JP5976160B2 - Bus bar module and power supply - Google Patents

Description

  The present invention relates to a bus bar module including a bus bar for connecting a plurality of batteries of a power supply device used in a hybrid vehicle or an electric vehicle in series, and a power supply device including the bus bar module.

  An electric vehicle that travels using an electric motor, a hybrid vehicle that travels using both an engine and an electric motor, and the like are equipped with a power supply device as a drive source of the electric motor.

  The power supply apparatus includes a battery assembly including a plurality of batteries each having a positive electrode at one end and a negative electrode at the other end, and the plurality of batteries are connected in series to obtain a desired voltage. ing. The plurality of batteries are arranged along one direction with a positive electrode and a negative electrode adjacent to each other.

  The power supply device described above includes a bus bar module that connects a positive electrode and a negative electrode of each battery adjacent to each other in the battery assembly by a connecting member, and connects a plurality of batteries in the battery assembly in series. (For example, refer to Patent Document 1). The above-described bus bar module described in Patent Document 1 supplies an insulator frame made of an insulating synthetic resin, a bus bar for connecting electric power of adjacent batteries, and electric power of the bus bar to an electric motor or the like. And an electric wire.

  A bus bar is mounted in the insulator frame overlaid on the battery assembly, and electrically connects the bus bar holes for electrically connecting the electrodes of the adjacent batteries to each other, and an electric wire connecting portion electrically connected to the electric wire. And. The electric wires are routed in the insulator frame along the longitudinal direction of the insulator frame, and are provided in one-to-one correspondence with the bus bars.

JP 2010-170884 A

  However, the above-described power supply device disclosed in Patent Document 1 is such that the electric wire electrically connected to the electric wire connecting portion of the bus bar connects a plurality of bus bar holes that electrically connect the electrodes of adjacent batteries. Since the wires are connected in a direction perpendicular to the insulator frame, a space for bending the electric wires routed along the longitudinal direction of the insulator frame by approximately 90 degrees is required. For this reason, there existed a problem that a bus bar module enlarged in the width direction of an insulator frame.

  The present invention aims to solve this problem. That is, the present invention comprises a bus bar module that includes a bus bar that is electrically connected without bending the routed electric wire, and has a reduced size insulator frame in which the electric wire is routed, and the bus bar module. An object is to provide a power supply device.

According to the first aspect of the present invention, a positive electrode of one battery adjacent to each other in a battery assembly formed by stacking a plurality of batteries in one direction and another battery adjacent to each other in the battery assembly. A plurality of bus bars connected in series to the negative electrode, a plurality of electric wires connected in parallel to the one direction and connected to the plurality of bus bars , the plurality of bus bars, and the plurality of bus bars an insulator frame for housing the electric wires, the busbar module with each of the plurality of bus bars is connected to the negative electrode bus bar hole and the other battery is connected to the positive electrode of the one battery A metal plate provided with a bus bar hole and an electric wire connecting portion connected to an edge of the metal plate and connected to the electric wire, and the electric wire is press-contacted to the electric wire connecting portion. The pressure contact blade is provided, and the pressure contact blade The wire has a slit into which the electric wire is press-fitted, and is formed so that a through direction of the slit is the one direction, and the electric wire connection portions of the plurality of bus bars intersect the one direction from the metal plate. The distance from the metal plate to the press contact blade in each of the plurality of bus bars is set to a different length corresponding to the wiring line of the electric wire. It is a feature.

  The invention described in claim 3 is a battery assembly configured by stacking a plurality of batteries in one direction, and a bus bar module that is attached to the battery assembly and connects the plurality of batteries of the battery assembly in series. And the bus bar module according to claim 1 or 2 as the bus bar module.

  Since the bus bar is provided with a pair of press contact blades in a direction parallel to a direction in which a plurality of batteries are stacked in one direction, the electric wire arranged in parallel to the one direction bends approximately 90 degrees. The electric wire and the bus bar can be connected in a state where the parallelism is maintained.

  Moreover, since the electric wire connection part is provided in the longitudinal direction one end side of a bus bar, even if the said bus bar deform | transforms between the electrodes of the battery which adjoins, the deformation | transformation reaches an electric wire connection part. Therefore, the connection between the wire connection portion and the wire can be reliably and stably maintained.

  In addition, since the bus bar module does not require a space for bending the electric wire by approximately 90 degrees as in the conventional case, the bus bar module can be reduced in size.

  In addition, since the bus bar module prevents deformation of the electric wire connecting portion of the bus bar, the electric connection between the electric wire and the electric wire connecting portion can be reliably and stably maintained.

  Moreover, since the power supply device includes the bus bar module described above, the bus bar module can be downsized and the bus bar and the electric wire can be reliably and stably connected.

It is a disassembled perspective view of the power supply device concerning 1st embodiment of this invention. It is a top view of the bus bar module of the power supply device shown in FIG. It is a perspective view of the bus bar of the bus bar module shown in FIG. It is a disassembled perspective view which shows the structure of the bus bar shown in FIG. It is a side view which shows an example of an automatic wiring machine. It is a partial expansion perspective view of the automatic wiring machine shown in FIG. It is a figure which shows the state by which the bus bar shown in FIG. 3 was fixed to the electrode of the adjacent battery. It is a perspective view which shows the bus bar of the power supply device concerning 2nd embodiment of this invention. It is a figure which shows the state by which the bus bar shown in FIG. 8 was fixed to the electrode of the adjacent battery.

  Hereinafter, embodiments of the present invention will be described with reference to FIGS.

  As shown in FIG. 1, the power supply device 1 according to the first embodiment of the present invention includes a battery assembly 2 and a bus bar module 3 attached to the upper surface of the battery assembly 2. The battery assembly 2 includes a plurality of batteries 5 and a fixing member 6 that fixes the plurality of batteries 5 so as to overlap each other in one direction X.

  As shown in FIG. 1, each of the plurality of batteries 5 includes a battery body formed in a rectangular shape, a positive electrode (hereinafter referred to as a positive electrode) 8, and a negative electrode (hereinafter referred to as a negative electrode). 9. The positive electrode 8 is provided at one end of the upper surface of the battery body. The negative electrode 9 is provided on the other end of the upper surface of the battery body. The positive electrode 8 and the negative electrode 9 are made of a conductive metal, and are formed in a cylindrical shape into which a nut 81 is screwed. The positive electrode 8 and the negative electrode 9 are provided on the upper surface of the battery main body in parallel with a space therebetween.

  As shown in FIG. 1, the plurality of batteries 5 include the positive electrode 8 and the negative electrode of the batteries 5 adjacent to each other in a state where the upper surfaces provided with the positive electrode 8 and the negative electrode 9 are located on substantially the same plane. 9 are arranged along one direction X so as to be adjacent to each other. That is, the plurality of batteries 5 are stacked in a state where the positive electrodes 8 and the negative electrodes 9 are alternately reversed. Hereinafter, in the present specification, the above-described direction X is referred to as a direction in which a plurality of batteries 5 are stacked, and a direction parallel to the top surface and perpendicular to the stacked direction X is referred to as a width direction Z. A direction perpendicular to both the overlapped direction X and width direction Z is referred to as a height direction Y. In the present embodiment, 28 batteries 5 are provided.

  As shown in FIG. 1, the fixing member 6 includes a pair of end plates 12 and a restraining band 11. Each of the pair of end plates 12 is made of an insulating material and is formed in a rectangular shape. The pair of end plates 12 are arranged to sandwich the above-described plurality of batteries 5 between each other, and are arranged at both ends in the direction X where the plurality of batteries 5 of the battery assembly 2 are stacked.

  As shown in FIG. 1, the restraint band 11 is made of an insulating material and is formed in a band plate shape. A plurality of restraining bands 11 (two in the illustrated example) are provided, and are disposed on the upper surfaces of the plurality of batteries 5 of the battery assembly 2. The plurality of restraint bands 11 are arranged in parallel to the direction X in which the plurality of batteries 5 are overlapped with each other and are spaced apart from each other in a direction orthogonal to the direction X in which the plurality of batteries 5 are overlapped with each other. Yes.

  As shown in FIG. 1, the fixing member 6 having the above-described configuration sandwiches the plurality of batteries 5 between a pair of end plates 12, and both end portions in the longitudinal direction of the plurality of restraining bands 11 are nuts or the like, respectively. And fixed to each end plate 12, and a plurality of batteries 5 are bundled and integrated and held.

  As shown in FIG. 1, the bus bar module 3 includes a bus bar plate 20 as an insulator frame, a plurality of bus bars 30 accommodated in the bus bar plate 20, and a plurality of bus bars 30 accommodated in the bus bar plate 20. And an electric wire 51 to be connected.

  The bus bar plate 20 is made of an insulating synthetic resin. As shown in FIG. 1, the bus bar plate 20 extends linearly along the overlapped direction X described above, and is provided on the upper surface of the battery assembly 2. As shown in FIGS. 1 and 2, the bus bar plate 20 includes a bus bar housing portion 21, an electric wire housing portion 22, and an electric wire connection portion housing portion 23.

  As shown in FIG. 1, the bus bar accommodating portions 21 are arranged along the overlapped direction X and are formed in a frame shape. The bus bar accommodating portion 21 is formed in a shape into which the bus bar 30 is fitted. There are 28 bus bar accommodating portions 21 provided in the same number as the bus bars 30 arranged along the overlapped direction X. The bus bar accommodating portions 21 are rectangular in shape with the inner planar shape substantially equal to the planar shape of the bus bar 30. It is formed into a shape. Each bus bar accommodating portion 21 accommodates one bus bar 30. Each of the bus bar accommodating portions 21 is provided with an electric wire connecting portion accommodating portion 23 for accommodating the electric wire connecting portion 35 of the bus bar 30.

  As shown in FIG. 1, the electric wire housing portion 22 is provided in a straight line along both ends of the battery assembly 2 in the width direction and along the overlapping direction X along the bus bar housing portion. As shown in FIG. 2, the electric wire housing part 22 is formed in a bowl shape into which a plurality of electric wires 51 connected to the respective bus bars 30 are inserted and connected to the respective bus bar housing parts 21.

  As shown in FIG. 2, the electric wire connection portion accommodating portion 23 is provided so as to be connected to each of the bus bar accommodating portions 21 and the electric wire accommodating portion 22. The electric wire connection part accommodating part 23 is formed in the slit shape in the width | variety in which the electric wire connection part 35 of the said bus bar 30 is accommodated.

  The electric wire 51 is a so-called covered electric wire having a conductive core wire and an insulating covering portion and formed in a circular cross section. The core wire is formed by twisting a plurality of conductive wires. The conducting wire is made of a conductive metal such as copper or a copper alloy. The covering portion is made of polyvinyl chloride resin or polyethylene resin, and is provided on the outer peripheral surface of the core wire to cover the core wire. For this reason, the outer surface of the electric wire is the outer surface of the covering portion. In addition, a core wire may be comprised from one conducting wire. The plurality of electric wires 51 are connected to a voltage detection circuit (not shown). The electric wire 51 is connected to the motor of the automobile and supplies electric power for traveling to the motor.

  As shown in FIG. 3, the bus bar 30 is laminated on the first metal plate 31 and a first metal plate 31 provided with an electric wire connection portion 35 to which the electric wire 51 is connected and formed in a substantially rectangular thin plate shape. And a second metal plate 32 formed in a substantially rectangular thin plate shape. The bus bars 30 are obtained by pressing a conductive metal or the like. In the present embodiment, a total of 28 bus bars 30 are provided. As shown in FIG. 1, 14 bus bars 30 are arranged in a straight line along the overlapped direction X on the both ends in the width direction Z of the upper surface of the battery assembly 2.

  As shown in FIG. 4, the first metal plate 31 has two holes that are opened at intervals in the longitudinal direction of the first metal plate 31, one attached to the positive electrode 8 and the other attached to the negative electrode 9. A bus bar hole 34 and a wire connecting portion 35 to which the wire 51 is connected are provided. The bus bar hole 34 has a circular shape with a size in which the positive electrode 8 and the negative electrode 9, which are formed in a cylindrical shape by screwing the nut 81, are inserted.

  As shown in FIG. 4, the electric wire connecting portion 35 is an edge from the outside in the width direction Z of the battery assembly 2 of the first metal plate 31 and from a central portion in the longitudinal direction of the edge from the outside. It extends in parallel to the width direction Z. As shown in FIG. 4, the electric wire connecting portion 35 is erected in the Y direction from the extension piece 36 extended from the first metal plate 31 and both edges of the tip end portion of the extension piece 36, and is connected to the electric wire 51. A pair of press contact blades 37 that are in pressure contact.

  As illustrated in FIG. 2, the wire connection portion 35 is formed with an extension amount increased or decreased in the width direction Z according to the wiring line of the wire 51 routed in the wire housing portion 22. The extension amount may be constant and the press contact blade 37 may be provided at a position corresponding to the wiring line of the electric wire 51.

  As shown in FIG. 4, the pair of press contact blades 37 are formed in a Y shape, and a tip portion of the tip contacts the wire 51 and the wire 51 is cut through the wire 51 and electrically connected to the core wire. And a slit 39. The pair of press contact blades 37 are juxtaposed in a direction parallel to the line connecting the bus bar holes 34, and the thickness direction of the press contact blade 37 is formed in a direction parallel to the line. For this reason, the pair of press contact blades 37 is press-connected by the electric wires 51 being press-fitted parallel to the superimposed direction X.

  As shown in FIG. 4, the second metal plate 32 has two holes that are opened at intervals in the longitudinal direction of the second metal plate 32, one attached to the positive electrode 8 and the other attached to the negative electrode 9. A bus bar hole 41 is provided. The bus bar hole 41 communicates with the bus bar hole 34 provided in the first metal plate 31 when the second metal plate 32 and the first metal plate 31 are laminated, and the positive electrode 8 and the negative electrode 9 is provided at a position where it can be attached. The bus bar hole 41 is formed to have a larger diameter than the bus bar hole 34 of the first metal plate 31.

  Hereinafter, a method for assembling the power supply device 1 having the above-described configuration will be described. First, the bus bar plate 20, the bus bar 30, the electric wire 51 and the like of the bus bar module 3 are separately manufactured in advance, and each bus bar 30 is fitted into the bus bar accommodating portion 21 of each bus bar plate 20. At this time, the electric wire connection part 35 of the bus bar 30 is accommodated in the electric wire connection part accommodating part 23. The bus bars 30 may be disposed in the bus bar accommodating portions 21 by insert molding on the bus bar plate 20.

  Next, for example, using the automatic wiring machine 61 shown in FIG. 5, the end of the electric wire 51 is connected to the electric wire connecting portion 35 and the electric wire 51 is routed in the electric wire accommodating portion 22. Note that an end of the electric wire 51 may be connected to the electric wire connecting portion 35 by an operator's manual operation, and the electric wire 51 may be routed in the electric wire accommodating portion 22.

  The automatic wiring machine 61 includes a fixed frame 62, a movable stage 63 provided on the fixed frame 62 and moving in the front-rear direction (overlapping direction X) and the left-right direction (width direction Z), and the movable stage 63. A wiring board on which the bus bar plate 20 is placed; an upper frame 64 provided above the fixed frame 62; and a wiring head 65 provided on the lower surface of the upper frame 64. I have. In the automatic wiring machine 61, the movable stage 63, the wiring head 65, and the like are controlled by a microcomputer (not shown).

  As shown in FIG. 5, the wiring head 65 is provided on the upper frame 64 and is provided at the lower end of the housing 66 of the wiring head 65 and is provided on the upper frame 64. A supply pipe 69 and a press-contact crimper 67 provided on the side surface of the housing 66 and press-fitting the electric wire 51 into the electric wire connection portion 35 of the bus bar 30 are provided.

  As shown in FIGS. 5 and 6, the press-contact crimper 67 is formed to be movable up and down, and is provided in parallel with the direction X in which two pairs of inverted V-shaped press-contact crimpers 67 for press-fitting the electric wires 51 are stacked. ing.

  The bus bar 30 in which the bus bar 30 is accommodated in the bus bar accommodating portion 22 is placed and fixed on the wiring board provided on the movable stage 63 of the automatic wiring machine 61 configured as described above. Next, the crimping crimper 67 of the wiring head 65 is aligned with one end in the superimposed direction X of the electric wire accommodating portion 22 of the bus bar plate 20, and the electric wire 51 supplied from the electric wire supply pipe 69 is connected to the electric wire accommodating portion from the one end. 22 is introduced along.

  Next, the movable stage 63 is moved to the position of the electric wire connecting portion 35 of the bus bar 30 toward the other end side of the electric wire accommodating portion 22 in the superimposed direction X. Next, the press-contact crimper 67 is lowered, and the electric wire 51 routed on the press-contact blade 37 of the wire connection portion 35 is press-fitted into the press-contact blade 37. At this time, the covering portion of the electric wire 51 is torn and the core wire is press-connected to the cut portion of the press-contact blade 37. Next, the same operation is repeated for the electric wire connection portions 35 of the other bus bars 30 to continuously press-fit the electric wires 51.

  The bus bar plate 20 assembled in this manner is stacked on both ends of the upper surface of the battery assembly 2 in the width direction Z, and the positive electrode 8 of one battery 5 of the batteries 5 adjacent to each other in the bus bar holes 34 and 41 of the bus bar 30 The negative electrode 9 of the other battery is inserted, and a nut 81 is screwed into the positive electrode 8 and the negative electrode 9 as shown in FIG. Thus, the bus bar module 3 is attached to the battery assembly 2 by fixing each bus bar 30 to the battery assembly 2.

  As described above, the bus bar plate 20 to which the bus bar 30 and the electric wires 51 are attached, that is, the entire bus bar module 3 is superimposed on the battery assembly 2 and attached to the battery assembly 2, thereby assembling the power supply device 1. .

  According to the present embodiment, the wire connection portion 35 of the bus bar 30 is parallel (overlapped) to the line connecting the bus bar holes 34 and 41 connected to the positive electrode 8 and the bus bar holes 34 and 41 connected to the negative electrode 9. Since a press contact blade 37 is provided in which the electric wire 51 is press-fitted in the direction X) and the covering portion of the electric wire 51 is pierced and pressed against the core wire, a space for bending the electric wire 51 by approximately 90 degrees is accommodated in the electric wire. It is not necessary to provide the part 22. For this reason, the bus bar module 3 can be reduced in size. For this reason, the power supply device 1 reduced in size can be provided.

(Second embodiment)
Next, 2nd embodiment of the power supply device 1 concerning this invention is described with reference to FIG. 8 and FIG. In addition, the same code | symbol is attached | subjected to the part same as embodiment mentioned above, and description is abbreviate | omitted.

  As shown in FIG. 8, the bus bar 30A accommodated in the bus bar module 3 of the power supply device 1 is formed by laminating a first metal plate 31A provided with an electric wire connecting portion 35A and a second metal plate 32. Yes.

  The wire connection portion 35A is parallel to the width direction Z from one end side in the longitudinal direction of the edge from the outer side in the width direction Z of the battery assembly 2 of the first metal plate 31A. It is extended.

  As shown in FIG. 8, the wire connecting portion 35 </ b> A is erected in the Y direction from the extension piece 36 extending from the first metal plate 31 </ b> A and both edges of the distal end portion of the extension piece 36. A pair of press contact blades 37 that are in pressure contact with each other, and a slit 39 that presses and connects the core wire of the electric wire 51 whose covering portion is cut by the press contact blade 37.

  According to the present embodiment, the wire connecting portion 35A is provided on one end side in the longitudinal direction of the bus bar 30A. Therefore, as shown in FIG. 9, the bus bar 30A has a tolerance h in the height direction Y between the adjacent batteries 5. Even when the wire is deformed, the wire connection portion 35A is not affected by the deformation, so that the connection reliability between the wire connection portion 35 and the wire 51 is improved. For this reason, the connection between the bus bar 30 and the electric wire 51 is ensured, and the power supply device 1 that can obtain a stable connection state can be provided.

  In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

DESCRIPTION OF SYMBOLS 1 Power supply device 2 Battery assembly 3 Bus bar module 5 Battery 8 Positive electrode (positive electrode)
9 Negative electrode (negative electrode)
20 Insulator frame 30 Bus bar 34, 41 Bus bar hole 35 Wire connection part 37 Press contact blade X One direction h Tolerance

Claims (3)

A battery assembly configured by stacking a plurality of batteries in one direction is connected in series to the positive electrode of one adjacent battery and the negative electrode of the other adjacent battery of the battery assembly. A plurality of bus bars, a plurality of electric wires provided in a direction parallel to the one direction and connected to the plurality of bus bars, and an insulator frame that accommodates the plurality of bus bars and the plurality of electric wires. In the provided bus bar module,
Each of the plurality of bus bars includes a metal plate provided with a bus bar hole connected to a positive electrode of the one battery and a bus bar hole connected to a negative electrode of the other battery, and an edge of the metal plate An electric wire connecting portion connected to the electric wire and connected to the electric wire, and
The wire connection portion is provided with a pressure contact blade to which the wire is pressed,
The press contact blade has a slit into which the electric wire is press-fitted, and is formed so that a through direction of the slit is the one direction,
Each of the wire connecting portions of the plurality of bus bars is provided to protrude in the same other direction intersecting the one direction from the metal plate,
The bus bar module, wherein a distance from the metal plate to the press contact blade in each of the plurality of bus bars is set to a different length corresponding to a wiring line of the electric wire. The plurality of bus bars are arranged side by side in the one direction,
The distance from the said metal plate in each of these bus bars to the said press-contact blade is set so that it may become short sequentially as it goes to the other end side from the one end side of the said one direction. The bus bar module described in 1. In a power supply device comprising: a battery assembly configured by stacking a plurality of batteries in one direction; and a bus bar module that is attached to the battery assembly and connects a plurality of batteries of the battery assembly in series.
A power supply apparatus comprising the bus bar module according to claim 1 or 2 as the bus bar module.

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