JP5974337B2 - Abnormality detection method for folded paper - Google Patents

Abnormality detection method for folded paper Download PDF

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JP5974337B2
JP5974337B2 JP2012186976A JP2012186976A JP5974337B2 JP 5974337 B2 JP5974337 B2 JP 5974337B2 JP 2012186976 A JP2012186976 A JP 2012186976A JP 2012186976 A JP2012186976 A JP 2012186976A JP 5974337 B2 JP5974337 B2 JP 5974337B2
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松田 和也
和也 松田
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エムエムシステムズ有限会社
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Description

本発明は、折り加工された用紙の異常検出方法に関するものであり、詳しくはカタログ、パンフレット、説明書などの印刷物の折り加工された用紙の変形を高精度検出方法に関するものである。  The present invention relates to a method for detecting an abnormality of a folded sheet, and more particularly to a method for detecting a deformation of a folded sheet of a printed material such as a catalog, a pamphlet, and a manual with high accuracy.

カタログ、パンフレット、説明書などの多数枚の同一種類の印刷物においては、所定の大きさに整理するために折り加工機で折り加工することが行われており、それぞれの用紙の形状が均一であることが重要視され、変形した用紙は自動用紙挿入機などでの運搬時に不具合を生じさせるため、変形した用紙を検出、除外することが必要となっている。  A large number of printed materials of the same type such as catalogs, pamphlets, and manuals are folded by a folding machine in order to arrange them into a predetermined size, and the shape of each paper is uniform. Therefore, it is necessary to detect and exclude the deformed sheet because the deformed sheet causes a problem when transported by an automatic sheet inserting machine or the like.

このような折り加工された用紙の異常検出方法としては、特許文献1に記載されているように、用紙の背部を、カラーテレビカメラやモノクロテレビカメラで撮像して映像情報を得たり、輝度計などを用いて輝度情報を得た後、得られた映像情報や輝度情報を二値化または三値化して枚数計数と同時に検出する方法が提案されている。  As an abnormality detection method for such folded paper, as described in Patent Document 1, the back of the paper is captured by a color TV camera or a monochrome TV camera to obtain video information, or a luminance meter. There has been proposed a method in which luminance information is obtained using the above, and then the obtained video information and luminance information are binarized or binarized and detected simultaneously with the number counting.

しかし、2枚重なった用紙を折り加工した場合や、折り加工機出口部分で用紙が挟まり込んだ用紙の厚みを二値化または三値化して、異常を検出する方法では、厚さの異常を検出するにとどまり、最終折り目の状態を対象としていないため、高精度に異常を検出する場合に問題点となっている。  However, when two overlapping sheets are folded or when the thickness of the paper sandwiched at the exit of the folding machine is binarized or ternarized to detect an abnormality, the thickness abnormality is detected. This is a problem when detecting an abnormality with high accuracy because it does not target the state of the final fold.

特開2007−238324号公報  JP 2007-238324 A

本発明は、折り加工された複数の用紙において、折り行程における最終の用紙折り目の形状を高精度に解析し異常を検出することを可能とする、折加工後の用紙の異常検出方法の提供を目的とするものである。  The present invention provides a method for detecting an abnormality of a sheet after folding, capable of analyzing the shape of a final sheet fold in the folding process with high accuracy and detecting an abnormality in a plurality of folded sheets. It is the purpose.

本発明は、上記目的を達成するものであって、折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりアナログ方式のカラーテレビカメラで、前記の凹部の影部が、前記アナログ方式のカラーテレビカメラから得られるカラー画像信号の水平走査線と直角になるように撮像し、得られたアナログカラー画像信号の背部撮像部の水平走査線1本分のアナログ信号の赤・緑・青の色の強さを、一方端から他方端までカラーアナログ−デジタル変換回路によって、前記のアナログカラーテレビカメラの最小解像単位ごとに多値化した値に変換し、変換された赤・緑・青の色の強さの値を、一方端から他方端まで、前記のアナログカラーテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の色の強さの測定信号を順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より色が強くなり、用紙基準線の値より色が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より色が弱くなった状態から、用紙基準線の値より色が強くなり、用紙基準線の値より色が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より色が強くなった構成点の色の強さから用紙基準線の色の強さを減算した値を、次回用紙基準値より色が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法であり、折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりアナログ方式のモノクロテレビカメラで、前記の凹部の影部が、前記アナログ方式のモノクロテレビカメラから得られる画像信号の水平走査線と直角になるように撮像し、得られたアナログモノクロ画像信号の背部撮像部の水平走査線1本分のアナログ信号の輝度の強さを、一方端から他方端までモノクロアナログ−デジタル変換回路によって、前記のアナログモノクロテレビカメラの最小解像単位ごとに多値化した値に変換し、変換された輝度の強さの値を、一方端から他方端まで、前記のアナログモノクロテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の輝度の強さの測定信号を順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より輝度が強くなり、用紙基準線の値より輝度が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より輝度が弱くなった状態から、用紙基準線の値より輝度が強くなり、用紙基準線の値より輝度が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より輝度が強くなった構成点の輝度の強さから用紙基準線の輝度の強さを減算した値を、次回用紙基準値より輝度が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法であり、折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりデジタル方式のテレビカメラで、前記の凹部の影部が、前記デジタル方式のテレビカメラから得られる画像信号の水平走査線と直角になるように撮像し、得られた画像信号の背部撮像部の水平走査線1本分の画像信号の強さを、一方端から他方端まで前記のデジタルテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の画像信号の強さを順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より画像信号が強くなり、用紙基準線の値より画像信号が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より画像信号が弱くなった状態から、用紙基準線の値より画像信号が強くなり、用紙基準線の値より画像信号が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より画像信号が強くなった構成点の画像信号の強さから用紙基準線の画像信号の強さを減算した値を、次回用紙基準値より画像信号が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法である。  The present invention achieves the above-described object, and aligns a plurality of folded sheets so that the back portion is aligned in the same plane, and presses the aligned plurality of sheets with a pressing plate from both sides, obliquely in front of the back portion. Irradiate light to create a shadow part in the recess between the back and a non-shadow part in the back part, and press the plate on both sides and the back part of the plurality of aligned sheets with an analog color TV camera from the front, The shadow portion of the concave portion is imaged so as to be perpendicular to the horizontal scanning line of the color image signal obtained from the analog color television camera, and the horizontal scanning line 1 of the back imaging portion of the obtained analog color image signal. Value obtained by multi-leveling the intensity of red, green, and blue colors of the analog signal for each minimum resolution unit of the analog color TV camera by a color analog-digital conversion circuit from one end to the other end Conversion to The intensity values of the converted red, green, and blue colors are sequentially assigned from one end to the other end corresponding to each constituent point of the digital signal composed of the number of resolutions of the analog color TV camera. The measurement signal of the color intensity of the constituent point for one horizontal scanning line from one end to the other end is sequentially stored for each constituent point and the preset value of the paper reference line. Compared to, the first time the color becomes stronger than the paper baseline value, and the color becomes weaker than the paper baseline value. When the color becomes weaker than the paper base line value and becomes weaker than the paper base line value from the weakened state, it is determined as a non-shadow part, and the determined non-shadow part is used as the back part of the paper. The number of sheets is counted and the number of sheets is counted, and the paper from one end to the other end The value obtained by subtracting the color strength of the paper reference line from the color intensity of the component point where the color is stronger than the standard value is added to the previous point of the component point where the color is weaker than the next paper reference value. Folding is characterized in that an abnormality is detected by calculating the area of each sheet, then calculating the average area from the number of sheets, and comparing the area of each sheet with the average area or the area of a normal sheet This is a method for detecting anomalies in paper with high accuracy, aligning multiple folded sheets so that the back is aligned on the same plane, pressing the aligned sheets from both sides with pressing plates, and illuminating light from the front of the back diagonally. Irradiate to create shadows in the recesses between the backs and non-shadows in the backs, and press the plate on both sides and the backs of the plurality of aligned sheets from the front with an analog monochrome TV camera. The shaded area of the recess is monochrome The image signal obtained from the TV camera is imaged so as to be perpendicular to the horizontal scanning line of the image signal, and the intensity of the luminance of the analog signal for one horizontal scanning line of the back imaging unit of the obtained analog monochrome image signal is From the one end to the other end, the monochrome analog-to-digital conversion circuit converts the value into a multivalued value for each minimum resolution unit of the analog monochrome television camera, and converts the converted luminance intensity value from one end to the other end. Up to this point, the digital signal composed of the number of resolutions of the analog monochrome TV camera is sequentially stored in correspondence with each component point, and the luminance of the component point corresponding to one horizontal scanning line from one end to the other end is increased. The measurement signal is sequentially compared for each component point with the value of the component point and the preset value of the paper reference line. For the first time, the brightness becomes stronger than the value of the paper reference line. When the brightness becomes weaker than the quasi-line value, it is determined as a non-shadow part, and from the next time the brightness becomes weaker than the paper reference line value, the brightness becomes stronger than the paper reference line value and the paper reference line When the brightness becomes lower than the value of, it is determined as a non-shadow part, the determined non-shadow part is regarded as the back part of the paper, the number of back parts is added up to count the number of sheets, and from one end to the other end The value obtained by subtracting the intensity of the paper reference line from the intensity of the component point where the brightness is higher than the paper reference value is added to the previous point before the component point where the brightness is lower than the paper reference value. Folding is characterized in that an abnormality is detected by calculating the area of each sheet, calculating the average area from the number of sheets, and comparing the area of each sheet with the average area or the area of a normal sheet. This is a high-precision abnormality detection method for processed paper, and it is folded. Align the multiple sheets so that the back is aligned in the same plane, press the aligned sheets from both sides with pressing plates, and irradiate light from the front of the back diagonally to the shadow between the back and the shadow on the back. A shadow portion is generated, and the pressing plates on both sides and the back portions of the plurality of aligned sheets are obtained from a digital television camera from the front, and the shadow portion of the recess is obtained from the digital television camera. The above-mentioned digital television camera captures an image signal so as to be perpendicular to the horizontal scanning line of the image signal, and the intensity of the image signal for one horizontal scanning line of the back imaging unit of the obtained image signal from one end to the other end Are stored in order corresponding to each constituent point of the digital signal composed of the number of resolutions, and the strength of the image signal of the constituent point for one horizontal scanning line from one end to the other end is sequentially set to each constituent point. For each component point value and Compared with the specified paper baseline value, the image signal becomes stronger than the paper baseline value for the first time, and the image signal becomes weaker than the paper baseline value for the first time. After that, when the image signal is weaker than the paper reference line value, the image signal becomes stronger than the paper reference line value, and when the image signal becomes weaker than the paper reference line value, it is determined as a non-shadow portion. The determined non-shadow part is the back of the paper, the number of backs is added up to count the number of papers, and the image signal strength at the component point where the image signal is stronger than the paper reference value from one end to the other end Then, the value obtained by subtracting the strength of the image signal of the paper reference line is added up to the point before the component point where the image signal was weaker than the next paper reference value to obtain the area of each paper, and then from the number of papers Calculate the average area and calculate the area of each paper as the average area or positive By comparing the area of a sheet, a highly accurate abnormality detection method of the folded processed sheet and detects an abnormality.

本発明の折り加工された用紙の異常検出方法によれば、多値化したデータにより個々の用紙最終折り目の情報から折り加工後の異常の検出を高精度に行うことが可能である。  According to the method for detecting an abnormality of a folded sheet of the present invention, it is possible to detect an abnormality after folding from the information on the final fold of each sheet with high accuracy by using multi-valued data.

正常に折り加工された用紙の一例を示す断面図である。  It is sectional drawing which shows an example of the paper normally folded. 折り加工された用紙の最終折り目が尖った一例を示す断面図である。  It is sectional drawing which shows an example in which the last crease | fold of the folded paper was sharp. 折り加工された用紙の最終折り目が変形した一例を示す断面図である。  It is sectional drawing which shows an example which the last crease | fold of the folded paper was deform | transformed. 折り加工された複数の用紙1の異常を検出する手段を示す説明図である。  It is explanatory drawing which shows the means to detect abnormality of the several paper 1 by which the folding process was carried out. 正常に折り加工された用紙12枚を揃え置いた状態の断面図である。  FIG. 6 is a cross-sectional view of a state in which 12 sheets that have been normally folded are aligned. 図5の用紙を撮像して得られた水平走査線一本分の開始端から終了端まで信号の強さを表示したグラフで、用紙基準線とグラフの交点を示した模式的なグラフである。  6 is a graph showing the signal strength from the start end to the end end of one horizontal scanning line obtained by imaging the paper of FIG. 5, and is a schematic graph showing the intersection of the paper reference line and the graph. . 左端部の1枚目用紙の構成点及び構成点間を結んだ直線、用紙基準線を示し面積を求める詳細を示したグラフである。  It is the graph which showed the detail which calculates | requires the area | region which shows the straight line which connected between the structural point of the 1st sheet | seat of the 1st sheet of a left end part, and a structural point, and a paper reference line. 正常に折り加工された用紙10枚と変形した用紙2枚を揃え置いた状態の断面図である。  FIG. 10 is a cross-sectional view of a state in which 10 sheets that have been normally folded and 2 sheets of deformed paper are aligned. 図8の用紙を撮像して得られた水平走査線一本分の開始端から終了端まで信号の強さを表示したグラフで、用紙基準線とグラフの交点を示した模式的なグラフである。  FIG. 9 is a graph showing the signal strength from the start edge to the end edge of one horizontal scanning line obtained by imaging the paper of FIG. 8, and is a schematic graph showing the intersection of the paper reference line and the graph. . 揃え置いた正常な用紙25枚を撮像して水平走査線一本分の開始端から終了端まで信号の強さを表示したグラフであって、用紙基準線とグラフの交点を示した実際の具体的なデータに基づくグラフである。  This is a graph showing the strength of the signal from the start edge to the end edge of one horizontal scanning line by imaging 25 normal sheets that have been aligned, and an actual concrete example showing the intersection of the sheet reference line and the graph It is a graph based on typical data. 揃え置いた正常な用紙23枚と右端から3枚目及び左端から3枚目に変形した用紙を2枚を撮像し水平走査線一本分の開始端から終了端まで信号の強さを表示したグラフであって、用紙基準線とグラフの交点を示した実際の具体的なデータに基づくグラフである。  Image of 23 sheets of aligned normal paper and 2 sheets of deformed paper from the right end to the 3rd sheet and from the left end to the 3rd sheet, and display the signal strength from the start edge to the end edge of one horizontal scanning line It is a graph based on actual specific data showing the intersection of the sheet reference line and the graph. 正常な用紙24枚と左端から5枚目に用紙を2枚重ねて折った用紙を1枚を整列させたが、右端より5枚目の用紙の整列が適正ではない状態で撮像し水平走査線一本分の開始端から終了端まで信号の強さを表示したグラフであって、用紙基準線とグラフの交点を示した実際の具体的なデータに基づくグラフである。  24 sheets of normal paper and 2 sheets of paper that were folded on the 5th sheet from the left edge were aligned and one sheet was aligned. It is a graph that displays the signal strength from the start end to the end end of one line, and is a graph based on actual specific data that shows the intersection of the sheet reference line and the graph.

以下、図面に基づいて本発明の実施態様を詳細に説明する。
図1は、所望の大きさに折り加工された用紙の一例であって、1は折り加工された用紙、2は折り加工された用紙1の背部であり、背部2は図のように半円形状になる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows an example of a sheet folded to a desired size, where 1 is a folded sheet, 2 is a back part of the folded sheet 1, and the back part 2 is a semicircle as shown in the figure. Become a shape.

図2は、折り加工された用紙の最終折り目が尖った一例であって、1は折り加工された用紙、2は折り加工された用紙1の背部であり、背部2は図のように尖った形状になる。何らかの原因で、折り加工中または排出部分などで通常より用紙に大きな圧力がかかった場合に最終折り目が尖るような現象が起き、用紙全体が変形するなどの異常がきたされる場合がある。  FIG. 2 shows an example in which the final crease of the folded paper is sharp, where 1 is the folded paper, 2 is the back of the folded paper 1, and the back 2 is sharp as shown in the figure. Become a shape. For some reason, when a larger pressure than usual is applied to the sheet during folding or at the discharge portion, a phenomenon that the final fold is sharp may occur, and an abnormality such as deformation of the entire sheet may occur.

図3は、折り加工された用紙の最終折り目が通常の半円形状にならず、歪んだ状態になった一例であって、1は折り加工された用紙、2は折り加工された用紙1の背部であり、背部2は図のように歪んだ半円形状形状になる。何らかの原因で、折り加工機内で用紙の両面を押しつけて用紙を運ぶローラー部分で片側に滑りが生じ、最終折り目に不要な力が用紙片側面だけに働き、最終折り目を変形させる現象が起きた場合に、最終折り目が歪む現象が起き、用紙全体が湾曲したり、用紙にしわが入るか、または最終折り目部分の用紙の変形で用紙を開いたときに印刷されている文字が読みづらい異常がきたされる場合がある。  FIG. 3 shows an example in which the final fold of the folded paper does not have a normal semicircular shape but is distorted. 1 is the folded paper, 2 is the folded paper 1 The back portion 2 has a distorted semicircular shape as shown in the figure. If for some reason a slip occurs on one side of the roller that carries the paper by pressing both sides of the paper in the folding machine, an unnecessary force acts only on one side of the paper and the last crease is deformed The final crease is distorted and the entire paper is bent, the paper is wrinkled, or the printed characters are hard to read when the paper is opened due to deformation of the paper in the final crease. There is a case.

図4は、折り加工された複数の用紙1の厚さ計測する手段を示すものであって、折り加工された複数の用紙1を背部2が同一平面に並ぶように揃え、両側から押さえ板3で押さえ、背部2の前方の斜め方向から照明装置4で光を照射して背部の凸部に非影部(輝部)5を、背間の凹部に影部6を生じさせる。照明装置4は、右方又は左方のいずれか一方に配置してあれば良いが、右方と左方の両斜め方向に配置して、両斜め方向から照射すると、均一な照明が可能である。揃えた複数の用紙1の背部2と両側の押さえ板3とを、その前方に固定配置したテレビカメラ7で、すべての影部6が撮像されるように影部6とテレビカメラ信号の水平走査線と直角となるように撮像する。テレビカメラ7の位置は左右が均一に撮像することができるように複数の用紙1の中央であることが望ましい。得られた画像は画像モニター8で画像の状態を確認し、良好な画像を得るようにする。  FIG. 4 shows a means for measuring the thickness of a plurality of folded sheets 1. The plurality of folded sheets 1 are aligned so that the back portions 2 are aligned on the same plane, and the pressing plates 3 are arranged from both sides. Then, the illumination device 4 irradiates light from an oblique direction in front of the back part 2 to generate a non-shadow part (bright part) 5 on the convex part of the back part and a shadow part 6 in the concave part between the back parts. The illuminating device 4 may be arranged on either the right side or the left side, but if it is arranged in both the right and left diagonal directions and irradiated from both diagonal directions, uniform illumination is possible. is there. Horizontal scanning of the shadow portion 6 and the TV camera signal is performed so that all the shadow portions 6 are imaged by the television camera 7 in which the back portion 2 and the holding plates 3 on both sides of the aligned sheets 1 are fixedly arranged in front of the same. Take an image so that it is perpendicular to the line. The position of the television camera 7 is preferably at the center of the plurality of sheets 1 so that left and right can be imaged uniformly. The obtained image is checked on the image monitor 8 to obtain a good image.

次に、テレビカメラ7がアナログ方式のカラーテレビカメラの場合には、カラーテレビカメラから得られたアナログカラー画像信号をカラーアナログーデジタル変換回路9によって、赤、緑、青の色の強さを多値化したデジタル信号に変換し、コンピュータ10に送り、多値化したデジタル化信号のそれぞれの色の強さを、水平走査線を構成する各構成点に対応する多値化した色信号に変換する。カメラがデジタル方式の場合にはデジタル信号を直接、コンピュータ10に送り、演算に使用してもよい。また、得られたデジタル信号の三色すべてを計数に使用することもできるし、用紙の色に応じてもっとも強く現れる最適の色信号を選び、代表する信号とすることもできる。特に、用紙の色が紺色・青色系統の場合には、青色信号だけが鮮明にあらわれ、赤・緑色の色の強さは不鮮明になるので、誤計数を防止するために計数に使用しない方がよい場合が多い。紺色・青色系統の用紙色の場合には、モノクロカメラを使用すると、計数が難しくなるので、これらの色の用紙の計数には、カラーテレビカメラを使用することが望ましい。  Next, when the TV camera 7 is an analog color TV camera, an analog color image signal obtained from the color TV camera is converted by the color analog-to-digital conversion circuit 9 to the intensity of red, green, and blue colors. Converted into a multi-valued digital signal, sent to the computer 10, and the intensity of each color of the multi-valued digitized signal is converted into a multi-valued color signal corresponding to each constituent point constituting the horizontal scanning line. Convert. When the camera is a digital system, a digital signal may be sent directly to the computer 10 and used for calculation. Further, all three colors of the obtained digital signal can be used for counting, or the optimum color signal that appears most strongly according to the color of the paper can be selected and used as a representative signal. In particular, when the paper color is amber / blue, only the blue signal appears clearly, and the intensity of the red / green color becomes unclear, so it is better not to use it for counting to prevent erroneous counting. Often good. In the case of dark blue / blue paper colors, it is difficult to count using a monochrome camera. Therefore, it is desirable to use a color television camera for counting papers of these colors.

テレビカメラ7がモノクロテレビカメラの場合には、得られた画像信号をカラーアナログーデジタル変換回路9をモノクロアナログーデジタル回路に変更し、前記モノクロアナログーデジタル回路に送り、アナログ輝度信号を多値化した輝度信号に変換し、図2のコンピュータ10に送り、画像信号の輝度を水平走査線を構成する各構成点に対する多値化した信号に変換する。  When the TV camera 7 is a monochrome TV camera, the obtained image signal is changed from the color analog-digital conversion circuit 9 to a monochrome analog-digital circuit and sent to the monochrome analog-digital circuit, and the analog luminance signal is multi-valued. 2 is sent to the computer 10 in FIG. 2, and the brightness of the image signal is converted into a multi-valued signal for each constituent point constituting the horizontal scanning line.

変換された赤・緑・青の色の強さの値を、一方端から他方端まで、前記のアナログカラーテレビカメラの解像度の数の構成されるデジタル信号の各構成点に対応させて順次記憶させ、揃えた複数の用紙1の計数にさいしては、一方の押さえ板3から複数の用紙1を経て他方の押さえ板3に至るまでの水平走査線を構成する各構成点の信号の強さを、影部6と直交する方向に水平走査線1本分検出し、コンピュータモニター11で、図10などで示すようにX軸に水平走査線構成点をとり、Y軸に信号の強さをとって表示し、水平走査線構成点の各点に対する信号の強さを示す点を直線で結ぶグラフを表示する。このグラフでは、輝部5と影部6が山部と谷部を形成して振幅するように現れ、輝部5と影部6をその信号の強さの差として知ることができる。  The converted red, green, and blue color intensity values are sequentially stored from one end to the other end in correspondence with each constituent point of the digital signal that is composed of the number of resolutions of the analog color TV camera. In addition, when counting the plurality of aligned sheets 1, the signal strength of each constituent point constituting the horizontal scanning line from one pressing plate 3 to the other pressing plate 3 through the plurality of sheets 1 is determined. Is detected for one horizontal scanning line in a direction perpendicular to the shadow portion 6, and the computer monitor 11 takes the horizontal scanning line composing point on the X axis and the signal strength on the Y axis as shown in FIG. And a graph connecting the points indicating the signal strength with respect to each of the horizontal scanning line composing points with a straight line. In this graph, the bright part 5 and the shadow part 6 form peaks and valleys and appear to swing, and the bright part 5 and the shadow part 6 can be known as the difference in signal strength.

図6は、図5に示すように正常な用紙12枚を押さえ板間に整列させ、これを撮像してデジタル信号の各構成点の色の強さを直線で結んだ説明のための模式的なグラフであって、Y軸に信号の強さ、X軸に水平走査線構成点をとって示すものである。
図6では、あらかじめ設定した用紙基準線とグラフが交差する点を右端よりA、B・・・Xまでの24点の点で示し、A点でグラフは用紙基準線を上方向に越え、B点で用紙基準線を下方向に越え、さらにC点で用紙基準線を上方向に越え、D点で用紙基準線を下方向に越え、そして同様にX点まで繰り返す。
FIG. 6 is a schematic diagram for explanation in which 12 sheets of normal paper are aligned between the pressing plates as shown in FIG. 5, and the color intensity of each component point of the digital signal is connected by a straight line. This graph shows the signal strength on the Y axis and the horizontal scanning line composing point on the X axis.
In FIG. 6, points where the preset sheet reference line intersects the graph are indicated by 24 points from the right end to A, B... X, and at the point A, the graph crosses the sheet reference line upward, and B The sheet crosses the paper reference line downward at the point, further crosses the paper reference line upward at the C point, crosses the paper reference line downward at the D point, and similarly repeats up to the X point.

最初は用紙基準線を上方向に越えた後、下方向に越えることで、用紙1枚と判定し、その後は用紙基準線を下に越えた状態から、用紙基準線を上方向に越えた後、用紙基準線を下方向に越えることで、用紙1枚と新たに判定し、この判定ごとに用紙の枚数を積算する。本例の場合では、A−B間で用紙1枚、C−D間で用紙1枚、そしてこれを順次繰り返して、最後にW−X間で用紙1枚と判定し、用紙の枚数を12枚と積算する。  First, after the paper reference line is crossed upward, it is judged to be one sheet of paper by crossing the paper downward. After that, the paper base line is crossed downward, and then the paper base line is crossed upward. When the sheet reference line is crossed downward, it is newly determined as one sheet, and the number of sheets is added for each determination. In the case of this example, one sheet of paper between A and B, one sheet of paper between C and D, and this are sequentially repeated. Finally, it is determined that there is one sheet of paper between W and X, and the number of sheets is 12 Accumulate with sheets.

次に異常検出する手段について説明する。用紙の一枚を判定したA−B間、C−D間、・・W−X間ごとに、その構成点のY軸の値から用紙基準値の値を減算した値をすべて加算することにより、用紙基準線より上でグラフに囲まれる各部分の面積を算出し、次に算出されたすべての面積より平均の面積を算出し、それぞれの面積と平均の面積とを比較し、その差異が許容値を上回る場合または許容値を下回る場合には異常として検出する。なお、上記の説明では、すべての面積より平均の面積を算出する場合について述べたが、実際においては、過少に小さな値や過大に大きな値が出る場合があるので、平均の面積の値は、それぞれの面積の中から、積算した用紙の枚数の例えば8分の1から4分の1程度大きな面積から順に除外し、8分の1から4分の一程度の小さな面積から順に除外し、残った面積を積算して残った枚数で除算して求めることも可能である。この手法によれば、簡易に正確な平均の面積の算出が可能である。
図6の模式図の場合では、各用紙一枚のすべての面積は918となり、すべてが正常な用紙であるので、異常用紙の検出は全くない。
Next, means for detecting an abnormality will be described. By adding all the values obtained by subtracting the value of the paper reference value from the value of the Y-axis of the constituent point for each of A-B, C-D,. , Calculate the area of each part surrounded by the graph above the paper reference line, then calculate the average area from all the calculated areas, compare each area with the average area, the difference is If it exceeds the allowable value or falls below the allowable value, it is detected as abnormal. In the above description, the case where the average area is calculated from all the areas has been described, but in actuality, since an excessively small value or an excessively large value may be obtained, the average area value is From each area, exclude the largest number of sheets, for example, from 1/8 to 1/4, in order, and remove from 1/8 to 1/4, starting from the smallest area. It is also possible to calculate by dividing the total area and dividing by the remaining number. According to this method, an accurate average area can be calculated easily.
In the case of the schematic diagram of FIG. 6, since all the areas of one sheet are 918 and all are normal sheets, no abnormal sheet is detected.

次に、図7を用いて、上記の面積算出手段を詳細に説明すると、図6の交点A,B,C・・・は、説明を容易にするために、用紙基準線とグラフの交点部となっているが、実際には、図7に示す左端部分1枚目のグラフの詳細図のように、グラフは各構成点を順に直線で結んだものであって、図7に示すようにグラフと用紙基準線の交点は、その前後の構成点を結んだ直線と用紙基準線の交点となり、本例の場合では最初にグラフを上に越える構成点はcとなり、下に越える構成点はh点となる。従って、用紙一枚分の面積は、c点から鉛直に降ろした線分と用紙基準線の交点C、c、d、e、f、g及びh点の1ヶ前の構成点gから鉛直方向に降ろした線分と用紙基準点の交点Dに囲まれた多角形の面積となり、c、d、e、f、gのY軸の値から基準線の値を減算した値を積算して求められる。なお、線分b−cと用紙基準線の交点X、線分g−hと用紙基準線の交点Yを算出し、多角形X、c、d、e、f、g、Yの面積を求めることで、より正確な面積を求められる。  Next, the area calculating means will be described in detail with reference to FIG. 7. Intersection points A, B, C... In FIG. However, in reality, as shown in the detailed diagram of the first graph at the left end portion shown in FIG. 7, the graph is obtained by connecting the constituent points with a straight line in order, as shown in FIG. The intersection of the graph and the paper reference line is the intersection of the straight line connecting the constituent points before and after it and the paper reference line. In this example, the constituent point that first exceeds the graph is c, and the constituent point that is below is It becomes h point. Accordingly, the area of one sheet is vertical from the constituent point g immediately before the intersections C, c, d, e, f, g, and h of the line segment vertically drawn from the point c and the sheet reference line. Is obtained by integrating the values obtained by subtracting the reference line value from the Y axis values of c, d, e, f, and g. It is done. The intersection X between the line segment bc and the paper reference line, and the intersection Y between the line segment g-h and the paper reference line are calculated, and the areas of the polygons X, c, d, e, f, g, and Y are obtained. Thus, a more accurate area can be obtained.

図8は、押さえ板の位置を図5の場合と同じ位置に設置して押さえ板間の距離を同じにし、左端から3枚目に用紙の折り目が尖った用紙、右端から3枚目に用紙の折り目が変形した用紙を図8に示すように正常な用紙10枚とともに押さえ板間に整列させ、これを撮像してデジタル信号の各構成点の色の強さを直線で結んだ異常な用紙を含む場合の説明のための模式的なグラフであって、Y軸に信号の強さ、X軸に水平走査線構成点をとって示したものである。
この場合も、図6と同様にして、最初に用紙基準線を上方向に越えた後、下方向に越えることで用紙1枚と判定し、その後は用紙基準線を下に越えた状態から、用紙基準線を上方向に越えた後、用紙基準線を下後方に越えることで用紙1枚と新たに判定してこれを積算し、本例の場合では、用紙の枚数を12枚とする。
In FIG. 8, the position of the pressing plate is set at the same position as in FIG. 5, the distance between the pressing plates is the same, the third sheet from the left end is a sheet with a sharp crease, and the sheet is the third sheet from the right end. As shown in FIG. 8, an abnormal sheet in which the color strength of each component point of the digital signal is connected with a straight line by aligning the sheet with the fold line of the sheet and the normal sheet together with 10 normal sheets as shown in FIG. Is a schematic graph for explanation in the case of including the signal intensity, and the signal strength is shown on the Y axis and the horizontal scanning line composing point is shown on the X axis.
In this case as well, in the same manner as in FIG. 6, the paper first exceeds the paper reference line first, and then it is determined to be one sheet by crossing the lower direction. After exceeding the sheet reference line in the upward direction, the sheet reference line is crossed downward and rearward to newly determine one sheet and add up. In this example, the number of sheets is set to 12.

次に、異常検出する手段について説明する。
図7で説明したように面積の算出方法について、模式的な図8で説明する。用紙の1枚を判定したA−B間、C−D間、・・・W−X間ごとに、その構成点のY軸の値から用紙基準値の値を減算した値をすべて加算することにより用紙基準線より上でグラフに囲まれる各部分の面積を算出し、次に算出されたすべての面積より、平均の面積を算出し、それぞれの面積と平均の面積を比較し、その差異が許容値を上回る場合または許容値を下回る場合に異常として検出する。
Next, means for detecting an abnormality will be described.
As described with reference to FIG. 7, the area calculation method will be described with reference to FIG. Add all values obtained by subtracting the value of the paper reference value from the value of the Y-axis of the constituent point for each of AB, CD,. To calculate the area of each part surrounded by the graph above the paper reference line, then calculate the average area from all the calculated areas, compare each area with the average area, and the difference is An abnormality is detected when the allowable value is exceeded or below the allowable value.

なお、上記の説明でも、すべての面積より平均の面積を算出する場合について述べたが、実際においては、過少に小さな値や過大に大きな値が出る場合があるので、平均の面積の値は、それぞれの面積の中から、積算した用紙の枚数の例えば8分の1から4分の1程度大きな面積から順に除外し、8分の1から4分の一程度の小さな面積から順に除外し、残った面積を積算して残った枚数で除算して求めることも可能である。この手法によれば、簡易に正確な平均の面積の算出が可能である。  In the above description, the case where the average area is calculated from all the areas has been described, but in actuality, there may be an excessively small value or an excessively large value. From each area, exclude the largest number of sheets, for example, from 1/8 to 1/4, in order, and remove from 1/8 to 1/4, starting from the smallest area. It is also possible to calculate by dividing the total area and dividing by the remaining number. According to this method, an accurate average area can be calculated easily.

図8の模式図の場合では、左端から3枚目の用紙の面積は556、右端から3枚目の用紙は711となり、他は918となる、平均の面積を求めるにあたり、除外する枚数を4分の1にした場合、それぞれ3枚ずつとなり、残った6枚の平均となり、本例では平均の面積は918となる。右端から3枚目の用紙を比較すると、556÷918=0.61となり、39%小さいことになり、許容値をプラスマイナス30%と設定すると、許容値を下回り、異常に小さいと検出される。また、右端から3枚目の用紙を比較すると、711÷918=0.77となり、23%小さいこととなり、許容値をプラスマイナス20%とすると、許容値を下回り、異常に小さいとして検出される。  In the case of the schematic diagram of FIG. 8, the area of the third sheet from the left end is 556, the third sheet from the right end is 711, and the others are 918. In the case of one-half, there are three each, and the average of the remaining six sheets. In this example, the average area is 918. When the third sheet from the right end is compared, it becomes 556/918 = 0.61, which is 39% smaller. If the allowable value is set to plus or minus 30%, it is below the allowable value and detected as being abnormally small. . Further, when the third sheet from the right end is compared, it is 711 ÷ 918 = 0.77, which is 23% smaller. If the allowable value is plus or minus 20%, it is below the allowable value and detected as being abnormally small. .

また、広角レンズを使用するなどの、中央部と周辺部の撮像状態の違いや、用紙全体の総厚さが広く均一に照明の照射が行えない場合などに、正常な用紙の面積が中央部と周辺部で大きく異なる場合には、正常な用紙の撮像結果より得られる用紙の位置毎の用紙の面積のデータと、算出したデータを比較する方法でも異常用紙の検出が可能である。すべてが正常な用紙を検査した場合の図6のデータと図8のデータを比較すると、右端から3枚目の場合には、556÷918=0.61となり、39%小さいことになり、許容値をプラスマイナス30と設定すると、許容値を下回り、異常に小さいと検出される。また、右端から3枚目の用紙の場合には、711÷918=0.77となり、23%小さいこととなり、許容値をプラスマイナス20%とすると、許容値を上回り、異常に大きいと検出される。  In addition, when the wide-angle lens is used, the normal paper area is the central area when there is a difference in the imaging state between the central area and the peripheral area, or when the total thickness of the entire paper is wide and illumination cannot be performed uniformly. And the peripheral portion, the abnormal sheet can be detected by a method of comparing the calculated data with the sheet area data for each sheet position obtained from the normal sheet imaging result. Comparing the data of FIG. 6 and the data of FIG. 8 when all the normal sheets are inspected, in the case of the third sheet from the right end, it becomes 556 ÷ 918 = 0.61, which is 39% smaller, which is acceptable. If the value is set to plus or minus 30, it is below the allowable value and detected as being abnormally small. In the case of the third sheet from the right end, 711 ÷ 918 = 0.77, which is 23% smaller. If the allowable value is plus or minus 20%, it exceeds the allowable value and is detected to be abnormally large. The

ここまでの説明は、図6と図8を用いた模式的で理想的なグラフを用いて説明をしてきたが、実際の具体的データに基づくグラフを用いてさらに詳細に説明することとする。
図10は、正常な用紙25枚を押さえ板間に適正な状態に整列させて撮像し、得られたグラフであって、用紙基準値を150に設定した場合である。
The description so far has been made using schematic and ideal graphs using FIGS. 6 and 8, but will be described in more detail using graphs based on actual specific data.
FIG. 10 is a graph obtained by aligning and capturing 25 normal sheets in an appropriate state between the pressing plates, and is a case where the sheet reference value is set to 150.

図11は、左端から3枚目に用紙の最終折り目が尖った用紙と右端から3枚目に用紙の最終折り目が変形した用紙と正常な用紙23枚の計25枚を適切に整列させて撮像したグラフであって、用紙基準値を150と設定した場合である。このグラフを図10のグラフと比較すると、異常な用紙の面積が小さくなっていることがわかり、許容値をプラスマイナス30%とすると、最終折り目が尖った用紙及び最終折り目が変形した用紙の面積が許容値を下回り、異常を検出することがわかる。なお、他の用紙は許容値の範囲内であるため、正常と判定された。  FIG. 11 shows an image in which a total of 25 sheets including a sheet having a sharp final fold on the third sheet from the left end, a sheet having a deformed final fold on the third sheet from the right end, and 23 normal sheets are properly aligned. In this graph, the sheet reference value is set to 150. When this graph is compared with the graph of FIG. 10, it can be seen that the area of the abnormal paper is small, and if the allowable value is plus or minus 30%, the area of the paper with a sharp final crease and the paper with the final crease deformed It can be seen that is below the allowable value and an abnormality is detected. Since other sheets are within the allowable range, it was determined to be normal.

図12は、左端から5枚目に用紙を2枚重ねて折り厚さが厚くなった用紙と正常な用紙24枚の計25枚を整列させ、右端から5枚目の用紙の背部が浮き上がり同一平面に並ばず整列状況が適正でない状態で撮像したグラフであって、用紙基準値を150と設定した場合である。この図のグラフは、図10のグラフと比較すると、左端から5枚目の2枚重ねて折った用紙は用紙の面積が大きく表示され、整列状態が不適切な用紙は用紙面積が小さく表示されることがわかり、許容値をプラスマイナス30%と設定すると、用紙を2枚重ねて折った用紙の面積が許容値を上回り、異常を検出し、用紙の整列状況が適正でない状態の用紙が許容値を下回り、異常を検出することがわかり、用紙の変形に加え、厚さの異常、整列状態の異常も検出可能である。なお、他の用紙は許容値の範囲内であるため、正常と判定された。  In FIG. 12, two sheets of paper are stacked on the fifth sheet from the left end, and 25 sheets of paper with a large fold thickness and 24 normal sheets are aligned, and the back of the fifth sheet from the right end is raised and the same This is a graph taken in a state where the lines are not arranged in a plane and the alignment state is not appropriate, and the sheet reference value is set to 150. Compared with the graph of FIG. 10, the graph of this figure shows that the fifth sheet from the left edge folded and folded has a larger sheet area, and the paper that is improperly aligned has a smaller sheet area. If the tolerance value is set to plus or minus 30%, the area of the paper that is folded with two sheets of paper exceeds the tolerance value, an abnormality is detected, and the paper is not properly aligned. It is found that an abnormality is detected below the value, and in addition to the deformation of the sheet, an abnormality in thickness and an abnormality in the alignment state can also be detected. Since other sheets are within the allowable range, it was determined to be normal.

許容値は、用紙の相違、枚数、厚さや測定の精度などの設定によって変化するがプラスマイナス10〜30%であることが望ましい。なお、許容値が例えばプラスマイナス25%とは、比較対象の面積が平均の面積を25%上回る場合及び25%下回る場合に異常と判定する設定値である。  The allowable value varies depending on settings such as the difference in the number of sheets, the number of sheets, the thickness, and the accuracy of measurement, but is desirably 10% to 30%. The allowable value of, for example, plus or minus 25% is a set value that is determined to be abnormal when the area to be compared is 25% above and 25% below the average area.

本発明の実施においては、次のようにして実施することも可能である。
即ち、算出した個々の用紙の面積を右端からの用紙にそれぞれに対応して、枚数とともに記憶しておき、次回以降の検査時にも用紙の面積を算出して記憶したそれぞれの用紙の面積と比較し、許容値以上に面積が大きい場合及び許容値以下に面積が小さい異常用紙として検出し、モニター画面に用紙位置とともに異常を表示することが可能である。
Implementation of the present invention can also be performed as follows.
That is, the calculated area of each sheet is stored with the number of sheets corresponding to each sheet from the right end, and the area of the sheet is calculated and compared with the stored area for each subsequent inspection. When the area is larger than the allowable value or when the area is smaller than the allowable value, it is detected as an abnormal sheet, and the abnormality can be displayed together with the sheet position on the monitor screen.

以上のように、用紙の面積を算出し、適切な許容値の設定によって比較することにより異常な用紙を検出することで、高精度な異常用紙検出が可能である。  As described above, it is possible to detect an abnormal sheet with high accuracy by calculating the area of the sheet and detecting an abnormal sheet by comparing with an appropriate allowable value setting.

1 二つ折りされた用紙
2 背部
3 押さえ板
4 照明装置
5 輝部
6 影部
7 テレビカメラ
8 画像モニター
9 カラーアナログーデジタル変換回路
10 コンピュータ
11 コンピュータモニター
DESCRIPTION OF SYMBOLS 1 Folded paper 2 Back part 3 Holding plate 4 Illumination device 5 Bright part 6 Shadow part 7 Television camera 8 Image monitor 9 Color analog-digital conversion circuit 10 Computer 11 Computer monitor

Claims (3)

折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりアナログ方式のカラーテレビカメラで、前記の凹部の影部が、前記アナログ方式のカラーテレビカメラから得られるカラー画像信号の水平走査線と直角になるように撮像し、得られたアナログカラー画像信号の背部撮像部の水平走査線1本分のアナログ信号の赤・緑・青の色の強さを、一方端から他方端までカラーアナログ−デジタル変換回路によって、前記のアナログカラーテレビカメラの最小解像単位ごとに多値化した値に変換し、変換された赤・緑・青の色の強さの値を、一方端から他方端まで、前記のアナログカラーテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の色の強さの測定信号を順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より色が強くなり、用紙基準線の値より色が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より色が弱くなった状態から、用紙基準線の値より色が強くなり、用紙基準線の値より色が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より色が強くなった構成点の色の強さから用紙基準線の色の強さを減算した値を、次回用紙基準値より色が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法。  Arrange the folded sheets so that the back is aligned on the same plane, press the aligned sheets from both sides with pressing plates, and irradiate light from the front of the back diagonally to the recess between the back and shadow. A non-shadow portion is formed in the analog color TV camera from the front with the holding plates on both sides and the backs of the aligned plural sheets, and the shadow portion of the recess is the analog color television. The color image signal obtained from the camera is imaged so as to be perpendicular to the horizontal scanning line of the color image signal, and the analog signal of the horizontal scanning line of the back imaging unit of the obtained analog color image signal of the red, green, and blue colors of the analog signal The intensity is converted into a multivalued value for each minimum resolution unit of the analog color TV camera from one end to the other end by a color analog-digital conversion circuit, and the converted red, green, and blue colors The strength value of From one end to the other end, the digital signal composed of the number of resolutions of the analog color TV camera is sequentially stored in correspondence with each constituent point, and one horizontal scanning line is configured from one end to the other end. By comparing the point color intensity measurement signal with the component point value and the preset paper baseline value for each component point sequentially, the first time the color becomes stronger than the paper baseline value. When the color becomes weaker than the paper base line value, it is determined as a non-shadow area.From the next time, the color becomes weaker than the paper base line value, and the color becomes stronger than the paper base line value. When the color becomes weaker than the value of the reference line, it is determined as a non-shadow portion, the determined non-shadow portion is regarded as the back portion of the paper, the number of back portions is added up to count the number of sheets, and from one end to the other Is the color strength of the component point where the color is stronger than the paper reference value to the edge? The value obtained by subtracting the color strength of the paper reference line is added up to the point before the component point where the color became weaker than the next paper reference value to obtain the area of each paper, and then the average area is calculated from the number of paper sheets. A highly accurate abnormality detection method for folded paper, characterized in that an abnormality is detected by calculating and comparing the area of each paper with the average area or the area of a normal paper. 折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりアナログ方式のモノクロテレビカメラで、前記の凹部の影部が、前記アナログ方式のモノクロテレビカメラから得られる画像信号の水平走査線と直角になるように撮像し、得られたアナログモノクロ画像信号の背部撮像部の水平走査線1本分のアナログ信号の輝度の強さを、一方端から他方端までモノクロアナログ−デジタル変換回路によって、前記のアナログモノクロテレビカメラの最小解像単位ごとに多値化した値に変換し、変換された輝度の強さの値を、一方端から他方端まで、前記のアナログモノクロテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の輝度の強さの測定信号を順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より輝度が強くなり、用紙基準線の値より輝度が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より輝度が弱くなった状態から、用紙基準線の値より輝度が強くなり、用紙基準線の値より輝度が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より輝度が強くなった構成点の輝度の強さから用紙基準線の輝度の強さを減算した値を、次回用紙基準値より輝度が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法。  Arrange the folded sheets so that the back is aligned on the same plane, press the aligned sheets from both sides with pressing plates, and irradiate light from the front of the back diagonally to the recess between the back and shadow. A non-shadow portion is generated in the analog monochromatic television camera from the front with the holding plates on both sides and the backs of the aligned plural sheets, and the shadow portion of the concave portion is the analog monochromatic television. The image signal obtained from the camera is imaged so as to be perpendicular to the horizontal scanning line of the image signal, and the intensity of the luminance of the analog signal for one horizontal scanning line of the back imaging unit of the obtained analog monochrome image signal is determined from one end. A monochrome analog-to-digital conversion circuit converts the value to a multivalued value for each minimum resolution unit of the analog monochrome television camera up to the other end, and converts the converted luminance intensity value from one end to the other end. Thus, the digital signal composed of the number of resolutions of the analog monochrome TV camera is sequentially stored in correspondence with each component point, and the luminance of the component point corresponding to one horizontal scanning line from one end to the other end is increased. The measurement signal is sequentially compared for each constituent point with the value of the constituent point and the preset value of the paper reference line. For the first time, the brightness becomes stronger than the value of the paper reference line. When the brightness becomes weaker than the value, it is determined as a non-shadow part, and from the next time the brightness becomes weaker than the paper baseline value, the brightness becomes stronger than the paper baseline value and the paper baseline value. When the brightness decreases, it is determined as a non-shadow part, the determined non-shadow part is regarded as the back of the paper, the number of backs is added up to count the number of sheets, and the paper reference value from one end to the other end The intensity of the brightness of the component point with higher intensity Then, the value obtained by subtracting the intensity of the paper reference line is added up to the point before the component point where the brightness became lower than the next paper reference value to obtain the area of each paper, and then the average area from the number of papers And detecting the abnormality by comparing the area of each sheet with the average area or the area of a normal sheet. 折り加工された複数の用紙を背部が同一平面に並ぶように揃え、揃えた複数の用紙を両側から押さえ板で押さえ、背部の前方斜めより光を照射して背間の凹部に影部、背部に非影部を生じさせ、前記の両側の押さえ板と、前記の揃えた複数の用紙の背部を前方よりデジタル方式のテレビカメラで、前記の凹部の影部が、前記テジタル方式のテレビカメラから得られる画像信号の水平走査線と直角になるように撮像し、得られた画像信号の背部撮像部の水平走査線1本分の画像信号の強さを、一方端から他方端まで前記のデジタルテレビカメラの解像度の数で構成されるデジタル信号の各構成点に対応させて順次記憶させ、一方端から他方端まで前記水平走査線1本分の構成点の画像信号の強さを順次それぞれの構成点ごとに、構成点の値とあらかじめ設定された用紙基準線の値と比較して、初回は初めて用紙基準線の値より画像信号が強くなり、用紙基準線の値より画像信号が弱くなった場合に非影部と判定し、次回以降は用紙基準線の値より画像信号が弱くなった状態から、用紙基準線の値より画像信号が強くなり、用紙基準線の値より画像信号が弱くなった場合に非影部と判定し、判定された非影部を用紙の背部とし、背部の数を積算して用紙の枚数を計数するとともに一方端から、他方端まで用紙基準値より画像信号が強くなった構成点の画像信号の強さから用紙基準線の画像信号の強さを減算した値を、次回用紙基準値より画像信号が弱くなった構成点の一つ前まで積算しそれぞれの用紙の面積を求め、次いで用紙の枚数から平均の面積を算出し、各用紙の面積を平均の面積または正常な用紙の面積と比較することにより、異常を検出することを特徴とする折り加工された用紙の高精度異常検出方法。  Arrange the folded sheets so that the back is aligned on the same plane, press the aligned sheets from both sides with pressing plates, and irradiate light from the front of the back diagonally to the recess between the back and shadow. A non-shadow portion is generated, and the holding plates on both sides and the back portions of the plurality of aligned sheets are a digital TV camera from the front, and the shadow portion of the recess is from the digital TV camera. The obtained image signal is imaged so as to be perpendicular to the horizontal scanning line, and the strength of the image signal for one horizontal scanning line of the back imaging unit of the obtained image signal is calculated from one end to the other end. The digital signal composed of the number of resolutions of the TV camera is sequentially stored corresponding to each component point, and the intensity of the image signal of the component point corresponding to one horizontal scanning line from one end to the other end is sequentially determined. For each component point, the value of the component point Compared with the paper reference line value that has been set in advance, the image signal becomes stronger than the paper reference line value for the first time, and when the image signal becomes weaker than the paper reference line value, it is determined as a non-shadow area. From the next time the image signal becomes weaker than the paper reference line value, the image signal becomes stronger than the paper reference line value, and the image signal becomes weaker than the paper reference line value. The determined non-shadow portion is the back portion of the paper, and the number of the back portions is added up to count the number of sheets, and the image signal of the constituent point where the image signal is stronger than the paper reference value from one end to the other end The value obtained by subtracting the strength of the image signal of the paper reference line from the strength of the paper is added up to the point before the component point where the image signal was weaker than the next paper reference value to obtain the area of each paper, and then Calculate the average area from the number of sheets, and calculate the area of each sheet as the average surface. Or by comparing the area of the normal paper, folding and detects an abnormality processed precision abnormality detection method of the sheet.
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