JP6002516B2 - Car shape detection device and car wash machine equipped with the same - Google Patents

Car shape detection device and car wash machine equipped with the same Download PDF

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JP6002516B2
JP6002516B2 JP2012205886A JP2012205886A JP6002516B2 JP 6002516 B2 JP6002516 B2 JP 6002516B2 JP 2012205886 A JP2012205886 A JP 2012205886A JP 2012205886 A JP2012205886 A JP 2012205886A JP 6002516 B2 JP6002516 B2 JP 6002516B2
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light emitting
optical axis
light
vehicle body
light receiving
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JP2014058282A (en
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小林 健二
健二 小林
宮沢 利明
利明 宮沢
良平 滝澤
良平 滝澤
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MK Seiko Co Ltd
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Description

本発明は、自動車の形状を検出する車形検出装置、及び同装置を備え、洗浄する自動車車体の形状に応じて、洗浄ブラシ,乾燥ノズル等の洗車処理装置を作用させて自動車車体の洗浄,乾燥等の処理を施す洗車機に関する。   The present invention includes a vehicle shape detection device for detecting the shape of an automobile, and the same device, and cleaning the automobile body by operating a car wash processing device such as a cleaning brush and a drying nozzle according to the shape of the automobile body to be cleaned. The present invention relates to a car wash machine that performs processing such as drying.

本出願人は、特許文献1に記載された車形検出装置を提案している。この装置は、自動車を幅方向に挟んで発光部と受光部を配置した車体検出器と、この車体検出器を自動車の長さ方向に移動させる走行手段と、走行手段による移動距離を検出する移動距離検出手段とを備え、車体検出器が単位距離走行する毎に車体を検出し、車形データを作成するものである。   The present applicant has proposed a vehicle shape detection device described in Patent Document 1. This device includes a vehicle body detector in which a light emitting unit and a light receiving unit are arranged with a vehicle sandwiched in a width direction, traveling means for moving the vehicle body detector in the length direction of the vehicle, and movement for detecting a moving distance by the traveling unit. A distance detection means for detecting the vehicle body each time the vehicle body detector travels a unit distance and creating vehicle shape data.

この車体検出器は、上下に複数の発光素子を配列した発光部と、発光素子と対をなす受光素子を配列した受光部とからなり、各発光素子と受光素子との間に形成される光軸の透光/遮光によって車体の有無を検出する。光軸の透光/遮光は、受光素子での受光レベルが所定のしきい値に達するか否かで判定され、透光した光軸を「0」、遮光した光軸を「1」として2値画像データが作成される。   This vehicle body detector is composed of a light emitting section in which a plurality of light emitting elements are arranged above and below, and a light receiving section in which light receiving elements that are paired with the light emitting elements are arranged, and light formed between the light emitting elements and the light receiving elements. The presence / absence of the vehicle body is detected by light transmission / shading of the shaft. The light transmission / light-blocking of the optical axis is determined by whether or not the light-receiving level at the light-receiving element reaches a predetermined threshold value. The light-transmitting optical axis is “0” and the light-blocking optical axis is “1”. Value image data is created.

特許文献1において、形成される光軸は、1つの発光素子に対して、水平に対向する受光素子との水平光軸と、この受光素子の上に隣接する受光素子との上傾斜光軸と、下に隣接する受光素子との下傾斜光軸とを形成している。すなわち、発光素子Lと受光素子Rを32対備えた場合、発光素子L1・L32を除く発光素子L2〜L31に対して、それぞれ光軸Ln−Rn、光軸Ln−Rn-1、光軸Ln−Rn+1を形成している。これにより、例えば光軸L1−R1と光軸L2−R2の中間高さの2値画像データを光軸L1−R2及び光軸L2−R1の検出結果に基づいて作成し、発光素子−受光素子の組数よりも高い分解能で車体検出を行うことができる。   In Patent Document 1, the optical axis formed is a horizontal optical axis of a light receiving element that is horizontally opposed to one light emitting element, and an upper inclined optical axis of a light receiving element adjacent to the light receiving element. , And a lower inclined optical axis with a light receiving element adjacent thereto. That is, when 32 pairs of the light emitting element L and the light receiving element R are provided, the optical axis Ln−Rn, the optical axis Ln−Rn−1, and the optical axis Ln with respect to the light emitting elements L2 to L31 excluding the light emitting elements L1 and L32, respectively. -Rn + 1 is formed. Thus, for example, binary image data having an intermediate height between the optical axis L1-R1 and the optical axis L2-R2 is created based on the detection results of the optical axis L1-R2 and the optical axis L2-R1, and the light emitting element-light receiving element The vehicle body can be detected with a resolution higher than the number of sets.

ところで、特許文献1の車形検出装置では、例えばリアミラーを装備した自動車の形状を検出する場合、リアミラーの高さ位置を精度良く検出することは可能となるが、リアミラーが車体の左右どちらに取り付けられているかを認識することはできなかった。そのため、この車形検出装置で検出した車形データに沿って洗車を行うと、リアミラーが取り付けてない側の車体も洗浄することができず、大きな洗い残しが発生するという問題がある。   By the way, in the vehicle shape detection device of Patent Document 1, for example, when detecting the shape of an automobile equipped with a rear mirror, the height position of the rear mirror can be accurately detected, but the rear mirror is attached to either the left or right side of the vehicle body. I couldn't recognize what was being done. For this reason, when car washing is performed along the vehicle shape data detected by this vehicle shape detection device, there is a problem that the vehicle body on the side where the rear mirror is not attached cannot be washed, and a large amount of washing remains.

特許第4047672号公報Japanese Patent No. 4047672

本発明の課題は、リアミラー等の装備品が車体の左右いずれかに取り付けられているかを判別することができる車形検出装置及びこの装置を備えることで安全で洗い残しの少ない洗車を実現する洗車機を提供するものである。   An object of the present invention is to provide a vehicle shape detection device capable of determining whether equipment such as a rear mirror is attached to the left or right side of a vehicle body, and a car wash that realizes a safe and less car wash by including this device. The machine is provided.

このような課題を解決するために本発明は、上下に複数の発光素子を配置した発光部と、該発光部の発光素子と対向する複数の受光素子を上下に配置した受光部とを自動車の幅方向に挟んで対向させた車体検出装置と、該車体検出装置の発光部と受光部の各素子間に形成される光軸の透光/遮光により車体の有無を検出する車形制御部とを備えた車形検出装置において、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上に2以上離れた受光素子との間に形成される傾斜光軸と、発光部における1つの発光素子と水平に対向する受光素子から下に2以上離れた受光素子との間に形成される傾斜光軸とを形成し、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する車形制御部を備え、該車形制御部は、車体を検出した水平光軸に対して、この水平光軸と交差する傾斜光軸の車体検出結果と下傾斜光軸の車体検出結果との論理積または論理和で水平光軸において検出された車体の左右位置を判定する機能を備えたことを特徴とする。
In order to solve such a problem, the present invention provides a light emitting unit in which a plurality of light emitting elements are arranged above and below, and a light receiving unit in which a plurality of light receiving elements opposed to the light emitting elements of the light emitting unit are arranged up and down. A vehicle body detection device opposed to each other across the width direction, and a vehicle shape control unit that detects the presence or absence of the vehicle body by translucency / light shielding of an optical axis formed between each element of the light emitting unit and the light receiving unit of the vehicle body detection device; A horizontal optical axis formed between one light emitting element in the light emitting section and the light receiving element horizontally facing, and a light receiving element horizontally facing one light emitting element in the light emitting section. an upper inclined optical axis formed between the two or more distant the light-receiving element above, is formed between one light-emitting element and the horizontally facing the light receiving element in the light emitting portion of the two or more distant receiving element under a lower inclined optical axis formed that, emit one light emitting element A unit control operation for detecting the vehicle body by repeating the unit detection operation of receiving light by one corresponding light receiving element for each optical axis and each light emitting element, and the vehicle shape control unit includes a horizontal light that detects the vehicle body. The left-right position of the vehicle body detected on the horizontal optical axis is determined by the logical product or logical sum of the vehicle body detection result of the upper inclined optical axis and the vehicle body detection result of the lower inclined optical axis that intersects the horizontal optical axis. It has the function to perform.

また、門型状に形成した洗車機本体内に、洗浄ブラシ,乾燥ノズル等の洗車処理装置を備えるとともに、該洗車処理装置より先行する位置に車体検出装置を備えた洗車機であって、車体検出装置は、上下に複数の発光素子を配置した発光部と、該発光部の発光素子と対向する複数の受光素子を上下に配置した受光部とを自動車の幅方向に挟んで対向させて設けられるとともに、該発光部と受光部の各素子間に形成される光軸の透光/遮光から車体の有無を検出する車形制御部によって制御され、該車形制御部は、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上下いずれかに1つ離れた受光素子との間に形成される傾斜光軸とで、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する第1車体検出と、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上下いずれかに2つ以上離れた受光素子との間に形成される傾斜光軸とで、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する第2車体検出とを実行し、第1車体検出に基づいて車体の上面輪郭を検出し、第2車体検出に基づいて車体の左右位置を検出することを特徴とする洗車機。
A car wash machine having a car wash processing device such as a washing brush and a drying nozzle in a car wash body formed in a portal shape, and a car body detection device at a position preceding the car wash processing device. The detection device is provided with a light emitting section in which a plurality of light emitting elements are arranged above and below, and a light receiving section in which a plurality of light receiving elements opposed to the light emitting elements in the light emitting section are arranged above and below in the width direction of the automobile. And is controlled by a vehicle shape control unit that detects the presence or absence of the vehicle body from light transmission / light shielding of the optical axis formed between each element of the light emitting unit and the light receiving unit. Between a horizontal optical axis formed between one light emitting element and a horizontally facing light receiving element, and one light emitting element in the light emitting portion and one light receiving element one above or below from the horizontally facing light receiving element One with a tilted optical axis formed on A unit detection operation in which a light emitting element emits light and is received by one corresponding light receiving element is repeated for each optical axis and each light emitting element to detect the vehicle body, and horizontally with one light emitting element in the light emitting unit. An inclination formed between a horizontal optical axis formed between the opposing light receiving elements and a light receiving element that is separated from one light emitting element in the light emitting portion and two or more light receiving elements horizontally above and below the light receiving element. A unit detection operation of causing one light emitting element to emit light and receiving light by a corresponding one light receiving element with the optical axis is performed for each second optical axis and each light emitting element, and second vehicle body detection for detecting the vehicle body is performed. A car wash machine that detects an upper surface contour of a vehicle body based on a first vehicle body detection and detects a left-right position of the vehicle body based on a second vehicle body detection.

また、車形制御部は、第2車体検出において、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上に2以上離れた受光素子との間に形成される上傾斜光軸と、発光部における1つの発光素子と水平に対向する受光素子から下に2以上離れた受光素子との間に形成される下傾斜光軸とを形成し、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出し、車体を検出した水平光軸に対して、この水平光軸と交差する上傾斜光軸の車体検出結果と下傾斜光軸の車体検出結果との論理積または論理和で水平光軸において検出された車体の左右位置を判定する機能を備えたことを特徴とするIn the second vehicle body detection , the vehicle shape control unit horizontally extends the horizontal optical axis formed between one light emitting element in the light emitting unit and the light receiving element horizontally facing, and one light emitting element in the light emitting unit. An upper inclined optical axis formed between a light receiving element two or more upward from the opposing light receiving element, and a light receiving element two or more downward from a light receiving element horizontally facing one light emitting element in the light emitting portion; A unit detection operation in which a light emitting element emits light and is received by a corresponding one light receiving element is repeated for each light axis and each light emitting element to detect the vehicle body. For the horizontal optical axis where the vehicle body is detected, detection is performed on the horizontal optical axis by the logical product or logical sum of the vehicle body detection result of the upper tilt optical axis and the vehicle body detection result of the lower tilt optical axis that intersects the horizontal optical axis. It has a function to judge the left and right position of the The features.

本発明によれば、リアミラー等の装備品が車体の左右どちら側に取り付けられているかを判定することができる。そして、判定結果に基づいて洗浄ブラシ等の洗車処理装置を作用させることで安全で洗い残しの少ない洗車動作が実現される。   According to the present invention, it is possible to determine which equipment such as a rear mirror is attached to the left or right side of the vehicle body. A car washing operation such as a washing brush is applied based on the determination result, thereby realizing a safe and less car washing operation.

本発明を門型洗車機に使用した例を示す説明図である。It is explanatory drawing which shows the example which used this invention for the gate type car wash machine. 車体検出装置5の構成及び制御系を示すブロック図である。2 is a block diagram showing a configuration and a control system of a vehicle body detection device 5. FIG. 車体検出する光軸を示す説明図である。It is explanatory drawing which shows the optical axis which detects a vehicle body. しきい値設定処理を示すフローチャートである。It is a flowchart which shows a threshold value setting process. 光軸別のしきい値設定処理によるしきい値データである。This is threshold data obtained by threshold setting processing for each optical axis. 光軸別のしきい値設定処理によるしきい値データである。This is threshold data obtained by threshold setting processing for each optical axis. 車形検出処理を示すフローチャートである。It is a flowchart which shows a vehicle shape detection process. 第1検出によるリアミラー検出状態を示す説明図である。It is explanatory drawing which shows the rear-mirror detection state by 1st detection. 第1検出による検出結果及び2値データを示す説明図である。It is explanatory drawing which shows the detection result by 1st detection, and binary data. 第2検出によるリアミラー検出状態を示す説明図である。It is explanatory drawing which shows the rear-mirror detection state by 2nd detection. 第2検出による検出結果及び2値データを示す説明図である。It is explanatory drawing which shows the detection result by 2nd detection, and binary data. 第1検出による2値画像データを示す説明図である。It is explanatory drawing which shows the binary image data by 1st detection. 第2検出による2値画像データを示す説明図である。It is explanatory drawing which shows the binary image data by 2nd detection. 洗車ブラシ3,4による洗車動作を示す説明図である。It is explanatory drawing which shows the car wash operation | movement by the car wash brushes 3 and 4. FIG.

以下、図面を基に本発明の実施態様について説明する。図1は本発明を門型洗車機に使用した例を示す説明図である。
1は洗車機本体で、レール2,2間に停車させた自動車Aを跨いで往復走行する。洗車機1には、主に自動車の上面を処理する上面ブラシ・上面乾燥ノズル・上面ジェットノズル等の上面処理装置3と、主に自動車の側面を処理する側面処理装置4を備え、これらの処理装置を自動車の形状に沿って作用させて車体を自動洗浄する。5は車体検出装置で、洗車機1の前方に備えられ自動車を幅方向に挟んでそれぞれ上下に複数の発光素子と受光素子とを対向させてなり、発光・受光素子間で授受される光信号が自動車の車体によって遮られるか否かにより車体を検出する。6は走行エンコーダで、洗車機1の走行モータ7の回転を検出し、洗車機1が単位距離走行するごとにパルス信号を出力する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing an example in which the present invention is used in a gate type car wash machine.
Reference numeral 1 denotes a car wash machine, which travels back and forth across the automobile A stopped between the rails 2 and 2. The car wash machine 1 includes an upper surface processing device 3 such as an upper surface brush, an upper surface drying nozzle, and an upper surface jet nozzle that mainly process the upper surface of the automobile, and a side surface processing device 4 that mainly processes the side surface of the automobile. The car body is automatically cleaned by operating the device along the shape of the car. Reference numeral 5 denotes a vehicle body detection device, which is provided in front of the car wash machine 1 and has a plurality of light emitting elements and light receiving elements facing each other up and down across the vehicle in the width direction, and is an optical signal exchanged between the light emitting and light receiving elements. The vehicle body is detected by whether or not the vehicle is blocked by the vehicle body. A traveling encoder 6 detects the rotation of the traveling motor 7 of the car wash machine 1 and outputs a pulse signal each time the car wash machine 1 travels a unit distance.

図2は車体検出装置5の構成及び制御系を示すブロック図である。
車体検出装置5は、発光素子L1〜Lnを上下に複数配列させた発光部5aと、発光素子L1〜Lnと対をなす受光素子R1〜Rnを複数配列させた受光部5bとで構成され、発光部5aと受光部5bとの間で光信号(赤外線)を授受している。この車体検出装置5は、発光部5aの発光素子と受光部5bの受光素子とが1対1で対応するよう配列させてあり、水平に対向する素子同士で光軸を構成するのが基本であるが、1つの発光素子からの光信号はある程度の角度で拡散されるため、対応する受光素子から上下に所定数離れた別の受光素子でも光軸を構成することが可能になる。8は発光走査駆動部で、車体検出時に発光素子を上から下(もしくは下から上)に順次点灯する。9は受光走査駆動部で、発光素子の走査に対応する受光素子を順次受光状態とする。
FIG. 2 is a block diagram showing the configuration and control system of the vehicle body detection device 5.
The vehicle body detection device 5 includes a light emitting unit 5a in which a plurality of light emitting elements L1 to Ln are arranged vertically, and a light receiving unit 5b in which a plurality of light receiving elements R1 to Rn paired with the light emitting elements L1 to Ln are arranged. Optical signals (infrared rays) are exchanged between the light emitting unit 5a and the light receiving unit 5b. In this vehicle body detection device 5, the light emitting elements of the light emitting section 5a and the light receiving elements of the light receiving section 5b are arranged so as to correspond one-to-one, and the optical axis is basically constituted by horizontally facing elements. However, since the optical signal from one light emitting element is diffused at a certain angle, it is possible to configure the optical axis with another light receiving element that is a predetermined number away from the corresponding light receiving element. Reference numeral 8 denotes a light emission scanning drive unit which sequentially turns on the light emitting elements from the top to the bottom (or from bottom to top) when detecting the vehicle body. A light receiving / scanning drive unit 9 sequentially sets the light receiving elements corresponding to the scanning of the light emitting elements to the light receiving state.

10は車形制御部で、走行位置検出部11・受光検出部12・しきい値設定部13・車体検出部14・車形データ検出部15・画像処理部16・データ記憶部17を備え、各走査駆動部8・9を周期的に動作させて自動車の上面形状を検出するものである。
走行位置検出部11は、走行エンコーダ6からのパルス信号をカウントして洗車機1の走行位置を検出する。受光検出部12は、各受光素子での受光レベルを検出する。しきい値設定部13は、発光部5aと受光部5bとの間に自動車が存在しない状態で各受光素子が受信する受光レベルに基づいて光軸の透光/遮光を判断する判別しきい値を設定する。車体検出部14は、所定周期毎に走査駆動部8,9を動作させ、受光検出部12で検出される各受光素子の受光レベルをしきい値設定部13で設定した判別しきい値と比較して各光軸の透光/遮光を判定する。車形データ検出部15は、走行位置検出部11から与えられる洗車機1の走行位置と車体検出部14から与えられる各光軸の透光/遮光判定から2値画像データを作成する。画像処理部16は、車形データ検出部15で作成した車形データを解析処理し、洗車用データを作成する。データ記憶部17は、走行位置検出部11で検出される洗車機の走行位置データ・しきい値設定部13で設定されるしきい値・車形データ検出部15で作成される2値画像データ・画像処理部16で抽出される洗車用車形データが記憶される。
A vehicle shape control unit 10 includes a travel position detection unit 11, a light reception detection unit 12, a threshold setting unit 13, a vehicle body detection unit 14, a vehicle shape data detection unit 15, an image processing unit 16, and a data storage unit 17. The scanning drive units 8 and 9 are periodically operated to detect the upper surface shape of the automobile.
The travel position detector 11 counts the pulse signal from the travel encoder 6 and detects the travel position of the car wash machine 1. The light reception detector 12 detects the light reception level at each light receiving element. The threshold setting unit 13 determines a light transmission / shading of the optical axis based on the light reception level received by each light receiving element in a state where there is no automobile between the light emitting unit 5a and the light receiving unit 5b. Set. The vehicle body detection unit 14 operates the scanning drive units 8 and 9 at predetermined intervals, and compares the received light level of each light receiving element detected by the received light detection unit 12 with the discrimination threshold set by the threshold setting unit 13. Then, the light transmission / shading of each optical axis is determined. The vehicle shape data detection unit 15 creates binary image data from the travel position of the car wash machine 1 given from the travel position detection unit 11 and the translucency / light shielding determination of each optical axis given from the vehicle body detection unit 14. The image processing unit 16 analyzes the vehicle shape data created by the vehicle shape data detection unit 15 and creates car wash data. The data storage unit 17 is a car wash machine travel position data detected by the travel position detection unit 11, a threshold value set by the threshold value setting unit 13, and binary image data created by the vehicle shape data detection unit 15. The car shape data for car wash extracted by the image processing unit 16 is stored.

18は洗車制御部で、洗車プログラムに従って、車形制御部10を駆動して洗車用車形データを作成し、その作成した洗車用車形データに基づいて洗車駆動部19を介して上面洗浄装置3・側面洗浄装置4・洗車機1の走行モータ7等を駆動し、洗車機1を走行させながら車体の洗浄・乾燥といった洗車処理をさせるものである。20は操作パネルで、洗車機1の前面に設けられ洗車内容の選択入力や洗車開始入力を行うものである。   Reference numeral 18 denotes a car wash control unit which drives the car shape control unit 10 in accordance with the car wash program to create car wash car shape data, and based on the created car wash car shape data, the upper surface washing device via the car wash drive unit 19 3. Driving the side motor 4 and the traveling motor 7 of the car wash machine 1 to drive the car wash process such as washing and drying of the vehicle body while the car wash machine 1 is running. Reference numeral 20 denotes an operation panel which is provided on the front surface of the car wash machine 1 and performs selection input of car wash contents and car wash start input.

車形制御部10では、1つの発光素子に対して5つの光軸B1〜B5を形成し、発光素子からの光を対応する受光素子で受ける単位動作を各素子毎に素子数に応じた回数行い、各光軸B1〜B5の透光/遮光を判定して車形データを作成する。
光軸は、図3に示すように、発光素子Laと水平に対向する受光素子Raとの間に形成される光軸B1と、発光素子Laと水平に対向する受光素子Raの上に隣接する受光素子Ra-1との間に形成される光軸B2と、発光素子Laと水平に対向する受光素子Raの下に隣接する受光素子Ra+1との間に形成される光軸B3と、発光素子Laと水平に対向する受光素子Raから上に所定数xずらした受光素子Ra-xとの間に形成される光軸B4と、発光素子Laと水平に対向する受光素子Raから下に所定数xずらした受光素子Ra+xとの間に形成される光軸B5とからなる。尚、光軸B1・B2・B3での車体検出を第1車体検出、光軸B1・B4・B5での車体検出を第2車体検出として以下に説明していく。
The vehicle shape control unit 10 forms five optical axes B1 to B5 with respect to one light emitting element, and performs a unit operation for receiving light from the light emitting element by the corresponding light receiving element for each element according to the number of elements. The vehicle shape data is created by determining the translucency / light-shielding of each of the optical axes B1 to B5.
As shown in FIG. 3, the optical axis is adjacent to the optical axis B1 formed between the light receiving element Ra and the light receiving element Ra horizontally opposed to the light emitting element La and the light receiving element Ra horizontally opposed to the light emitting element La. An optical axis B3 formed between an optical axis B2 formed between the light receiving element Ra-1 and a light receiving element Ra + 1 adjacent to the lower side of the light receiving element Ra horizontally facing the light emitting element La; The optical axis B4 formed between the light receiving element Ra-x shifted by a predetermined number x from the light receiving element Ra horizontally facing the light emitting element La, and the light receiving element Ra horizontally facing the light emitting element La. The optical axis B5 is formed between the light receiving element Ra + x shifted by a predetermined number x. In the following description, vehicle body detection on the optical axes B1, B2, and B3 is referred to as first vehicle body detection, and vehicle body detection on the optical axes B1, B4, and B5 is referred to as second vehicle body detection.

第1車体検出は、発光素子Laの高さ位置Haにおける車体有無と、発光素子Laと隣接する発光素子La-1との中間高さ位置Hb及び発光素子La+1との中間高さ位置Hcにおける車体の有無判定に用いられ、素子間ピッチpの約2倍の分解能で車体高さ位置を検出するものである。例えば、発光素子L10の光を1個上の受光素子R9で受ける光軸B2と、発光素子L9の光を1個下の受光素子R10で受ける光軸B3との検出結果により、発光素子L9と発光素子L10との中間高さ位置Hbにおける車体検出が可能になり、発光素子L10の光を1個下の受光素子R11で受ける光軸B3と、発光素子L11の光を1個上の受光素子R10で受ける光軸B2との検出結果により、発光素子L10と発光素子L11との中間高さ位置Hcにおける車体検出が可能になる。   In the first vehicle body detection, the presence / absence of the vehicle body at the height position Ha of the light emitting element La, the intermediate height position Hb between the light emitting element La-1 and the adjacent light emitting element La-1, and the intermediate height position Hc between the light emitting element La + 1. The vehicle body height position is detected with a resolution about twice the inter-element pitch p. For example, the detection result of the optical axis B2 that receives the light of the light emitting element L10 by the upper light receiving element R9 and the optical axis B3 that receives the light of the light emitting element L9 by the lower light receiving element R10, The vehicle body can be detected at an intermediate height position Hb with respect to the light emitting element L10, the optical axis B3 for receiving the light of the light emitting element L10 by the lower light receiving element R11, and the light receiving element for receiving the light of the light emitting element L11. Based on the detection result of the optical axis B2 received at R10, the vehicle body can be detected at the intermediate height position Hc between the light emitting element L10 and the light emitting element L11.

第2車体検出は、発光素子Laと受光素子Raの素子間距離Sを光軸B1に対する光軸B4及び光軸B5による交点で分割し、分割された幅範囲における車体の有無判定に用いられ、発光部5aと受光部5bとの距離Sを分割数xで分割したピッチd(=x/S)の幅単位で左右位置を検出するものである。ここで、分割数xは、光軸B1と光軸B4との交点数(もしくは光軸B1と光軸B5との交点数)により決定されるもので、光軸B4及び光軸B5を形成するずらし数xと等しくなる。例えば、ずらし数xを『8』とした場合、発光素子L10の光軸B1-10は、光軸B4-10〜B4-18及び光軸B5-10〜B5-2が交差して8分割され、この分割される幅単位で車体検出が可能になる。   The second vehicle body detection is used to divide the inter-element distance S between the light emitting element La and the light receiving element Ra at the intersection of the optical axis B4 and the optical axis B5 with respect to the optical axis B1, and to determine the presence or absence of the vehicle body in the divided width range. The left and right positions are detected in width units of a pitch d (= x / S) obtained by dividing the distance S between the light emitting unit 5a and the light receiving unit 5b by the division number x. Here, the division number x is determined by the number of intersections between the optical axis B1 and the optical axis B4 (or the number of intersections between the optical axis B1 and the optical axis B5), and forms the optical axis B4 and the optical axis B5. It becomes equal to the shift number x. For example, when the shift number x is “8”, the optical axis B1-10 of the light emitting element L10 is divided into eight by intersecting the optical axes B4-10 to B4-18 and the optical axes B5-10 to B5-2. The vehicle body can be detected in the divided width units.

これにより、本実施態様では、車体高さ位置に関して、発光素子Lの配列ピッチpの約2倍(32対であれば32×2−2=62)の分解能で車形検出することができ、車体左右位置に関して素子間距離Sの分割数x(ここでは8)で分割したピッチdの分解能で車体検出することができる。   Thereby, in this embodiment, the vehicle shape can be detected with a resolution of about twice the arrangement pitch p of the light emitting elements L (32 × 2-2 = 62 for 32 pairs) with respect to the vehicle body height position. The vehicle body can be detected with the resolution of the pitch d divided by the division number x (here, 8) of the inter-element distance S with respect to the vehicle body left-right position.

続いて、このように構成される洗車機の動作について説明する。
洗車機1は、操作パネル20で洗車開始入力があると、しきい値の設定を行った後、走行を開始して車形検出と洗車処理を実行する。以下、しきい値設定処理・車形検出処理・洗車処理について説明する。
Next, the operation of the car wash machine configured as described above will be described.
When there is a car wash start input on the operation panel 20, the car wash machine 1 sets a threshold value and then starts running to execute car shape detection and car wash processing. Hereinafter, threshold setting processing, vehicle shape detection processing, and car wash processing will be described.

<しきい値設定処理>
図4はしきい値設定処理を示すフローチャート図である。尚、ここでは発光素子と受光素子の組数を32対とした場合を例に説明するが、その組数は特に限定されるものではない。
しきい値設定処理は、車体検出装置5の発光部5aと受光部5bの間に自動車が入り込んでない状態で、受光部5bの走査駆動部9を駆動し、発光素子L1を発光させる前の受光素子R1の受光レベルLvaを取り込む(1)。次に、発光部5aの走査駆動部8と受光装置5bの走査駆動部9を駆動し、発光素子L1を発光させた時の受光素子R1の受光レベルLvbを取り込む(2)。その後、処理(1)で取り込んだ受光レベルLvaと処理(2)で取り込んだ受光レベルLvbとの差分受光レベルLvcを算出し(3)、この差分受光レベルLvcに対して所定割合(例えば30%)をしきい値に設定し(4)、判別しきい値Sとしてデータ記憶部17に記憶する(5)。こうした処理(1)〜(5)までの基本動作を素子数分繰り返し、各発光素子L1〜L32の各光軸B1〜B5の判別しきい値を設定する(6)。
<Threshold setting process>
FIG. 4 is a flowchart showing the threshold setting process. Here, a case where the number of pairs of light emitting elements and light receiving elements is 32 will be described as an example, but the number of pairs is not particularly limited.
In the threshold setting process, light reception before driving the light-emitting element L1 by driving the scanning drive unit 9 of the light-receiving unit 5b in a state where the automobile is not inserted between the light-emitting unit 5a and the light-receiving unit 5b of the vehicle body detection device 5. The light reception level Lva of the element R1 is captured (1). Next, the scanning drive unit 8 of the light emitting unit 5a and the scanning drive unit 9 of the light receiving device 5b are driven to capture the light reception level Lvb of the light receiving element R1 when the light emitting element L1 emits light (2). Thereafter, a difference light reception level Lvc between the light reception level Lva captured in the process (1) and the light reception level Lvb captured in the process (2) is calculated (3), and a predetermined ratio (for example, 30%) to the difference light reception level Lvc. ) Is set as a threshold value (4), and stored as a discrimination threshold value S in the data storage unit 17 (5). Such basic operations (1) to (5) are repeated for the number of elements, and discrimination thresholds for the optical axes B1 to B5 of the light emitting elements L1 to L32 are set (6).

このような処理(1)〜(5)までの基本動作を繰り返し、各発光素子L1〜L32に対して光軸B1の判別しきい値S1-1〜S1-32、光軸B2の判別しきい値S2-2〜S2-32、光軸B3の判別しきい値S3-1〜S3-31、光軸B4の判別しきい値S4-9〜S4-32、光軸B5の判別しきい値S5-1〜S5-24を設定していく。このとき、光軸B2については、受光部5bの走査タイミングを発光部5aの走査タイミングと1素子分遅らせているため、発光素子L1には形成されない。光軸B3については、受光部5bの走査タイミングを発光部5aの走査タイミングと1素子分早めているため、発光素子L32には形成されない。光軸B4については、受光部5bの走査タイミングを発光部5aの走査タイミングと8素子分遅らせているため、発光素子L1〜L8には形成されない。光軸B5については、受光部5bの走査タイミングを発光部5aの走査タイミングと8素子分早めているため、発光素子L25〜L32には形成されない。   Such basic operations (1) to (5) are repeated, and the discrimination thresholds S1-1 to S1-32 of the optical axis B1 and the discrimination threshold of the optical axis B2 are determined for each of the light emitting elements L1 to L32. Values S2-2 to S2-32, optical axis B3 discrimination threshold S3-1 to S3-31, optical axis B4 discrimination threshold S4-9 to S4-32, optical axis B5 discrimination threshold S5 Set -1 to S5-24. At this time, the optical axis B2 is not formed in the light emitting element L1 because the scanning timing of the light receiving portion 5b is delayed by one element from the scanning timing of the light emitting portion 5a. The optical axis B3 is not formed in the light emitting element L32 because the scanning timing of the light receiving portion 5b is advanced by one element from the scanning timing of the light emitting portion 5a. The optical axis B4 is not formed in the light emitting elements L1 to L8 because the scanning timing of the light receiving unit 5b is delayed by 8 elements from the scanning timing of the light emitting unit 5a. The optical axis B5 is not formed in the light emitting elements L25 to L32 because the scanning timing of the light receiving unit 5b is advanced by 8 elements from the scanning timing of the light emitting unit 5a.

こうして各光軸の判別しきい値が設定され、データ記憶部17には、図5・6に示すしきい値データが作成されることになる。このように、検出を行う各素子間のしきい値を設定するのは、各素子の器差を許容することに加え、各素子やカバー等の汚れや故障による通光の状態を事前に認識しておくことも兼ねており、正確な車体検出のために必要となる。   In this way, the discrimination threshold value for each optical axis is set, and threshold data shown in FIGS. In this way, the threshold value between each element to be detected is not only allowed to allow instrumental error of each element, but also recognizes in advance the light transmission state due to dirt or failure of each element or cover. This is also necessary for accurate vehicle body detection.

<車体検出処理>
図7は車形検出処理を示すフローチャート図である。しきい値の設定が完了すると、洗車機1の往行に伴い、走行エンコーダ6から所定数のパルス信号が入力される毎に車体検出処理が実行される。
車形検出処理は、しきい値設定処理の処理(1)〜(3)と同様に、発光素子L1を発光させる前の受光素子R1の受光レベルLvaと、発光素子L1を発光させた時の受光素子R1の受光レベルLvbとの差分受光レベルLvcを算出し(7)、データ記憶部17に記憶された判別しきい値Sと比較する(8)。ここで、差分受光レベルLvcが記憶された判別しきい値Sよりも高ければ「○透光」と判断してその光軸Bに「0」の2値データを与え(9)、判別しきい値Sよりも低ければ「×遮光」と判断して光軸Bに「1」の2値データを与えて(10)、データ記憶部17に記憶する(11)。この処理(7)〜(11)を光軸B1・B2・B3について実行すると第1車体検出完了となり(12)、第1車体検出の2値画像データを作成する(13)。次に、処理(7)〜(11)を光軸B1・B4・B5について実行すると第2車体検出完了となり(14)、第2車体検出の2値画像データを作成する(15)。
<Car body detection process>
FIG. 7 is a flowchart showing the vehicle shape detection process. When the setting of the threshold value is completed, the vehicle body detection process is executed every time a predetermined number of pulse signals are input from the traveling encoder 6 as the car wash machine 1 travels.
In the vehicle shape detection process, the light receiving level Lva of the light receiving element R1 before causing the light emitting element L1 to emit light and the light emitting element L1 to emit light are the same as the threshold setting process (1) to (3). A difference light reception level Lvc with respect to the light reception level Lvb of the light receiving element R1 is calculated (7), and compared with the discrimination threshold S stored in the data storage unit 17 (8). Here, if the difference light reception level Lvc is higher than the stored determination threshold value S, it is determined that “○ is translucent” and binary data of “0” is given to the optical axis B (9). If it is lower than the value S, it is judged as “× light shielding”, binary data “1” is given to the optical axis B (10), and stored in the data storage unit 17 (11). When these processes (7) to (11) are executed for the optical axes B1, B2, and B3, the first vehicle body detection is completed (12), and binary image data for the first vehicle body detection is created (13). Next, when the processes (7) to (11) are executed for the optical axes B1, B4, and B5, the second vehicle body detection is completed (14), and binary image data for the second vehicle body detection is created (15).

ここで、自動車のリアミラーを検出する場合を例に、車体検出処理について詳細に説明する。
図8は第1車体検出によるリアミラーの検出を示している。
図8において、車体検出装置5は、発光素子L1〜L32と受光素子R1〜R32がそれぞれ対向して配列される発光部5aと受光部5bとで構成されている。この車体検出装置5により、図7のフローチャートに沿って光軸B1(B1-1〜B1-32)・光軸B2(B2-2〜B2-32)・光軸B3(B3-1〜B3-31)の2値データを検出し、第1車体検出の2値画像データを作成する。ここでは、リアミラーRMにより光軸B1-11〜光軸B1-13、光軸B2-11〜光軸B2-13、光軸B3-11〜光軸B3-13が遮光され、それ以外の光軸は全て透光されている。
Here, the vehicle body detection process will be described in detail by taking as an example the case of detecting a rear mirror of an automobile.
FIG. 8 shows detection of the rear mirror by the first vehicle body detection.
In FIG. 8, the vehicle body detection device 5 includes a light emitting portion 5a and a light receiving portion 5b in which light emitting elements L1 to L32 and light receiving elements R1 to R32 are arranged to face each other. By this vehicle body detection device 5, the optical axis B1 (B1-1 to B1-32), the optical axis B2 (B2-2 to B2-32), the optical axis B3 (B3-1 to B3- 31) Binary data is detected, and binary image data for the first vehicle body detection is created. Here, the optical axis B1-11 to optical axis B1-13, the optical axis B2-11 to optical axis B2-13, and the optical axis B3-11 to optical axis B3-13 are shielded by the rear mirror RM, and the other optical axes Are all translucent.

図9はこの第1車体検出で得られたリアミラーの2値データ及びこの2値データに基づく2値画像データを示している。
図9に示すように、光軸B1の検出結果が「×遮光」となった光軸B1-11〜光軸B1-13に「1」の2値データを与える。次に、光軸B2の検出結果が「×遮光」となった光軸B2-11・光軸B2-12・光軸B2-13について、それぞれ光軸B1-10と光軸B1-11の中間高さ・光軸B1-11と光軸B1-12の中間高さ・光軸B1-12と光軸B1-13の中間高さを「×遮光」とし、光軸B3の検出結果が「×遮光」となった光軸B3-11・光軸B3-12・光軸B3-13について、それぞれ光軸B1-11と光軸B1-12の中間高さ・光軸B1-12と光軸B1-13の中間高さ・光軸B1-13と光軸B1-14の中間高さを「×遮光」とする。最後に、中間高さの検出結果をOR処理して2値データを与え、結果的に光軸B1-10と光軸B1-11の中間高さから光軸B1-13と光軸B1-14の中間高さまで車体が存在する2値画像データが得られることになる。これにより、実際に設けられた発・受光素子の中間高さでのリアミラー有無を判定するので、素子の高さ位置とその中間位置とで素子数の約2倍の分解能で車体検出できる。
FIG. 9 shows binary data of the rear mirror obtained by the first vehicle body detection and binary image data based on the binary data.
As shown in FIG. 9, binary data “1” is given to the optical axes B1-11 to B1-13 where the detection result of the optical axis B1 is “× light shielding”. Next, for the optical axis B2-11, the optical axis B2-12, and the optical axis B2-13 for which the detection result of the optical axis B2 is “× light shielding”, the intermediate between the optical axis B1-10 and the optical axis B1-11, respectively. The intermediate height between the height, the optical axis B1-11 and the optical axis B1-12, and the intermediate height between the optical axis B1-12 and the optical axis B1-13 are “× light shielding”, and the detection result of the optical axis B3 is “× For the optical axis B3-11, optical axis B3-12, and optical axis B3-13 that became “shielded”, the intermediate height between the optical axis B1-11 and the optical axis B1-12, the optical axis B1-12, and the optical axis B1 respectively. The intermediate height between -13 and the intermediate height between the optical axis B1-13 and the optical axis B1-14 is defined as “× light shielding”. Finally, the intermediate height detection result is ORed to give binary data. As a result, the optical axis B1-13 and the optical axis B1-14 are obtained from the intermediate height between the optical axis B1-10 and the optical axis B1-11. Binary image data in which the vehicle body exists up to the intermediate height is obtained. As a result, the presence / absence of the rear mirror at the intermediate height of the light emitting / receiving element actually provided is determined, so that the vehicle body can be detected at a resolution of about twice the number of elements at the height position of the element and its intermediate position.

図10は第2車体検出によるリアミラーの検出を示している。
図10において、上記同様に、図7のフローチャートに沿って光軸B1(B1-1〜B1-32)・光軸B4(B4-9〜B4-32)・光軸B5(B5-1〜B5-24)の2値データを作成し、第2車体検出の2値画像データを作成する。ここでは、リアミラーRMにより光軸B1-11〜光軸B1-13、光軸B4-13〜光軸B4-16、光軸B5-9〜光軸B5-12が遮光され、それ以外の光軸は全て透光されている。
FIG. 10 shows the detection of the rear mirror by the second vehicle body detection.
10, in the same manner as described above, the optical axis B1 (B1-1 to B1-32), the optical axis B4 (B4-9 to B4-32), the optical axis B5 (B5-1 to B5) along the flowchart of FIG. -24) to create binary image data for second vehicle body detection. Here, the optical axis B1-11 to the optical axis B1-13, the optical axis B4-13 to the optical axis B4-16, and the optical axis B5-9 to the optical axis B5-12 are shielded by the rear mirror RM, and the other optical axes. Are all translucent.

図11はこの第2車体検出で得られたリアミラーの2値データ及びこの2値データに基づく2値画像データを示している。
図11に示すように、光軸B1の検出結果が「×遮光」となった光軸B1-11について、この光軸B1-11と交差する光軸B4(B4-11〜B4-19)の検出結果を光軸B1-11上の交点0〜9に与える。次に、この光軸B1-11と交差する光軸B5(B5-11〜B5-3)の検出結果を光軸B1-11上の交点0〜9に与える。最後に、各交点0〜9に与えられる検出結果をAND処理して2値データを与え、光軸B1-11におけるリアミラー位置を検出する。ここでは、光軸B1-11の交点2と交点3の間に物体が存在することが検出される。
FIG. 11 shows binary data of the rear mirror obtained by the second vehicle body detection and binary image data based on the binary data.
As shown in FIG. 11, for the optical axis B1-11 whose detection result of the optical axis B1 is “× light shielding”, the optical axis B4 (B4-11 to B4-19) intersecting the optical axis B1-11 is shown. The detection result is given to the intersections 0 to 9 on the optical axis B1-11. Next, the detection result of the optical axis B5 (B5-11 to B5-3) intersecting with the optical axis B1-11 is given to the intersections 0 to 9 on the optical axis B1-11. Finally, the detection results given to the respective intersections 0 to 9 are ANDed to give binary data, and the rear mirror position on the optical axis B1-11 is detected. Here, it is detected that an object exists between the intersection 2 and the intersection 3 of the optical axis B1-11.

同様に、光軸B1の検出結果が「×遮光」となった光軸B1-12及び光軸B1-13についても、上記手順で交点0〜9での2値データを与え、リアミラー位置を検出する。ここでは、光軸B1-12の交点1から交点4の間に物体が存在することが検出され、光軸B1-13の交点2から交点3の間に物体が存在することが検出される。これにより、幅方向でのリアミラー位置を検出され、リアミラーが車体の左右どちら側に取り付けられているかを判定することができる。なお、各交点0〜9に与えられる検出結果をOR処理して得られる2値データは図11の斜線部となり、AND処理して得られる2値データよりも大きな範囲で検出されることになるが、どちらを選択しても問題ない。   Similarly, for the optical axis B1-12 and optical axis B1-13 for which the detection result of the optical axis B1 is “× light shielding”, binary data at the intersection points 0 to 9 is given in the above procedure to detect the rear mirror position. To do. Here, it is detected that an object exists between the intersection 1 and the intersection 4 of the optical axis B1-12, and it is detected that an object exists between the intersection 2 and the intersection 3 of the optical axis B1-13. Thereby, the rear mirror position in the width direction is detected, and it can be determined whether the rear mirror is attached to the left or right side of the vehicle body. Note that binary data obtained by OR processing the detection results given to the respective intersections 0 to 9 are shaded in FIG. 11, and are detected in a larger range than the binary data obtained by AND processing. But it doesn't matter which one you choose.

こうした車形検出処理は、洗車機1が往行を終了するまで連続的に実行され、走行エンコーダ6から所定数dのパルス信号が入力される毎に、透光「0」・遮光「1」とする2値データを取り込んで行くことで、走行ピッチd×検出ピッチ2pのマトリックス上に展開した2値画像データが作成される。また、同時に、走行ピッチd毎に分割ピッチx×配列ピッチpのマトリックス上に展開した2値画像データが作成される。つまり、第1車体検出と第2車体検出を実行することにより、車体を長さ方向に展開した画像と幅方向に展開した画像とを取り込むことができ、3次元的な車体形状が得られることになる。   Such a vehicle shape detection process is continuously executed until the car wash machine 1 finishes traveling, and each time a predetermined number d of pulse signals are input from the traveling encoder 6, the light transmission “0” and the light shielding “1” are performed. Binary image data developed on a matrix of running pitch d × detection pitch 2p is created. At the same time, binary image data developed on a matrix of divided pitch x × array pitch p is created for each running pitch d. That is, by executing the first vehicle body detection and the second vehicle body detection, an image in which the vehicle body is expanded in the length direction and an image in which the vehicle body is expanded in the width direction can be captured, and a three-dimensional vehicle body shape can be obtained. become.

図12は第1車体検出で作成される2値画像データを示しており、図13は図12における各ポイントA〜Eにおける第2車体検出で作成される2値画像データを示している。
こうして作成された2値画像データは、画像処理部16において、論理フィルターをかけられて輪郭線が抽出される。洗車機1の走行とともに自動車の車体画像データが順次送られてきて展開されつつ輪郭線を追跡するので、自動車全体の2値画像データが取込み完了した時点で全体の輪郭線が抽出される。こうして得られた自動車の輪郭から、洗車機の走行方向に対する自動車高さ方向のデータを決定した洗車用データが作成される。
FIG. 12 shows binary image data created by the first vehicle body detection, and FIG. 13 shows binary image data created by the second vehicle body detection at points A to E in FIG.
The binary image data created in this way is subjected to a logical filter in the image processing unit 16 to extract a contour line. Since the vehicle body image data is sequentially sent and developed as the car wash machine 1 is traveled and tracked, the contour line is tracked. Therefore, the entire contour line is extracted when the binary image data of the entire vehicle is captured. From the outline of the automobile thus obtained, car wash data is determined in which data in the car height direction relative to the direction of travel of the car wash machine is determined.

<洗車処理>
以上のように構成する車形検出装置を採用した洗車機1の動作について説明する。
自動車Aを車体検出装置5で検出されない所定の停車位置に停止させ、操作パネル20で洗車コースを選択し、洗車スタートを入力すると洗車動作が開始する。洗車がスタートすると、しきい値設定部13でしきい値設定処理を行う。このとき、高圧ジェット等により飛沫した洗浄水が車体検出に影響を及ぼす可能性があるため、洗車コースによってしきい値基準を変えるのが望ましい。このしきい値設定動作が終了すると、洗車機本体1を走行させ、走行エンコーダ6がパルス信号を発信する毎に、走行位置検出部11で洗車機1の走行距離を検知し、車体検出部14で車体の有無を検知し、車形データ検出部15で車形検出処理を行い1走査分の2値画像データを作成する。尚、車形検出処理を実行するタイミングは、走行エンコーダのパルス信号をトリガにするだけでなく、一定周期で実行するようにしても良い。
<Car wash processing>
Operation | movement of the car wash machine 1 which employ | adopted the vehicle shape detection apparatus comprised as mentioned above is demonstrated.
When the automobile A is stopped at a predetermined stop position that is not detected by the vehicle body detection device 5, a car wash course is selected on the operation panel 20, and a car wash start is input, a car wash operation is started. When the car wash starts, the threshold setting unit 13 performs threshold setting processing. At this time, since the washing water splashed by the high-pressure jet or the like may affect the detection of the vehicle body, it is desirable to change the threshold reference according to the car washing course. When this threshold value setting operation is completed, the car wash machine body 1 is made to travel, and each time the travel encoder 6 sends a pulse signal, the travel position detector 11 detects the travel distance of the car wash machine 1 and the vehicle body detector 14 Then, the presence or absence of the vehicle body is detected, and the vehicle shape detection unit 15 performs vehicle shape detection processing to create binary image data for one scan. The timing for executing the vehicle shape detection process may be executed not only with the pulse signal of the traveling encoder as a trigger but also with a constant cycle.

洗車機1の走行に伴い、ある程度(ここでは5走査分)の2値画像データがたまったら、画像処理部16で車形データを画像処理して洗車用データを作成する。この洗車用データの作成は、洗車機1が往路を走行する間継続して実行され、連続した自動車の上面輪郭が得られる。自動車の形状が検出されると、検出された自動車の輪郭に基づいて洗車動作が行われる。洗車動作は、洗車機1の走行に伴い、シャンプー噴射を伴う車体のブラッシングと、ワックス噴射に伴うコーティングと、高速風の噴射によるブロー等が実行される。このうち、上面ブラシ及び上面ノズルは、図14(a)に示すように、検出された自動車の上面輪郭に沿って上下制御され、リアミラー等の装備品に対しては、回避動作を与えて安全に洗車される。また、側面ブラシ及び側面ノズルは、図14(b)に示すように、自動車の側面位置に応じて開閉制御され、リアミラー等の装備品に対しては、車体の左右どちらに取り付けられているかが認識できるので、装備品がない側の車体(リアミラーであれば装備されていない側の後面)を側面ブラシで洗浄することができる。こうして、洗車動作が終了すると、自動車の退出を促して洗車を終了する。   When a certain amount of binary image data (here, 5 scans) accumulates as the car wash machine 1 travels, the image processing unit 16 performs image processing on the car shape data to create car wash data. The creation of the car wash data is continuously executed while the car wash machine 1 travels on the forward path, and a continuous top surface contour of the automobile is obtained. When the shape of the automobile is detected, a car washing operation is performed based on the detected outline of the automobile. As the car washing operation is performed, as the car wash machine 1 travels, brushing of the vehicle body with shampoo injection, coating with wax injection, blow by high-speed wind injection, and the like are executed. Of these, the upper surface brush and the upper surface nozzle are vertically controlled along the detected upper surface contour of the automobile as shown in FIG. Car washed. Further, as shown in FIG. 14B, the side brush and the side nozzle are controlled to be opened and closed in accordance with the position of the side surface of the automobile. Since it can be recognized, the vehicle body on the side without the equipment (the rear surface of the rear mirror that is not equipped) can be cleaned with the side brush. Thus, when the car wash operation is finished, the car is prompted to leave and the car wash is finished.

本発明はこのように構成され、車体を検出した水平光軸に対して、この水平光軸と交差する傾斜光軸の車体検出結果に基づいて水平光軸で検出された車体の左右位置を判定する機能を備えたことを特徴としている。検出される装備品は、リアミラーを例に説明したが、カスタムミラーやスモールフェンダー等でもよいことは言うまでもない。また、傾斜光軸のずらし量を可変にし、車体側面位置を検出するこもできる。   The present invention is configured as described above, and with respect to the horizontal optical axis in which the vehicle body is detected, the left and right positions of the vehicle body detected by the horizontal optical axis are determined based on the vehicle body detection result of the inclined optical axis that intersects the horizontal optical axis. It is characterized by having a function to do. The equipment to be detected has been described by taking a rear mirror as an example, but needless to say, a custom mirror or a small fender may be used. It is also possible to detect the side position of the vehicle body by making the shift amount of the tilt optical axis variable.

1 洗車機本体
5 車体検出装置
5a 発光装置
5b 受光装置
8,9 走査駆動部
10 車形制御部
11 走行位置検出部
12 受光検出部
13 しきい値設定部
14 車体検出部
15 車形データ検出部
16 画像処理部
17 データ記憶部
DESCRIPTION OF SYMBOLS 1 Car wash machine main body 5 Car body detection apparatus 5a Light-emitting device 5b Light-receiving device 8, 9 Scanning drive part
DESCRIPTION OF SYMBOLS 10 Vehicle shape control part 11 Traveling position detection part 12 Light reception detection part 13 Threshold value setting part 14 Vehicle body detection part 15 Vehicle shape data detection part 16 Image processing part 17 Data storage part

Claims (3)

上下に複数の発光素子を配置した発光部と、該発光部の発光素子と対向する複数の受光素子を上下に配置した受光部とを自動車の幅方向に挟んで対向させた車体検出装置と、該車体検出装置の発光部と受光部の各素子間に形成される光軸の透光/遮光により車体の有無を検出する車形制御部とを備えた車形検出装置において、
前記発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上に2以上離れた受光素子との間に形成される傾斜光軸と、発光部における1つの発光素子と水平に対向する受光素子から下に2以上離れた受光素子との間に形成される傾斜光軸とを形成し、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する車形制御部を備え、
該車形制御部は、車体を検出した水平光軸に対して、この水平光軸と交差する傾斜光軸の車体検出結果と下傾斜光軸の車体検出結果との論理積または論理和で水平光軸において検出された車体の左右位置を判定する機能を備えたことを特徴とする車形検出装置。
A vehicle body detection device in which a light emitting unit in which a plurality of light emitting elements are arranged above and below, and a light receiving unit in which a plurality of light receiving elements opposed to the light emitting elements of the light emitting unit are arranged vertically are opposed to each other in the width direction of the automobile; In a vehicle shape detection device comprising: a vehicle shape control unit that detects the presence or absence of a vehicle body by translucency / light shielding of an optical axis formed between the light emitting unit and the light receiving unit of the vehicle body detection device;
A horizontal optical axis formed between one light emitting element in the light emitting unit and a horizontally opposed light receiving element, and a light receiving element spaced two or more upwards from the light receiving element horizontally opposed to one light emitting element in the light emitting unit Forming an upper inclined optical axis formed between the light receiving element and a lower inclined optical axis formed between the light receiving element horizontally spaced from the light receiving element horizontally opposed to the light receiving element by two or more. And a vehicle-shaped control unit that detects a vehicle body by repeating a unit detection operation in which one light emitting element emits light and is received by a corresponding one light receiving element for each light axis and each light emitting element,
The vehicle shape control unit is a logical product or logical sum of the vehicle body detection result of the upper tilt optical axis and the vehicle body detection result of the lower tilt optical axis that intersects the horizontal optical axis with respect to the horizontal optical axis that has detected the vehicle body. A vehicle shape detection apparatus comprising a function of determining a left and right position of a vehicle body detected on a horizontal optical axis.
門型状に形成した洗車機本体内に、洗浄ブラシ,乾燥ノズル等の洗車処理装置を備えるとともに、該洗車処理装置より先行する位置に車体検出装置を備えた洗車機であって、A car wash machine having a car wash processing device such as a cleaning brush, a drying nozzle, etc., and a vehicle body detection device at a position preceding the car wash processing device, in a car wash machine body formed in a gate shape,
前記車体検出装置は、上下に複数の発光素子を配置した発光部と、該発光部の発光素子と対向する複数の受光素子を上下に配置した受光部とを自動車の幅方向に挟んで対向させて設けられるとともに、該発光部と受光部の各素子間に形成される光軸の透光/遮光から車体の有無を検出する車形制御部によって制御され、The vehicle body detection device opposes a light emitting section in which a plurality of light emitting elements are arranged above and below and a light receiving section in which a plurality of light receiving elements opposed to the light emitting elements of the light emitting section are arranged in the vehicle width direction. And is controlled by a vehicle shape control unit that detects the presence or absence of a vehicle body from light transmission / light shielding of an optical axis formed between each element of the light emitting unit and the light receiving unit,
該車形制御部は、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上下いずれかに1つ離れた受光素子との間に形成される傾斜光軸とで、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する第1車体検出と、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上下いずれかに2つ以上離れた受光素子との間に形成される傾斜光軸とで、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出する第2車体検出とを実行し、第1車体検出に基づいて車体の上面輪郭を検出し、第2車体検出に基づいて車体の左右位置を検出することを特徴とする洗車機。The vehicle-shaped control unit includes a horizontal optical axis formed between one light emitting element in the light emitting unit and the light receiving element that horizontally faces, and a light receiving element that is horizontally opposed to one light emitting element in the light emitting unit. The unit detection operation in which one light emitting element emits light and is received by one corresponding light receiving element with an inclined optical axis formed between the light receiving elements separated by one, and each optical axis and each light emitting element The first vehicle body detection for detecting the vehicle body repeatedly, the horizontal optical axis formed between one light emitting element in the light emitting unit and the light receiving element facing horizontally, and one light emitting element in the light emitting unit horizontally facing A unit detection operation in which one light emitting element emits light and is received by one corresponding light receiving element, with an inclined optical axis formed between the light receiving elements two or more apart from the upper and lower sides of the light receiving element. Repeat the body for each optical axis and each light emitting element Run a second vehicle detector for detecting detects the upper surface contour of the vehicle body on the basis of the first vehicle detector, car washing machine and detecting the lateral position of the vehicle body on the basis of the second body detection.
前記車形制御部は、前記第2車体検出において、発光部における1つの発光素子と水平に対向する受光素子との間に形成される水平光軸と、発光部における1つの発光素子と水平に対向する受光素子から上に2以上離れた受光素子との間に形成される上傾斜光軸と、発光部における1つの発光素子と水平に対向する受光素子から下に2以上離れた受光素子との間に形成される下傾斜光軸とを形成し、1つの発光素子を発光させて対応する1つの受光素子で受光する単位検出動作を、各光軸と各発光素子分繰り返して車体を検出し、車体を検出した水平光軸に対して、この水平光軸と交差する上傾斜光軸の車体検出結果と下傾斜光軸の車体検出結果との論理積または論理和で水平光軸において検出された車体の左右位置を判定する機能を備えたことを特徴とする上記請求項2記載の洗車機。 In the second vehicle body detection, the vehicle shape control unit includes a horizontal optical axis formed between one light emitting element in the light emitting unit and a horizontally opposed light receiving element, and one horizontal light emitting element in the light emitting unit. An upper inclined optical axis formed between a light receiving element two or more upward from the opposing light receiving element, and a light receiving element two or more downward from a light receiving element horizontally facing one light emitting element in the light emitting portion; A unit detection operation in which a light emitting element emits light and is received by a corresponding one light receiving element is repeated for each light axis and each light emitting element to detect the vehicle body. For the horizontal optical axis where the vehicle body is detected, detection is performed on the horizontal optical axis by the logical product or logical sum of the vehicle body detection result of the upper tilt optical axis and the vehicle body detection result of the lower tilt optical axis that intersects the horizontal optical axis. Equipped with a function to determine the left and right position of the body Car wash machine of the claim 2, wherein the door.
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