JP5998473B2 - Liquid crystal display - Google Patents

Description

  The present invention relates to a liquid crystal display device, and more particularly to a liquid crystal display device that is driven by applying an electric field parallel to a screen by vertically aligning liquid crystal molecules having a positive dielectric anisotropy and providing a drive electrode on one substrate.

  In recent years, many VA liquid crystal display devices on the market use a liquid crystal display element having a liquid crystal composition having a negative dielectric anisotropy, and are driven by providing electrodes on both sides of the liquid crystal display element. However, in recent years, there has been an increasing demand for power saving and cost reduction. A liquid crystal composition having a positive dielectric anisotropy is used, and an electrode is provided only on one side of the liquid crystal display element, thereby reducing the manufacturing cost of the drive unit. There has been proposed a VA liquid crystal display device (also referred to as a HtVA liquid crystal display device) that can save light and omit the driver wiring on the viewing side to enlarge the opening and improve the light transmittance (patented). Reference 1).

  A conventional VA liquid crystal display device has a liquid crystal composition layer having negative dielectric anisotropy, and when no voltage is applied (during black display), the major axis of the liquid crystal molecules is in a direction perpendicular to the screen. It is oriented and becomes perpendicular to the direction of the electric field (parallel to the screen) by applying a voltage. On the other hand, the HtVA type liquid crystal display device has a liquid crystal composition having positive dielectric anisotropy, and when no voltage is applied (during black display), the long axis of the liquid crystal molecules is the same as described above. Although the liquid crystal molecules are oriented in a direction perpendicular to the screen, the major axis of the liquid crystal molecules is oriented in the direction of the electric field (parallel to the screen) when a voltage is applied.

  In the conventional VA type liquid crystal display device and HtVA type display device, the transmittance of the backlight when the liquid crystal display element displays black cannot be made zero. One reason for this is that the liquid crystal molecules are not all aligned perpendicular to the screen, but are fluctuating, the light incident on the liquid crystal layer is scattered, the polarization state changes, and the light is transmitted through the viewing side polarizer. It is known to do so. The light transmitted in this manner is visually recognized by the observer as display unevenness. Therefore, in order to prevent display unevenness of the VA display device, it is necessary to provide a retardation film having a large Rt (thickness direction retardation value).

  On the other hand, a new problem occurs in the HtVA type liquid crystal display device. For example, display unevenness that has not been noticed in the conventional VA liquid crystal display device is recognized because of an increase in luminance of the liquid crystal display device due to an improvement in the light transmittance of the liquid crystal display element.

  A non-cellulose ester film is known as a film having a large Rt. Conventionally, a non-cellulose ester film is used as an optical compensation film (also referred to as a retardation film) used for a polarizing plate of a conventional liquid crystal display device, and a technique for controlling optical characteristics and photoelastic modulus, and an acrylic film. It is known that display unevenness can be improved by using a resin film or a PET film to prevent warping.

  However, as a result of investigations by the present inventors, the above technique has not completely solved the display unevenness of the HtVA type liquid crystal display device.

  On the other hand, cellulose ester films have been widely used as optical compensation films used for polarizing plates. Conventionally, a polarizer in which an iodine complex is adsorbed on PVA has been used, and a polarizing plate is manufactured by sandwiching both sides of this polarizer between an optical compensation film and a protective film. From the viewpoint of adhesion between the polarizer and the optical compensation film and moisture permeability when drying the polarizer of the polarizing plate, the cellulose-based film is excellent as an optical compensation film, and the current polarizing plate manufacturing process From the viewpoint of suitability, cost, etc., cellulose-based films have been preferably used. However, generally used cellulose ester films such as cellulose triacetate have a small Rt, and thus cannot be said to have sufficient performance as a retardation film for an HtVA type liquid crystal display device.

  On the other hand, as a cellulose film having a large retardation value, a laminated retardation film produced by applying a discotic liquid crystal to a cellulose film is also known. It is disadvantageous in terms of thinning because of its structure, and it is not preferable in terms of cost and the like because it has a coating process.

  As a method for producing a cellulose ester film having a large phase difference, it is known to add a phase difference developing agent. However, since the phase difference does not have reverse wavelength dispersibility, the light leaked unevenly is red. And display unevenness is conspicuous and undesirable.

  Patent Document 2 relates to a retardation film having a high Rt for a VA liquid crystal display device, and a single-layer retardation film using a cellulose ester having a low acyl group substitution degree causes display unevenness in a liquid crystal display device under high temperature and high humidity. It is disclosed to improve.

  However, since the display unevenness of the HtVA type liquid crystal display element is larger than that of the conventional VA type liquid crystal display element, even if a retardation film having a low acyl group substitution degree cellulose ester described in Patent Document 2 is used, The display unevenness of the HtVA type liquid crystal display device was not lost.

JP 2009-301010 A JP 2007-93897 A

  The present invention has been made in view of the above-described problems and circumstances, and a solution to the problem is to solve the above-described problems of the HtVA-type liquid crystal display device capable of saving power, and to produce a low-cost HtVA-type liquid crystal without display unevenness. It is to provide a display device.

  In order to solve the above-mentioned problems, the present inventor, in the process of examining the cause of the above-mentioned problems, has a reverse wavelength composed of a low acyl group-substituted cellulose ester having excellent retardation and strong reverse wavelength dispersion. It was found that when the dispersive retardation film was used, the color in the oblique direction became blue as compared with the case where the forward wavelength dispersive retardation film was used. The human visual sensitivity is blue <red <green, and by finding that the leakage light is in the blue region, the luminance unevenness and color unevenness can be improved more than in the red region, and display unevenness can be prevented. It was.

  That is, the said subject which concerns on this invention is solved by the following means.

1. A VA-type liquid crystal display device using a liquid crystal composition having a positive dielectric anisotropy, wherein the acetyl group substitution degree is within a range of 2.2 to 2.4 on both sides of the liquid crystal display element, and Mw / A liquid crystal display device comprising a retardation film containing cellulose acetate having a Mn (value of ratio of weight average molecular weight to number average molecular weight) within a range of 5 to 7 .

2. The liquid crystal display device according to item 1 , wherein the retardation film does not contain a non-cellulose ester resin as a resin .
3. The liquid crystal display device according to item 1 or 2, wherein the retardation film contains a phosphate ester plasticizer.

4). The retardation film has a ratio of the retardation value in the in-plane direction when measured at a light wavelength of 450 nm to the retardation value in the in-plane direction when measured at a light wavelength of 630 nm in a 23 ° C./55% RH environment. value Ro (450) / Ro (630 ) is a liquid crystal display device according to any one of the items 1 to 3, wherein, characterized in that in the range of 0.88 to 0.98.

5. The retardation film has a retardation value Rt (589) in the thickness direction when measured at a light wavelength of 589 nm under an environment of 23 ° C. and 55% RH within a range of 100 to 300 nm . Item 5. A liquid crystal display device according to any one of Items 4 to 4 .

6). The retardation film has a retardation value Rt (589) in the thickness direction of 140 to 200 nm when measured at a light wavelength of 589 nm in an environment of 23 ° C. and 55% RH, and an in-plane retardation value. The liquid crystal display device according to any one of items 1 to 5, wherein Ro (589) is in a range of 40 to 130 nm .
7). 7. The liquid crystal display device according to claim 1, wherein a film thickness of the retardation film is in a range of 30 to 80 μm.

  By the above means of the present invention, an HtVA type liquid crystal display device without display unevenness can be provided.

  The expression mechanism or action mechanism of the effect of the present invention is not clear, but is presumed as follows.

  An HtVA liquid crystal display device using a liquid crystal composition having a positive dielectric anisotropy has liquid crystal molecules that do not move because the drive electrode is only on one side and a uniform and strong electric field cannot be applied to the liquid crystal layer. For this reason, the HtVA type liquid crystal display device needs to have a thicker liquid crystal layer than the VA type liquid crystal display device using a liquid crystal composition having a negative dielectric anisotropy, and it is considered that the influence of fluctuation is large.

  In addition, the light scattered in the liquid crystal layer is thicker in the HtVA type liquid crystal layer, and the distance through which it is obliquely transmitted becomes longer. Therefore, the polarization state changes greatly, and display unevenness due to light leakage is further increased. Become. This display unevenness is dependent on the light wavelength, and the longer the light, the greater the leakage and the red display unevenness.

  Further, in the HtVA type liquid crystal display device, since the liquid crystal display element is driven on one side, the members are concentrated on one side and warping occurs. As a result, it is estimated that light transmitted in an oblique direction increases, and new display unevenness occurs.

  Therefore, in order to prevent display unevenness of the HtVA type liquid crystal display device, it is considered that the retardation film used needs to have a larger Rt than the case of the conventional VA type liquid crystal display device.

  The retardation film according to the present invention has a large Rt so that the polarization state is in a normal state, and further, due to the strong reverse wavelength dispersion of Rt, the leaking light is made into light with a short wavelength that is difficult for human eyes to sense. It is estimated that display unevenness has been improved.

It is a figure which shows an example of the laminated constitution of the liquid crystal display device of this invention. It is a block diagram of the HtVA type liquid crystal display device concerning the example of the present invention. It is a figure of the structure and equivalent circuit which show one pixel of the HtVA type liquid crystal display device concerning the example of the present invention. It is an equivalent circuit diagram of one pixel of the HtVA type liquid crystal display device according to the example of the present invention.

The liquid crystal display device of the present invention is a VA liquid crystal display device using a liquid crystal composition having a positive dielectric anisotropy, and the degree of acetyl group substitution is 2.2 to 2.4 on both sides of the liquid crystal display element. And a retardation film containing a cellulose ester having a Mw / Mn (value of ratio of weight average molecular weight to number average molecular weight) in the range of 5 to 7. This feature is a technical feature common to the inventions according to claims 1 to 7.

As an embodiment of the present invention, from the viewpoint of manifesting the effects of the present invention, the retardation film preferably does not contain a non-cellulose ester resin as a resin, and the retardation film contains a phosphate ester plasticizer. The retardation film is preferably contained in the in-plane direction when measured at a light wavelength of 450 nm with respect to the retardation value in the in-plane direction when measured at a light wavelength of 630 nm in a 23 ° C./55% RH environment. It is preferable that the ratio value Ro (450) / Ro (630) of the retardation value is in the range of 0.88 to 0.98.

  In addition, the retardation value Rt (589) in the thickness direction when the retardation film is measured at an optical wavelength of 589 nm is in the range of 100 to 300 nm, and the liquid crystal display device excellent in display unevenness and viewing angle characteristics Is preferable.

  Furthermore, in the present invention, the Rt (589) of the retardation film is in the range of 140 to 200 nm, and the in-plane retardation value Ro (when measured at a light wavelength of 589 nm in a 23 ° C./55% RH environment) 589) is preferably in the range of 40 to 130 nm. Thereby, the effect excellent in the display nonuniformity and the viewing angle characteristic is acquired.

  Moreover, it is preferable to make the film thickness of the said retardation film into the range of 30-80 micrometers from a viewpoint of the effect expression of this invention.

  Hereinafter, the present invention, its components, and modes and modes for carrying out the present invention will be described in detail. In addition, in this application, "-" is used in the meaning which includes the numerical value described before and behind that as a lower limit and an upper limit.

(HtVA liquid crystal display device)
A typical example of the structure of the liquid crystal display device (also referred to as an HtVA liquid crystal display device) of the present invention will be described with reference to the drawings.

  FIG. 1 is a conceptual diagram showing an example of the configuration of the liquid crystal display device of the present invention. In the liquid crystal display device 10 shown in FIG. 1, a retardation film 3, a liquid crystal display element 4, a color filter 5, and a retardation film 6 are arranged in this order between a pair of polarizers 2 and 7 whose absorption axes are orthogonal to each other. is set up.

  The polarization transmission axis 11 of the polarizer 2 and the polarization transmission axis 12 of the polarizer 7 are orthogonal to each other. A protective film 1 is bonded to the opposite side of the polarizer 2 from the retardation film 3. A protective film 8 is bonded to the opposite side of the polarizer 7 from the retardation film 6. The protective film 1 is disposed on the viewing side of the polarizer 2, and the protective film 8 is disposed on the backlight 9 side of the polarizer 7.

  The member in which the protective film 1, the polarizer 2 and the retardation film 3 are laminated and the member in which the protective film 8, the polarizer 7 and the retardation film 6 are laminated are referred to as a polarizing plate. It is preferable to manufacture a liquid crystal display device by bonding with a display element.

(Liquid crystal display element)
The liquid crystal display element according to the present invention has a configuration in which a liquid crystal composition having a positive dielectric anisotropy is sandwiched between two transparent substrates, and an electrode for driving the liquid crystal is provided on one of the transparent substrates. In a liquid crystal display device, it is preferable to obtain a brighter image by disposing a transparent substrate provided with the electrodes on the backlight side.

(Liquid crystal composition having positive dielectric anisotropy)
As the liquid crystal compound having a positive dielectric anisotropy constituting the liquid crystal composition having a positive dielectric anisotropy, a TN liquid crystal compound is used. In the liquid crystal display device of the present invention, a liquid crystal layer having a positive dielectric anisotropy is provided with a liquid crystal layer so as to be aligned perpendicularly to the screen during black display without applying a driving voltage. When an electrode is provided only on one side of the liquid crystal layer and a voltage is applied so that an electric field is generated parallel to the screen, the liquid crystal compound having positive dielectric anisotropy is aligned in the direction of the electric field and is parallel to the screen. By changing the orientation of the liquid crystal compound in this way, the polarization axis of the light that has passed through the liquid crystal layer changes, and the light is transmitted through the viewer-side polarizer.

(Retardation film)
In the retardation film according to the present invention, the degree of acetyl group substitution is in the range of 2.2 to 2.4 , and Mw / Mn (value of the ratio of the weight average molecular weight to the number average molecular weight) is in the range of 5 to 7. Cellulose acetate (hereinafter also referred to as cellulose ester).

  The film thickness is preferably 30 μm or more from the viewpoint of compensating for fluctuations in polarization of HtVA and further improving display unevenness, and the film thickness is preferably 80 μm or less from the viewpoint of reducing the thickness of the display device. That is, the thickness of the retardation film is preferably in the range of 30 to 80 μm, and more preferably in the range of 55 to 70 μm.

(Cellulose ester)
The degree of acetyl group substitution of the cellulose ester according to the present invention is in the range of 2.2 to 2.4 , but resins having different degrees of substitution may be mixed and used in order to obtain optical properties that meet the purpose. The mixing ratio at that time is preferably in the range of 100: 0 to 50:50 (mass ratio).

Na us, substitution degree of acetyl group can be measured according to ASTM-D817-96.

  The number average molecular weight Mn of the cellulose ester is preferably in the range of 60,000 to 300,000 because the mechanical strength of the resulting film becomes strong. More preferably, a cellulose ester having a number average molecular weight Mn in the range of 70,000 to 200,000 is used.

  Mw / Mn (value of ratio of weight average molecular weight to number average molecular weight) of the cellulose ester is in the range of 3-8. The larger the Mw / Mn, the wider the molecular weight distribution. When Mw / Mn is less than 3, display unevenness is not improved, and it is difficult to produce a cellulose ester having Mw / Mn exceeding 8.

  Furthermore, since it is possible to reduce panel warpage and improve display unevenness, Mw / Mn is preferably in the range of 4 to 7, and more preferably in the range of 5 to 6.

  The weight average molecular weight (Mw) and number average molecular weight (Mn) of a cellulose ester are measured using gel permeation chromatography (GPC). The measurement conditions are as follows. In addition, this measuring method can be used also as a measuring method of the other polymer in this invention.

Solvent: methylene chloride;
Column: Three Shodex K806, K805, K803G (made by Showa Denko KK) are connected and used;
Column temperature: 25 ° C .;
Sample concentration: 0.1% by mass;
Detector: RI Model 504 (manufactured by GL Sciences);
Pump: L6000 (manufactured by Hitachi, Ltd.);
Flow rate: 1.0 ml / min
Calibration curve: Standard polystyrene STK standard polystyrene (manufactured by Tosoh Corporation) Mw = 100000 to 500 samples are used. Thirteen samples are used at approximately equal intervals.

  As the acetyl group substitution degree of the cellulose ester, it is appropriate to use the average substitution degree, and the average substitution degree can be measured from the area ratio of the chart showing the substitution degree distribution by high performance liquid chromatography by a conventional method.

  The residual sulfuric acid content in the cellulose ester is preferably in the range of 0.1 to 45 ppm by mass in terms of sulfur element. These are considered to be contained in the form of salts. If the residual sulfuric acid content exceeds 45 ppm by mass, there is a tendency to break during hot stretching or slitting after hot stretching. The residual sulfuric acid content is more preferably in the range of 1 to 30 mass ppm. The residual sulfuric acid content can be measured by the method prescribed in ASTM D817-96.

  Moreover, it is preferable that free acid content in a cellulose ester exists in the range of 1-500 mass ppm. The above range is preferable because it is difficult to break as described above. In addition, it is preferable that free acid content is the range of 1-100 mass ppm, and also it becomes difficult to fracture | rupture. The range of 1-70 mass ppm is especially preferable. The free acid content can be measured by the method prescribed in ASTM D817-96.

  By washing the synthesized cellulose ester more sufficiently than when used in the solution casting method, the residual alkaline earth metal content, residual sulfuric acid content, and residual acid content are within the above ranges. This is preferable.

Moreover, it is preferable that a cellulose ester is a thing with few bright spot foreign materials when it is set as a film. Bright spot foreign matter means that when two polarizing plates are placed in a crossed Nicol state, an optical film or the like is placed between them, light is applied from one polarizing plate side, and observation is performed from the other polarizing plate side. It means a point (foreign matter) where light from the opposite side appears to leak. The number of bright spots having a diameter of 0.01 mm or more is preferably 200 / cm ² or less, more preferably 100 / cm ² or less, and 50 / cm ² or less. Is more preferably 30 pieces / cm ² or less, particularly preferably 10 pieces / cm ² or less, and most preferably none.

Moreover, it is preferable that it is 200 pieces / cm < ² > or less also about the bright spot in the range of 0.005-0.01 mm in diameter, It is more preferable that it is 100 pieces / cm < ² > or less, 50 pieces / cm < ² > or less. More preferably, it is more preferably 30 pieces / cm ² or less, particularly preferably 10 pieces / cm ² or less, and most preferably none.

  Cellulose esters are also affected by trace metal components in cellulose esters. These trace metal components are thought to be related to the water used in the production process, but it is preferable that there are few components that can become insoluble nuclei, in particular, metal ions such as iron, calcium, magnesium, An insoluble matter may be formed by salt formation with a polymer degradation product or the like that may contain an organic acidic group, and it is preferable that the amount is small. In addition, the calcium (Ca) component easily forms a coordination compound (that is, a complex) with acidic components such as carboxylic acid and sulfonic acid, and many ligands, and scum derived from many insoluble calcium ( Insoluble starch, turbidity) may be formed, so it is preferable that the amount be small.

  Specifically, for the iron (Fe) component, the content in the cellulose ester is preferably 1 mass ppm or less. Moreover, about calcium (Ca) component, content in a cellulose ester becomes like this. Preferably it is 60 mass ppm or less, More preferably, it exists in the range of 0-30 mass ppm. Furthermore, for the magnesium (Mg) component, too much content will cause insoluble matter, so the content in the cellulose ester is preferably in the range of 0 to 70 ppm by mass, particularly in the range of 0 to 20 ppm by mass. It is preferable that

  It should be noted that the content of metal components such as the content of iron (Fe) component, the content of calcium (Ca) component, the content of magnesium (Mg) component, etc. is determined by the microdigest wet decomposition apparatus (sulfurization) It can be analyzed using ICP-AES (inductively coupled plasma emission spectrometer) after pretreatment with nitric acid decomposition) and alkali melting.

(Method for producing cellulose ester)
The cellulose ester for retardation film according to the present invention is produced by, for example, an activation process (pretreatment process), an acetylation process, an acetylation reaction termination process, an aging process (hydrolysis process), and an aging reaction termination process. it can.

(Raw cellulose)
As the raw material cellulose, various cellulose sources such as wood pulp (coniferous pulp, hardwood pulp), linter pulp (cotton linter pulp, etc.) can be used.

[Activation process]
In the activation step (or pretreatment step), cellulose is treated with an acetylated solvent (solvent for the acetylation step) to activate the cellulose. As the acetylation solvent, acetic acid is usually used, but a solvent other than acetic acid (such as methylene chloride) or a mixed solvent of acetic acid and a solvent other than acetic acid (such as methylene chloride) can also be used. Usually, since raw material cellulose is often supplied in the form of a sheet, the cellulose is pulverized in a dry manner and activated (or pretreated).

  The time (processing time) of the activation step is, for example, at least 10 hr (600 minutes) or more, preferably 20 hr or more, more preferably 50 hr or more, and more preferably about 60 hr.

  By increasing the pretreatment (activation step) time (at least 10 hr), an effect of reducing the degree of polymerization (molecular weight) of cellulose before the acetylation reaction can be obtained. By using cellulose having a low polymerization degree, it is possible to shorten the acetylation time for making cellulose acetate the desired polymerization degree (viscosity). The degree of dispersion becomes narrower with the progress of uniform depolymerization in the acetylation reaction. Therefore, cellulose acetate having the desired degree of polymerization (viscosity) is prepared in a short acetylation reaction time using cellulose with a long pretreatment time as a raw material. By doing so, cellulose acetate having a larger Mw / Mn (wide dispersion) than that of a normal method can be obtained.

[Acetylation process]
By using cellulose activated by the activation treatment, cellulose acetate acetylated with an acetylating agent in the presence of an acetylation catalyst in an acetylation solvent can be produced. The activated cellulose subjected to the acetylation step may be a mixture obtained by blending pulps having different pretreatment conditions. By using the mixture, the dispersity of the finally obtained cellulose diacetate can be widened, and a film having a high elongation can be obtained.

  The acetylating agent may be an acetic acid halide such as acetic acid chloride, but acetic anhydride is usually used.

  As the acetylation catalyst, a strong acid, particularly sulfuric acid can be used.

  As described above, acetic acid, methylene chloride and the like are used as the acetylation solvent. Two or more solvents (for example, acetic acid and methylene chloride) may be mixed and used.

[Stopping process of acetylation reaction]
After the acetylation reaction is completed, a reaction terminator is added to the reaction system in order to deactivate the acetylating agent remaining in the reaction system. By this operation, at least the acetylating agent (especially acid anhydride) is deactivated. The reaction terminator need only be capable of deactivating the acetylating agent, and usually contains at least water.

[Aging process (hydrolysis process)]
After the acetylation reaction is stopped, the produced cellulose acetate is aged in acetic acid [hydrolysis (deacetylation)] to obtain cellulose diacetate with adjusted acetyl total substitution degree and substitution degree distribution. .

[Stopping process of ripening reaction]
After producing the predetermined cellulose diacetate, the aging reaction is stopped. That is, after the aging (hydrolysis reaction, deacetylation), the neutralizing agent (preferably the alkaline earth metal compound, particularly a calcium compound such as calcium hydroxide) may be added as necessary.

(Plasticizer)
The retardation film according to the present invention can contain a plasticizer.

  The plasticizer is not particularly limited, but a phosphoric acid ester is preferable for obtaining the effects of the present invention.

  Examples of the phosphate ester plasticizer include triphenyl phosphate, tricresyl phosphate, cresyl diphenyl phosphate, octyl diphenyl phosphate, diphenyl biphenyl phosphate, trioctyl phosphate, tributyl phosphate and the like.

(Retardation value)
In-plane retardation of the retardation film is represented by Ro, and retardation in the thickness direction is represented by Rt.

  In the measurement of Ro (589), the refractive index difference between the in-plane slow axis direction and the fast axis direction is obtained at an optical wavelength of 589 nm in an environment of 23 ° C. and 55% RH. The in-plane retardation Ro is a value obtained by multiplying the obtained refractive index difference by the film thickness, and is obtained by the following equation (1).

Equation _{(1): Ro = (n} x -n y) × d
(Wherein, in n _x is also referred to as a maximum refractive index (slow axis direction of the refractive index in the plane of the film.), N _y is a refractive index in a direction perpendicular to the slow axis in the film plane, d is the thickness (nm) of the film.)
The Ro can be measured using an automatic birefringence meter. Ro is calculated by measuring the birefringence at each wavelength in an environment of 23 ° C. and 55% RH using an automatic birefringence meter AxoScan manufactured by Axometric.

  Retardation Rt (589) in the thickness direction of the film was measured at an optical wavelength of 589 nm in an environment of 23 ° C. and 55% RH using the same apparatus as described above, and the birefringence in the thickness direction was obtained. It is a value obtained by multiplying the thickness and is obtained by the following equation (2).

Formula (2): Rt = {(n _x + n _y ) / 2−n _z } × d
(In the formula, _nz is the refractive index in the thickness direction, and _nx , _ny and d have the same meanings as in formula (1).)
In the present invention, Rt (589) is preferably in the range of 100 to 300 nm, and more preferably in the range of 140 to 200 nm. If the thickness is 100 nm or more, display unevenness is further improved. If the thickness is 300 nm or less, the manufacture is easy and light leakage of the liquid crystal display device hardly occurs.

  Ro (450) and Ro (630) are obtained by measuring in the same manner as Ro (589) except that the light wavelengths are 450 nm and 630 nm, respectively.

(Ro (450) / Ro (630))
In order to make it difficult for the display unevenness of the liquid crystal display device to be visually recognized, it is preferable that the retardation film according to the present invention has a large reverse wavelength dispersion so that the leaking light becomes blue. Since blue is less visible than red, it is estimated that the display unevenness can be improved by shifting the slightly generated display uneven leakage light to blue. Specifically, the value Ro of the ratio of the retardation value in the in-plane direction when measured at a light wavelength of 450 nm to the retardation value in the in-plane direction when measured at a light wavelength of 630 nm at 23 ° C. and 55% RH. (450) / Ro (630) is preferably in the range of 0.88 to 0.98.

  It is difficult to produce a retardation film having Ro (450) / Ro (630) of less than 0.88 using cellulose ester, and if Ro (450) / Ro (630) is 0.95 or less. This is because display unevenness is more difficult to be visually recognized.

  EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto. In addition, although the display of "part" or "%" is used in an Example, unless otherwise indicated, "part by mass" or "mass%" is represented.

(Production of cellulose esters 1-9)
Hardwood pre-hydrolyzed kraft pulp having an α-cellulose content of 98.4% by mass was pulverized into a cotton shape with a disc refiner. After 26.8 parts by mass of acetic acid was sprayed on 100 parts by mass of pulverized pulp (water content 8%) and stirred well, the mixture was allowed to stand for 60 hours and activated as a pretreatment. The activated pulp was added to a mixture consisting of 323 parts by mass of acetic acid, 245 parts by mass of acetic anhydride, and 13.1 parts by mass of sulfuric acid, and adjusted from 5 ° C. to 40 ° C. over 40 minutes. The acetylation was carried out by adjusting the time at 40 ° C. in the acetylation step so that the value shown in FIG. The acetylation reaction was stopped by adding a 24% magnesium acetate aqueous solution as a neutralizing agent over 3 minutes so that the sulfuric acid amount (aged sulfuric acid amount) was adjusted to 2.5 parts by mass. Furthermore, after raising the temperature of the reaction bath to 75 ° C., water was added so that the reaction bath moisture became an aging moisture concentration of 56 mol%. The aging water concentration was expressed in mol% by multiplying the ratio of the reaction bath water to acetic acid expressed in molar ratio by 100. Thereafter, the aging time is adjusted to acetyl group substitution degree shown in Table 1 at an aging temperature of 85 ° C., aging is performed, aging is stopped by neutralizing sulfuric acid with magnesium acetate, and a reaction mixture containing a cellulose ester is obtained. Obtained. A dilute aqueous acetic acid solution was added to the resulting reaction mixture to separate the cellulose ester, and then washed with water, dried, and stabilized with calcium hydroxide to obtain cellulose esters 1-9. Table 1 shows the degree of acetyl group substitution, number average molecular weight Mn, and Mw / Mn of cellulose esters 1-9.

  In addition, the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the cellulose ester were measured by the method described in the above section (Cellulose ester). Moreover, as an acetyl group substitution degree, average substitution degree was measured from the area ratio of the chart which shows substitution degree distribution by a high performance liquid chromatography by a conventional method.

《位相差フィルム１の作製》
〈微粒子分散液１〉
微粒子（アエロジル Ｒ８１２ 日本アエロジル（株）製） １１質量部
エタノール ８９質量部
以上をディゾルバーで５０分間攪拌混合した後、マントンゴーリンで分散を行った。

<< Preparation of retardation film 1 >>
<Fine particle dispersion 1>
Fine particles (Aerosil R812 manufactured by Nippon Aerosil Co., Ltd.) 11 parts by weight Ethanol 89 parts by weight The above was stirred and mixed with a dissolver for 50 minutes, and then dispersed with Manton Gorin.

<Fine particle addition liquid 1>
The fine particle dispersion 1 was slowly added to the dissolution tank containing methylene chloride with sufficient stirring. Further, the particles were dispersed by an attritor so that the secondary particles had a predetermined particle size. This was filtered through Finemet NF manufactured by Nippon Seisen Co., Ltd. to prepare a fine particle additive solution 1.

Methylene chloride 99 parts by mass Fine particle dispersion 1 5 parts by mass A main dope solution having the following composition was prepared. First, methylene chloride and ethanol were added to the pressure dissolution tank. Cellulose ester 1 having an acetyl substitution degree of 2.00 was added to a pressure dissolution tank containing a solvent while stirring. This is completely dissolved with heating and stirring. This was designated as Azumi Filter Paper No. The main dope solution was prepared by filtration using 244.

<Composition of main dope solution>
Methylene chloride 340 parts by mass Ethanol 64 parts by mass Cellulose ester 1 (acetyl group substitution degree: 2.4, Mw / Mn: 5, Mn: 73935) 100 parts by mass TPP (triphenyl phosphate, plasticizer) 6 parts by mass Fine particle additive solution 1 1 part by mass The above was put into a sealed main dissolution kettle 1 and dissolved while stirring to prepare a dope solution.

  On the stainless steel belt support, the solvent was evaporated until the residual solvent amount in the cast (cast) film was 75%, and then peeled off from the stainless steel belt support with a peeling tension of 130 N / m. The peeled retardation film was stretched 35% in the width direction using a tenter while applying heat at 155 ° C. The residual solvent at the start of stretching was 15%.

  Next, drying was terminated while the drying zone was conveyed by a number of rolls. The drying temperature was 130 ° C. and the transport tension was 100 N / m. As described above, a retardation film 1 having a dry film thickness of 60 μm was obtained.

<< Production of Retardation Films 2-17 >>
In the production of the retardation film 1, retardation films 2 to 17 were produced in the same manner except that the addition amount of cellulose ester and TPP as a plasticizer, the stretching temperature, the stretching ratio, and the film thickness were changed as shown in Table 2. .

(Measurement of retardation value)
According to the above (retardation value), Rt (589), Ro (450), Ro (630) and Ro (589) of the retardation films 1 to 17 are measured, and Rt (589), Ro (589) and Ro ( 450) / Ro (630) is shown in Table 2.

<< Production of Polarizing Plates 1-17 >>
A polyvinyl alcohol film having a thickness of 120 μm was uniaxially stretched (temperature: 110 ° C., stretch ratio: 5 times).

  This was immersed in an aqueous solution composed of 0.075 g of iodine, 5 g of potassium iodide and 100 g of water for 60 seconds, and then immersed in an aqueous solution of 68 ° C. composed of 6 g of potassium iodide, 7.5 g of boric acid and 100 g of water. This was washed with water and dried to obtain a polarizer.

  Then, according to the following steps 1 to 5, the retardation films 1 to 17 are bonded to the front surface side of the polarizer, and Konica Minolta Tack KC4UY (cellulose ester film manufactured by Konica Minolta Opto Co., Ltd.) is bonded to the back surface of the polarizer. 1-17 were produced.

  Step 1: Dip in a 2 mol / L sodium hydroxide solution at 60 ° C. for 90 seconds, then wash with water and dry, and saponify the retardation film 1-17 having the side to be bonded to the polarizer and Konica Minoltac KC8UY. Obtained.

  Process 2: The said polarizer was immersed in the polyvinyl alcohol adhesive tank of 2 mass% of solid content for 1-2 seconds.

  Step 3: Excess adhesive adhered to the polarizer in Step 2 was lightly wiped off, and this was placed on the retardation films 1 to 17 processed in Step 1.

Step 4: Konica Minol Tack KC8UY was bonded at a pressure of 20 to 30 N / cm ² and a conveyance speed of about 2 m / min on the back side of the polarizer on which the retardation films 1 to 17 were laminated in Step 3.

  Step 5: A sample obtained by bonding the polarizer prepared in Step 4 with the retardation film 1-17 and the Konica Minoltack KC8UY in a drier at 80 ° C. is dried for 2 minutes. Corresponding polarizing plates 1 to 17 were produced.

(Production of liquid crystal display element)
As shown below, a VA liquid crystal display element using a liquid crystal composition having positive dielectric anisotropy (hereinafter simply referred to as a liquid crystal display element) was produced.

  The liquid crystal display element used for an Example is demonstrated using FIGS.

  FIG. 2 is a block diagram of a liquid crystal display device according to an embodiment of the present invention, FIG. 3 is an equivalent circuit diagram showing one pixel together with the structure of the liquid crystal display device according to one embodiment of the present invention, and FIG. FIG. 3 is an equivalent circuit diagram of one pixel of a liquid crystal display element according to an embodiment of the present invention.

  Referring to FIG. 2, the liquid crystal display device according to an embodiment of the present invention includes a liquid crystal display device 300, a gate driver 400, a data driver 500, a gray voltage generator 800 and a signal controller 600.

As shown in FIGS. 2 and 4, the liquid crystal display element 300 includes a plurality of signal lines (G _i , D _j , D _{j + 1} ) in an equivalent circuit and a plurality of pixels (in a substantially matrix arrangement connected to the signal lines (G _i , D _j , D _{j + 1} )). pixel) (PX). On the other hand, in the structure shown in FIGS. 2 and 3, the liquid crystal display element 300 includes lower and upper display panels (100, 200) facing each other and the liquid crystal layer 3 sandwiched therebetween.

The signal lines (G _i , D _j , D _{j + 1} ) are a plurality of gate lines (G _i ) that transmit gate signals (also referred to as scanning signals) and a plurality of pairs of data lines (D _j , D _{j + 1} ) that transmit data voltages. including. The gate lines (G _i ) are extended in the row direction and are substantially parallel to each other, and the data lines (D _j , D _{j + 1} ) are extended in the column direction and are substantially parallel to each other.

Each pixel (PX), for example, i-th (i = 1, 2,..., N) gate line (G _i ) and j-th and _{j + 1-} th (j = 1, 2,..., M) data lines (D _j , pixels connected to D _{j + 1)} (PX), the signal line _{(G i, D j, D} j + 1 the first and second switching elements (Qa connected to), Qb) and a liquid crystal capacitor connected thereto ( Clc) and first and second storage capacitors (Csta, Qstb). The first and second storage capacitors (Csta, Cstb) can be omitted if necessary.

The first / second switching element (Qa / Qb) may be a three-terminal element such as a thin film transistor provided on the lower display panel 100, and its control terminal is connected to the gate line (G _i ), The input terminal is connected to the data line (D _j / D _{j + 1} ), and the output terminal is connected to the liquid crystal capacitor (Clc) and the first / second storage capacitor (Csta / Cstb).

  As shown in FIGS. 3 and 4, the liquid crystal capacitor (Clc) has the first pixel electrode (PEa) and the second pixel electrode (PEb) of the lower display panel 100 as two terminals, and the first and second pixel electrodes ( The liquid crystal layer 3 between PEa and PEb) functions as a dielectric. The first pixel electrode (PEa) is connected to the first switching element (Qa), and the second pixel electrode (PEb) is connected to the second switching element (Qb). The liquid crystal layer 3 has a dielectric anisotropy, and the liquid crystal molecules of the liquid crystal layer 3 are aligned so that their major axes are perpendicular to the surfaces of the two display panels in the absence of an electric field.

  The pixel electrode (PE) and the common electrode (CE) including the first and second pixel electrodes (PEa, PEb) are formed in different layers or in the same layer. The first and second storage capacitors (Csta, Cstb), which play an auxiliary role for the liquid crystal capacitor (Clc), have separate electrodes (not shown) provided on the lower display panel 100 as first and second pixel electrodes. Each of (PEa, PEb) overlaps with an insulator.

  FIG. 3 shows a space division method in which each pixel (PX) uniquely displays one of the primary colors in order to realize color display. Examples of the basic colors are red, green, and blue. There are three primary colors. FIG. 3 shows an example of space division, in which each pixel (PX) displays one of the basic colors in the area of the upper display panel 200 corresponding to the first and second pixel electrodes (PEa, PEb). A filter (CF) is provided.

  At least one polarizer (not shown) is attached to the liquid crystal panel assembly 300.

  Referring to FIG. 2 again, the gray voltage generator 800 generates a whole gray voltage or a limited number of gray voltages (hereinafter referred to as a reference gray voltage) related to the transmittance of the pixel (PX). The (reference) gradation voltages include those having a positive value with respect to the common voltage (Vcom) and those having a negative value.

  The gate driver 400 is connected to the gate line of the liquid crystal display element 300 and applies a gate signal composed of a combination of a gate-on voltage (Von) and a gate-off voltage (Voff) to the gate line.

  The data driver 500 is connected to the data line of the liquid crystal display element 300, selects the grayscale voltage from the grayscale voltage generator 800, and applies it to the data line as a data voltage. When the gray voltage generator 800 does not provide all gray voltages, but provides only a limited number of reference gray voltages, the data driver 500 divides the reference gray voltages to obtain a desired data voltage. Can be configured to generate.

  The signal controller 600 controls the gate driver 400, the data driver 500, and the like.

  Each of such driving devices (400, 500, 600, 800) is mounted directly on the liquid crystal display element 300 in the form of at least one integrated circuit chip or on a flexible printed circuit film (not shown). It can be attached to the liquid crystal display element 300 in the form of a TCP (tape carrier package), or can be attached on a separate printed circuit board (not shown). Further, these driving devices (400, 500, 600, 800) can be integrated in the liquid crystal display element 300 together with signal lines, thin film transistor switching elements, and the like. Furthermore, the driving devices (400, 500, 600, 800) can also be integrated on a single chip, in which case at least one of these or at least one circuit element constituting them is located outside the single chip. May be.

<< Production of Liquid Crystal Display 1 >>
As shown in FIG. 1, the polarizing plate 1 is bonded to the surface on the viewing side of the liquid crystal display element produced as described above so that the retardation film faces the liquid crystal display element side, and the backlight of the liquid crystal display element A liquid crystal display device 1 was produced by providing a color filter on the side, laminating the polarizing plate 1 thereon so that the retardation film faces the color filter, and arranging a backlight.

<< Production of liquid crystal display devices 2 to 17 >>
In the production of the liquid crystal display device 1, liquid crystal display devices 2 to 17 were produced in the same manner except that the polarizing plates 2 to 17 were used instead of the polarizing plate 1.

<Evaluation of display unevenness>
In a 23 ° C., 55% RH environment, the luminance unevenness in black display and the hue unevenness in image display were visually evaluated in accordance with the following criteria.

(Evaluation criteria for display unevenness)
◎: Brightness unevenness and hue unevenness are both invisible ○: Weak brightness unevenness is visible, but hue unevenness is not seen, and is not worrisome in image display △: Brightness unevenness is strong and hue unevenness is slightly seen, but image display X: Both brightness unevenness and hue unevenness are strong, and the results of evaluation that are bothering even in image display are shown in Table 2.

表２より、アセチル基置換度が２．２〜２．４の範囲内であり、Ｍｗ／Ｍｎが５〜７の範囲内であるセルロースアセテートを用いた場合、表示ムラが改善されることが分かる。

From Table 2, it can be seen that the display unevenness is improved when cellulose acetate having an acetyl group substitution degree in the range of 2.2 to 2.4 and Mw / Mn in the range of 5 to 7 is used. .

  Further, it can be seen that when the Ro (450) / Ro (630) is in the range of 0.88 to 0.98, the display unevenness is further improved. It can also be seen that display unevenness is further improved when Rt (589) is in the range of 100 to 300 nm.

DESCRIPTION OF SYMBOLS 1 Protective film 2 Polarizer 3 Retardation film 4 Liquid crystal display element 5 Color filter 6 Retardation film 7 Polarizer 8 Protective film 9 Backlight 10 Liquid crystal display device 11 Polarization transmission axis 12 Polarization transmission axis 300 Liquid crystal display board assembly 400 Gate Drive unit 500 Data drive unit 800 Grayscale voltage generation unit 600 Signal control unit 100, 200 Display panel

Claims (7)

A VA-type liquid crystal display device using a liquid crystal composition having a positive dielectric anisotropy, wherein the degree of acetyl group substitution is in the range of 2.2 to 2.4 on both sides of the liquid crystal display element, and the number average A liquid crystal display device comprising a retardation film containing cellulose acetate having a ratio Mw / Mn of a weight average molecular weight to a molecular weight in a range of 5 to 7.   The liquid crystal display device according to claim 1, wherein the retardation film does not contain a non-cellulose ester resin as a resin.   The liquid crystal display device according to claim 1, wherein the retardation film contains a phosphate ester plasticizer.   The retardation film has a ratio of the retardation value in the in-plane direction when measured at a light wavelength of 450 nm to the retardation value in the in-plane direction when measured at a light wavelength of 630 nm in a 23 ° C./55% RH environment. 4. The liquid crystal display device according to claim 1, wherein the value Ro (450) / Ro (630) is within a range of 0.88 to 0.98.   The retardation film has a retardation value Rt (589) in the thickness direction when measured at a light wavelength of 589 nm under an environment of 23 ° C. and 55% RH within a range of 100 to 300 nm. The liquid crystal display device as described in any one of 1-4.   The retardation film has a retardation value Rt (589) in the thickness direction of 140 to 200 nm when measured at a light wavelength of 589 nm in an environment of 23 ° C. and 55% RH, and an in-plane retardation value. Ro (589) exists in the range of 40-130 nm, The liquid crystal display device as described in any one of Claims 1-5 characterized by the above-mentioned.   The liquid crystal display device according to claim 1, wherein the retardation film has a thickness in a range of 30 to 80 μm.

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