JP5945753B2 - Lithium secondary battery - Google Patents

Lithium secondary battery Download PDF

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JP5945753B2
JP5945753B2 JP2014096983A JP2014096983A JP5945753B2 JP 5945753 B2 JP5945753 B2 JP 5945753B2 JP 2014096983 A JP2014096983 A JP 2014096983A JP 2014096983 A JP2014096983 A JP 2014096983A JP 5945753 B2 JP5945753 B2 JP 5945753B2
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lithium
positive electrode
carbon
negative electrode
electrode material
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JP2015215977A (en
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澤井 岳彦
岳彦 澤井
慎治 齊藤
慎治 齊藤
和憲 浦尾
和憲 浦尾
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SEI Corp
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SEI Corp
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Priority to CN201580002501.6A priority patent/CN106507692B/en
Priority to CA2948448A priority patent/CA2948448A1/en
Priority to EP15789893.3A priority patent/EP3142180B1/en
Priority to US15/346,476 priority patent/US20170214098A1/en
Priority to ES15789893T priority patent/ES2810326T3/en
Priority to PCT/JP2015/069536 priority patent/WO2015170785A2/en
Priority to DK15789893.3T priority patent/DK3142180T3/en
Priority to KR1020167008321A priority patent/KR20180016917A/en
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Description

本発明はリチウム二次電池に関し、特にアイドリングストップシステム向けのエンジンスターター用鉛電池を代替する電源として使用されるリチウム二次電池に関する。   The present invention relates to a lithium secondary battery, and more particularly to a lithium secondary battery used as a power source replacing an engine starter lead battery for an idling stop system.

リチウムイオンの吸蔵、放出が可能な材料を用いたリチウム二次電池は、携帯電話などのモバイル用民生型電池として市場投入されてきた。近年、このリチウム二次電池をハイブリッドカーや電気自動車などの車載動力用電源用途に開発されている。一方、車載用途としてアイドリングストップシステム向けのエンジンスターター用鉛電池を代替する電源としてリチウム二次電池を使用する動きもある。   Lithium secondary batteries using materials capable of occluding and releasing lithium ions have been put on the market as consumer batteries for mobile phones and the like. In recent years, this lithium secondary battery has been developed for in-vehicle power supply applications such as hybrid cars and electric cars. On the other hand, there is a movement to use a lithium secondary battery as a power source replacing an engine starter lead battery for an idling stop system for in-vehicle use.

アイドリングストップシステムまたはストップアンドゴーシステム(以下、ISSという)向けリチウム二次電池は、リチウム二次電池が鉛電池に対して劣る−30℃近傍でのエンジン作動を可能とする20ItA以上の大電流放電能力を有し、かつ鉛電池では困難な制動時での大電流充電回生で50ItA以上が必要とされる。この目的を達成するために、従来は、(1)電池抵抗を下げる、(2)Liイオンの負極でのインターカレーション反応で金属リチウムの析出を抑えることが考えられている。   Lithium rechargeable batteries for idling stop systems or stop-and-go systems (hereinafter referred to as ISS) are inferior to lead batteries in lithium rechargeable batteries. Large current discharge of 20 ItA or more that enables engine operation at around -30 ° C. High current charge regeneration at the time of braking, which is capable and difficult with a lead battery, requires 50 ItA or more. In order to achieve this object, conventionally, it has been considered that (1) battery resistance is reduced and (2) lithium metal precipitation is suppressed by an intercalation reaction at the negative electrode of Li ions.

上記(1)については、正、負極電極板の厚さを薄くすること、またアルミ集電箔上にカーボンを塗着して電極抵抗を下げることや(特許文献1)、電極内の導電材を増加させて抵抗を下げること、さらにはセパレータの厚さや空孔径を制御して抵抗を下げることなどが提案されている。一方、上記(2)については正、負極活物質の粒子径を小さくして反応面積を増加させ、充放電電流密度を低減することや負極活物質を黒鉛材から非晶質炭素材に、またチタン酸リチウムに変更することなどが検討されている。   For (1) above, the positive and negative electrode plate thicknesses are reduced, carbon is coated on the aluminum current collector foil to reduce the electrode resistance (Patent Document 1), and the conductive material in the electrode. It has been proposed to lower the resistance by increasing the resistance, and further to lower the resistance by controlling the thickness and pore diameter of the separator. On the other hand, in the case of (2) above, the particle size of the negative electrode active material is decreased to increase the reaction area, the charge / discharge current density is reduced, the negative electrode active material is changed from graphite material to amorphous carbon material, and Changing to lithium titanate has been studied.

しかしながら、上記(1)および(2)の工夫によって大電流充放電は可能となるが、−30℃、20ItA以上での放電、かつ50ItA以上での充電を満足することは困難であった。特に上記(2)の負極活物質を黒鉛材から非晶質炭素材に変更することは高容量化に対して不利でISS用として重要な軽量化という観点から困難であった。これらの目標値はISS用のリチウム二次電池のみならず、HEV、PHEV、EV等の電動駆動で走行する距離を稼ぐために大容量または高容量な電池に対して、電池重量を増加をすることなく、走行距離を伸ばすための技術ともなりうる。   However, although large current charge / discharge is possible by the devices (1) and (2), it was difficult to satisfy discharge at −30 ° C., 20 ItA or more and charge at 50 ItA or more. In particular, it has been difficult to change the negative electrode active material (2) from a graphite material to an amorphous carbon material from the viewpoint of weight reduction which is disadvantageous for high capacity and important for ISS. These target values increase the battery weight not only for lithium secondary batteries for ISS but also for large capacity or high capacity batteries in order to increase the distance traveled by electric drive such as HEV, PHEV, EV, etc. It can also be a technique for extending the travel distance without any problem.

国際公開WO2011/049153号公報International Publication No. WO2011 / 049153

本発明は以上のような問題に対処するためになされたもので、−30℃、20ItA以上での放電、かつ50ItA以上での充電が可能なISS用のリチウム二次電池の提供を目的とする。   The present invention has been made to address the above problems, and an object thereof is to provide a lithium secondary battery for ISS capable of discharging at −30 ° C., 20 ItA or higher and charging at 50 ItA or higher. .

本発明は、金属箔表面に正極材が形成された正電極と金属箔表面に負極材が形成された負電極との間にセパレータを介して、捲回または積層してなる電極群に有機電解液を浸透または浸積させてリチウムイオンの吸蔵・放出を繰返し行なうリチウム二次電池である。このリチウム二次電池における正極材は、非晶質炭素材が粒子表面に被覆されたリチウム含有金属リン酸化合物粒子と導電性炭素材との表面炭素原子同士が化学的に結合してなる正極材、および非晶質炭素材が粒子表面に被覆されたリチウム含有金属リン酸化合物粒子と導電性炭素材と活性炭との表面炭素原子同士が化学的に結合してなる正極材から選ばれる少なくとも1つの正極材である。   The present invention provides organic electrolysis to an electrode group formed by winding or laminating a separator between a positive electrode having a positive electrode material formed on a metal foil surface and a negative electrode having a negative electrode material formed on a metal foil surface. This is a lithium secondary battery in which liquid is permeated or immersed to repeatedly occlude and release lithium ions. The positive electrode material in this lithium secondary battery is a positive electrode material obtained by chemically bonding the surface carbon atoms of the lithium-containing metal phosphate compound particles in which the amorphous carbon material is coated on the particle surface and the conductive carbon material. , And at least one selected from positive electrode materials in which surface carbon atoms of lithium-containing metal phosphate compound particles, conductive carbon materials, and activated carbons whose surface is coated with an amorphous carbon material are chemically bonded to each other. It is a positive electrode material.

また、上記リチウム二次電池における負極材は、比表面積が6m2/g以上の黒鉛粒子、およびソフトカーボン粒子から選ばれる少なくとも1つの粒子を含み、上記黒鉛粒子および上記ソフトカーボン粒子は非晶質炭素および活性炭から選ばれる少なくとも1つが被覆されてなる負極材である。 The negative electrode material in the lithium secondary battery includes at least one particle selected from graphite particles having a specific surface area of 6 m 2 / g or more and soft carbon particles, and the graphite particles and the soft carbon particles are amorphous. This is a negative electrode material coated with at least one selected from carbon and activated carbon.

上記リチウム二次電池における、金属箔は、該金属箔を貫通し、かつ少なくとも一方の箔面側に突出部を有する複数の貫通孔を有する金属箔であり、有機電解液は、有機溶剤に支持電解質として六フッ化リン酸リチウム(以下、LiPF6という)およびリチウムビスフロロスルホン酸イミド(以下、LiFSIという)が溶解された混合有機電解液であり、セパレータは、親水基および酸化物セラミックの少なくとも1つを表面に有するセルロース繊維不織布であることを特徴とする。 In the lithium secondary battery, the metal foil is a metal foil that has a plurality of through holes that penetrate the metal foil and have protrusions on at least one of the foil surfaces. The organic electrolyte is supported by an organic solvent. A mixed organic electrolyte in which lithium hexafluorophosphate (hereinafter referred to as LiPF 6 ) and lithium bisfluorosulfonic imide (hereinafter referred to as LiFSI) are dissolved as an electrolyte, and the separator includes at least a hydrophilic group and an oxide ceramic. It is the cellulose fiber nonwoven fabric which has one on the surface, It is characterized by the above-mentioned.

本発明のリチウム二次電池において、上記正極材および活性炭における表面炭素原子同士の化学的結合は、各炭素材をフッ素樹脂と混合して、該樹脂が溶融分解する温度以上で焼成することによりなされることを特徴とする。 In the lithium secondary battery of the present invention, the chemical binding between the surface carbon atoms of the positive electrode material and activated carbon, each carbon material was mixed with the fluorine resin, by which the resin is baked at a melt decomposes temperature above It is made to be made.

本発明のリチウム二次電池は、突出部のある複数の貫通孔を有する金属箔に特定の正・負極材が形成された正・負極、特定の有機電解液、および特定のセパレータを組み合わせたので、従来電池に対して−30℃、20ItA以上での放電、かつ50ItA以上での充電が可能となり、さらにはISS用鉛電池の寿命に対して約2倍の長寿命となった。   Since the lithium secondary battery of the present invention combines a positive / negative electrode in which a specific positive / negative electrode material is formed on a metal foil having a plurality of through holes with protrusions, a specific organic electrolyte, and a specific separator. The battery can be discharged at −30 ° C., 20 ItA or more, and charged at 50 ItA or more, and the life of the ISS lead battery is about twice as long as that of the conventional battery.

複数の貫通孔を備えた金属箔の断面図である。It is sectional drawing of metal foil provided with the several through-hole.

本発明のリチウム二次電池に使用される各部材の一例について説明する。
正極材は、リチウムイオンの吸蔵・放出を行なう材料であり、(1)非晶質炭素材が粒子表面に被覆されたリチウム含有金属リン酸化合物粒子と導電性炭素材との表面炭素原子同士が化学的に結合してなる正極材A、(2)非晶質炭素材が粒子表面に被覆されたリチウム含有金属リン酸化合物粒子と導電性炭素材と活性炭との表面炭素原子同士が化学的に結合してなる正極材B、または(3)上記正極材Aと正極材Bとの混合正極材である。
An example of each member used for the lithium secondary battery of the present invention will be described.
The positive electrode material is a material that occludes and releases lithium ions. (1) The surface carbon atoms of the lithium-containing metal phosphate compound particles in which the amorphous carbon material is coated on the particle surface and the conductive carbon material Cathode material A formed by chemically bonding, (2) The surface carbon atoms of the lithium-containing metal phosphate compound particles, the conductive carbon material, and the activated carbon with the amorphous carbon material coated on the particle surface are chemically A positive electrode material B formed by bonding, or (3) a mixed positive electrode material of the positive electrode material A and the positive electrode material B.

非晶質炭素材は、グラフェン相およびアモルファス相から選ばれた少なくとも1つの相を表面層として有する炭素材である。ここで、グラフェン相とはsp2結合炭素原子の平面6員環構造一層をいい、アモルファス相とはこの6員環構造が3次元的に構成されたものをいう。このグラフェン相またはアモルファス相は、導電性炭素材表面、活性炭表面にも形成されている。表面炭素原子同士が化学的に結合するとは、グラフェン相および/またはアモルファス相の乱れによって相互に結合することをいう。 The amorphous carbon material is a carbon material having at least one phase selected from a graphene phase and an amorphous phase as a surface layer. Here, the graphene phase refers to a single plane 6-membered ring structure of sp 2 -bonded carbon atoms, and the amorphous phase refers to a structure in which this 6-membered ring structure is three-dimensionally configured. This graphene phase or amorphous phase is also formed on the conductive carbon material surface and the activated carbon surface. The fact that surface carbon atoms are chemically bonded means that they are bonded to each other by the disorder of the graphene phase and / or the amorphous phase.

鉄リン酸リチウム粒子表面に非晶質炭素材を被覆する方法としては、リチウム含有金属リン酸化合物粒子を炭化水素を含んだガスまたは液体で処理した後に、この処理物を還元性雰囲気で焼成することにより得られる。非晶質炭素材は、リチウム含有金属リン酸化合物粒子の表面に密接している。非晶質炭素材の被覆層の厚さは1〜10nm、好ましくは2〜5nmである。10nm以上となると、表面被覆層が厚く電池反応部位である活物質の表面へのリチウムイオンの拡散が低下し、その結果、高出力特性が低下する。   As a method of coating the surface of the lithium iron phosphate particles with the amorphous carbon material, the lithium-containing metal phosphate compound particles are treated with a hydrocarbon-containing gas or liquid, and then the treated product is fired in a reducing atmosphere. Can be obtained. The amorphous carbon material is in close contact with the surface of the lithium-containing metal phosphate compound particles. The thickness of the coating layer of the amorphous carbon material is 1 to 10 nm, preferably 2 to 5 nm. When the thickness is 10 nm or more, the surface coating layer is thick and the diffusion of lithium ions to the surface of the active material, which is the battery reaction site, is reduced. As a result, the high output characteristics are lowered.

リチウム含有金属リン酸化合物としては、LiFePO4、LiCoPO4、LiMnPO4などが挙げられる。これらの中で、電気化学特性、安全性やコスト面で、リチウム含有金属リン酸化合物としてのオリビン形リチウム金属リン酸化物であるLiFePO4を用いることが好ましい。 Examples of the lithium-containing metal phosphate compound include LiFePO 4 , LiCoPO 4 , and LiMnPO 4 . Among these, in terms of electrochemical characteristics, safety and cost, it is preferable to use LiFePO 4 which is an olivine-type lithium metal phosphate as a lithium-containing metal phosphate compound.

導電性炭素材としては、グラフェン相等を少なくとも表面に有する、導電性カーボン粉体および導電性カーボン繊維から選ばれた少なくとも1つの導電性炭素材であることが好ましい。
導電性カーボン粉体としては、具体的にはアセチレンブラック、ケッチェンブラック、および黒鉛結晶を含む粉体から選ばれた少なくとも1つの導電性カーボン粉体であることが好ましい。
導電性カーボン繊維としては、具体的にはカーボン繊維、グラファイト繊維、気相成長炭素繊維、カーボンナノファイバーおよびカーボンナノチューブのうちの少なくとも1種類であることが好ましい。カーボン繊維の繊維径としては5nm〜200nmであることが好ましく、10nm〜100nmであることがより好ましい。また、繊維長が100nm〜50μmであることが好ましく、1μm〜30μmであることがより好ましい。
また、正極材構成材料の配合割合で、導電性炭素材は1〜12質量%、好ましくは4〜8質量%配合することができる。
The conductive carbon material is preferably at least one conductive carbon material selected from conductive carbon powder and conductive carbon fiber having a graphene phase or the like on at least the surface.
Specifically, the conductive carbon powder is preferably at least one conductive carbon powder selected from powders containing acetylene black, ketjen black, and graphite crystals.
Specifically, the conductive carbon fiber is preferably at least one of carbon fiber, graphite fiber, vapor-grown carbon fiber, carbon nanofiber, and carbon nanotube. The fiber diameter of the carbon fiber is preferably 5 nm to 200 nm, and more preferably 10 nm to 100 nm. Moreover, it is preferable that fiber length is 100 nm-50 micrometers, and it is more preferable that they are 1 micrometer-30 micrometers.
Further, the conductive carbon material can be blended in an amount of 1 to 12% by mass, preferably 4 to 8% by mass, based on the proportion of the positive electrode material constituting material.

活性炭としては、おがくず、木材チップ、木炭、ヤシガラ炭、石炭、フェノール樹脂、レーヨンなどを原料として製造される炭化物を約1000℃近い高温で加熱処理して得られる。本発明で使用できる活性炭としては、比表面積が1000m2/g以上であることが好ましい。特に比表面積が1500〜2200m2/gであることが好ましい。なお、比表面積はBET3点法を使い測定された値である。
使用できる活性炭の市販品としては、クレハケミカル社製のMSP−20N品番(比表面積が2100m2/g)、フタムラ化学社製の太閤活性炭Cタイプ(比表面積が1680m2/g)が例示できる。
活性炭は正極材の表面に薄膜状に形成することが好ましく、その厚さは10μm以下、好ましくは5μm以下である。より好ましくは1〜3μmである。
The activated carbon is obtained by heat-treating a carbide produced using sawdust, wood chips, charcoal, coconut husk charcoal, coal, phenol resin, rayon and the like at a high temperature of about 1000 ° C. The activated carbon that can be used in the present invention preferably has a specific surface area of 1000 m 2 / g or more. In particular, the specific surface area is preferably 1500 to 2200 m 2 / g. The specific surface area is a value measured using the BET three-point method.
Examples of commercial products of activated carbon can be used, Kureha Chemical Company MSP-20 N Part (specific surface area of 2100 m 2 / g), Taiko activated carbon C type Futamura Chemical Co., Ltd. (specific surface area of 1680m 2 / g) can be exemplified.
The activated carbon is preferably formed in a thin film on the surface of the positive electrode material, and the thickness thereof is 10 μm or less, preferably 5 μm or less. More preferably, it is 1 to 3 μm.

負極材は、リチウムイオンの吸蔵・放出を行なう材料であり、(1) 比表面積が6m2/g以上の黒鉛粒子、(2)ソフトカーボン粒子、または(3)これらの組み合わせからなる負極材であり、これら粒子の表面に非晶質炭素材層が形成され、さらに活性炭層が形成される場合がある負極材である。 The negative electrode material is a material that occludes and releases lithium ions, and is (1) a negative electrode material composed of graphite particles having a specific surface area of 6 m 2 / g or more, (2) soft carbon particles, or (3) a combination thereof. A negative electrode material in which an amorphous carbon material layer is formed on the surface of these particles, and an activated carbon layer may be further formed.

比表面積が6m2/g以上の黒鉛粒子としては、人造黒鉛、または天然黒鉛を含む黒鉛系炭素材が挙げられる。
ソフトカーボン粒子は、不活性雰囲気中で加熱処理を施したとき、炭素原子が構成する六角網平面、いわゆるグラフェン相が規則性をもって積層した構造である黒鉛構造を表面に発達させやすい炭素粒子である。
Examples of the graphite particles having a specific surface area of 6 m 2 / g or more include artificial graphite or a graphite-based carbon material containing natural graphite.
Soft carbon particles are carbon particles that can easily develop on the surface a graphite structure, which is a hexagonal network plane composed of carbon atoms, a so-called graphene phase layered with regularity, when heat treatment is performed in an inert atmosphere. .

負極材の平均粒子径は5〜10μmであることが好ましく、負極材構成材料の配合比で60〜95質量%、好ましくは70〜80質量%配合することができる。
負極材は、上述した導電性カーボン粉体および導電性カーボン繊維を併用することが好ましく、配合割合としては、質量比で[導電性カーボン粉体/導電性カーボン繊維=(2〜8)/(1〜3)]であることが好ましい。
また、負極材構成材料の配合割合で、導電材は1〜12質量%、好ましくは4〜8質量%配合することができる。
また、負極材の表面に活性炭層を形成する場合、その厚さは10μm以下、好ましくは5μm以下である。より好ましくは1〜3μmである。
It is preferable that the average particle diameter of a negative electrode material is 5-10 micrometers, and it is 60-95 mass% with the compounding ratio of a negative electrode material constituent material, Preferably it can mix | blend 70-80 mass%.
The negative electrode material preferably uses the above-described conductive carbon powder and conductive carbon fiber in combination, and the mixing ratio is [conductive carbon powder / conductive carbon fiber = (2-8) / ( 1-3)].
Further, the conductive material can be blended in an amount of 1 to 12% by mass, preferably 4 to 8% by mass, based on the proportion of the negative electrode material constituting material.
Moreover, when forming an activated carbon layer on the surface of a negative electrode material, the thickness is 10 micrometers or less, Preferably it is 5 micrometers or less. More preferably, it is 1 to 3 μm.

集電体となる金属箔は、当該箔を貫通し、かつ少なくとも一方の箔面側に突出部を有する複数の貫通孔を有する金属箔である。金属箔の一例を図1に示す。
図1は突出部を有する複数の貫通孔を備えた金属箔の断面図である。
金属箔1は、貫通孔3周囲に突出部2が設けられている。なお、貫通孔3は、金属箔1の全面にわたって形成されていても、また一部に非突出面の平坦な箔部を残して一部分に形成されていてもよい。好ましくは電池製造上の集電箔の強度の関係で、一部に形成されている方がよりよい。特に、集電箔の両幅部分には貫通孔3を形成することなく、貫通孔3のない平坦な箔部分を残すことが好ましい。
The metal foil serving as a current collector is a metal foil having a plurality of through holes that penetrate the foil and have protrusions on at least one foil surface side. An example of the metal foil is shown in FIG.
FIG. 1 is a cross-sectional view of a metal foil having a plurality of through holes having protrusions.
The metal foil 1 is provided with a protrusion 2 around the through hole 3. Note that the through hole 3 may be formed over the entire surface of the metal foil 1 or may be formed in part while leaving a flat foil portion with a non-projecting surface in part. Preferably, it is better to be formed in part due to the strength of the current collector foil in battery manufacture. In particular, it is preferable to leave flat foil portions without the through holes 3 without forming the through holes 3 in both width portions of the current collector foil.

上記貫通孔3の箔断面形状は、多角錐、円柱状、円錐状等また、これら形状の組み合わせなどいずれの形状でも使用可能である。加工速度や加工治具の加工ショットライフ、さらには突出孔先端部の加工後の箔の切り粉や剥離粉の発生可能性から、円錐状がより好ましい。
また、この貫通孔3は、金属箔1を突き破って形成されることが集電効果を向上させるので好ましい。金属箔1を突き破って形成される貫通孔3は、金属箔1にパンチング加工で形成される、突出部のない貫通孔またはエンボス加工で形成される凹凸に比較して、リチウム二次電池としたときの大電流充放電に優れ、サイクル時の内部短絡等の耐久性に優れる。
As the foil cross-sectional shape of the through hole 3, any shape such as a polygonal pyramid, a cylindrical shape, a conical shape, or a combination of these shapes can be used. A conical shape is more preferable from the viewpoint of the processing speed, the processing shot life of the processing jig, and the possibility of generation of cutting powder and peeling powder after processing the tip of the protruding hole.
Further, it is preferable that the through hole 3 is formed by breaking through the metal foil 1 because the current collecting effect is improved. The through-hole 3 formed by breaking through the metal foil 1 is a lithium secondary battery compared to the through-hole without protrusions or the unevenness formed by embossing formed in the metal foil 1 by punching. It excels in large current charge and discharge, and excels in durability such as internal short circuit during cycling.

貫通孔3の直径t2が50〜150μmの円孔であり、突出部2の高さt1が50〜400μmであり、隣接する貫通孔3との距離t3が300〜2000μmである。貫通孔分布を上記範囲に設けることにより、貫通孔形成面が全体として面圧を受けることになり、例えば直接貫通孔形成面に接して巻き取りロールで巻き取っても貫通孔が塞がれることがない。 The through hole 3 is a circular hole having a diameter t 2 of 50 to 150 μm, the height t 1 of the protrusion 2 is 50 to 400 μm, and the distance t 3 between the adjacent through holes 3 is 300 to 2000 μm. By providing the through-hole distribution in the above range, the through-hole forming surface is subjected to a surface pressure as a whole, and the through-hole is blocked even if it is in direct contact with the through-hole forming surface and wound by a take-up roll. There is no.

有機電解液は、有機溶剤に支持電解質としてLiPF6およびLiFSIが溶解された混合有機電解液である。この電解液における有機溶媒としては、エチレンカーボネート(EC)、ジエチルカーボネート(DEC)、ジメチルカーボネート(DMC)、メチルエチルカーボネート(MEC)等が挙げられる。好ましくは、これらの中から−30℃の温度で凍結しない配合に組み合わせる。
これらの有機溶媒中に上記LiPF6およびLiFSIが溶解されている。LiPF6およびLiFSIの配合比率としては(LiPF6/LiFSI=(1/0.2)〜(0.4/0.8))であることが好ましい。また、支持電解質総濃度は1.0〜1.3molとすることが好ましい。
The organic electrolytic solution is a mixed organic electrolytic solution in which LiPF 6 and LiFSI are dissolved as a supporting electrolyte in an organic solvent. Examples of the organic solvent in the electrolytic solution include ethylene carbonate (EC), diethyl carbonate (DEC), dimethyl carbonate (DMC), and methyl ethyl carbonate (MEC). Preferably, among these, it is combined with a formulation that does not freeze at a temperature of −30 ° C.
LiPF 6 and LiFSI are dissolved in these organic solvents. The blending ratio of LiPF 6 and LiFSI is preferably (LiPF 6 /LiFSI=(1/0.2) to (0.4 / 0.8)). Further, the total supporting electrolyte concentration is preferably 1.0 to 1.3 mol.

セパレータは、正電極および負電極を電気的に絶縁して電解液を保持するものである。セパレータは200℃以上の耐熱性を有することが好ましい。また、親水基を表面に有することが好ましく、親水基としては−OH基、−COOH基が挙げられる。また、第3および第4族元素酸化物等のセラミックを有する繊維状不織布が好ましい。   A separator electrically insulates a positive electrode and a negative electrode, and hold | maintains electrolyte solution. The separator preferably has a heat resistance of 200 ° C. or higher. Moreover, it is preferable to have a hydrophilic group on the surface, and examples of the hydrophilic group include —OH group and —COOH group. Moreover, the fibrous nonwoven fabric which has ceramics, such as a 3rd and 4th group element oxide, is preferable.

本発明のリチウム二次電池は、上記正電極および負電極、これら電極を構成する上記電極材および導電材、上記集電体となる金属箔、上記有機電解質、上記セパレータが組み合わされて、ISS用のリチウム二次電池としての性能を満足できる。   The lithium secondary battery of the present invention is a combination of the positive electrode and the negative electrode, the electrode material and conductive material constituting the electrodes, the metal foil serving as the current collector, the organic electrolyte, and the separator. The performance as a lithium secondary battery can be satisfied.

実施例1
本発明のリチウム二次電池に使用できる正電極を以下の方法で製造した。
非晶質炭素が表面に被覆されたオリビン型リン酸鉄リチウムを正極活物質とした。この正極活物質84.6質量部に、導電剤としてアセチレンブラックが7.52質量部および直径が15nmのカーボンナノチューブ1.88質量部とを混合して、750℃にて焼成して正極材を得た。この正極材に結着剤として6質量部のポリフッ化ビニリデンを添加した。これに分散溶媒として、N−メチル−2−ピロリドンを添加し、混練して、正極合剤(正極スラリー)を作製した。
上記正極スラリーを20μm厚さのアルミニウム箔に両面凸高さで100μmの突出部を作製し、その貫通孔径は80μmとなるように加工した箔で両面に100g/m2ずつの塗工量で塗布、乾燥した。その後、プレス、裁断してリチウム二次電池用の正電極を得た。アルミニウム箔の両面に正極スラリーを塗布・乾燥後、プレスした時の正電極の総厚さは120μmであった。
Example 1
A positive electrode that can be used in the lithium secondary battery of the present invention was produced by the following method.
The olivine-type lithium iron phosphate whose surface was coated with amorphous carbon was used as the positive electrode active material. A mixture of 7.56 parts by mass of acetylene black as a conductive agent and 1.88 parts by mass of carbon nanotubes having a diameter of 15 nm was mixed with 84.6 parts by mass of the positive electrode active material, and the positive electrode material was fired at 750 ° C. Obtained. To this positive electrode material, 6 parts by mass of polyvinylidene fluoride was added as a binder. N-methyl-2-pyrrolidone was added to this as a dispersion solvent and kneaded to prepare a positive electrode mixture (positive electrode slurry).
The positive electrode slurry was applied to a 20 μm thick aluminum foil with a protrusion of 100 μm on both sides with a height of 80 μm, and the through-hole diameter was applied to both sides at a coating amount of 100 g / m 2. , Dried. Thereafter, pressing and cutting were performed to obtain a positive electrode for a lithium secondary battery. When the positive electrode slurry was applied to both surfaces of the aluminum foil, dried, and then pressed, the total thickness of the positive electrode was 120 μm.

本発明のリチウム二次電池に使用できる負極を以下の方法で製造した。
表面に非晶質炭素材が被覆された比表面積が8m2/gの天然黒鉛粒子を91.2質量部に、非晶質炭素材被覆を施したソフトカーボン粒子を4.8質量部混合して、さらにアセチレンブラック1質量部、ケッチェンブラック0.5質量部、およびカーボンナノチューブ0.5質量部を添加し、バインダーのSBR/CMCエマルジョン溶液を2質量部添加してスラリーを作製した。次ぎに10μm厚さの銅箔に当該スラリーを片面46g/m2となるように両面塗工して乾燥を行なった。続いてプレスを行ない総厚さが72μmとなるように調整して裁断して負電極とした。
A negative electrode that can be used in the lithium secondary battery of the present invention was produced by the following method.
91.2 parts by mass of natural graphite particles having a specific surface area of 8 m 2 / g coated with an amorphous carbon material on the surface and 4.8 parts by mass of soft carbon particles coated with an amorphous carbon material are mixed. Further, 1 part by mass of acetylene black, 0.5 part by mass of ketjen black, and 0.5 part by mass of carbon nanotube were added , and 2 parts by mass of an SBR / CMC emulsion solution of a binder was added to prepare a slurry. Next, the slurry was applied to a 10 μm thick copper foil on both sides so as to be 46 g / m 2 on one side and dried. Subsequently, pressing was performed to adjust the total thickness to 72 μm and cut to form a negative electrode.

前述で作製した正電極と負電極とを用いて、セパレータにはセルロース繊維製の厚さ20μmの不織布を介在させて、正電極8枚、負電極9枚の3.4V-500mAhのアルミラミネートフィルムパック式リチウム電池を作製した。電解液にはEC、MEC、DMC溶媒を混合した溶液中に6フッ化リン酸リチウム(LiPF6)を0.6mol/lとリチウムビスフロロスルホン酸イミド(LiFSI)0.6mol/lとを溶解したものを用いた。 Using the positive electrode and the negative electrode prepared above, a cellulose fiber nonwoven fabric with a thickness of 20 μm is interposed in the separator, and an aluminum laminate film of 3.4 V-500 mAh consisting of 8 positive electrodes and 9 negative electrodes. A pack-type lithium battery was produced. In the electrolyte solution, 0.6 mol / l of lithium hexafluorophosphate (LiPF 6 ) and 0.6 mol / l of lithium bisfluorosulfonic acid imide (Li FS I) in a solution in which EC, MEC, and DMC solvent are mixed. What melt | dissolved was used.

実施例1で得られたリチウム電池の初充電と容量確認後、電池の充電量(SOC)50%時の放電および充電DCR値を測定した。測定方法は室温にて各測定毎にSOC50%状態に電池を調整し、開路の状態から各1ItA、 5ItA、10ItAの電流で放電して10秒目の電池電圧を測定し、開路電圧からの各放電時の電圧降下分を各電流に対してプロットし、最小2乗法直線化したグラフの傾きを10秒目の放電DCR値とした。充電の場合は逆にSOC50%に調整した電池の同電流で充電した際の開路電圧からの充電電圧上昇分を各充電電流に対してプロットしたグラフから10秒目の充電DCR値を算出した。つぎに−30℃で各電池容量に対する20ItAおよび30ItAの電流で2.5Vまでの放電持続時間を測定した。さらに回生充電能力を比較するために、1ItA定電流2.0Vまでの放電容量を確認後、各々30ItA、50ItA、80ItAのそれぞれ電流値で4.0Vまでの定電流充電を行ない、1ItA放電容量に対する回生回復充電容量の比率を充電効率として算出し、この効率をもって回生充電能力の比較とした。上記それぞれの結果を表1、2および3にまとめた。   After the initial charge and capacity check of the lithium battery obtained in Example 1, the discharge and charge DCR values when the battery charge (SOC) was 50% were measured. The measurement method is to adjust the battery to 50% SOC for each measurement at room temperature, discharge the battery at the current of 1 ItA, 5 ItA, and 10 ItA from the open circuit state, measure the battery voltage at 10 seconds, and measure each battery voltage from the open circuit voltage. The voltage drop at the time of discharge was plotted against each current, and the slope of the graph obtained by linearizing the least square method was defined as the discharge DCR value at 10 seconds. In the case of charging, on the contrary, the charging DCR value at 10 seconds was calculated from a graph in which the charging voltage increase from the open circuit voltage when charging with the same current of the battery adjusted to SOC 50% was plotted against each charging current. Next, the discharge duration up to 2.5 V was measured at −30 ° C. with currents of 20 ItA and 30 ItA for each battery capacity. Furthermore, in order to compare the regenerative charging capacity, after confirming the discharge capacity up to 1 ItA constant current 2.0V, perform constant current charge up to 4.0V with current values of 30 ItA, 50 ItA and 80 ItA, respectively. The ratio of the regenerative recovery charge capacity was calculated as the charge efficiency, and this efficiency was used as a comparison of the regenerative charge capacity. The respective results are summarized in Tables 1, 2 and 3.

実施例2
実施例1で得られた正極材および負極材の表面にさらに活性炭層を形成した。形成方法としてはそれぞれの当該電極に比表面積1000m2/gの活性炭とPVDF粉末を混合して、PVDFが溶融分解する350℃で焼成した。
上記正極材および負極材を用いる以外は、実施例1と同様にしてリチウム電池を得た。この電池も目標の−30℃、20ItA以上での放電、かつ50ItA以上での充電可能となり実施例1と同じ効果が得られた。また、実施例1と同様の評価を行なった結果を表1、2および3にまとめた。
Example 2
Further formed activated carbon layer on the surface of the positive electrode material and negative electrode material obtained in Example 1. As a forming method, each electrode material was mixed with activated carbon having a specific surface area of 1000 m 2 / g and PVDF powder, and fired at 350 ° C. at which PVDF melts and decomposes.
Except for using the positive electrode material and negative electrode material, to give a lithium battery in the same manner as in Example 1. This battery can also be discharged at a target of −30 ° C., 20 ItA or more, and charged at 50 ItA or more, and the same effect as in Example 1 was obtained. The results of the same evaluation as in Example 1 are summarized in Tables 1, 2 and 3.

比較例1
非晶質炭素が表面に被覆されたオリビン型リン酸鉄リチウムを正極活物質とし、この正極活物質84.6質量部に、導電剤としてアセチレンブラックが7.52質量部および直径が15nmのカーボンナノチューブ1.88質量部とを混合して、焼成することなく、正極材を得た。この正極材に結着剤として6質量部のポリフッ化ビニリデンを添加した。これに分散溶媒として、N−メチル−2−ピロリドンを添加し、混練して、正極合剤(正極スラリー)を作製した。
上記正極スラリーを20μm厚さのアルミニウム箔の両面に100g/m2ずつの塗工量で塗布、乾燥した。その後、プレス、裁断してリチウム二次電池用の正電極を得た。アルミニウム箔の両面に正極スラリーを塗布・乾燥後、プレスした時の正電極の総厚さは120μmであった。
Comparative Example 1
An olivine type lithium iron phosphate coated with amorphous carbon is used as a positive electrode active material, 84.6 parts by mass of the positive electrode active material, 7.52 parts by mass of acetylene black as a conductive agent, and carbon having a diameter of 15 nm. 1.88 mass parts of nanotubes were mixed and the positive electrode material was obtained, without baking. To this positive electrode material, 6 parts by mass of polyvinylidene fluoride was added as a binder. N-methyl-2-pyrrolidone was added to this as a dispersion solvent and kneaded to prepare a positive electrode mixture (positive electrode slurry).
The positive electrode slurry was applied to both sides of an aluminum foil having a thickness of 20 μm at a coating amount of 100 g / m 2 and dried. Thereafter, pressing and cutting were performed to obtain a positive electrode for a lithium secondary battery. When the positive electrode slurry was applied to both surfaces of the aluminum foil, dried, and then pressed, the total thickness of the positive electrode was 120 μm.

大電流放電や充電時の負極活物質上での金属リチウム析出を考慮して、非晶質炭素が表面に被覆されていない負電極材を準備した。比表面積が8m2/gで平均粒子径約5μmの天然黒鉛粒子を91.2質量部に、ソフトカーボン粒子を4.8質量部混合して、さらにアセチレンブラック1質量部、ケッチェンブラック0.5質量部、およびカーボンナノチューブ0.5質量部を添加し、バインダーのSBR/CMCエマルジョン溶液を2質量部添加してスラリーを作製した。次ぎに10μm厚さの銅箔に当該スラリーを片面46g/m2となるように両面塗工して乾燥を行なった。続いてプレスを行ない総厚さが72μmとなるように調整して裁断して負電極とした。 In consideration of high-current discharge and metal lithium deposition on the negative electrode active material during charging, a negative electrode material whose surface was not coated with amorphous carbon was prepared. 91.2 parts by mass of natural graphite particles having a specific surface area of 8 m 2 / g and an average particle diameter of about 5 μm are mixed with 4.8 parts by mass of soft carbon particles, and further 1 part by mass of acetylene black, 0. 5 parts by mass and 0.5 parts by mass of carbon nanotubes were added, and 2 parts by mass of a binder SBR / CMC emulsion solution was added to prepare a slurry. Next, the slurry was applied to a 10 μm thick copper foil on both sides so as to be 46 g / m 2 on one side and dried. Subsequently, pressing was performed to adjust the total thickness to 72 μm and cut to form a negative electrode.

前述で作製した正電極と負電極とを用いる以外は実施例1と同様にしてリチウム電池を作製した。実施例1と同様の評価を行なった結果を表1、2および3にまとめた。   A lithium battery was produced in the same manner as in Example 1 except that the positive electrode and the negative electrode produced above were used. The results of the same evaluation as in Example 1 are summarized in Tables 1, 2 and 3.

比較例2
実施例1のリチウム電池において、電解液の支持電解質が1.2M−LiPF6単独を使用する以外は実施例1と同様にしてリチウム電池を作製した。実施例1と同様の評価を行なった結果を表1、2および3にまとめた。
Comparative Example 2
In the lithium battery of Example 1, a lithium battery was produced in the same manner as in Example 1 except that the supporting electrolyte of the electrolytic solution used 1.2M-LiPF 6 alone. The results of the same evaluation as in Example 1 are summarized in Tables 1, 2 and 3.

比較例3
実施例1のリチウム電池において、セパレータを20μm厚のポリエチレン製フィルムを使用する以外は実施例1と同様にしてリチウム電池を作製した。実施例1と同様の評価を行なった結果を表1、2および3にまとめた。
Comparative Example 3
In the lithium battery of Example 1, a lithium battery was produced in the same manner as in Example 1 except that a polyethylene film having a thickness of 20 μm was used as the separator. The results of the same evaluation as in Example 1 are summarized in Tables 1, 2 and 3.

Figure 0005945753
Figure 0005945753

表1より、実施例1および2では各比較例に対して極めて抵抗値が低くなるが、活性炭の有無による効果は充電側で少し見られるが大きな差異は見られなかった。一方、各比較例はいずれも効果の差こそあるが、正電極および負電極、これら電極を構成する電極材および導電材、集電体となる金属箔、有機電解質、セパレータの総てが組み合わされていないので、実施例1および2には及ばないことが分かった。   From Table 1, in Examples 1 and 2, the resistance value is extremely low for each comparative example, but the effect due to the presence or absence of activated carbon is slightly seen on the charging side, but no significant difference is seen. On the other hand, each comparative example has a difference in effect, but the positive electrode and the negative electrode, the electrode material and conductive material constituting these electrodes, the metal foil as the current collector, the organic electrolyte, and the separator are all combined. As a result, it was found that the results did not reach Examples 1 and 2.

Figure 0005945753
Figure 0005945753

表2より、実施例1および2では20ItAならびに30ItAともに放電可能であり−30℃でのアイドリングストップシステム用の鉛電池代替が可能と分かる。しかし比較例1、2や3は僅かに改善するが、代替としての−30℃低温下電池動作が不可能であることがわかった。   From Table 2, it can be seen that in Examples 1 and 2, both 20 ItA and 30 ItA can be discharged, and lead battery replacement for an idling stop system at −30 ° C. is possible. However, although Comparative Examples 1, 2, and 3 improved slightly, it turned out that the battery | cell operation under -30 degreeC low temperature as an alternative is impossible.

Figure 0005945753
Figure 0005945753

表3より、実施例1および2のリチウム電池は常温下で1分以内(80ItA時)の超急速充電が可能であることがわかった。これは、実施例1および2のリチウム電池全体の電気抵抗が低くなったことに加えて、電気化学的な機構としては正極の非晶質炭素材部や、特に負極表面の非晶質炭素部分の大比表面積化や活性炭層でリチウムイオンがキャパシタのように先ずはイオン吸着され、金属リチウムの析出を起こさず、続いて充電電流に見合った反応速度とは関係なく、徐々に固体内拡散にて内部の活物質黒鉛炭素層間に挿入していったためと考える。それが比較例1のリチウム電池では充電反応速度とリチウムイオンの受け手である特に負極黒鉛表面でのインターカレーション速度が合わずに、固体内拡散律速となって分極してしまい、結果として充電電圧が4.0Vに早期に達して充電負荷となったものと考える。一方比較例2や3のリチウム電池では正・負極は実施例と同様であるが、リチウムイオンの支持電解質の違いによる拡散能力が低かったためと、セパレータの保液能力不足によるリチウムイオンの電極界面での絶対量不足により、比較例1のリチウム電池と同様に分極したためと考えられる。   From Table 3, it was found that the lithium batteries of Examples 1 and 2 were capable of ultra-rapid charging within 1 minute (at 80 ItA) at room temperature. In addition to the fact that the electrical resistance of the entire lithium battery of Examples 1 and 2 was reduced, the electrochemical mechanism was such that the amorphous carbon material part of the positive electrode, particularly the amorphous carbon part of the negative electrode surface In the activated carbon layer, lithium ions are first adsorbed like capacitors and do not cause precipitation of metallic lithium, and then gradually diffuse into the solid regardless of the reaction rate commensurate with the charging current. This is probably because it was inserted between the graphite carbon layers inside the active material. In the lithium battery of Comparative Example 1, the charge reaction rate and the intercalation rate on the surface of the negative electrode graphite, which is the receiver of lithium ions, do not match, and the diffusion charge is controlled by diffusion in the solid, resulting in the charge voltage. Is considered to have reached a charging load by reaching 4.0V early. On the other hand, in the lithium batteries of Comparative Examples 2 and 3, the positive and negative electrodes are the same as in the examples. However, the diffusion capacity due to the difference in the lithium ion supporting electrolyte was low, and the lithium ion electrode interface due to the insufficient liquid retention capacity of the separator. This is considered to be due to the polarization in the same manner as the lithium battery of Comparative Example 1 due to the lack of the absolute amount.

本発明のリチウム電池は、−30℃でも20ItA以上の放電が可能でアイドリングストップシステム用の鉛電池代替の電池としての能力を有し、さらには50ItA以上の回生充電が可能で、鉛電池を凌ぐ性能を有することが分かった。したがって、本発明の電池はアイドリングストップシステムの電源のみならず、HEV、PHEV、EV用の駆動電源としても低温下で作動し、かつ電池容量、容積や重量を増やすことなく、回生能力で電力走行距離を伸ばして燃費向上に有効な能力を持った車載等の産業用電池への展開が可能となった。   The lithium battery of the present invention is capable of discharging at 20 ItA or higher even at -30 ° C., has a capacity as a lead battery substitute for an idling stop system, and further capable of regenerative charging at 50 ItA or higher, surpassing lead batteries. It was found to have performance. Therefore, the battery of the present invention operates not only as a power source for an idling stop system but also as a driving power source for HEV, PHEV, and EV, and operates at a low temperature, and can be driven by regenerative power without increasing battery capacity, volume and weight. It has become possible to expand to industrial batteries such as automobiles that have the ability to extend the distance and improve fuel efficiency.

1 金属箔
2 突出部
3 貫通孔
1 Metal foil 2 Protruding part 3 Through hole

Claims (1)

金属箔表面に正極材が形成された正電極と金属箔表面に負極材が形成された負電極との間にセパレータを介して、捲回または積層してなる電極群に有機電解液を浸透または浸積させてリチウムイオンの吸蔵・放出を繰返し行なうリチウム二次電池であって、
前記正極材は、非晶質炭素材が粒子表面に被覆されたオリビン型リン酸鉄リチウム粒子と導電性炭素材との表面炭素原子同士が化学的に結合してなる正極材、および非晶質炭素材が粒子表面に被覆されたオリビン型リン酸鉄リチウム粒子と導電性炭素材と活性炭との表面炭素原子同士が化学的に結合してなる正極材から選ばれる少なくとも1つの正極材であり、
前記負極材は、非晶質炭素材が表面に被覆された比表面積が6m 2 /g以上の黒鉛粒子と非晶質炭素材が表面に被覆されたソフトカーボン粒子を含む負極材、および非晶質炭素材が表面に被覆された比表面積が6m 2 /g以上の黒鉛粒子と非晶質炭素材が表面に被覆されたソフトカーボン粒子と活性炭とを含む負極材から選ばれる少なくとも1つの負極材であり、
前記金属箔は、該金属箔を貫通し、かつ少なくとも一方の箔面側に突出部を有する複数の貫通孔を有する金属箔であり、
前記有機電解液は、支持電解質として六フッ化リン酸リチウムおよびリチウムビスフロロスルホン酸イミドが有機溶剤に溶解された混合有機電解液であり、前記混合有機電解液中の六フッ化リン酸リチウムおよびリチウムビスフロロスルホン酸イミドの配合比率が(六フッ化リン酸リチウム/リチウムビスフロロスルホン酸イミド)=(1/0.2)〜(0.4/0.8)であり、
前記セパレータは、親水基および酸化物セラミックの少なくとも1つを表面に有するセルロース繊維状不織布であることを特徴とするリチウム二次電池。
An organic electrolyte solution is infiltrated into an electrode group formed by winding or stacking a separator between a positive electrode having a positive electrode material formed on the metal foil surface and a negative electrode having a negative electrode material formed on the metal foil surface. It is a lithium secondary battery that repeatedly immerses and releases lithium ions,
The positive electrode material includes a positive electrode material in which surface carbon atoms of an olivine-type lithium iron phosphate particle having a surface coated with an amorphous carbon material and a conductive carbon material are chemically bonded, and an amorphous material The carbon material is at least one positive electrode material selected from positive electrode materials in which surface carbon atoms of the olivine-type lithium iron phosphate particles, the conductive carbon material, and the activated carbon that are coated on the particle surface are chemically bonded,
The negative electrode material includes a negative electrode material including graphite particles having a specific surface area of 6 m 2 / g or more coated with an amorphous carbon material and soft carbon particles coated with an amorphous carbon material, and an amorphous material. At least one negative electrode material selected from negative electrode materials including graphite particles having a specific surface area of 6 m 2 / g or more coated with a carbonaceous material, soft carbon particles coated with an amorphous carbon material, and activated carbon And
The metal foil is a metal foil that has a plurality of through holes that penetrate the metal foil and have protrusions on at least one foil surface side,
The organic electrolytic solution is a mixed organic electrolytic solution in which lithium hexafluorophosphate and lithium bisfluorosulfonic imide are dissolved in an organic solvent as a supporting electrolyte, and the lithium hexafluorophosphate in the mixed organic electrolytic solution and The blending ratio of lithium bisfluorosulfonic acid imide is (lithium hexafluorophosphate / lithium bisfluorosulfonic acid imide) = (1 / 0.2) to (0.4 / 0.8),
The lithium secondary battery, wherein the separator is a cellulose fibrous nonwoven fabric having at least one of a hydrophilic group and an oxide ceramic on its surface.
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