JP6002706B2 - Packing box and packing method - Google Patents

Packing box and packing method Download PDF

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JP6002706B2
JP6002706B2 JP2014036348A JP2014036348A JP6002706B2 JP 6002706 B2 JP6002706 B2 JP 6002706B2 JP 2014036348 A JP2014036348 A JP 2014036348A JP 2014036348 A JP2014036348 A JP 2014036348A JP 6002706 B2 JP6002706 B2 JP 6002706B2
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plate
waist
rail
protruding portion
side plate
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JP2015160627A (en
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考致 安部
考致 安部
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株式会社ロジパック・マルハチ
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Description

本発明は、簡易な組立及び開梱を可能にする梱包箱及び梱包方法に関する。   The present invention relates to a packaging box and a packaging method that enable simple assembly and unpacking.

比較的重量があり、段ボール梱包では強度的に難しい、特殊な固定を必要とする機械設備等の物資を梱包して搬送する際に必要となる木箱による梱包箱であるが、搬送完了後の解体時に梱包箱が破損し、再利用することが困難となることから、再利用可能な梱包箱の技術が求められている。例えば、スプリングジョイント101を用いた梱包箱120が図7に示されており、梱包箱120の角部に形成される溝加工部では、図7(a)に示すように、骨組部材111にスプリングジョイント101の中央胴部101aが装着される溝102と腕部101cが装着される溝103とを形成する。骨組部材112には腕部101cが装着される溝104のみが形成されている。そして、骨組部材111と112とを一個のスプリングジョイント101が締結し、骨組部材113と114とを他のスプリングジョイント101が締結し、骨組部材115と116とを別のスプリングジョイント101が締結している。以上のようにして、台盤121に横板122、123を装着し、天板124を被せて複数のスプリングジョイント101により固定する。逆に梱包箱120を解体する際には、図7(b)に示すように、スプリングジョイント101を手又は治具を用いて取り外しながら解体していくので各部材は破損しない(特許文献1)。   It is a packing box made of wooden boxes that is necessary for packing and transporting materials such as machinery and equipment that are relatively heavy and difficult in strength with corrugated cardboard packaging and require special fixation. Since the packaging box is damaged at the time of dismantling and it is difficult to reuse it, a reusable packaging box technology is required. For example, a packing box 120 using the spring joint 101 is shown in FIG. 7, and a groove processing portion formed at a corner of the packing box 120 has a spring on the frame member 111 as shown in FIG. A groove 102 to which the central body 101a of the joint 101 is attached and a groove 103 to which the arm 101c is attached are formed. Only the groove 104 in which the arm portion 101c is mounted is formed in the skeleton member 112. Then, one spring joint 101 fastens the frame members 111 and 112, another spring joint 101 fastens the frame members 113 and 114, and another spring joint 101 fastens the frame members 115 and 116. Yes. As described above, the horizontal plates 122 and 123 are mounted on the base plate 121, and the top plate 124 is put on and fixed by the plurality of spring joints 101. Conversely, when the packaging box 120 is disassembled, as shown in FIG. 7B, the members are not damaged because the disassembly is performed while removing the spring joint 101 using a hand or a jig (Patent Document 1). .

特開2003−285836(段落0022から段落0031、図2、図5)JP 2003-285836 (paragraph 0022 to paragraph 0031, FIGS. 2 and 5)

以上のようにして、梱包箱120の組立、解体が行われることになるが、図7に開示された技術においては、横板等における骨組部材への溝加工が必要になる。そのため、梱包箱120の組立工程においても特殊な加工である溝加工という工程を考えると決して簡易な工程から梱包箱120の組立ができるということにはならない。また、溝加工により形成された溝に装着されるスプリングジョイント101が必要になり、梱包箱120の組立に際し、予め金属接合具であるスプリングジョイント101を用意しなければならず梱包箱120の組立工程の煩雑化を招き易くなる可能性がある。特に、金属接合具であるスプリングジョイント101であれば、溝に装着されるように、形状等の精度も要求されることになり、スプリングジョイント101の製造管理も重要なことになる。さらに、梱包箱120は大きさが一定ということはなく、小さいものもあれば大きいものもある。そのため、梱包箱120の大きさにより溝の数も異なり、溝の数が増えればそれだけ装着するスプリングジョイント101も増え、梱包箱120の組立時間も長くかかることになり、さらにスプリングジョイント101を取り外す際に治具を用いなければならない場合もあり、そうなると作業効率の点からも好ましくない。   As described above, the packaging box 120 is assembled and disassembled. However, in the technique disclosed in FIG. 7, it is necessary to groove the frame member in the horizontal plate or the like. Therefore, considering the process of grooving, which is a special process in the assembly process of the packaging box 120, the packaging box 120 can never be assembled from a simple process. Further, the spring joint 101 to be mounted in the groove formed by the groove processing is required, and when the packaging box 120 is assembled, the spring joint 101 that is a metal joint must be prepared in advance. There is a possibility that complications will easily occur. Particularly, in the case of the spring joint 101 that is a metal joint, accuracy such as a shape is required so that the spring joint 101 is mounted in the groove, and manufacturing management of the spring joint 101 is also important. Further, the size of the packaging box 120 is not constant, and there are some that are small and some that are large. Therefore, the number of grooves differs depending on the size of the packaging box 120. As the number of grooves increases, the number of spring joints 101 to be attached increases, and the assembly time of the packaging box 120 increases. Further, when the spring joint 101 is removed. In some cases, it is necessary to use a jig, which is not preferable from the viewpoint of work efficiency.

本発明は上記の事情に鑑みなされたものであり、梱包箱自体に対して特殊な加工を施すことなく、金属接合具も必要とせずに梱包箱の簡易組立及び開梱を可能にする梱包箱及び梱包方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and is a packaging box that allows simple assembly and unpacking of a packaging box without special processing on the packaging box itself and without the need for metal joints. And providing a packing method.

上記の目的を達成するために、請求項1に記載の発明は、複数の、側板と側桟とからなる側面と、複数の、褄板と褄桟とからなる褄面と、腰下とを組み立てることで梱包を行う梱包箱において、前記腰下は、角材である、複数の、スキッドと負荷材とが交差して形成されており、前記側面が組み立てられる、前記腰下の外周側の前記スキッドに形成された、隙間である第一係合部と、前記褄面が組み立てられる、前記腰下の前記負荷材と平行に設けられた、前記腰下の外周側のヘッダに形成された、隙間である第二係合部と、を備え、前記側面は、平行に並ぶ前記側板に対して交差する方向に配置された前記側桟の、前記側板の一方の端部側の、前記側板から前記側桟がはみ出したはみ出し部と、該はみ出し部と隣り合うはみ出し部との間に配置された、前記はみ出し部から前記はみ出し部と隣り合う前記はみ出し部へ伸びる、板状部材である補強用縦桟と、該補強用縦桟上に配置された、前記はみ出し部から前記はみ出し部と隣り合うはみ出し部へ伸びる、前記補強用縦桟より細く、前記はみ出し部がはみ出す前記側板との間に、前記側板の、一方の端部側から他方の端部側に伸びる隙間を前記補強用縦桟上に形成する褄挟み込み用桟と、を備えるとともに、前記側板の他方の端部側には、前記側桟と横断する方向に前記側板が前記側桟を超えて伸びて形成された搓込部を備え、前記褄面は、平行に並ぶ前記褄板に対して交差する方向に配置された前記褄桟の、一方の端部側から他方の端部側に沿う方向に、前記褄板の他方の端部側に、前記褄板の他方の端部側の前記褄桟を超えて伸びて形成された搓込部とを備え、前記腰下の第一係合部には、前記側面の搓込部が組み込まれ、前記腰下の第二係合部には、前記褄面の搓込部が組み込まれ、前記側板と前記褄板とを当接し、前記側桟と前記褄桟とが当接し、前記褄面の、前記褄桟の端部及び前記褄板の縁が前記側面のはみ出し部に当接し、前記褄板の縁は前記側板と前記褄挟み込み用桟とで形成された前記隙間に入り込み前記補強用縦桟に当接し、前記褄板の、前記褄挟み込み用桟に沿う部分は前記側板と前記褄挟み込み用桟に挟み込まれ、第一バンド、前記補強用縦桟及び前記褄挟み込み用桟と前記側桟及び前記褄桟との間の空隙に通され、対向する前記褄面同士側の前記側桟の端部同士の間である前記褄桟の長手方向に沿って伸ばされ、前記側桟の端部同士を含めた前記褄桟を、前記褄桟の長手方向に沿って、巻回させて巻き付けられ、前記側面と前記褄面との、前記腰下に対向する側に、前記腰下、前記側面及び前記褄面に囲まれた梱包品を被うように天板が、載置され、第二バンド、前記腰下、前記側板及び前記天板を囲んで巻回させて巻き付けられたことを特徴とする。


To achieve the above object, the invention described in claim 1 includes a plurality of side surfaces composed of side plates and side rails, a plurality of side surfaces composed of side plates and side rails, and a lower back. In the packaging box for packaging by assembling, the lower waist is a square member, a plurality of skids and load members are formed to intersect, and the side surface is assembled, the outer side of the lower waist Formed on the outer circumference side header below the waist, provided in parallel with the load material below the waist, the first engaging portion that is a gap formed on the skid, and the flange surface is assembled, A second engagement portion that is a gap, and the side surface of the side rail disposed in a direction intersecting with the side plates arranged in parallel is from the side plate on one end side of the side plate. Between the protruding part where the side rail protrudes and the protruding part adjacent to the protruding part A reinforcing vertical beam that is a plate-like member that extends from the protruding portion to the protruding portion adjacent to the protruding portion; and the protruding portion that is disposed on the reinforcing vertical beam and that protrudes from the protruding portion. A gap extending from one end side to the other end side of the side plate is narrower than the reinforcing vertical beam extending to the adjacent protruding portion and between the side plate protruding from the protruding portion. A scissors for forming a scissor sandwiching on the crosspiece, and the side plate is formed on the other end side of the side plate so as to extend beyond the side crosspiece in a direction transverse to the side crosspiece. The rib surface of the rib plate is arranged in a direction from one end side to the other end side of the rib bar arranged in a direction intersecting with the rib plates arranged in parallel. On the other end side, beyond the eaves frame on the other end side of the eaves plate And the first engaging portion under the waist incorporates the side indenting portion, and the second engaging portion under the waist includes the flange portion formed on the flange surface. A flange portion is incorporated, the side plate and the flange plate are in contact with each other, the side rail and the flange frame are in contact, and an end portion of the flange surface and an edge of the flange plate are the side surfaces The edge of the saddle plate enters into the gap formed by the side plate and the saddle-clamping bar, and comes into contact with the vertical reinforcing bar, and the vertical plate of the saddle plate The part along the side plate is sandwiched between the side plate and the rod for sandwiching the rods, and the first band is passed through the gap between the vertical beam for reinforcement and the rod for sandwiching the rods and the side rails and the rods to face each other. is Shin field along the longitudinal direction of the Wife bar is between ends of the side bars of the Wife faces side, including the ends of the side bars Further, the eaves frame is wound around the longitudinal direction of the eaves frame, and is wound on the side of the side surface and the eaves surface facing the lower waist, the lower waist, the side surface, and the eaves the top plate so as to cover the pack goods surrounded by face, is placed, the second band is below the waist, and wherein the wound by wound surrounds the side plate and the top plate .


従って、請求項1に記載の発明によれば、腰下の第一係合部には、側面の搓込部が組み込まれ、腰下の第二係合部には、褄面の搓込部が組み込まれ、側板と褄板とを当接し、側桟と褄桟とが当接し、褄面の、褄桟の端部及び褄板の縁が側面のはみ出し部に当接し、褄板の縁は側板と褄挟み込み用桟とで形成された隙間に入り込み前記補強用縦桟に当接(対向)し、褄板の、褄挟み込み用桟に沿う部分は側板と褄挟み込み用桟に挟み込まれ、第一バンドを補強用縦桟及び褄挟み込み用桟と側桟及び褄桟との間の空隙を通し、対向する褄面同士側の側桟の端部同士の間である褄桟の長手方向に沿って伸ばし、側桟の端部同士を含めた褄桟を、前記褄桟の長手方向に沿って、巻き付け、腰下、側面及び褄面に囲まれた梱包品を被う天板を載置し、第二バンドを、第一バンドを横断する方向に、腰下、側板及び天板を囲んで巻回させて巻き付けることで梱包箱が完成される。   Therefore, according to the first aspect of the present invention, a side scooping portion is incorporated in the lower waist first engaging portion, and a bottom scooping portion is incorporated in the lower back engaging portion. Is installed, the side plate and the side plate are in contact with each other, the side rail and the side rail are in contact with each other, the end of the side rail and the edge of the side plate are in contact with the protruding portion of the side surface, and the edge of the side plate Enters the gap formed by the side plate and the eaves-crossing bar and abuts (opposes) the reinforcing vertical beam, and the portion of the eaves plate along the eaves-holding frame is sandwiched between the side plate and the eaves-holding frame, The first band passes through the gap between the reinforcing vertical rail and the vertical rail for sandwiching and the side rail and the vertical rail, and in the longitudinal direction of the vertical rail between the opposite ends of the horizontal rails Wrap along the longitudinal direction of the eaves and place the top plate that covers the package surrounded by the waist, side surfaces, and eaves. And second The band, in a direction transverse to the first band, under waist packaging box is completed by winding by winding surrounds the side plate and the top plate.

また、請求項2に記載の発明は、請求項1記載の梱包箱の梱包方法において、角材である、複数の、スキッドと負荷材とが交差して形成された、前記腰下の、前記腰下の外周側の前記スキッドに形成された、隙間である第一係合部に、前記側面の、前記側桟と横断する方向に前記側板が前記側桟を超えて伸びて形成された搓込部を組み込み、前記腰下の、前記負荷材と平行に設けられた、前記腰下の外周側のヘッダに形成された、隙間である第二係合部に、前記褄面の、前記褄桟を超えて伸びて形成された搓込部を組み込む工程と、前記側板と前記褄板とを当接し、前記側桟と前記褄桟とが当接し、前記褄面の、前記褄桟の端部及び前記褄板の縁が前記側面のはみ出し部に当接し、前記褄板の縁は前記側板と前記褄挟み込み用桟とで形成された前記隙間に入り込み前記補強用縦桟に当接し、前記褄板の、前記褄挟み込み用桟に沿う部分を前記側板と前記褄挟み込み用桟とで挟み込む工程と、第一バンドを前記補強用縦桟及び前記褄挟み込み用桟と前記側桟及び前記褄桟との間の空隙を通し、前記側桟の端部同士を含めた前記褄桟を、前記褄桟の長手方向に沿って、巻回させて巻き付ける工程と、前記側面と前記褄面との、前記腰下に対向する側に、前記腰下、前記側面及び前記褄面に囲まれた梱包品を被う天板を載置する工程と、第二バンドを、前記第一バンドを横断する方向に、前記腰下、前記側板及び前記天板を囲んで巻回させて巻き付ける工程と、とからなることを特徴とする。 Further, the invention according to claim 2 is the packing method of the packaging box according to claim 1 , wherein the waist and the waist are formed by crossing a plurality of skids and load materials, which are square members. A scoop formed by extending the side plate beyond the side rail in a direction transverse to the side rail on the first engaging portion, which is a gap, formed in the skid on the lower outer peripheral side A second engaging portion that is a gap formed in a header on the outer peripheral side of the lower waist, provided in parallel with the load material under the waist, A step of incorporating a nip portion formed extending beyond the side plate, the side plate and the ridge plate abutting, the side bar and the ridge bar abutting, and the end portion of the ridge bar of the ridge surface And the edge of the saddle plate abuts the protruding portion of the side surface, and the edge of the saddle plate is formed by the side plate and the saddle sandwiching bar. Entering the gap, contacting the reinforcing vertical beam, and sandwiching a portion of the rib plate along the rod clamping beam between the side plate and the rod clamping beam; and a first band for the reinforcing vertical beam And passing the gap between the rail for sandwiching the rod and the side rail and the rail, and winding the rail including the ends of the side rail along the longitudinal direction of the rail. And a step of placing a top plate covering the lower waist, the side surface, and the package surrounded by the lower surface on the side of the side surface and the lower surface facing the lower waist, And winding the second band around the waist, the side plate and the top plate in a direction crossing the first band.

従って、請求項2に記載の発明によれば、腰下のそれぞれの係合部に側面の搓込部、褄面の搓込部を組み込むことで、腰下への側面、褄面の組み立てが完了し、側面と褄面とを当接し、褄面の、褄桟の端部及び褄板の縁が側面のはみ出し部に当接するとともに褄板の縁は前記補強用縦桟に当接(対向)し、褄板の、褄挟み込み用桟に沿う部分は側板と褄挟み込み用桟に挟み込まれることで、腰下に対する、側面と褄面との位置決めが完了し、第一バンドで、側桟の端部同士を含めた褄桟を、褄桟の長手方向に沿って、巻回させて巻き付けることで、腰下に対する、側面と褄面とが傾くことを防ぎ、第二バンドを、腰下、側板及び天板を囲んで巻回させて巻き付けることで梱包品の梱包を完了させる。   Therefore, according to the invention described in claim 2, the side surface and the heel surface can be assembled to the lower waist by incorporating the side ridge portion and the heel surface ridge portion into each of the engaging portions under the waist. Completion is made, the side surface and the side surface are brought into contact, and the end of the side wall and the edge of the side plate are in contact with the protruding portion of the side surface, and the edge of the side plate is in contact with the vertical reinforcing bar (opposite) ) And the part of the saddle plate along the saddle sandwiching rail is sandwiched between the side plate and the saddle sandwiching rail, so that the positioning of the side surface and the saddle surface with respect to the lower waist is completed. By winding and winding the eaves including the ends along the longitudinal direction of the eaves, it prevents the side and eaves from tilting against the lower back, The packing of the packed product is completed by winding around the side plate and the top plate.

本発明によれば、腰下の第一係合部への側面の搓込部の組み込み、腰下の第二係合部への褄面の搓込部が組み込み、褄板の、褄挟み込み用桟に沿う部分の側板と褄挟み込み用桟による挟み込みと、第一バンドによる、側面と褄面との固定、第二バンドによる、腰下、側板及び天板の固定により梱包箱は完成している。そのため梱包箱組み立ての際に固定部材である釘等は必要とせず、容易に組み立てることができる。また、開梱に際しても、梱包箱の固定は、第一バンド、第二バンドでのみで行っているので、第一バンド、第二バンドを切断する等して外せば容易に開梱できる。さらに、開梱に際して、梱包箱を構成する腰下、側面、褄面及び天板を破壊することなく開梱できるので再利用が可能になる、つまり再度、同じ腰下、側面、褄面及び天板を用いて梱包箱を組み立てることができる。   According to the present invention, the insertion of the side insertion portion into the first engaging portion under the waist, the insertion portion of the depression surface into the second engaging portion under the waist is incorporated, The packaging box is completed by sandwiching the side plate along the crosspiece with the crosspiece for crossing the hook, fixing the side surface and side surface with the first band, fixing the lower back, side plate and top plate with the second band. . Therefore, a nail or the like as a fixing member is not required when assembling the packaging box, and can be easily assembled. Also, when unpacking, the packing box is fixed only by the first band and the second band, and therefore can be easily unpacked by removing the first band and the second band. Furthermore, when unpacking, it can be unpacked without destroying the lower waist, side surface, side surface and top plate constituting the packaging box, so that it can be reused. A packaging box can be assembled using a board.

本発明である梱包箱の腰下を示す説明図である。(a)は、梱包箱の腰下を正面方向から示す説明図である。(b)は、梱包箱の腰下を側方方向から示す説明図である。It is explanatory drawing which shows the lower back of the packaging box which is this invention. (A) is explanatory drawing which shows the lower back of a packaging box from a front direction. (B) is explanatory drawing which shows the lower back of a packaging box from a side direction. 本発明である梱包箱の側面を示す説明図である。(a)は、梱包箱の側面を腰下に組み込んだ際に、腰下側に向く側を示す説明図である。(b)は、(a)の横方向を示す説明図である。It is explanatory drawing which shows the side of the packaging box which is this invention. (A) is explanatory drawing which shows the side which faces a lower back side, when the side surface of a packaging box is integrated under a lower back. (B) is explanatory drawing which shows the horizontal direction of (a). 本発明である梱包箱の褄面を示す説明図である。(a)は、梱包箱の側面を腰下に組み込んだ際に、腰下とは反対側を向く側を示す説明図である。(b)は、(a)の横方向を示す説明図である。It is explanatory drawing which shows the collar surface of the packaging box which is this invention. (A) is explanatory drawing which shows the side which turns to the opposite side to waist below, when the side surface of a packaging box is integrated under waist. (B) is explanatory drawing which shows the horizontal direction of (a). 腰下に側面と褄面とが組み立てられた後の、側面と褄面との関係を示す説明図である。It is explanatory drawing which shows the relationship between a side surface and a heel surface after a side surface and a heel surface are assembled under the waist. 腰下に載置された梱包品を天板が被う状態を断面方向から示す説明図である。It is explanatory drawing which shows the state which the top plate covers the packing goods mounted under the waist from a cross-sectional direction. 完成された梱包箱を示す説明図である。It is explanatory drawing which shows the completed packaging box. 特許文献1における梱包箱を示す説明図である。(a)は、スプリングジョイントが装着された梱包箱の角部を示す斜視図である。(b)は、スプリングジョイントが装着された梱包箱を示す説明図である。It is explanatory drawing which shows the packaging box in patent document 1. FIG. (A) is a perspective view which shows the corner | angular part of the packaging box with which the spring joint was mounted | worn. (B) is explanatory drawing which shows the packaging box with which the spring joint was mounted | worn.

以下、本発明を実施するための形態について図面を参照して説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

本発明である梱包箱1の底部側に配置される腰下2が図1に示してある。腰下2は、図1(a)に示すように、複数の角材を組み合わせて形成されている。基本となる構成では、主にスキッド21と負荷材22とで形成されている。本例での腰下2では、三本のスキッド21を互いに平行に、等間隔で配置し、等間隔で配置されたスキッド21の長手方向の両端部211側にヘッダ23が、スキッド21の長手方向を横断(交差)する方向に配置されている。ヘッダ23は、図1(a)に示すように、スキッド21の長手方向を横断(交差)する方向にある、三本のスキッド21の長手方向の両端部211側を全て被っている。つまり、ヘッダ23の、スキッド21に配置される長手方向の長さと、平行に、等間隔で配置された三本のスキッド21の長手方向を横断(交差)する方向の長さとが同じになっている。従って、図1に示すように、ヘッダ23からスキッド21がはみ出ることはなく、スキッド21がヘッダ23からはみ出ることもない。   A lower waist 2 disposed on the bottom side of the packaging box 1 according to the present invention is shown in FIG. The lower back 2 is formed by combining a plurality of square bars as shown in FIG. In the basic configuration, the skid 21 and the load material 22 are mainly formed. In the lower waist 2 in this example, the three skids 21 are arranged in parallel to each other at equal intervals, and the headers 23 are arranged on both ends 211 side in the longitudinal direction of the skids 21 arranged at equal intervals. It is arranged in a direction that crosses (crosses) the direction. As shown in FIG. 1A, the header 23 covers all the two end portions 211 in the longitudinal direction of the three skids 21 in a direction crossing (crossing) the longitudinal direction of the skid 21. That is, the length of the header 23 in the longitudinal direction arranged on the skid 21 is the same as the length in the direction crossing (intersecting) the longitudinal direction of the three skids 21 arranged in parallel at equal intervals. Yes. Therefore, as shown in FIG. 1, the skid 21 does not protrude from the header 23, and the skid 21 does not protrude from the header 23.

三本のスキッド21の長手方向の両端部211側に配置された、ヘッダ23、23の間には、負荷材22が三本のスキッド21の長手方向を横断する方向に配置されている。負荷材22は、基本的にはヘッダ23と同形状をなしており、ヘッダ23をスキッド21に配置したのと同じ状態でスキッド21に配置されている。本例においては、負荷材22は四本用いて、三本のスキッド21の長手方向を横断する方向に、互いに平行に配置されている。負荷材の本数及び配置は梱包品8の形状及び大きさにより任意に設定される。   Between the headers 23, 23 arranged on both ends 211 in the longitudinal direction of the three skids 21, the load material 22 is arranged in a direction crossing the longitudinal direction of the three skids 21. The load member 22 basically has the same shape as the header 23, and is disposed on the skid 21 in the same state as the header 23 is disposed on the skid 21. In this example, four load members 22 are used and are arranged in parallel to each other in a direction crossing the longitudinal direction of the three skids 21. The number and arrangement of the load materials are arbitrarily set according to the shape and size of the packaged product 8.

本例においては、三本のスキッド21の長手方向の中央を横断(交差)する方向を中心に対称となる位置にヘッダ23を含めた負荷材22が配置されている。以上が三本のスキッド21の、一方のスキッド面212の構成である。これに対して、三本のスキッド21の、他方のスキッド面213では、図1(b)に示すように、三本のスキッド21の長手方向を横断する方向に台木24が配置されている。本例では、台木24は、三本のスキッド21の長手方向の中央を横断する方向と、三本のスキッド21の長手方向の両端部211側の計三箇所に配置されている。この内、三本のスキッド21の長手方向の両端部211側に配置された台木24、24は、台木24の板厚分だけ台木24がスキッド21を(はみ出している)超えて伸びている。つまり、三本のスキッド21の長手方向の両端部211、211側では、三本のスキッド21の長手方向を横断する方向に突出した台木24、24のはみ出し部241、241が形成されている。このように、はみ出し部241を形成することで梱包箱1の上部荷重を台木24の接地面に直接伝えることができる。これに対して、三本のスキッド21の長手方向の中央を横断する方向に配置された台木24は、三本のスキッド21の長手方向の中央を横断する方向の長さが同じになっており、台木24がスキッド21を(はみ出る)超えて伸びていてはいない。   In this example, the load member 22 including the header 23 is arranged at a position that is symmetric about the direction crossing (intersecting) the center of the longitudinal direction of the three skids 21. The above is the configuration of one skid surface 212 of the three skids 21. On the other hand, on the other skid surface 213 of the three skids 21, as shown in FIG. 1B, a rootstock 24 is arranged in a direction crossing the longitudinal direction of the three skids 21. . In this example, the rootstocks 24 are arranged at a total of three locations on the side crossing the longitudinal center of the three skids 21 and on both end portions 211 side in the longitudinal direction of the three skids 21. Of these, the rootstocks 24, 24 arranged on the two end portions 211 side in the longitudinal direction of the three skids 21 extend beyond the skid 21 by the thickness of the rootstock 24. ing. That is, the protruding portions 241 and 241 of the rootstocks 24 and 24 projecting in the direction crossing the longitudinal direction of the three skids 21 are formed on both ends 211 and 211 in the longitudinal direction of the three skids 21. . In this way, by forming the protruding portion 241, the upper load of the packaging box 1 can be directly transmitted to the grounding surface of the rootstock 24. On the other hand, the rootstock 24 arranged in the direction crossing the longitudinal center of the three skids 21 has the same length in the direction traversing the longitudinal center of the three skids 21. The rootstock 24 does not extend beyond the skid 21.

つぎに、三本のスキッド21の内、二本の外側のスキッド21の側面部214には、係合部25が二箇所に形成されている。係合部25は、図1(a)に示すように、外側のスキッド21、21に隣接する、スキッド21の板厚方向に伸びて形成された孔部である。係合部25は、スペーサー251及び当て木252で構成されている。具体的には、スペーサー251、251同士を対向し、間隔をあけて外側のスキッド21の側面部214に配置し、スペーサー251、251上に当て木252を配置することでスペーサー251、251同士と、当て木252との間に形成された隙間が係合部25として構成されている。本例においては、三本のスキッド21の長手方向の中央を横断する方向を中心に対称となる位置二箇所に係合部25が配置されている。また、腰下2の褄面方向である、三本のスキッド21の長手方向の両端部211側に配置された台木24の側面部242に係合部26が配置されている。腰下2の褄面方向の係合部26は、二本の外側のスキッド21の側面部214の係合部25と同じであり、スペーサー261、261同士を対向し、間隔をあけて外側の台木24の側面部242に配置し、当て木262を配置することでスペーサー261、261同士と、当て木262との間に形成された隙間が係合部25として構成されている。   Next, of the three skids 21, two engaging portions 25 are formed on the side surface portions 214 of the two outer skids 21. As shown in FIG. 1A, the engaging portion 25 is a hole formed adjacent to the outer skids 21 and 21 and extending in the thickness direction of the skid 21. The engaging portion 25 includes a spacer 251 and a batten 252. Specifically, the spacers 251 and 251 are opposed to each other, arranged on the side surface portion 214 of the outer skid 21 with a space therebetween, and the batten 252 is arranged on the spacers 251 and 251, thereby A gap formed between the batten 252 and the batten 252 is configured as an engaging portion 25. In this example, the engaging portions 25 are arranged at two positions that are symmetric with respect to the direction crossing the longitudinal center of the three skids 21. Further, the engaging portion 26 is disposed on the side surface portion 242 of the rootstock 24 disposed on the both end portions 211 side in the longitudinal direction of the three skids 21, which is the heel surface direction of the lower waist 2. The engagement portion 26 in the heel surface direction of the lower waist 2 is the same as the engagement portion 25 of the side surface portion 214 of the two outer skids 21, the spacers 261 and 261 are opposed to each other, and the outer side is spaced apart. A gap formed between the spacers 261 and 261 and the batten 262 by arranging the batten 262 on the side surface 242 of the rootstock 24 is configured as the engaging part 25.

以上が本例での腰下2の構成であるが、特にこの形態に限定されることなく、梱包されるものの大きさ及び形状に合わせて適宜、スキッド21、負荷材22等の数等を変更して用いることになる。つぎに、腰下2の係合部25に差し込まれる(係合される)側面3について説明する。   The above is the configuration of the lower back 2 in this example, but is not particularly limited to this form, and the number of skids 21, load materials 22 and the like are appropriately changed according to the size and shape of what is to be packed. Will be used. Next, the side surface 3 that is inserted into (engaged with) the engaging portion 25 of the lower waist 2 will be described.

側面3は、図2(a)に示すように、複数の角材を組み合わせて形成されている。基本となる構成では、主に側桟31と側板32とで形成されている。本例での側面3では、三本の側桟31を互いに平行に、等間隔で配置されており、等間隔で配置された側桟31の長手方向を横断(交差)する方向に側板32が互いに平行に配置されている。側板32の内二本は、図2(a)に示すように、側桟31の長手方向を横断(交差)する方向にある、三本の側桟31の長手方向の両端部311側に配置されている。側板32の内二本の側桟31への配置では、側板32の一方の端部321は、側板32の一方の端部321側の側桟31の上面部と一致している。つまり、図2(a)に示すように、側桟31から側板32がはみ出ることはなく、側板32が側桟31からはみ出ることもない。ただし、三本の側桟31の長手方向の両端部311、311側が側板32、32を(はみ出している)超えて伸びている。   The side surface 3 is formed by combining a plurality of square members as shown in FIG. In the basic configuration, it is mainly formed by the side rail 31 and the side plate 32. In the side surface 3 in this example, the three side bars 31 are arranged in parallel with each other at equal intervals, and the side plate 32 extends in a direction crossing (crossing) the longitudinal direction of the side bars 31 arranged at equal intervals. They are arranged parallel to each other. Two of the side plates 32 are arranged on both ends 311 side in the longitudinal direction of the three side rails 31 in a direction crossing (intersecting) the longitudinal direction of the side rails 31 as shown in FIG. Has been. In the arrangement of the side plates 32 on the two side rails 31, one end portion 321 of the side plate 32 coincides with the upper surface portion of the side rail 31 on the one end portion 321 side of the side plate 32. That is, as shown in FIG. 2A, the side plate 32 does not protrude from the side rail 31, and the side plate 32 does not protrude from the side rail 31. However, both end portions 311 and 311 in the longitudinal direction of the three side bars 31 extend beyond the side plates 32 and 32 (extruded).

つまり、三本の側桟31の長手方向の両端部311、311側では、側板32の内二本の長手方向を横断(交差)する方向に突出した三本の側桟31の長手方向に沿ってはみ出し部312、312が形成されることになる。側板32の一方の端321側の、はみ出し部312、312同士の間の隙間313、313には、補強用縦桟33及び褄挟み込み用桟34が組み込まれている。補強用縦桟33が板状部材であり、側桟31の板厚と同じ板厚となっており、褄挟み込み用桟34は断面四角形の棒状部材に近い形状の部材であり、側板32の板厚となっている。また、補強用縦桟33の長手方向の長さと褄挟み込み用桟34の長手方向の長さは一致している(同じである)。   In other words, on both ends 311 and 311 in the longitudinal direction of the three side bars 31, along the longitudinal direction of the three side bars 31 protruding in a direction crossing (intersecting) the two longitudinal directions of the side plates 32. The protruding portions 312 and 312 are formed. In the gaps 313 and 313 between the protruding portions 312 and 312 on the one end 321 side of the side plate 32, a reinforcing vertical beam 33 and a rod sandwiching beam 34 are incorporated. The reinforcing vertical beam 33 is a plate-shaped member, and has the same thickness as the side beam 31, and the rod sandwiching beam 34 is a member having a shape close to a bar-shaped member having a square cross section. It is thick. In addition, the length in the longitudinal direction of the reinforcing vertical beam 33 and the length in the longitudinal direction of the rod sandwiching beam 34 are the same (same).

はみ出し部312、312同士の間の隙間313、313への組み込みに際しては、補強用縦桟33を近傍の側板32に係止し、側桟31の長手方向の両端部311、311側のはみ出し部312、312に補強用縦桟33を収め、図2(a)に示すように、はみ出し部312の端面312aに補強用縦桟33の端面331を一致させている。補強用縦桟33の上には、褄挟み込み用桟34が配置されており、褄挟み込み用桟34の端面341が補強用縦桟33の端面331と一致させて配置されている。つまり、補強用縦桟33に平行に褄挟み込み用桟34が配置されている。その結果、図2に示すように、側板32と褄挟み込み用桟34との間で、補強用縦桟33上に隙間314が形成されることになる。また、図2(b)に示すように、褄挟み込み用桟34の、褄挟み込み用桟34の長手方向に沿う方向には何もなく(はみ出し部312、312がなく)、補強用縦桟33上で褄挟み込み用桟34が突出した状態になっている。   When assembling into the gaps 313 and 313 between the protruding portions 312 and 312, the reinforcing vertical beam 33 is locked to the side plate 32 in the vicinity, and the protruding portions on the side ends 311, 311 side in the longitudinal direction of the side beam 31 The reinforcing vertical bars 33 are housed in 312 and 312, and as shown in FIG. 2A, the end surface 331 of the reinforcing vertical bar 33 is made to coincide with the end surface 312 a of the protruding portion 312. On the reinforcing vertical bar 33, the rod sandwiching bar 34 is arranged, and the end surface 341 of the rod sandwiching bar 34 is arranged to coincide with the end surface 331 of the reinforcing vertical beam 33. In other words, the bar clamping bar 34 is arranged in parallel with the reinforcing vertical bar 33. As a result, as shown in FIG. 2, a gap 314 is formed on the reinforcing vertical beam 33 between the side plate 32 and the eaves sandwiching beam 34. Further, as shown in FIG. 2B, there is nothing in the direction along the longitudinal direction of the rod clamping bar 34 (there are no protruding portions 312, 312), and the reinforcing vertical beam 33. In the above state, the sword sandwiching bar 34 protrudes.

なお、本例においては、予めバンド5が通る空隙313aが形成できる長さの補強用縦桟33及び褄挟み込み用桟34としている   In addition, in this example, it is set as the vertical beam 33 for reinforcement | strengthening and the crosspiece 34 for the cage | baskets of the length which can form the space | gap 313a where the band 5 passes previously.

また、本例においては、側板32は、図2(a)に示すように、四本用いており、三本の側桟31の長手方向の両端部211側に配置された二本を除いた残り二本の側板32は、三本の側桟31の長手方向の両端部211側に配置された二本から間隔をあけて三本の側桟31上に配置されている。本例においては、図2(a)に示すように、側桟31の長手方向の中央を横断する方向を中心に対称となる位置に側板32が配置されている。側板32の他方の端部322では、三本の側桟31の長手方向の横断する方向に側板32が側桟31を(はみ出している)超えて伸びている。つまり、三本の側桟31の内、側板32の他方の端部322側の側桟31を(はみ出している)超えて伸びている。側板32の他方の端部322側では、三本の側桟31の長手方向の横断する方向に突出した側板32のはみ出し部である搓込部323が形成されている。搓込部323は腰下2の係合部25に組み込まれることになるため、搓込部323の長さ、厚さ等が腰下2の係合部25に対応する大ききになっている。   Moreover, in this example, as shown in FIG. 2A, four side plates 32 are used, and the two side plates 32 arranged on both ends 211 side in the longitudinal direction of the three side bars 31 are excluded. The remaining two side plates 32 are arranged on the three side bars 31 at intervals from the two arranged on the both ends 211 side in the longitudinal direction of the three side bars 31. In this example, as shown in FIG. 2A, the side plate 32 is disposed at a position that is symmetric with respect to a direction crossing the center in the longitudinal direction of the side rail 31. At the other end 322 of the side plate 32, the side plate 32 extends beyond the side bar 31 (extends) in the direction transverse to the longitudinal direction of the three side bars 31. That is, among the three side bars 31, the side bars 31 extend beyond the side bars 31 on the other end 322 side of the side plate 32. On the other end 322 side of the side plate 32, a squeezed portion 323 is formed which is a protruding portion of the side plate 32 protruding in the longitudinal direction of the three side bars 31. Since the ridge portion 323 is incorporated in the engaging portion 25 of the lower waist 2, the length, thickness, etc. of the ridge portion 323 are large corresponding to the engaging portion 25 of the lower waist 2. .

以上が本例での側面3の構成であるが、特にこの形態に限定されることなく、梱包されるものの大きさ及び形状に合わせて適宜、側桟31、側板32等の数等を変更して用いることになる。つぎに、腰下2の係合部26に差し込まれる(係合される)褄面4について説明する。   The above is the configuration of the side surface 3 in this example. However, the number of side bars 31, side plates 32, and the like are appropriately changed according to the size and shape of what is packed without being limited to this form. Will be used. Next, the collar surface 4 that is inserted into (engaged with) the engaging portion 26 of the lower waist 2 will be described.

褄面4は、図3(a)に示すように、腰下2及び側面3と同様に、複数の板状部材を組み合わせて形成されている。基本的には、褄桟41と褄板42とで形成されている。本例での褄面4では、三本の褄桟41を互いに平行に、等間隔で配置されている。また、本例では、褄桟41の長手方向を横断(交差)する方向に、三本の褄板42が互いに平行に、等間隔で配置されている。褄板42の褄桟41への配置では、褄板42の一方の端部421側に配置される褄桟41は、図3(a)に示すように、褄桟41の長手方向を横断(交差)する方向にある、三本の褄板42の長手方向の両端部421側を全て被っている。つまり、褄桟41の、褄板42が配置される長手方向の長さと、平行に、等間隔で配置された三本の褄板42の長手方向を横断(交差)する方向の長さとが同じになっている。従って、図3に示すように、褄板42から褄桟41がはみ出ることはなく、褄桟41が褄板42からはみ出ることもない。   As shown in FIG. 3A, the collar surface 4 is formed by combining a plurality of plate-like members in the same manner as the lower waist 2 and the side surface 3. Basically, it is made up of a crosspiece 41 and a side plate 42. In the ridge surface 4 in this example, three ridge bars 41 are arranged in parallel to each other at equal intervals. Further, in this example, three hook plates 42 are arranged in parallel to each other at equal intervals in a direction crossing (intersecting) the longitudinal direction of the bridge bar 41. In the arrangement of the bridge plate 42 on the bridge plate 41, the bridge plate 41 arranged on one end 421 side of the plate 42 crosses the longitudinal direction of the frame plate 41 as shown in FIG. It covers all the ends 421 in the longitudinal direction of the three ribs 42 in the direction of crossing. That is, the length of the crosspiece 41 in the longitudinal direction where the crossbar 42 is arranged is the same as the length in the direction crossing (crossing) the longitudinal direction of the three crossplates 42 arranged in parallel at equal intervals. It has become. Therefore, as shown in FIG. 3, the eaves frame 41 does not protrude from the eaves plate 42, and the eaves frame 41 does not protrude from the eaves plate 42.

褄板42の他方の端部422側では、三本の褄桟41の長手方向の横断する方向に褄板42が褄桟41を(はみ出している)超えて伸びている。つまり、三本の褄桟41の内、褄板42の他方の端部422側の褄桟41を(はみ出している)超えて伸びている。つまり、図3(b)に示すように、褄板42の他方の端部422側では、三本の褄桟41の長手方向の横断する方向に突出した褄板42のはみ出し部である搓込部423が形成されている。搓込部423は腰下2の係合部26に組み込まれることになるため、搓込部423の長さ、厚さ等が腰下2の係合部26に対応する大ききになっている。   On the other end 422 side of the saddle plate 42, the saddle plate 42 extends beyond the saddle rail 41 in a direction transverse to the longitudinal direction of the three saddle rails 41. That is, among the three ridge bars 41, they extend beyond the ridge bar 41 on the other end 422 side of the ridge plate 42 (extends). That is, as shown in FIG. 3 (b), on the other end 422 side of the saddle plate 42, it is a protrusion that is a protruding portion of the saddle plate 42 protruding in the longitudinal direction of the three cross rails 41. A portion 423 is formed. Since the ridge portion 423 is incorporated in the engagement portion 26 of the lower waist 2, the length, thickness, etc. of the ridge portion 423 are large corresponding to the engagement portion 26 of the lower waist 2. .

以上が本例での褄面4の構成であるが、特にこの形態に限定されることなく、梱包されるものの大きさ及び形状に合わせて適宜、褄桟41、褄板42等の数等を変更して用いることになる。腰下2への側面3、褄板4の組み立てに際しては、二つの側面3を腰下2へ組み立て、二つの褄面4を腰下4に組み立てることになる。また、腰下側2に対して、対向する二つの側面3、3同士は側板32同士を対向させた状態で、対向する二つの褄面4、4同士は褄板42同士を対向させた状態で、組み立てを行うことになる。以下では、腰下2への側面3、褄板4の組み立てについて説明する。   The above is the configuration of the ridge surface 4 in this example, but is not particularly limited to this form, and the number of the ridge frames 41, the ridge plates 42, etc. are appropriately determined according to the size and shape of what is packed. It will be changed and used. When assembling the side surface 3 and the heel plate 4 to the lower waist 2, the two side surfaces 3 are assembled to the lower waist 2, and the two heel surfaces 4 are assembled to the lower waist 4. In addition, the two side surfaces 3 and 3 facing each other with respect to the lower waist side 2 are in a state in which the side plates 32 are opposed to each other, and the two opposing collar surfaces 4 and 4 are in a state in which the collar plates 42 are opposed to each other. Then, assembly will be performed. Below, the assembly of the side surface 3 and the saddle plate 4 to the lower waist 2 will be described.

腰下2への側面3、褄板4の組み立てに際しては、先に側面3を腰下2に組み込むことも可能であるし、先に褄面4を腰下2に組み込むことも可能であり、さらには、側面3と褄面4とを同時に腰下2へ組み込むことも可能である。いずれかの方法により腰下2へ側面3及び褄面4を組み込む。具体的には、腰下2に対して側面3を組み立てられるように配置し(例えば、腰下2に対して側面3を垂直にして)、腰下2の係合部25、25に対して側面3の搓込部(はみ出し部)323、323を対向させて配置する。同様に、腰下2に対して褄面4を組み立てられるように配置し(例えば、腰下2に対して褄面4を垂直にして)、腰下2の係合部26、26に対して褄面4の搓込部(はみ出し部)423、423を対向させて配置する。   When assembling the side surface 3 and the heel plate 4 to the lower waist 2, the side surface 3 can be incorporated into the lower waist 2 first, or the heel surface 4 can be incorporated into the lower waist 2 first. Furthermore, it is possible to incorporate the side surface 3 and the heel surface 4 into the lower waist 2 at the same time. The side surface 3 and the heel surface 4 are incorporated into the lower waist 2 by any method. Specifically, the side surface 3 is arranged so as to be assembled with the lower waist 2 (for example, the side surface 3 is perpendicular to the lower waist 2), and the engaging portions 25, 25 of the lower waist 2 are arranged. The nipping parts (protruding parts) 323 and 323 of the side surface 3 are arranged to face each other. Similarly, it arrange | positions so that the collar surface 4 can be assembled with respect to the lower back 2 (for example, the vertical surface 4 is made perpendicular | vertical with respect to the lower waist 2), and with respect to the engaging parts 26 and 26 of the lower waist 2 The indented portions (protruding portions) 423 and 423 of the collar surface 4 are arranged to face each other.

つぎに、腰下2に対向して配置した側面3、褄面4をそれぞれ腰下2側へ移動する。つまり、腰下2の係合部25、25へ側面3の搓込部323、323を差し込み、側面3を腰下2の板厚方向に沿って(図1(b)に示す矢印A方向に沿って)移動する。同様に、腰下2の係合部26、26へ褄面4の搓込部423、423を差し込み、褄面4を腰下2の板厚方向に沿って(図1(b)に示す矢印A方向に沿って)移動する。移動する側面3は腰下2に当接する。側面3の他方の端部322側の、側桟31が腰下2のスペーサー251、251に当接することで、側面3の腰下2に対する移動は完了する。移動の完了により、側面3の搓込部323、323が腰下2の係合部25、25内に入り込み、側面3の腰下2への組み込みが完了する。同様に、移動する褄面4は腰下2に当接する。褄面4の他方の端部422側の、褄桟41が腰下2のスペーサー261、261に当接することで、褄面4の腰下2に対する移動は完了する。移動の完了により、褄面4の搓込部423、423が腰下2の係合部26、26内に入り込み、褄面4の腰下2への組み込みが完了する。その際、腰下2の係合部25、25と対向しない、側面3の搓込部323、褄面4の搓込部423も、同様に、腰下2の板厚方向(矢印A方向)に沿って移動する。側面3の腰下2に対する移動が完了すると、側面3の搓込部323は負荷材22のはみ出し部241とスペーサー261との間に入り込む。また、褄面4の腰下2に対する移動が完了すると、褄面4の搓込部423はスペーサー261と隣り合う位置にくる。   Next, the side surface 3 and the heel surface 4 arranged to face the lower waist 2 are respectively moved to the lower waist 2 side. That is, the insertion portions 323 and 323 of the side surface 3 are inserted into the engaging portions 25 and 25 of the lower waist 2, and the side surface 3 extends along the plate thickness direction of the lower waist 2 (in the direction of arrow A shown in FIG. 1B). Move along). Similarly, the insertion portions 423 and 423 of the collar surface 4 are inserted into the engaging portions 26 and 26 of the lower waist 2, and the collar surface 4 extends along the thickness direction of the lower waist 2 (the arrow shown in FIG. 1B). Move along direction A). The moving side surface 3 contacts the lower waist 2. The movement of the side surface 3 with respect to the lower waist 2 is completed when the side rail 31 on the other end 322 side of the side surface 3 contacts the spacers 251 and 251 of the lower waist 2. By the completion of the movement, the grip portions 323 and 323 of the side surface 3 enter the engaging portions 25 and 25 of the lower waist 2, and the incorporation of the side surface 3 into the lower waist 2 is completed. Similarly, the moving heel surface 4 contacts the lower waist 2. The movement of the heel surface 4 with respect to the lower waist 2 is completed by the heel bar 41 on the other end 422 side of the heel surface 4 coming into contact with the spacers 261 and 261 of the lower waist 2. By the completion of the movement, the inserting portions 423 and 423 of the collar surface 4 enter the engaging portions 26 and 26 of the lower waist 2, and the incorporation of the collar surface 4 into the lower waist 2 is completed. At that time, the ridge portion 323 of the side surface 3 and the ridge portion 423 of the heel surface 4 that do not oppose the engagement portions 25, 25 of the lumbar surface 2 are similarly in the plate thickness direction of the lower waist 2 (arrow A direction). Move along. When the movement of the side surface 3 with respect to the lower waist 2 is completed, the pinched portion 323 of the side surface 3 enters between the protruding portion 241 of the load member 22 and the spacer 261. Further, when the movement of the heel surface 4 relative to the lower waist 2 is completed, the insertion portion 423 of the heel surface 4 comes to a position adjacent to the spacer 261.

以上が腰下2に対して対向する二本の側面3、対向する二本の褄面4をそれぞれ移動することで腰下2に対して側面3、褄面4をそれぞれ組み込んで(組み立てて)いるが、必ずしも、腰下2に対して側面3、褄面4をそれぞれ移動する必要はない。例えば、対向する二本の側面3、対向する二本の褄面4を予め腰下2に組み込まれる状態に保持して、腰下2を移動して、腰下2の係合部25、26に側面3の搓込部323、褄面4の搓込部423に組み込むということも可能である。また、腰下2及び対向する二本の側面3、対向する二本の褄面4のそれぞれを移動することで、腰下2の係合部25、26に側面3の搓込部323、褄面4の搓込部423に組み込むということも可能である。   As described above, the side surface 3 and the heel surface 4 are respectively assembled (assembled) with respect to the lower waist 2 by moving the two side surfaces 3 and the two opposite heel surfaces 4 facing the lower waist 2. However, it is not always necessary to move the side surface 3 and the heel surface 4 with respect to the lower waist 2. For example, the two opposite side surfaces 3 and the two opposite collar surfaces 4 are held in a state of being incorporated in the lower waist 2 in advance, and the lower waist 2 is moved to engage the engagement portions 25, 26 of the lower waist 2. It is also possible to incorporate into the insertion part 323 of the side surface 3 and the insertion part 423 of the side surface 4. Further, by moving the lower waist 2, the two opposing side surfaces 3, and the two opposing heel surfaces 4, the engaging portions 25, 26 of the lower waist 2 are moved to the insertion portions 323, It is also possible to incorporate it into the nail 423 of the surface 4.

以上のようにして、腰下2と、対向する二本の側面3、対向する二本の褄面4とが組み立てられると、側面3と褄面4とを組み合わせる。具体的には、図4に示すように、隣り合う側面3と褄面4とは、側板32と褄板42とを垂直にして当接した状態にする。側板32と褄板42とを当接し、側桟31と褄桟41とを当接した状態になり、褄面4の、褄桟41の端部411及び褄板42の縁424が側面3のはみ出し部312に当接する。同時に、褄板42の縁424は側板32と褄挟み込み用桟34とで形成された隙間314に入り込み補強用縦桟33に当接する。その結果、褄板42の、褄挟み込み用桟34に沿う部分は側板32と褄挟み込み用桟34に挟み込まれた状態になり、側面3と褄面4とは互いに支持した状態になる。腰下2の四隅について、側面3と褄面4とを互いに支持した状態した後、側桟31と褄桟41とをバンド5で固定する。   As described above, when the lower waist 2, the two opposing side surfaces 3, and the two opposing heel surfaces 4 are assembled, the side surface 3 and the heel surface 4 are combined. Specifically, as shown in FIG. 4, the side surface 3 and the flange surface 4 that are adjacent to each other are brought into contact with the side plate 32 and the flange plate 42 in a vertical state. The side plate 32 and the side plate 42 are brought into contact with each other, and the side rail 31 and the side rail 41 are brought into contact with each other, and the end portion 411 of the side plate 41 and the edge 424 of the side plate 42 are formed on the side surface 3. Abuts against the protruding portion 312. At the same time, the edge 424 of the gutter plate 42 enters the gap 314 formed by the side plate 32 and the gutter clamping bar 34 and comes into contact with the reinforcing vertical bar 33. As a result, the portion of the gutter plate 42 along the gutter clamping bar 34 is sandwiched between the side plate 32 and the gutter clamping bar 34, and the side surface 3 and the gutter surface 4 are supported with each other. After the side surface 3 and the heel surface 4 are supported with respect to the four corners of the lower back 2, the side bar 31 and the heel bar 41 are fixed with the band 5.

バンド5での固定に際しては、図4に示すように、側桟31の端部311にバンド5を巻き付け、バンド5を補強用縦桟33及び褄挟み込み用桟34と側桟31及び褄桟41との間の空隙313aを通り褄桟41の長手方向に沿って(矢印B方向に沿って)伸ばし、図4に示す褄面4の褄桟41の端部411から図示しない褄面4の褄桟41の端部411を通り、同様の空隙313aを通過し、図示しない側桟31の端部311から図4に示す褄面4の褄桟41の端部411側へ巻回する。以上のようにバンド5を巻き付けることで、側面3、褄面4が腰下2に対しての垂直方向から傾くのを防止することになる。   When fixing with the band 5, as shown in FIG. 4, the band 5 is wound around the end portion 311 of the side bar 31, and the band 5 is attached to the reinforcing vertical bar 33, the bar clamping bar 34, the side bar 31, and the bar 41. And extends along the longitudinal direction of the eaves frame 41 (along arrow B) and extends from the end 411 of the eaves frame 41 of the eaves surface 4 shown in FIG. It passes through the end portion 411 of the crosspiece 41, passes through the same gap 313a, and is wound from the end portion 311 of the side crosspiece 31 (not shown) to the end portion 411 side of the crosspiece 41 of the side plate 4 shown in FIG. By winding the band 5 as described above, the side surface 3 and the heel surface 4 are prevented from being tilted from the direction perpendicular to the lower waist 2.

バンド5を巻き付けた後に、図5に示すように、腰下2と対向させて天板7を側面3、3と褄面4、4の上に載置する。天板7を載置する前には、予め腰下2に載置された梱包品8を保持するくり抜き部材71を梱包品8の上部81に載置する。くり抜き部材71は梱包品8の上部81を被う形状をなしており、天板7と梱包品8との間に挟まれて梱包品8が運搬時に動くことを防止することになる。本例においては、くり抜き部材71が梱包品8の上部81を対向する側面3、3側から挟み込んでいる。そのため、くり抜き部材81は略コ字状の形状をなしている。ただし、くり抜き部材71は、略コ字状の形状に限定されることなく、梱包品8の上部81の形状に合わせて適宜形状を変えることになる。なお、本例においては、梱包品8を腰下2の上に載置した後に、側面3、褄面4を組み立てているが、梱包品8の載置については、例えば、腰下2に側面3、褄面4を組み立てた後に行うことも可能であるし、腰下2に側面3を組み立て、褄面4を組み立てる前に行うことも可能であるし、逆に、腰下2に褄面4を組み立て、側面3を組み立てる前に行うことも可能であり、梱包品8の載置を何時行うかは、梱包品8の大きさ、重さ等の諸事情に基づいて決定されることになる。   After the band 5 is wound, as shown in FIG. 5, the top plate 7 is placed on the side surfaces 3, 3 and the collar surfaces 4, 4 so as to face the lower waist 2. Before placing the top plate 7, the hollow member 71 that holds the packaged product 8 previously placed on the lower waist 2 is placed on the upper portion 81 of the packaged product 8. The cut-out member 71 has a shape covering the upper portion 81 of the packaged product 8, and is sandwiched between the top plate 7 and the packaged product 8 to prevent the packaged product 8 from moving during transportation. In this example, the hollow member 71 sandwiches the upper portion 81 of the packaged product 8 from the side surfaces 3 and 3 facing each other. Therefore, the hollow member 81 has a substantially U-shaped shape. However, the hollow member 71 is not limited to a substantially U-shape, and the shape is appropriately changed according to the shape of the upper portion 81 of the packaged product 8. In this example, the side surface 3 and the collar surface 4 are assembled after the packaged article 8 is placed on the lower back 2. However, for example, the side of the packaged article 8 is placed on the lower side 2. 3. It can be performed after the heel surface 4 is assembled, or it can be performed before the side surface 3 is assembled to the lower waist 2 and before the heel surface 4 is assembled. 4 can be performed before the side surface 3 is assembled, and when the package 8 is placed is determined based on various circumstances such as the size and weight of the package 8. Become.

以上のように、梱包品8を中に入れ、腰下2に側面3、褄面4を組み立て天板8を載置した状態で、図6に示すように、バンド6を、天板7、側面3、及び腰下2を囲む方向に巻回することで巻き付ける。このとき、天板7からくり抜き部材71に押圧が加わり、梱包品8の上部81にその押圧が伝達され、梱包品8は腰下2上を移動し難くなる。本例においては、図6に示すように、バンド6を四箇所で巻回して梱包箱1を形成している。特にバンド6が巻回される箇所は四箇所に限定されることなく、完成される梱包箱1の大きさにより、四箇所より少なくなったり、多くなったりする。尚バンド6は通常機械により締め付ける。   As described above, with the package 8 inside, the side surface 3 and the collar surface 4 are assembled to the lower waist 2 and the top plate 8 is placed. As shown in FIG. It winds by winding in the direction surrounding the side surface 3 and the lower waist 2. At this time, pressure is applied to the cutout member 71 from the top plate 7, and the pressure is transmitted to the upper portion 81 of the packaged product 8, so that the packaged product 8 is difficult to move on the lower waist 2. In this example, as shown in FIG. 6, the packaging box 1 is formed by winding the band 6 at four locations. In particular, the number of places where the band 6 is wound is not limited to four, and may be less or more than four depending on the size of the completed packaging box 1. Band 6 is usually tightened by a machine.

以上のように完成した梱包箱を開梱するには、ナイフ等の刃物により、バンド5、6を切断する。載置されている天板7を側面3、褄面4から外し、組み立てられている側面3、褄面4を腰下2から外す。梱包品8を腰下2から下ろすことで、腰下2、側面3及び褄面4は梱包箱1に組み立てられる前の状態に戻る。   In order to unpack the packaging box completed as described above, the bands 5 and 6 are cut with a knife such as a knife. The mounted top plate 7 is removed from the side surface 3 and the heel surface 4, and the assembled side surface 3 and heel surface 4 are removed from the lower waist 2. By lowering the package 8 from the lower waist 2, the lower waist 2, the side surface 3, and the collar surface 4 return to the state before being assembled in the packaging box 1.

1…梱包箱、
2…腰下、21…スキッド、211…端部、212…一方のスキッド面、213…他方のスキッド面、214…外側のスキッドの側面部、22…負荷材、23…ヘッダ、24…台木、241…はみ出し部、242…側面部、25…(第一)係合部(隙間)、26…(第二)係合部(隙間)、251、261…スペーサー、252、262…当て木、
3…側面、31…側桟、311…端部、312…はみ出し部、312a…端面、313、314…隙間、313a…空隙、32…側板、321…一方の端部、322…他方の端部、323…搓込部(はみ出し部)、313…隙間、33…補強用縦桟、331…端面、34…褄挟み込み用桟、341…端面、
4…褄面、41…褄桟、411…端部、42…褄板、421…一方の端部、422…他方の端部、423…搓込部(はみ出し部)、424…縁、
5…(第一)バンド、6…(第二)バンド、
7…天板、71…くり抜き部材、
8…梱包品、81…上部、
1 ... Packing box,
DESCRIPTION OF SYMBOLS 2 ... Under waist, 21 ... Skid, 211 ... End part, 212 ... One skid surface, 213 ... The other skid surface, 214 ... Side surface part of outer skid, 22 ... Load material, 23 ... Header, 24 ... Rootstock 241 ... Extruding part, 242 ... Side part, 25 ... (first) engaging part (gap), 26 ... (second) engaging part (gap), 251,261 ... spacer, 252,262 ...
DESCRIPTION OF SYMBOLS 3 ... Side surface, 31 ... Side bar, 311 ... End part, 312 ... Projection part, 312a ... End surface, 313, 314 ... Gap, 313a ... Gap, 32 ... Side plate, 321 ... One end part, 322 ... Other end part 323 ... clamping part (extrusion part), 313 ... gap, 33 ... vertical beam for reinforcement, 331 ... end surface, 34 ... beam for pinching pinching, 341 ... end surface,
4 ... ridge surface, 41 ... ridge bar, 411 ... end portion, 42 ... ridge plate, 421 ... one end portion, 422 ... the other end portion, 423 ... ridge portion (extrusion portion), 424 ... edge,
5 ... (first) band, 6 ... (second) band,
7 ... Top plate, 71 ... Hollow-out member,
8 ... Packed product, 81 ... Upper part,

Claims (2)

複数の、側板と側桟とからなる側面と、複数の、褄板と褄桟とからなる褄面と、腰下とを組み立てることで梱包を行う梱包箱において、
前記腰下は、角材である、複数の、スキッドと負荷材とが交差して形成されており、前記側面が組み立てられる、前記腰下の外周側の前記スキッドに形成された、隙間である第一係合部と、
前記褄面が組み立てられる、前記腰下の前記負荷材と平行に設けられた、前記腰下の外周側のヘッダに形成された、隙間である第二係合部と、を備え、
前記側面は、平行に並ぶ前記側板に対して交差する方向に配置された前記側桟の、前記側板の一方の端部側の、前記側板から前記側桟がはみ出したはみ出し部と、
該はみ出し部と隣り合うはみ出し部との間に配置され、近傍の側板に係止された、前記はみ出し部から前記はみ出し部と隣り合う前記はみ出し部へ伸びる、板状部材である補強用縦桟と、
該補強用縦桟上に配置された、前記はみ出し部から前記はみ出し部と隣り合うはみ出し部へ伸びる、前記補強用縦桟より細く、前記はみ出し部がはみ出す前記側板との間に、前記側板の、一方の端部側から他方の端部側に伸びる隙間を前記補強用縦桟上に形成する褄挟み込み用桟と、を備えるとともに、
前記側板の他方の端部側には、前記側桟と横断する方向に前記側板が前記側桟を超えて伸びて形成された搓込部を備え、
前記褄面は、平行に並ぶ前記褄板に対して交差する方向に配置された前記褄桟の、一方の端部側から他方の端部側に沿う方向に、前記褄板の他方の端部側に、前記褄板の他方の端部側の前記褄桟を超えて伸びて形成された搓込部とを備え、
前記腰下の第一係合部には、前記側面の搓込部が組み込まれ、前記腰下の第二係合部には、前記褄面の搓込部が組み込まれ、
前記側板と前記褄板とを当接し、前記側桟と前記褄桟とが当接し、前記褄面の、前記褄桟の端部及び前記褄板の縁が前記側面のはみ出し部に当接し、前記褄板の縁は前記側板と前記褄挟み込み用桟とで形成された前記隙間に入り込み前記補強用縦桟に当接し、前記褄板の、前記褄挟み込み用桟に沿う部分は前記側板と前記褄挟み込み用桟に挟み込まれ、
第一バンド、前記補強用縦桟及び前記褄挟み込み用桟と前記側桟及び前記褄桟との間の空隙に通され、対向する前記褄面同士側の前記側桟の端部同士の間である前記褄桟の長手方向に沿って伸ばされ、前記側桟の端部同士を含めた前記褄桟を、前記褄桟の長手方向に沿って、巻回させて巻き付けられ
前記側面と前記褄面との、前記腰下に対向する側に、前記腰下、前記側面及び前記褄面に囲まれた梱包品を被うように天板が、載置され
第二バンド、前記腰下、前記側板及び前記天板を囲んで巻回させて巻き付けられたことを特徴とする梱包箱。
In a packaging box that performs packing by assembling a plurality of side surfaces made of side plates and side rails, a plurality of side surfaces made of side plates and side rails, and a lower back,
The lower waist is a space formed by a plurality of skids and load members intersecting with each other, and the side surfaces are assembled. The gap is formed in the skid on the outer peripheral side of the lower waist. One engaging portion;
A second engagement portion that is a gap formed on a header on the outer circumference side of the lower waist, provided in parallel with the load material under the hip, on which the collar surface is assembled,
The side surface of the side rail arranged in a direction intersecting the side plates arranged in parallel, one end side of the side plate, and a protruding portion where the side rail protrudes from the side plate,
A reinforcing vertical beam that is a plate-like member that is disposed between the protruding portion and the protruding portion adjacent to the protruding portion and that is locked to a nearby side plate and extends from the protruding portion to the protruding portion adjacent to the protruding portion; ,
The side plate disposed on the reinforcing vertical rail extends from the protruding portion to the protruding portion adjacent to the protruding portion, narrower than the reinforcing vertical beam, and the side plate protruding from the protruding portion, And a scissor sandwiching bar that forms a gap extending from one end side to the other end side on the reinforcing vertical beam,
On the other end side of the side plate, the side plate is provided with a sandwiched portion formed so as to extend beyond the side rail in a direction transverse to the side rail,
The side surface of the saddle plate extends in the direction from one end side to the other end side of the crosspiece arranged in a direction intersecting the parallel sided plate. The side plate, and a scissor portion formed to extend beyond the side rail on the other end side of the side plate,
The first engaging portion below the waist incorporates a scooping portion on the side surface, and the second engaging portion below the waist incorporates a scooping portion on the collar surface,
Abutting the side plate and the flange plate, the side rail and the flange frame abutting, the end of the flange surface of the flange surface and the edge of the flange plate abutting the protruding portion of the side surface, An edge of the saddle plate enters into the gap formed by the side plate and the saddle sandwiching bar and contacts the reinforcing vertical rail, and a portion of the saddle plate along the saddle sandwiching rail is the side plate and the It is sandwiched between the scissors
The first band is passed through a space between the reinforcing vertical beam and the rod-inserting beam, the side beam, and the frame beam, and between the ends of the side beams on the side of the opposed surface surfaces. is Shin field along the longitudinal direction of the Wife crosspiece is, the Tsuma桟including the ends of the side bars along the longitudinal direction of the garnishing crosspiece, wound by wound,
A top plate is placed on the side of the side surface and the flange surface facing the lower waist so as to cover the package surrounded by the waist, the side surface and the flange surface,
Second band, packing box, characterized in that said waist under wound by wound surrounds the side plate and the top plate.
請求項1記載の梱包箱の梱包方法において、
角材である、複数の、スキッドと負荷材とが交差して形成された、前記腰下の、前記腰下の外周側の前記スキッドに形成された、隙間である第一係合部に、前記側面の、前記側桟と横断する方向に前記側板が前記側桟を超えて伸びて形成された搓込部を組み込み、前記腰下の、前記負荷材と平行に設けられた、前記腰下の外周側のヘッダに形成された、隙間である第二係合部に、前記褄面の、前記褄桟を超えて伸びて形成された搓込部を組み込む工程と、
前記側板と前記褄板とを当接し、前記側桟と前記褄桟とが当接し、前記褄面の、前記褄桟の端部及び前記褄板の縁が前記側面のはみ出し部に当接し、前記褄板の縁は前記側板と前記褄挟み込み用桟とで形成された前記隙間に入り込み前記補強用縦桟に当接し、前記褄板の、前記褄挟み込み用桟に沿う部分を前記側板と前記褄挟み込み用桟とで挟み込む工程と、
第一バンドを前記補強用縦桟及び前記褄挟み込み用桟と前記側桟及び前記褄桟との間の空隙を通し、前記側桟の端部同士を含めた前記褄桟を、前記褄桟の長手方向に沿って、巻回させて巻き付ける工程と、
前記側面と前記褄面との、前記腰下に対向する側に、前記腰下、前記側面及び前記褄面に囲まれた梱包品を被う天板を載置する工程と、
第二バンドを、前記腰下、前記側板及び前記天板を囲んで巻回させて巻き付ける工程と、とからなることを特徴とする梱包方法。
In the packaging method of the packaging box of Claim 1,
A plurality of skids and load members, which are square members, are formed on the skids on the outer circumference side of the lower waist, formed on the outer periphery of the lower waist, and the first engaging portion that is a gap, The side plate incorporates a ridge portion formed by extending the side plate beyond the side rail in a direction transverse to the side rail, and is provided below the waist and in parallel with the load material. A step of incorporating a pinching portion formed on the flange surface, extending beyond the rod, into the second engagement portion, which is a gap, formed in the outer header;
Abutting the side plate and the flange plate, the side rail and the flange frame abutting, the end of the flange surface of the flange surface and the edge of the flange plate abutting the protruding portion of the side surface, An edge of the saddle plate enters into the gap formed by the side plate and the scissor sandwiching bar and abuts on the reinforcing vertical rail, and a part of the saddle plate along the scissor sandwiching bar is the side plate and the A process of sandwiching with a scissors for scissors sandwiching,
The first band is passed through the gap between the reinforcing vertical beam and the vertical frame beam and the side beam and the horizontal beam, and the vertical beam including the end portions of the side beam is connected to the vertical beam of the vertical beam. A step of winding and winding along the longitudinal direction;
Placing the top plate covering the lower waist, the side surface and the package surrounded by the lower surface on the side of the side surface and the lower surface facing the lower waist; and
And a step of winding the second band around the waist, the side plate and the top plate and winding the second band.
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