JP6008983B2 - Method for producing ketooctadecadienoic acid - Google Patents
Method for producing ketooctadecadienoic acid Download PDFInfo
- Publication number
- JP6008983B2 JP6008983B2 JP2014551104A JP2014551104A JP6008983B2 JP 6008983 B2 JP6008983 B2 JP 6008983B2 JP 2014551104 A JP2014551104 A JP 2014551104A JP 2014551104 A JP2014551104 A JP 2014551104A JP 6008983 B2 JP6008983 B2 JP 6008983B2
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- Prior art keywords
- fermentation
- acid
- oxo
- soy sauce
- fermented
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- IDEOITKGHXRKLG-UHFFFAOYSA-N Oxo-octadecadienoic acid Chemical compound CCCCCCCCCCCCC(=O)C=CC=CC(O)=O IDEOITKGHXRKLG-UHFFFAOYSA-N 0.000 title claims description 73
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- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 64
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- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims description 51
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- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims description 43
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Description
本発明は、ケトオクタデカジエン酸の製造方法、ケトオクタデカジエン酸を高含有する発酵産物及び醤油諸味、並びにこれらの製造方法に関する。本発明はまた、該発酵産物又は醤油諸味を含む食品及び機能性食品にも関する。 The present invention relates to a method for producing ketooctadecadienoic acid, a fermented product and soy sauce moromi containing a high amount of ketooctadecadienoic acid, and a method for producing these. The present invention also relates to foods and functional foods containing the fermented products or soy sauce moromi.
近年、世界中で過度な食事摂取により、糖尿病、脂質代謝異常症、高血圧、肥満等の生活習慣病と呼ばれる疾患が増加している。脂質代謝異常症を改善する薬剤としては、ペルオキシゾーム増殖剤応答性受容体(PPAR)をターゲットとする成分が多数開発されている。 In recent years, due to excessive dietary intake around the world, diseases called lifestyle-related diseases such as diabetes, dyslipidemia, hypertension and obesity are increasing. A number of components targeting peroxisome proliferator-activated receptors (PPARs) have been developed as drugs for improving dyslipidemia.
食品に含有させて利用できるPPARをターゲットとする成分としては、共役リノール酸、エイコサペンタエン酸(EPA)、ドコサヘキサエン酸(DHA)等が知られている。しかしながら、共役リノール酸は化学合成されたものが多く、食経験の高い食品中に高含有させた事例はほとんどない。また、EPA及びDHAは強い魚臭があるため、利用が拡大するには至っていない。 Conjugated linoleic acid, eicosapentaenoic acid (EPA), docosahexaenoic acid (DHA), and the like are known as components targeting PPAR that can be used by being contained in food. However, many conjugated linoleic acids have been chemically synthesized, and there are almost no cases where they are highly contained in foods with high food experience. Moreover, since EPA and DHA have a strong fishy odor, utilization has not expanded.
また、トマト抽出物に含まれる9−オキソ−10,12−オクタデカジエン酸(本明細書中、「9−oxo−ODA」とも略記する。特に明記しない場合は異性体も含むものとする。)及び13−オキソ−9,11−オクタデカジエン酸(本明細書中、「13−oxo−ODA」とも略記する。特に明記しない場合は異性体も含むものとする。)等の成分がPPAR活性化能を有することが知られている(特許文献1)。 In addition, 9-oxo-10,12-octadecadienoic acid contained in the tomato extract (also abbreviated as “9-oxo-ODA” in this specification. Unless otherwise specified, isomers are also included) and A component such as 13-oxo-9,11-octadecadienoic acid (abbreviated as “13-oxo-ODA” in the present specification, including isomers unless otherwise specified) has PPAR activation ability. It is known to have (Patent Document 1).
13−oxo−ODAは、in vitroの試験において共役リノール酸よりもPPAR活性化能が高いことが知られている(非特許文献1)。 It is known that 13-oxo-ODA has a higher PPAR activation ability than conjugated linoleic acid in an in vitro test (Non-patent Document 1).
しかしながら、青果トマト中に含まれる9−oxo−ODAの含有量は、品種によりばらつきがあるが青果トマト当たり1μg/g前後である。このため、トマトの加工法によっては加工品中に9−oxo−ODAが含有されていないこともある(例えば、非特許文献2及び3)。13−oxo−ODAについては青果トマト及びトマトジュースから検出されているものの、含有量は報告されていない。
However, the content of 9-oxo-ODA contained in the fruit and vegetable tomato is around 1 μg / g per fruit and vegetable tomato although it varies depending on the variety. For this reason, 9-oxo-ODA may not be contained in the processed product depending on the tomato processing method (for example,
9−oxo−ODA及び13−oxo−ODA等のケトオクタデカジエン酸は、食品に含有させて利用できるPPARをターゲットとする成分として有望であり、これらの成分を安定的に高含有する食品が求められている。 Ketooctadecadienoic acid, such as 9-oxo-ODA and 13-oxo-ODA, is promising as a component targeting PPAR that can be used in foods. It has been demanded.
これまでに9−oxo−ODA及び13−oxo−ODAを化学合成により製造する方法は知られているが、食品に含有させて利用できるものではなかった。 So far, methods for producing 9-oxo-ODA and 13-oxo-ODA by chemical synthesis have been known, but they have not been used by incorporating them in foods.
そこで、本発明は、食品に含有させて利用することのできる9−oxo−ODA及び13−oxo−ODAを多量に製造できる製造方法の提供を目的とする。本発明はまた、9−oxo−ODA及び13−oxo−ODAを高含有する発酵産物及び醤油諸味、並びにこれらの製造方法の提供も目的とする。本発明はさらに、該発酵産物又は醤油諸味を含む食品及び機能性食品の提供も目的とする。 Then, an object of this invention is to provide the manufacturing method which can manufacture 9-oxo-ODA and 13-oxo-ODA which can be contained and used for a foodstuff in large quantities. Another object of the present invention is to provide fermented products and soy sauce moromi that contain a high amount of 9-oxo-ODA and 13-oxo-ODA, and methods for producing them. Another object of the present invention is to provide a food and a functional food containing the fermented product or soy sauce moromi.
本発明者らは、鋭意検討を重ねた結果、麹菌及びペニシリウム(Penicillium)属の糸状菌が9−oxo−ODA及び13−oxo−ODA等のケトオクタデカジエン酸の産生能を有するという、これまで知られていなかった全く新規な知見を得た。本発明はこの新規な知見に基づくものである。 As a result of intensive studies, the present inventors have found that filamentous fungi of the genus Penicillium and Penicillium have the ability to produce ketooctadecadienoic acids such as 9-oxo-ODA and 13-oxo-ODA. We obtained completely new knowledge that was not known until now. The present invention is based on this novel finding.
すなわち、本発明は、リノール酸又はリノール酸のエステル体を含む原料を基質として糸状菌により発酵させて発酵物を得る発酵工程を備え、上記糸状菌が、麹菌及びペニシリウム属の糸状菌からなる群より選択される少なくとも1種である、ケトオクタデカジエン酸の製造方法を提供する。 That is, the present invention includes a fermentation process in which a raw material containing linoleic acid or an ester of linoleic acid is used as a substrate to ferment with a filamentous fungus to obtain a fermented product, wherein the filamentous fungus is a group consisting of Aspergillus and Penicillium sp. A method for producing ketooctadecadienoic acid, which is at least one selected from the above, is provided.
本発明の製造方法によれば、リノール酸又はリノール酸のエステル体に上記糸状菌を作用させることによって、発酵物(麹菌発酵物又はペニシリウム属糸状菌発酵物)中にケトオクタデカジエン酸(例えば、9−oxo−ODA及び13−oxo−ODA)を多量に製造することができる。上記糸状菌は食経験が高いため、本発明の製造方法により得られるケトオクタデカジエン酸は、食品に含有させて利用することができる。 According to the production method of the present invention, ketooctadecadienoic acid (e.g., fermented gonococcus or penicillium fungus) is produced in a fermented product (the koji mold fermented product or the Penicillium fungus product) by causing the filamentous fungus to act on linoleic acid or an ester of linoleic acid. 9-oxo-ODA and 13-oxo-ODA) can be produced in large quantities. Since the above-mentioned filamentous fungi have a high dietary experience, the ketooctadecadienoic acid obtained by the production method of the present invention can be used by containing it in food.
上記発酵工程において、上記原料及び上記糸状菌を含む組成物を攪拌してもよい。ケトオクタデカジエン酸は、リノール酸又はリノール酸のエステル体に酸素を付加することにより生成する。攪拌することにより上記組成物に酸素が充分に供給され、ケトオクタデカジエン酸の製造効率がより一層向上する。 In the fermentation process, the composition containing the raw material and the filamentous fungus may be stirred. Ketooctadecadienoic acid is produced by adding oxygen to linoleic acid or an ester of linoleic acid. By stirring, oxygen is sufficiently supplied to the composition, and the production efficiency of ketooctadecadienoic acid is further improved.
また、上記組成物を通気(例えば、バブリング)により攪拌してもよい。通気により攪拌することにより、上記組成物の攪拌を簡便に行うことができることに加え、酸素と上記組成物とがより一層効率よく接触するため、ケトオクタデカジエン酸の製造効率がより一層向上する。 Further, the composition may be stirred by ventilation (for example, bubbling). By stirring by aeration, the composition can be easily stirred, and oxygen and the composition come into contact with each other more efficiently, so that the production efficiency of ketooctadecadienoic acid is further improved. .
上記製造方法においては、上記発酵物の酵母による発酵が実質的に進んでいなくてもよい。本発明者らは、麹菌又はペニシリウム属の糸状菌により生成されたケトオクタデカジエン酸が、酵母による発酵が進むにつれて減少することも見出している。したがって、上記発酵物の酵母による発酵が実質的に進む前に上記発酵物を回収することによって、多量のケトオクタデカジエン酸を得ることができる。ここで、酵母は環境中から上記組成物中に入ることも、人為的に上記組成物に添加することもあり得る。いずれの場合であっても、上記発酵物の酵母による発酵が実質的に進む前に上記発酵物を回収すればよい。 In the said manufacturing method, fermentation by the yeast of the said fermented material does not need to progress substantially. The present inventors have also found that ketooctadecadienoic acid produced by Neisseria gonorrhoeae or Penicillium fungi decreases as yeast fermentation proceeds. Therefore, a large amount of ketooctadecadienoic acid can be obtained by collecting the fermented product before the fermentation of the fermented product by yeast substantially proceeds. Here, the yeast may enter the composition from the environment, or may be artificially added to the composition. In either case, the fermented material may be collected before the fermentation of the fermented material by yeast substantially proceeds.
上記原料は、丸大豆又は丸大豆の加工物を含む原料であってもよい。丸大豆はリノール酸のエステル体を多く含むため、丸大豆又は丸大豆の加工物を原料に用いることで多量のケトオクタデカジエン酸を得ることができる。 The raw material may be a raw material containing whole soybeans or a processed product of whole soybeans. Since round soybean contains a large amount of ester of linoleic acid, a large amount of ketooctadecadienoic acid can be obtained by using round soybean or a processed product of whole soybean as a raw material.
上記発酵物は、醤油諸味であってもよい。醤油諸味は高濃度の食塩を含むため、上記発酵物の防黴性が向上し、取り扱いが容易になる。 The fermented product may be soy sauce moromi. Since soy sauce moromi contains high-concentration salt, the fermented product of the fermented product is improved and handling becomes easy.
本発明はまた、リノール酸又はリノール酸のエステル体を含む原料を基質として糸状菌により発酵させて発酵物を得る発酵工程を備え、上記糸状菌が、麹菌及びペニシリウム(Penicillium)属の糸状菌からなる群より選択される少なくとも1種であり、上記発酵工程において、上記原料及び上記糸状菌を含む組成物を攪拌する、ケトオクタデカジエン酸を高含有する発酵産物の製造方法を提供する。この製造方法によれば、ケトオクタデカジエン酸を高含有する発酵産物(麹菌発酵産物又はペニシリウム属糸状菌発酵産物)を得ることができる。 The present invention also includes a fermentation process in which a raw material containing linoleic acid or an ester of linoleic acid is used as a substrate to ferment with a filamentous fungus to obtain a fermented product, wherein the filamentous fungus is from a filamentous fungus of the genus Penicillium. Provided is a method for producing a fermented product containing a high amount of ketooctadecadienoic acid, which is at least one selected from the group consisting of, and stirs the composition containing the raw material and the filamentous fungus in the fermentation step. According to this production method, a fermentation product (Koji mold fermentation product or Penicillium fungus fermentation product) containing a high amount of ketooctadecadienoic acid can be obtained.
上記発酵産物の製造方法では、上記原料が、丸大豆又は丸大豆の加工物を含む原料であってもよい。丸大豆はリノール酸及びリノール酸のエステル体を多く含むため、丸大豆又は丸大豆の加工物を原料に用いることで、ケトオクタデカジエン酸をより高含有する発酵産物を製造することができる。 In the method for producing a fermented product, the raw material may be a raw material containing whole soybeans or a processed product of whole soybeans. Since round soybean contains a large amount of linoleic acid and linoleic acid ester, it is possible to produce a fermented product containing ketooctadecadienoic acid at a higher level by using round soybean or a processed soybean product as a raw material.
また、上記組成物を通気(例えば、バブリング)により攪拌してもよい。通気により攪拌することにより、上記組成物の攪拌を簡便に行うことができることに加え、酸素と上記組成物とがより一層効率よく接触するため、ケトオクタデカジエン酸をより一層高含有する発酵産物を製造することができる。 Further, the composition may be stirred by ventilation (for example, bubbling). By stirring by aeration, the above composition can be easily stirred, and oxygen and the above composition come into contact with each other more efficiently, so that a fermentation product containing a higher amount of ketooctadecadienoic acid. Can be manufactured.
上記発酵産物の製造方法は、上記組成物又は上記発酵物を乳酸菌により発酵させることをさらに含んでもよい。乳酸発酵により、得られる発酵産物の風味が向上する。 The method for producing the fermented product may further include fermenting the composition or the fermented product with lactic acid bacteria. Lactic acid fermentation improves the flavor of the resulting fermentation product.
上記発酵産物の製造方法においては、上記発酵産物の酵母による発酵が実質的に進んでいなくてもよい。これにより、ケトオクタデカジエン酸をより一層高含有する発酵産物を製造することができる。 In the method for producing a fermented product, fermentation of the fermented product by yeast may not substantially proceed. Thereby, the fermentation product which contains ketooctadecadienoic acid still more highly can be manufactured.
上記発酵産物は、醤油諸味であってもよい。醤油諸味は高濃度の食塩を含むため、上記発酵産物の防黴性が向上し、取り扱いが容易になる。 The fermentation product may be soy sauce moromi. Since soy sauce moromi contains high-concentration salt, the fermented product has improved antifungal properties and is easy to handle.
上述したケトオクタデカジエン酸の製造方法及び発酵産物の製造方法は、上記原料及び上記糸状菌を含む組成物、又は上記発酵物に、金属を含む酸化剤を添加することをさらに含んでいてもよい。金属を含む酸化剤を添加することにより、ケトオクタデカジエン酸の生成量が増加する。 The method for producing ketooctadecadienoic acid and the method for producing a fermentation product described above may further include adding an oxidizing agent containing a metal to the composition containing the raw material and the filamentous fungus, or the fermented product. Good. By adding an oxidizing agent containing a metal, the amount of ketooctadecadienoic acid produced increases.
上記発酵産物の製造方法により得られる発酵産物及び醤油諸味は、ケトオクタデカジエン酸を高含有し、かつ食経験の高い上記糸状菌による発酵産物であるため、食品として、又は食品に含ませて利用することができる。また、ケトオクタデカジエン酸によるPPARα活性化能に基づいて、例えば、発酵産物そのものを脂質代謝異常症を改善する機能性食品として利用することもできるし、又は発酵産物を脂質代謝異常症を改善する機能性食品に含ませて利用することもできる。 The fermented product and soy sauce moromi obtained by the method for producing the fermented product are high in ketooctadecadienoic acid and are fermented products by the above-mentioned filamentous fungi, so that they are included as food or in food. Can be used. Also, based on the ability to activate PPARα by ketooctadecadienoic acid, for example, the fermentation product itself can be used as a functional food to improve dyslipidemia, or the fermentation product can improve dyslipidemia. It can also be used in functional foods.
本発明はまた、9−オキソ−10,12−オクタデカジエン酸を15ng/mg以上、又は13−オキソ−9,11−オクタデカジエン酸を5ng/mg以上含む、麹菌及びペニシリウム(Penicillium)属の糸状菌からなる群より選択される少なくとも1種の糸状菌の発酵産物も提供する。 The present invention also relates to the genus Penicillium comprising 9-oxo-10,12-octadecadienoic acid of 15 ng / mg or more, or 13-oxo-9,11-octadecadienoic acid of 5 ng / mg or more. Also provided is a fermentation product of at least one filamentous fungus selected from the group consisting of:
本発明のケトオクタデカジエン酸の製造方法によれば、麹菌又はペニシリウム属の糸状菌の作用によりケトオクタデカジエン酸(例えば、13−oxo−ODA及び9−oxo−ODA)を多量に製造できる。また、食経験の高い麹菌又はペニシリウム属の糸状菌の作用に基づいているため、食品に含有させて利用することができる。 According to the method for producing ketooctadecadienoic acid of the present invention, a large amount of ketooctadecadienoic acid (for example, 13-oxo-ODA and 9-oxo-ODA) can be produced by the action of Aspergillus or Penicillium fungi. . Moreover, since it is based on the action of Aspergillus or Penicillium filamentous fungi with a high dietary experience, it can be used by containing it in food.
本発明の発酵産物の製造方法により得られる発酵産物又は醤油諸味は、ケトオクタデカジエン酸を高含有するため、例えば、脂質代謝異常症の改善に用いることができる。また、食経験の高い麹菌又はペニシリウム属の糸状菌による発酵産物であるため、例えば、食品、機能性食品として利用することもできる。 Since the fermented product or soy sauce moromi obtained by the method for producing a fermented product of the present invention contains a high amount of ketooctadecadienoic acid, it can be used, for example, for improving dyslipidemia. Moreover, since it is a fermented product of Aspergillus or Penicillium filamentous fungi with a high dietary experience, it can also be used as, for example, foods and functional foods.
以下、本発明を実施するための形態についてより詳細に説明する。しかしながら、本発明は以下の実施形態に限定されるものではない。 Hereinafter, the form for implementing this invention is demonstrated in detail. However, the present invention is not limited to the following embodiments.
本実施形態のケトオクタデカジエン酸の製造方法は、リノール酸又はリノール酸のエステル体を含む原料を基質として糸状菌により発酵させて発酵物を得る工程(発酵工程)を備える。上記糸状菌は、麹菌及びペニシリウム(Penicillium)属の糸状菌からなる群より選択される少なくとも1種である。 The method for producing ketooctadecadienoic acid of this embodiment includes a step (fermentation step) of fermenting a filamentous fungus with a raw material containing linoleic acid or an ester of linoleic acid as a substrate to obtain a fermented product. The filamentous fungus is at least one selected from the group consisting of Aspergillus and Penicillium.
ケトオクタデカジエン酸としては、その構造式に限定されず、PPAR活性作用を有する任意のケトオクタデカジエン酸があげられる。例えば、9−オキソ−10(E),12(E)−オクタデカジエン酸(下記式I)、9−オキソ−10(E),12(Z)−オクタデカジエン酸(下記式II)、9−オキソ−10(E),12(E)−オクタデカジエン酸、9−オキソ−10(E),12(Z)−オクタデカジエン酸、13−オキソ−9(E),11(E)−オクタデカジエン酸(下記式III)、13−オキソ−9(Z),11(E)−オクタデカジエン酸(下記式IV)、13−オキソ−9(E),11(Z)−オクタデカジエン酸、13−オキソ−9(Z),11(Z)−オクタデカジエン酸等が挙げられる。また、5−オキソ−6,8−オクタデカジエン酸、6−オキソ−9,12−オクタデカジエン酸、8−オキソ−9,12−オクタデカジエン酸、10−オキソ−8,12−オクタデカジエン酸、11−オキソ−9,12−オクタデカジエン酸、12−オキソ−9,13−オクタデカジエン酸、14−オキソ−9,12−オクタデカジエン酸等も挙げられ、これらは(E,E)体、(E,Z)体、(Z,E)体、(Z,Z)体のいずれであってもよい。
ケトオクタデカジエン酸としては、PPAR活性化能に優れる点から、9−oxo−ODA及び13−oxo−ODAが好ましく、上記式(I)、式(II)、式(III)及び式(IV)で表されるものがより好ましい。 As ketooctadecadienoic acid, 9-oxo-ODA and 13-oxo-ODA are preferable from the viewpoint of excellent PPAR activation ability, and the above formula (I), formula (II), formula (III) and formula (IV) are preferred. ) Is more preferable.
上記ケトオクタデカジエン酸は、PPAR活性化能を有する。PPARは哺乳類ではα、δ及びγの3種類のアイソフォームが知られており、上記ケトオクタデカジエン酸は、少なくともPPARα及びPPARγの活性化能を有することが知られている。PPARαは主に肝臓や骨格筋で脂肪酸の輸送や代謝に関連する遺伝子の発現を制御していることが知られている。PPARαはこのような作用を介して脂質代謝に深く関与していることから、PPARα活性化能を有する上記ケトオクタデカジエン酸は、脂質代謝異常症の改善に有効である。また、PPARγは、脂肪細胞の分化を司る調節因子であることが知られている。したがって、PPARγ活性化能を有する上記ケトオクタデカジエン酸は、脂肪細胞分化を促進することにより、血液中の糖及び遊離脂肪酸を低下させ、筋肉の遊離脂肪酸の低下とインスリン抵抗性の改善に有効である。 The ketooctadecadienoic acid has PPAR activation ability. PPAR has three known isoforms of α, δ and γ in mammals, and the above-mentioned ketooctadecadienoic acid is known to have at least the ability to activate PPARα and PPARγ. It is known that PPARα regulates the expression of genes related to fatty acid transport and metabolism mainly in the liver and skeletal muscle. Since PPARα is deeply involved in lipid metabolism through such actions, the above-mentioned ketooctadecadienoic acid having PPARα activation ability is effective in improving lipid metabolism disorders. PPARγ is known to be a regulatory factor that governs the differentiation of adipocytes. Therefore, the above-mentioned ketooctadecadienoic acid having the ability to activate PPARγ promotes adipocyte differentiation, thereby reducing blood sugar and free fatty acids, and effective in reducing muscle free fatty acids and improving insulin resistance. It is.
上記ケトオクタデカジエン酸は、例えば、下記スキームI及びスキームIIに示すような経路で、リノール酸又はリノール酸のエステル体から、リポキシゲナーゼ及びデヒドロゲナーゼによる酸素付加反応により生成されると考えられる。またシトクロムP450、麹菌等のオキシゲナーゼによる酸素付加反応により生成されることも考えられる。
したがって、上記糸状菌の基質となる原料は、リノール酸又はリノール酸のエステル体を含んでいればよい。リノール酸としては、リノール酸のほか、共役リノール酸等も挙げられる。リノール酸のエステル体としては、リノール酸のカルボキシル基がエステル化されたものであればよく、例えば、メチルエステル、エチルエステル、グリセリン脂肪酸エステル(トリアシルグリセロール、ジグリセリン脂肪酸エステル、モノグリセリン脂肪酸エステル等)、リン脂質(ホスファチジルコリン、ホスファチジルエタノールアミン、ホスファチジルイノシトール、ホスファチジン酸、ホスファチジルセリン等)とのエステル、グリセロ糖脂質とのエステル等が挙げられる。 Therefore, the raw material used as the substrate of the filamentous fungi may contain linoleic acid or an ester of linoleic acid. Examples of linoleic acid include conjugated linoleic acid in addition to linoleic acid. The linoleic acid ester may be any linoleic acid carboxyl group esterified, such as methyl ester, ethyl ester, glycerin fatty acid ester (triacylglycerol, diglycerin fatty acid ester, monoglycerin fatty acid ester, etc. ), Esters with phospholipids (phosphatidylcholine, phosphatidylethanolamine, phosphatidylinositol, phosphatidic acid, phosphatidylserine, etc.), esters with glyceroglycolipids, and the like.
上記原料としては、丸大豆又は丸大豆の加工物を含む原料、食用油(ひまわり油、綿実油、とうもろこし油、大豆油、ごま油、クルミ油、グレープ種子油、米ぬか油、落花生油、なたね油、オリーブ油、亜麻仁油、シソ油、エゴマ油、魚油、ラード、パーム油及びヤシ油等)又はその加工物を含む原料、しょうゆ油又はその加工物を含む原料、小麦、エンドウ豆、そら豆、小豆、レンズ豆、ひよこ豆、リョクトウ、コーヒー豆、キマメ、ごま、とうもろこし、くるみ、落花生、そば、けし、松の実、かや、黒豆、エゴマ、オリーブの実、カシューナッツ、ピスタチオ、ルーピン豆、ひまわり種子、グレープ種子、トマト種子、オリーブ種子、米ぬか、若しくはその他リノール酸を含有する穀類、豆類、ナッツ類若しくは種子等、又はこれらの加工物を含む原料を用いることができる。リノール酸及びリノール酸のエステル体の含有量が高く、かつ醤油及び味噌等の醸造において麹菌による発酵の実績があることから、丸大豆又は丸大豆の加工物を含む原料を用いてもよい。丸大豆の加工物としては、脱脂加工大豆、大豆又は脱脂加工大豆を加熱変性したもの、連続膨化処理、気流式膨化処理、アルコール処理又はエクストルーダー等の変性処理を行なったもの、豆乳、豆乳製造過程で得られるおから、及び大豆胚軸等を用いることができる。 As the above raw materials, raw materials including whole soybeans or processed whole soybeans, edible oils (sunflower oil, cottonseed oil, corn oil, soybean oil, sesame oil, walnut oil, grape seed oil, rice bran oil, peanut oil, rapeseed oil, olive oil, Linseed oil, perilla oil, sesame oil, fish oil, lard, palm oil, coconut oil, etc.) or raw materials containing processed products thereof, soy sauce oil or raw materials containing processed products thereof, wheat, peas, broad beans, red beans, lentils, Chickpeas, mung bean, coffee beans, beans, sesame, corn, walnuts, peanuts, buckwheat, poppy, pine nuts, pods, black beans, egoma, olive fruits, cashews, pistachios, lupine beans, sunflower seeds, grape seeds, Tomato seeds, olive seeds, rice bran, or other cereals, beans, nuts or seeds containing linoleic acid, or these It can be used a raw material containing a factory product. Since the content of linoleic acid and the ester of linoleic acid is high and there is a track record of fermentation by koji molds in brewing soy sauce and miso, raw materials containing whole soybeans or whole soybeans may be used. Processed round soybeans include defatted soybeans, soybeans or defatted soybeans that have been heat-denatured, those that have undergone modification treatment such as continuous expansion treatment, airflow expansion treatment, alcohol treatment or extruder, soymilk, soymilk manufacture Okara obtained in the process, soybean hypocotyl and the like can be used.
麹菌としては、醤油麹、米麹、味噌麹、焼酎麹、紅麹等に用いられる麹菌が挙げられる。より具体的には、例えば、Aspergillus oryzae、Aspergillus sojae、Aspergillus tamarii、Aspergillus niger、Aspergillus awamori、Aspergillus usamii、Aspergillus saitoi、Aspergillus glaucus、Aspergillus kawachii、Rhizopus oligosporus、Rhizopus oryzae、Monascus anka、Monascus pilosus、Monascus purpureus、Monascus vitreus、Monascus ruber等のAspergillus属、Rhizopus属又はMonascus属に属する菌を挙げることができる。醸造適性が高いことから、Aspergillus属に属する菌を用いてもよい。このような菌として、特に、Aspergillus oryzae、Aspergillus sojaeを挙げることができる。 Examples of koji molds include koji molds used in soy sauce koji, rice koji, miso, shochu, and red koji. More specifically, for example, Aspergillus oryzae, Aspergillus sojae, Aspergillus tamarii, Aspergillus niger, Aspergillus awamori, Aspergillus usamii, Aspergillus saitoi, Aspergillus glaucus, Aspergillus kawachii, Rhizopus oligosporus, Rhizopus oryzae, Monascus anka, Monascus pilosus, Monascus purpureus, Aspergillus genus, Rhizopus genus or Monascus such as Monascus vitreus, Monascus ruber Mention may be made of bacteria belonging to. Since the brewing aptitude is high, bacteria belonging to the genus Aspergillus may be used. Examples of such bacteria include Aspergillus oryzae and Aspergillus sojae.
ペニシリウム属の糸状菌としては、食用菌又は発酵物を食用に用いられた実績のある菌であればよい。具体的には、例えば、チーズの製造に用いられた実績のあるPenicillium camemberti、Penicillium roqueforti、Penicillium candida、Penicillium glaucum等を挙げることができる。 The fungus belonging to the genus Penicillium may be any fungus that has been used as an edible fungus or fermented product. Specific examples include Penicillium camemberti, Penicillium roqueforti, Penicillium candida, and Penicillium glaucum, which have been used in cheese production.
上述した麹菌及びペニシリウム属の糸状菌は、1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。 The above-mentioned Aspergillus and Penicillium fungi may be used singly or in combination of two or more.
上記製造方法では、上記麹菌を用いて麹(Koji)を調製してもよい。麹は、麹菌を固体状で培養して得られる固体麹、及び液体培養法で得られる液体麹のいずれであってもよい。 In the production method, koji may be prepared using the koji mold. The koji may be either a solid koji obtained by culturing koji molds in a solid state or a liquid koji obtained by a liquid culture method.
固体麹は、例えば、大豆、脱脂加工大豆、大豆粕、大豆皮、大豆胚軸、おから等の蛋白質原料を加熱変性したものと、麦類(小麦、大麦、裸麦、はと麦、小麦ふすま)を炒熬及び割砕したもの、又は米類等の澱粉質原料を加熱変性したものから選ばれる1種類又は2種類以上の原料を混合し、混合物の水分含量を30〜50%(w/w)に調整した後、各種麹菌の種麹(分生子、胞子)を接種し、20〜40℃で1〜4日間培養して得ることができる。 Solid rice bran includes, for example, heat-denatured protein raw materials such as soybeans, defatted soybeans, soybean cakes, soybean hulls, soybean hypocotyls, and okara, and wheat (wheat, barley, bare wheat, hato oats, wheat bran). 1) or 2 or more types of raw materials selected from those obtained by heating and denaturing starchy raw materials such as rice, and the water content of the mixture is 30-50% (w / After adjusting to w), it can be obtained by inoculating various koji mold seedlings (conidia, spores) and culturing at 20 to 40 ° C. for 1 to 4 days.
液体麹は、例えば、上記蛋白質原料、上記麦類、上記米類、穀類等の原料と、水を混合した液体培地に種麹を接種し、液体培養して得られる。これらの原料の形状には特に限定はなく、未精白物、精白物、粒状物、粉体物等を用いることができる。原料の配合割合は、水に対して各種原料を2〜20%(w/v)添加した液体培地に調製される。栄養源として有機物や無機塩を添加してもよい。無機塩としてはアンモニウム塩、硝酸塩、カリウム塩、酸性リン酸塩、カルシウム塩、マグネシウム塩、鉄、亜鉛等の水溶性の化合物を挙げることができる。有機物としては、食用油、しょうゆ油、酵母エキス、ペプトン、ビタミンなどが挙げられる。必要に応じて消泡剤などを添加してもよい。このようにして得られた液体培地は、種麹を植菌する前に、必要に応じて滅菌処理を行ってもよい。例えば115〜130℃で5〜60分間程度高温高圧下で滅菌を行えばよい。 The liquid koji is obtained, for example, by inoculating seed koji into a liquid medium in which water is mixed with the protein raw material, wheat, rice, cereal and other raw materials. There are no particular limitations on the shape of these raw materials, and unwhitened products, whitened products, granular products, powdered products, and the like can be used. The mixing ratio of the raw materials is prepared in a liquid medium in which 2 to 20% (w / v) of various raw materials are added to water. Organic substances and inorganic salts may be added as nutrient sources. Examples of inorganic salts include water-soluble compounds such as ammonium salts, nitrates, potassium salts, acidic phosphates, calcium salts, magnesium salts, iron, and zinc. Examples of organic substances include edible oil, soy sauce oil, yeast extract, peptone, and vitamins. You may add an antifoamer etc. as needed. The liquid medium thus obtained may be sterilized as necessary before inoculating the seed pods. For example, sterilization may be performed at 115 to 130 ° C. for about 5 to 60 minutes under high temperature and pressure.
なお、ペニシリウム属の糸状菌を用いる場合でも、上述した固体麹及び液体麹の調製方法に準じて得られる麹様物(固体麹様物及び液体麹様物)を調製してもよい。 In addition, even when using Penicillium filamentous fungi, a cocoon-like material (solid cocoon-like material and liquid cocoon-like material) obtained according to the above-described method for preparing a solid cocoon and a liquid cocoon may be prepared.
上記糸状菌の基質となる原料に上記麹(固体麹、液体麹)又は麹様物(固体麹様物、液体麹様物)を添加すること、又は上記糸状菌の基質となる原料に上記糸状菌を直接添加することにより得られる組成物(上記原料及び上記糸状菌を含む組成物)をインキュベートすることにより、上記糸状菌による発酵が進み、ケトオクタデカジエン酸を製造することができる。 Add the above cocoon (solid cocoon, liquid cocoon) or cocoon-like material (solid cocoon-like material, liquid cocoon-like material) to the raw material that becomes the substrate of the filamentous fungus, or the filamentous material to the raw material that becomes the substrate of the filamentous fungus By incubating a composition (a composition containing the raw material and the filamentous fungus) obtained by directly adding the fungus, fermentation by the filamentous fungus proceeds and ketooctadecadienoic acid can be produced.
上記組成物における上記原料と上記糸状菌の添加比率としては、原料の種類、糸状菌の種類等に応じて適宜設定すればよいが、例えば、原料1〜99%(w/w)に対し、麹又は麹様物99〜1%(w/w)となるように配合してもよく、原料10〜80%(w/w)に対し、麹又は麹様物90〜20%となるように配合してもよい。なお、糸状菌を直接添加する場合は、例えば、原料1〜99.99%(w/w)に対し、糸状菌99〜0.01%(w/w)となるように配合してもよく、原料5〜99.9%(w/w)に対し、糸状菌95〜0.1%となるように配合してもよい。 The addition ratio of the raw material and the filamentous fungus in the composition may be appropriately set according to the type of raw material, the type of filamentous fungus, etc., for example, for 1 to 99% (w / w) of the raw material, You may mix | blend so that it may become 99-1% (w / w) of a cocoon or candy-like thing, and it may become 90-20% of cocoon or cocoon-like thing with respect to 10-80% (w / w) of a raw material You may mix | blend. In addition, when adding filamentous fungi directly, you may mix | blend so that it may become 99-0.01% (w / w) of filamentous fungi with respect to 1-99.99% (w / w) of raw materials, for example. The raw material may be blended to 95 to 0.1% with respect to 5 to 99.9% (w / w).
上記製造方法においては、上記組成物又は上記発酵物に金属を含む酸化剤をさらに添加してもよい。金属を含む酸化剤としては、ケトオクタデカジエン酸の生成を促進するものであれば特に制限はない。金属を含む酸化剤の例として、活性中心に金属イオンが配座しているメタロプロテイン、ヘム鉄等のヘム化合物、硫酸鉄、塩化鉄、塩化鉄−システイン、鉄化合物、硫酸銅、銅化合物等を挙げることができる。製造コストを低減するため、金属として鉄を含む酸化剤を用いてもよい。 In the said manufacturing method, you may further add the oxidizing agent containing a metal to the said composition or the said fermented material. The oxidizing agent containing a metal is not particularly limited as long as it promotes the production of ketooctadecadienoic acid. Examples of metal-containing oxidants include metalloproteins with metal ions at the active center, heme compounds such as heme iron, iron sulfate, iron chloride, iron chloride-cysteine, iron compounds, copper sulfate, copper compounds, etc. Can be mentioned. In order to reduce the manufacturing cost, an oxidizing agent containing iron as a metal may be used.
金属を含む酸化剤の添加量は、例えば、上記組成物又は上記発酵物全量を基準として、0.01mM〜1Mの範囲内とすることができる。また、0.2mM〜500mMの範囲内としてもよく、2mM〜200mMの範囲内としてもよい。 The addition amount of the oxidizing agent containing a metal can be within a range of 0.01 mM to 1 M, for example, based on the total amount of the composition or the fermented product. Moreover, it may be within the range of 0.2 mM to 500 mM, and may be within the range of 2 mM to 200 mM.
また、過度の酸化によるケトオクタデカジエン酸の分解、及び風味の変化を防ぐ目的で、上記組成物又は上記発酵物に抗酸化剤を添加してもよい。抗酸化剤の例として、アスコルビン酸及びその誘導体、トコフェール類及びその誘導体、フラボノイド、カロテノイド、リコピン等のポリフェノール類、グルタチオン、金属キレート成分(EDTA、クエン酸など)、その他のラジカル捕捉成分を挙げることができる。 Moreover, you may add an antioxidant to the said composition or the said fermented product in order to prevent the decomposition | disassembly of ketooctadecadienoic acid by excessive oxidation, and the change of flavor. Examples of antioxidants include ascorbic acid and its derivatives, tocopheres and their derivatives, flavonoids, carotenoids, polyphenols such as lycopene, glutathione, metal chelate components (EDTA, citric acid, etc.), and other radical scavenging components be able to.
金属を含む酸化剤及び抗酸化剤は、発酵開始時、発酵途中・終了時、精製・濃縮工程など、目的成分や副生成物の生成を考慮し、適宜添加してよい。 Oxidizing agents and antioxidants containing metals may be added as appropriate in consideration of the production of target components and by-products such as fermentation start, during or after fermentation, and purification / concentration steps.
上記組成物は、本発明による効果を阻害しない限りにおいて、原料及び糸状菌以外の成分を含んでいてもよい。具体的には、例えば、水、食塩、アルコール類、糖類(グルコース、フルクトース)、ミネラル(カルシウム、鉄、亜鉛、マグネシウム等、及びこれらの塩類)、乳化剤(グリセリン脂肪酸エステル、酢酸モノグリセリド、乳酸モノグリセリド、クエン酸モノグリセリド、ジアセチル酒石酸モノグリセリド、コハク酸モノグリセリド、ポリグリセリン脂肪酸エステル、ポリグリセリン縮合リノシール酸エステル、キラヤ抽出物、ダイズサポニン、チャ種子サポニン、ショ糖脂肪酸エステル、植物レシチン、卵黄レシチン)、pH調整剤(水酸化ナトリウム、水酸化カリウム、乳酸、クエン酸、酒石酸、リンゴ酸及び酢酸等)、消泡剤(食用油、しょうゆ油など)、窒素源(小麦グルテン、大豆由来精製蛋白質、酵母エキス、ペプトン、アミノ酸、酵素分解調味液)、食品加工用酵素(プロテアーゼ、ペプチダーゼ、セルラーゼ、エステラーゼ、リパーゼ)を挙げることができる。 The composition may contain ingredients other than the raw material and the filamentous fungus as long as the effects of the present invention are not impaired. Specifically, for example, water, salt, alcohols, saccharides (glucose, fructose), minerals (calcium, iron, zinc, magnesium, etc., and salts thereof), emulsifiers (glycerin fatty acid ester, acetic acid monoglyceride, lactic acid monoglyceride, Citric acid monoglyceride, diacetyltartaric acid monoglyceride, succinic acid monoglyceride, polyglycerin fatty acid ester, polyglycerin condensed linoleic acid ester, kiraya extract, soybean saponin, tea seed saponin, sucrose fatty acid ester, plant lecithin, egg yolk lecithin), pH adjuster (Sodium hydroxide, potassium hydroxide, lactic acid, citric acid, tartaric acid, malic acid, acetic acid, etc.), antifoaming agents (edible oil, soy sauce oil, etc.), nitrogen sources (wheat gluten, soybean-derived purified protein, yeast extract, peptone) ,amino , Enzymatic degradation liquid seasoning), food processing enzyme (protease, mention may be made of peptidase, cellulase, esterase, lipase).
エステラーゼとしては、リパーゼ、クロロゲン酸エステラーゼ、フィターゼ、ホスホリラーゼ、ホスホリパーゼ等が例示できる。麹菌又はペニシリウム属の糸状菌の生産するリパーゼによっても、遊離リノール酸が生じ、ケトオクタデカジエン酸が生成するが、酵素を添加することによりさらにエステル体のリノール酸が遊離されやすくなり、遊離のケトオクタデカジエン酸の生成効率を向上させることができる。リパーゼとしては市販のものを用いることができ、例えば、リパーゼMY、リパーゼOF、リパーゼPL、リパーゼQLM、ホスホリパーゼD(いずれも名糖産業社製)、ニューラーゼF,リパーゼA「アマノ」6、リパーゼAY「アマノ」30SD、リパーゼG「アマノ」50、リパーゼR「アマノ」、リパーゼDF「アマノ」15、リパーゼMER「アマノ」(いずれも天野エンザイム社製)を用いることができる。 Examples of esterases include lipases, chlorogenic acid esterases, phytases, phosphorylases, phospholipases, and the like. Lipase produced by Neisseria gonorrhoeae or Penicillium spp. Also produces free linoleic acid and ketooctadecadienoic acid. However, the addition of an enzyme facilitates the release of linoleic acid in the ester form, which is free. The production efficiency of ketooctadecadienoic acid can be improved. As the lipase, commercially available products can be used. For example, lipase MY, lipase OF, lipase PL, lipase QLM, phospholipase D (all manufactured by Meika Sangyo Co., Ltd.), nuclease F, lipase A “Amano” 6, lipase AY “Amano” 30SD, lipase G “Amano” 50, lipase R “Amano”, lipase DF “Amano” 15 and lipase MER “Amano” (all manufactured by Amano Enzyme) may be used.
上記組成物のpHは、pH2〜12の範囲内にあってよく、pH3〜10の範囲内にあってもよく、pH4〜9の範囲内にあってもよい。上記組成物のpHをこの範囲内にすることにより、ケトオクタデカジエン酸の生成量がより増加する。 The pH of the composition may be in the range of pH 2-12, may be in the range of pH 3-10, and may be in the range of pH 4-9. By making the pH of the composition within this range, the amount of ketooctadecadienoic acid produced is further increased.
発酵の際の温度は、5〜70℃の範囲内にあってよく、10〜60℃の範囲内にあってもよく、15〜55℃の範囲内にあってもよい。温度が5℃〜70℃の範囲内にあると、麹菌又はペニシリウム属の糸状菌の代謝活性が充分にあり、ケトオクタデカジエン酸の生成量がより増加する。 The temperature during fermentation may be in the range of 5 to 70 ° C, in the range of 10 to 60 ° C, or in the range of 15 to 55 ° C. When the temperature is in the range of 5 ° C. to 70 ° C., the metabolic activity of Aspergillus or Penicillium fungi is sufficient, and the amount of ketooctadecadienoic acid produced is further increased.
発酵期間は、ケトオクタデカジエン酸の収率を考慮して適宜設定することができる。発酵期間は、実質的に酵母発酵が進まない期間に設定することもできる。また、熟成による風味生成やケトオクタデカジエン酸の収率の観点から、1〜240日とすることもができ、1〜120日としてもよく、1〜30日としてもよい。発酵期間がこの間にあると、ケトオクタデカジエン酸を高い収率で得ることができる。 The fermentation period can be appropriately set in consideration of the yield of ketooctadecadienoic acid. The fermentation period can be set to a period in which yeast fermentation does not substantially proceed. Moreover, from a viewpoint of the flavor production | generation by ageing | curing | ripening and the yield of ketooctadecadienoic acid, it can also be set to 1 to 240 days, may be 1 to 120 days, and may be 1 to 30 days. When the fermentation period is in this range, ketooctadecadienoic acid can be obtained in high yield.
また、ケトオクタデカジエン酸は、リノール酸又はリノール酸のエステル体から酸素付加反応により生成されることから、好気条件下で発酵させてもよい。好気条件下に保つために、上記組成物に酸素又は空気を通気する(例えば、バブリング)、プロペラ攪拌機を使用して上記組成物を攪拌する等の方法を用いることができる。通気又は攪拌は、溶存酸素濃度に応じて間欠的に、又は連続的に行うことができる。上記組成物中の溶存酸素濃度は、公知の酸素電極法等で測定すればよい。 Moreover, since ketooctadecadienoic acid is produced from linoleic acid or an ester of linoleic acid by an oxygen addition reaction, it may be fermented under aerobic conditions. In order to maintain the aerobic condition, oxygen or air can be passed through the composition (for example, bubbling), and the composition can be stirred using a propeller stirrer. Aeration or stirring can be performed intermittently or continuously depending on the dissolved oxygen concentration. The dissolved oxygen concentration in the composition may be measured by a known oxygen electrode method or the like.
上記製造方法において、ケトオクタデカジエン酸の生成量の観点から、得られる発酵物(麹菌発酵物又はペニシリウム属糸状菌発酵物)は、酵母による発酵が実質的に進んでいないものであってよい。 In the said manufacturing method, from the viewpoint of the production amount of ketooctadecadienoic acid, the obtained fermented product (gonococcal fermented product or Penicillium fungus fermented product) may be one in which fermentation by yeast does not substantially proceed. .
後述する実施例において具体的に示されるように、酵母による発酵が進むとケトオクタデカジエン酸の生成量が著しく低下する。このメカニズムについては必ずしも明らかではないが、本発明者らは次のように推測している。すなわち、通気発酵により酵母が旺盛に増殖すると、酵母の代謝によりリノール酸が資化され、又は酵母が産生するエタノール等のアルコール成分とリノール酸やリノール酸酸化物とのエチルエステル結合が生じることにより、目的成分が減少するものと考えられる。従来の醤油諸味及び味噌中においては、風味の観点から酵母発酵が必須あるいは強く求められており、培養した耐塩性酵母を添加することにより、又は培養した酵母を添加せずとも、環境に生息している野生の耐塩性酵母が増殖することにより、目的成分が消失又は著しく低減されていたものと考えられる。 As specifically shown in the examples described below, the amount of ketooctadecadienoic acid produced decreases significantly as fermentation by yeast proceeds. Although this mechanism is not necessarily clear, the present inventors presume as follows. In other words, when yeast is vigorously grown by aeration fermentation, linoleic acid is assimilated by yeast metabolism, or an ethyl ester bond between alcohol components such as ethanol produced by yeast and linoleic acid or linoleic acid oxide is generated. The target component is considered to decrease. In conventional soy sauce moromi and miso, yeast fermentation is essential or strongly demanded from the viewpoint of flavor, and it inhabits the environment by adding cultured salt-tolerant yeast or without adding cultured yeast. It is considered that the target component disappeared or was significantly reduced by the growth of the wild salt-tolerant yeast.
ここで、酵母による発酵が実質的に進んでいないことは、酵母の代表的な代謝物であるエタノール量を指標として確認することができる。上記組成物中のエタノール量は、例えば、ガスクロマトグラフ法を用いて測定するができる。 Here, the fact that the fermentation by yeast is not substantially progressing can be confirmed using the amount of ethanol, which is a typical metabolite of yeast, as an index. The amount of ethanol in the composition can be measured using, for example, a gas chromatographic method.
上記組成物中に、所定量以上の酵母発酵に由来するエタノールが検出された場合は、酵母による発酵が実質的に進んだと判定して、発酵を終了してもよい。例えば、上記組成物中のエタノール濃度が3.0%(w/v)を超えたときに酵母による発酵が実質的に進んだと判定することができる。指標となるエタノール濃度としては、目的及び用途に応じて3.0%w/v以下の範囲内で適宜設定してもよく、例えば、3.0%(w/v)としてもよく、1.5%(w/v)としてもよく、0.1%(w/v)としてもよい。防黴性を向上させる目的で上記組成物に、予めエタノールを添加することができるが、このような場合は指標となるエタノール濃度を添加したエタノール濃度に応じて適宜補正すればよい。 When ethanol derived from yeast fermentation of a predetermined amount or more is detected in the composition, it may be determined that fermentation by yeast has substantially advanced and the fermentation may be terminated. For example, it can be determined that fermentation by yeast has substantially progressed when the ethanol concentration in the composition exceeds 3.0% (w / v). The ethanol concentration serving as an index may be appropriately set within a range of 3.0% w / v or less depending on the purpose and application, for example, 3.0% (w / v). It may be 5% (w / v) or 0.1% (w / v). In order to improve the antifungal property, ethanol can be added to the composition in advance. In such a case, the ethanol concentration as an index may be appropriately corrected according to the ethanol concentration.
また、上記組成物中のケトオクタデカジエン酸含有量を直接測定し、ケトオクタデカジエン酸含有量を指標として、酵母による発酵が実質的に進んだと判定してもよい。ケトオクタデカジエン酸含有量は、例えば、上記組成物又は上記発酵物を均一に粉砕し、凍結乾燥した後、有機溶媒(例えば、クロロホルム−メタノール(体積比2:1))で抽出し、LC−MS/MS分析により定量することができる。 Alternatively, the ketooctadecadienoic acid content in the composition may be directly measured, and it may be determined that fermentation by yeast has substantially progressed using the ketooctadecadienoic acid content as an index. Ketooctadecadienoic acid content is obtained by, for example, uniformly pulverizing the composition or the fermented product, freeze-drying, and then extracting with an organic solvent (for example, chloroform-methanol (volume ratio 2: 1)). -Can be quantified by MS / MS analysis.
上記ケトオクタデカジエン酸の製造方法は、上記発酵物からケトオクタデカジエン酸を精製する工程をさらに備えていてもよい。ケトオクタデカジエン酸の精製は、公知の方法により行うことができる。例えば、溶媒抽出後に分離精製を行うことができる。溶媒としては、メタノール、エタノールなどのアルコール類、n−ヘキサン、アセトン、酢酸エチル、酢酸メチル、及び超臨界二酸化炭素を用いることができる。抽出は、物理的な攪拌・破砕、固液抽出、超音波処理、還流による抽出、浸漬、浸出、煎出、マイクロ波処理等の公知の方法により行うことができる。溶媒を処理したものをそのまま使用することも可能であるが、さらに活性炭処理、クロマトグラフィー、液々分配、蒸留、ゲルろ過、精密ろ過等により精製してもよい。また、麹菌発酵物をろ過・圧搾し、得られたろ液を静置又は遠心分離することにより、浮遊してくる油分を回収することにより分離を行ってもよい。より簡便には、上記発酵物を静置し、浮遊した油層を回収する方法、低温保管後、水層から分離した上層を回収する方法などにより、ケトオクタデカジエン酸を効率的に濃縮することができる。分離された油分からさらに上記の精製を行ってもよい。 The method for producing ketooctadecadienoic acid may further include a step of purifying ketooctadecadienoic acid from the fermented product. Purification of ketooctadecadienoic acid can be performed by a known method. For example, separation and purification can be performed after solvent extraction. As the solvent, alcohols such as methanol and ethanol, n-hexane, acetone, ethyl acetate, methyl acetate, and supercritical carbon dioxide can be used. The extraction can be performed by a known method such as physical stirring / crushing, solid-liquid extraction, ultrasonic treatment, extraction by reflux, immersion, leaching, decoction, microwave treatment, and the like. The solvent-treated one can be used as it is, but may be further purified by activated carbon treatment, chromatography, liquid-liquid distribution, distillation, gel filtration, microfiltration, or the like. Moreover, you may isolate | separate by collect | recovering the oil components which float by filtering and pressing a gonococcus fermented product, and leaving or centrifuging the obtained filtrate. More simply, ketooctadecadienoic acid is efficiently concentrated by, for example, a method in which the fermented product is allowed to stand and the floating oil layer is recovered, or a method in which the upper layer separated from the aqueous layer is recovered after low-temperature storage. Can do. You may perform said refinement | purification further from the isolate | separated oil.
以上説明したケトオクタデカジエン酸の製造方法は、ケトオクタデカジエン酸を高含有する発酵産物の製造方法ということもできる。ここで発酵産物は、上記発酵物そのものであってもよく、上記発酵物をさらに加工等したものであってもよい。 The method for producing ketooctadecadienoic acid described above can also be referred to as a method for producing a fermentation product containing a high amount of ketooctadecadienoic acid. Here, the fermented product may be the fermented product itself, or may be a product obtained by further processing the fermented product.
ここで「ケトオクタデカジエン酸を高含有する発酵産物」とは、例えば、発酵産物の単位重量あたり、9−オキソ−10,12−オクタデカジエン酸を15ng/mg以上、又は13−オキソ−9,11−オクタデカジエン酸を5ng/mg以上含む発酵産物ということができる。後述の実施例において具体的に示されるように、従来の麹菌発酵物中に含まれる9−オキソ−10,12−オクタデカジエン酸及び13−オキソ−9,11−オクタデカジエン酸は、上記数値範囲を下回る。 Here, “fermented product containing a high amount of ketooctadecadienoic acid” means, for example, 9-oxo-10,12-octadecadienoic acid of 15 ng / mg or more or 13-oxo-per unit weight of the fermented product. It can be said to be a fermentation product containing 5 ng / mg or more of 9,11-octadecadienoic acid. As specifically shown in the below-mentioned Examples, 9-oxo-10,12-octadecadienoic acid and 13-oxo-9,11-octadecadienoic acid contained in conventional fermented koji molds are Below the numerical range.
したがって、本発明の一実施形態に係る発酵産物は、麹菌及びペニシリウム属の糸状菌からなる群より選択される少なくとも1種の糸状菌の発酵産物であり、単位重量あたり、9−オキソ−10,12−オクタデカジエン酸を15ng/mg以上、又は13−オキソ−9,11−オクタデカジエン酸を5ng/mg以上含む。また、一実施形態に係る発酵産物は、麹菌及びペニシリウム属の糸状菌からなる群より選択される少なくとも1種の糸状菌の発酵産物であり、単位重量あたり、9−オキソ−10,12−オクタデカジエン酸を15ng/mg以上、かつ13−オキソ−9,11−オクタデカジエン酸を5ng/mg以上含むものであってもよい。 Therefore, the fermentation product according to one embodiment of the present invention is a fermentation product of at least one filamentous fungus selected from the group consisting of Aspergillus and Penicillium fungi, and per unit weight, 9-oxo-10, It contains 15 ng / mg or more of 12-octadecadienoic acid or 5 ng / mg or more of 13-oxo-9,11-octadecadienoic acid. The fermentation product according to one embodiment is a fermentation product of at least one filamentous fungus selected from the group consisting of Aspergillus and Penicillium fungi, and per unit weight, 9-oxo-10,12-octa It may contain 15 ng / mg or more of decadienoic acid and 5 ng / mg or more of 13-oxo-9,11-octadecadienoic acid.
単位重量あたりの9−オキソ−10,12−オクタデカジエン酸含有量は、20ng/mg以上、25ng/mg以上、30ng/mg以上、35ng/mg以上、40ng/mg以上、45ng/mg以上、50ng/mg以上であってもよい。上限に特に制限はないが、例えば、1,000,000ng/mgであってもよく、500,000ng/mgであってもよい。したがって、単位重量あたりの9−オキソ−10,12−オクタデカジエン酸含有量としては、15ng/mg〜1,000,000ng/mgであってよく、20ng/mg〜1,000,000ng/mgであってよく、25ng/mg〜1,000,000ng/mgであってよく、30ng/mg〜1,000,000ng/mgであってよく、35ng/mg〜1,000,000ng/mgであってよく、40ng/mg〜1,000,000ng/mgであってよく、45ng/mg〜1,000,000ng/mgであってよく、50ng/mg〜1,000,000ng/mgであってもよい。また、15ng/mg〜500,000ng/mgであってよく、20ng/mg〜500,000ng/mgであってよく、25ng/mg〜500,000ng/mgであってよく、30ng/mg〜500,000ng/mgであってよく、35ng/mg〜500,000ng/mgであってよく、40ng/mg〜500,000ng/mgであってよく、45ng/mg〜500,000ng/mgであってよく、50ng/mg〜500,000ng/mgであってもよい。 9-oxo-10,12-octadecadienoic acid content per unit weight is 20 ng / mg or more, 25 ng / mg or more, 30 ng / mg or more, 35 ng / mg or more, 40 ng / mg or more, 45 ng / mg or more, It may be 50 ng / mg or more. Although there is no restriction | limiting in particular in an upper limit, For example, 1,000,000 ng / mg may be sufficient and 500,000 ng / mg may be sufficient. Accordingly, the 9-oxo-10,12-octadecadienoic acid content per unit weight may be 15 ng / mg to 1,000,000 ng / mg, and 20 ng / mg to 1,000,000 ng / mg. 25 ng / mg to 1,000,000 ng / mg, 30 ng / mg to 1,000,000 ng / mg, 35 ng / mg to 1,000,000 ng / mg. 40 ng / mg to 1,000,000 ng / mg, 45 ng / mg to 1,000,000 ng / mg, or 50 ng / mg to 1,000,000 ng / mg. Good. Also, it may be 15 ng / mg to 500,000 ng / mg, 20 ng / mg to 500,000 ng / mg, 25 ng / mg to 500,000 ng / mg, 30 ng / mg to 500, 000 ng / mg, 35 ng / mg to 500,000 ng / mg, 40 ng / mg to 500,000 ng / mg, 45 ng / mg to 500,000 ng / mg, It may be 50 ng / mg to 500,000 ng / mg.
単位重量あたりの13−オキソ−9,11−オクタデカジエン酸含有量は、6ng/mg以上、7ng/mg以上、8ng/mg以上、9ng/mg以上、10ng/mg以上、15ng/mg以上、20ng/mg以上であってもよい。上限に特に制限はないが、例えば、1,000,000ng/mgであってもよく、500,000ng/mgであってもよく、100,000ng/mgであってもよく、50,000ng/mgであってもよい。したがって、単位重量あたりの13−オキソ−9,11−オクタデカジエン酸含有量としては、5ng/mg〜1,000,000ng/mgであってよく、6ng/mg〜1,000,000ng/mgであってよく、7ng/mg〜1,000,000ng/mgであってよく、8ng/mg〜1,000,000ng/mgであってよく、9ng/mg〜1,000,000ng/mgであってよく、10ng/mg〜1,000,000ng/mgであってよく、15ng/mg〜1,000,000ng/mgであってよく、20ng/mg〜1,000,000ng/mgであってもよい。また、5ng/mg〜500,000ng/mgであってよく、6ng/mg〜500,000ng/mgであってよく、7ng/mg〜500,000ng/mgであってよく、8ng/mg〜500,000ng/mgであってよく、9ng/mg〜500,000ng/mgであってよく、10ng/mg〜500,000ng/mgであってよく、15ng/mg〜500,000ng/mgであってよく、20ng/mg〜500,000ng/mgであってもよい。また、5ng/mg〜100,000ng/mgであってよく、6ng/mg〜100,000ng/mgであってよく、7ng/mg〜100,000ng/mgであってよく、8ng/mg〜100,000ng/mgであってよく、9ng/mg〜100,000ng/mgであってよく、10ng/mg〜100,000ng/mgであってよく、15ng/mg〜100,000ng/mgであってよく、20ng/mg〜100,000ng/mgであってもよい。また、5ng/mg〜50,000ng/mgであってよく、6ng/mg〜50,000ng/mgであってよく、7ng/mg〜50,000ng/mgであってよく、8ng/mg〜50,000ng/mgであってよく、9ng/mg〜50,000ng/mgであってよく、10ng/mg〜50,000ng/mgであってよく、15ng/mg〜50,000ng/mgであってよく、20ng/mg〜50,000ng/mgであってもよい。 The 13-oxo-9,11-octadecadienoic acid content per unit weight is 6 ng / mg or more, 7 ng / mg or more, 8 ng / mg or more, 9 ng / mg or more, 10 ng / mg or more, 15 ng / mg or more, It may be 20 ng / mg or more. The upper limit is not particularly limited, but may be, for example, 1,000,000 ng / mg, 500,000 ng / mg, 100,000 ng / mg, or 50,000 ng / mg. It may be. Accordingly, the 13-oxo-9,11-octadecadienoic acid content per unit weight may be 5 ng / mg to 1,000,000 ng / mg, and 6 ng / mg to 1,000,000 ng / mg. 7 ng / mg to 1,000,000 ng / mg, 8 ng / mg to 1,000,000 ng / mg, and 9 ng / mg to 1,000,000 ng / mg. 10 ng / mg to 1,000,000 ng / mg, 15 ng / mg to 1,000,000 ng / mg, or 20 ng / mg to 1,000,000 ng / mg. Good. Also, it may be 5 ng / mg to 500,000 ng / mg, 6 ng / mg to 500,000 ng / mg, 7 ng / mg to 500,000 ng / mg, 8 ng / mg to 500, 000 ng / mg, 9 ng / mg to 500,000 ng / mg, 10 ng / mg to 500,000 ng / mg, 15 ng / mg to 500,000 ng / mg, It may be 20 ng / mg to 500,000 ng / mg. Also, it may be 5 ng / mg to 100,000 ng / mg, 6 ng / mg to 100,000 ng / mg, 7 ng / mg to 100,000 ng / mg, 8 ng / mg to 100, 000 ng / mg, 9 ng / mg to 100,000 ng / mg, 10 ng / mg to 100,000 ng / mg, 15 ng / mg to 100,000 ng / mg, It may be 20 ng / mg to 100,000 ng / mg. Also, it may be 5 ng / mg to 50,000 ng / mg, 6 ng / mg to 50,000 ng / mg, 7 ng / mg to 50,000 ng / mg, 8 ng / mg to 50, 000 ng / mg, 9 ng / mg to 50,000 ng / mg, 10 ng / mg to 50,000 ng / mg, 15 ng / mg to 50,000 ng / mg, It may be 20 ng / mg to 50,000 ng / mg.
上記ケトオクタデカジエン酸の製造方法、及び上記発酵産物の製造方法においては、得られる発酵産物が醤油諸味であってもよい。すなわち、基質として丸大豆又は丸大豆の加工物を含む原料を用い、醤油麹を調製して麹菌による発酵を行ってもよい。 In the method for producing ketooctadecadienoic acid and the method for producing the fermentation product, the obtained fermentation product may be soy sauce moromi. That is, using soybeans or raw materials containing whole soybeans as a substrate, soy sauce koji may be prepared and fermented with koji mold.
醤油麹は、公知の醤油醸造方法に従い得られる醤油麹であればよい。醤油麹は、例えば、大豆、脱脂加工大豆等の蛋白質原料を加熱変性したものと、麦類(小麦、大麦、裸麦、はと麦)を炒熬及び割砕したもの、又は米類等の澱粉質原料を加熱変性したものと、を混合し、混合物の水分含量を30〜50%(w/w)に調整した後、これにAspergillus oryzae、Aspergillus sojae等の種麹を接種し、20〜40℃で1〜4日間培養して得ることができる。 The soy sauce cake should just be a soy sauce cake obtained according to a well-known soy sauce brewing method. Soy sauce lees are, for example, those obtained by heat-denaturing protein raw materials such as soybeans, defatted soybeans, and wheat (barley, barley, bare oats, hato oats) fried and cracked, or starches such as rice The raw material is heat-denatured and mixed, and the water content of the mixture is adjusted to 30-50% (w / w), and then seeded with Aspergillus oryzae, Aspergillus sojae, etc. It can be obtained by culturing at 1 to 4 days.
蛋白質原料の加熱変性は蒸煮により行われてもよいが、これに制限されることなく、連続膨化処理、気流式膨化処理、アルコール処理、エクストルーダー等の変性処理を用いることができる。 The heat denaturation of the protein raw material may be performed by steaming, but is not limited to this, and denaturation treatment such as continuous expansion treatment, airflow expansion treatment, alcohol treatment, and extruder can be used.
麦類の加熱変性は炒熬・割砕により行われてもよいが、これに制限されることなく、連続膨化処理、気流式膨化処理、アルコール処理、エクストルーダー等の変性処理を用いることができる。米類の加熱変性は蒸煮又は炊飯により行なわれてもよい。 The heat denaturation of wheat may be carried out by fried rice or cracking, but is not limited to this, and denaturation treatment such as continuous expansion treatment, air flow type expansion treatment, alcohol treatment, and extruder can be used. . Heat denaturation of rice may be performed by steaming or cooking.
蛋白質原料と麦類及び/又は米類等の澱粉質原料の配合比率については、特に制限はなく、日本農林規格で定められる、こいくちしょうゆ、うすくちしょうゆ、たまりしょうゆ、しろしょうゆ等で用いられている配合比率を用いることができる。例えば、配合比率として、蛋白質原料:澱粉質原料=30〜70%:70〜30%(v/v)の範囲を挙げることができる。 The mixing ratio of protein raw materials and starch raw materials such as wheat and / or rice is not particularly limited, and is used in koikuchi soy sauce, thin soy sauce, tamari soy sauce, white soy sauce, etc., as defined by Japanese Agricultural and Forestry Standards. The mixing ratio can be used. For example, the ratio of protein raw material: starchy raw material = 30 to 70%: 70 to 30% (v / v) can be given as the blending ratio.
醤油麹には、常法に従って、食塩水を添加することで醤油諸味(発酵初期段階)を得ることができる。添加する食塩水の濃度は、例えば、醤油諸味の食塩濃度が1〜20%(w/v)となるような濃度であってよく、8〜18%(w/v)となるような濃度であってもよく、12〜18%(w/v)となるような濃度であってもよい。 Soy sauce mash (fermentation initial stage) can be obtained by adding saline to the soy sauce cake. The concentration of the salt solution to be added may be, for example, a concentration such that the salt concentration of soy sauce moromi is 1 to 20% (w / v), or a concentration that is 8 to 18% (w / v). The concentration may be 12 to 18% (w / v).
醤油諸味は、ケトオクタデカジエン酸の含有量をより高めるため、さらに麹菌による発酵を行ってもよい。発酵条件の具体例は上記したとおりである。 Soy sauce moromi may be further fermented with Aspergillus in order to further increase the content of ketooctadecadienoic acid. Specific examples of the fermentation conditions are as described above.
醤油諸味は、乳酸菌を添加して、又は非添加で、防黴性及び風味の向上の観点から、必要に応じて乳酸発酵を行ってもよい。乳酸菌を添加しない場合でも、環境中の乳酸菌の増殖により乳酸発酵を行うことができる。乳酸発酵に用いる醤油乳酸菌としては、醤油醸造に用いられているTetragenococcus halophilus等の耐塩性乳酸菌を挙げることができる。乳酸発酵開始時の醤油諸味は通常pH5.8〜6.3であり、乳酸発酵完了後の醤油諸味は通常pH4.6〜5.3である。なお、乳酸発酵は、醤油諸味の場合に限らず、上述した本実施形態に係る製造方法においても実施することができる。 Soy sauce moromi may be added with or without lactic acid bacteria, and may be subjected to lactic acid fermentation as needed from the viewpoint of improving antifungal properties and flavor. Even when lactic acid bacteria are not added, lactic acid fermentation can be performed by growth of lactic acid bacteria in the environment. Examples of soy sauce lactic acid bacteria used for lactic acid fermentation include salt-tolerant lactic acid bacteria such as Tetragenococcus halophilus used in soy sauce brewing. The soy sauce moromi at the start of lactic acid fermentation is usually at pH 5.8 to 6.3, and the soy sauce moromi after completion of lactic acid fermentation is usually at pH 4.6 to 5.3. In addition, lactic acid fermentation can be implemented not only in the case of soy sauce moromi but also in the manufacturing method according to the above-described embodiment.
好気条件下でのケトオクタデカジエン酸の生成を終えた醤油諸味は、耐塩性酵母が生育していない嫌気条件下において、さらに静置し熟成させてもよい。通常の醤油諸味であれば、6ヶ月〜1年以上の発酵及び熟成を行い、醤油の色と風味を生成させる。本実施形態においては、ケトオクタデカジエン酸が消失しないように、耐塩性酵母の増殖及びアルコール発酵を防いだ状態で発酵及び熟成を進めてもよい。発酵及び熟成終了の決定に際しては、ケトオクタデカジエン酸以外にも、麹菌の酵素や、醤油乳酸菌による発酵、熟成中のメイラード反応によって生じる成分も考慮することができる。 The soy sauce moromi, which has finished the production of ketooctadecadienoic acid under aerobic conditions, may be further left still and aged under anaerobic conditions where salt-resistant yeast is not growing. If it is normal soy sauce moromi, it will be fermented and matured for 6 months to 1 year or more to produce the color and flavor of soy sauce. In the present embodiment, fermentation and ripening may be carried out in a state where the growth of salt-tolerant yeast and alcohol fermentation are prevented so that ketooctadecadienoic acid does not disappear. In addition to ketooctadecadienoic acid, in addition to ketooctadecadienoic acid, it is also possible to take into account components produced by Maillard reaction during fermentation and fermentation with soy sauce lactic acid bacteria and aging.
上記製造方法により得られる発酵産物又は醤油諸味は、PPAR活性化能を有するケトオクタデカジエン酸を高含有しているため、例えば、糖尿病、肥満、脂質代謝異常症、インスリン抵抗性、高脂血症、動脈硬化及び冠動脈疾患の予防又は改善に用いることができる。また、上記発酵産物又は醤油諸味は、食経験の高い麹菌又はペニシリウム属の糸状菌により発酵された物であるため、食品、機能性食品等として、又は食品、機能性食品等に含ませて利用することができる。 Since the fermented product or soy sauce moromi obtained by the above production method contains a high amount of ketooctadecadienoic acid having PPAR activation ability, for example, diabetes, obesity, dyslipidemia, insulin resistance, hyperlipidemia Can be used to prevent or ameliorate symptom, arteriosclerosis and coronary artery disease. In addition, the fermented products or soy sauce moromi are fermented by koji mold or Penicillium filamentous fungi with a high dietary experience, so they are used as foods, functional foods, etc. or included in foods, functional foods, etc. can do.
食品、機能性食品としては、例えば、味噌、諸味風調味料、しょうゆ、しょうゆ加工品、みりん、つゆ、たれ、和風だし、洋風だし、中華だし、ドレッシング、ケチャップ、トマトソース、パスタソース、ウスターソース及びその他ソース等の調味料、パン類、ケーキ・菓子類、麺類、ゼリー類、冷凍食品、レトルト食品、フリーズドライ食品、アイスクリーム類、乳製品、スープ類、豆腐よう、乳発酵食品、豆乳発酵食品、大豆発酵食品等の各種加工食品の他、サプリメントの形態として、タブレット錠、錠剤、顆粒、カプセル剤、シロップ等が挙げられる。飲料としては、例えば、豆乳、果汁飲料、炭酸飲料、茶系飲料、ニアウオーター、スポーツ飲料、乳飲料、アルコール飲料、清涼飲料等が挙げられる。食用油としては、調理用油、マヨネーズ、マーガリン等の油脂加工品類等が挙げられる。 Examples of foods and functional foods include miso, moromi-flavored seasonings, soy sauce, soy sauce processed products, mirin, soy sauce, sauce, Japanese-style broth, Western-style broth, Chinese broth, dressing, ketchup, tomato sauce, pasta sauce, Worcester sauce and Other seasonings such as sauces, breads, cakes / confectionery, noodles, jellies, frozen foods, retort foods, freeze-dried foods, ice creams, dairy products, soups, tofu, milk fermented foods, fermented soy milk foods In addition to various processed foods such as soybean fermented food, examples of supplement forms include tablet tablets, tablets, granules, capsules, and syrups. Examples of the drink include soy milk, fruit juice drink, carbonated drink, tea drink, near water, sports drink, milk drink, alcoholic drink, soft drink and the like. Examples of edible oils include cooking oils, mayonnaise, margarine and other processed oils and fats.
以下、実施例に基づき、本発明をより具体的に説明する。しかしながら、本発明は以下の実施例に限定されるものではない。 Hereinafter, based on an Example, this invention is demonstrated more concretely. However, the present invention is not limited to the following examples.
<試験例1>
〔各種食品サンプルの準備〕
各種食品サンプルとして、市販されているトマトジュース、及び各種発酵物(味噌、納豆)を用意した。市販トマトジュースとして「カゴメトマトジュース」(カゴメ社製)、「デルモンテトマトジュース」(日本デルモンテ社製)、「TOP VALUEトマトジュース」(イオン社製)を購入した。味噌は市販味噌1として「無添加 こうじ味噌」(ハナマルキ社製)、市販味噌2として「無添加 こだわってます」(ひかり味噌社製)を、納豆は市販納豆1として「おかめ納豆」(タカノフーズ社)、市販納豆2として「くめ納豆」(ミツカン社製)、市販納豆3として「ほね元気」(ミツカン社製)を購入した。トマトジュースを参考例1、市販味噌1を参考例4、市販味噌2を参考例5、市販納豆1を参考例6、市販納豆2を参考例7、市販納豆3を参考例8とした。<Test Example 1>
[Preparation of various food samples]
As various food samples, commercially available tomato juice and various fermented products (miso and natto) were prepared. “Kagome Tomato Juice” (manufactured by Kagome), “Del Monte Tomato Juice” (manufactured by Nippon Del Monte), and “TOP VALUE Tomato Juice” (manufactured by AEON Co., Ltd.) were purchased as commercially available tomato juices. As for miso, “additive-free koji miso” (manufactured by Hanamaruki Co., Ltd.) as commercial miso 1, “additive-free kodama” (manufactured by Hikari Miso) as
〔醤油麹の調製〕
常法に従い、醤油麹を調製した。大豆(丸大豆)10kgを温水中に浸漬し、吸水させた後、加圧条件下で蒸煮した。小麦10kgを炒熬した後、割砕した。得られた大豆及び小麦を混合して、水分含量約40%(w/w)の製麹用原料を調製した。製麹用原料に麹菌(Aspergillus sojae)を接種し、通風製麹装置によって製麹を行い、3日後に醤油麹を得た。脱脂加工大豆で醤油麹を調製する場合も同様の条件で実施し、脱脂大豆醤油麹を得た。以降、「醤油麹」は丸大豆から調整されたものとし、脱脂加工大豆から調製された醤油麹を「脱脂大豆醤油麹」と記載する。[Preparation of soy sauce cake]
A soy sauce cake was prepared according to a conventional method. 10 kg of soybean (round soybean) was immersed in warm water to absorb water, and then steamed under pressure. After fried 10 kg of wheat, it was cracked. The obtained soybean and wheat were mixed to prepare a koji-making material having a water content of about 40% (w / w). The raw material for koji making was inoculated with Aspergillus sojae, and koji was made with a ventilating kneader, and a soy sauce koji was obtained after three days. When preparing soy sauce cake with defatted soybean, it was carried out under the same conditions to obtain defatted soybean soy sauce cake. Hereinafter, “soy sauce cake” is prepared from whole soybeans, and soy sauce cake prepared from defatted soybeans is referred to as “defatted soybean sauce”.
〔醤油諸味の調製1〕
(実施例1〜3)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。乳酸菌及び酵母は添加せず、通気によりよく混合した。諸味品温を15〜20℃に保持し、麹菌による発酵を行った。仕込直後の醤油諸味を実施例1とし、14日間経過した醤油諸味を実施例2、28日間経過した醤油諸味を実施例3とした。[Preparation of soy sauce moromi 1]
(Examples 1-3)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. Lactic acid bacteria and yeast were not added and mixed well by aeration. The moromi product temperature was maintained at 15 to 20 ° C., and fermentation with koji molds was performed. The soy sauce moromi just after preparation was set as Example 1, the soy sauce moromi after 14 days was set as Example 2, and the soy sauce moromi after 28 days was set as Example 3.
(実施例4〜5)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。常法に従い、乳酸菌としてTetragenococcus halophilusを、初発濃度が1×105個/mlとなるよう添加し、通気によりよく混合した。諸味品温を15〜20℃に保持し、麹菌による発酵と乳酸発酵を行った。14日間経過した醤油諸味を実施例4とし、28日間経過した醤油諸味を実施例5とした。(Examples 4 to 5)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. According to a conventional method, Tetragenococcus halophilus was added as a lactic acid bacterium so that the initial concentration would be 1 × 10 5 cells / ml, and mixed well by aeration. The moromi product temperature was maintained at 15 to 20 ° C., and fermentation with koji mold and lactic acid fermentation were performed. The soy sauce moromi which passed 14 days was set as Example 4, and the soy sauce moromi which passed 28 days was set as Example 5.
(実施例6〜7)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。常法に従い、乳酸菌としてTetragenococcus halophilusを初発濃度が1×105個/mlとなるように、耐塩性の醤油酵母としてZygosaccharomyces rouxiiを初発濃度が1×106個/mlとなるように添加し、通気によりよく混合した。諸味品温を15〜20℃に保持し、麹菌による発酵と乳酸発酵を行った。14日間経過した醤油諸味を実施例6とし、28日間経過した醤油諸味を実施例7とした。(Examples 6 to 7)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. According to a conventional method, Tetragenococcus halophilus as a lactic acid bacterium is added so that the initial concentration is 1 × 10 5 cells / ml, and Zygosaccharomyces rouxii is added as a salt-resistant soy sauce yeast so that the initial concentration is 1 × 10 6 cells / ml. Mix well by aeration. The moromi product temperature was maintained at 15 to 20 ° C., and fermentation with koji mold and lactic acid fermentation were performed. The soy sauce moromi which passed 14 days was set as Example 6, and the soy sauce moromi which passed 28 days was set as Example 7.
(実施例8及び参考例2)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。常法に従い、乳酸菌としてTetragenococcus halophilusを初発濃度が1×105個/mlとなるよう添加し、通気によりよく混合した。諸味品温を15〜20℃に保持し、1ヶ月間麹菌による発酵と乳酸発酵を行った。続いて常法に従い、耐塩性の醤油酵母としてZygosaccharomyces rouxiiを初発濃度が1×106個/mlとなるように添加し、諸味品温を20〜25℃に保持しながら14日間通気攪拌し、酵母発酵を行った(計45日間発酵熟成)。酵母発酵後の醤油諸味を実施例8とした。さらに諸味品温を25〜30℃に保持し発酵・熟成させた。2.5ヶ月後に得られた熟成醤油諸味を参考例2とした(計4ヶ月間発酵熟成)。(Example 8 and Reference Example 2)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. According to a conventional method, Tetragenococcus halophilus was added as a lactic acid bacterium so that the initial concentration was 1 × 10 5 cells / ml, and mixed well by aeration. The moromi product temperature was maintained at 15 to 20 ° C., and fermentation with koji mold and lactic acid fermentation were performed for 1 month. Subsequently, according to a conventional method, Zygosaccharomyces rouxii was added as a salt-resistant soy sauce yeast so that the initial concentration was 1 × 10 6 pieces / ml, and aerated and stirred for 14 days while maintaining the moromi product temperature at 20 to 25 ° C., Yeast fermentation was performed (fermentation aging for a total of 45 days). Example 8 was soy sauce moromi after yeast fermentation. Further, the moromi product temperature was maintained at 25 to 30 ° C. and fermented and aged. The aging soy sauce moromi obtained after 2.5 months was used as Reference Example 2 (fermentation aging for a total of 4 months).
(参考例3)
脱脂大豆醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。常法に従い、乳酸菌としてTetragenococcus halophilusを初発濃度が1×105個/mlとなるよう添加し、通気によりよく混合した。諸味品温を15〜20℃に保持し、1ヶ月間麹菌による発酵と乳酸発酵を行った。続いて常法に従い、耐塩性の醤油酵母としてZygosaccharomyces rouxiiを初発濃度が1×106個/mlとなるように添加し、諸味品温を20〜25℃に保持しながら14日間通気攪拌し、酵母発酵を行った。さらに諸味品温を25〜30℃に保持し発酵・熟成させた。2.5ヶ月後に得られた熟成醤油諸味を参考例3とした(計4ヶ月間発酵熟成)。(Reference Example 3)
840 mL of 30% (w / v) saline and 280 mL of water were added to 800 g of defatted soybean soy sauce cake so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. . According to a conventional method, Tetragenococcus halophilus was added as a lactic acid bacterium so that the initial concentration was 1 × 10 5 cells / ml, and mixed well by aeration. The moromi product temperature was maintained at 15 to 20 ° C., and fermentation with koji mold and lactic acid fermentation were performed for 1 month. Subsequently, according to a conventional method, Zygosaccharomyces rouxii was added as a salt-resistant soy sauce yeast so that the initial concentration was 1 × 10 6 pieces / ml, and aerated and stirred for 14 days while maintaining the moromi product temperature at 20 to 25 ° C., Yeast fermentation was performed. Further, the moromi product temperature was maintained at 25 to 30 ° C. and fermented and aged. Aged soy sauce moromi obtained after 2.5 months was used as Reference Example 3 (fermented aging for a total of 4 months).
(実施例9〜10)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。乳酸菌及び酵母は添加せず、通気によりよく混合し、直ちに80℃で1時間加熱殺菌を行なった。加熱殺菌後、諸味品温を15〜20℃に保持し、14日間静置した醤油諸味を実施例9とし、28日間静置した醤油諸味を実施例10とした。(Examples 9 to 10)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. Lactic acid bacteria and yeast were not added, they were mixed well by aeration, and immediately sterilized by heating at 80 ° C. for 1 hour. After the heat sterilization, the soy sauce moromi which was kept at 15-20 ° C. and allowed to stand for 14 days was designated as Example 9, and the soy sauce moromi which was allowed to stand for 28 days was designated as Example 10.
〔醤油諸味の調製2(高温発酵)〕
(実施例11〜12)
醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mLを加え、5Lの樹脂容器に仕込んだ。乳酸菌及び酵母は添加せず、通気によりよく混合した。諸味品温を40〜45℃に保持し、攪拌しながら、麹菌による発酵を行った。3日後に得られた醤油諸味を実施例11とした。また、3日後(実施例11の醤油諸味を得たのと同日)に諸味品温を25〜30℃に下げ、乳酸菌及び酵母は添加せず、諸味品温を25〜30℃に保持したまま、1ヶ月間(31日間)熟成させた醤油諸味を実施例12とした。[Preparation of soy sauce moromi 2 (high-temperature fermentation)]
(Examples 11 to 12)
To 800 g of soy sauce cake, 840 mL of 30% (w / v) saline and 280 mL of water were added so that the salt concentration after fermentation and ripening was about 16% (w / v), and charged into a 5 L resin container. Lactic acid bacteria and yeast were not added and mixed well by aeration. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring. The soy sauce moromi obtained after 3 days was taken as Example 11. Also, after 3 days (the same day that the soy sauce moromi of Example 11 was obtained), the moromi product temperature was lowered to 25-30 ° C., lactic acid bacteria and yeast were not added, and the moromi product temperature was kept at 25-30 ° C. Example 12 was soy sauce moromi ripened for 1 month (31 days).
(実施例13)
実施例11〜12と同様にして、諸味品温を40〜45℃に保持し、攪拌しながら、麹菌による発酵を行った。続いて、3日後(実施例11の醤油諸味を得たのと同日)に諸味品温を25〜30℃に下げ、乳酸菌としてTetragenococcus halophilusを初発濃度が1×105個/mlとなるように添加し、諸味品温を25〜30℃に保持したまま、1ヶ月間(31日間)熟成させた醤油諸味を実施例13とした。(Example 13)
In the same manner as in Examples 11 to 12, the moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring. Subsequently, after 3 days (the same day that the soy sauce moromi of Example 11 was obtained), the moromi product temperature was lowered to 25-30 ° C., and the initial concentration of Tetragenococcus halophilus as lactic acid bacteria was 1 × 10 5 cells / ml. The soy sauce moromi which was added and aged for 1 month (31 days) while keeping the moromi product temperature at 25 to 30 ° C. was defined as Example 13.
(参考例9)
実施例11〜12と同様にして、諸味品温を40〜45℃に保持し、攪拌しながら、麹菌による発酵を行った。続いて、3日後(実施例11の醤油諸味を得たのと同日)に諸味品温を30℃に下げ、乳酸菌としてTetragenococcus halophilusを初発濃度が1×105個/mlとなるように、耐塩性の醤油酵母としてZygosaccharomyces rouxiiを初発濃度が1×106個/mlとなるように添加し、諸味品温を25〜30℃に保持したまま、1ヶ月間(31日間)通気による酵母発酵を行った醤油諸味を参考例9とした。(Reference Example 9)
In the same manner as in Examples 11 to 12, the moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring. Subsequently, after 3 days (the same day that the soy sauce moromi of Example 11 was obtained), the temperature of the moromi product was lowered to 30 ° C., and the salt concentration of Tetragenococcus halophilus as lactic acid bacteria was adjusted to 1 × 10 5 / ml. Zygosaccharomyces rouxii as a soy soy yeast is added so that the initial concentration is 1 × 10 6 / ml, and the yeast fermentation by aeration is carried out for 1 month (31 days) while keeping the temperature of the moromi product at 25-30 ° C. The soy sauce moromi taste was used as Reference Example 9.
(参考例10)
実施例11〜12と同様にして、諸味品温を40〜45℃に保持し、攪拌しながら、麹菌による発酵を行った。続いて、3日後(実施例11の醤油諸味を得たのと同日)に諸味品温を25〜30℃に下げ、耐塩性の醤油酵母としてZygosaccharomyces rouxiiを初発濃度が1×106個/mlとなるように添加し、諸味品温を25〜30℃に保持したまま、1ヶ月間(31日間)通気による酵母発酵を行った醤油諸味を参考例10とした。(Reference Example 10)
In the same manner as in Examples 11 to 12, the moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring. Subsequently, after 3 days (the same day that the soy sauce moromi of Example 11 was obtained), the moromi product temperature was lowered to 25-30 ° C., and Zygosaccharomyces rouxii as the salt-resistant soy sauce yeast had an initial concentration of 1 × 10 6 / ml. The soy sauce moromi | flavor which performed yeast fermentation by aeration for 1 month (31 days) was added as reference example 10 with adding so that it might become, and holding | maintaining moromi product temperature at 25-30 degreeC.
〔9−oxo−ODA及び13−oxo−ODAの定量〕
各サンプル中の9−oxo−ODA及び13−oxo−ODAをLC−MS/MS分析により定量した。具体的な手順は以下のとおりである。[Quantification of 9-oxo-ODA and 13-oxo-ODA]
9-oxo-ODA and 13-oxo-ODA in each sample were quantified by LC-MS / MS analysis. The specific procedure is as follows.
標品として9−オキソ−10(E),12(Z)−オクタデカジエン酸と13−オキソ−9(Z),11(E)−オクタデカジエン酸についてはCayman社製のものを使用し、その他の試薬は和光純薬社製の特級試薬を使用した。 9-oxo-10 (E), 12 (Z) -octadecadienoic acid and 13-oxo-9 (Z), 11 (E) -octadecadienoic acid manufactured by Cayman are used as preparations. As other reagents, special grade reagents manufactured by Wako Pure Chemical Industries, Ltd. were used.
麹菌発酵物、醤油諸味、味噌、納豆はミキサーで破砕し均一にした後、凍結乾燥した。得られたサンプル10mgを1.5mLマイクロチューブに量りとった。これに0.5mLクロロホルム−メタノール(体積比2:1)を添加し、ハンディタイプのホモジナイザー(IKA社製 T10 basic)で10〜20秒激しく攪拌し、サンプルを分散させた。次いで、Cosmo Bio社BIORUPTORで7.5分間(インターバル7.5分間(合計15.0分間))超音波を照射した。遠心分離(15,000rpm、5分間)し、上清を2mLマイクロチューブに移した。クロロホルム−メタノール添加から上清を採取する抽出に関する一連の操作を2回行い、約1.0mLの上清を得た。Thermo社製のspo201Uを使用して、濃縮遠心により乾涸した。エタノール1.0mLを添加し、再溶解した。再溶解したサンプルをLC−MS/MS分析に供した。 The fermented koji mold, soy sauce moromi, miso, and natto were crushed and homogenized with a mixer, and then lyophilized. 10 mg of the obtained sample was weighed into a 1.5 mL microtube. 0.5 mL chloroform-methanol (volume ratio 2: 1) was added to this, and it stirred vigorously for 10 to 20 seconds with the handy type homogenizer (T10 basic by IKA), and the sample was disperse | distributed. Subsequently, ultrasonic waves were irradiated for 7.5 minutes (interval 7.5 minutes (15.0 minutes in total)) with Cosmo Bio's BIORUPTOR. Centrifugation (15,000 rpm, 5 minutes), and the supernatant was transferred to a 2 mL microtube. A series of operations relating to extraction for collecting the supernatant from chloroform-methanol addition was performed twice to obtain about 1.0 mL of the supernatant. Using spo201U manufactured by Thermo, it was dried by concentration centrifugation. 1.0 mL of ethanol was added and redissolved. The redissolved sample was subjected to LC-MS / MS analysis.
また、トマトジュース及び市販豆乳中の9−oxo−ODA及び13−oxo−ODAは、市販品を凍結乾燥後、上記と同様にサンプル10mgを量りとり、同様の操作でLC−MS/MS分析に供した。参考例1では、上記市販トマトジュースの平均値を算出した。 In addition, 9-oxo-ODA and 13-oxo-ODA in tomato juice and commercially available soymilk were lyophilized from commercial products, and 10 mg of a sample was weighed in the same manner as described above, and subjected to LC-MS / MS analysis in the same manner. Provided. In Reference Example 1, the average value of the commercially available tomato juice was calculated.
(LC−MS/MS分析条件)
LC条件:
移動相A;水(0.1%ギ酸を含む)
移動相B;アセトニトリル(0.1%ギ酸を含む)
グラジエント条件;移動相A50%(0分)−80%(14分)−99%(17〜18分)−50%(19分)
カラム温度;50℃
カラム;YMC−Triart C18(100×2.0mm、1.9m)
流速;0.3mL/分
インジェクション量;5μL
1分析時間;38分(LC-MS / MS analysis conditions)
LC conditions:
Mobile phase A; water (containing 0.1% formic acid)
Mobile phase B; acetonitrile (containing 0.1% formic acid)
Gradient conditions: Mobile phase A 50% (0 minutes) -80% (14 minutes) -99% (17-18 minutes) -50% (19 minutes)
Column temperature: 50 ° C
Column; YMC-Triart C18 (100 × 2.0 mm, 1.9 m)
Flow rate; 0.3 mL / min injection volume; 5 μL
1 analysis time; 38 minutes
MS条件:
Scans in Period;1069
Relative Start Time;1100.00msec
Scan Type;MRM
Polarity;NegativeMS conditions:
Scans in Period; 1069
Relative Start Time; 1100.00 msec
Scan Type; MRM
Polarity; Negative
MRM条件:
・9−oxo−ODA
Q1mass Q3mass Dwell (msec)
293.10 185.20 500.00
・13−oxo−ODA
Q1mass Q3mass Dwell(msec)
293.30 113.00 500.00MRM conditions:
・ 9-oxo-ODA
Q1mass Q3mass Dwell (msec)
293.10 185.20 500.00
・ 13-oxo-ODA
Q1mass Q3mass Dwell (msec)
293.30 113.00 500.00
〔エタノールの定量〕
麹菌発酵物、醤油諸味、豆乳に含まれるエタノール量は、しょうゆ試験法(財団法人、日本醤油研究所編、昭和60年(1985年)3月1日発行)記載の方法に従い、ガスクロマトグラフィー法により定量した。[Quantification of ethanol]
The amount of ethanol contained in fermented koji mold, soy sauce moromi, and soy milk was determined by gas chromatography according to the method described in the soy sauce test method (founded by the Japan Soy Sauce Research Institute, published on March 1, 1985). Was quantified.
〔結果〕
各種サンプル中の9−oxo−ODA及び13−oxo−ODA定量結果を下記表1及び表2に示す。表中、「通気の有無」及び「麹の有無」は、製造工程において、「発酵時に通気をしていたかどうか」及び「麹菌を使用したかどうか」を意味する。
Tables 1 and 2 below show the results of quantification of 9-oxo-ODA and 13-oxo-ODA in various samples. In the table, “presence / absence of aeration” and “presence / absence of koji” mean “whether or not aeration was used during fermentation” and “whether or not koji mold was used” in the production process.
〔結果〕
トマトジュースにおいては、トマトジュースの単位質量あたり、9−oxo−ODA含有量が、平均7ng/mgであり、13−oxo−ODA含有量が、平均2ng/mgであった(参考例1)。脱脂加工大豆を用いた醤油諸味中の9−oxo−ODA及び13−oxo−ODA含有量もトマトジュースと同程度であった(参考例3)。一方、丸大豆を用いた醤油諸味では、醤油諸味の仕込直後で極めて高い含有量を示し(実施例1)、仕込後14日間発酵させた時点で極大となり、醤油諸味の単位質量あたり、9−oxo−ODA含有量が、平均88ng/mg、13−oxo−ODA含有量が、平均32ng/mgであった(実施例6)。また、酵母発酵が進むにつれて、9−oxo−ODA及び13−oxo−ODA含有量は大きく低下した(実施例8)。さらに酵母発酵が進み、熟成工程を経た醤油諸味中には、9−oxo−ODA及び13−oxo−ODA含有量はトマトジュースと同程度となった(参考例2)。〔result〕
In tomato juice, the average 9-oxo-ODA content per unit mass of tomato juice was 7 ng / mg, and the average 13-oxo-ODA content was 2 ng / mg (Reference Example 1). The contents of 9-oxo-ODA and 13-oxo-ODA in soy sauce moromi using defatted soybeans were also comparable to tomato juice (Reference Example 3). On the other hand, in soy sauce moromi using whole soybeans, a very high content is shown immediately after the soy sauce moromi is charged (Example 1), and becomes maximum when fermented for 14 days after the charging. The oxo-ODA content was an average of 88 ng / mg, and the 13-oxo-ODA content was an average of 32 ng / mg (Example 6). Moreover, 9-oxo-ODA and 13-oxo-ODA content fell significantly as yeast fermentation progressed (Example 8). Furthermore, yeast fermentation progressed, and in soy sauce moromi which passed through the ripening process, the content of 9-oxo-ODA and 13-oxo-ODA was comparable to that of tomato juice (Reference Example 2).
これまで仕込初期〜酵母発酵が本格的に開始される前の醤油諸味を利用しようとする考え方はなかった。しかしながら、試験例1の結果から明らかなように、仕込初期〜酵母発酵が本格的に開始される前の醤油諸味中には、9−oxo−ODA及び13−oxo−ODAが高い含有量で含まれており、利用価値が高いことが本発明により初めて明らかとなった。 Until now, there was no idea to use soy sauce moromi before the initial stage of fermentation to the start of yeast fermentation. However, as is clear from the results of Test Example 1, 9-oxo-ODA and 13-oxo-ODA are contained in a high content in the soy sauce moromi from the initial charging stage to before the start of yeast fermentation in earnest. It has been revealed by the present invention for the first time that the utility value is high.
図1は参考例1〜3、実施例1、実施例6〜8の9−oxo−ODA及び13−oxo−ODA含有量を示すグラフである。図1中、「丸豆諸味」は「丸大豆醤油諸味」を意味し、「脱脂諸味」は「脱脂大豆醤油諸味」を意味する。 FIG. 1 is a graph showing 9-oxo-ODA and 13-oxo-ODA contents of Reference Examples 1 to 3, Example 1, and Examples 6 to 8. In FIG. 1, “maru soybean moromi” means “round soybean soy sauce moromi” and “defatted moromi” means “defatted soybean soy moromi”.
図2は、実施例1〜5、9及び10の醤油諸味中の9−oxo−ODA含有量を示すグラフである。図3は、実施例1〜5、9及び10の醤油諸味中の13−oxo−ODA含有量を示すグラフである。図4は、実施例1、11〜13及び参考例9〜10の醤油諸味中の9−oxo−ODA含有量を示すグラフである。図5は、実施例1、11〜13及び参考例9〜10の醤油諸味中の13−oxo−ODA含有量を示すグラフである。 FIG. 2 is a graph showing the 9-oxo-ODA content in the soy sauce moromi of Examples 1 to 5, 9 and 10. FIG. 3 is a graph showing the 13-oxo-ODA content in the soy sauce moromi of Examples 1 to 5, 9 and 10. FIG. 4 is a graph showing the 9-oxo-ODA content in the soy sauce moromi of Examples 1, 11 to 13 and Reference Examples 9 to 10. FIG. 5 is a graph showing the 13-oxo-ODA content in the soy sauce moromi of Examples 1, 11 to 13 and Reference Examples 9 to 10.
実施例9及び10は、醤油諸味の仕込直後に殺菌を行ったものであり、殺菌後は発酵が進まないと考えられる。麹菌のみによる発酵を行った実施例2及び3、麹菌と乳酸菌による発酵を行った実施例4及び5では、実施例9及び10と比べて9−oxo−ODA及び13−oxo−ODA含有量が増加した。実施例9及び10との比較から明らかなように、9−oxo−ODA及び13−oxo−ODA含有量の増加は、麹菌の作用によるものである。 Examples 9 and 10 were sterilized immediately after the soy sauce moromi was charged, and it is considered that fermentation does not proceed after sterilization. In Examples 2 and 3 in which fermentation was performed only with Aspergillus or in Examples 4 and 5 where fermentation with Aspergillus or lactobacilli was performed, the contents of 9-oxo-ODA and 13-oxo-ODA were higher than those in Examples 9 and 10. Increased. As is clear from comparison with Examples 9 and 10, the increase in 9-oxo-ODA and 13-oxo-ODA content is due to the action of Aspergillus.
麹菌及び乳酸菌に加えて、酵母を添加した実施例6及び7では、発酵28日目における9−oxo−ODA及び13−oxo−ODA含有量が若干低下したものの、なお高い含有量であった。一方、酵母による発酵がより進むにつれて、9−oxo−ODA及び13−oxo−ODA含有量は低下した(実施例8)。通常の醤油醸造と同程度の期間に亘り、発酵及び熟成を行った参考例2では、9−oxo−ODA及び13−oxo−ODA含有量はさらに減少し、トマトジュース中の含有量と同等となった。 In Examples 6 and 7 in which yeast was added in addition to koji molds and lactic acid bacteria, although the 9-oxo-ODA and 13-oxo-ODA contents on the 28th day of fermentation were slightly decreased, the contents were still high. On the other hand, 9-oxo-ODA and 13-oxo-ODA content decreased as fermentation by yeast further progressed (Example 8). In Reference Example 2 in which fermentation and ripening were performed over a period similar to that of normal soy sauce brewing, the contents of 9-oxo-ODA and 13-oxo-ODA were further reduced and were equivalent to the contents in tomato juice. became.
実施例11〜13及び参考例9〜10は高温発酵を行った場合の醤油諸味におけるデータである。高温発酵により発酵期間が短縮され、防黴性が高まることから低塩、無塩で仕込むことが可能となる。実施例11〜13と参考例9〜10との比較から明らかなように、酵母発酵が進むことによって、麹菌により生成された9−oxo−ODA及び13−oxo−ODAが大きく減少していた。 Examples 11 to 13 and Reference Examples 9 to 10 are data on soy sauce moromi when high-temperature fermentation is performed. The fermentation period is shortened by high-temperature fermentation, and the antifungal property is enhanced, so that it is possible to prepare with low salt and no salt. As is clear from the comparison between Examples 11 to 13 and Reference Examples 9 to 10, 9-oxo-ODA and 13-oxo-ODA produced by Aspergillus were greatly reduced as yeast fermentation progressed.
参考例4〜8は大豆を原料に含む各種発酵物のデータである。参考例4〜5に示すように、酵母発酵由来と考えられるエタノールを1.5〜1.9%(w/v)含有し、一般的には製造工程において麹菌発酵物と原料混合時に通気工程を含まないとされている味噌中には9−oxo−ODA及び13−oxo−ODAはほとんど含まれていなかった。これは、通気を伴わないことにより、そもそもケトオクタデカジエン酸の生成量が少なかったこと、酵母発酵によりリノール酸がリノール酸エチルに変化したり代謝されたりすることで減少したことが原因と考えられる。 Reference Examples 4 to 8 are data of various fermented products containing soybean as a raw material. As shown in Reference Examples 4 to 5, 1.5 to 1.9% (w / v) of ethanol considered to be derived from yeast fermentation is generally contained. 9-oxo-ODA and 13-oxo-ODA were scarcely contained in miso that was supposed not to contain. This is thought to be due to the fact that the amount of ketooctadecadienoic acid produced was small in the first place due to the absence of aeration, and that linoleic acid was reduced to ethyl linoleate or metabolized by yeast fermentation. It is done.
参考例6〜8のように、麹菌を使用しない納豆中には9−oxo−ODA及び13−oxo−ODAはほとんど含まれていなかった。 As in Reference Examples 6-8, 9-oxo-ODA and 13-oxo-ODA were scarcely contained in natto without using koji mold.
<試験例2>
〔各種食品サンプルの準備〕
各種食品サンプルとして、市販されている豆乳「生粋豆乳」(相模屋食料社製)を購入した。市販豆乳を参考例11とした。<Test Example 2>
[Preparation of various food samples]
As various food samples, commercially available soy milk “Raw Soy Milk” (manufactured by Sagamiya Shokusha) was purchased. Commercially available soymilk was designated as Reference Example 11.
〔液体麹の調製〕
小麦ふすま3%(w/v)、大豆油又はしょうゆ油(消泡剤)0.1%(v/v)を含む液体培地(1.5L)を滅菌後、麹菌(Aspergillus sojae)の胞子を添加し、2.5Lミニジャーファーメンターを用いて30℃、72時間攪拌培養して、液体麹を得た。(Preparation of liquid cake)
After sterilizing liquid medium (1.5 L) containing wheat bran 3% (w / v), soybean oil or soy sauce oil (antifoam) 0.1% (v / v), spores of Aspergillus sojae The mixture was added and cultured with stirring at 30 ° C. for 72 hours using a 2.5 L mini-jar fermenter to obtain a liquid koji.
(実施例14〜15)
試験例1と同様に調製した醤油麹800gに発酵・熟成後の食塩濃度が約16%(w/v)となるように30%(w/v)の食塩水840mLと水280mL、リノール酸(和光純薬社製、特級試薬)又は市販なたね油(日清オイリオ社製)420gを加え、それぞれ5Lのガラス容器に仕込み、通気によりよく混合した。諸味品温を40〜45℃に保持し、攪拌しながら、麹菌による発酵を行った。2日後に得られたリノール酸を添加した麹菌発酵物を実施例14、なたね油を添加した麹菌発酵物を実施例15とした。(Examples 14 to 15)
To 800 g of soy sauce cake prepared in the same manner as in Test Example 1, 840 mL of 30% (w / v) saline, 280 mL of water, and linoleic acid (so that the salt concentration after fermentation and ripening is about 16% (w / v)) 420 g of Wako Pure Chemical Industries, Ltd. (special grade reagent) or commercially available rapeseed oil (Nisshin Oilio Co., Ltd.) was added, charged in a 5 L glass container, and mixed well by ventilation. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring. The gonococcal fermented product added with linoleic acid obtained 2 days later was designated as Example 14, and the gonococcal fermented product added with rapeseed oil was designated as Example 15.
(実施例16)
液体麹960gに、30%(w/v)の食塩水640mLと膨化処理した丸大豆(パフ大豆、キッコーマン食品社製)480gを加えた。5Lのガラス容器に仕込んだ。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌による発酵を行った。1日後に得られた麹菌発酵物を実施例16とした。(Example 16)
To 960 g of liquid koji, 640 g of 30% (w / v) saline solution and 480 g of expanded soybean (puff soybean, manufactured by Kikkoman Foods) were added. A 5 L glass container was charged. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring with aeration. The fermented bacilli obtained after 1 day was designated as Example 16.
(実施例17)
実施例16と同様に、液体麹960gに30%(w/v)の食塩水640mLと膨化処理した丸大豆(パフ大豆、キッコーマン食品社製)480gを加え、さらにリノール酸(和光純薬社製、特級試薬)105gを加え、5Lのガラス容器に仕込んだ。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌による発酵を行った。1日後に得られた麹菌発酵物を実施例17とした。(Example 17)
As in Example 16, 640 g of 30% (w / v) saline and 480 g of puffed soy beans (puff soy, manufactured by Kikkoman Foods) were added to 960 g of liquid koji, and linoleic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. , 105 g of special grade reagent) was added to a 5 L glass container. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring with aeration. The fermented bacilli obtained after 1 day was designated as Example 17.
(実施例18)
豆乳1600mL(キッコーマンソイフーズ社製)に試験例1と同様に調製した醤油麹175g、食塩190gを加え、5Lのガラス容器に仕込んだ。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌による発酵を行った。2日後に得られた麹菌発酵物を実施例18とした。(Example 18)
175 g of soy sauce cake and 190 g of sodium chloride prepared in the same manner as in Test Example 1 were added to 1600 mL of soy milk (manufactured by Kikkoman Soy Foods), and charged into a 5 L glass container. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring with aeration. The fermented bacilli obtained after 2 days was referred to as Example 18.
〔結果〕
各種サンプル中の9−oxo−ODA及び13−oxo−ODA定量結果を下記表3に示す。
The results of quantification of 9-oxo-ODA and 13-oxo-ODA in various samples are shown in Table 3 below.
実施例14では醤油麹(固体麹)にリノール酸を添加し、通気攪拌しながら発酵させることにより、9−oxo−ODA及び13−oxo−ODA含有量が大きく増加した。作用機序は必ずしも明らかではないが、醤油麹の作用によりリノール酸からケトオクタデカジエン酸が生じることが確認された。 In Example 14, the contents of 9-oxo-ODA and 13-oxo-ODA were greatly increased by adding linoleic acid to soy sauce koji (solid koji) and fermenting while stirring with aeration. Although the mechanism of action is not necessarily clear, it has been confirmed that ketooctadecadienoic acid is produced from linoleic acid by the action of soy sauce cake.
実施例15では、実施例14と同様になたね油を添加することにより9−oxo−ODA及び13−oxo−ODA含有量が増加した。麹菌の作用により、食用油に含まれるリノール酸のエステル体、すなわちトリアシルグリセロールからも、ケトオクタデカジエン酸を生成可能であることが確認された。なお、本実施例における分析方法では遊離のオクタデカジエン酸を測定しているが、食用油や丸大豆中のリノール酸については、グリセロールに結合した状態のまま、ケトオクタデカジエン酸に変換されている可能性が考えられる。遊離体を得たい場合は、リパーゼ活性の高い麹菌を使用したり、リパーゼを添加したりすることで、より多い含量の遊離体を得ることができる。 In Example 15, the content of 9-oxo-ODA and 13-oxo-ODA was increased by adding rapeseed oil in the same manner as in Example 14. It was confirmed that ketooctadecadienoic acid can be produced from the ester of linoleic acid contained in edible oil, that is, triacylglycerol, by the action of koji mold. In the analysis method in this example, free octadecadienoic acid is measured, but linoleic acid in edible oil and whole soybeans is converted to ketooctadecadienoic acid while being bound to glycerol. There is a possibility that. When it is desired to obtain a free form, a higher content of free form can be obtained by using a koji mold having high lipase activity or by adding lipase.
実施例16では、膨化処理により蛋白質を変性させた丸大豆を基質とし、液体培養により得られた液体麹を作用させることにより、9−oxo−ODAと13−oxo−ODAとの合計含有量が、トマトジュースの約70倍に達した。 In Example 16, the total content of 9-oxo-ODA and 13-oxo-ODA was obtained by using liquid soybeans obtained by liquid culture using a whole soybean whose protein was denatured by swelling treatment as a substrate. , About 70 times that of tomato juice.
実施例17では、実施例16と同様に膨化処理した丸大豆及び遊離のリノールを基質とし、液体培養により得られた液体麹を作用させることにより、9−oxo−ODAと13−oxo−ODAとの合計含有量が、トマトジュースの約130倍に達した。液体麹をリノール酸を含む基質、丸大豆や遊離のリノール酸に作用させることでも著量の9−oxo−ODA及び13−oxo−ODAが得られることが確認された。 In Example 17, 9-oxo-ODA and 13-oxo-ODA were obtained by using liquid soybeans obtained by liquid culture using swollen treated soybeans and free linole as substrates as in Example 16. The total content of was about 130 times that of tomato juice. It was confirmed that significant amounts of 9-oxo-ODA and 13-oxo-ODA can be obtained by allowing liquid koji to act on a substrate containing linoleic acid, such as whole soybeans or free linoleic acid.
参考例11の市販豆乳では、9−oxo−ODA及び13−oxo−ODA含有量は僅かであった。実施例18では、豆乳(リノール酸又はリノール酸を含む)に、醤油麹を作用させることで、9−oxo−ODA及び13−oxo−ODAが豆乳中に生成することが確認された。 In the commercial soymilk of Reference Example 11, the contents of 9-oxo-ODA and 13-oxo-ODA were slight. In Example 18, it was confirmed that 9-oxo-ODA and 13-oxo-ODA are produced in soymilk by allowing soy sauce cake to act on soymilk (including linoleic acid or linoleic acid).
<試験例3>
〔液体麹の調製〕
小麦ふすま3%(w/v)、大豆油又はしょうゆ油(消泡剤)0.1%(v/v)を含む液体培地(1.5L)を滅菌後、各種麹菌(Aspergillus oryzae RIB40、Monascus purpureus IFO5965、Aspergillus sojae NBRC4239、Aspergillus usamii NISL1527、Aspergillus niger NISL7007)又はPenicillium属の糸状菌(Penicillium camemberti NBRC32215、Penicillium roqueforti NBRC5459)の胞子を添加し、2.5Lミニジャーファーメンターを用いて30℃、72時間攪拌培養して、液体麹及び液体麹様物を得た。<Test Example 3>
(Preparation of liquid cake)
After sterilizing a liquid medium (1.5 L) containing 3% (w / v) wheat bran (w / v) and 0.1% (v / v) soybean oil or soy sauce oil (antifoam), various Aspergillus oryzae RIB40, Monascus purpureus IFO5965, Aspergillus sojae NBRC4239, Aspergillus usamii NISL1527, Aspergillus niger NISL7007) or added spores of Penicillium genus fungi (Penicillium camemberti NBRC32215, Penicillium roqueforti NBRC5459), 30 ℃ using 2.5L mini jar fermenter, 72 After stirring for a while, a liquid koji and a liquid koji-like product were obtained.
(実施例19〜25)
各種麹菌により調製した液体麹又はPenicillium属の糸状菌により調製した液体麹様物800gに、30%(w/v)の食塩水320mL、蒸留水480mL、膨化処理した丸大豆(パフ大豆、キッコーマン食品社製)480g、及びリノール酸(和光純薬社製、特級試薬)86gを加え、5Lのガラス容器に仕込んだ。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌又はPenicillium属の糸状による発酵を行った。1日後に得られた各種麹菌発酵物を実施例19〜23、Penicillium属糸状菌発酵物を実施例24〜25とした。(Examples 19 to 25)
800g of liquid koji prepared by various koji molds or liquid koji-like material prepared by fungi of the genus Penicillium, 320ml of 30% (w / v) saline, 480ml of distilled water, puffed soybean (puff soybean, Kikkoman food) 480 g) and 86 g of linoleic acid (manufactured by Wako Pure Chemical Industries, Ltd., special grade reagent) were added to a 5 L glass container. While maintaining the temperature of the moromi product at 40 to 45 ° C and stirring with aeration, fermentation was carried out using filamentous fungi or Penicillium sp. Various fermented bacilli obtained after 1 day were designated as Examples 19 to 23, and Penicillium fungi were designated as Examples 24 to 25.
〔結果〕
各種サンプル中の9−oxo−ODA及び13−oxo−ODA定量結果を下記表4及び表5に示す。
Tables 4 and 5 below show the results of quantitative determination of 9-oxo-ODA and 13-oxo-ODA in various samples.
実施例19〜23及び実施例24〜25から明らかなように、各種麹菌及び各種Penicillium属の糸状菌を用いた場合にも、麹菌発酵物及びPenicillium属糸状菌発酵物中の9−oxo−ODA及び13−oxo−ODA含有量が増加した。 As is clear from Examples 19 to 23 and Examples 24 to 25, even when various koji molds and various fungi of the genus Penicillium are used, 9-oxo-ODA in the koji mold fermentation product and the Penicillium genus fungus fermentation product is also used. And 13-oxo-ODA content increased.
<試験例4>
(実施例26〜31)
試験例2と同様に調製した液体麹1.5gをディスポーザブルチューブ(日本BD社製、15mL容量)に分取し、30%(w/v)の食塩水1.33mL、大豆油1g、リパーゼ(リパーゼOF、名糖産業社製)、適宜イオン交換水を加え計5mLに調製したものを実施例26、同様にして0.1Mの硫酸第一鉄(食品添加物、関東化学社製)を0.002mL加えたものを実施例27、0.02mL加えたものを実施例28、0.1mL加えたものを実施例29、0.2mL加えたものを実施例30、及び1mL加えたものを実施例31とした。いずれも同様に5mLとなるように調製した。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌による発酵を行った。2日後に得られた麹菌発酵物をそれぞれの実施例とした。<Test Example 4>
(Examples 26 to 31)
1.5 g of liquid koji prepared in the same manner as in Test Example 2 is dispensed into a disposable tube (manufactured by Japan BD, 15 mL capacity), 1.33 mL of 30% (w / v) saline, 1 g of soybean oil, lipase ( Lipase OF (manufactured by Meito Sangyo Co., Ltd.), appropriately ion-exchanged water added to make a total of 5 mL in Example 26, 0.1 M ferrous sulfate (food additive, manufactured by Kanto Chemical Co., Ltd.) 0 Example 27 with addition of 0.002 mL, Example 28 with addition of 0.02 mL, Example 29 with addition of 0.1 mL, Example 30 with addition of 0.2 mL, and Example 30 Example 31 was adopted. All were similarly prepared to be 5 mL. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring with aeration. The fermented bacilli obtained after 2 days were used as examples.
(実施例32〜37)
下記表6に記載の配合に従い、大豆油(大豆白絞油、昭和産業社製)、蒸留水、リパーゼ(リパーゼOF、名糖産業社製)を5Lのガラス容器に仕込み品温を40〜45℃に保持し、通気攪拌しながら1日リパーゼ反応を行った。反応後、30%(w/v)の食塩水、試験例2と同様に調製した液体麹、試験例1と同様に調製した醤油麹、パフ大豆(キッコーマン食品社製)、硫酸第一鉄(食品添加物、関東化学社製)を、表6に記載の配合に従いさらにガラス容器に加えた。諸味品温を40〜45℃に保持し、通気攪拌しながら、麹菌による発酵を行った。1日後に得られた麹菌発酵物をそれぞれの実施例とした。(Examples 32-37)
In accordance with the composition shown in Table 6 below, soybean oil (soybean white squeezed oil, manufactured by Showa Sangyo Co., Ltd.), distilled water, lipase (lipase OF, manufactured by Meika Sangyo Co., Ltd.) is charged into a 5 L glass container, and the product temperature is 40-45. The lipase reaction was carried out for 1 day while maintaining at ℃ and stirring with aeration. After the reaction, 30% (w / v) saline, liquid koji prepared in the same manner as in Test Example 2, soy sauce koji prepared in the same manner as in Test Example 1, puff soybeans (manufactured by Kikkoman Foods), ferrous sulfate ( A food additive (manufactured by Kanto Chemical Co., Inc.) was further added to the glass container according to the formulation shown in Table 6. The moromi product temperature was maintained at 40 to 45 ° C., and fermentation with koji mold was performed while stirring with aeration. The fermented bacilli obtained after 1 day was used as each example.
〔結果〕
各種サンプル中の9−oxo−ODA及び13−oxo−ODA定量結果を下記表7及び表8に示す。
The results of quantitative determination of 9-oxo-ODA and 13-oxo-ODA in various samples are shown in Tables 7 and 8 below.
〔結果〕
硫酸第一鉄(金属を含む酸化剤)の添加により、用量依存的に、麹菌発酵物中の9−oxo−ODA及び13−oxo−ODA含有量が増加した(実施例26〜31)。また、原料となる大豆油を予めリパーゼ処理することにより、麹菌発酵物中の9−oxo−ODA及び13−oxo−ODA含有量が増加した(実施例32〜37)。〔result〕
Addition of ferrous sulfate (metal-containing oxidizing agent) increased the 9-oxo-ODA and 13-oxo-ODA contents in the koji mold fermenter in a dose-dependent manner (Examples 26 to 31). Moreover, 9-oxo-ODA and 13-oxo-ODA content in the Aspergillus oryzae fermented material increased by carrying out the lipase process for the soybean oil used as a raw material previously (Examples 32-37).
Claims (21)
前記発酵物からケトオクタデカジエン酸を精製する工程と、を備え、
前記糸状菌が、麹菌及びペニシリウム(Penicillium)属の糸状菌からなる群より選択される少なくとも1種である、ケトオクタデカジエン酸の製造方法。 A fermentation process for obtaining a fermented product by fermenting a filamentous fungus with a raw material containing linoleic acid or an ester of linoleic acid as a substrate ;
A step of purifying ketooctadecadienoic acid from the fermented product ,
A method for producing ketooctadecadienoic acid, wherein the filamentous fungus is at least one selected from the group consisting of Aspergillus and Penicillium.
リノール酸又はリノール酸のエステル体を含む原料(但し、脱脂加工大豆を原料とするものを除く。)を基質として糸状菌により発酵させて発酵物を得る発酵工程を備え、
前記糸状菌が、麹菌及びペニシリウム(Penicillium)属の糸状菌からなる群より選択される少なくとも1種であり、
前記発酵工程において、前記原料及び前記糸状菌を含む組成物を攪拌することを含み、
前記発酵工程における発酵期間が1〜45日であり、
前記発酵産物は、9−オキソ−10,12−オクタデカジエン酸を50ng/mg以上、又は13−オキソ−9,11−オクタデカジエン酸を15ng/mg以上含む、ケトオクタデカジエン酸を高含有する発酵産物の製造方法。 A method for producing a fermentation product containing a high amount of ketooctadecadienoic acid,
It comprises a fermentation process in which linoleic acid or a raw material containing an ester of linoleic acid (excluding those made from defatted soybeans as a raw material) is fermented by filamentous fungi as a substrate to obtain a fermented product,
The filamentous fungus is at least one selected from the group consisting of Aspergillus and Penicillium sp.
In the fermentation step, comprising stirring the composition containing the raw material and the filamentous fungus ,
The fermentation period in the fermentation process is 1 to 45 days,
The fermentation product contains 50 ng / mg or more of 9-oxo-10,12-octadecadienoic acid, or 15 ng / mg or more of 13-oxo-9,11-octadecadienoic acid, and has high ketooctadecadienoic acid. A method for producing a fermented product to be contained.
リノール酸又はリノール酸のエステル体を含む原料(但し、脱脂加工大豆を原料とするものを除く。)を前記糸状菌により発酵させて得られたものである、発酵産物。 It consists of filamentous fungi of the genus Penicillium containing 9-oxo-10,12-octadecadienoic acid at 50 ng / mg or more, or 13-oxo-9,11-octadecadienoic acid at 15 ng / mg or more. A fermentation product of at least one filamentous fungus selected from the group comprising :
A fermentation product obtained by fermenting a raw material containing linoleic acid or a linoleic acid ester (excluding those using defatted soybeans as a raw material) with the filamentous fungus.
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