JP6022962B2 - Rotor and motor - Google Patents
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- JP6022962B2 JP6022962B2 JP2013024711A JP2013024711A JP6022962B2 JP 6022962 B2 JP6022962 B2 JP 6022962B2 JP 2013024711 A JP2013024711 A JP 2013024711A JP 2013024711 A JP2013024711 A JP 2013024711A JP 6022962 B2 JP6022962 B2 JP 6022962B2
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Description
本発明は、ロータ及びモータに関するものである。 The present invention relates to a rotor and a motor.
モータに用いられるロータとしては、周方向に複数の突極部(爪状磁極)を有するロータコアを対で用い、対のロータコアの各突極部が周方向に交互となるように組み合わされるとともにその対のロータコアの軸方向間に界磁磁石を配置し、各突極部を交互にN・S磁極に機能させる所謂ランデル型構造のロータが知られている。因みに、例えば特許文献1に開示のランデル型構造のロータは、対のロータコア及び界磁磁石を2組用いた2段構造をなすものである。 As a rotor used in a motor, a rotor core having a plurality of salient pole portions (claw-shaped magnetic poles) in the circumferential direction is used as a pair, and each salient pole portion of the pair of rotor cores is combined in an alternating manner in the circumferential direction. A so-called Landel-type rotor is known in which field magnets are arranged between the axial directions of a pair of rotor cores, and each salient pole portion functions alternately as an N / S magnetic pole. For example, the Landel-type rotor disclosed in Patent Document 1 has a two-stage structure using two pairs of rotor cores and field magnets.
ところで、上記のようなロータにおいて、鋼板のプレス打ち抜きによってロータコアを成形する方法が考えられるが、この場合の歩留まり向上の点で改善の余地があった。
本発明は、上記課題を解決するためになされたものであって、その目的は、歩留まりの向上が可能なロータ及びモータを提供することにある。
By the way, in the rotor as described above, a method of forming a rotor core by press punching a steel plate can be considered, but there is room for improvement in terms of yield improvement in this case.
The present invention has been made to solve the above problems, and an object of the present invention is to provide a rotor and a motor capable of improving the yield.
上記課題を解決するロータは、周方向等間隔に複数の突極部を有する一対のロータコアと、該一対のロータコア間に配置される界磁磁石とを備え、一方の前記ロータコアの突極部と他方の前記ロータコアの突極部とを周方向に交互に配置し、前記界磁磁石にて一方の前記ロータコアの突極部と他方の前記ロータコアの突極部を互いに異なる磁極として構成したロータであって、前記ロータコアは、前記突極部をそれぞれ有する複数の分割コアを周方向に環状に配置してなり、前記一対のロータコア同士を連結するロータコア間連結部材を備えている。 A rotor that solves the above problem includes a pair of rotor cores having a plurality of salient pole portions at equal intervals in the circumferential direction, and a field magnet disposed between the pair of rotor cores. A rotor in which salient pole portions of the other rotor core are alternately arranged in the circumferential direction, and the salient pole portions of one rotor core and the salient pole portion of the other rotor core are configured as different magnetic poles by the field magnet. there are, the rotor core is provided with the salient pole portion of Ri name by arranging a plurality of split cores annularly circumferential direction with each rotor core between connecting member connecting the pair of rotor core together.
この構成によれば、各分割コアを略直線上に並ぶように鋼板から打ち抜き、その分割コアを周方向に環状に並べて配置することで、ロータコアを構成することが可能となる。このため、ロータコアを周方向に分割しないで鋼板から打ち抜く場合に比べて、鋼板の無駄を少なくすることが可能となり、その結果、歩留まりを向上させることができる。また、各突極部が分割されるため、磁束を各突極部に均等に分布させやすくなり、その結果、出力向上及びトルク脈動の低減が期待できる。 According to this configuration, the rotor core can be configured by punching the divided cores from the steel plate so as to be arranged in a substantially straight line, and arranging the divided cores in an annular manner in the circumferential direction. For this reason, it is possible to reduce the waste of the steel plate as compared with the case of punching from the steel plate without dividing the rotor core in the circumferential direction, and as a result, the yield can be improved. Moreover, since each salient pole part is divided | segmented, it becomes easy to distribute magnetic flux equally to each salient pole part, As a result, an output improvement and reduction of a torque pulsation can be anticipated.
また、複数の分割コアよりなる一対のロータコアと界磁磁石とを強固に一体化することが可能となり、モータ品質の向上に寄与できる。
上記ロータにおいて、前記突極部は、軸方向に延出する爪状磁極よりなることが好ましい。
この構成によれば、ステータに対して径方向に対向する対向面を広くとることが可能となり、出力向上に寄与できる。
In addition, a pair of rotor cores composed of a plurality of split cores and the field magnet can be firmly integrated, which can contribute to improvement in motor quality.
In the rotor, the salient pole part is preferably formed of a claw-shaped magnetic pole extending in the axial direction.
According to this configuration, it is possible to widen the facing surface that faces the stator in the radial direction, which can contribute to an improvement in output.
上記ロータにおいて、前記爪状磁極は、軸方向に屈曲形成されてなることが好ましい。
この構成によれば、鋼板から打ち抜かれた分割コアの一部を屈曲させることで爪状磁極を容易に形成することが可能となる。
In the rotor, it is preferable that the claw-shaped magnetic poles are bent in the axial direction.
According to this configuration, the claw-shaped magnetic pole can be easily formed by bending a part of the split core punched from the steel plate.
上記ロータにおいて、前記爪状磁極は、軸方向に積層された複数の方向性電磁鋼板よりなることが好ましい。
この構成によれば、爪状磁極を構成する各方向性電磁鋼板の磁化方向を径方向(ステータとの対向方向)に揃えることで、爪状磁極において磁束が径方向に流れやすくなり、その結果、出力向上に寄与できる。
In the rotor, it is preferable that the claw-shaped magnetic poles include a plurality of directional electromagnetic steel plates stacked in the axial direction.
According to this configuration, by aligning the magnetization direction of each grain-oriented electrical steel sheet constituting the claw-shaped magnetic pole in the radial direction (opposite direction to the stator), the magnetic flux easily flows in the claw-shaped magnetic pole in the radial direction. , Can contribute to output improvement.
上記ロータにおいて、前記分割コアには、周方向に隣接する分割コア同士を連結する連結部が形成されていることが好ましい。
この構成によれば、隣接する分割コア同士が連結部によって連結されることで、各分割コアが一体化され、その結果、モータ品質の向上に寄与できる。また、各分割コアを一体に連結するための連結部材を別途設けずに構成することが可能となり、その場合には部品点数の増加を抑えることができる。
In the rotor described above, it is preferable that a connecting portion that connects the split cores adjacent in the circumferential direction is formed in the split core.
According to this structure, adjacent division cores are connected by a connection part, and thereby each division core is integrated, As a result, it can contribute to the improvement of motor quality. In addition, it is possible to configure without separately providing a connecting member for integrally connecting the divided cores, and in this case, an increase in the number of parts can be suppressed.
上記ロータにおいて、前記各ロータコアにおける前記各分割コア同士を連結する分割コア間連結部材を備えていることが好ましい。
この構成によれば、連結部材によって各分割コアが一体化されるため、モータ品質の向上に寄与できる。
The rotor preferably includes a split core connecting member that connects the split cores of the rotor cores.
According to this structure, since each division | segmentation core is integrated by the connection member, it can contribute to the improvement of motor quality.
また、上記課題を解決するモータは、上記のロータを備えるモータである。
この構成によれば、歩留まりの良いモータを提供することが可能となる。
Moreover, the motor which solves the said subject is a motor provided with said rotor.
According to this configuration, it is possible to provide a motor with a high yield.
本発明のロータ及びモータによれば、歩留まりを向上させることが可能となる。 According to the rotor and motor of the present invention, the yield can be improved.
以下、モータの一実施形態について説明する。
図1に示すように、モータ10の有底円筒状をなすハウジング11には、ステータ12及びロータ13等のモータ構成部品が収容され、ハウジング11の開口部を閉塞するエンドプレート14がその開口部に装着されている。
Hereinafter, an embodiment of the motor will be described.
As shown in FIG. 1, a motor 11 such as a stator 12 and a rotor 13 is accommodated in a bottomed cylindrical housing 11 of a motor 10, and an end plate 14 that closes the opening of the housing 11 is formed in the opening. It is attached to.
ステータ12は、径方向内側に向けて延びる複数のティースを有した電機子コア15と、該電機子コア15のティースに巻装されるセグメントコンダクタ巻線(SC巻線)16とを備え、ハウジング11の内周面に固定されている。ステータ12の内側にはロータ13が回転可能に配置され、該ロータ13の回転軸20がハウジング11の底部中央及びエンドプレート14の中央に保持される軸受17a,17bにて回転可能に支持されている。 The stator 12 includes an armature core 15 having a plurality of teeth extending radially inward, and a segment conductor winding (SC winding) 16 wound around the teeth of the armature core 15. 11 is fixed to the inner peripheral surface. A rotor 13 is rotatably arranged inside the stator 12, and a rotating shaft 20 of the rotor 13 is rotatably supported by bearings 17 a and 17 b held at the bottom center of the housing 11 and the center of the end plate 14. Yes.
ハウジング11の底部外側には、給電回路等が構成された回路基板18を収容する回路収容ボックス19が取り付けられ、その回路基板18とステータ12の巻線16とが接続されている。そして、回路基板18から巻線16への給電に基づいてステータ12にて回転磁界が発生し、ロータ13が回転駆動される。 A circuit housing box 19 for housing a circuit board 18 on which a power feeding circuit and the like are configured is attached to the outside of the bottom of the housing 11, and the circuit board 18 and the winding 16 of the stator 12 are connected. A rotating magnetic field is generated in the stator 12 based on the power supply from the circuit board 18 to the winding 16, and the rotor 13 is driven to rotate.
図2及び図3に示すように、ロータ13は、回転軸20と、第1及び第2ロータコア21,31と、界磁磁石41とを備え、所謂ランデル型構造にて構成される。
第1ロータコア21は、互いに同形状をなす複数(本実施形態では5個)の分割コア22が周方向に環状に配置されて構成されている。各分割コア22は、方向性電磁鋼板から打ち抜き成形されたものであり、軸方向視で略扇状をなす基部23と、その基部23の外周面の周方向中央に形成された第1爪状磁極24(突極部)を備えている。
As shown in FIGS. 2 and 3, the rotor 13 includes a rotation shaft 20, first and second rotor cores 21 and 31, and a field magnet 41, and is configured by a so-called Landell type structure.
The first rotor core 21 is configured by arranging a plurality (5 in the present embodiment) of split cores 22 having the same shape in an annular shape in the circumferential direction. Each divided core 22 is formed by stamping from a grain-oriented electrical steel sheet, and has a base 23 having a substantially fan shape when viewed in the axial direction, and a first claw-shaped magnetic pole formed at the circumferential center of the outer peripheral surface of the base 23. 24 (a salient pole part) is provided.
各分割コア22の基部23は、周方向に環状に配置されて円板状のコアベース25を構成している。各基部23の周方向端面(周方向に隣接する基部23同士の境界部位)は、回転軸20の軸線に対する径方向に沿って直線状に形成されている。なお、この周方向に隣接する基部23同士の境界部位は、周方向等間隔に形成されている。 The base 23 of each divided core 22 is annularly arranged in the circumferential direction to constitute a disk-shaped core base 25. A circumferential end surface of each base portion 23 (a boundary portion between the base portions 23 adjacent to each other in the circumferential direction) is linearly formed along a radial direction with respect to the axis of the rotation shaft 20. In addition, the boundary part of the base parts 23 adjacent to this circumferential direction is formed at equal intervals in the circumferential direction.
各基部23には、その周方向一端面に連結凸部23a(連結部)が形成され、周方向他端面に連結凹部23b(連結部)が形成されている。連結凸部23a及び連結凹部33bは軸方向視で略円形をなし、各基部23の連結凸部23aは、周方向に隣接する基部23の連結凹部23bに嵌合されている。これにより、隣接する基部23同士が周方向に係止されて互いに離間しないように連結されている。また、各基部23からなる円板状のコアベース25の径中心には、回転軸20が挿通されて接着等により固定される軸固定孔25aが形成されている。 Each base portion 23 is formed with a connecting convex portion 23a (connecting portion) on one end surface in the circumferential direction and a connecting recess portion 23b (connecting portion) on the other end surface in the circumferential direction. The connecting convex portion 23a and the connecting concave portion 33b are substantially circular when viewed in the axial direction, and the connecting convex portion 23a of each base portion 23 is fitted in the connecting concave portion 23b of the base portion 23 adjacent in the circumferential direction. Thereby, the adjacent base parts 23 are connected in a circumferential direction so as not to be separated from each other. In addition, a shaft fixing hole 25a through which the rotary shaft 20 is inserted and fixed by bonding or the like is formed at the center of the diameter of the disk-shaped core base 25 formed of each base portion 23.
第1爪状磁極24は、1つの分割コア22に1つのみ形成され、第1ロータコア21全体としてみると、周方向等間隔に5個設けられている。第1爪状磁極24は、基部23の外周面から径方向外側に突出する突出部24aと、その突出部24aの突出先端から軸方向一方側に延びる爪部24bとを有している。爪部24bは、突出部24aを直角に屈曲することで形成され、爪部24bの外周面がステータ12と対向する。 Only one first claw-shaped magnetic pole 24 is formed in one divided core 22, and when viewed as the entire first rotor core 21, five first claw-shaped magnetic poles 24 are provided at equal intervals in the circumferential direction. The first claw-shaped magnetic pole 24 has a protruding portion 24a that protrudes radially outward from the outer peripheral surface of the base portion 23, and a claw portion 24b that extends from the protruding tip of the protruding portion 24a to one side in the axial direction. The claw portion 24 b is formed by bending the protruding portion 24 a at a right angle, and the outer peripheral surface of the claw portion 24 b faces the stator 12.
第2ロータコア31は、第1ロータコア21と同一構成をなしている。即ち、第2ロータコア31は、基部33(連結凸部33a及び連結凹部33bを含む)及び第2爪状磁極34(突出部34a及び爪部34bを含む)を有する複数の分割コア32から構成され、各分割コア32は、第1ロータコア21の分割コア22と同一形状をなしている。 The second rotor core 31 has the same configuration as the first rotor core 21. In other words, the second rotor core 31 includes a plurality of split cores 32 having a base 33 (including a connecting convex portion 33a and a connecting concave portion 33b) and a second claw-shaped magnetic pole 34 (including a protruding portion 34a and a claw portion 34b). Each divided core 32 has the same shape as the divided core 22 of the first rotor core 21.
第1及び第2ロータコア21,31は、第1及び第2爪状磁極24,34の突出側が互いに向かい合うように配置され、第1及び第2爪状磁極24,34が周方向等間隔に交互に、また隣り合う第1及び第2爪状磁極24,34の間に所定の隙間が生じるように組み合わされる。また、第1及び第2ロータコア21,31のコアベース25,35の軸方向間には界磁磁石41が挟持されるように配置される。 The first and second rotor cores 21 and 31 are arranged so that the protruding sides of the first and second claw-shaped magnetic poles 24 and 34 face each other, and the first and second claw-shaped magnetic poles 24 and 34 are alternately arranged at equal intervals in the circumferential direction. In addition, the first and second claw-shaped magnetic poles 24 and 34 adjacent to each other are combined so that a predetermined gap is generated. Further, the field magnet 41 is disposed between the axial directions of the core bases 25 and 35 of the first and second rotor cores 21 and 31.
界磁磁石41は、円環状をなしその中央部が軸挿通孔41aとなっており、回転軸20は、軸挿通孔41aに挿通されるとともに、各コアベース25,35の軸固定孔25a,35aに挿通されて固定される。また、界磁磁石41の外周面は、径方向に隙間を介して各爪状磁極24,34の裏面(内周面)と対向している。この界磁磁石41は、軸方向に磁化されており、例えば第1ロータコア21と当接する軸方向一側面がN極、第2ロータコア31と当接する軸方向一側面がS極となるように配置されている。つまり、この界磁磁石41にて、第1爪状磁極24がN極、第2爪状磁極34がS極として機能するようになっている。界磁磁石41としては、例えばネオジム磁石が用いられる。 The field magnet 41 has an annular shape with a central portion serving as a shaft insertion hole 41a, and the rotary shaft 20 is inserted into the shaft insertion hole 41a and the shaft fixing holes 25a of the core bases 25 and 35 are provided. 35a is inserted and fixed. Moreover, the outer peripheral surface of the field magnet 41 is opposed to the back surfaces (inner peripheral surfaces) of the claw-shaped magnetic poles 24 and 34 with a gap in the radial direction. The field magnet 41 is magnetized in the axial direction, and is arranged so that, for example, one axial side surface that contacts the first rotor core 21 has an N pole, and one axial side surface that contacts the second rotor core 31 has an S pole. Has been. That is, in this field magnet 41, the first claw-shaped magnetic pole 24 functions as an N pole and the second claw-shaped magnetic pole 34 functions as an S pole. As the field magnet 41, for example, a neodymium magnet is used.
[第1及び第2ロータコアの製造方法]
本実施形態の第1及び第2ロータコア21,31の製造方法及び作用について、図4及び図5に従って説明する。なお、図4及び図5では、第1ロータコア21の製造態様を例にとって図示している。
[Method for Manufacturing First and Second Rotor Cores]
The manufacturing method and operation of the first and second rotor cores 21 and 31 of the present embodiment will be described with reference to FIGS. 4 and 5 illustrate the manufacturing mode of the first rotor core 21 as an example.
図4に示すように、まず、電磁鋼板51から複数の分割コア用素材52を打ち抜く。このとき、各分割コア用素材52には、基部23と、その基部23から延出する折り曲げ前の第1爪状磁極24が形成され、この各分割コア用素材52は、折り曲げ前の第1爪状磁極24が互いに平行となるように直線上に並んだ状態で打ち抜かれる。また、各分割コア用素材52は、隣り合うもの同士が基部23の外周縁の端部で繋がっている。また、電磁鋼板51は、一方的な方向のみに磁化しやすい方向性電磁鋼板よりなり、その磁気特性の方向(磁化しやすい方向)と、打ち抜く分割コア用素材52の第1爪状磁極24の延出方向とが一致するように設定している。なお、電磁鋼板51の磁気特性の方向は、電磁鋼板51の圧延方向と一致している。 As shown in FIG. 4, first, a plurality of split core materials 52 are punched from the electromagnetic steel sheet 51. At this time, each split core material 52 is formed with a base 23 and a first claw-shaped magnetic pole 24 before bending extending from the base 23, and each split core material 52 is a first before bending. The claw-shaped magnetic poles 24 are punched in a state of being aligned on a straight line so as to be parallel to each other. In addition, the adjacent core core materials 52 are connected to each other at the end of the outer peripheral edge of the base 23. The electromagnetic steel sheet 51 is made of a directional electromagnetic steel sheet that is easily magnetized only in one direction, and the direction of its magnetic characteristics (the direction in which it is easily magnetized) and the first claw-shaped magnetic pole 24 of the split core material 52 to be punched. The extension direction is set to match. Note that the direction of the magnetic properties of the electromagnetic steel sheet 51 coincides with the rolling direction of the electromagnetic steel sheet 51.
次に、図5に示すように、打ち抜き後において直線上に一列に並ぶ各分割コア用素材52を環状に構成する。このとき、基部23の連結凹部33bに対し、隣の基部23の連結凸部23aを嵌合させることで、隣り合う基部23同士が互いに離間しないように連結される。これにより、各分割コア用素材52が環状に配置された状態で一体化される。 Next, as shown in FIG. 5, the divided core materials 52 arranged in a line on a straight line after punching are configured in an annular shape. At this time, by connecting the connecting convex portion 23a of the adjacent base portion 23 to the connecting concave portion 33b of the base portion 23, the adjacent base portions 23 are connected so as not to be separated from each other. Thereby, each divided core material 52 is integrated in a state of being arranged in an annular shape.
次に、各分割コア用素材52の第1爪状磁極24を同一方向に直角に屈曲させる。これにより、各第1爪状磁極24に前述の爪部24b(図2及び図3参照)が形成される。
以上の工程によって、図3に示すような、円板状のコアベース25の外周に第1爪状磁極24が周方向等間隔に形成された第1ロータコア21が完成する。なお、第2ロータコア31の製法も、上記第1ロータコア21の製法と同様であるため、その詳細な説明を省略する。
Next, the first claw-shaped magnetic pole 24 of each divided core material 52 is bent at a right angle in the same direction. Thereby, the above-mentioned claw portion 24 b (see FIGS. 2 and 3) is formed in each first claw-shaped magnetic pole 24.
Through the above steps, the first rotor core 21 having the first claw-shaped magnetic poles 24 formed on the outer periphery of the disk-shaped core base 25 at equal intervals in the circumferential direction as shown in FIG. 3 is completed. The manufacturing method of the second rotor core 31 is the same as the manufacturing method of the first rotor core 21, and thus detailed description thereof is omitted.
このような製造方法によれば、分割コア22,32(分割コア用素材52)が直線上に並んだ状態で電磁鋼板51から打ち抜かれるため、ロータコアを分割しないで環状のまま打ち抜く場合に比べて、電磁鋼板51の無駄が少なくなり、歩留まりが向上される。また、各ロータコア21,31のコアベース25,35が爪状磁極24,34毎に等間隔に分割された構成となるため、磁束を爪状磁極24,34に均等に分布させやすくなり、その結果、出力向上及びトルク脈動の低減が期待できる。 According to such a manufacturing method, since the divided cores 22 and 32 (divided core material 52) are punched from the electromagnetic steel sheet 51 in a state of being aligned in a straight line, the rotor core is not cut into a ring and punched in an annular shape. The waste of the electromagnetic steel sheet 51 is reduced and the yield is improved. Further, since the core bases 25 and 35 of the rotor cores 21 and 31 are divided at equal intervals for the claw-shaped magnetic poles 24 and 34, the magnetic flux is easily distributed evenly to the claw-shaped magnetic poles 24 and 34. As a result, an improvement in output and a reduction in torque pulsation can be expected.
次に、本実施形態の特徴的な効果を記載する。
(1)各ロータコア21,31は、爪状磁極24,34(突極部)をそれぞれ有する複数の分割コア22,32が周方向に環状に配置されて構成される。これにより、各分割コア22,32(分割コア用素材52)を直線上に並ぶように電磁鋼板51から打ち抜き、その分割コア22,32を周方向に環状に並べて配置することで、ロータコア21,31を構成することが可能となる。このため、ロータコアを周方向に分割しないで鋼板から打ち抜く場合に比べて、電磁鋼板51の無駄を少なくすることが可能となり、その結果、歩留まりを向上させることができる。また、各ロータコア21,31のコアベース25,35が爪状磁極24,34毎に等間隔に分割された構成となるため、磁束を爪状磁極24,34に均等に分布させやすくなり、その結果、出力向上及びトルク脈動の低減が期待できる。
Next, characteristic effects of the present embodiment will be described.
(1) Each of the rotor cores 21 and 31 includes a plurality of divided cores 22 and 32 each having claw-shaped magnetic poles 24 and 34 (saliency pole portions) arranged in an annular shape in the circumferential direction. Thus, the divided cores 22 and 32 (divided core material 52) are punched out of the electromagnetic steel sheet 51 so as to be aligned on a straight line, and the divided cores 22 and 32 are arranged in an annular shape in the circumferential direction. 31 can be configured. For this reason, it is possible to reduce the waste of the electromagnetic steel sheet 51 as compared with the case of punching from the steel sheet without dividing the rotor core in the circumferential direction, and as a result, the yield can be improved. Further, since the core bases 25 and 35 of the rotor cores 21 and 31 are divided at equal intervals for the claw-shaped magnetic poles 24 and 34, the magnetic flux is easily distributed evenly to the claw-shaped magnetic poles 24 and 34. As a result, an improvement in output and a reduction in torque pulsation can be expected.
(2)各ロータコア21,31の突極部が軸方向に延出する爪状磁極24,34よりなるため、ステータ12に対して径方向に対向する対向面を軸方向に広くとることが可能となり、出力向上に寄与できる。 (2) Since the salient pole portions of the rotor cores 21 and 31 are formed by the claw-shaped magnetic poles 24 and 34 extending in the axial direction, it is possible to widen the opposing surface that faces the stator 12 in the radial direction. Thus, the output can be improved.
(3)爪状磁極24,34は、軸方向に屈曲形成されてなるため、電磁鋼板51から打ち抜かれた分割コア用素材52の一部を屈曲させるだけで、軸方向に延出する爪状磁極24,34を容易に形成することができる。 (3) Since the claw-shaped magnetic poles 24 and 34 are bent in the axial direction, the claw-shaped magnetic poles 24 and 34 extend in the axial direction only by bending a part of the divided core material 52 punched from the electromagnetic steel sheet 51. The magnetic poles 24 and 34 can be easily formed.
(4)分割コア22,32の基部23,33には、周方向に隣接する基部23,33同士を連結する連結凸部23a,33a及び連結凹部23b,33bが形成される。これにより、隣接する基部23,33同士を互いに離間しないように強固に連結させることができ、その結果、モータ品質の向上に寄与できる。また、分割コア22,32をそれぞれ一体に連結するための連結部材を別途設けずに構成することが可能となり、部品点数の増加を抑えることができる。 (4) The base portions 23 and 33 of the split cores 22 and 32 are formed with connection convex portions 23a and 33a and connection concave portions 23b and 33b that connect the base portions 23 and 33 adjacent in the circumferential direction. Thereby, the adjacent base parts 23 and 33 can be firmly connected so as not to be separated from each other, and as a result, it is possible to contribute to improvement of motor quality. In addition, it is possible to configure without separately providing a connecting member for connecting the divided cores 22 and 32 integrally, and an increase in the number of parts can be suppressed.
(5)分割コア22,32を構成する方向性電磁鋼板の磁気特性の方向が径方向に設定されているため、基部23,33と爪状磁極24,34との間で磁束を流しやすくすることができ、これにより、出力の向上に寄与できる。 (5) Since the direction of the magnetic properties of the grain-oriented electrical steel sheets constituting the split cores 22 and 32 is set to the radial direction, it is easy to flow magnetic flux between the base portions 23 and 33 and the claw-shaped magnetic poles 24 and 34. This can contribute to an improvement in output.
なお、上記実施形態は、以下のように変更してもよい。
・上記実施形態において、一対のロータコア21,31同士を連結するロータコア間連結部材を設けてもよい。
In addition, you may change the said embodiment as follows.
In the above embodiment, an inter-rotor core connecting member that connects the pair of rotor cores 21 and 31 may be provided.
例えば、図6及び図7に示す構成では、界磁磁石41を各ロータコア21,31で軸方向に挟んだ一体部品を更に軸方向両側から挟む一対の保持プレート61と、各保持プレート61を軸方向に互いに離間しないように連結する非磁性体のリベット62とを備えている。本例では、保持プレート61及びリベット62がロータコア間連結部材を構成している。 For example, in the configuration shown in FIGS. 6 and 7, a pair of holding plates 61 that sandwich the field magnet 41 in the axial direction between the rotor cores 21 and 31 in the axial direction and further sandwich the integrated component from both sides in the axial direction, and the holding plates 61 as shafts. And non-magnetic rivets 62 that are connected so as not to be separated from each other in the direction. In this example, the holding plate 61 and the rivet 62 constitute a rotor core connecting member.
保持プレート61は、非磁性体よりなる円板部材である。保持プレート61は、ロータコア21,31の軸方向外側端面と当接され、その保持プレート61の径は、各爪状磁極24,34の外径と等しく形成されている。 The holding plate 61 is a disc member made of a nonmagnetic material. The holding plate 61 is in contact with the axially outer end surfaces of the rotor cores 21 and 31, and the diameter of the holding plate 61 is formed to be equal to the outer diameter of the claw-shaped magnetic poles 24 and 34.
リベット62は、第1ロータコア21を構成する分割コア22,32と同数(本例では5個)に設定され、周方向等間隔に設けられている。各リベット62は、第1ロータコア21の基部23、界磁磁石41、第2ロータコア31の基部33及び各保持プレート61を軸方向に貫通するとともに、各リベット62の軸方向(長手方向)の両端がかしめられることによって、その両端で保持プレート61と軸方向に係止されている。つまり、リベット62は、保持プレート61同士を連結するとともに、各分割コア22,32の基部23,33及び界磁磁石41を貫通することで、その基部23,33及び界磁磁石41に対して周方向及び径方向に係合されている。 The rivets 62 are set to the same number (5 in this example) as the divided cores 22 and 32 constituting the first rotor core 21 and are provided at equal intervals in the circumferential direction. Each rivet 62 penetrates the base 23 of the first rotor core 21, the field magnet 41, the base 33 of the second rotor core 31, and each holding plate 61 in the axial direction, and both ends of each rivet 62 in the axial direction (longitudinal direction). By being caulked, both ends thereof are engaged with the holding plate 61 in the axial direction. In other words, the rivet 62 connects the holding plates 61 to each other and penetrates the bases 23 and 33 and the field magnets 41 of the divided cores 22 and 32, so that the rivets 62 are connected to the bases 23 and 33 and the field magnets 41. It is engaged in the circumferential direction and the radial direction.
このような構成によれば、一対のロータコア21,31と界磁磁石41とを強固に一体化することが可能となり、分割コア22,32の径方向に離脱してしまうことを抑制することができ、その結果、モータ品質の向上に寄与できる。なお、このような保持プレート61及びリベット62を備えた構成では、分割コア22,32の基部23,33には、上記実施形態のような連結凸部23a,33a及び連結凹部23b,33bを形成してもよく、また、連結凸部23a,33a及び連結凹部23b,33bを省略して周方向に隣接する基部23,33同士を単に当接させるだけの構成としてもよい。連結凸部23a,33a及び連結凹部23b,33bを省略した場合には、分割コア22,32の形状を簡素化できる。 According to such a configuration, the pair of rotor cores 21 and 31 and the field magnet 41 can be firmly integrated, and the separation of the split cores 22 and 32 in the radial direction can be suppressed. As a result, the motor quality can be improved. In the configuration including the holding plate 61 and the rivet 62, the base portions 23 and 33 of the split cores 22 and 32 are formed with the connecting convex portions 23a and 33a and the connecting concave portions 23b and 33b as in the above embodiment. Alternatively, the connecting protrusions 23a and 33a and the connecting recesses 23b and 33b may be omitted, and the bases 23 and 33 adjacent in the circumferential direction may be simply brought into contact with each other. When the connecting convex portions 23a and 33a and the connecting concave portions 23b and 33b are omitted, the shapes of the split cores 22 and 32 can be simplified.
・上記実施形態では、分割コア22,32は、基部23,33に一体形成した連結部(連結凸部23a,33a及び連結凹部23b,33b)によって隣接するもの同士で互いに連結されたが、これに限らず、別体の分割コア間連結部材によって分割コア22,32をそれぞれ一体化するように構成してもよい。 -In the said embodiment, although the split cores 22 and 32 were mutually connected by the connection part (connection convex part 23a, 33a and connection recessed part 23b, 33b) integrally formed in the base parts 23 and 33, this is connected. However, the split cores 22 and 32 may be integrated with each other by separate connecting members between split cores.
例えば、図8及び図9に示す例では、各分割コア22,32の基部23,33の内周端部から軸方向外側(反界磁磁石側)に延出する延出部63が形成され、基部23,33が環状化に配置された状態では、延出部63が回転軸20周りに環状に配置される。そして、環状に配置された延出部63には、リング状の分割コア間連結部材64が外嵌されている。これにより、各ロータコア21,31において、分割コア22,32の基部23,33が一体に連結される。このような構成によれば、第1及び第2ロータコア21,31の分割コア22,32をそれぞれ分割コア間連結部材64によって強固に一体化させることが可能となるため、モータ品質の向上に寄与できる。 For example, in the example shown in FIGS. 8 and 9, an extending portion 63 is formed extending from the inner peripheral end of the base portion 23, 33 of each split core 22, 32 to the axially outer side (counterfield magnet side). In the state where the base portions 23 and 33 are arranged in an annular shape, the extending portion 63 is arranged in an annular shape around the rotation shaft 20. A ring-shaped split inter-core connecting member 64 is externally fitted to the extending portion 63 arranged in an annular shape. Thereby, in each rotor core 21 and 31, the base parts 23 and 33 of the split cores 22 and 32 are integrally connected. According to such a configuration, the divided cores 22 and 32 of the first and second rotor cores 21 and 31 can be firmly integrated by the divided inter-core connecting member 64, which contributes to improvement of motor quality. it can.
・上記実施形態では、爪状磁極24,34(特に、軸方向に延びる爪部24b,34b)は、分割コア用素材52の一部を屈曲させることで形成されたが、これ以外に例えば、複数の電磁鋼板(方向性電磁鋼板)を軸方向に積層することで爪状磁極(爪部)を構成してもよい。 In the above embodiment, the claw-shaped magnetic poles 24 and 34 (particularly the claw portions 24b and 34b extending in the axial direction) are formed by bending a part of the split core material 52. You may comprise a claw-shaped magnetic pole (claw part) by laminating | stacking a some electromagnetic steel plate (directional magnetic steel plate) to an axial direction.
例えば、図10及び図11に示すように、爪状磁極24,34は、基部23,33に一体形成された突出部24a,34aの突出先端から軸方向一方側に延びる爪部24c,34cをそれぞれ有している。各爪部24c,34cは、突出部24a,34aの突出先端にシート部材65が複数枚積層されることで、軸方向に延びる形状をなしている。なお、各爪部24c,34cは、同数のシート部材65から構成されている。各シート部材65は互いに同形状をなし、軸方向に積層される各シート部材65及び突出部24a,34aの先端部は、かしめ固定部66にて互いに固定されている。また、このシート部材65は方向性電磁鋼板よりなり、各シート部材65の磁気特性の方向(磁化しやすい方向)が径方向に沿うように形成されている。 For example, as shown in FIGS. 10 and 11, the claw-shaped magnetic poles 24, 34 have claw portions 24 c, 34 c that extend from the protruding tips of the protruding portions 24 a, 34 a formed integrally with the base portions 23, 33 to one side in the axial direction. Each has. Each of the claw portions 24c and 34c has a shape extending in the axial direction by stacking a plurality of sheet members 65 at the protruding tips of the protruding portions 24a and 34a. Each claw portion 24c, 34c is composed of the same number of sheet members 65. The respective sheet members 65 have the same shape, and the respective sheet members 65 stacked in the axial direction and the leading ends of the projecting portions 24 a and 34 a are fixed to each other by a caulking fixing portion 66. Further, the sheet member 65 is made of a grain-oriented electrical steel sheet, and is formed so that the direction of the magnetic characteristics of each sheet member 65 (direction in which magnetization is easy) is along the radial direction.
次に、上記構成におけるロータコア21,31の製造態様について、図12に従って説明する。なお、図12には、第1ロータコア21の製造態様を例にとって図示している。同図に示すように、基部23と突出部24a(第1爪状磁極24の一部)を構成する分割コア用素材67と、前記シート部材65とが、同一の電磁鋼板68から打ち抜き成形される。このとき、各分割コア用素材67は、突出部24aが互いに平行となるように直線上に並んだ状態で打ち抜かれ、シート部材65の打ち抜き型は、その各分割コア用素材67の突出部24aの間の位置に設定されている。このようなレイアウトで、各分割コア用素材67及び各シート部材65を打ち抜くことで、電磁鋼板51の無駄をより少なくすることができ、更なる歩留まりの向上に寄与できる。また、分割コア用素材67の突出部24aの延出方向、及びシート部材65の径方向(図12においてシート部材65の短手方向)は、電磁鋼板68の磁気特性の方向と一致するように設定している。 Next, a manufacturing mode of the rotor cores 21 and 31 in the above configuration will be described with reference to FIG. FIG. 12 shows an example of the manufacturing mode of the first rotor core 21. As shown in the figure, the split core material 67 constituting the base 23 and the protrusion 24a (a part of the first claw-shaped magnetic pole 24) and the sheet member 65 are stamped and formed from the same electromagnetic steel plate 68. The At this time, each divided core material 67 is punched in a state where the protruding portions 24a are arranged in a straight line so that the protruding portions 24a are parallel to each other, and the punching die of the sheet member 65 is used as the protruding portion 24a of each divided core material 67. Is set to a position between. By punching each split core material 67 and each sheet member 65 with such a layout, waste of the electromagnetic steel sheet 51 can be further reduced, which can contribute to further improvement in yield. Further, the extending direction of the protruding portion 24 a of the split core material 67 and the radial direction of the sheet member 65 (the short direction of the sheet member 65 in FIG. 12) match the direction of the magnetic properties of the electromagnetic steel sheet 68. It is set.
各分割コア用素材67と各シート部材65を打ち抜いた後、各分割コア用素材67の基部23を環状に連結し、各分割コア用素材67の突出部24aにシート部材65を軸方向(分割コア用素材67の板厚方向)に積層してかしめ固定することで、第1ロータコア21が完成する。また、第2ロータコア31の製造態様は、第1ロータコア21の製造態様と同様である。 After punching out each divided core material 67 and each sheet member 65, the base 23 of each divided core material 67 is connected in an annular shape, and the sheet member 65 is axially (divided) into the protruding portion 24a of each divided core material 67. The first rotor core 21 is completed by laminating and fixing by caulking and fixing in the thickness direction of the core material 67. The manufacturing mode of the second rotor core 31 is the same as the manufacturing mode of the first rotor core 21.
なお、基部23を環状に連結する工程と、突出部24aに対してシート部材65を積層する工程とは、その順序は問わず、どちらの工程が先であってもよい。また、各シート部材65と突出部24aとの固定は、かしめ固定以外に例えば、接着固定としてもよい。 In addition, the process of connecting the base part 23 annularly and the process of laminating the sheet member 65 on the projecting part 24a are not limited in order, and either process may be performed first. Further, the fixing of each sheet member 65 and the protruding portion 24a may be, for example, adhesive fixing other than caulking fixing.
このような構成によっても、電磁鋼板68の無駄を少なくして歩留まりを向上させることが可能となる。また、第1及び第2爪状磁極24,34の爪部24c,34c(各シート部材65)の磁気特性を径方向と一致させることができるため、爪部24c,34cにおいて磁束が径方向に流れやすくなり、その結果、出力向上に寄与できる。 Even with such a configuration, waste of the electromagnetic steel sheet 68 can be reduced and yield can be improved. In addition, since the magnetic characteristics of the claw portions 24c and 34c (each sheet member 65) of the first and second claw-shaped magnetic poles 24 and 34 can be made to coincide with the radial direction, the magnetic flux in the claw portions 24c and 34c is increased in the radial direction. As a result, it can flow easily and contribute to an improvement in output.
なお、図10〜図12に示す例では、各分割コア22,32同士を連結する連結凸部23a,33a及び連結凹部23b,33bを楔状としているが、上記実施形態のように円形としてもよい。また反対に、上記実施形態の円形の連結凸部23a,33a及び連結凹部23b,33bを楔状としてもよい。また、連結凸部23a,33a及び連結凹部23b,33bは、基部23にそれぞれ1つずつ形成されたが、それぞれ2つずつ以上形成してもよい。 In the example shown in FIGS. 10 to 12, the connecting convex portions 23a and 33a and the connecting concave portions 23b and 33b that connect the divided cores 22 and 32 are formed in a wedge shape, but may be circular as in the above embodiment. . On the contrary, the circular connecting convex portions 23a and 33a and the connecting concave portions 23b and 33b of the above embodiment may be wedge-shaped. Moreover, although the connection convex part 23a, 33a and the connection recessed part 23b, 33b were each formed in the base 23 one each, you may form two or more each.
・図13に示すように、螺旋状に積層された複数の分割コア71によって第1及び第2ロータコア70a,70bを構成してもよい。詳述すると、分割コア71は、上記実施形態の基部23,33と同様の基部72と、基部72から径方向外側に突出する突極部73とを有している。各分割コア71は、電磁鋼板から直線上に配列されるように打ち抜き成形されたものであり、打ち抜き後において、直線上に配列される各分割コア71を螺旋状に積層していくことで、分割コア71が環状に配置され、かつ軸方向に積層される。つまり、本例のロータコア70a,70bでは、周方向に環状化され、かつ軸方向に積層された基部72によりコアベース74が構成され、そのコアベース74の外周の突極部は、分割コア71の突極部73が軸方向に積層されて構成される。つまり、本例の構成は、軸方向に延びる爪部24b,34b(上記実施形態を参照)が省略された構成であるが、突極部73を有する各分割コア71が軸方向に積層された構成であるため、ステータ12に対して径方向に対向する対向面を軸方向に広くとることが可能となっている。また、各分割コア71は、軸方向に積層された基部72がかしめ固定部75にて軸方向にかしめられることで、一体に連結される。また、第1ロータコア70aの突極部73と、第2ロータコア70bの突極部73とは、軸方向視で周方向に交互に配置され、一方の突極部73と他方の突極部73とが互いに異なる磁極として構成される。 -As shown in FIG. 13, you may comprise the 1st and 2nd rotor cores 70a and 70b by the some division | segmentation core 71 laminated | stacked spirally. More specifically, the split core 71 has a base portion 72 similar to the base portions 23 and 33 of the above-described embodiment, and a salient pole portion 73 that protrudes radially outward from the base portion 72. Each divided core 71 is stamped and formed so as to be arranged in a straight line from the electromagnetic steel sheet, and after punching, by laminating each divided core 71 arranged in a straight line in a spiral shape, The split cores 71 are annularly arranged and are laminated in the axial direction. That is, in the rotor cores 70a and 70b of this example, the core base 74 is configured by the base portion 72 that is annularly formed in the circumferential direction and stacked in the axial direction, and the salient pole portion on the outer periphery of the core base 74 is divided into the split core 71. The salient pole portions 73 are stacked in the axial direction. That is, the configuration of this example is a configuration in which the claw portions 24b and 34b (see the above embodiment) extending in the axial direction are omitted, but the divided cores 71 having the salient pole portions 73 are stacked in the axial direction. Since it is a structure, the opposing surface which opposes the stator 12 in radial direction can be taken widely in an axial direction. In addition, the divided cores 71 are integrally connected by the caulking fixing portion 75 caulking the base portion 72 laminated in the axial direction in the axial direction. The salient pole portions 73 of the first rotor core 70a and the salient pole portions 73 of the second rotor core 70b are alternately arranged in the circumferential direction as viewed in the axial direction, and one salient pole portion 73 and the other salient pole portion 73 are disposed. Are configured as different magnetic poles.
このような構成によっても、電磁鋼板51の無駄をより少なくすることが可能となり、歩留まりの向上に寄与できる。
・上記実施形態や図6〜図13に示す別例において、ロータコア21,31,70a,70bの突極部(爪状磁極24,34及び突極部73)の個数等の構成は、適宜変更してもよい。
Even with such a configuration, it is possible to reduce the waste of the electromagnetic steel sheet 51, which can contribute to the improvement of the yield.
In the above embodiment and the other examples shown in FIG. 6 to FIG. May be.
・上記実施形態では、隣接する分割コア22,32同士を連結凸部23a,33a及び連結凹部23b,33bにて連結したが、これ以外に例えば、接着固定により連結してもよい。 -In above-mentioned embodiment, although adjacent division | segmentation cores 22 and 32 were connected by the connection convex parts 23a and 33a and the connection recessed parts 23b and 33b, you may connect by adhesion fixation other than this.
・上記実施形態や図12に示す例では、分割コア用素材52,67が隣り合うもの同士で繋がるように打ち抜いたが、これに限らず、それぞれの分割コア用素材52,67が離別されるように打ち抜いてもよい。 In the above embodiment and the example shown in FIG. 12, the split core materials 52 and 67 are punched out so that they are connected to each other. However, the present invention is not limited to this, and the respective split core materials 52 and 67 are separated. You may punch like this.
・上記実施形態では、ロータ13をステータ12の内周側に配置したインナロータ型のモータ10に具体化したが、これに特に限定されるものではなく、ロータをステータの外周側に配置したアウタロータ型のモータに具体化してもよい。 In the above embodiment, the rotor 13 is embodied as the inner rotor type motor 10 arranged on the inner peripheral side of the stator 12, but is not particularly limited to this, and the outer rotor type in which the rotor is arranged on the outer peripheral side of the stator It may be embodied in the motor.
・上記の他、ロータ13のみならず、モータ10の構成を適宜変更してもよい。 In addition to the above, not only the rotor 13 but also the configuration of the motor 10 may be changed as appropriate.
10…モータ、12…ステータ、13…ロータ、21,70a…第1ロータコア(ロータコア)、22,32,71…分割コア、23a…連結凸部(連結部)、23b…連結凹部(連結部)、24…第1爪状磁極(突極部)、31,70b…第2ロータコア(ロータコア)、33a…連結凸部(連結部)、33b…連結凹部(連結部)、34…第2爪状磁極(突極部)、41…界磁磁石、61…保持プレート(ロータコア間連結部材)、62…リベット(ロータコア間連結部材)、64…分割コア間連結部材、73…突極部。 DESCRIPTION OF SYMBOLS 10 ... Motor, 12 ... Stator, 13 ... Rotor, 21, 70a ... 1st rotor core (rotor core), 22, 32, 71 ... Split core, 23a ... Connection convex part (connection part), 23b ... Connection recessed part (connection part) , 24 ... 1st claw-shaped magnetic pole (saliency pole part), 31, 70b ... 2nd rotor core (rotor core), 33a ... Connection convex part (connection part), 33b ... Connection recessed part (connection part), 34 ... 2nd claw shape Magnetic poles (saliency poles), 41 ... field magnets, 61 ... holding plates (inter-rotor core connecting members), 62 ... rivets (inter-rotor core connecting members), 64 ... split inter-core connecting members, 73 ... salient pole parts.
Claims (7)
前記ロータコアは、前記突極部をそれぞれ有する複数の分割コアを周方向に環状に配置してなり、
前記一対のロータコア同士を連結するロータコア間連結部材を備えていることを特徴とするロータ。 A pair of rotor cores having a plurality of salient pole parts at equal intervals in the circumferential direction, and a field magnet disposed between the pair of rotor cores, one salient pole part of the rotor core and another salient pole part of the rotor core Are arranged alternately in the circumferential direction, and the salient pole part of one of the rotor cores and the salient pole part of the other rotor core are configured as different magnetic poles in the field magnet,
The rotor core is Ri Na arranged annularly a plurality of divided cores having the salient pole portions respectively in a circumferential direction,
A rotor comprising a rotor-core connecting member that connects the pair of rotor cores .
前記突極部は、軸方向に延出する爪状磁極よりなることを特徴とするロータ。 The rotor according to claim 1, wherein
The said salient pole part consists of a claw-shaped magnetic pole extended in an axial direction, The rotor characterized by the above-mentioned.
前記爪状磁極は、軸方向に屈曲形成されてなることを特徴とするロータ。 The rotor according to claim 2, wherein
The claw-shaped magnetic pole is formed by bending in the axial direction.
前記爪状磁極は、軸方向に積層された複数の方向性電磁鋼板よりなることを特徴とするロータ。 The rotor according to claim 2, wherein
The claw-shaped magnetic pole is composed of a plurality of grain-oriented electrical steel sheets laminated in the axial direction.
前記分割コアには、周方向に隣接する分割コア同士を連結する連結部が形成されていることを特徴とするロータ。 The rotor according to any one of claims 1 to 4,
The divided core is formed with a connecting portion that connects divided cores adjacent in the circumferential direction.
前記各ロータコアにおける前記各分割コア同士を連結する分割コア間連結部材を備えていることを特徴とするロータ。 The rotor according to any one of claims 1 to 5,
A rotor comprising a split core connecting member that connects the split cores in each of the rotor cores.
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JP2013024711A JP6022962B2 (en) | 2013-02-12 | 2013-02-12 | Rotor and motor |
DE102013018737.0A DE102013018737A1 (en) | 2012-11-13 | 2013-11-07 | BRUSHLESS MOTOR AND ROTOR |
US14/075,958 US9673669B2 (en) | 2012-11-13 | 2013-11-08 | Brushless motor and rotor |
CN201310559821.4A CN103812242B (en) | 2012-11-13 | 2013-11-12 | Brushless motor and rotor |
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US4882515A (en) * | 1988-06-03 | 1989-11-21 | General Motors Corporation | Alternating current generator |
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