JP5954574B2 - Rack shaft support device and steering device using the same - Google Patents

Rack shaft support device and steering device using the same Download PDF

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JP5954574B2
JP5954574B2 JP2012153931A JP2012153931A JP5954574B2 JP 5954574 B2 JP5954574 B2 JP 5954574B2 JP 2012153931 A JP2012153931 A JP 2012153931A JP 2012153931 A JP2012153931 A JP 2012153931A JP 5954574 B2 JP5954574 B2 JP 5954574B2
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rack shaft
shaft support
intermediate member
cam
interposed
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JP2014015985A (en
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渡邉 和宏
和宏 渡邉
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JTEKT Corp
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Description

本発明はラック軸支持装置及びこれを用いたステアリング装置に関する。   The present invention relates to a rack shaft support device and a steering device using the same.

ラックピニオン式のステアリング装置において、ラック軸を摺動可能に支持するサポートヨークが摩耗した場合に、弾性部材によってカムを回転させて、サポートヨークとプラグとの間の間隙を補償するサポートヨーク間隙自動調整装置が提供されている(例えば特許文献1を参照)。   In the rack and pinion type steering device, when the support yoke that slidably supports the rack shaft is worn, the cam is rotated by an elastic member to compensate for the gap between the support yoke and the plug. An adjustment device is provided (see, for example, Patent Document 1).

特開2008−296899号公報JP 2008-296899 A

特許文献1では、カムとカムに対して相対回転する部材との係合面が、面接触して相対摺動するため、カムの回転に対して多大な摩擦抵抗が与えられる。このため、サポートヨークに摩耗が生じたときに、カムが回転できないで前記間隙を補償できないおそれがある。
その場合、サポートヨークをラック軸側へ付勢するヨークスプリングのセット長が増大するため、ヨークスプリングがサポートヨークを介してラック軸をピニオン側へ付勢する付勢荷重が低下する。その結果、ラックとピニオンとの噛み合い部の押圧力が低下して、ラックとピニオンとの間で異音による騒音を発生するおそれがある。
In Patent Document 1, since the engagement surface between the cam and a member that rotates relative to the cam slides relative to the surface, great frictional resistance is given to the rotation of the cam. For this reason, when the support yoke is worn, there is a possibility that the cam cannot rotate and the gap cannot be compensated.
In this case, since the set length of the yoke spring that urges the support yoke toward the rack shaft side increases, the urging load that urges the rack shaft toward the pinion side via the support yoke decreases. As a result, the pressing force of the meshing portion between the rack and the pinion is lowered, and there is a possibility that noise due to abnormal noise is generated between the rack and the pinion.

そこで、本発明の目的は、摩耗発生時にピニオン側への付勢荷重を確実に補償して異音発生を確実に抑制することができるラック軸支持装置およびこれを用いたステアリング装置を提供することである。   Accordingly, an object of the present invention is to provide a rack shaft support device that can reliably compensate for the biasing load to the pinion side when wear occurs and can reliably suppress the generation of abnormal noise, and a steering device using the same. It is.

前記目的を達成するため、請求項1の発明は、ハウジング(17)の保持孔(16)に前記保持孔の深さ方向(X1)に摺動可能に収容され且つラック軸(8)を摺動可能に支持するラック軸支持部材(18)と、前記ハウジングに固定され前記保持孔を塞ぐ閉塞部材(19;119)と、前記ラック軸支持部材と前記閉塞部材との間に介在し、前記ラック軸支持部材を前記ラック軸側へ弾性的に付勢する付勢部材(27)と、前記ラック軸支持部材と前記閉塞部材との間に介在し、前記保持孔の中心軸線(C1)の回りに回転可能な第1中間部材(20;120)および回転不能な第2中間部材(21;121)と、前記閉塞部材および前記第2中間部材の何れか一方と前記第1中間部材とに係合し、前記第1中間部材に回転力(R)を与える回転力付勢ばね(22;122)と、両中間部材の対向面(20a,21b;120b,121a)の少なくとも一方に設けられ前記第1中間部材の回転方向に対して傾斜したカム面(23,24;123,124)と、両中間部材の対向面間で前記カム面に係合した転動体(25;125)とを含み、前記回転力付勢ばねによる両中間部材の相対回転に伴って前記深さ方向に関する両中間部材の全長を増大させるカム機構(26;126)と、を備え、前記カム面に、前記転動体を所定の保持力で保持して前記カム面の傾斜方向に沿っての前記転動体の戻りを抑制する戻り抑制凹部(40;140)が設けられているラック軸支持装置(15;115)を提供する。 In order to achieve the object, the invention of claim 1 is accommodated in the holding hole (16) of the housing (17) so as to be slidable in the depth direction (X1) of the holding hole and sliding the rack shaft (8). A rack shaft supporting member (18) that is movably supported, a closing member (19; 119) fixed to the housing and closing the holding hole, and interposed between the rack shaft supporting member and the closing member, An urging member (27) for elastically urging the rack shaft support member toward the rack shaft side, and interposed between the rack shaft support member and the closing member, and the center axis (C1) of the holding hole A first intermediate member (20; 120) that can rotate around and a second intermediate member (21; 121) that cannot rotate, one of the closing member and the second intermediate member, and the first intermediate member. Engage and apply a rotational force (R) to the first intermediate member Cam surface (22; 122) and a cam surface (20a, 21b; 120b, 121a) provided on at least one of the opposing surfaces (20a, 21b; 120b, 121a) and inclined with respect to the rotational direction of the first intermediate member. 23, 24; 123, 124) and a rolling element (25; 125) engaged with the cam surface between the opposing surfaces of both intermediate members, for relative rotation of both intermediate members by the rotational force biasing spring. And a cam mechanism (26; 126) for increasing the total length of both intermediate members in the depth direction, and holding the rolling elements with a predetermined holding force on the cam surface. A rack shaft support device (15; 115) provided with a return restraining recess (40; 140) for restraining the rolling element from returning along the axis is provided.

なお、括弧内の英数字は、後述する実施形態における対応構成要素等を表すが、このことは、むろん、本発明がそれらの実施形態に限定されるべきことを意味するものではない。以下、この項において同じ In addition, although the alphanumeric character in a parenthesis represents the corresponding component etc. in embodiment mentioned later, this does not mean that this invention should be limited to those embodiment as a matter of course. The same applies hereinafter .

請求項のように、前記戻り抑制凹部は、前記カム面の傾斜方向に離隔して複数設けられていてもよい。
請求項のように、前記付勢部材は、両中間部材のうち前記閉塞部材に対向する中間部材と前記閉塞部材との間に介在し、両中間部材を介して前記ラック軸支持部材を前記ラック軸側へ弾性的に付勢してもよい。
According to a second aspect of the present invention, a plurality of the return suppression recesses may be provided apart from each other in the inclination direction of the cam surface.
According to a third aspect of the present invention, the biasing member is interposed between the intermediate member facing the closing member and the closing member among the intermediate members, and the rack shaft support member is inserted through the intermediate members. It may be elastically biased toward the rack shaft side.

請求項のように、前記第1中間部材は、前記ラック軸支持部材に対向して配置され、前記ラック軸支持部材と前記第1中間部材との対向面間に介在する低摩擦板(28)、または前記対向面の少なくとも一方に設けられた低摩擦部を備えていてもよい。
請求項の発明は、前記ラック軸支持装置を用いて、ラック軸を軸方向(Z1)に摺動可能に支持するステアリング装置(1)を提供する。
According to a fourth aspect of the present invention, the first intermediate member is disposed to face the rack shaft support member, and is a low friction plate (28) interposed between opposed surfaces of the rack shaft support member and the first intermediate member. ) Or a low friction portion provided on at least one of the opposing surfaces.
According to a fifth aspect of the present invention, there is provided a steering device (1) for supporting the rack shaft so as to be slidable in the axial direction (Z1) using the rack shaft supporting device.

請求項1の発明によれば、カム機構が、カム面に係合する転動体を用いているので、ラック軸が摺動するラック軸支持部材に摩耗が生じたときに、両中間部材を応答性良くスムーズに相対回転させて、深さ方向に関する両中間部材の全長を増大させる。これにより、摩耗に起因する付勢部材のセット長の増大による付勢部材の付勢荷重の低下を確実に補償する。すなわち、摩耗発生に拘らず、付勢部材のセット長を確実に略一定に維持して、付勢部材の付勢荷重を確実に略一定に維持できるので、ラックとピニオンの噛み合い部の押圧力を略一定に維持して、騒音発生を確実に抑制できる。   According to the first aspect of the present invention, since the cam mechanism uses the rolling element that engages with the cam surface, when the rack shaft support member on which the rack shaft slides wears, both intermediate members respond. The relative rotation is performed smoothly with good performance to increase the total length of both intermediate members in the depth direction. This reliably compensates for a decrease in the urging load of the urging member due to an increase in the set length of the urging member due to wear. That is, regardless of the occurrence of wear, the set length of the biasing member can be reliably maintained substantially constant, and the biasing load of the biasing member can be reliably maintained substantially constant. Can be maintained substantially constant and noise generation can be reliably suppressed.

また、転動体をカム面の保持凹部に所定の保持力で保持した状態で両中間部材の相対回転位置を安定させることができる。
請求項の発明によれば、両中間部材の相対回転位置を複数段階で安定させることができる。
請求項の発明によれば、付勢部材によって両中間部材を介してラック軸支持部材をラック軸側に弾性的に付勢するので、両中間部材の対向面間に介在する転動体を含むカム機構の動作を安定させることができる。
Moreover , the relative rotational position of both intermediate members can be stabilized in a state where the rolling element is held in the holding recess of the cam surface with a predetermined holding force.
According to invention of Claim 2 , the relative rotational position of both the intermediate members can be stabilized in several steps.
According to the invention of claim 3 , since the rack shaft support member is elastically urged toward the rack shaft side via the intermediate members by the urging member, the rolling element interposed between the opposing surfaces of the intermediate members is included. The operation of the cam mechanism can be stabilized.

請求項の発明によれば、第2中間部材をよりスムーズに回転させることができるので、より確実に両中間部材の全長を増大させて、騒音発生をより確実に抑制することができる。
請求項の発明によれば、長期にわたって異音発生を確実に抑制することができるステアリング装置を実現することができる。
According to invention of Claim 4, since a 2nd intermediate member can be rotated more smoothly, the full length of both intermediate members can be increased more reliably and noise generation can be suppressed more reliably.
According to the invention of claim 5 , it is possible to realize a steering device that can reliably suppress the generation of abnormal noise over a long period of time.

本発明の一実施形態のラックピニオン式のステアリング装置の概略構成を示す模式図である。1 is a schematic diagram showing a schematic configuration of a rack and pinion type steering device according to an embodiment of the present invention. ラック軸支持装置が適用されたステアリング装置の要部の断面図ある。It is sectional drawing of the principal part of the steering apparatus with which the rack shaft support apparatus was applied. ラック軸支持装置の拡大断面図である。It is an expanded sectional view of a rack shaft support device. 複数の転動体を係合した回転可能な第1中間部材の前面図である。It is a front view of the 1st rotatable intermediate member which engaged the some rolling element. 第2中間部材の後面図である。It is a rear view of the 2nd intermediate member. 複数の転動体を保持する保持器の平面図である。It is a top view of the holder | retainer holding a some rolling element. カム機構の断面図であり、摩耗補償前の状態を示している。It is sectional drawing of a cam mechanism, and has shown the state before wear compensation. カム機構の断面図であり、摩耗補償後の状態を示している。It is sectional drawing of a cam mechanism, and has shown the state after wear compensation. 本発明の別の実施形態のラック軸支持装置の拡大断面図である。It is an expanded sectional view of the rack shaft support device of another embodiment of the present invention. 図8の実施形態において、カム機構の断面図であり、摩耗補償前の状態を示している。In the embodiment of FIG. 8, it is sectional drawing of a cam mechanism, and has shown the state before wear compensation. 図8の実施形態において、カム機構の断面図であり、摩耗補償後の状態を示している。In the embodiment of FIG. 8, it is sectional drawing of a cam mechanism, and has shown the state after wear compensation. 図8の実施形態において、複数の転動体を係合した回転不能な第2中間部材の前面図である。FIG. 9 is a front view of a non-rotatable second intermediate member that engages a plurality of rolling elements in the embodiment of FIG. 8. 図8の実施形態において、回転可能な第1中間部材の後面図である。FIG. 9 is a rear view of the rotatable first intermediate member in the embodiment of FIG. 8. 本発明のさらに別の実施形態のカム機構の断面図であり、1つのカム面に複数の戻り抑制凹部が設けられた例を示している。It is sectional drawing of the cam mechanism of further another embodiment of this invention, and has shown the example by which the some return suppression recessed part was provided in one cam surface. 本発明のさらに別の実施形態のカム機構の断面図であり、両カム面に戻り抑制凹部が受けられた例を示している。It is sectional drawing of the cam mechanism of further another embodiment of this invention, and the example in which the return suppression recessed part was received on both cam surfaces is shown.

以下、添付図面を参照しつつ本発明の実施の形態について説明する。
図1を参照して、ステアリング装置1は、ステアリングホイール等の操舵部材2に連結しているステアリングシャフト3と、ステアリングシャフト3に自在継手4を介して連結された中間軸5と、中間軸5に自在継手6を介して連結されたピニオン軸7と、ピニオン軸7の端部近傍に設けられたピニオン7aに噛み合うラック8aを有して自動車の左右方向に延びる転舵軸としてのラック軸8とを有している。ピニオン軸7およびラック軸8により舵取り機構としてのラックアンドピニオン機構Aが構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
Referring to FIG. 1, a steering device 1 includes a steering shaft 3 connected to a steering member 2 such as a steering wheel, an intermediate shaft 5 connected to the steering shaft 3 via a universal joint 4, and an intermediate shaft 5 A rack shaft 8 as a steered shaft extending in the left-right direction of the automobile having a pinion shaft 7 connected to the vehicle through a universal joint 6 and a rack 8a meshing with the pinion 7a provided in the vicinity of the end of the pinion shaft 7 And have. The pinion shaft 7 and the rack shaft 8 constitute a rack and pinion mechanism A as a steering mechanism.

ラック軸8は、車体に固定されるラックハウジング9内に、図示しない複数の軸受を介して、軸方向Z1に沿って直線往復動可能に支持されている。ラック軸8の両端部はラックハウジング9の両側へ突出し、各端部にはそれぞれタイロッド10が結合されている。各タイロッド10は対応するナックルアーム(図示せず)を介して対応する転舵輪11に連結されている。   The rack shaft 8 is supported in a rack housing 9 fixed to the vehicle body through a plurality of bearings (not shown) so as to be linearly reciprocable along the axial direction Z1. Both end portions of the rack shaft 8 protrude to both sides of the rack housing 9, and tie rods 10 are coupled to the respective end portions. Each tie rod 10 is connected to a corresponding steered wheel 11 via a corresponding knuckle arm (not shown).

操舵部材2が操作されてステアリングシャフト3が回転されると、この回転がピニオン7aおよびラック8aによって、ラック軸8の軸方向Z1の直線運動に変換される。これにより、転舵輪11の転舵が達成される。
図2を参照して、ピニオン軸7は、例えば玉軸受からなる第1軸受12と、例えば円筒ころ軸受からなる第2軸受13とによって、ピニオンハウジング14内に回転可能に支持されている。ピニオン軸7のピニオン7aとラック軸8のラック8aとは、ピニオンハウジング14内で相互に噛み合わされている。
When the steering member 2 is operated and the steering shaft 3 is rotated, this rotation is converted into a linear motion in the axial direction Z1 of the rack shaft 8 by the pinion 7a and the rack 8a. Thereby, the turning of the steered wheel 11 is achieved.
Referring to FIG. 2, the pinion shaft 7 is rotatably supported in the pinion housing 14 by a first bearing 12 made of, for example, a ball bearing and a second bearing 13 made of, for example, a cylindrical roller bearing. The pinion 7 a of the pinion shaft 7 and the rack 8 a of the rack shaft 8 are meshed with each other in the pinion housing 14.

ステアリング装置1には、ラック軸支持装置15が装備されている。ラック軸支持装置15は、円孔からなる保持孔16を有するハウジング17と、保持孔16に保持孔16の深さ方向X1に沿って摺動可能に収容され且つラック軸8のラック8aの背面8bを摺動可能に支持するラック軸支持部材としてのサポートヨーク18と、ハウジング17に固定されて保持孔16の入口を塞ぐ例えばプラグ(栓)からなる閉塞部材19とを備えている。   The steering device 1 is equipped with a rack shaft support device 15. The rack shaft support device 15 includes a housing 17 having a holding hole 16 formed of a circular hole, and is accommodated in the holding hole 16 so as to be slidable along the depth direction X1 of the holding hole 16 and the rear surface of the rack 8a of the rack shaft 8. A support yoke 18 as a rack shaft support member that slidably supports 8b, and a closing member 19 made of, for example, a plug (plug) that is fixed to the housing 17 and closes the inlet of the holding hole 16 are provided.

サポートヨーク18の後面18bと閉塞部材19の前面19aとは、距離L1だけ離隔している。この距離L1は、ラック軸8が摺動するサポートヨーク18(具体的には後述する摺接板30)の摩耗の増大に伴って増大する。
ラック軸支持装置15のハウジング17は、ピニオンハウジング14と単一の材料で一体に形成され、ラック軸8を隔ててピニオン軸7とは反対側に配置されている。ピニオンハウジング14およびハウジング17は例えばダイキャストにより製作される。
The rear surface 18b of the support yoke 18 and the front surface 19a of the closing member 19 are separated by a distance L1. The distance L1 increases as wear of the support yoke 18 (specifically, a sliding contact plate 30 described later) on which the rack shaft 8 slides increases.
The housing 17 of the rack shaft support device 15 is formed integrally with the pinion housing 14 from a single material, and is disposed on the opposite side of the pinion shaft 7 with the rack shaft 8 therebetween. The pinion housing 14 and the housing 17 are manufactured by die casting, for example.

また、図2および図3に示すように、ラック軸支持装置15は、サポートヨーク18と閉塞部材19との間に設けられた第1中間部材20および第2中間部材21と、閉塞部材19と第1中間部材20とに係合し、第1中間部材20に保持孔16の中心軸線C1回りの回転力を与える回転力付勢ばね22と、図7Aに示すように、第1中間部材20と第2中間部材21との対向面(第1中間部材20の前面20aと第2中間部材21の後面21b)にそれぞれ設けられたカム面23,24とこれらカム面23,24間に介在する例えば金属製の転動体25とを含むカム機構26とを備えている。   As shown in FIGS. 2 and 3, the rack shaft support device 15 includes a first intermediate member 20 and a second intermediate member 21 provided between the support yoke 18 and the closing member 19, and the closing member 19. A rotational force biasing spring 22 that engages with the first intermediate member 20 and applies a rotational force around the central axis C1 of the holding hole 16 to the first intermediate member 20, and the first intermediate member 20 as shown in FIG. 7A. Between the cam surfaces 23 and 24 and the cam surfaces 23 and 24 provided on the opposing surfaces (the front surface 20a of the first intermediate member 20 and the rear surface 21b of the second intermediate member 21), respectively. For example, a cam mechanism 26 including a metal rolling element 25 is provided.

図3を参照して、第1中間部材20および第2中間部材21は円柱状または円筒状をなしており、第1中間部材20の外周20cおよび第2中間部材21の外周21cは、円筒面をなして保持孔16の内周16aに嵌合している。
本実施形態では、図7Aに示すように、第1中間部材20の前面20aと第2中間部材21の後面21bの双方にカム面23,24が形成された例に則して説明するが、カム面が、第1中間部材20の前面20aと第2中間部材21の後面21bの何れか一方のみにカム面を形成されていてもよい。転動体25は、ボールであってもよいし、円柱ころ、円筒ころ、円錐ころ等のころであってもよいが、本実施形態では転動体25がボールである場合に則して説明する。
Referring to FIG. 3, the first intermediate member 20 and the second intermediate member 21 have a columnar shape or a cylindrical shape, and the outer periphery 20c of the first intermediate member 20 and the outer periphery 21c of the second intermediate member 21 are cylindrical surfaces. And is fitted to the inner periphery 16 a of the holding hole 16.
In the present embodiment, as shown in FIG. 7A, a description will be given based on an example in which cam surfaces 23 and 24 are formed on both the front surface 20 a of the first intermediate member 20 and the rear surface 21 b of the second intermediate member 21. The cam surface may be formed on only one of the front surface 20 a of the first intermediate member 20 and the rear surface 21 b of the second intermediate member 21. The rolling element 25 may be a ball, or may be a roller such as a cylindrical roller, a cylindrical roller, or a tapered roller. In this embodiment, the rolling element 25 will be described based on the case where the rolling element 25 is a ball.

図3を参照して、回転力付勢ばね22は、例えば、一端22aが閉塞部材19に係合され、他端22bが第1中間部材20に係合され、一端22aと他端22bとの間で、保持孔16の中心軸線C1回りのねじり力(回転力)を蓄えたねじりコイルばねからなる。
回転力付勢ばね22は、閉塞部材19の前面19aに設けられた凹部19dおよび第1中間部材20の後面20aに設けられた凹部20dに跨がるように収容されている。回転力付勢ばね22の一端22aは、凹部19dの底に係止され、回転力付勢ばね22の他端22bは、凹部20dの底に係止されている。凹部19dおよび凹部20dの何れか一方のみが設けられていてもよい。
Referring to FIG. 3, for example, one end 22 a of the rotational force biasing spring 22 is engaged with the closing member 19, the other end 22 b is engaged with the first intermediate member 20, and the one end 22 a and the other end 22 b are connected. It consists of a torsion coil spring that stores a torsional force (rotational force) around the central axis C1 of the holding hole 16.
The rotational force biasing spring 22 is accommodated so as to straddle the recess 19 d provided on the front surface 19 a of the closing member 19 and the recess 20 d provided on the rear surface 20 a of the first intermediate member 20. One end 22a of the rotational force biasing spring 22 is locked to the bottom of the recess 19d, and the other end 22b of the rotational force biasing spring 22 is locked to the bottom of the recess 20d. Only one of the recess 19d and the recess 20d may be provided.

また、ラック軸支持装置15は、閉塞部材19と第1中間部材20との間にセット長L3の圧縮状態で介在し、両中間部材20,21を介してサポートヨーク18をラック軸8側へ弾性的に付勢する付勢部材27を備えている。付勢部材27として、図2に示すような皿ばねや、圧縮コイルばね等の圧縮ばねを用いてもよい。
付勢部材27と第1中間部材20の後面20bとの間には、低摩擦板28が介在している。低摩擦板28は、フッ素樹脂等の低摩擦材により形成された樹脂板であってもよいし、表面にフッ素樹脂等の低摩擦材が被覆された金属板であってもよい。図示していないが、低摩擦板28に代えて、第1中間部材20の後面20bおよび該後面20bに対向する付勢部材27の表面の少なくとも一方に被覆されたフッ素樹脂層等で構成される低摩擦部を用いてもよい。
The rack shaft support device 15 is interposed between the closing member 19 and the first intermediate member 20 in a compressed state having a set length L3, and the support yoke 18 is moved to the rack shaft 8 side via both intermediate members 20 and 21. A biasing member 27 that biases elastically is provided. As the urging member 27, a disc spring as shown in FIG. 2 or a compression spring such as a compression coil spring may be used.
A low friction plate 28 is interposed between the biasing member 27 and the rear surface 20 b of the first intermediate member 20. The low friction plate 28 may be a resin plate formed of a low friction material such as fluororesin, or may be a metal plate whose surface is coated with a low friction material such as fluororesin. Although not shown, instead of the low friction plate 28, the first intermediate member 20 includes a rear surface 20b and a fluororesin layer coated on at least one of the surfaces of the urging member 27 facing the rear surface 20b. A low friction part may be used.

図示していないが、低摩擦板28に代えて、または低摩擦板28と併用して、付勢部材27と閉塞部材19の前面19aとの間に介在する低摩擦板を設けてもよく、また、その低摩擦板に代えて、閉塞部材19の前面19aおよび該前面19aに対向する付勢部材27の表面の少なくとも一方に被覆されたフッ素樹脂層等で構成される低摩擦部を用いてもよい。   Although not shown, a low friction plate interposed between the urging member 27 and the front surface 19a of the closing member 19 may be provided instead of or in combination with the low friction plate 28, Further, instead of the low friction plate, a low friction portion constituted by a fluororesin layer or the like coated on at least one of the front surface 19a of the closing member 19 and the surface of the biasing member 27 facing the front surface 19a is used. Also good.

ラック軸支持部材としてのサポートヨーク18は、ラック軸8に対向する前面18aと、第2中間部材20に対向する後面18bと、円筒面からなる外周18cとを有している。サポートヨーク18の前面18aには、ラック軸8の背面8bの形状に概ね一致する形状の凹面28が形成されている。凹面29に沿うように湾曲状の摺接板30が取り付けられており、摺接板30が、ラック軸8の背面8bに摺接する。摺接板30としては、低摩擦係数を有する板を用いることが好ましく、例えば金属板や、フッ素樹脂を被覆した金属板を用いることができる。   The support yoke 18 as a rack shaft support member has a front surface 18a facing the rack shaft 8, a rear surface 18b facing the second intermediate member 20, and an outer periphery 18c made of a cylindrical surface. On the front surface 18 a of the support yoke 18, a concave surface 28 having a shape substantially coinciding with the shape of the back surface 8 b of the rack shaft 8 is formed. A curved sliding contact plate 30 is attached along the concave surface 29, and the sliding contact plate 30 is in sliding contact with the back surface 8 b of the rack shaft 8. As the sliding contact plate 30, it is preferable to use a plate having a low friction coefficient, and for example, a metal plate or a metal plate coated with a fluororesin can be used.

サポートヨーク18の外周18cに設けられた環状の収容溝51に、例えばOリング等の環状の弾性部材からなる封止部材52が収容され、保持されている。封止部材52は、サポートヨーク18の外周18cと保持孔16の内周16aとの間を封止する機能を果たす。
閉塞部材19は、深さ方向X1に関して前面19aと後面19bとを有するプラグからなる。すなわち、閉塞部材19の外周19cには、雄ねじ31が形成されている。一方、保持孔16の内周16aには、保持孔16の入口において雌ねじ16bが形成され、この雌ねじ部16bに、閉塞部材19の雄ねじ31がねじ込まれて固定されている。
A sealing member 52 made of an annular elastic member such as an O-ring is accommodated and held in an annular accommodation groove 51 provided on the outer periphery 18c of the support yoke 18. The sealing member 52 functions to seal between the outer periphery 18 c of the support yoke 18 and the inner periphery 16 a of the holding hole 16.
The closing member 19 includes a plug having a front surface 19a and a rear surface 19b with respect to the depth direction X1. That is, a male screw 31 is formed on the outer periphery 19 c of the closing member 19. On the other hand, on the inner periphery 16a of the holding hole 16, a female screw 16b is formed at the inlet of the holding hole 16, and the male screw 31 of the closing member 19 is screwed and fixed to the female screw portion 16b.

閉塞部材19の後面19bには、閉塞部材19をねじ込む工具が係合する多角形断面の工具係合孔32が設けられている。また、閉塞部材19の外周19cに設けられた1ないし複数の環状の収容溝53に、例えばOリング等の環状の弾性部材からなる封止部材54が収容され、保持されている。封止部材54は、閉塞部材19の外周19cと保持孔16の内周16aとの間を封止する機能を果たす。   The rear surface 19b of the closing member 19 is provided with a tool engaging hole 32 having a polygonal cross section with which a tool for screwing the closing member 19 is engaged. A sealing member 54 made of an annular elastic member such as an O-ring is accommodated and held in one or more annular accommodation grooves 53 provided on the outer periphery 19c of the closing member 19. The sealing member 54 functions to seal between the outer periphery 19 c of the closing member 19 and the inner periphery 16 a of the holding hole 16.

第1中間部材20は、保持孔16の内周16aによって、保持孔16の中心軸線C1の回りに回転可能に且つ保持孔16の深さ方向X1に変位可能に支持されている。
第2中間部材21の外周21cには、深さ方向X1に延びる係合溝33が、1ないし複数設けられている。係合溝33には、ハウジング17に固定されて深さ方向X1に対して直交する方向に延びる案内ピン34が係合している。案内ピン34は、ハウジング17を挿通して保持孔16内に臨む固定孔35に、外方から圧入されて固定されている。
The first intermediate member 20 is supported by the inner periphery 16 a of the holding hole 16 so as to be rotatable about the central axis C <b> 1 of the holding hole 16 and displaceable in the depth direction X <b> 1 of the holding hole 16.
One or more engaging grooves 33 extending in the depth direction X1 are provided on the outer periphery 21c of the second intermediate member 21. The engaging groove 33 is engaged with a guide pin 34 that is fixed to the housing 17 and extends in a direction orthogonal to the depth direction X1. The guide pin 34 is fixed by being press-fitted from the outside into a fixing hole 35 that passes through the housing 17 and faces the holding hole 16.

係合溝33に係合した案内ピン34によって、第2中間部材21の回転が規制されている。また、第2中間部材21は、案内ピン34によって案内されて深さ方向X1に進退移動可能とされている。
図4に示すように、第1中間部材20の前面20aに、第1中間部材20の回転中心(保持孔16の中心軸線C1に一致)回りに配列された複数の円弧状の保持溝36が設けられている。各保持溝36の底に、カム面23が形成されている。
The rotation of the second intermediate member 21 is restricted by the guide pin 34 engaged with the engagement groove 33. Further, the second intermediate member 21 is guided by the guide pin 34 and can be moved back and forth in the depth direction X1.
As shown in FIG. 4, a plurality of arc-shaped holding grooves 36 arranged around the rotation center of the first intermediate member 20 (corresponding to the central axis C <b> 1 of the holding hole 16) are formed on the front surface 20 a of the first intermediate member 20. Is provided. A cam surface 23 is formed at the bottom of each holding groove 36.

また、図5に示すように、第2中間部材21の後面21bに、第1中間部材20の回転中心(保持孔16の中心軸線C1に一致)回りに配列された複数の円弧状の保持溝37が設けられている。各保持溝37の底に、カム面24が形成されている。図7Aに示すように、ボールからなる各転動体25は、両保持溝36,37間に収容されている。
また、図6に示すように、各転動体25は、保持器38の対応する保持孔39に保持され、互いの位置関係が一定に維持されている。保持孔39は、保持器38の周方向に等間隔離隔して配置されている。ただし、保持器38は廃止してもよい。
Further, as shown in FIG. 5, a plurality of arc-shaped holding grooves arranged around the rotation center of the first intermediate member 20 (corresponding to the central axis C1 of the holding hole 16) on the rear surface 21b of the second intermediate member 21. 37 is provided. A cam surface 24 is formed at the bottom of each holding groove 37. As shown in FIG. 7A, each rolling element 25 made of a ball is accommodated between both holding grooves 36 and 37.
Moreover, as shown in FIG. 6, each rolling element 25 is hold | maintained at the corresponding holding hole 39 of the holder | retainer 38, and the mutual positional relationship is maintained constant. The holding holes 39 are arranged at regular intervals in the circumferential direction of the cage 38. However, the retainer 38 may be eliminated.

図7Aに示すように、第1中間部材20の前面20a(対向面)の保持溝36の底に設けられたカム面23と、第2中間部材21の後面21b(対向面)の保持溝37の底に設けられたカム面24とは、周方向Y1に対して互いに逆向きに傾斜している。
具体的には、回転可能な第1中間部材20のカム面23は、回転力付勢ばね22による回転力Rの方向の反対方向に向かうにしたがって、第2中間部材21側へ近づく傾斜面に形成されている。また、回転規制された第2中間部材21のカム面24は、回転力Rの方向に向かうにしたがって第1中間部材20側へ近づく傾斜面に形成されている。
As shown in FIG. 7A, the cam surface 23 provided at the bottom of the holding groove 36 on the front surface 20a (opposing surface) of the first intermediate member 20, and the holding groove 37 on the rear surface 21b (opposing surface) of the second intermediate member 21. And the cam surface 24 provided at the bottom of each of them are inclined in opposite directions with respect to the circumferential direction Y1.
Specifically, the cam surface 23 of the rotatable first intermediate member 20 has an inclined surface that approaches the second intermediate member 21 side in the direction opposite to the direction of the rotational force R by the rotational force biasing spring 22. Is formed. Further, the cam surface 24 of the second intermediate member 21 whose rotation is restricted is formed as an inclined surface that approaches the first intermediate member 20 side as it goes in the direction of the rotational force R.

周方向Y1に対するカム面23,24の傾斜角度は、ラック軸8側からの逆入力を受けたときに、第1中間部材20が戻り方向に回転しない角度(例えば1〜3度)に設定されている。
また、第2中間部材21のカム面24は、その傾斜を登る途中部または終端部に戻り抑制凹部40を形成している。戻り抑制凹部40は、図7Bに示すように、転動体25が係合したときに、その転動体25を所定の保持力で保持することにより、転動体25が、カム面24の傾斜を下る方向に戻ることを抑制する機能を果たす。
The inclination angle of the cam surfaces 23 and 24 with respect to the circumferential direction Y1 is set to an angle (for example, 1 to 3 degrees) at which the first intermediate member 20 does not rotate in the return direction when receiving reverse input from the rack shaft 8 side. ing.
Further, the cam surface 24 of the second intermediate member 21 returns to the middle part or the terminal part that climbs the slope, and forms a suppression concave part 40. As shown in FIG. 7B, when the rolling element 25 is engaged, the return suppressing recess 40 holds the rolling element 25 with a predetermined holding force, so that the rolling element 25 lowers the inclination of the cam surface 24. It functions to suppress returning to the direction.

本実施形態によれば、カム機構26が、両中間部材20,21の対向面としてのカム面23,24に係合する転動体25を用いているので、長期の使用によって、ラック軸8に対するサポートヨーク18の摺動部分(具体的にはサポートヨーク18に固定された摺接板30)に摩耗が生じたときに、両中間部材20,21を応答性良くスムーズに相対回転させることができる。   According to the present embodiment, the cam mechanism 26 uses the rolling elements 25 that engage with the cam surfaces 23 and 24 as the opposed surfaces of the intermediate members 20 and 21. When the sliding portion of the support yoke 18 (specifically, the sliding contact plate 30 fixed to the support yoke 18) is worn, both the intermediate members 20 and 21 can be rotated relatively smoothly with good responsiveness. .

これにより、摩耗に起因する付勢部材27のセット長L3の増大による付勢部材27の付勢荷重の低下を確実に補償することができる。すなわち、摩耗発生に拘らず、付勢部材27のセット長L3を確実に略一定に維持して、付勢部材27の付勢荷重を確実に略一定に維持できるので、ラック8aとピニオン7aの噛み合い部の押圧力を略一定に維持して、騒音発生を確実に抑制できる。   Thereby, the fall of the urging | biasing load of the urging | biasing member 27 by the increase in the set length L3 of the urging | biasing member 27 resulting from abrasion can be compensated reliably. That is, regardless of the occurrence of wear, the set length L3 of the urging member 27 can be reliably maintained substantially constant, and the urging load of the urging member 27 can be reliably maintained substantially constant, so that the rack 8a and the pinion 7a Generation of noise can be reliably suppressed by maintaining the pressing force of the meshing portion substantially constant.

具体的には、回転力付勢ばね22の回転力Rによって第1中間部材20が、図7Aから図7Bに示すように回転運動する。その第1中間部材20の回転運動が、両カム面23,24と両カム面23,24に転がり接触する転動体25とを含むカム機構26を介して、深さ方向X1(サポートヨーク18側)への第2中間部材21の直線運動に変換される。 これにより、深さ方向X1に関する両中間部材20,21の全長L2(図3参照。第2中間部材21の前面21aと第1中間部材20の後面20bとの距離に相当)が増大する。その結果、第2中間部材21がサポートヨーク18をラック軸8側へ押し進める一方、第1中間部材20の後面20bと閉塞部材19の前面19aとの間隙(付勢部材27のセット長L3に相当)を略一定に維持することができる。   Specifically, the first intermediate member 20 rotates as shown in FIGS. 7A to 7B by the rotational force R of the rotational force biasing spring 22. The rotational movement of the first intermediate member 20 is performed in the depth direction X1 (support yoke 18 side) via a cam mechanism 26 including both cam surfaces 23, 24 and rolling elements 25 that are in rolling contact with both cam surfaces 23, 24. ) To the linear motion of the second intermediate member 21. As a result, the total length L2 of both the intermediate members 20 and 21 in the depth direction X1 (see FIG. 3; corresponding to the distance between the front surface 21a of the second intermediate member 21 and the rear surface 20b of the first intermediate member 20) increases. As a result, the second intermediate member 21 pushes the support yoke 18 toward the rack shaft 8 side, while the gap between the rear surface 20b of the first intermediate member 20 and the front surface 19a of the closing member 19 (corresponding to the set length L3 of the biasing member 27). ) Can be maintained substantially constant.

換言すると、摩耗発生に起因する、サポートヨーク18(後面18b)と閉塞部材19(前面19a)との距離L1の増大に拘らず、両中間部材20,21の全長L2を確実に増大でき、長期にわたって、付勢部材27のセット長L3を確実に略一定に維持して、付勢部材27の付勢荷重を確実に略一定に維持することができる。
また、第1中間部材21が所定量回転した状態で、図7Bに示すように、転動体25をカム面24の戻り抑制凹部40に所定の保持力で保持することができるので、両中間部材20,21の相対回転位置を安定させることができる。したがって、ラック軸8側からの逆入力を受けたときに、両中間部材20,21の相対回転位置が元に戻されることを抑制することができる。
In other words, regardless of the increase in the distance L1 between the support yoke 18 (rear surface 18b) and the closing member 19 (front surface 19a) due to the occurrence of wear, the total length L2 of both the intermediate members 20, 21 can be reliably increased, Thus, the set length L3 of the urging member 27 can be reliably maintained substantially constant, and the urging load of the urging member 27 can be reliably maintained substantially constant.
In addition, with the first intermediate member 21 rotated by a predetermined amount, as shown in FIG. 7B, the rolling element 25 can be held in the return restraining recess 40 of the cam surface 24 with a predetermined holding force. The relative rotational positions of 20, 21 can be stabilized. Therefore, when the reverse input from the rack shaft 8 side is received, it can suppress that the relative rotational position of both the intermediate members 20 and 21 is returned to the original.

また、戻り抑制凹部40の働きで、逆入力を受けたときの転動体25の戻り難さが確保されるので、カム面23,24の傾斜を若干大きくすることも可能となる。カム面23,24の傾斜を大きくすることにより、回転力付勢ばね22の回転力による第1中間部材20の回転量に対する、第2中間部材21の深さ方向X1の移動量の比を大きくすることができ、サポートヨーク18をラック軸8側へ追い込み易くすることができる。結果として、カム面23,24の傾斜に関する設計の自由度が高くなる。   Further, the return restraint recess 40 ensures the difficulty of returning the rolling element 25 when receiving reverse input, so that the inclination of the cam surfaces 23 and 24 can be slightly increased. By increasing the inclination of the cam surfaces 23 and 24, the ratio of the amount of movement of the second intermediate member 21 in the depth direction X1 to the amount of rotation of the first intermediate member 20 due to the rotational force of the rotational force biasing spring 22 is increased. Thus, the support yoke 18 can be easily driven to the rack shaft 8 side. As a result, the degree of freedom of design regarding the inclination of the cam surfaces 23 and 24 is increased.

また、閉塞部材19と第1中間部材20との間に弾性的に圧縮された状態で介在し、両中間部材20,21を介してサポートヨーク18へ弾性的に付勢する付勢部材27を設けた。すなわち、付勢部材27は、第1中間部材20、転動体25を含むカム機構26、および第2中間部材21を介して、サポートヨーク18をラック軸8側へ付勢する。したがって、両中間部材20,21のカム面23,24間に転動体25を介在させたカム機構26に、ガタ付き等が発生することを抑制でき、カム機構26の作動を安定させることができる。   Further, a biasing member 27 that is elastically compressed between the closing member 19 and the first intermediate member 20 and elastically biases the support yoke 18 via the intermediate members 20 and 21 is provided. Provided. That is, the urging member 27 urges the support yoke 18 toward the rack shaft 8 via the first intermediate member 20, the cam mechanism 26 including the rolling elements 25, and the second intermediate member 21. Therefore, it is possible to suppress the occurrence of rattling or the like in the cam mechanism 26 in which the rolling elements 25 are interposed between the cam surfaces 23 and 24 of the intermediate members 20 and 21, and the operation of the cam mechanism 26 can be stabilized. .

付勢部材27と第1中間部材20の後面20bとの間に、低摩擦板28を介在しているので、第1中間部材20をよりスムーズに回転させることができるので、サポートヨーク18(摺接板30)の摩耗発生時に、より確実に両中間部材20,21の全長L2を増大させて、付勢部材27の付勢荷重を確実に、略一定に維持することができる。
また、ラック軸支持装置15を用いて、異音発生を長期に抑制することができるステアリング装置1を実現することができる。
Since the low friction plate 28 is interposed between the urging member 27 and the rear surface 20b of the first intermediate member 20, the first intermediate member 20 can be rotated more smoothly. When wear of the contact plate 30) occurs, the total length L2 of the intermediate members 20 and 21 can be more reliably increased, and the urging load of the urging member 27 can be reliably maintained substantially constant.
Moreover, the steering apparatus 1 which can suppress generation | occurrence | production of abnormal noise for a long period of time using the rack shaft support apparatus 15 is realizable.

次いで、図8〜図11は、本発明の別の実施形態のラック軸支持装置115を示している。図8〜図11を参照して、本実施形態が図3〜図7Bの実施形態と主に異なるのは、下記の(1)〜(4)である。
(1)図3の実施形態では、回転可能な第1中間部材20が、閉塞部材19に対向して配置され、回転規制された第2中間部材21が、サポートヨーク18に対向して配置されていた。
8 to 11 show a rack shaft support device 115 according to another embodiment of the present invention. With reference to FIGS. 8 to 11, the present embodiment is mainly different from the embodiments of FIGS. 3 to 7B in the following (1) to (4).
(1) In the embodiment of FIG. 3, the rotatable first intermediate member 20 is disposed to face the closing member 19, and the second intermediate member 21 whose rotation is restricted is disposed to face the support yoke 18. It was.

これに対して、本実施形態では、回転可能な第1中間部材120が、サポートヨーク18に対向して配置され、回転規制された第2中間部材121が、閉塞部材119に対向して配置されている。すなわち、第1中間部材120が、第2中間部材121よりもサポートヨーク18側に配置されている。第1中間部材120の外周120cおよび第2中間部材121の外周121cが、保持孔16の内周16aに嵌合されている。
(2)また、図3の実施形態では、回転力付勢ばね22が、閉塞部材19と第1中間部材20とに係合していて、第1中間部材20を閉塞部材19に対して回転させる回転力を及ぼしていた。また、回転力付勢ばね22は、閉塞部材19の前面19aに設けられた凹部19dと、第1中間部材12の後面12bに設けられた凹部12dとに跨がるように収容されていた。
On the other hand, in the present embodiment, the rotatable first intermediate member 120 is disposed to face the support yoke 18, and the second intermediate member 121 whose rotation is restricted is disposed to face the closing member 119. ing. That is, the first intermediate member 120 is disposed closer to the support yoke 18 than the second intermediate member 121. The outer periphery 120 c of the first intermediate member 120 and the outer periphery 121 c of the second intermediate member 121 are fitted to the inner periphery 16 a of the holding hole 16.
(2) In the embodiment of FIG. 3, the rotational force biasing spring 22 is engaged with the closing member 19 and the first intermediate member 20, and the first intermediate member 20 is rotated with respect to the closing member 19. It had a rotating force to make it. Further, the rotational force biasing spring 22 was accommodated so as to straddle the recess 19 d provided on the front surface 19 a of the closing member 19 and the recess 12 d provided on the rear surface 12 b of the first intermediate member 12.

これに対して、本実施形態では、回転力付勢ばね122が、第1中間部材120と第2中間部材121とに係合し、第1中間部材120を第2中間部材121に対して回転させる回転力を及ぼしている。また、回転力付勢ばね122は、第2中間部材121の前面121aに設けられた凹部121dと、第1中間部材120の後面120bに設けられた凹部120dとに跨がるように収容されている。   On the other hand, in this embodiment, the rotational force biasing spring 122 is engaged with the first intermediate member 120 and the second intermediate member 121, and the first intermediate member 120 is rotated with respect to the second intermediate member 121. Rotating force is exerted. Further, the rotational force biasing spring 122 is accommodated so as to straddle the recess 121d provided on the front surface 121a of the second intermediate member 121 and the recess 120d provided on the rear surface 120b of the first intermediate member 120. Yes.

回転力付勢ばね122の一端122aは、凹部121dの底に係止され、回転力付勢ばね122の他端122bは、凹部120dの底に係止されている。凹部121dおよび凹部120dの何れか一方のみが設けられていてもよい。
閉塞部材119の前面119aおよび第2中間部材121の後面121bは、平坦面に形成され、互いに対向している。閉塞部材119の前面119aと第2中間部材121の後面121bとは相対回転しないので、両面119a,121b間に介在した付勢部材27は、両面119a,121bに直接接触している。閉塞部材119の後面119bには工具係合孔132が形成されている。閉塞部材119の外周119cには、保持孔16の雌ねじ部16bに係合する雄ねじ131が設けられている。
(3)また、図7Aの実施の形態では、カム機構26が、回転可能な第1中間部材20の前面20aに形成されたカム面23と、回転不能な第2中間部材21の後面21bに形成されたカム面24と、カム面23,24間に介在したボールからなる転動体25とによって構成されていた。
One end 122a of the rotational force biasing spring 122 is locked to the bottom of the recess 121d, and the other end 122b of the rotational force biasing spring 122 is locked to the bottom of the recess 120d. Only one of the recess 121d and the recess 120d may be provided.
The front surface 119a of the closing member 119 and the rear surface 121b of the second intermediate member 121 are formed as flat surfaces and face each other. Since the front surface 119a of the closing member 119 and the rear surface 121b of the second intermediate member 121 do not rotate relative to each other, the urging member 27 interposed between both surfaces 119a and 121b is in direct contact with both surfaces 119a and 121b. A tool engagement hole 132 is formed in the rear surface 119b of the closing member 119. A male screw 131 that engages with the female screw portion 16 b of the holding hole 16 is provided on the outer periphery 119 c of the closing member 119.
(3) In the embodiment of FIG. 7A, the cam mechanism 26 is formed on the cam surface 23 formed on the front surface 20a of the rotatable first intermediate member 20 and the rear surface 21b of the second intermediate member 21 that cannot rotate. The cam surface 24 is formed, and the rolling element 25 is a ball 25 interposed between the cam surfaces 23 and 24.

これに対して、本実施形態では、図9Aに示すように、カム機構126が、回転可能な第1中間部材120の後面120bに形成されたカム面123と、回転不能な第2中間部材121の前面121aに形成されたカム面124と、カム面123,124間に介在したボールからなる転動体125とによって構成されている。
転動体125は、図10に示すように第2中間部材121の前面121aに凹部121dを取り囲んで配置された複数の円弧状の保持溝137と、図11に示すように第1中間部材120の後面120bに凹部120dを取り囲んで配置された保持溝136との間に収容され、保持されている。
In contrast, in the present embodiment, as shown in FIG. 9A, the cam mechanism 126 includes a cam surface 123 formed on the rear surface 120b of the rotatable first intermediate member 120 and a non-rotatable second intermediate member 121. The cam surface 124 is formed on the front surface 121a of the motor and the rolling element 125 made of balls interposed between the cam surfaces 123 and 124.
As shown in FIG. 10, the rolling element 125 includes a plurality of arc-shaped holding grooves 137 disposed on the front surface 121a of the second intermediate member 121 so as to surround the recess 121d, and the first intermediate member 120 as shown in FIG. The rear surface 120b is accommodated and held between the holding groove 136 disposed so as to surround the recess 120d.

カム面123には、図9Bに示すように、転動体125を所定の保持力で保持してカム面123の傾斜方向に沿っての転動体125の戻りを抑制する戻り抑制凹部140が設けられている。
(4)図3の実施形態では、低摩擦板28が、閉塞部材19の前面19aと回転可能な第1中間部材20の後面20bとの間に介在していた。これに対して、本実施形態では、図8に示すように、低摩擦板128が、回転可能な第1中間部材120の前面120aとサポートヨーク18の後面18bとの間に介在している。
As shown in FIG. 9B, the cam surface 123 is provided with a return suppressing recess 140 that holds the rolling element 125 with a predetermined holding force and suppresses the return of the rolling element 125 along the inclination direction of the cam surface 123. ing.
(4) In the embodiment of FIG. 3, the low friction plate 28 is interposed between the front surface 19 a of the closing member 19 and the rear surface 20 b of the rotatable first intermediate member 20. On the other hand, in this embodiment, as shown in FIG. 8, the low friction plate 128 is interposed between the front surface 120 a of the rotatable first intermediate member 120 and the rear surface 18 b of the support yoke 18.

低摩擦板128は、フッ素樹脂等の低摩擦材により形成された樹脂板であってもよいし、表面にフッ素樹脂等の低摩擦材が被覆された金属板であってもよい。図示していないが、低摩擦板128に代えて、第1中間部材120の前面120aおよびサポートヨーク18の後面18bの少なくとも一方に被覆されたフッ素樹脂層等で構成される低摩擦部を用いてもよい。   The low friction plate 128 may be a resin plate formed of a low friction material such as a fluororesin, or may be a metal plate whose surface is coated with a low friction material such as a fluororesin. Although not shown, instead of the low friction plate 128, a low friction portion constituted by a fluororesin layer or the like coated on at least one of the front surface 120a of the first intermediate member 120 and the rear surface 18b of the support yoke 18 is used. Also good.

本実施形態の構成要素において、図3〜図7Bの実施形態の構成要素と同じ構成要素には、図3〜図7Bの実施形態の構成要素の参照符号と同じ参照符号を付してある。
本実施形態によれば、カム機構126が、両中間部材120,121の対向面としてのカム面123,124に係合する転動体125を用いているので、長期の使用によって、ラック軸8に対するサポートヨーク18の摺動部分(具体的にはサポートヨーク18に固定された摺接板30)に摩耗が生じたときに、両中間部材120,121を応答性良くスムーズに相対回転させることができる。
In the components of the present embodiment, the same reference numerals as those of the embodiments of FIGS. 3 to 7B are assigned to the same components as those of the embodiment of FIGS.
According to the present embodiment, the cam mechanism 126 uses the rolling elements 125 that engage with the cam surfaces 123 and 124 as the opposed surfaces of the intermediate members 120 and 121. When wear occurs on the sliding portion of the support yoke 18 (specifically, the sliding contact plate 30 fixed to the support yoke 18), both the intermediate members 120 and 121 can be rotated relatively smoothly with good responsiveness. .

これにより、摩耗に起因する付勢部材27のセット長L3の増大による付勢部材27の付勢荷重の低下を確実に補償することができる。すなわち、摩耗発生に拘らず、付勢部材27のセット長L3を略一定に維持して、付勢部材27の付勢荷重を略一定に維持できるので、ラック8aとピニオン7aの噛み合い部の押圧力を略一定に維持して、騒音発生を確実に抑制することができる。   Thereby, the fall of the urging | biasing load of the urging | biasing member 27 by the increase in the set length L3 of the urging | biasing member 27 resulting from abrasion can be compensated reliably. In other words, the set length L3 of the urging member 27 can be maintained substantially constant and the urging load of the urging member 27 can be maintained substantially constant regardless of the occurrence of wear, so that the engagement portion between the rack 8a and the pinion 7a can be pushed. Noise can be reliably suppressed by maintaining the pressure substantially constant.

具体的には、回転力付勢ばね122の回転力Rによって第1中間部材120が、回転運動することにより、カム機構126によって、深さ方向X1(サポートヨーク18側)への第1中間部材120の直線運動に変換される。これにより、深さ方向X1に関する両中間部材120,121の全長L2(第1中間部材120の前面120aと第2中間部材121の後面121bとの距離に相当)が増大する。その結果、第1中間部材120がサポートヨーク18をラック軸8側へ押し進める一方、第2中間部材121の後面121bと閉塞部材119の前面119aとの間隙(付勢部材27のセット長L3に相当)は、略一定に維持することができる。   Specifically, the first intermediate member 120 rotates in the depth direction X1 (support yoke 18 side) by the cam mechanism 126 by the rotational movement of the first intermediate member 120 by the rotational force R of the rotational force biasing spring 122. It is converted into 120 linear motions. Thereby, the total length L2 (corresponding to the distance between the front surface 120a of the first intermediate member 120 and the rear surface 121b of the second intermediate member 121) of both the intermediate members 120 and 121 in the depth direction X1 increases. As a result, the first intermediate member 120 pushes the support yoke 18 toward the rack shaft 8 side, while the gap between the rear surface 121b of the second intermediate member 121 and the front surface 119a of the closing member 119 (corresponding to the set length L3 of the biasing member 27). ) Can be kept substantially constant.

換言すると、摩耗発生に起因する、サポートヨーク18(後面18b)と閉塞部材19(前面19a)との距離L1の増大に拘らず、両中間部材120,121の全長L2を確実に増大でき、長期にわたって、付勢部材27のセット長L3を確実に略一定に維持して、付勢部材27の付勢荷重を確実に略一定に維持することができる。
また、第1中間部材120が所定量回転した状態で、図9Bに示すように、転動体125をカム面124の戻り抑制凹部140に所定の保持力で保持することができるので、両中間部材120,121の相対回転位置を安定させることができる。したがって、ラック軸8側からの逆入力を受けたときに、両中間部材120,121の相対回転位置が元に戻されることを抑制することができる。
In other words, regardless of the increase in the distance L1 between the support yoke 18 (rear surface 18b) and the closing member 19 (front surface 19a) due to the occurrence of wear, the total length L2 of the intermediate members 120 and 121 can be reliably increased, Thus, the set length L3 of the urging member 27 can be reliably maintained substantially constant, and the urging load of the urging member 27 can be reliably maintained substantially constant.
Further, as shown in FIG. 9B, the rolling element 125 can be held in the return restraining recess 140 of the cam surface 124 with a predetermined holding force with the first intermediate member 120 rotated by a predetermined amount. The relative rotational positions of 120 and 121 can be stabilized. Therefore, when the reverse input from the rack shaft 8 side is received, it is possible to prevent the relative rotational positions of the intermediate members 120 and 121 from being returned to the original positions.

また、戻り抑制凹部140の働きで、逆入力を受けたときの転動体125の戻り難さが確保されるので、カム面123,124の傾斜を若干大きくすることも可能となる。カム面123,124の傾斜を大きくすることにより、回転力付勢ばね122の回転力による第1中間部材120の回転量に対する、第1中間部材120の深さ方向X1の移動量の比を大きくすることができ、サポートヨーク18をラック軸8側へ追い込み易くすることができる。結果として、カム面123,124の傾斜に関する設計の自由度が高くなる。   In addition, the return restraint recess 140 ensures the difficulty of returning the rolling element 125 when receiving reverse input, so that the inclination of the cam surfaces 123 and 124 can be slightly increased. By increasing the inclination of the cam surfaces 123 and 124, the ratio of the amount of movement of the first intermediate member 120 in the depth direction X1 to the amount of rotation of the first intermediate member 120 by the rotational force of the rotational force biasing spring 122 is increased. Thus, the support yoke 18 can be easily driven to the rack shaft 8 side. As a result, the degree of freedom of design regarding the inclination of the cam surfaces 123 and 124 is increased.

また、付勢部材27が、第2中間部材121、転動体125を含むカム機構126、および第1中間部材120を介して、サポートヨーク18をラック軸8側へ付勢する。したがって、両中間部材120,121のカム面123,124間に転動体125を介在させたカム機構126に、ガタ付き等が発生することを抑制でき、カム機構126の作動を安定させることができる。   Further, the urging member 27 urges the support yoke 18 toward the rack shaft 8 via the second intermediate member 121, the cam mechanism 126 including the rolling elements 125, and the first intermediate member 120. Therefore, it is possible to suppress the occurrence of rattling or the like in the cam mechanism 126 in which the rolling elements 125 are interposed between the cam surfaces 123 and 124 of the intermediate members 120 and 121, and the operation of the cam mechanism 126 can be stabilized. .

回転可能な第1中間部材120の前面120aとサポートヨーク18の後面18bとの間に、低摩擦板128を介在しているので、第1中間部材120をよりスムーズに回転させることができる。したがって、サポートヨーク18(摺接板30)の摩耗発生時に、より確実に、両中間部材120,121の全長L2を増大させて、付勢部材27の付勢荷重を確実に、略一定に維持することができる。   Since the low friction plate 128 is interposed between the front surface 120a of the rotatable first intermediate member 120 and the rear surface 18b of the support yoke 18, the first intermediate member 120 can be rotated more smoothly. Therefore, when the support yoke 18 (sliding contact plate 30) is worn, the total length L2 of the intermediate members 120 and 121 is more reliably increased, and the urging load of the urging member 27 is reliably maintained substantially constant. can do.

また、ラック軸支持装置115を用いて、異音発生を長期に抑制することができるステアリング装置1を実現することができる。
また、本発明は前記実施形態に限定されるものではなく、例えば、図7Aの実施形態において、図12に示すように、カム面24の傾斜方向に離隔して複数の戻り抑制凹部40,41を設けてもよい。また、図7Aの実施形態において、図13に示すように、カム面カム面24の戻り抑制凹部40に加えて、カム面23に戻り抑制凹部42を設け、両戻り抑制凹部40,42で共同して転動体25を保持してもよい。また、図示していないが、カム面24の戻り抑制凹部40に代えて、カム面23に戻り抑制凹部42を設けてもよい。すなわち、カム面23,24の少なくとも一方に、1または複数の戻り抑制凹部を設ければよい。図9Aの実施形態の戻り抑制凹部140に関しても同様の変更が可能である。
Moreover, the steering apparatus 1 which can suppress generation | occurrence | production of abnormal noise for a long period of time using the rack shaft support apparatus 115 is realizable.
In addition, the present invention is not limited to the above-described embodiment. For example, in the embodiment of FIG. 7A, as shown in FIG. May be provided. Further, in the embodiment of FIG. 7A, as shown in FIG. 13, in addition to the return suppression recess 40 of the cam surface cam surface 24, a return suppression recess 42 is provided on the cam surface 23, and the both return suppression recesses 40, 42 are used together. Then, the rolling element 25 may be held. Although not shown, a return suppression recess 42 may be provided on the cam surface 23 instead of the return suppression recess 40 of the cam surface 24. In other words, at least one of the cam surfaces 23 and 24 may be provided with one or a plurality of return suppressing recesses. Similar changes can be made with respect to the return restraint recess 140 of the embodiment of FIG. 9A.

また、各実施形態においては、閉塞部材19,119として保持孔16の入口内にねじ込まれるプラグ(栓)を用いたが、これに代えて、ハウジング17に、保持孔16の入口を区画する筒状突起を設けて、その筒状突起の外周の雄ねじに係合する雌ねじを内周に有するキャップを用いてもよい。
また、各実施形態において、回転力付勢ばね22,122として、ねじりコイルばねに代えて、ぜんまいばね(図示せず)を用いて深さ方向X1の小型化を図ってもよい。また、回転力付勢ばね22として、棒状のトーションバーを用いてもよい。
In each embodiment, plugs (plugs) that are screwed into the inlets of the holding holes 16 are used as the blocking members 19 and 119. Instead, the cylinders that define the inlets of the holding holes 16 in the housing 17 are used. A cap having a female protrusion on the inner periphery which is provided with a cylindrical protrusion and engages with a male thread on the outer periphery of the cylindrical protrusion may be used.
Further, in each embodiment, as the rotational force biasing springs 22 and 122, a mainspring spring (not shown) may be used instead of the torsion coil spring to reduce the size in the depth direction X1. Further, a rod-like torsion bar may be used as the rotational force biasing spring 22.

また、各実施形態において、付勢部材27として、Oリングやゴム板、ゴム棒等のブロック状の弾性部材を用いてもよい。
また、図示していないが、図3の実施形態において、付勢部材27を第2中間部材21の前面21aとサポートヨーク18の後面18bとの間に介在してもよい。また、図示していないが、図8の実施形態において、付勢部材27を第1中間部材120の前面120aと低摩擦板128との間に介在してもよいし、また、付勢部材27をサポートヨーク18の後面18bと低摩擦板128との間に介在してもよい。
In each embodiment, the urging member 27 may be a block-like elastic member such as an O-ring, a rubber plate, or a rubber bar.
Although not shown, in the embodiment of FIG. 3, the urging member 27 may be interposed between the front surface 21 a of the second intermediate member 21 and the rear surface 18 b of the support yoke 18. Although not shown, in the embodiment of FIG. 8, the urging member 27 may be interposed between the front surface 120 a of the first intermediate member 120 and the low friction plate 128, or the urging member 27. May be interposed between the rear surface 18 b of the support yoke 18 and the low friction plate 128.

その他、本発明の特許請求の範囲で種々の変更を施すことができる。   In addition, various modifications can be made within the scope of the claims of the present invention.

1…ステアリング装置、2…操舵部材、7…ピニオン軸、8…ラック軸、15;115…ラック軸支持装置、16…保持孔、17…ハウジング、18…サポートヨーク(ラック軸支持部材)、19;119…閉塞部材、20;120…第1中間部材、20a;120a…前面、20b,120b…後面、21;121…第2中間部材、21a;121a…前面、21b;121b…後面、22;122…回転力付勢ばね、23;123…カム面、24;124…カム面、25;125…転動体、26;126…カム機構、27…付勢部材、33…係合溝、34…案内ピン、36,37;136,137…保持溝、38…保持器、39…保持孔、40;41;42;140…戻り抑制凹部、C1…(保持孔の)中心軸線、L1…(サポートヨークと閉塞部材との)距離、L2…(両中間部材の)全長、L3…(付勢部材の)セット長、R…回転力、X1…(保持孔の)深さ方向、Y1…周方向、Z1…(ラック軸の)軸方向   DESCRIPTION OF SYMBOLS 1 ... Steering device, 2 ... Steering member, 7 ... Pinion shaft, 8 ... Rack shaft, 15; 115 ... Rack shaft support device, 16 ... Holding hole, 17 ... Housing, 18 ... Support yoke (rack shaft support member), 19 119: Closing member, 20; 120: First intermediate member, 20a; 120a ... Front surface, 20b, 120b ... Rear surface, 21; 121 ... Second intermediate member, 21a; 121a ... Front surface, 21b; 121b ... Rear surface, 22; 122: rotational force biasing spring, 23; 123 ... cam surface, 24; 124 ... cam surface, 25; 125 ... rolling element, 26; 126 ... cam mechanism, 27 ... biasing member, 33 ... engagement groove, 34 ... Guide pin, 36, 37; 136, 137 ... holding groove, 38 ... retainer, 39 ... holding hole, 40; 41; 42; 140 ... return restraining recess, C1 ... (holding hole) central axis, L1 ... (support) Yaw L2 ... (the length of both intermediate members), L3 ... set length (of the biasing member), R ... rotational force, X1 ... depth direction (of the holding hole), Y1 ... circumferential direction, Z1 ... axial direction (of rack axis)

Claims (5)

ハウジングの保持孔に前記保持孔の深さ方向に摺動可能に収容され且つラック軸を摺動可能に支持するラック軸支持部材と、
前記ハウジングに固定され前記保持孔を塞ぐ閉塞部材と、
前記ラック軸支持部材と前記閉塞部材との間に介在し、前記ラック軸支持部材を前記ラック軸側へ弾性的に付勢する付勢部材と、
前記ラック軸支持部材と前記閉塞部材との間に介在し、前記保持孔の中心軸線の回りに回転可能な第1中間部材および回転不能な第2中間部材と、
前記閉塞部材および前記第2中間部材の何れか一方と前記第1中間部材とに係合し、前記第1中間部材に回転力を与える回転力付勢ばねと、
両中間部材の対向面の少なくとも一方に設けられ前記第1中間部材の回転方向に対して傾斜したカム面と、両中間部材の対向面間で前記カム面に係合した転動体とを含み、前記回転力付勢ばねによる両中間部材の相対回転に伴って前記深さ方向に関する両中間部材の全長を増大させるカム機構と、を備え
前記カム面に、前記転動体を所定の保持力で保持して前記カム面の傾斜方向に沿っての前記転動体の戻りを抑制する戻り抑制凹部が設けられているラック軸支持装置。
A rack shaft support member that is slidably accommodated in the holding hole of the housing in the depth direction of the holding hole and slidably supports the rack shaft;
A closing member that is fixed to the housing and closes the holding hole;
An urging member interposed between the rack shaft support member and the closing member and elastically urging the rack shaft support member toward the rack shaft;
A first intermediate member that is interposed between the rack shaft support member and the closing member, and is rotatable around a central axis of the holding hole;
A rotational force biasing spring that engages one of the closing member and the second intermediate member and the first intermediate member, and applies a rotational force to the first intermediate member;
A cam surface provided on at least one of the opposing surfaces of both intermediate members and inclined with respect to the rotation direction of the first intermediate member; and a rolling element engaged with the cam surface between the opposing surfaces of both intermediate members; A cam mechanism that increases the total length of both intermediate members in the depth direction with relative rotation of both intermediate members by the rotational force biasing spring ;
A rack shaft support device, wherein the cam surface is provided with a return restraining recess that holds the rolling element with a predetermined holding force and suppresses the return of the rolling element along an inclination direction of the cam surface .
請求項において、前記戻り抑制凹部は、前記カム面の傾斜方向に離隔して複数設けられているラック軸支持装置。 The rack shaft support device according to claim 1 , wherein a plurality of the return suppression recesses are provided apart from each other in an inclination direction of the cam surface. 請求項1または2において、前記付勢部材は、両中間部材のうち前記閉塞部材に対向する中間部材と前記閉塞部材との間に介在し、両中間部材を介して前記ラック軸支持部材を前記ラック軸側へ弾性的に付勢するラック軸支持装置。 3. The biasing member according to claim 1, wherein the biasing member is interposed between the intermediate member facing the closing member and the closing member among the two intermediate members, and the rack shaft support member is interposed between the intermediate members. A rack shaft support device that elastically biases the rack shaft side. 請求項1からの何れか1項において、前記第1中間部材は、前記ラック軸支持部材に対向して配置され、
前記ラック軸支持部材と前記第1中間部材との対向面間に介在する低摩擦板、または前記対向面の少なくとも一方に設けられた低摩擦部を備えたラック軸支持装置。
In any one of claims 1 to 3, wherein the first intermediate member is arranged to face the rack shaft support member,
A rack shaft support device comprising a low friction plate interposed between opposed surfaces of the rack shaft support member and the first intermediate member, or a low friction portion provided on at least one of the opposed surfaces.
請求項1からの何れか1項のラック軸支持装置を用いて、ラック軸を軸方向に摺動可能に支持するステアリング装置。 A steering device that supports the rack shaft so as to be slidable in the axial direction using the rack shaft support device according to any one of claims 1 to 4 .
JP2012153931A 2012-07-09 2012-07-09 Rack shaft support device and steering device using the same Expired - Fee Related JP5954574B2 (en)

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