 through the communication passage 38, and is discharged from the discharge port 7 through the gas communication hole 23 of the partition plate 22 through the discharge chamber 15 of the rear case 8 while cooling the motor 3. In the process up to this point, the refrigerant separates the refrigerating machine oil by performing gas-liquid separation such as collision and throttling, and the auxiliary bearing 30 is also lubricated by the accompanying partial refrigerating machine oil.
ここで、本実施の形態の圧縮機は、図1および図1のA−A矢視断面図である図2に示すように、特に、リアケース8には区画壁8aを設け、この区画壁8aによって吐出室15と貯油室9とを区画分離している。そして、仕切り板22の上部に吐出ガス冷媒が吐出室15へ流入するガス連通穴23を、また仕切り板22の下端に冷凍機油が貯油室9へ流入するオイル連通穴24を設けてある。具体的には仕切り板22の直径は112mm、ガス連通穴23は直径10mmで仕切り板上部に3箇所開けてある。また、オイル連通穴24は高さ22mm、幅30mmの穴としてある。 Here, the compressor according to the present embodiment is provided with a partition wall 8a in the rear case 8 as shown in FIG. The discharge chamber 15 and the oil storage chamber 9 are separated by 8a. A gas communication hole 23 through which discharge gas refrigerant flows into the discharge chamber 15 is provided at the upper part of the partition plate 22, and an oil communication hole 24 through which refrigeration oil flows into the oil storage chamber 9 is provided at the lower end of the partition plate 22. Specifically, the partition plate 22 has a diameter of 112 mm, the gas communication hole 23 has a diameter of 10 mm, and is formed at three locations on the partition plate. The oil communication hole 24 is a hole having a height of 22 mm and a width of 30 mm.
以上の構成により、吐出ガス冷媒の主流はモータ3上部から仕切り板22上部のガス連通穴23を通り、またコンプケース6下部に溜まっている冷凍機油は吐出ガス冷媒の動圧で押されて貯油室9へ流入し、かつ貯油室9が他の空間と区画壁8aで区画分離されているので、冷凍機油が貯油室9から出て行き難くなってそのまま貯油室9に溜まることになり、貯油室9のオイルレベルをコンプケース6下部に溜まっている油面より高く維持することが出来る。そのため、圧縮機が前後方向で多少傾斜しても冷凍機油を給油口16から圧縮機構部5へ安定して供給することができ圧縮機の信頼性を向上することが出来る。 With the above configuration, the main flow of the discharge gas refrigerant passes from the upper part of the motor 3 through the gas communication hole 23 in the upper part of the partition plate 22, and the refrigerating machine oil accumulated in the lower part of the compressor case 6 is pushed by the dynamic pressure of the discharge gas refrigerant to store oil. Since the oil storage chamber 9 flows into the chamber 9 and the oil storage chamber 9 is separated from the other space by the partition wall 8a, the refrigeration oil hardly comes out of the oil storage chamber 9 and accumulates in the oil storage chamber 9 as it is. The oil level in the chamber 9 can be maintained higher than the oil level accumulated in the lower part of the comp case 6. Therefore, even if the compressor is slightly inclined in the front-rear direction, the refrigeration oil can be stably supplied from the oil supply port 16 to the compression mechanism unit 5 and the reliability of the compressor can be improved.
次に、これを図3のオイルレベル特性を示すグラフで説明する。まず本発明と比較するため、本発明の基本構成を入れない場合の従来技術で製作した圧縮機の構成を図14、図15で説明する。なお、本実施形態品と同一部分には同一番号を付記して説明は省略する。 Next, this will be described with reference to the graph showing the oil level characteristic in FIG. First, for comparison with the present invention, the configuration of a compressor manufactured by the prior art without the basic configuration of the present invention will be described with reference to FIGS. In addition, the same number is attached | subjected to the same part as this embodiment product, and description is abbreviate | omitted.
この比較従来品は当然区画壁がなく、リアケース上部と下部は連通していて、仕切り板22上部のガス連通穴は直径10mmの穴が3箇所、仕切り板下部のオイル連通穴は高さ22mm、幅30mmの穴となっている。 Of course, this comparative conventional product has no partition wall, the upper and lower parts of the rear case communicate with each other, the gas communication hole at the upper part of the partition plate 22 has three holes with a diameter of 10 mm, and the oil communication hole at the lower part of the partition plate has a height of 22 mm. The hole has a width of 30 mm.
さて、図3において、本実施形態品は黒丸(●)の実線、比較従来品は菱形(◆)の破線で示す。オイルレベルHは本実施形態品および比較従来品ともリアケースの貯油室下端にサイトグラスを付けて目視により油面の高さを測定している。冷凍機油の量は、オイルレベル20mmで封入量150g(100%)である。また給油口16は貯油室底面から2mmの高さ位置で開口している。 In FIG. 3, the product of this embodiment is indicated by a solid line with a black circle (●), and the comparative conventional product is indicated by a broken line with a diamond (♦). For the oil level H, the height of the oil level is measured visually by attaching a sight glass to the lower end of the oil storage chamber of the rear case for both the present embodiment product and the comparative conventional product. The amount of refrigerating machine oil is an oil level of 20 mm and an enclosed amount of 150 g (100%). The oil filler port 16 is opened at a height of 2 mm from the bottom of the oil storage chamber.
実験の結果では、比較従来品は吐出ガス冷媒の動圧でコンプケース6下部に溜まった冷凍機油をリアケース8下部に押し込むが、モータ3のロータ3bとステータ3aとの隙間やステータ3a内の巻き線間の隙間から吐出ガス冷媒が吐き出されて、吐出ガス冷媒が直接にオイル連通穴24内に流入してリアケース8下部からリアケース8上部へ吹き上がって吐出口7から吐き出されるので、リアケース8下部に押し込まれてきた冷凍機油も吐出ガス冷媒と一緒に巻き上げられてしまい、高速運転になるに従いリアケース8下部に溜まる冷凍機油量が減少してしまう。したがって、圧縮機のオイルレベルHは菱形(◆)の破線で示すように、高速回転になるとオイルレベルHがかなり低下する。高回転数の8300r/minではオイルレベルHは2mmとなり給油口16とほぼ同じレベルで、ミスト状の潤滑油状態となってしまう。よって、給油口16から圧縮機構部5へ供給されている
冷凍機油中にはかなりガス成分を含み、圧縮機構部の潤滑状態は低下する。
As a result of the experiment, the comparative conventional product pushes the refrigerating machine oil accumulated in the lower part of the compressor case 6 into the lower part of the rear case 8 due to the dynamic pressure of the discharge gas refrigerant, but the gap between the rotor 3b of the motor 3 and the stator 3a and the stator 3a Since the discharge gas refrigerant is discharged from the gap between the windings, the discharge gas refrigerant flows directly into the oil communication hole 24, blows up from the lower part of the rear case 8 to the upper part of the rear case 8, and is discharged from the discharge port 7. The refrigerating machine oil that has been pushed into the lower part of the rear case 8 is also rolled up together with the discharge gas refrigerant, and the amount of refrigerating machine oil that accumulates in the lower part of the rear case 8 decreases as the operation speed increases. Therefore, the oil level H of the compressor is considerably lowered when the compressor rotates at a high speed, as indicated by the broken diamond (♦). At a high rotational speed of 8300 r / min, the oil level H is 2 mm, which is almost the same level as the oil supply port 16 and a mist-like lubricating oil state occurs. Therefore, the refrigerating machine oil supplied from the fuel filler port 16 to the compression mechanism unit 5 contains a considerable amount of gas components, and the lubrication state of the compression mechanism unit is lowered.
これに対し、黒丸(●)の実線で示す本実施形態品では、3000r/min以上の領域では比較従来品よりオイルレベルHは高く維持できている。特に高速回転の8300r/minでは給油口よりかなり高い5mmのレベルを維持しており、給油口16近傍の冷凍機油中のガス成分は少なくなっている。よって、給油口16から圧縮機構部5へ供給される冷凍機油はオイルリッチな状態となっており、圧縮機構部の潤滑状態は良好となり、圧縮機の信頼性を向上することができる。 On the other hand, in this embodiment product indicated by the solid line of black circles (●), the oil level H can be maintained higher than that of the comparative conventional product in the region of 3000 r / min or more. In particular, at a high-speed rotation of 8300 r / min, the level of 5 mm, which is considerably higher than that of the filler port, is maintained, and the gas component in the refrigeration oil in the vicinity of the filler port 16 is reduced. Therefore, the refrigerating machine oil supplied from the oil supply port 16 to the compression mechanism unit 5 is in an oil-rich state, the lubrication state of the compression mechanism unit is good, and the reliability of the compressor can be improved.
また、従来品に比べて冷凍機油を貯めるための構成が仕切り板22一枚で済み、区画壁8aもリアケース8一体で形成すれば構成が簡単となりコストダウンを図ることが出来る。
(実施の形態2)
図4及び図5は本発明の第2の実施形態を示す図である。この実施の形態ではオイル連通穴24の開口部の上部を給油口16よりも高い位置に設け、且つモータのステータ・インシュレータ39下端よりも低い位置に設けている。具体的にはオイル連通穴24の直径を5mmとし開口部の高さもコンプケース6下端から5mmとしている。すなわち、給油口16の高さ2mmよりも高く、ステータ・インシュレータ39下端の高さ10mmよりも低くなる位置に設けてある。
Further, as compared with the conventional product, the structure for storing the refrigerating machine oil is only one partition plate 22, and if the partition wall 8a is formed integrally with the rear case 8, the structure becomes simple and the cost can be reduced.
(Embodiment 2)
4 and 5 are views showing a second embodiment of the present invention. In this embodiment, the upper part of the opening of the oil communication hole 24 is provided at a position higher than the oil filler opening 16 and at a position lower than the lower end of the stator / insulator 39 of the motor. Specifically, the diameter of the oil communication hole 24 is 5 mm, and the height of the opening is also 5 mm from the lower end of the comp case 6. That is, it is provided at a position that is higher than the height 2 mm of the fuel filler opening 16 and lower than 10 mm at the lower end of the stator insulator 39.
以上のように構成された圧縮機について、以下その動作、作用を説明する。モータ3のステータ3aとロータ3bとの隙間やステータ3a内の巻き線間の隙間から吐出ガス冷媒が吐き出されても、吐出ガス冷媒が仕切り板22に衝突して、直接にオイル連通穴24に流入しないので、ガス冷媒成分が少ない冷凍機油が貯油室9内に溜まる。また、オイル連通穴24の面積が小さいので、吐出ガス冷媒の動圧に押されて貯油室9に流入した冷凍機油が貯油室9から抜け難くなって溜まりやすくなり、貯油室9のオイルレベルを第1の実施形態よりも高く維持することが出来る。 About the compressor comprised as mentioned above, the operation | movement and an effect | action are demonstrated below. Even if the discharged gas refrigerant is discharged from the gap between the stator 3a and the rotor 3b of the motor 3 or the gap between the windings in the stator 3a, the discharged gas refrigerant collides with the partition plate 22 and directly enters the oil communication hole 24. Since it does not flow in, the refrigerating machine oil with a small gas refrigerant component accumulates in the oil storage chamber 9. Further, since the area of the oil communication hole 24 is small, the refrigerating machine oil that has been pushed by the dynamic pressure of the discharge gas refrigerant and has flowed into the oil storage chamber 9 is difficult to escape from the oil storage chamber 9 and easily accumulates. It can be maintained higher than in the first embodiment.
これを図6のオイルレベルの特性を示すグラフで説明する。黒丸(●)の実線が第1の実施形態のオイルレベル特性を表しており、低速回転800r/minでオイルレベルHは10mm、高速回転8300r/minで5mmとなっている。それに対し、四角は第2の実施形態のオイルレベル特性を示しており、低速800r/minで13mm、高速8300r/minで7mmとオイルレベルが高くなっている。 This will be described with reference to the graph showing the characteristics of the oil level in FIG. The solid line of the black circle (●) represents the oil level characteristic of the first embodiment, the oil level H is 10 mm at a low speed rotation of 800 r / min, and 5 mm at a high speed rotation of 8300 r / min. On the other hand, the squares show the oil level characteristics of the second embodiment. The oil level is high at 13 mm at a low speed of 800 r / min and 7 mm at a high speed of 8300 r / min.
従って、ガス冷媒成分がより少ない冷凍機油を給油口16から圧縮機構部5へ供給できて、圧縮機構部5の潤滑性が良化し圧縮機の信頼性を向上することが出来る。
(実施の形態3)
図7及び図8は本発明の第3の実施形態を示す図である。この実施の形態では、ガス連通穴23は複数の穴からなり、そのうち少なくともひとつは区画壁8a近傍上部に設けてある。具体的には。ガス連通穴の直径は10mmで仕切り板22上部に3個、区画壁8a近傍上部に2個設けている。
Therefore, the refrigerating machine oil having a smaller gas refrigerant component can be supplied from the oil supply port 16 to the compression mechanism unit 5, improving the lubricity of the compression mechanism unit 5 and improving the reliability of the compressor.
(Embodiment 3)
7 and 8 are views showing a third embodiment of the present invention. In this embodiment, the gas communication hole 23 is composed of a plurality of holes, at least one of which is provided in the vicinity of the partition wall 8a. In particular. The diameter of the gas communication hole is 10 mm, and three are provided above the partition plate 22 and two are provided near the partition wall 8a.
以上の構成としたことにより、吐出ガス冷媒より分離した冷凍機油が区画壁8a上部に溜まっても、区画壁8a近傍上部のガス連通穴23よりコンプケース6内に戻るので、冷凍機油が吐出室15下端に溜まり難い。そのため、吐出ガス冷媒が吐出室15内の冷凍機油を巻き上げて吐出口7から吐出ガス冷媒と一緒に冷凍サイクル中へ吐き出す冷凍機油をより確実に低減することができ、冷凍サイクルの冷凍能力や効率を向上することが出来る。 With the above configuration, even if the refrigerating machine oil separated from the discharge gas refrigerant accumulates in the upper part of the partition wall 8a, the refrigerating machine oil returns to the inside of the comp case 6 through the gas communication hole 23 near the upper part of the partition wall 8a. 15 It is difficult to collect at the lower end. Therefore, it is possible to more reliably reduce the refrigerating machine oil that the discharged gas refrigerant winds up the refrigerating machine oil in the discharge chamber 15 and is discharged from the discharge port 7 together with the discharged gas refrigerant into the refrigerating cycle. Can be improved.
(実施の形態4)
図9は本発明の第4の実施形態を示す図である。この実施形態では貯油室9の下端9a及び給油口16は、オイル連通穴24下端より低く構成されている。具体的にはオイル連通穴24下端より給油口16は5mm低く設けている。
(Embodiment 4)
FIG. 9 is a diagram showing a fourth embodiment of the present invention. In this embodiment, the lower end 9 a and the oil supply port 16 of the oil storage chamber 9 are configured to be lower than the lower end of the oil communication hole 24. Specifically, the oil supply port 16 is provided 5 mm lower than the lower end of the oil communication hole 24.
以上の構成としたことにより、従来構成では給油口16が冷凍機油中に浸って圧縮部へ給油可能となるためには約20cm3必要であったが、本実施形態の例では約2cm3の冷凍機油でよくなるので、市場で冷凍機油が漏れて圧縮機に戻る冷凍機油量が減っても、従来構成に比べると確実に給油できるようになり、圧縮機の耐久性を向上することができる。 With the above configuration, in the conventional configuration, about 20 cm 3 was necessary for the oil filler port 16 to be immersed in the refrigerating machine oil and to be able to supply oil to the compression unit, but in the example of this embodiment, about 2 cm 3 is required. Since refrigeration oil is sufficient, even if the amount of refrigeration oil leaking in the market and returning to the compressor is reduced, the oil can be supplied more reliably than in the conventional configuration, and the durability of the compressor can be improved.
(実施の形態5)
図10は本発明の第5の実施形態を示す図である。この実施形態では給油口16の下端とオイル連通穴24の下端を結んだ角度θが水平線から45度以上となるように構成している。車両の急加減速や旋回時に慣性力や遠心力を受けると貯油室9に溜まっている冷凍機油が貯油室9から飛び出るが、実験によると少なくとも30度以上好ましくは45度以上傾ければ飛び出なくなることが確認できた。そこでこの実施形態では、オイル連通穴24下端より給油口16は10mm低く設け、給油口16の下端とオイル連通穴24の下端を結んだ角度θを水平線から46度としている。
(Embodiment 5)
FIG. 10 is a diagram showing a fifth embodiment of the present invention. In this embodiment, the angle θ connecting the lower end of the oil supply port 16 and the lower end of the oil communication hole 24 is configured to be 45 degrees or more from the horizontal line. When the vehicle is subjected to inertial force or centrifugal force during sudden acceleration / deceleration or turning, the refrigeration oil accumulated in the oil storage chamber 9 pops out of the oil storage chamber 9, but according to experiments, it does not pop out if it is tilted at least 30 degrees or more, preferably 45 degrees or more. I was able to confirm. Therefore, in this embodiment, the oil supply port 16 is provided 10 mm lower than the lower end of the oil communication hole 24, and the angle θ connecting the lower end of the oil supply port 16 and the lower end of the oil communication hole 24 is 46 degrees from the horizontal line.
以上の構成としたことにより、車両が急加減速や旋回しても冷凍機油が貯油室から飛び出ずに残留するので給油口16から圧縮部へ冷凍機油を供給し続けるけることができて摺動部の潤滑を保つことができ、圧縮機の耐久性を一段と向上することができる。 With the above configuration, even if the vehicle suddenly accelerates or decelerates or turns, the refrigeration oil remains without jumping out of the oil storage chamber, so that the refrigeration oil can continue to be supplied from the oil filler port 16 to the compression section and slide. Therefore, the durability of the compressor can be further improved.
(実施の形態6)
図11は本発明の実施形態1〜5のいずれかの圧縮機を車両に搭載した一例を示す図である。圧縮機1は車両の駆動モータ40(またはエンジン)に水平に取り付けられており、インバータケース13側が車両前方、リアケース8側が車両後方に向いて取り付けてある。
(Embodiment 6)
FIG. 11 is a diagram illustrating an example in which the compressor according to any one of Embodiments 1 to 5 of the present invention is mounted on a vehicle. The compressor 1 is attached horizontally to a drive motor 40 (or engine) of the vehicle, and is attached with the inverter case 13 side facing the vehicle front and the rear case 8 side facing the vehicle rear.
図12は本実施の形態の圧縮機1を駆動モータ40に取り付けた車両が坂道を下る時の状態を示した図で、インバータケース13側が下がり、リアケース8側が上がる状態となる。坂道の傾斜は道路最大勾配を想定して、圧縮機の傾きを10度傾けている。 FIG. 12 is a diagram showing a state where the vehicle having the compressor 1 of the present embodiment attached to the drive motor 40 is going down a hill, where the inverter case 13 side is lowered and the rear case 8 side is raised. The slope of the slope is assumed to be the maximum slope of the road, and the inclination of the compressor is inclined 10 degrees.
コンプケース6下部に溜まっている冷凍機油が吐出ガス冷媒の動圧で押されて貯油室9に流入し、貯油室9が区画壁8aによって区画分離され、かつオイル連通穴24がステータ・インシュレータ39下端より低くオイル連通穴24の面積が小さいので、吐出ガス冷媒の動圧に押されて貯油室9に流入した冷凍機油が貯油室9から抜け難くなって溜まりやすくなり、貯油室9のオイルレベルを給油口16より上方に維持することが出来る。 The refrigerating machine oil accumulated in the lower part of the compressor case 6 is pushed by the dynamic pressure of the discharge gas refrigerant and flows into the oil storage chamber 9. The oil storage chamber 9 is partitioned and separated by the partition wall 8 a, and the oil communication hole 24 is formed in the stator insulator 39. Since the area of the oil communication hole 24 is smaller than the lower end and the area of the oil communication hole 24 is small, the refrigerating machine oil that is pushed by the dynamic pressure of the discharge gas refrigerant and flows into the oil storage chamber 9 is difficult to escape from the oil storage chamber 9 and easily collects. Can be maintained above the refueling port 16.
実験の結果では図13の四角実線で示すように、高速運転の8300r/minでは給油口16より高い5mmのオイルレベルを維持できているので、圧縮機構部5へのオイル供給が途絶えることは無く、安定した潤滑状態を保てるため圧縮機の信頼性を向上することができた。これに対し比較従来品の場合は図15に示すように10度傾けると主軸受部31側に冷凍機油が溜まり、吐出冷媒の動圧で冷凍機油が貯油室9側に押されても、オイル連通穴24の上部が冷凍機油で塞がれないので、吐出ガス冷媒がリアケース8下部から上部へ吹き上がり、冷凍機油もそれと一緒に巻き上げられて吐出口7から冷凍サイクル中へ送出されてしまい、リアケース8下部の給油口16近傍には溜まらない。そのため菱形(◆)破線で示すとおり、オイルレベルHは4000r/min以下ではゼロmm、高速側の8300r/minでも1mmであり、給油口16の高さより低くなるので、圧縮機構部5へ供給する冷凍機油が途切れてしまうことがあり、圧縮機の信頼性を低下させてし
まうのであるが、本発明に示す構成によればこのようなことはなくなる。
As a result of the experiment, as indicated by the solid line in FIG. 13, the oil level of 5 mm higher than the oil filler port 16 can be maintained at 8300 r / min at high speed operation, so that the oil supply to the compression mechanism unit 5 is not interrupted. Therefore, the reliability of the compressor could be improved because a stable lubrication state could be maintained. On the other hand, in the case of the comparative conventional product, as shown in FIG. 15, when it is tilted by 10 degrees, the refrigeration oil accumulates on the main bearing portion 31 side, and even if the refrigeration oil is pushed to the oil storage chamber 9 side by the dynamic pressure of the discharged refrigerant, Since the upper part of the communication hole 24 is not blocked by the refrigerating machine oil, the discharged gas refrigerant blows upward from the lower part of the rear case 8, and the refrigerating machine oil is also rolled up and sent out from the discharge port 7 into the refrigerating cycle. , It does not collect in the vicinity of the oil filler 16 at the bottom of the rear case 8. Therefore, as indicated by the rhombus (♦) broken line, the oil level H is zero mm at 4000 r / min or less, and 1 mm even at 8300 r / min on the high speed side, which is lower than the height of the fuel filler port 16, and is supplied to the compression mechanism 5. The refrigeration machine oil may be interrupted, and the reliability of the compressor may be lowered. However, according to the configuration shown in the present invention, such a situation is eliminated.
更に、第4、第5の実施形態の圧縮機を搭載した場合では、給油口16の下端とオイル連通穴24の下端を結んだ角度θが45度以上となるように構成しているので、車両の急加減速や旋回時に慣性力や遠心力を受けても冷凍機油が貯油室9から飛び出なくなり、常に貯油室9のオイルレベルを給油口16よりも高く維持することが出来る。 Furthermore, when the compressors of the fourth and fifth embodiments are mounted, the angle θ connecting the lower end of the oil filler port 16 and the lower end of the oil communication hole 24 is configured to be 45 degrees or more. Even if the vehicle is subjected to inertial force or centrifugal force during sudden acceleration / deceleration or turning, the refrigeration oil does not jump out of the oil storage chamber 9, and the oil level in the oil storage chamber 9 can always be maintained higher than the oil supply port 16.
従って、車両が急加減速や旋回をしても、常に圧縮機構部5へ冷凍機油を供給し続けるけることができて摺動部の潤滑を保つことができるので、圧縮機の耐久性を向上することができる。 Therefore, even if the vehicle suddenly accelerates or decelerates or turns, the refrigeration oil can be continuously supplied to the compression mechanism 5 and the lubrication of the sliding portion can be maintained, thereby improving the durability of the compressor. can do.
以上のように、本発明は圧縮機の姿勢が上下左右に傾いても、圧縮機構部へのオイル供給が途絶えることは無く、安定した潤滑状態を保てるため圧縮機構部の信頼性を向上することができ、また、冷凍サイクル中へ吐き出す冷凍機油を低減することができ、車両用空調装置の冷凍能力や冷凍サイクルの効率を向上することができる。よって、車両に限らず電車や重機などの輸送機器向けの圧縮機などにも適用できる。 As described above, the present invention improves the reliability of the compression mechanism part because the oil supply to the compression mechanism part is not interrupted and a stable lubrication state can be maintained even if the attitude of the compressor is tilted up, down, left and right. In addition, the refrigeration oil discharged into the refrigeration cycle can be reduced, and the refrigeration capacity of the vehicle air conditioner and the efficiency of the refrigeration cycle can be improved. Therefore, the present invention can be applied not only to vehicles but also to compressors for transportation equipment such as trains and heavy machinery.
1 圧縮機
4 駆動軸
5 圧縮機構部
6 コンプケース
7 吐出口
8 リアケース
8a 区画壁
9 貯油室
10 固定スクロール
11 旋回スクロール
13 インバータケース
14 吸入口
15 吐出室
16 給油口
22 仕切り板
23 ガス連通穴
24 オイル連通穴
DESCRIPTION OF SYMBOLS 1 Compressor 4 Drive shaft 5 Compression mechanism part 6 Compcase 7 Discharge port 8 Rear case 8a Partition wall 9 Oil storage chamber 10 Fixed scroll 11 Orbiting scroll 13 Inverter case 14 Suction port 15 Discharge chamber 16 Oil supply port 22 Partition plate 23 Gas communication hole 24 Oil communication hole
Claims (4)
前記オイル連通穴の開口部の上部を、前記給油口よりも高い位置であって且つ前記モータのステータ・インシュレータ下端よりも低い位置に設けたことを特徴とする圧縮機。 A compressor case that houses the motor and the compression mechanism, a rear case that has a discharge port that delivers the discharge gas refrigerant compressed by the compression mechanism to the refrigeration cycle, a space in which the motor is housed, and a space in the rear case A partition plate for partitioning the space, wherein the upper portion of the space formed between the partition plate and the rear case is a discharge chamber and the lower portion is an oil storage chamber, and the oil storage port is provided from an oil supply port provided in the oil storage chamber. A compressor that supplies indoor refrigerating machine oil to the compression mechanism unit, and provided with a partition wall that separates the discharge chamber and the oil storage chamber in the rear case, and an upper portion of the partition plate, A gas communication hole that communicates the space inside the comp case and the discharge chamber is provided, and an oil communication hole that communicates the space inside the comp case and the oil storage chamber is provided at the lower portion of the partition plate .
The compressor characterized in that the upper part of the opening of the oil communication hole is provided at a position higher than the oil supply port and lower than the lower end of the stator / insulator of the motor .
前記ガス連通穴は複数の穴からなり、そのうち少なくともひとつは前記区画壁近傍上部に設けたことを特徴とする圧縮機。 A compressor case that houses the motor and the compression mechanism, a rear case that has a discharge port that delivers the discharge gas refrigerant compressed by the compression mechanism to the refrigeration cycle, a space in which the motor is housed, and a space in the rear case A partition plate for partitioning the space, wherein the upper portion of the space formed between the partition plate and the rear case is a discharge chamber and the lower portion is an oil storage chamber, and the oil storage port is provided from an oil supply port provided in the oil storage chamber. A compressor that supplies indoor refrigerating machine oil to the compression mechanism unit, and provided with a partition wall that separates the discharge chamber and the oil storage chamber in the rear case, and an upper portion of the partition plate, A gas communication hole that communicates the space inside the comp case and the discharge chamber is provided, and an oil communication hole that communicates the space inside the comp case and the oil storage chamber is provided at the lower portion of the partition plate.
The gas communication holes comprises a plurality of holes, of which at least one compressors you characterized in that provided in the partition wall near the top.
前記リアケース内に前記吐出室と前記貯油室とを区画分離する区画壁を設けるとともに、前記仕切り板の上部には、前記コンプケース内部の空間と前記吐出室とを連通するガス連通穴を設け、前記仕切り板の下部には、前記コンプケース内部の空間と前記貯油室とを連通するオイル連通穴を設け、
前記貯油室の下端及び前記給油口は前記オイル連通穴下端より低く、前記給油口の下端と前記オイル連通穴の下端を結んだ角度θが水平線から45度以上であることを特徴とする圧縮機。 A compressor case that houses the motor and the compression mechanism, a rear case that has a discharge port that delivers the discharge gas refrigerant compressed by the compression mechanism to the refrigeration cycle, a space in which the motor is housed, and a space in the rear case A partition plate for partitioning the space, wherein the upper portion of the space formed between the partition plate and the rear case is a discharge chamber and the lower portion is an oil storage chamber, and the oil storage port is provided from an oil supply port provided in the oil storage chamber. A compressor for supplying indoor refrigeration oil to the compression mechanism,
A partition wall for partitioning and separating the discharge chamber and the oil storage chamber is provided in the rear case, and a gas communication hole for connecting the space inside the comp case and the discharge chamber is provided at an upper portion of the partition plate. In the lower part of the partition plate, an oil communication hole for communicating the space inside the comp case and the oil storage chamber is provided,
Lower and the fuel supply port of the oil storage chamber is lower than the oil communication hole bottom, pressure you, characterized in that said angle formed by connecting the lower ends of the fuel supply port and said oil communication holes θ is from 45 degrees or more horizontal lines Reduction machine.
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JPH10141258A (en) * | 1996-11-12 | 1998-05-26 | Matsushita Electric Ind Co Ltd | Horizontal scroll compressor |
JPH11280684A (en) * | 1998-03-31 | 1999-10-15 | Fujitsu General Ltd | Enclosed type compressor |
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JP2002242870A (en) * | 2001-02-14 | 2002-08-28 | Sanyo Electric Co Ltd | On-vehicle horizontal and closed type compressor |
JP2008088945A (en) * | 2006-10-04 | 2008-04-17 | Toyota Industries Corp | Scroll type compressor |
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