JP5995135B2 - Lubricant supply device, image forming apparatus, and process cartridge - Google Patents

Lubricant supply device, image forming apparatus, and process cartridge Download PDF

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JP5995135B2
JP5995135B2 JP2012091004A JP2012091004A JP5995135B2 JP 5995135 B2 JP5995135 B2 JP 5995135B2 JP 2012091004 A JP2012091004 A JP 2012091004A JP 2012091004 A JP2012091004 A JP 2012091004A JP 5995135 B2 JP5995135 B2 JP 5995135B2
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lubricant
solid lubricant
swing
holding member
solid
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JP2013218242A (en
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吉野 薫
薫 吉野
羽鳥 聡
聡 羽鳥
熊谷 直洋
直洋 熊谷
彰 藤森
彰 藤森
秀康 関
秀康 関
良太 後藤
良太 後藤
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Ricoh Co Ltd
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Ricoh Co Ltd
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本発明は、潤滑剤供給装置、画像形成装置およびプロセスカートリッジに関するものである。   The present invention relates to a lubricant supply device, an image forming apparatus, and a process cartridge.

プリンタ、ファクシミリ、複写機などの画像形成装置において、感光体や中間転写ベルトなどの像担持体の保護や低摩擦化のため像担持体の表面に潤滑剤を供給する潤滑剤供給装置を備えたものが知られている(例えば、特許文献1)。   Image forming apparatuses such as printers, facsimiles, and copiers are provided with a lubricant supply device that supplies lubricant to the surface of the image carrier in order to protect the image carrier such as a photoconductor and an intermediate transfer belt and to reduce friction. The thing is known (for example, patent document 1).

図18は特許文献1に記載の潤滑剤供給装置の概略構成図である。図18(a)は使用初期時における状態を示すものであり、図18(b)は固形潤滑剤162を使い切った時における状態を示すものである。また、図18は、固形潤滑剤162の長手方向一端側の構成を示すものであるが、他端側も同じ構成である。
図18に示すように、特許文献1に記載の潤滑剤供給装置は、バー状の固形潤滑剤162に当接し、これを摺擦することで削り取った微粉末状の潤滑剤を像担持体に供給する供給部材161を備えている。また、固形潤滑剤162の供給部材161と当接する側とは反対側の部分を保持する潤滑剤保持部材164を備えている。潤滑剤保持部材164は、供給部材161に対する固形潤滑剤162の接離方向に移動可能に潤滑剤供給装置のケース165に収納されている。また、ケース165内の潤滑剤保持部材164の固形潤滑剤162保持側と反対側の空間には、潤滑剤保持部材164の固形潤滑剤162保持側と反対側を供給部材側へ押圧する押圧機構163が設けられている。
FIG. 18 is a schematic configuration diagram of a lubricant supply device described in Patent Document 1. FIG. 18 (a) shows the state at the initial use, and FIG. 18 (b) shows the state when the solid lubricant 162 is used up. FIG. 18 shows the configuration of one end side in the longitudinal direction of the solid lubricant 162, but the other end side has the same configuration.
As shown in FIG. 18, the lubricant supply device described in Patent Document 1 is in contact with a bar-like solid lubricant 162, and a fine powder lubricant scraped off by rubbing it is applied to the image carrier. A supply member 161 for supply is provided. In addition, a lubricant holding member 164 that holds a portion of the solid lubricant 162 opposite to the side in contact with the supply member 161 is provided. The lubricant holding member 164 is housed in a case 165 of the lubricant supply device so as to be movable in the contact / separation direction of the solid lubricant 162 with respect to the supply member 161. Further, in the space on the opposite side of the solid lubricant 162 holding side of the lubricant holding member 164 in the case 165, a pressing mechanism that presses the side opposite to the solid lubricant 162 holding side of the lubricant holding member 164 to the supply member side. 163 is provided.

押圧機構163は、潤滑剤保持部材164に一端側が揺動自在に設けられ、固形潤滑剤162の長手方向(固形潤滑剤162の供給部材161との当接面における供給部材摺擦方向と直交する方向)の中心を基準にして対称に配置された一対の揺動部材163Aを有している(潤滑剤保持部材長手方向他端側の揺動部材については不図示)。一対の揺動部材163Aには、付勢手段としてのバネ163Cの各端部がそれぞれ取り付けられている。各揺動部材163Aは、この1つのバネ163Cから潤滑剤保持部材164の長手方向中心に向かう図中矢印Dの向きの付勢力を得ている。この付勢力によって、各揺動部材163Aの他端側(以下、揺動端部という)は、図18に示すように潤滑剤保持部材164から離れる方向に付勢され、揺動端部側がケース165の潤滑剤保持部材対向面165Aと当接する。潤滑剤保持部材164は、ケース165の潤滑剤保持部材対向面165Aが受ける揺動部材163Aの押圧力(図中下側に加わる力)の反力により供給部材側へ押圧されることで固形潤滑剤162が所定の当接圧で供給部材161と当接する。   One end of the pressing mechanism 163 is swingably provided on the lubricant holding member 164 and is orthogonal to the longitudinal direction of the solid lubricant 162 (the supply member rubbing direction on the contact surface of the solid lubricant 162 with the supply member 161. A pair of oscillating members 163A arranged symmetrically with respect to the center of the direction) (the oscillating member on the other end side in the longitudinal direction of the lubricant holding member is not shown). Each end of a spring 163C as an urging means is attached to the pair of swing members 163A. Each swinging member 163A obtains an urging force in the direction of arrow D in the figure from the one spring 163C toward the longitudinal center of the lubricant holding member 164. By this urging force, the other end side (hereinafter referred to as a swinging end portion) of each swinging member 163A is biased in a direction away from the lubricant holding member 164 as shown in FIG. 165 is in contact with the lubricant holding member facing surface 165A. The lubricant holding member 164 is solid lubricated by being pressed to the supply member side by the reaction force of the pressing force (force applied to the lower side in the figure) of the swinging member 163A received by the lubricant holding member facing surface 165A of the case 165. The agent 162 contacts the supply member 161 with a predetermined contact pressure.

供給部材161が回転すると、これに当接している固形潤滑剤162が摺擦され、これにより削り取られて供給部材161に付着した潤滑剤が像担持体の表面に塗布される。固形潤滑剤162が供給部材161による摺擦で徐々に削られながら、図18(b)に示すように、揺動部材163Aが揺動して、潤滑剤保持部材164が供給部材側へと移動していく。固形潤滑剤162が初期から末期にかけて供給部材161に当接し、供給部材161により固形潤滑剤162を良好に削り取ることができる。   When the supply member 161 rotates, the solid lubricant 162 in contact with the supply member 161 is rubbed, whereby the lubricant that is scraped off and attached to the supply member 161 is applied to the surface of the image carrier. As the solid lubricant 162 is gradually scraped by rubbing with the supply member 161, as shown in FIG. 18B, the swing member 163A swings and the lubricant holding member 164 moves to the supply member side. I will do it. The solid lubricant 162 abuts on the supply member 161 from the beginning to the end, and the solid lubricant 162 can be scraped off favorably by the supply member 161.

潤滑剤が枯渇した状態で画像形成動作が行われると、潤滑剤の保護作用が働かないため、像担持体が磨耗して劣化してしまう。このため、潤滑剤の残量が少なくなったことを検知(ニアエンド検知)して、潤滑剤の交換を行う必要がある。そこで、本出願人は、図19に示すような潤滑剤供給装置を試作した(以下、試作品という)。
図19に示すように、試作品は、ケース165の潤滑剤保持部材対向面165Aにおける揺動部材163Aが摺動する摺動領域(以下、摺動ケース領域という)Sの潤滑剤の残量が残り僅かとなったときに揺動部材163Aが当接する箇所に第1検知部材としての第1電極部材171が設けられている。また、揺動部材163Aの摺動ケース領域Sに当接する当接領域163Aにおける、潤滑剤の残量が残り僅か(ニアエンド)となったときに潤滑剤保持部材対向面165Aと当接する箇所に、第2検知部材としての第2電極部材172が設けられている。
When the image forming operation is performed in a state where the lubricant is depleted, the protective action of the lubricant does not work, so that the image carrier is worn and deteriorated. For this reason, it is necessary to detect that the remaining amount of lubricant has decreased (near-end detection) and replace the lubricant. Therefore, the present applicant made a trial manufacture of a lubricant supply device as shown in FIG. 19 (hereinafter referred to as a prototype).
As shown in FIG. 19, the prototype has a remaining amount of lubricant in a sliding region (hereinafter referred to as a sliding case region) S in which the swing member 163A slides on the lubricant holding member facing surface 165A of the case 165. A first electrode member 171 as a first detection member is provided at a position where the swing member 163A comes into contact with the remaining little amount. Further, in the contact region 163A that contacts the sliding case region S of the swing member 163A, when the remaining amount of the lubricant is little (near end), the portion that contacts the lubricant holding member facing surface 165A, A second electrode member 172 as a second detection member is provided.

この試作品においては、潤滑剤の残量が残り僅か(ニアエンド)となったときに揺動部材163Aの当接領域163Bに設けられた第2電極部材172と、摺動ケース領域Sに設けられた第1電極部材171とが当接(対向)する。これにより、電極部材間が導通して電極部材間で電流が流れ、検知部173で潤滑剤のニアエンドを検知することができる。   In this prototype, the second electrode member 172 provided in the contact region 163B of the swinging member 163A and the sliding case region S when the remaining amount of the lubricant is small (near end) are provided. The first electrode member 171 contacts (opposes). As a result, the electrode members become conductive and current flows between the electrode members, and the detection unit 173 can detect the near end of the lubricant.

しかしながら、この試作した潤滑剤供給装置について、像担持体表面に均一に潤滑剤を塗布できない場合があるという新たな課題が生じた。具体的に説明すると、潤滑剤保持部材164は、ケース165内部で移動できるように構成する必要があるため、ケース165に対してある程度のガタがある状態でケース165に収納される。その結果、潤滑剤保持部材164の位置が、使用中に固形潤滑剤162の長手方向にずれてしまう場合がある。潤滑剤保持部材164の位置が上記長手方向にずれると、潤滑剤保持部材164に揺動自在に取り付けられている揺動部材163Aの位置も上記長手方向にずれてしまう。その結果、揺動部材163Aの当接領域163Bにおける第2電極部材172が設けられた箇所以外の箇所が、ケース165の第1電極部材171と当接してしまう。ケース165に設けられた第1電極部材171の摩擦係数とケース165の摩擦係数とは異なるため、揺動部材163Aがケース内面を摺動するときと、ケース165の第1電極部材171の表面を摺動するときとで摺動抵抗が異なる。その結果、ケース165と摺動する他方側の揺動部材と、第1電極部材171と摺動する一方側の揺動部材とで摺動抵抗が互いに異なり、揺動部材163Aの揺動量が一方側と他方側とで異なってしまう。これにより、固形潤滑剤162を長手方向に均一な当接圧で供給部材161に当接できなくなり、供給部材161により削れられる潤滑剤の量が長手方向に異なり、像担持体表面に均一に潤滑剤が塗布できなくなるである。   However, this prototype lubricant supply device has a new problem that the lubricant may not be uniformly applied to the surface of the image carrier. More specifically, the lubricant holding member 164 needs to be configured so as to be able to move inside the case 165, and thus is accommodated in the case 165 with some backlash with respect to the case 165. As a result, the position of the lubricant holding member 164 may be shifted in the longitudinal direction of the solid lubricant 162 during use. When the position of the lubricant holding member 164 is shifted in the longitudinal direction, the position of the swinging member 163A that is swingably attached to the lubricant holding member 164 is also shifted in the longitudinal direction. As a result, a portion other than the portion where the second electrode member 172 is provided in the contact region 163B of the swing member 163A comes into contact with the first electrode member 171 of the case 165. Since the friction coefficient of the first electrode member 171 provided in the case 165 and the friction coefficient of the case 165 are different, the surface of the first electrode member 171 of the case 165 is changed when the swinging member 163A slides on the inner surface of the case 165. The sliding resistance differs depending on when sliding. As a result, the sliding resistance of the other swing member sliding with the case 165 and the one swing member sliding with the first electrode member 171 are different from each other, and the swing amount of the swing member 163A is one. It will be different on the other side. As a result, the solid lubricant 162 cannot contact the supply member 161 with a uniform contact pressure in the longitudinal direction, and the amount of lubricant scraped by the supply member 161 differs in the longitudinal direction, and the surface of the image carrier is evenly lubricated. The agent cannot be applied.

本発明は以上の課題に鑑みなされたものであり、その目的は、潤滑剤の残量が少なくなったことを検知することができ、かつ、揺動部材が第1検知部材を摺動することによる供給対象への潤滑剤供給量の不均一を抑制することができる潤滑剤供給装置、画像形成装置およびプロセスカートリッジを提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is to detect that the remaining amount of lubricant has decreased and to allow the swinging member to slide on the first detection member. It is an object to provide a lubricant supply device, an image forming apparatus, and a process cartridge that can suppress unevenness in the amount of lubricant supplied to a supply target.

上記目的を達成するために、請求項1の発明は、固形潤滑剤と、上記固形潤滑剤に当接し、これを摺擦することで削り取った潤滑剤を潤滑剤供給対象に供給する供給部材と、上記固形潤滑剤を保持する潤滑剤保持部材と、上記潤滑剤保持部材を収納する収納ケースと、上記収納ケース内に揺動自在に支持された一対の揺動部材、および、上記一対の揺動部材を付勢する付勢手段を備え、上記付勢手段の付勢力により上記揺動部材が上記収納ケースの内周面または上記潤滑剤保持部材を摺動しながら揺動して上記固形潤滑剤を上記供給部材へ押圧する押圧機構と、上記固形潤滑剤の残量が所定量以下であることを検知する残量検知手段とを備えた潤滑剤供給装置において、上記残量検知手段は、上記揺動部材が揺動時に摺動する部材における、上記揺動部材に対し上記供給部材による固形潤滑剤摺擦の方向に所定の間隔をあけて対向する対向面部に設けた第1検知部材と、上記揺動部材の揺動姿勢が、上記所定量の固形潤滑剤の残量に対応する揺動姿勢になったとき、上記第1検知部材と対向するように、上記揺動部材に取り付けられた第2検知部材とを備えたことを特徴とするものである。 In order to achieve the above object, the invention of claim 1 includes: a solid lubricant; and a supply member that contacts the solid lubricant and supplies the lubricant scraped by rubbing the solid lubricant to a lubricant supply target. A lubricant holding member that holds the solid lubricant, a storage case that stores the lubricant holding member, a pair of swing members that are swingably supported in the storage case, and the pair of swings Urging means for urging the moving member, and the oscillating member oscillates while sliding the inner peripheral surface of the storage case or the lubricant holding member by the urging force of the urging means, and the solid lubrication. agent and a pressing mechanism for pressing the said supply member, the lubricant supply apparatus and a remaining amount detection means for detecting that the remaining amount of the solid lubricant is less than a predetermined amount, the remaining amount detecting means In the member in which the swing member slides when swinging A first detection member provided on the opposed face portion opposed at a predetermined distance with respect to the swinging member in the direction of the solid lubricant rubbing by the supplying member, the swinging attitude of the swing member, the predetermined amount And a second detection member attached to the swinging member so as to face the first detection member when the swinging posture corresponds to the remaining amount of the solid lubricant. Is.

本発明によれば、揺動部材が揺動時に摺動する部材(以下、摺動部材という)における上記揺動部材に対し上記供給部材による固形潤滑剤摺擦の方向に所定の間隔を持って対向する対向面部に第1検知部材を配置したので、以下のような効果を得ることができる。すなわち、潤滑剤保持部材と収納ケースとのガタにより潤滑剤保持部材の位置が固形潤滑剤の供給部材との摺擦面における供給部材摺擦方向と直交する方向にずれて、揺動部材の上記摺動部材との摺動位置が上記直交する方向にずれても、揺動部材が第1検知部材に接触することがない。
これにより、一対の揺動部材を、固形潤滑剤量が所定以下となるまで、摺動部材と摺動させることができる。よって、一方の揺動部材と、他方の揺動部材との揺動量が異なるのを抑制することができ、固形潤滑剤を上記直交する方向に均一な当接圧で供給部材に当接させることができる。その結果、供給部材により削れられる潤滑剤の量を上記直交する方向に均一にでき、供給対象に均一に潤滑剤を供給することができる。
According to the present invention, a predetermined interval is provided in the direction of the solid lubricant rubbing by the supply member with respect to the swing member in a member (hereinafter referred to as a slide member) that the swing member slides when swinging. Since the 1st detection member has been arrange | positioned in the opposing surface part which opposes, the following effects can be acquired. That is, the position of the lubricant holding member is shifted in a direction orthogonal to the supply member rubbing direction on the rubbing surface with the solid lubricant supply member due to the backlash between the lubricant holding member and the storage case, and Even if the sliding position with the sliding member is shifted in the orthogonal direction, the swinging member does not come into contact with the first detection member.
Thereby, a pair of rocking | swiveling member can be slid with a sliding member until the amount of solid lubricants becomes below predetermined. Therefore, it is possible to suppress a difference in swing amount between one swing member and the other swing member, and the solid lubricant is brought into contact with the supply member with a uniform contact pressure in the orthogonal direction. Can do. As a result, the amount of the lubricant scraped by the supply member can be made uniform in the orthogonal direction, and the lubricant can be supplied uniformly to the supply target.

実施形態1に係るプリンタを示す概略構成図である。1 is a schematic configuration diagram illustrating a printer according to a first embodiment. 4つの作像ユニットのうちの1つを示す拡大図であるIt is an enlarged view which shows one of four image formation units. 潤滑剤塗布装置の概略構成図。FIG. 使用末期における潤滑剤塗布装置の概略構成図。1 is a schematic configuration diagram of a lubricant application device at the end of use. 変形例の押圧機構を備えた潤滑剤塗布装置を示す概略構成図Schematic configuration diagram showing a lubricant application device provided with a pressing mechanism of a modified example 図5に示す潤滑剤塗布装置の使用末期の状態を示す概略構成図。The schematic block diagram which shows the state at the end of use of the lubricant coating device shown in FIG. 残量検知機構を備えた潤滑剤塗布装置の概略構成図。The schematic block diagram of the lubricant application device provided with the residual amount detection mechanism. 図7の潤滑剤塗布装置の一方側の揺動部材周辺の下面図。FIG. 8 is a bottom view of the vicinity of a swing member on one side of the lubricant application device of FIG. 7. 図7のB1−B1断面図。B1-B1 sectional drawing of FIG. 固形潤滑剤がニアエンドの状態を示す図。The figure which shows the state of a solid lubricant near-end. 図10のA1−A1断面図。A1-A1 sectional drawing of FIG. 第1電極部材を収納ケースの塗布ローラ表面移動方向上流側側面に設けた潤滑剤塗布装置の概略構成図。The schematic block diagram of the lubrication agent coating apparatus which provided the 1st electrode member in the application roller surface movement upstream side surface of the storage case. 図3に示す押圧機構を備えた潤滑剤塗布装置に残量検知機構を適用した形態を示す図。The figure which shows the form which applied the residual amount detection mechanism to the lubricant application device provided with the press mechanism shown in FIG. 図13の潤滑剤塗布装置の一方側の揺動部材周辺の上面図。FIG. 14 is a top view of the vicinity of a swing member on one side of the lubricant application device of FIG. 13. 図13のB2−B2断面図。B2-B2 sectional drawing of FIG. 図13に示す形態において、固形潤滑剤がニアエンドの状態を示す図。FIG. 14 is a diagram illustrating a state in which the solid lubricant is in a near-end state in the form illustrated in FIG. 13. 図16のA2−A2断面図。A2-A2 sectional drawing of FIG. 従来の潤滑剤供給装置を示す概略構成図。The schematic block diagram which shows the conventional lubricant supply apparatus. 先願の潤滑剤供給装置を示す概略構成図。The schematic block diagram which shows the lubricant supply apparatus of a prior application.

以下に、本発明を、電子写真方式の画像形成装置であるプリンタに適用した一実施形態について説明する。
図1は、本実施形態に係るプリンタを示す概略構成図である。
このプリンタは、その内部の略中央に像担持体である中間転写体としての中間転写ベルト56を備えている。中間転写ベルト56は、ポリイミドやポリアミド等の耐熱性材料からなり、中抵抗に調整された基体からなる無端状ベルトで、4つのローラ52,53,54,55に掛け渡して支持され、図中矢印A方向に回転駆動される。中間転写ベルト56の下方にはイエロー(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の各色トナーに対応した4つの作像ユニットが中間転写ベルト56のベルト面に沿って並んでいる。
An embodiment in which the present invention is applied to a printer which is an electrophotographic image forming apparatus will be described below.
FIG. 1 is a schematic configuration diagram illustrating a printer according to the present embodiment.
This printer includes an intermediate transfer belt 56 as an intermediate transfer member, which is an image carrier, at substantially the center inside the printer. The intermediate transfer belt 56 is an endless belt made of a heat-resistant material such as polyimide or polyamide and made of a base body adjusted to a medium resistance, and is supported across four rollers 52, 53, 54, and 55. It is rotationally driven in the direction of arrow A. Below the intermediate transfer belt 56, four image forming units corresponding to yellow (Y), magenta (M), cyan (C), and black (K) toners are arranged along the belt surface of the intermediate transfer belt 56. It is out.

図2は、4つの作像ユニットのうちの1つを示す拡大図である。
いずれの作像ユニットも同様の構成であるので、ここでは、色の区別を示すY、M、C、Kの添え字を省略する。各作像ユニットは、像担持体としての感光体1を有し、各感光体1の周りには、感光体表面を所望電位(マイナス極性)となるように一様に帯電させる帯電手段としての帯電装置2、感光体表面に形成された静電潜像をマイナス極性に帯電された各色トナーで現像してトナー像とする現像手段としての現像装置4、感光体表面に潤滑剤を塗布により供給する潤滑剤供給装置である潤滑剤塗布装置3、トナー像転写後の感光体表面のクリーニングを行うクリーニング装置8がそれぞれ配置されている。
FIG. 2 is an enlarged view showing one of the four image forming units.
Since all image forming units have the same configuration, the subscripts Y, M, C, and K indicating the distinction of colors are omitted here. Each image forming unit has a photoconductor 1 as an image carrier, and around each photoconductor 1 is a charging unit that uniformly charges the surface of the photoconductor to have a desired potential (negative polarity). The charging device 2, the developing device 4 as a developing unit that develops the electrostatic latent image formed on the surface of the photoreceptor with each color toner charged to a negative polarity to form a toner image, and supplies the lubricant to the surface of the photoreceptor by coating. A lubricant application device 3 that is a lubricant supply device and a cleaning device 8 that cleans the surface of the photoreceptor after the toner image transfer are disposed.

作像ユニットは、画像形成装置から着脱可能なプロセスカートリッジとして構成、感光体1、帯電装置2、現像装置4、クリーニング装置8および潤滑剤塗布装置3が一括で交換される構成となっている。   The image forming unit is configured as a process cartridge that is detachable from the image forming apparatus, and is configured such that the photosensitive member 1, the charging device 2, the developing device 4, the cleaning device 8, and the lubricant applying device 3 are replaced at once.

また、図1を参照すると、4つの作像ユニットの下方には、帯電した各感光体表面に各色の画像データに基づいて露光して露光部分の電位を落とし、静電潜像を書き込む静電潜像形成手段としての露光装置9が備えられている。また、中間転写ベルト56を挟んで、各感光体1と対向する位置には、感光体1上に形成されたトナー像を中間転写ベルト56上に一次転写する転写手段としての一次転写ローラ51がそれぞれ配置されている。一次転写ローラ51は、図示しない電源に接続されており、所定の電圧が印加される。   Further, referring to FIG. 1, below the four image forming units, an electrostatic image is written on the surface of each charged photosensitive member based on the image data of each color by dropping the potential of the exposed portion and writing an electrostatic latent image. An exposure device 9 is provided as latent image forming means. A primary transfer roller 51 serving as a transfer unit that primarily transfers the toner image formed on the photoconductor 1 onto the intermediate transfer belt 56 is located at a position facing each photoconductor 1 with the intermediate transfer belt 56 interposed therebetween. Each is arranged. The primary transfer roller 51 is connected to a power source (not shown) and is applied with a predetermined voltage.

中間転写ベルト56のローラ52で支持された部分の外側には、二次転写手段としての二次転写ローラ61が圧接されている。二次転写ローラ61は、図示しない電源に接続されており、所定の電圧が印加される。二次転写ローラ61と中間転写ベルト56との接触部が二次転写部であり、中間転写ベルト56上のトナー像が記録材としての転写紙に転写される。中間転写ベルト56のローラ55で支持された部分の外側には、二次転写後の中間転写ベルト56の表面をクリーニングする中間転写ベルトクリーニング装置57が設けられている。二次転写部の上方には、転写紙上のトナー像を転写紙に定着させる定着装置70が備えられている。定着装置70は、内部にハロゲンヒータを有する加熱ローラ72及び定着ローラ73に巻き掛けられた無端の定着ベルト71と、定着ベルト71を介して定着ローラ73に対向、圧接して配置される加圧ローラ74とから構成されている。プリンタの下部には、転写紙を載置し、二次転写部に向けて転写紙を送り出す給紙装置20が備えられている。   A secondary transfer roller 61 as a secondary transfer unit is pressed against the outside of the portion of the intermediate transfer belt 56 supported by the roller 52. The secondary transfer roller 61 is connected to a power source (not shown) and is applied with a predetermined voltage. A contact portion between the secondary transfer roller 61 and the intermediate transfer belt 56 is a secondary transfer portion, and the toner image on the intermediate transfer belt 56 is transferred onto a transfer sheet as a recording material. An intermediate transfer belt cleaning device 57 for cleaning the surface of the intermediate transfer belt 56 after the secondary transfer is provided outside the portion of the intermediate transfer belt 56 supported by the roller 55. Above the secondary transfer portion, a fixing device 70 is provided for fixing the toner image on the transfer paper to the transfer paper. The fixing device 70 includes a heating roller 72 having a halogen heater therein and an endless fixing belt 71 wound around the fixing roller 73, and a pressurization disposed so as to be opposed to and in pressure contact with the fixing roller 73 via the fixing belt 71. And a roller 74. A paper feeding device 20 is provided at the bottom of the printer. The paper feeding device 20 places the transfer paper and feeds the transfer paper toward the secondary transfer unit.

感光体1は、有機感光体であり、ポリカーボネート系の樹脂で表面保護層が形成されている。帯電装置2は、帯電部材として導電性芯金の外側に中抵抗の弾性層を被覆して構成される帯電ローラ2aを備える。帯電ローラ2aは、図示しない電源に接続されており、所定の電圧が印加される。帯電ローラ2aは、感光体1に対して微小な間隙をもって配設される。この微小な間隙は、例えば、帯電ローラ2aの両端部の非画像形成領域に一定の厚みを有するスペーサ部材を巻き付けるなどして、スペーサ部材の表面を感光体1表面に当接させることで、設定することができる。また、帯電ローラ2aには、帯電ローラ2a表面に接触してクリーニングする帯電クリーニング部材2bが設けられている。   The photoreceptor 1 is an organic photoreceptor, and a surface protective layer is formed of a polycarbonate-based resin. The charging device 2 includes a charging roller 2a configured by covering a conductive cored bar with a medium resistance elastic layer as a charging member. The charging roller 2a is connected to a power source (not shown) and is applied with a predetermined voltage. The charging roller 2 a is disposed with a small gap with respect to the photoreceptor 1. The minute gap is set by, for example, winding a spacer member having a certain thickness around the non-image forming regions at both ends of the charging roller 2a to bring the surface of the spacer member into contact with the surface of the photoreceptor 1. can do. Further, the charging roller 2a is provided with a charging cleaning member 2b for cleaning in contact with the surface of the charging roller 2a.

現像装置4は、感光体1と対向する位置に、内部に磁界発生手段を備える現像剤担持体としての現像スリーブ4aが配置されている。現像スリーブ4aの下方には、図示しないトナーボトルから投入されるトナーを現像剤と混合し、攪拌しながら現像スリーブ4aへ汲み上げるための2つのスクリュー4bが備えられている。現像スリーブ4aによって汲み上げられるトナーと磁性キャリアからなる現像剤は、ドクターブレード4cによって所定の現像剤層の厚みに規制され、現像スリーブ4aに担持される。現像スリーブ4aは、感光体1との対向位置において同方向に移動しながら、現像剤を担持搬送し、トナーを感光体1上の静電潜像部分に供給する。なお、図1においては、二成分現像方式の現像装置4の構成を示したが、これに限るものではなく、一成分現像方式の現像装置であっても適用可能である。   In the developing device 4, a developing sleeve 4 a as a developer carrying member provided with a magnetic field generating means is disposed at a position facing the photoconductor 1. Below the developing sleeve 4a, there are provided two screws 4b for mixing toner introduced from a toner bottle (not shown) with the developer and pumping it up to the developing sleeve 4a while stirring. The developer composed of toner and magnetic carrier pumped up by the developing sleeve 4a is regulated to a predetermined developer layer thickness by the doctor blade 4c and is carried on the developing sleeve 4a. The developing sleeve 4a carries and conveys the developer while moving in the same direction at a position facing the photoconductor 1, and supplies toner to the electrostatic latent image portion on the photoconductor 1. In FIG. 1, the configuration of the two-component developing type developing device 4 is shown, but the present invention is not limited to this, and a one-component developing type developing device can also be applied.

潤滑剤塗布装置3は、固定されたケースに収容された固形潤滑剤3bと、固形潤滑剤3bから削り取った粉体状の潤滑剤を感光体1の表面に塗布する塗布手段を構成する供給部材としての塗布ローラ3aとを備える。塗布ローラ3aは、ブラシローラ、ウレタン状発泡ローラを用いることができる。塗布ローラ3aとして、ブラシローラを用いる場合は、ナイロン、アクリル等の樹脂にカーボンブラック等の抵抗制御材料を添加して体積抵抗率1×10Ωcm以上1×10Ωcm以下の範囲内に調整された材料で形成されたブラシローラが好適である。塗布ローラ3aの回転方向は、感光体1に対して連れ回り方向である。また、塗布ローラ3aとして、発泡ウレタンローラを用いる場合は、発泡ポリウレタンローラを用いることができる。 The lubricant application device 3 includes a solid lubricant 3b housed in a fixed case, and a supply member that constitutes application means for applying a powdery lubricant scraped from the solid lubricant 3b to the surface of the photoreceptor 1. As an application roller 3a. The application roller 3a can be a brush roller or a urethane foam roller. When a brush roller is used as the coating roller 3a, a resistance control material such as carbon black is added to a resin such as nylon or acrylic to adjust the volume resistivity within a range of 1 × 10 3 Ωcm to 1 × 10 8 Ωcm. A brush roller formed of the formed material is preferred. The rotation direction of the application roller 3 a is a rotation direction with respect to the photoreceptor 1. When a foamed urethane roller is used as the application roller 3a, a foamed polyurethane roller can be used.

固形潤滑剤3bは、直方体状に形成されており、後述する押圧機構3cにより塗布ローラ3a側に押圧されている。固形潤滑剤3bの潤滑剤としては、少なくとも脂肪酸金属塩を含有する潤滑剤を用いる。脂肪酸金属塩としては、例えば、フッ素系樹脂、ステアリン酸亜鉛、ステアリン酸カルシウム、ステアリン酸バリウム、ステアリン酸アルミニウム、ステアリン酸マグネシウムなどのラメラ結晶構造を持つ脂肪酸金属塩や、ラウロイルリジン、モノセチルリン酸エステルナトリウム亜鉛塩、ラウロイルタウリンカルシウムなどの物質を使用することができる。これらの脂肪酸金属塩のうち、特にステアリン酸亜鉛を用いることが好ましい。これは、ステアリン酸亜鉛が、感光体1表面上での伸展性が非常によく、しかも吸湿性が低く、さらに湿度が変化しても潤滑性が損なわれ難い特性を有しているためである。よって、環境変化に影響されにくく感光体表面を保護する能力の高い皮膜化された潤滑剤の保護層を形成することができ、良好に感光体表面を保護できる。また、潤滑性が損なわれ難い特性を有していることで、クリーニング不良の低減効果を良好に得ることができる。また、これらの脂肪酸金属塩の他に、シリコーンオイルやフッ素系オイル、天然ワックスなどの液状の材料、ガス状にした材料を外添法として添加することもできる。   The solid lubricant 3b is formed in a rectangular parallelepiped shape and is pressed toward the application roller 3a by a pressing mechanism 3c described later. As the lubricant of the solid lubricant 3b, a lubricant containing at least a fatty acid metal salt is used. Examples of the fatty acid metal salt include a fatty acid metal salt having a lamellar crystal structure such as fluororesin, zinc stearate, calcium stearate, barium stearate, aluminum stearate, magnesium stearate, lauroyl lysine, sodium zinc monocetyl phosphate Substances such as salt and lauroyl taurine calcium can be used. Of these fatty acid metal salts, it is particularly preferable to use zinc stearate. This is because zinc stearate has very good extensibility on the surface of the photoreceptor 1 and has low hygroscopicity, and even when the humidity changes, the lubricity is not easily lost. . Therefore, it is possible to form a coating layer of a lubricant having a high ability to protect the surface of the photoconductor which is not easily affected by environmental changes, and the surface of the photoconductor can be well protected. Moreover, since it has the characteristic that lubricity is hard to be impaired, the effect of reducing cleaning defects can be obtained satisfactorily. In addition to these fatty acid metal salts, liquid materials such as silicone oil, fluorine oil, and natural wax, and gaseous materials can be added as an external addition method.

また、固形潤滑剤3bの潤滑剤は、無機潤滑剤である窒化ホウ素を含むことが好ましい。窒化ホウ素の結晶構造としては、六方晶系の低圧相のもの(h−BN)や、立方晶系の高圧相(c−BN)等を挙げることができる。これらの構造の窒化ホウ素のうち、六方晶系の低圧相の窒化ホウ素の結晶は層状の構造を有しており、容易に劈開する物質であるため、摩擦係数は400°C近くまで約0.2以下を維持でき、放電により特性が変化し難く、放電を受けても他の潤滑剤に比べて潤滑性が失われることがない。このような窒化ホウ素を添加することで、感光体1表面に供給されて薄膜化された潤滑剤が、帯電装置2や一次転写ローラ51の作動時に発生する放電によって早期に劣化することはない。窒化ホウ素は、放電により特性が変化し難く、放電を受けても、他の潤滑剤に比べて潤滑性が失われることがない。しかも、感光体1の感光体層が放電により酸化、蒸発してしまうことを防止することもできる。また、窒化ホウ素は、わずかな添加量でも、その潤滑性を発揮できるので、帯電ローラ2aなどへの潤滑剤付着による不具合や、クリーニングブレード8aのブレード鳴きに対して有効である。   Moreover, it is preferable that the lubricant of the solid lubricant 3b contains boron nitride which is an inorganic lubricant. Examples of the crystal structure of boron nitride include a hexagonal low-pressure phase (h-BN) and a cubic high-pressure phase (c-BN). Among these boron nitrides, hexagonal low-pressure phase boron nitride crystals have a layered structure and are easily cleaved, so the friction coefficient is about 0. 2 or less can be maintained, the characteristics hardly change due to the discharge, and even if the discharge is received, the lubricity is not lost as compared with other lubricants. By adding such boron nitride, the lubricant supplied to the surface of the photoreceptor 1 and thinned does not deteriorate early due to the discharge generated when the charging device 2 or the primary transfer roller 51 is operated. Boron nitride does not easily change its characteristics due to discharge, and even when subjected to discharge, lubricity is not lost compared to other lubricants. Moreover, it is possible to prevent the photosensitive layer of the photosensitive member 1 from being oxidized and evaporated by discharge. Further, since boron nitride can exhibit its lubricity even with a slight addition amount, it is effective for problems caused by adhesion of lubricant to the charging roller 2a and the like and blade noise of the cleaning blade 8a.

本実施形態の固形潤滑剤3bは、ステアリン酸亜鉛と窒化ホウ素とを含有した潤滑剤原料を圧縮成型したものを用いた。なお、固形潤滑剤3bの成型方法は、これに限定されることはなく、溶融成型などの他の成型方法を採用してもよい。これにより、上述したステアリン酸亜鉛の効果と上述した窒化ホウ素の効果とを得ることができる。   As the solid lubricant 3b of this embodiment, a material obtained by compression molding a lubricant raw material containing zinc stearate and boron nitride was used. The molding method of the solid lubricant 3b is not limited to this, and other molding methods such as melt molding may be employed. Thereby, the effect of the zinc stearate described above and the effect of the boron nitride described above can be obtained.

固形潤滑剤3bは塗布ローラ3aによって削り取られ消耗し、経時的にその厚みが減少するが、押圧機構3cにより押圧されているために常時塗布ローラ3aに当接している。塗布ローラ3aは、回転しながら削り取った潤滑剤を感光体表面に塗布する。その後、感光体1の表面とクリーニングブレード8aとの接触により、塗布された潤滑剤が押し広げられて薄膜状になる。これにより、感光体1の表面の摩擦係数が低下する。なお、感光体1の表面に付着した潤滑剤の膜は非常に薄いため、帯電ローラ2aによる帯電を阻害することはない。   The solid lubricant 3b is scraped off and consumed by the application roller 3a, and the thickness thereof decreases with time. However, since the solid lubricant 3b is pressed by the pressing mechanism 3c, the solid lubricant 3b is always in contact with the application roller 3a. The application roller 3a applies the lubricant scraped off while rotating to the surface of the photoreceptor. Thereafter, the applied lubricant is spread by contact between the surface of the photosensitive member 1 and the cleaning blade 8a to form a thin film. As a result, the coefficient of friction of the surface of the photoreceptor 1 is reduced. Note that the lubricant film attached to the surface of the photoreceptor 1 is very thin and does not hinder charging by the charging roller 2a.

クリーニング装置8は、クリーニング部材としてのクリーニングブレード8a、支持部材8b、トナー回収コイル8c、ブレード加圧スプリング8dを備える。クリーニングブレード8aは、ウレタンゴム、シリコーンゴム等のゴムを板状に形成してなり、そのエッジが感光体1表面に当接するようにして設けられ、転写後に残留する感光体1上のトナーを除去する。クリーニングブレード8aは、金属、プラスチック、セラミック等からなる支持部材8bに貼着されて支持され、感光体1表面に対し所定の角度で設置される。また、ブレード加圧スプリング8dによって所定の当接圧、食い込み量で感光体1表面に当接する。なお、クリーニング部材としては、クリーニングブレードのほか、クリーニングブラシなどの公知のものを広く利用することができる。   The cleaning device 8 includes a cleaning blade 8a as a cleaning member, a support member 8b, a toner recovery coil 8c, and a blade pressure spring 8d. The cleaning blade 8a is formed by forming a rubber such as urethane rubber or silicone rubber into a plate shape, and the edge of the cleaning blade 8a is in contact with the surface of the photoconductor 1 to remove the toner on the photoconductor 1 remaining after transfer. To do. The cleaning blade 8 a is attached to and supported by a support member 8 b made of metal, plastic, ceramic, or the like, and is installed at a predetermined angle with respect to the surface of the photoreceptor 1. Further, the blade pressing spring 8d is brought into contact with the surface of the photosensitive member 1 with a predetermined contact pressure and a biting amount. In addition to the cleaning blade, a known member such as a cleaning brush can be widely used as the cleaning member.

本実施形態において、潤滑剤塗布装置3は、感光体1が一次転写手段51と対向する位置(一次転写部)よりも感光体表面移動方向下流側で、クリーニング装置8よりも上流側に配置される。これにより、潤滑剤塗布装置3によって感光体表面に塗布された潤滑剤を、その後にクリーニングブレード8aが感光体表面を摺擦することで引き延ばし、感光体表面に塗布された潤滑剤の塗布ムラをおおまかに均すことができる。なお、感光体1がクリーニング装置8と対向する位置(クリーニング位置)よりも感光体表面移動方向下流側で、感光体1が帯電装置2と対抗する位置(帯電位置)よりも上流側に配置するようにしてもよい。この場合、帯電装置2での帯電処理前に感光体表面を除電する除電手段を備えているときには、感光体1が除電手段と対抗する位置(除電位置)よりも上流側に配置する。
また、本実施形態では、潤滑剤塗布装置3をクリーニング装置8の内部に設けている。これにより、感光体1を摺擦したときに塗布ローラ3aに付着するトナーを固形潤滑剤3b又は図示しないフリッカーで振り落とし、クリーニングブレード8aによって回収されるトナーと共に、トナー回収コイル8cによって容易に回収することができる。
In the present embodiment, the lubricant application device 3 is arranged on the downstream side in the moving direction of the photoconductor surface with respect to the position where the photoconductor 1 faces the primary transfer means 51 (primary transfer portion) and on the upstream side with respect to the cleaning device 8. The As a result, the lubricant applied to the surface of the photoreceptor by the lubricant application device 3 is extended by the rubbing of the surface of the photoreceptor with the cleaning blade 8a, and uneven application of the lubricant applied to the surface of the photoreceptor is thereby eliminated. It can be roughly leveled. The photosensitive member 1 is disposed on the downstream side in the moving direction of the photosensitive member surface with respect to the position facing the cleaning device 8 (cleaning position), and on the upstream side with respect to the position facing the charging device 2 (charging position). You may do it. In this case, when a charge removing unit for discharging the surface of the photoconductor before the charging process in the charging device 2 is provided, the photoconductor 1 is arranged on the upstream side of a position (static discharge position) opposed to the charge removing unit.
In the present embodiment, the lubricant application device 3 is provided inside the cleaning device 8. As a result, the toner adhering to the application roller 3a when the photoconductor 1 is rubbed is shaken off by the solid lubricant 3b or flicker (not shown), and is easily recovered by the toner recovery coil 8c together with the toner recovered by the cleaning blade 8a. can do.

潤滑剤塗布装置3についてより詳細に説明する。
図3は、潤滑剤塗布装置3の概略構成図である。
図3に示すように、固形潤滑剤3bの塗布ローラ3aと当接する面(図中下側の面)とは反対側の部分をその長手方向にわたって保持する潤滑剤保持部材3dが設けられている。潤滑剤保持部材3dは、収納ケース3eに塗布ローラ3aに対して接離可能に設けられている。また、収納ケース3eの潤滑剤保持部材3dより図中上部の空間には、潤滑剤保持部材3dを供給部材側へ押圧する押圧機構3cを備えている。
The lubricant application device 3 will be described in more detail.
FIG. 3 is a schematic configuration diagram of the lubricant application device 3.
As shown in FIG. 3, there is provided a lubricant holding member 3d that holds the portion of the solid lubricant 3b opposite to the surface (the lower surface in the figure) that contacts the application roller 3a in the longitudinal direction. . The lubricant holding member 3d is provided in the storage case 3e so as to be able to contact and separate from the application roller 3a. In addition, a pressing mechanism 3c that presses the lubricant holding member 3d toward the supply member is provided in the upper space in the drawing from the lubricant holding member 3d of the storage case 3e.

押圧機構3cは、潤滑剤保持部材3dの長手方向両端部付近にそれぞれ設けられ、収納ケース3eに揺動自在に取り付けられた揺動部材31aと、付勢手段であるバネ31bとを有している。バネ31bの各端部がそれぞれ揺動部材31aに取り付けられている。各揺動部材31aは、このバネ31bから潤滑剤保持部材の長手方向中心に向かう図中矢印Dの向きの付勢力を得ている。この付勢力によって、図中右側の揺動部材は図中反時計回りに、図中左側の揺動部材は図中時計回りに揺動するように付勢される。これにより、各揺動部材31aの潤滑剤保持部材3dと当接する円弧状の当接部311は、図3に示すように潤滑剤保持部材3d側へ付勢される。   The pressing mechanisms 3c are provided in the vicinity of both ends in the longitudinal direction of the lubricant holding member 3d, and have a swing member 31a swingably attached to the storage case 3e, and a spring 31b as a biasing means. Yes. Each end of the spring 31b is attached to the swing member 31a. Each oscillating member 31a obtains an urging force in the direction of arrow D in the figure from the spring 31b toward the longitudinal center of the lubricant holding member. By this urging force, the swing member on the right side in the drawing is biased so as to swing counterclockwise in the drawing and the swing member on the left side in the drawing swings clockwise in the drawing. Thereby, the arc-shaped contact portion 311 that contacts the lubricant holding member 3d of each swing member 31a is biased toward the lubricant holding member 3d as shown in FIG.

使用初期時においては、各揺動部材31aの揺動端部がバネ31bの付勢力に抗して収納ケース3eの上面部の内周面32へ近づく方向に揺動した状態となっている。このような構成により、2つの揺動部材31aはバネ31bの付勢力を受けて互いに均等な力で潤滑剤保持部材3dを押し、潤滑剤保持部材3dに保持された固形潤滑剤3bを塗布ローラ3aへ押圧する。よって、固形潤滑剤3bは、その長尺方向において塗布ローラ3aへ均一に押圧される。その結果、塗布ローラ3aの回転により摺擦されることで削り取られる潤滑剤の量は、長尺方向において均一となり、感光体1の表面に潤滑剤をムラなく塗布することができる。   In the initial stage of use, the swinging end portion of each swinging member 31a is swung in a direction approaching the inner peripheral surface 32 of the upper surface portion of the storage case 3e against the biasing force of the spring 31b. With such a configuration, the two oscillating members 31a receive the biasing force of the spring 31b and press the lubricant holding member 3d with equal force to each other, and apply the solid lubricant 3b held by the lubricant holding member 3d to the application roller. Press to 3a. Therefore, the solid lubricant 3b is uniformly pressed against the application roller 3a in the longitudinal direction. As a result, the amount of the lubricant scraped off by the rotation of the application roller 3a is uniform in the longitudinal direction, and the lubricant can be applied evenly on the surface of the photoreceptor 1.

図4は、使用末期(固形潤滑剤の残量がわずかなとき)における潤滑剤塗布装置3の概略構成図である。
固形潤滑剤3bが塗布ローラ3aによる摺擦で徐々に削られていくと、揺動部材31aが揺動して、潤滑剤保持部材3dが塗布ローラ側へと移動する。そして、最終的に図4に示すように固形潤滑剤量が僅かになると、揺動部材31aの揺動端部が潤滑剤保持部材3dと当接する。
FIG. 4 is a schematic configuration diagram of the lubricant application device 3 at the end of use (when the remaining amount of the solid lubricant is small).
When the solid lubricant 3b is gradually scraped by the rubbing by the application roller 3a, the swing member 31a swings and the lubricant holding member 3d moves toward the application roller. When the amount of the solid lubricant finally becomes small as shown in FIG. 4, the swing end of the swing member 31a comes into contact with the lubricant holding member 3d.

本実施形態の押圧機構3cにおいては、経時使用によって固形潤滑剤3bの高さが減っても固形潤滑剤3bの加圧力の減少を抑制できる。よって、初期から経時にかけて感光体1の表面に供給される粉末潤滑剤量の変動を小さく抑えることができる。   In the pressing mechanism 3c of this embodiment, even if the height of the solid lubricant 3b decreases due to use over time, a decrease in the applied pressure of the solid lubricant 3b can be suppressed. Therefore, fluctuations in the amount of the powder lubricant supplied to the surface of the photoreceptor 1 from the initial stage over time can be suppressed to a small level.

このような結果が得られる理由は、次の通りである。
一般に、初期から固形潤滑剤3bが無くなるまでの間に変化するバネの伸び変化量に対し、バネ全体の長さを長くすれば長くするほど、バネの伸び変化量に対するバネの付勢力変動は小さくて済む。従来の押圧機構は、バネを縮めた状態で配置し、その付勢力(押し出し力)の方向と塗布ローラ3aに対する固形潤滑剤3bの押圧方向とを一致させている。この構成においては、バネ全体の長さを長くするほど、バネの付勢力方向と塗布ローラ3aに対する固形潤滑剤3bの押圧方向とを一致させることが困難となることから、バネ全体の長さを長くするにも限界がある。加えて、従来の押圧機構では、塗布ローラ3aの径方向にバネの長さ分の配置スペースを確保しなければならず、装置の大型化につながる。これらの理由から、従来の押圧機構においては、比較的短いバネを使用しなければならず、経時的なバネの付勢力変動が大きくなる。
The reason why such a result is obtained is as follows.
In general, as the length of the spring as a whole increases with respect to the amount of change in spring extension that changes from the beginning until the solid lubricant 3b disappears, the variation in the biasing force of the spring with respect to the amount of change in spring spring decreases. I'll do it. The conventional pressing mechanism is arranged in a state where the spring is contracted, and the direction of the urging force (extrusion force) is made to coincide with the pressing direction of the solid lubricant 3b against the application roller 3a. In this configuration, the longer the length of the entire spring, the more difficult it is to match the direction of the urging force of the spring and the pressing direction of the solid lubricant 3b against the application roller 3a. There is a limit to how long it can be. In addition, in the conventional pressing mechanism, an arrangement space for the length of the spring must be secured in the radial direction of the application roller 3a, leading to an increase in the size of the apparatus. For these reasons, in the conventional pressing mechanism, a relatively short spring must be used, and the urging force fluctuation of the spring with time increases.

これに対し、本実施形態の押圧機構3cにおいては、図3に示したように、バネ31bを伸ばした状態で配置し、その付勢力(引っ張り力)で塗布ローラ3aに対して固形潤滑剤3bを押圧できる。よって、バネ全体の長さを長くしても従来の押圧機構のような問題は生じない。しかも、本実施形態の押圧機構3cでは、バネ31bの長さ方向が固形潤滑剤3bの長尺方向すなわち塗布ローラ3aの軸方向に一致するようにバネ31bが配置される。したがって、バネ31bの長さを長くしても、塗布ローラ3aの径方向に配置スペースが広がることはなく、装置を大型化する必要がない。そのため、本実施形態の押圧機構3cは、従来の押圧機構で使用していたバネの長さよりもずっと長いバネ31bを採用できる。その結果、経時的なバネの付勢力変動を小さく抑えることができる。   On the other hand, in the pressing mechanism 3c of the present embodiment, as shown in FIG. 3, the spring 31b is disposed in an extended state, and the solid lubricant 3b is applied to the application roller 3a by its urging force (tensile force). Can be pressed. Therefore, even if the length of the entire spring is increased, the problem as in the conventional pressing mechanism does not occur. Moreover, in the pressing mechanism 3c of the present embodiment, the spring 31b is arranged so that the length direction of the spring 31b coincides with the long direction of the solid lubricant 3b, that is, the axial direction of the application roller 3a. Therefore, even if the length of the spring 31b is increased, the arrangement space does not increase in the radial direction of the application roller 3a, and the apparatus does not need to be enlarged. For this reason, the pressing mechanism 3c of the present embodiment can employ a spring 31b that is much longer than the length of the spring used in the conventional pressing mechanism. As a result, it is possible to suppress fluctuations in the biasing force of the spring over time.

図5は、変形例の押圧機構を備えた潤滑剤塗布装置を示す概略構成図である。
この変形例の押圧機構300cは、潤滑剤保持部材3dに各揺動部材301aを揺動自在に取り付けたものである。その結果、各揺動部材301aは、バネ301bから潤滑剤保持部材3dの長手方向中心に向かう付勢力によって、各揺動部材301aの揺動端部が、潤滑剤保持部材3dから離れる方向に付勢され、各揺動部材301aの揺動端部が、収納ケース3eの上面部の内周面32に当接する構成となっている。
FIG. 5 is a schematic configuration diagram illustrating a lubricant application device including a modified pressing mechanism.
In this modification, the pressing mechanism 300c is configured such that each swinging member 301a is swingably attached to the lubricant holding member 3d. As a result, each oscillating member 301a is applied in a direction in which the oscillating end portion of each oscillating member 301a is separated from the lubricant holding member 3d by a biasing force from the spring 301b toward the longitudinal center of the lubricant holding member 3d. The swing end portion of each swing member 301a is in contact with the inner peripheral surface 32 of the upper surface portion of the storage case 3e.

図5に示すように、使用初期においては、各揺動部材301aの揺動端部がバネ301bの付勢力に抗して潤滑剤保持部材3dへ近づく方向に揺動した状態で配置される。この変形例においては、2つの揺動部材301aはバネ301bの付勢力を受けて互いに均等な力でケース上面部の内周面32を押し、潤滑剤保持部材3dに保持された固形潤滑剤3bを塗布ローラ3aへ押圧する。この変形例においても、固形潤滑剤3bが塗布ローラ3aによる摺擦で徐々に削られていくと、揺動部材301aが揺動して、潤滑剤保持部材3dが塗布ローラ側へと移動する。そして、最終的に固形潤滑剤量が僅かになると、図6に示すような状態にまで、各揺動部材301aが揺動する。   As shown in FIG. 5, in the initial stage of use, the swinging end portion of each swinging member 301a is disposed in a state of swinging in a direction approaching the lubricant holding member 3d against the biasing force of the spring 301b. In this modification, the two oscillating members 301a receive the urging force of the spring 301b and press the inner peripheral surface 32 of the upper surface of the case with equal force to each other, and the solid lubricant 3b held by the lubricant holding member 3d. Is pressed against the coating roller 3a. Also in this modified example, when the solid lubricant 3b is gradually scraped by rubbing with the application roller 3a, the swing member 301a swings and the lubricant holding member 3d moves to the application roller side. Then, when the amount of the solid lubricant finally becomes small, each swing member 301a swings to a state as shown in FIG.

次に、本実施形態の特徴点である固形潤滑剤のニアエンドを検知する残量検知手段としての残量検知機構40について説明する。
図7は、先の図5、図6に示した押圧機構300cを備えた潤滑剤塗布装置3に本実施形態の残量検知機構40を備えた構成を示す概略構成図であり、図8は、図7の潤滑剤塗布装置3の一方側の揺動部材301a周辺の下面図であり、図9は、図7のB1−B1断面図である。
図7に示すように、残量検知機構40は、第1検知部材としての第1電極部材41、第2検知部材としての第2電極部材42などを有している。第1電極部材41は、収納ケース3e側面の長手方向の両端部付近にそれぞれ設けられている。第2電極部材42は、図8、図9に示すように、各揺動部材31aの側面に設けられている。また、第2電極部材42は、図7に示すように、揺動部材31aの揺動側端部付近に設けられている。図7に示すように、固形潤滑剤使用初期においては、第1電極部材41が第2電極部材42よりも長手方向中央部寄りに位置している。
Next, the remaining amount detection mechanism 40 as the remaining amount detecting means for detecting the near end of the solid lubricant, which is a characteristic point of the present embodiment, will be described.
FIG. 7 is a schematic configuration diagram illustrating a configuration in which the lubricant application device 3 including the pressing mechanism 300c illustrated in FIGS. 5 and 6 is provided with the remaining amount detection mechanism 40 of the present embodiment, and FIG. FIG. 9 is a bottom view of the vicinity of the swing member 301a on one side of the lubricant application device 3 of FIG. 7, and FIG. 9 is a cross-sectional view taken along line B1-B1 of FIG.
As shown in FIG. 7, the remaining amount detection mechanism 40 includes a first electrode member 41 as a first detection member, a second electrode member 42 as a second detection member, and the like. The first electrode member 41 is provided in the vicinity of both ends in the longitudinal direction of the side surface of the storage case 3e. As shown in FIGS. 8 and 9, the second electrode member 42 is provided on the side surface of each swinging member 31a. Further, as shown in FIG. 7, the second electrode member 42 is provided in the vicinity of the swing side end of the swing member 31a. As shown in FIG. 7, the first electrode member 41 is located closer to the center in the longitudinal direction than the second electrode member 42 in the initial stage of using the solid lubricant.

また、各第1電極部材41と各第2電極部材42とには、電圧印加手段としての電気抵抗検知手段44が接続されている。電気抵抗検知手段44は、電気抵抗検知手段44を制御する制御手段100に接続されている。電気抵抗検知手段44は、第1電極部材41と第2電極部材42との間に電圧を印加して、電気抵抗を計測する。   Each first electrode member 41 and each second electrode member 42 are connected to electrical resistance detection means 44 as voltage application means. The electrical resistance detection means 44 is connected to the control means 100 that controls the electrical resistance detection means 44. The electrical resistance detector 44 applies a voltage between the first electrode member 41 and the second electrode member 42 to measure the electrical resistance.

図7、図9に示すように、使用初期においては、各揺動部材301aに取り付けられた第2電極部材42は、第1電極部材41から離間しており、非導通状態である。よって、このとき、電気抵抗検知手段44により、第1電極部材41と第2電極部材42との間に電圧を印加しても第1電極部材41と第2電極部材42との間に電流が流れず、電気抵抗値の測定が不能な状態である。   As shown in FIGS. 7 and 9, in the initial stage of use, the second electrode member 42 attached to each swing member 301 a is separated from the first electrode member 41 and is in a non-conductive state. Therefore, at this time, even if a voltage is applied between the first electrode member 41 and the second electrode member 42 by the electrical resistance detection means 44, a current is generated between the first electrode member 41 and the second electrode member 42. It does not flow, and it is in a state where measurement of the electric resistance value is impossible.

図10は、固形潤滑剤3bがニアエンドの状態を示す図であり、図11は、図10のA1−A1断面図である。
固形潤滑剤3bが削られ潤滑剤が消費されて、揺動部材301aが、収納ケース3eの上面部内周面32を摺動しながら揺動していき、第2電極部材42が、徐々に第1電極部材41に近づいていく。そして、図10、図11に示すように、固形潤滑剤3bの量が残り僅か(ニアエンド)となると、第2電極部材42が第1電極部材41と当接する。第2電極部材42が第1電極部材41と当接すると、第1電極部材41と第2電極部材42とのが非導通状態から導通状態に切り替わる。これにより、電気抵抗検知手段44が、第1電極部材41と第2電極部材42との間に電圧を印加すると、第1電極部材41と第2電極部材42との間に電流が流れ、電気抵抗検知手段44で電気抵抗値が計測される。
FIG. 10 is a view showing a state in which the solid lubricant 3b is near-end, and FIG. 11 is a cross-sectional view taken along line A1-A1 of FIG.
The solid lubricant 3b is scraped and the lubricant is consumed, and the swing member 301a swings while sliding on the inner peripheral surface 32 of the upper surface portion of the storage case 3e, and the second electrode member 42 gradually becomes the second electrode member 42. The one electrode member 41 is approached. Then, as shown in FIGS. 10 and 11, the second electrode member 42 comes into contact with the first electrode member 41 when the amount of the solid lubricant 3 b becomes a little (near end). When the second electrode member 42 contacts the first electrode member 41, the first electrode member 41 and the second electrode member 42 are switched from the non-conducting state to the conducting state. As a result, when the electrical resistance detection means 44 applies a voltage between the first electrode member 41 and the second electrode member 42, a current flows between the first electrode member 41 and the second electrode member 42, The electrical resistance value is measured by the resistance detection means 44.

制御手段100は、電気抵抗値検知手段44の測定結果を監視しており、電気抵抗検知手段44が検知した電気抵抗値が所定値以下であることを検知したら、制御手段100は、潤滑剤のニアエンドと判定する。そして、不図示の操作表示部に潤滑剤が残り少なくなくなった旨を報知し、ユーザーに固形潤滑剤3bの交換を促す。また、不図示の通信手段を用いて、サービスセンターに潤滑剤の交換が必要な旨を通知してもよい。   The control means 100 monitors the measurement result of the electrical resistance value detection means 44. When the control means 100 detects that the electrical resistance value detected by the electrical resistance detection means 44 is equal to or less than a predetermined value, the control means 100 detects the lubricant. Judged to be near-end. Then, the operation display unit (not shown) notifies the user that the remaining lubricant is low, and prompts the user to replace the solid lubricant 3b. In addition, the service center may be notified that the lubricant needs to be replaced using a communication means (not shown).

潤滑剤保持部材3dは、収納ケース内を塗布ローラ3aに対して接離する方向(図8における紙面と直交する方向)に移動できるように、収納ケース内に設けられている。このため、収納ケース3eに対してガタを有して収納ケース3eに保持されている。そのガタは、潤滑剤保持部材3dと固形潤滑剤3bとの固定精度や収納ケース3eの部品精度のばらつきなどにより最大で1mm程度のガタ(隙間)が生じる。よって、使用中に潤滑剤保持部材3dが長手方向に位置がずれることがある。   The lubricant holding member 3d is provided in the storage case so that it can move in the storage case in a direction in which it is in contact with and away from the application roller 3a (a direction perpendicular to the paper surface in FIG. 8). For this reason, the storage case 3e has a backlash and is held by the storage case 3e. The backlash generates a gap (gap) of about 1 mm at the maximum due to variations in fixing accuracy between the lubricant holding member 3d and the solid lubricant 3b and variations in component accuracy of the storage case 3e. Accordingly, the lubricant holding member 3d may be displaced in the longitudinal direction during use.

第1電極部材41を、上記摺動領域Sの図中左端に配置して、第2電極部材42を、揺動部材31aの当接部の揺動端部付近に配置することで、固形潤滑剤がニアエンドとなったら、第1電極部材41と第2電極部材42とを当接する構成とした場合、潤滑剤保持部材3dが長手方向に位置がずれると、いずれか一方の揺動部材301aの当接部311の第2電極部材42以外の箇所が、第1電極部材41と当接する場合がある。この場合、揺動部材301aが当接する材質が途中で変化してしまい、材質の摩擦係数の差で、摺動状態が変化してしまう。従って、当接部311が、第1電極部材41と当接した側の揺動部材301aと、していない側の揺動部材301aとで摺動状態が異なってしまう。その結果、長手方向一方側と他方側とで固形潤滑剤3bの塗布ローラ3aに対する加圧力が異なってしまい、感光体軸方向で塗布される潤滑剤量が異なってしまう場合がある。   The first electrode member 41 is disposed at the left end of the sliding region S in the figure, and the second electrode member 42 is disposed in the vicinity of the swing end portion of the contact portion of the swing member 31a, so that solid lubrication is achieved. When the first electrode member 41 and the second electrode member 42 are brought into contact with each other when the agent becomes near-end, when the lubricant holding member 3d is displaced in the longitudinal direction, one of the swinging members 301a A portion other than the second electrode member 42 of the contact portion 311 may contact the first electrode member 41. In this case, the material with which the swinging member 301a abuts changes midway, and the sliding state changes due to the difference in the friction coefficient of the material. Therefore, the sliding state of the contact portion 311 differs between the swing member 301a on the side in contact with the first electrode member 41 and the swing member 301a on the non-contact side. As a result, the pressure applied to the application roller 3a by the solid lubricant 3b is different between the one side and the other side in the longitudinal direction, and the amount of lubricant applied in the photosensitive member axial direction may be different.

これに対し、本実施形態においては、先の図8に示したように、第1電極部材41を、収納ケース3eの側面に設けているので、使用中に潤滑剤保持部材3dの位置が長手方向のずれても、揺動部材301aの当接部311が、第1電極部材41と摺動することがない。その結果、各揺動部材が同様に揺動し、固形潤滑剤3bの塗布ローラ3aに対する加圧力を長手方向で均一にできる。従って、感光体に塗布される潤滑剤量を軸方向で均一にすることができる。   On the other hand, in the present embodiment, as shown in FIG. 8, the first electrode member 41 is provided on the side surface of the storage case 3e, so that the position of the lubricant holding member 3d is long during use. Even if the direction is deviated, the contact portion 311 of the swinging member 301 a does not slide with the first electrode member 41. As a result, the swinging members swing similarly, and the pressure applied to the application roller 3a by the solid lubricant 3b can be made uniform in the longitudinal direction. Therefore, the amount of lubricant applied to the photoreceptor can be made uniform in the axial direction.

また、潤滑剤保持部材3dと収納ケース3eとは固形潤滑剤3bの短手方向(塗布ローラ3aの固形潤滑剤との摺擦方向)にもガタを有しており、潤滑剤保持部材3dとともに揺動部材301aが、短手方向ずれるおそれがある。しかし、揺動部材301aは、図8に示すように、潤滑剤保持部材3dの短手方向中央部に設けられているので、揺動部材301aが収納ケース側面に当接する前に、潤滑剤保持部材3dが収納ケース3e側面に当接する。従って、揺動部材301aは、収納ケース3eの側面に設けられた第1電極部材41と当接することはない。よって、揺動部材301aが潤滑剤保持部材3dとともに短手方向ずれても、揺動部材301aが、第1電極部材41と摺動することがない。   Also, the lubricant holding member 3d and the storage case 3e have a backlash in the short direction of the solid lubricant 3b (the rubbing direction with the solid lubricant of the application roller 3a), and together with the lubricant holding member 3d. The swinging member 301a may be shifted in the short direction. However, as shown in FIG. 8, the swinging member 301a is provided at the central portion in the short direction of the lubricant holding member 3d, so that the lubricant holding is performed before the swinging member 301a contacts the side surface of the storage case. The member 3d comes into contact with the side surface of the storage case 3e. Therefore, the swing member 301a does not come into contact with the first electrode member 41 provided on the side surface of the storage case 3e. Therefore, even if the swinging member 301a is displaced in the short direction together with the lubricant holding member 3d, the swinging member 301a does not slide with the first electrode member 41.

固形潤滑剤3bの塗布ローラ3aとの当接部において、塗布ローラ3aの固形潤滑剤3bとの摺擦により、固形潤滑剤は、摺擦方向下流側(塗布ローラ3aの表面移動方向下流側)に向けて力を受ける。固形潤滑剤3bと潤滑剤保持部材との一体物の重心は、上記当接部から離間した位置にあるので、図9に示すように、固形潤滑剤3bと潤滑剤保持部材との一体物が、収納ケース3e内で反時計回りに回動しようとする。このとき、収納ケース3eと潤滑剤保持部材3dおよび収納ケース3eと固形潤滑剤3bとの間には隙間があるため、この回転しようとする力は、固形潤滑剤における塗布ローラ3aの当接部の塗布ローラ表面移動方向上流側で受けることになる。その結果、固形潤滑剤における塗布ローラ3aの当接部の塗布ローラ表面移動方向上流側が下流側よりも削れ、収納ケース内で固形潤滑剤との一体物が図中反時計回りに回動し、固形潤滑剤3bの塗布ローラ表面移動方向下流端が、収納ケースの下流側側面に当接し、潤滑剤保持部材3dの塗布ローラ表面移動方向上流端が、収納ケースの上流側側面に当接する。このとき、潤滑剤保持部材3dに揺動自在に支持されている揺動部材301aも図中反時計回りに傾く。   At the contact portion of the solid lubricant 3b with the coating roller 3a, the solid lubricant is slid in the rubbing direction downstream (downstream in the direction of surface movement of the coating roller 3a) by rubbing with the solid lubricant 3b of the coating roller 3a. Receive power towards Since the center of gravity of the solid lubricant 3b and the lubricant holding member is located away from the abutting portion, the solid lubricant 3b and the lubricant holding member are integrated as shown in FIG. Then, it tries to rotate counterclockwise in the storage case 3e. At this time, since there is a gap between the storage case 3e and the lubricant holding member 3d and between the storage case 3e and the solid lubricant 3b, the force to rotate is applied to the contact portion of the application roller 3a in the solid lubricant. This is received on the upstream side of the application roller surface movement direction. As a result, the application roller surface moving direction upstream side of the contact portion of the application roller 3a in the solid lubricant is scraped from the downstream side, and the integral with the solid lubricant rotates counterclockwise in the drawing, The downstream end of the solid lubricant 3b in the movement direction of the application roller contacts the downstream side surface of the storage case, and the upstream end of the lubricant holding member 3d in the movement direction of the application roller contacts the upstream side surface of the storage case. At this time, the swinging member 301a that is swingably supported by the lubricant holding member 3d is also tilted counterclockwise in the drawing.

固形潤滑剤3bが削れていくと、固形潤滑剤3bと潤滑剤保持部材3dと揺動部材301aとの一体物の収納ケース内での傾きが徐々に大きくなり、図11に示すように、固形潤滑剤ニアエンドのときは、潤滑剤保持部材3dと潤滑剤保持部材と揺動部材301aの一体物が大きく傾いてしまう。これは、上記一体物の固形潤滑剤と塗布ローラとの当接部からの高さが短くなることで、大きく傾いた姿勢となるのである。また、図11に示すように、固形潤滑剤3bの塗布ローラ3a表面移動方向上流側と下流側との高さの偏差が大きくなる。   As the solid lubricant 3b is shaved, the inclination of the solid lubricant 3b, the lubricant holding member 3d, and the swing member 301a in the housing case gradually increases, and as shown in FIG. When the lubricant is near-end, the integrated body of the lubricant holding member 3d, the lubricant holding member, and the swinging member 301a is greatly inclined. This is because the height from the contact portion between the solid lubricant and the application roller is shortened and the posture is greatly inclined. Further, as shown in FIG. 11, the deviation in height between the upstream side and the downstream side in the direction of movement of the surface of the application roller 3a of the solid lubricant 3b becomes large.

図11に示すように、第1電極部材41を、収納ケース3eの塗布ローラ表面移動方向下流側側面に設けた場合、上記一体物(潤滑剤保持部材3dと潤滑剤保持部材と揺動部材301aからなるもの)の傾きで第2電極部材42が第1電極部材41から離間する方向へ移動するため、潤滑剤ニアエンド時に第1電極部材41と第2電極部材42とが当接しないおそれがあり、良好にニアエンド検知を行うことができないおそれがある。その結果、固形潤滑剤の塗布ローラ3a表面移動方向上流側が枯渇し塗布ローラ3aと潤滑剤保持部材3dとが摺動して、塗布ローラ3aが傷つくおそれがある。   As shown in FIG. 11, when the first electrode member 41 is provided on the side surface on the downstream side in the moving direction of the application roller surface of the storage case 3e, the integrated member (the lubricant holding member 3d, the lubricant holding member, and the swinging member 301a). The second electrode member 42 moves in a direction away from the first electrode member 41 with the inclination of the first electrode member 41 and the second electrode member 42 may not come into contact with each other at the near end of the lubricant. There is a possibility that near-end detection cannot be performed well. As a result, there is a possibility that the upstream side of the solid lubricant applying roller 3a in the moving direction is depleted, and the applying roller 3a and the lubricant holding member 3d slide to damage the applying roller 3a.

このため、図12に示すように、第1電極部材41を収納ケース3eの塗布ローラ表面移動方向上流側側面に設けるのが好ましい。第1電極部材41を収納ケース3eの塗布ローラ表面移動方向上流側側面に設けることで、図12(b)に示すように、固形潤滑剤3bの塗布ローラ3a表面移動方向上流側と下流側との高さの偏差により、上記一体物(固形潤滑剤3bと潤滑剤保持部材3dと揺動部材301aとからなる部材)が図中反時計回りに回転すると、揺動部材301aに設けた第2電極部材42が第1電極部材41に近づく方向へと移動する。これにより、固形潤滑剤3bの塗布ローラ3a表面移動方向上流の潤滑剤量が所定以下となったとき、第1電極部材41が第2電極部材42と当接し、固形潤滑剤3bの塗布ローラ3a表面移動方向上流の潤滑剤量が所定以下となったことを検知することができる。固形潤滑剤3bの塗布ローラ3a表面移動方向上流の潤滑剤量が所定以下となり、揺動部材301aが、収納ケース内で所定の回動姿勢となったときに、第1電極部材41と第2電極部材42とが当接するように、各電極部材を設ける。   For this reason, as shown in FIG. 12, it is preferable to provide the 1st electrode member 41 in the application roller surface moving direction upstream side surface of the storage case 3e. By providing the first electrode member 41 on the upstream side surface in the moving direction of the applying roller surface of the storage case 3e, as shown in FIG. 12B, the upstream and downstream sides of the applying roller 3a in the moving direction of the application roller 3a surface, When the one-piece (a member made up of the solid lubricant 3b, the lubricant holding member 3d, and the swinging member 301a) rotates counterclockwise in the figure due to the height deviation, the second member provided on the swinging member 301a. The electrode member 42 moves in a direction approaching the first electrode member 41. As a result, when the amount of lubricant upstream of the surface movement direction of the solid lubricant 3b in the application roller 3a becomes a predetermined value or less, the first electrode member 41 comes into contact with the second electrode member 42, and the solid lubricant 3b application roller 3a. It can be detected that the amount of lubricant upstream in the direction of surface movement has become a predetermined amount or less. When the amount of lubricant upstream of the solid lubricant 3b in the direction of movement of the surface of the application roller 3a is less than a predetermined value and the swinging member 301a assumes a predetermined rotation posture within the storage case, the first electrode member 41 and the second electrode member 41 Each electrode member is provided so that the electrode member 42 contacts.

また、本実施形態においては、潤滑剤量がニアエンド前は、第1電極部材41と第2電極部材42とが非通電状態となっており、電極部材間に電圧を印加しても電流が流れない。これにより、ニアエンド検知の度に電力が消費されることがないので、電力消費の低減を図ることができる。   In the present embodiment, the first electrode member 41 and the second electrode member 42 are in a non-energized state before the amount of lubricant is near-end, and a current flows even when a voltage is applied between the electrode members. Absent. Thereby, since power is not consumed every time near-end is detected, power consumption can be reduced.

また、本実施形態においては、潤滑剤保持部材3dの長手方向両端部付近で第1電極部材と第2電極部材との通電状態が検知される。これにより、固形潤滑剤3bが長手方向で潤滑剤の消費量が異なった場合においても、潤滑剤の消費量が多い側の端部がニアエンドとなった時点で、潤滑剤の消費量が多い側の端部側の第2電極部材42が第1電極部材41と当接し導通する。これにより、固形潤滑剤3bが長手方向で潤滑剤の消費量が異なった場合においても、正確に潤滑剤のニアエンドを検知することができる。これにより、消費量が多い方側の潤滑剤が枯渇して、感光体表面を保護できず、感光体表面が傷ついてしまうなどの不具合が発生するのを防止することができる。   In the present embodiment, the energization state of the first electrode member and the second electrode member is detected in the vicinity of both longitudinal ends of the lubricant holding member 3d. As a result, even when the solid lubricant 3b is different in the longitudinal direction in the amount of lubricant consumption, when the end portion on the side where the lubricant consumption is large becomes near end, the side where the lubricant consumption is large The second electrode member 42 on the end side of this is in contact with the first electrode member 41 and becomes conductive. Thereby, even when the solid lubricant 3b has a different amount of lubricant consumption in the longitudinal direction, the near end of the lubricant can be accurately detected. As a result, it is possible to prevent a problem that the lubricant on the side where the amount of consumption is larger is exhausted, the surface of the photoconductor cannot be protected, and the surface of the photoconductor is damaged.

図13は、先の図3、図4に示した押圧機構3cを備えた潤滑剤塗布装置3に本実施形態の残量検知機構40を備えた構成を示す概略構成図であり、図14は、図13の潤滑剤塗布装置3の一方側の揺動部材31a周辺の上面図であり、図15は、図14のB2−B2断面図である。
この図13に示す構成においては、揺動部材31aの当接部311が摺動する部材が、潤滑剤保持部材3dであり、この潤滑剤保持部材3dの塗布ローラ3a表面移動方向下流側側面における長手方向両端部付近に第1電極部材41が設けられている。
FIG. 13 is a schematic configuration diagram illustrating a configuration in which the lubricant application device 3 including the pressing mechanism 3c illustrated in FIGS. 3 and 4 is provided with the remaining amount detection mechanism 40 of the present embodiment, and FIG. FIG. 15 is a top view around the rocking member 31a on one side of the lubricant application device 3 in FIG. 13, and FIG. 15 is a cross-sectional view along B2-B2 in FIG.
In the configuration shown in FIG. 13, the member on which the contact portion 311 of the swinging member 31a slides is the lubricant holding member 3d, and the lubricant holding member 3d is on the downstream side surface in the movement direction of the application roller 3a. First electrode members 41 are provided in the vicinity of both ends in the longitudinal direction.

第2電極部材42は、図14、15に示すように、各揺動部材31aにおける塗布ローラ3aの固形潤滑剤との摺擦方向(塗布ローラ表面移動方向)下流側側面に設けている。また、第2電極部材42は、図13に示すように、揺動部材301aの揺動側端部付近に配置されている。   As shown in FIGS. 14 and 15, the second electrode member 42 is provided on the downstream side surface in the sliding direction of the application roller 3 a with the solid lubricant (application roller surface movement direction) in each swing member 31 a. Further, as shown in FIG. 13, the second electrode member 42 is disposed in the vicinity of the swing side end of the swing member 301a.

図16は、図13に示す形態において、固形潤滑剤3bがニアエンドの状態を示す図であり、図17は、図16のA2−A2断面図である。
この図13に示す構成においても、図15に示すように、使用初期においては、各揺動部材31aに設けられた第2電極部材42は、潤滑剤保持部材3dに設けられた第1電極部材41から離間している。固形潤滑剤3bが削られ潤滑剤が消費されて、揺動部材301aが、潤滑剤保持部材3dを摺動しながら揺動していき、第2電極部材42が、徐々に第1電極部材41に近づいていく。そして、図16、図17に示すように、固形潤滑剤3bの量が残り僅か(ニアエンド)となると、第2電極部材42が第1電極部材41と当接する。第2電極部材42が第1電極部材41と当接すると、第1電極部材41と第2電極部材42とのが非導通状態から導通状態に切り替わる。これにより、電気抵抗検知手段44が、第1電極部材41と第2電極部材42との間に電圧を印加すると、第1電極部材41と第2電極部材42との間に電流が流れ、電気抵抗検知手段44で電気抵抗値が計測される。
16 is a view showing a state in which the solid lubricant 3b is near-end in the embodiment shown in FIG. 13, and FIG. 17 is a cross-sectional view taken along line A2-A2 of FIG.
Also in the configuration shown in FIG. 13, as shown in FIG. 15, in the initial stage of use, the second electrode member 42 provided on each swing member 31a is the first electrode member provided on the lubricant holding member 3d. It is separated from 41. The solid lubricant 3b is scraped and the lubricant is consumed, and the swing member 301a swings while sliding on the lubricant holding member 3d, and the second electrode member 42 gradually moves to the first electrode member 41. Approaching. As shown in FIGS. 16 and 17, the second electrode member 42 comes into contact with the first electrode member 41 when the amount of the solid lubricant 3 b is small (near end). When the second electrode member 42 contacts the first electrode member 41, the first electrode member 41 and the second electrode member 42 are switched from the non-conducting state to the conducting state. As a result, when the electrical resistance detection means 44 applies a voltage between the first electrode member 41 and the second electrode member 42, a current flows between the first electrode member 41 and the second electrode member 42, The electrical resistance value is measured by the resistance detection means 44.

この図13に示す形態においても、第1電極部材41を、揺動部材301aが摺動する部材である潤滑剤保持部材3dの側面に設けているので、使用中に潤滑剤保持部材3dの位置が長手方向や短手方向にずれても、揺動部材301aの当接部311が、第1電極部材41と摺動することがない。その結果、各揺動部材301aが同様に揺動し、固形潤滑剤3bの塗布ローラ3aに対する加圧力を長手方向で均一にできる。従って、感光体に塗布される潤滑剤量を軸方向で均一にすることができる。   In the embodiment shown in FIG. 13 as well, the first electrode member 41 is provided on the side surface of the lubricant holding member 3d on which the swinging member 301a slides. Even if they deviate in the longitudinal direction or the lateral direction, the contact portion 311 of the swinging member 301a does not slide with the first electrode member 41. As a result, the swinging members 301a swing similarly, and the pressure applied to the application roller 3a by the solid lubricant 3b can be made uniform in the longitudinal direction. Therefore, the amount of lubricant applied to the photoreceptor can be made uniform in the axial direction.

この図13に示す形態においても、図17に示すように潤滑剤保持部材3dにおける塗布ローラ3aの表面移動方向上流側が塗布ローラ3aに近接するように傾くと、潤滑剤保持部材3dが、図中反時計回りに傾く。その結果、この図13に示す態様においては、潤滑剤保持部材3dの塗布ローラ表面移動方向下流側の側面が揺動部材31aに近づいていく。よって、この図13に示す形態においては、第1電極部材41を、潤滑剤保持部材3dの塗布ローラ表面移動方向下流側の側面に設けることで、固形潤滑剤3bの塗布ローラ3a表面移動方向上流側が下流側に比べて早期に減って、潤滑剤保持部材3dが傾いたときでも第2電極部材42を第1電極部材41に確実に当接させることができる。これにより、固形潤滑剤3bの塗布ローラ3a表面移動方向上流側が枯渇するのを抑制することができる。   Also in the form shown in FIG. 13, when the upstream side in the surface movement direction of the application roller 3a in the lubricant holding member 3d is inclined so as to be close to the application roller 3a as shown in FIG. 17, the lubricant holding member 3d Tilt counterclockwise. As a result, in the embodiment shown in FIG. 13, the side surface of the lubricant holding member 3d on the downstream side in the movement direction of the application roller approaches the swinging member 31a. Therefore, in the embodiment shown in FIG. 13, the first electrode member 41 is provided on the side surface of the lubricant holding member 3d on the downstream side of the application roller surface movement direction, so that the solid lubricant 3b on the application roller 3a surface movement direction upstream. The second electrode member 42 can be reliably brought into contact with the first electrode member 41 even when the side is reduced earlier than the downstream side and the lubricant retaining member 3d is inclined. Thereby, it can suppress that the application roller 3a surface moving direction upstream of the solid lubricant 3b is exhausted.

また、この図13に示す形態においても、潤滑剤量がニアエンド前は、第1電極部材41と第2電極部材42とが非通電状態となっており、電極部材間に電圧を印加しても電流が流れない。これにより、ニアエンド検知の度に電力が消費されることがないので、電力消費の低減を図ることができる。   Also in the embodiment shown in FIG. 13, the first electrode member 41 and the second electrode member 42 are in a non-energized state before the amount of lubricant is near-end, and even if a voltage is applied between the electrode members. Current does not flow. Thereby, since power is not consumed every time near-end is detected, power consumption can be reduced.

また、残量検知機構の固形潤滑剤3bのニアエンド検知としては、上述に限られず、例えば、第1電極部材41に替えてプッシュスイッチし、第2電極部材に替えて押し当て部材とした構成にしてもよい。この場合、揺動部材に取り付けられた押し当て部材が、揺動部材の回転とともに第1検知部材としてのプッシュスイッチに近づいていき、固形潤滑剤3bがニアエンド状態となると、第2検知部材としての押し当て部材がプッシュスイッチを押し込み、ニアエンドが検知される。この構成においては、プッシュスイッチを、揺動部材が摺動する部材(収納ケースまたは潤滑剤保持部材)の側面に設けることで、ニアエンド前に揺動部材がプッシュスイッチを押してしまうことがなく、精度よく固形潤滑剤のニアエンドを検知することができる。   Further, the near end detection of the solid lubricant 3b of the remaining amount detection mechanism is not limited to the above. For example, a push switch is used instead of the first electrode member 41, and a pressing member is used instead of the second electrode member. May be. In this case, when the pressing member attached to the swing member approaches the push switch as the first detection member along with the rotation of the swing member, and the solid lubricant 3b is in the near end state, The pressing member pushes the push switch, and the near end is detected. In this configuration, the push switch is provided on the side surface of the member (storage case or lubricant holding member) on which the swing member slides, so that the swing member does not push the push switch before the near end. The near end of the solid lubricant can be detected well.

また、フォトセンサにて固形潤滑剤3bのニアエンドを検知する構成にすることもできる。この場合は、第1電極部材の替えて反射型フォトセンサを配置する。そして、第2電極部材に替えて反射板を配置する。この場合、固形潤滑剤がニアエンド状態となると、揺動部材に取り付けられた第2検知部材としての反射板が、第1検知部材としての反射型フォトセンサと対向する。その結果、フォトセンサが反射光を検知して、潤滑剤のニアエンドが検知される。また、反射型フォトセンサ(フォトリフレクタ)ではなく、透過型フォトセンサ(フォトインタラプタ)を用いて、潤滑剤のニアエンドを検知することもできる。   Moreover, it can also be set as the structure which detects the near end of the solid lubricant 3b with a photo sensor. In this case, a reflective photosensor is arranged instead of the first electrode member. And a reflecting plate is arrange | positioned instead of a 2nd electrode member. In this case, when the solid lubricant is in the near-end state, the reflection plate as the second detection member attached to the swinging member faces the reflection type photosensor as the first detection member. As a result, the photo sensor detects the reflected light, and the near end of the lubricant is detected. Further, the near end of the lubricant can be detected using a transmissive photosensor (photo interrupter) instead of the reflective photo sensor (photo reflector).

また、中間転写ベルト56に潤滑剤を塗布する潤滑剤塗布装置に、上述した潤滑剤塗布装置を適用してもよい。   Further, the above-described lubricant applying device may be applied to the lubricant applying device that applies the lubricant to the intermediate transfer belt 56.

以上に説明したものは一例であり、本発明は、次の(1)〜(10)態様毎に特有の効果を奏する。
(1)
固形潤滑剤3bと、上記固形潤滑剤3bに当接し、これを摺擦することで削り取った潤滑剤を感光体1などの潤滑剤供給対象に供給する塗布ローラ3aなどの供給部材と、上記固形潤滑剤3bを保持する潤滑剤保持部材3dと、上記潤滑剤保持部材3dを上記供給部材側へ移動可能に収納する収納ケース3eと、上記収納ケース内に揺動自在に支持された一対の揺動部材31a、および、上記一対の揺動部材31aを付勢するバネ31bなどの付勢手段を備え、上記付勢手段の付勢力により上記揺動部材31aが上記収納ケース3eの内周面または上記潤滑剤保持部材3dを摺動しながら揺動して上記固形潤滑剤3bを上記供給部材へ押圧する押圧機構3cと、上記固形潤滑剤3bの残量が所定量以下であることを検知する残量検知機構40などの残量検知手段とを備えた潤滑剤供給装置において、上記残量検知手段は、上記揺動部材31aが揺動時に摺動する部材における、上記揺動部材31aに対し上記供給部材による固形潤滑剤摺擦の方向に所定の間隔を持って対向する対向面部に設けた第1電極部材41などの第1検知部材と、上記揺動部材31aの揺動姿勢が、上記所定量の固形潤滑剤3bの残量に対応する揺動姿勢になったとき、上記第1検知部材と対向するように、上記揺動部材に取り付けられた第2電極部材42などの第2検知部材とを備えた。
かかる構成を備えることで、実施形態で説明したように、揺動部材が摺動する部材(収納ケースまたは潤滑剤保持部材)の摺動領域が、固形潤滑剤の長手方向にずれても、揺動部材が第1電極部材と摺動することがない。これにより、固形潤滑剤3bの長手方向で均一に固形潤滑剤3bを供給部材へ加圧することができる。これにより、感光体1などの潤滑剤供給対象に均一に潤滑剤を供給することができる。
What has been described above is merely an example, and the present invention has a specific effect for each of the following aspects (1) to (10).
(1)
A solid lubricant 3b, a supply member such as an application roller 3a for supplying the lubricant, which is in contact with the solid lubricant 3b and scraped off by rubbing the solid lubricant 3b, to a lubricant supply target such as the photoreceptor 1, and the solid A lubricant holding member 3d for holding the lubricant 3b, a storage case 3e for storing the lubricant holding member 3d so as to be movable toward the supply member, and a pair of rockers supported in a swingable manner in the storage case There is provided a biasing means such as a moving member 31a and a spring 31b that biases the pair of swinging members 31a, and the swinging member 31a is moved by the biasing force of the biasing means or the inner peripheral surface of the storage case 3e. A pressing mechanism 3c that swings while sliding the lubricant holding member 3d and presses the solid lubricant 3b against the supply member, and detects that the remaining amount of the solid lubricant 3b is a predetermined amount or less. Remaining amount detection mechanism 40 In the lubricant supply device including any remaining amount detecting means, the remaining amount detecting means is a solid lubricant by the supply member with respect to the swing member 31a in a member that slides when the swing member 31a swings. The swinging posture of the first detection member such as the first electrode member 41 and the swinging member 31a provided on the opposing surface portion facing each other with a predetermined interval in the direction of the agent rubbing is determined by the predetermined amount of the solid lubricant. A second detection member such as the second electrode member 42 attached to the swinging member is provided so as to face the first detection member when the swinging posture corresponds to the remaining amount of 3b.
With this configuration, as described in the embodiment, even if the sliding region of the member (storage case or lubricant holding member) on which the swinging member slides shifts in the longitudinal direction of the solid lubricant, the swinging member slides. The moving member does not slide with the first electrode member. Thereby, the solid lubricant 3b can be uniformly pressurized to the supply member in the longitudinal direction of the solid lubricant 3b. Thereby, the lubricant can be uniformly supplied to the lubricant supply target such as the photoreceptor 1.

(2)
また、上記(1)に記載の態様の潤滑剤供給装置において、上記揺動部材は、上記潤滑剤保持部材に揺動自在に取り付けられており、上記揺動部材が揺動時に摺動する部材が上記収納ケースであって、上記第1検知部材を、上記収納ケースにおける上記供給部材の上記固形潤滑剤に対する摺擦方向上流側側面に設けた。
かかる構成を備えることで、先の図12に示したように、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が下流側よりも早く削れ、潤滑剤保持部材とともに揺動部材が傾くと、揺動部材に設けた第2電極部材42が第1電極部材41に近づいていく。これにより、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が下流側よりも早く削れ、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が所定量以下となったときに、第1電極部材と第2電極部材とを当接させることができる。その結果、固形潤滑剤3bにおける供給部材表面移動方向上流側の潤滑剤が枯渇することを防止することができる。
(2)
In the lubricant supply device according to the aspect described in (1), the swing member is swingably attached to the lubricant holding member, and the swing member slides when swinging. Is the storage case, and the first detection member is provided on the upstream side surface in the rubbing direction of the supply member with respect to the solid lubricant in the storage case.
By providing such a configuration, as shown in FIG. 12, the upstream side in the rubbing direction of the supply member of the solid lubricant with respect to the solid lubricant is scraped earlier than the downstream side, and the swinging member together with the lubricant holding member Is inclined, the second electrode member 42 provided on the swing member approaches the first electrode member 41. Thereby, the rubbing direction upstream side of the solid lubricant with respect to the solid lubricant of the supply member is scraped earlier than the downstream side, and the rubbing direction upstream side of the solid lubricant with respect to the solid lubricant is less than a predetermined amount. When this happens, the first electrode member and the second electrode member can be brought into contact with each other. As a result, it is possible to prevent the lubricant on the upstream side of the supply member surface moving direction in the solid lubricant 3b from being depleted.

(3)
上記(1)に記載の態様の潤滑剤供給装置において、上記揺動部材は、上記収納ケースに揺動自在に取り付けられており、上記揺動部材が揺動時に摺動する部材が上記潤滑剤保持部材であって、上記第1検知部材を、上記潤滑剤保持部材における上記供給部材の上記固形潤滑剤に対する摺擦方向下流側側面に設けた。
かかる構成を備えることで、先の図17に示したように、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が下流側よりも早く削れ、潤滑剤保持部材が傾くと、潤滑剤保持部材に設けた第1電極部材41が第2電極部材42に近づいていく。これにより、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が下流側よりも早く削れ、固形潤滑剤の上記供給部材の上記固形潤滑剤に対する摺擦方向上流側が所定量以下となったときに、第1電極部材と第2電極部材とを当接させることができる。その結果、固形潤滑剤3bにおける供給部材表面移動方向上流側の潤滑剤が枯渇することを防止することができる。
(3)
In the lubricant supply device according to the aspect described in (1), the swing member is swingably attached to the storage case, and a member that slides when the swing member swings is the lubricant. A holding member, wherein the first detection member is provided on a side surface on the downstream side in the rubbing direction of the supply member of the lubricant holding member with respect to the solid lubricant.
By providing such a configuration, as shown in FIG. 17 above, when the supply side of the solid lubricant is scraped earlier in the rubbing direction with respect to the solid lubricant than the downstream side, and the lubricant holding member is inclined, The first electrode member 41 provided on the lubricant holding member approaches the second electrode member 42. Thereby, the rubbing direction upstream side of the solid lubricant with respect to the solid lubricant of the supply member is scraped earlier than the downstream side, and the rubbing direction upstream side of the solid lubricant with respect to the solid lubricant is less than a predetermined amount. When this happens, the first electrode member and the second electrode member can be brought into contact with each other. As a result, it is possible to prevent the lubricant on the upstream side of the supply member surface moving direction in the solid lubricant 3b from being depleted.

(4)
また、上記(1)乃至(3)いずれかに記載の態様の潤滑剤供給装置において、固形潤滑剤3bが、脂肪酸金属塩を含む。
かかる構成を備えることで、実施形態で説明したように、環境変化に影響されにくく感光体表面を保護する能力の高い皮膜化された潤滑剤の保護層を形成することができ、良好に感光体表面を保護できる。また、感光体表面の低摩擦状態を維持することができるので、クリーニング不良を抑えることができる。
(4)
In the lubricant supply device according to any one of the above (1) to (3), the solid lubricant 3b contains a fatty acid metal salt.
By having such a configuration, as described in the embodiment, it is possible to form a protective layer of a coated lubricant that is not easily affected by environmental changes and has a high ability to protect the surface of the photoconductor, and is excellent in photoconductor. The surface can be protected. In addition, since a low friction state on the surface of the photoconductor can be maintained, cleaning failure can be suppressed.

(5)
また、上記(4)に記載の態様の潤滑剤供給装置において、上記脂肪酸金属塩が、ステアリン酸亜鉛であるので、上記(4)に記載の態様の効果を良好に得ることができる。
(5)
In the lubricant supply device according to the aspect described in (4) above, since the fatty acid metal salt is zinc stearate, the effect of the aspect described in (4) above can be favorably obtained.

(6)
また、上記(1)乃至(5)いずれかに記載の態様の潤滑剤供給装置において、上記固形潤滑剤が、無機潤滑剤を含む。
かかる構成を備えることで、実施形態で説明したように、感光体表面を良好に保護でき、帯電ローラ2aなどへの潤滑剤付着による不具合や、クリーニングブレード8aのブレード鳴きを抑制することができる。
(6)
In the lubricant supply device according to any one of (1) to (5), the solid lubricant contains an inorganic lubricant.
By providing such a configuration, as described in the embodiment, the surface of the photoconductor can be well protected, and problems caused by adhesion of lubricant to the charging roller 2a and the like, and blade noise of the cleaning blade 8a can be suppressed.

(7)
また、上記(6)に記載の態様の潤滑剤供給装置において、無機潤滑剤が、窒化ホウ素である。
かかる構成を備えることで、上記(6)に記載の態様の効果を、良好に得ることができる。
(7)
In the lubricant supply device according to the aspect described in (6) above, the inorganic lubricant is boron nitride.
By providing such a configuration, the effect of the aspect described in the above (6) can be favorably obtained.

(8)
また、上記(1)乃至(7)いずれかに記載の態様の潤滑剤供給装置において、供給部材として、発泡ポリウレタンからなるローラ部材を用いた。
かかる構成を備えることで、潤滑剤を感光体などの潤滑剤供給対象に供給するときの潤滑剤供給対象に付着した異物を除去する能力がブラシローラに比べて向上する。これにより、ブラシローラに比べて潤滑剤供給対象への潤滑剤供給量を3〜5割減らしても、潤滑剤供給対象を良好に保護でき、潤滑剤消費量を抑えることができる。
(8)
In the lubricant supply device according to any one of the above (1) to (7), a roller member made of foamed polyurethane is used as the supply member.
By providing such a configuration, the ability to remove foreign matter adhering to the lubricant supply target when supplying the lubricant to the lubricant supply target such as a photoreceptor is improved compared to the brush roller. Thereby, even if the lubricant supply amount to the lubricant supply target is reduced by 30 to 50% compared to the brush roller, the lubricant supply target can be well protected and the lubricant consumption can be suppressed.

(9)
また、感光体1などの像担持体と、像担持体の表面に潤滑剤を供給する潤滑剤供給手段とを有し、像担持体上の画像を最終的に記録材上に転移させて該記録材上に画像を形成する画像形成装置において、潤滑剤供給手段として、上記(1)乃至(9)いずれかに記載の態様の潤滑剤供給装置を用いた。
かかる構成を備えることで、潤滑剤のニアエンドを良好に検知することができ、潤滑剤が枯渇した状態で画像形成動作が行われるのを抑制することができる。これにより、感光体の劣化を経時に亘り抑制することができる。
(9)
In addition, the image bearing member such as the photosensitive member 1 and a lubricant supplying unit that supplies a lubricant to the surface of the image bearing member are provided, and the image on the image bearing member is finally transferred onto a recording material to In the image forming apparatus for forming an image on the recording material, the lubricant supply device according to any one of the above (1) to (9) is used as the lubricant supply means.
With this configuration, the near end of the lubricant can be detected well, and the image forming operation can be suppressed from being performed when the lubricant is exhausted. Thereby, deterioration of the photoreceptor can be suppressed over time.

(10)
また、感光体1などの像担持体と、像担持体の表面に潤滑剤を供給する潤滑剤供給手段とを有し、画像形成装置本体に対して着脱可能に構成されたプロセスカートリッジにおいて、潤滑剤供給手段として、上記(1)乃至(10)いずれかに記載の態様の潤滑剤供給装置を用いた。
かかる構成を備えることで、潤滑剤のニアエンドを良好に検知することができ、潤滑剤が枯渇した状態で画像形成動作が行われるのを抑制することができる。これにより、感光体の劣化を経時に亘り抑制することができるプロセスカートリッジを提供することができる。
(10)
Further, in a process cartridge having an image carrier such as the photosensitive member 1 and a lubricant supply means for supplying a lubricant to the surface of the image carrier and configured to be detachable from the image forming apparatus main body, lubrication As the agent supply means, the lubricant supply device according to any one of the above (1) to (10) was used.
With this configuration, the near end of the lubricant can be detected well, and the image forming operation can be suppressed from being performed when the lubricant is exhausted. Thereby, it is possible to provide a process cartridge capable of suppressing deterioration of the photoreceptor over time.

1:感光体
3:潤滑剤塗布装置
3a:塗布ローラ
3b:固形潤滑剤
3c:押圧機構
3d:潤滑剤保持部材
3e:収納ケース
31a:揺動部材
31b:バネ
40:残量検知機構
41:第1電極部材
42:第2電極部材
44:電気抵抗値検知手段
100:制御手段
300c:押圧機構
301a:揺動部材
301b:バネ
311:当接部
S:摺動領域
1: Photoconductor 3: Lubricant coating device 3a: Coating roller 3b: Solid lubricant 3c: Pressing mechanism 3d: Lubricant holding member 3e: Storage case 31a: Swing member 31b: Spring 40: Remaining amount detection mechanism 41: No. 1 electrode member 42: second electrode member 44: electrical resistance value detecting means 100: control means 300c: pressing mechanism 301a: swinging member 301b: spring 311: contact portion S: sliding region

特開2007−293240号公報JP 2007-293240 A

Claims (7)

固形潤滑剤と、
上記固形潤滑剤に当接し、これを摺擦することで削り取った潤滑剤を潤滑剤供給対象に供給する供給部材と、
上記固形潤滑剤を保持する潤滑剤保持部材と、
上記潤滑剤保持部材を収納する収納ケースと、
上記収納ケース内に揺動自在に支持された一対の揺動部材、および、上記一対の揺動部材を付勢する付勢手段を備え、上記付勢手段の付勢力により上記揺動部材が上記収納ケースの内周面または上記潤滑剤保持部材を摺動しながら揺動して上記固形潤滑剤を上記供給部材へ押圧する押圧機構と、
上記固形潤滑剤の残量が所定量以下であることを検知する残量検知手段と、を備えた潤滑剤供給装置において、
上記残量検知手段は、
上記揺動部材が揺動時に摺動する部材における、上記揺動部材に対し上記供給部材による固形潤滑剤摺擦の方向に所定の間隔をあけて対向する対向面部に設けた第1検知部材と、
上記揺動部材の揺動姿勢が、上記所定量の固形潤滑剤の残量に対応する揺動姿勢になったとき、上記第1検知部材と対向するように、上記揺動部材に取り付けられた第2検知部材とを備えたことを特徴とする潤滑剤供給装置。
Solid lubricant,
A supply member that contacts the solid lubricant and supplies the lubricant that has been scraped by rubbing the solid lubricant to a lubricant supply target;
A lubricant holding member for holding the solid lubricant;
A storage case for storing the lubricant holding member;
A pair of oscillating members supported in the storage case so as to oscillate; and urging means for urging the pair of oscillating members; A pressing mechanism that swings while sliding the inner peripheral surface of the storage case or the lubricant holding member and presses the solid lubricant against the supply member;
In the lubricant supply device comprising a remaining amount detecting means for detecting that the remaining amount of the solid lubricant is equal to or less than a predetermined amount,
The remaining amount detecting means is
A first detection member provided on an opposing surface portion facing the swing member in the direction of solid lubricant rubbing by the supply member at a predetermined interval with respect to the swing member; ,
When the swinging posture of the swinging member becomes a swinging posture corresponding to the remaining amount of the predetermined amount of solid lubricant, the swinging member is attached to the swinging member so as to face the first detection member. A lubricant supply device comprising a second detection member.
請求項1の潤滑剤供給装置において、
上記揺動部材は、上記潤滑剤保持部材に揺動自在に取り付けられており、上記揺動部材が揺動時に摺動する部材が上記収納ケースであって、
上記第1検知部材を、上記収納ケースにおける上記供給部材による上記固形潤滑剤の摺擦方向上流側の対向面部に設けたことを特徴とする潤滑剤供給装置。
The lubricant supply device according to claim 1, wherein
The swing member is swingably attached to the lubricant holding member, and a member that slides when the swing member swings is the storage case,
The lubricant supply device according to claim 1, wherein the first detection member is provided on an opposing surface portion on the upstream side in the rubbing direction of the solid lubricant by the supply member in the storage case.
請求項1の潤滑剤供給装置において、
上記揺動部材は、上記収納ケースに揺動自在に取り付けられており、上記揺動部材が揺動時に摺動する部材が上記潤滑剤保持部材であって、
上記第1検知部材を、上記潤滑剤保持部材における上記供給部材による上記固形潤滑剤の摺擦方向下流側の対向面部に設けたことを特徴とする潤滑剤供給装置。
The lubricant supply device according to claim 1, wherein
The swing member is swingably attached to the storage case, and a member that slides when the swing member swings is the lubricant holding member,
The lubricant supply device according to claim 1, wherein the first detection member is provided on a facing surface portion on the downstream side in the sliding direction of the solid lubricant by the supply member in the lubricant holding member.
請求項1乃至のいずれか1に記載の潤滑剤供給装置において、
上記揺動部材は、上記潤滑剤保持部材に対して上記潤滑剤保持部材の短手方向の中央に位置していることを特徴とする潤滑剤供給装置。
In the lubricant supply device according to any one of claims 1 to 3 ,
The lubricant supply device according to claim 1, wherein the swing member is located in the center of the lubricant holding member in a short direction with respect to the lubricant holding member.
請求項1乃至のいずれか1に記載の潤滑剤供給装置において、
上記揺動部材は、揺動時に上記潤滑剤保持部材の摺動面に摺動するものであって、
上記摺動面は、上記固形潤滑剤の消費に伴い上記揺動部材の揺動軸に対して傾くことを特徴とする潤滑剤供給装置。
The lubricant supply device according to any one of claims 1 to 4 ,
The swing member slides on the sliding surface of the lubricant holding member when swinging,
The lubricant supply device, wherein the sliding surface is inclined with respect to a swing shaft of the swing member as the solid lubricant is consumed.
像担持体と、該像担持体の表面に潤滑剤を供給する潤滑剤供給手段とを有し、該像担持体上の画像を最終的に記録材上に転移させて該記録材上に画像を形成する画像形成装置において、
上記潤滑剤供給手段として、請求項1乃至いずれかの潤滑剤供給装置を用いたことを特徴とする画像形成装置。
An image carrier, and a lubricant supply means for supplying a lubricant to the surface of the image carrier, and finally transferring an image on the image carrier onto the recording material to form an image on the recording material. In an image forming apparatus for forming
As the lubricant supply means, the image forming apparatus characterized by using either the lubricant supply apparatus according to claim 1 to 5.
像担持体と、該像担持体の表面に潤滑剤を供給する潤滑剤供給手段とを有し、画像形成装置本体に対して着脱可能に構成されたプロセスカートリッジにおいて、
上記潤滑剤供給手段として、請求項1乃至いずれかの潤滑剤供給装置を用いたことを特徴とするプロセスカートリッジ。
In a process cartridge that includes an image carrier and a lubricant supply unit that supplies a lubricant to the surface of the image carrier, and is configured to be detachable from the image forming apparatus main body.
As the lubricant supply means, the process cartridge characterized by using any of the lubricant supply apparatus according to claim 1 to 5.
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