JP5928781B2 - Formwork panel and construction structure of concrete wall - Google Patents

Formwork panel and construction structure of concrete wall Download PDF

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JP5928781B2
JP5928781B2 JP2011285113A JP2011285113A JP5928781B2 JP 5928781 B2 JP5928781 B2 JP 5928781B2 JP 2011285113 A JP2011285113 A JP 2011285113A JP 2011285113 A JP2011285113 A JP 2011285113A JP 5928781 B2 JP5928781 B2 JP 5928781B2
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舩木 元旦
元旦 舩木
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Description

本発明は、型枠パネルを構成する外装材と断熱材が、隣り合う型枠パネルの外装材と断熱材とそれぞれ接続可能であるため、接続強度が高く、コンクリート打設後の仕上げを必要とすることなく、そのまま外装材として用いることができ、しかも隣り合うパネル同士の接続部分からのノロの漏れ出しをも防止できる型枠パネル、及びコンクリート壁体の構築構造に関する。   In the present invention, the exterior material and the heat insulating material constituting the formwork panel can be connected to the exterior material and the heat insulation material of the adjacent formwork panels, respectively, so that the connection strength is high and a finish after placing the concrete is required. The present invention relates to a formwork panel and a construction structure of a concrete wall body that can be used as they are as an exterior material, and can also prevent leakage of noro from a connection portion between adjacent panels.

従来、コンクリート構造物を構築するにあたり、外装材や下地材(断熱材)を型枠として用いる兼用型枠が提案され、その多くは、断熱材を型枠として用い、コンクリート硬化後に断熱材表面に仕上げ処理(化粧材の貼付、外装材の敷設)を行っている。   Conventionally, when constructing concrete structures, dual-purpose formwork using exterior materials and base materials (heat insulation materials) as the formwork has been proposed, and most of them use heat insulation material as a formwork, and after the concrete is cured, Finishing treatment (applying decorative material, laying exterior material) is performed.

特許文献1には、断熱材6に複合補強材7を一体化した構成の兼用断熱材パネルAを用いてコンクリートを打設する方法が開示されている。
しかし、この特許文献1では、型枠締め付け用金具であるフォームタイ(登録商標)3・セパレータ5等が断熱材6、補強材7を貫通し、補強材7の表面(外側)まで突出しているため、貫通孔からノロ(セメント水)が漏れるという問題があった。また、このノロは、強アルカリであって補強材7の外面を汚損するため、硬化後にノロを拭き取ったり、補強材7の外面を仕上げ材(内装ボード11)で覆う必要があった。さらに、補強材7で兼用型枠を押さえるため、作業を兼用断熱材パネルAの外側から行う必要があり、足場を組むスペースが必要となり、狭小地(隣家との間に十分なスペースが無い等)での構築は難しかった。また、硬化後の化粧仕上げも、狭小地の場合、作業が困難になるという問題もあった。
Patent Document 1 discloses a method of placing concrete using a combined heat insulating material panel A having a structure in which a composite reinforcing material 7 is integrated with a heat insulating material 6.
However, in Patent Document 1, foam ties (registered trademark) 3 and separators 5, which are metal fittings for mold fastening, penetrate through the heat insulating material 6 and the reinforcing material 7 and protrude to the surface (outside) of the reinforcing material 7. Therefore, there has been a problem that noro (cement water) leaks from the through hole. Moreover, since this noro is a strong alkali and soils the outer surface of the reinforcing material 7, it is necessary to wipe off the noro after curing or to cover the outer surface of the reinforcing material 7 with a finishing material (interior board 11). In addition, since the dual-purpose formwork is held down by the reinforcing material 7, it is necessary to perform the work from the outside of the dual-purpose heat insulating panel A, and a space for assembling a scaffold is required, and there is not enough space between the adjacent house and the like. ) Was difficult to build. In addition, the decorative finish after curing has a problem that the work becomes difficult in the case of a narrow area.

また、特許文献2は、断熱材2に、仕上げ材となるタイル3が一体化されたセメント系硬質材4を接合した建築物外断熱壁が開示されている。
しかし、この特許文献2では、図示されるように、アンカー部材5のボルトやナット、セパレータの端部などが仕上げ材3の表面に表れるため、意匠的に好ましくなかった。それを解消するためには、前記特許文献1と同様の処理が必要であった、
Patent Document 2 discloses a heat insulating wall outside a building in which a cement-based hard material 4 in which a tile 3 as a finishing material is integrated with a heat insulating material 2 is joined.
However, in this patent document 2, since the bolt of a anchor member 5, a nut, the edge part of a separator, etc. appear on the surface of the finishing material 3 as shown in figure, it was not preferable in design. In order to solve it, the same processing as in Patent Document 1 was necessary.

特公平7−6244号公報Japanese Patent Publication No. 7-6244 特開平11−315601号公報JP 11-315601 A

前述のように、前記特許文献1,2に記載される型枠パネルは、コンクリートの打設後に面倒な処理や仕上げ作業を必要とするものであって、そのまま外装材や内装材等として用いることができないものであった。
また、隣り合うパネル同士の接続構造について、十分に記載されていないので、大面積のコンクリート構造物に適用できるか否かも不明であるが、さらに、その接続部分、断面材の突き合わせ部分から、ノロが漏れ出し、前述のように硬化後にノロを拭き取ったり、表層材の外面を仕上げ材で覆う必要があることは、容易に想定されるものであった。
As described above, the formwork panels described in Patent Documents 1 and 2 require troublesome processing and finishing work after placing concrete, and can be used as they are as exterior materials or interior materials. It was something that could not be done.
In addition, since the connection structure between adjacent panels is not sufficiently described, it is unclear whether it can be applied to a large-area concrete structure. As described above, it was easily assumed that it was necessary to wipe off the paste after curing or to cover the outer surface of the surface layer material with a finishing material.

そこで、本発明は、型枠パネルを構成する外装材と断熱材が、隣り合う型枠パネルの外装材と断熱材とそれぞれ接続可能であるため、接続強度が高く、コンクリート打設後の仕上げを必要とすることなく、そのまま外装材として用いることができ、しかも隣り合うパネル同士の接続部分からのノロの漏れ出しをも防止できる型枠パネル、及びコンクリート壁体の構築構造を提案することを目的とする。   Therefore, the present invention is capable of connecting the exterior material and the heat insulating material constituting the form panel to the external material and the heat insulating material of the adjacent form panel panels, respectively, so that the connection strength is high and the finish after the concrete placement is finished. The purpose is to propose a formwork panel that can be used as an exterior material as it is without being necessary, and can also prevent leakage of noro from the connection between adjacent panels, and a construction structure of a concrete wall And

本発明は、上記に鑑み提案されたもので、外装材と、該外装材の内側に添設する断熱材とからなる型枠パネルであって、前記外装材は、仕上げ面となる面板部と、該面板部の両端に形成した接続部と、前記面板部の裏面側に側方が開放する空間部を備え、該空間部内に螺子部を備える定着材を取り付けて形成した定着部とを有し、前記断熱材は、一方の端部に段状の重合部を、他方の端部に前記重合部と重合する被重合部を有し、隣接する外装材同士は係合又は嵌合又は重合によって接続可能であると共に隣接する断熱材同士は重合部及び被重合部を重合させて接続可能であり、コンクリート打設空間内に配設される棒状部材を、断熱材の裏面側から前記定着部の螺子部に螺合して連結することができることを特徴とする型枠パネルに関するものである。 The present invention has been proposed in view of the above, and is a formwork panel including an exterior material and a heat insulating material attached to the inside of the exterior material, and the exterior material includes a face plate portion serving as a finished surface, A connecting portion formed at both ends of the face plate portion, and a fixing portion formed by attaching a fixing member having a screw opening to the back surface side of the face plate portion. The heat insulating material has a stepped overlapping portion at one end and a portion to be polymerized that overlaps with the overlapping portion at the other end, and adjacent exterior members are engaged, fitted, or overlapped. The adjacent heat insulating materials can be connected to each other by overlapping the superposed portion and the polymerized portion, and the rod-like member disposed in the concrete placing space is connected to the fixing portion from the back surface side of the heat insulating material. The present invention relates to a formwork panel characterized by being able to be screwed and connected to a screw portion of Than is.

また、本発明は、前記型枠パネルにおいて、空間部内に、定着材と外装材との接触を防止する緩衝材を介在させていることを特徴とする型枠パネルをも提案する。   The present invention also proposes a formwork panel characterized in that in the formwork panel, a cushioning material for preventing contact between the fixing material and the exterior material is interposed in the space portion.

また、本発明は、前記型枠パネルにおいて、断熱材には、表裏面に貫通する貫通孔が所定間隔で開孔され、該貫通孔には棒状部材が挿通可能であることを特徴とする型枠パネルをも提案する。   Further, according to the present invention, in the mold panel, the heat insulating material has through holes penetrating the front and back surfaces at predetermined intervals, and a rod-like member can be inserted into the through hole. A frame panel is also proposed.

さらに、本発明は、前記型枠パネルをコンクリート打設空間の少なくとも一方の型枠として用いたことを特徴とするコンクリート壁体の構築構造をも提案する。   Furthermore, the present invention also proposes a construction structure for a concrete wall body, wherein the formwork panel is used as at least one formwork of a concrete placement space.

本発明の型枠パネルは、隣接する外装材同士を係合又は嵌合又は重合によって接続できると共に、隣接する断熱材同士を重合によって接続できるので、隣接する型枠パネル同士の接続強度が高いものとなる。
また、隣接する型枠パネル同士の接続部分からノロが漏れだそうとしても、特に断熱材の接続部分は段状に重合されているので、漏れ出し流路が屈折状となる。しかも、外装材が棒状部材で内側へ引っ張られ、コンクリートの打設圧で内側から断熱材が外側へ押されることにより、両側からの圧力を受けて重合部分の密度が増すため、ノロの回る屈折状の隙間を圧迫して極力なくすことができる。さらに、コンクリートの打設空間から棒状部材が連結する定着部は、外装材の面板部の裏面側に形成されているので、この定着部にて面板部の表面への漏れ出しが防止される。
そして、隣接する型枠パネル同士の接続も、コンクリート打設空間内に配設される棒状部材との連結も、極めて容易に行うことができる。
このように本発明の型枠パネルは、隣接する型枠パネルを高い接続強度にて接続することができ、しかも型枠パネル同士の接続部分や棒状部材を伝ってノロが漏れ出そうとしても、それらを確実に防止できるので、外装材を別途仕上げ処理(拭き取り等)する必要が無く、そのまま用いることができる。さらに、定着材としてナット等を取り付けた状態で搬送すればよく、平坦状のボートとして取り扱うことができ、積み重ねも可能であり、搬送コストの削減にも繋がる。
しかも、面板部の裏面側に側方が開放する空間部を備え、該空間部内に螺子部を有する定着材を取り付けて定着部を形成しているので、コンクリートの打設空間から棒状部材を伝ってノロが定着部に浸入しても、この空間部にて、面板部の表面への漏れ出しが防止される。
Since the formwork panel of the present invention can connect adjacent exterior materials by engagement or fitting or polymerization, and can connect adjacent heat insulating materials by polymerization, the connection strength between adjacent formwork panels is high. It becomes.
Moreover, even if it seems that leaks leak from the connection part of adjacent formwork panels, since the connection part of a heat insulating material is superposed | polymerized in step shape, a leaking out flow path becomes refractive. Moreover, because the exterior material is pulled inward by the rod-shaped member and the insulation is pushed outward from the inside by the concrete placing pressure, the density of the polymerized portion increases due to the pressure from both sides, so the refraction that turns around It can be eliminated as much as possible by pressing the gap. Further, since the fixing portion to which the rod-shaped member is connected from the concrete placement space is formed on the back surface side of the face plate portion of the exterior material, leakage to the surface of the face plate portion is prevented at this fixing portion.
And connection between adjacent formwork panels and the connection with the rod-shaped member arrange | positioned in concrete placement space can be performed very easily.
In this way, the formwork panel of the present invention can connect adjacent formwork panels with high connection strength, and even if noro leaks through the connecting parts and rod-shaped members between the formwork panels, Since these can be surely prevented, it is not necessary to separately finish (wipe off) the exterior material and can be used as it is. Further, it may be transported with a nut or the like attached as a fixing material, and can be handled as a flat boat, can be stacked, and leads to a reduction in transport cost.
In addition, a space portion that opens laterally is provided on the back surface side of the face plate portion, and a fixing member having a screw portion is attached in the space portion to form a fixing portion, so that the rod-shaped member is transmitted from the concrete placement space. Thus, even if the slot enters the fixing portion, leakage to the surface of the face plate portion is prevented in this space portion.

また、定着材と外装材との接触を防止する緩衝材を介在させている場合には、例えば定着材がナットであれば、ナット頭部が直接外装材裏面に接触しないので、外装材の面板部に痕跡などが生ずることがない。   In addition, when a cushioning material that prevents contact between the fixing material and the exterior material is interposed, for example, if the fixing material is a nut, the nut head does not directly contact the back surface of the exterior material. There are no traces in the area.

また、断熱材に、表裏面に貫通する貫通孔が所定間隔で開孔され、該貫通孔に棒状部材が挿通可能である場合には、貫通孔に棒状部材を突き立てた状態で型枠パネルを敷設することができ、所定位置に敷設した後に、棒状部材を締め付ければよく、連結作業を極めて簡易に実施できる。前述のように、この棒状部材としては、間隔保持部材(セパレータ)の一部を用いることができ、容易に型枠を構築することができる。   In addition, when the through-holes penetrating the front and back surfaces are opened at predetermined intervals in the heat insulating material, and the rod-shaped member can be inserted into the through-holes, the formwork panel with the rod-shaped member protruding into the through-hole After laying at a predetermined position, the rod-shaped member may be tightened, and the connecting operation can be performed very simply. As described above, a part of the spacing member (separator) can be used as the rod-shaped member, and a mold can be easily constructed.

さらに、本発明のコンクリート壁の構築構造は、前記構成の型枠パネルを、コンクリート型枠工法の型枠として用いるものであり、前述のように適宜に断熱材や外装材を選定して様々な仕様のコンクリート壁を容易に且つ安価に構築することができる。
例えば外装材として高強度の金属面材を用いることにより、コンクリートの打設圧力に抗する強度を備え、広い面積を備える壁体にも適用することができる。また、外装材を仕上げ材として用いる場合、外装材の裏面側に定着部を設けたため、必ずしも外側からの施工が必要なく、内側のみの施工も可能となる。この場合、外側の足場が不要となりコストの削減が実現できる。さらに、外側に足場を必要としないため、足場の組めない敷地(施工場所)においても施工を行うことができる。
Furthermore, the concrete wall construction structure of the present invention uses the above-mentioned formwork panel as a formwork for the concrete formwork method, and variously select a heat insulating material and an exterior material as described above. The concrete wall of the specification can be easily and inexpensively constructed.
For example, by using a high-strength metal face material as the exterior material, it can be applied to a wall having a large area with strength against the concrete placing pressure. Further, when the exterior material is used as a finishing material, since the fixing portion is provided on the back side of the exterior material, the construction from the outside is not necessarily required, and the construction only from the inside is possible. In this case, an outer scaffold is unnecessary, and cost can be reduced. Furthermore, since no scaffold is required on the outside, construction can also be performed on a site (construction site) where the scaffold cannot be assembled.

(a)本発明の型枠パネルの一実施例(第1実施例)の型枠パネルを用いた型枠構造を示す断面図である。(A) It is sectional drawing which shows the formwork structure using the formwork panel of one Example (1st Example) of the formwork panel of this invention. (a)第1実施例の型枠パネルを並列した状態を示す断面図、(b)並列状に接続した状態を示す断面図、(c)用いた二種の外装材を示す拡大断面図である。(A) Cross-sectional view showing a state in which the formwork panels of the first embodiment are juxtaposed, (b) cross-sectional view showing a state of being connected in parallel, (c) enlarged cross-sectional view showing the two types of exterior materials used is there. (a)第1実施例の型枠パネルを構成する断面図及び外装材を示す斜視図、(b)第1実施例の型枠パネルの略中央に形成した定着部に棒状部材を取り付けた状態を示す斜視図である。(A) A cross-sectional view and a perspective view showing an exterior material constituting the mold panel of the first embodiment, (b) a state in which a rod-like member is attached to a fixing portion formed at substantially the center of the mold panel of the first embodiment. FIG. 第1実施例の型枠パネルを2面接続したものに、更に型枠パネルを接続しようとする状態を示す斜視図である。It is a perspective view which shows the state which tries to connect a formwork panel further to what connected the 2nd formwork panel of 1st Example. 第1実施例の型枠パネルを3面接続した状態を示す斜視図である。It is a perspective view which shows the state which connected the three formwork panels of 1st Example. (a)第2実施例の型枠パネルを並列した状態を示す断面図、(b)2面を直列状に接続した状態を示す断面図、(c)用いた外装材を示す拡大断面図である。(A) Cross-sectional view showing a state in which the formwork panels of the second embodiment are arranged in parallel, (b) Cross-sectional view showing a state in which two surfaces are connected in series, (c) An enlarged cross-sectional view showing the exterior material used is there.

本発明の型枠パネルは、外装材と、該外装材の内側に添設する断熱材とからなり、隣接する外装材同士は係合又は嵌合又は重合によって接続可能であり、断熱材同士は重合によって接続可能であり、隣接する型枠パネル同士の接続強度が高いものである。
そして、コンクリート打設空間内に配設される棒状部材を、断熱材の裏面側から外装材の裏面側に形成した定着部の螺子部に螺合して連結することができる。
The formwork panel of the present invention comprises an exterior material and a heat insulating material attached to the inside of the exterior material. Adjacent exterior materials can be connected to each other by engagement, fitting, or polymerization. It can be connected by polymerization and has high connection strength between adjacent form panels.
And the rod-shaped member arrange | positioned in concrete placement space can be screwed together and connected to the screw part of the fixing | fixed part formed in the back surface side of the exterior material from the back surface side of the heat insulating material.

前記型枠パネルを構成する断熱材、外装材は、それぞれ別々に成形されるものであって、適宜に選択して所望の構成とすることができる。例えば型枠パネル全体の強度やその他の特性を所望のレベルに設定しようとすれば、これらの断熱材、外装材を適宜に選択して所望の特性を得ることができる。
以下に、断熱材、外装材について、それぞれ説明する。
The heat insulating material and the exterior material constituting the formwork panel are separately molded, and can be appropriately selected to have a desired configuration. For example, if the strength and other characteristics of the entire formwork panel are to be set to desired levels, the desired characteristics can be obtained by appropriately selecting these heat insulating materials and exterior materials.
Below, a heat insulating material and an exterior material are each demonstrated.

前記断熱材としては、一方の端部に段状の重合部を、他方の端部に前記重合部と重合する被重合部を有するものであれば、それ以外の構成は特に限定するものではない。
例えば各種素材の断熱材を適用することができ、例えば合成樹脂製ボートに限らず木製ボードでもよく、また単層でも複層でもよく、異なる材質の複層構成でもよい。そのため、難燃性、不燃性等の機能性ボード材を用いてもよく、また厚み等についても何等制限がなく、どのような断熱材を用いてもよい。
なお、この断熱材の表面側には、外装材の定着部を収納(もしくは位置)するための凹部を設けてもよいし、前記重合部と被重合部との接続部分に凹状空間を形成してもよい。
また、一体の断熱材に一枚のみの外装材を取り付けても二枚以上の外装材を取り付けてもよいので、前記凹部や前記凹状空間を複数設けるようにしてもよい。
The heat insulating material is not particularly limited as long as it has a step-like overlapping portion at one end and a portion to be polymerized with the overlapping portion at the other end. .
For example, heat insulating materials of various materials can be applied. For example, the board is not limited to a synthetic resin boat, and may be a wooden board, or may be a single layer or multiple layers, or may be composed of multiple layers of different materials. Therefore, functional board materials such as flame retardancy and nonflammability may be used, and there is no limitation on the thickness and the like, and any heat insulating material may be used.
In addition, on the surface side of the heat insulating material, a concave portion for accommodating (or positioning) the fixing portion of the exterior material may be provided, or a concave space is formed in a connection portion between the overlapping portion and the portion to be polymerized. May be.
Moreover, since only one exterior material may be attached to the integral heat insulating material or two or more exterior materials may be attached, a plurality of the recesses and the recessed spaces may be provided.

この断熱材には、表裏面に貫通する貫通孔が所定間隔で開孔され、該貫通孔にコンクリート打設空間内に配設される棒状部材が挿通可能であることが望ましい。この場合、貫通孔に棒状部材を突き立てた状態で型枠パネルを敷設することができ、所定位置に敷設した後に、棒状部材を締め付ければよいため、連結作業を極めて簡易に実施できる。また、この断熱材の表面又は裏面側に、コンクリートの打設圧を補強するための補強板を適宜に設けてもよい。   In this heat insulating material, it is desirable that through holes penetrating the front and back surfaces are opened at a predetermined interval, and a rod-like member disposed in the concrete placing space can be inserted into the through holes. In this case, the formwork panel can be laid in a state in which the rod-shaped member is protruded in the through hole, and after the rod-shaped member is tightened after being laid at a predetermined position, the connecting operation can be carried out very simply. Moreover, you may provide suitably the reinforcement board for reinforcing the placement pressure of concrete on the surface or back surface side of this heat insulating material.

前記外装材としては、仕上げ面となる面板部と、該面板部の両端、即ち少なくとも対向する一対の端縁(例えば上下、左右)に形成した接続部と、前記面板部の裏面側に形成した螺子部を有する定着部とを有するものであれば、それ以外の構成は特に限定するものではない。
前記面板部は、仕上げ面となるので、略平坦状でもよく、任意の意匠(化粧)性を付与したものでもよく、特にその形状を限定するものではない。
また、前記接続部は、係合又は嵌合又は重合によって接続されるものであり、両端に同一形状を設けることはほとんどないので、以後、一方を接続部とし、他方を接続受部とする。
例えばこの外装材としては、素材や成形法を限定するものではなく、各種素材の面材を適用することができ、金属面材でも硬質樹脂板でもよいし、アルミ等の押出型材を用いてもよい。
As the exterior material, it is formed on the back plate side of the face plate portion, the face plate portion to be the finished surface, the connection portions formed at both ends of the face plate portion, that is, at least a pair of opposing edges (for example, up and down, left and right). Other configurations are not particularly limited as long as the fixing unit has a screw part.
Since the face plate portion is a finished surface, the face plate portion may be substantially flat or may have an arbitrary design (decorative) property, and the shape is not particularly limited.
In addition, the connecting portions are connected by engagement, fitting, or superposition, and are rarely provided with the same shape at both ends. Therefore, one is hereinafter referred to as a connecting portion and the other is referred to as a connection receiving portion.
For example, the exterior material is not limited to a material or a molding method, and various material face materials can be applied. A metal face material or a hard resin plate may be used, or an extrusion mold material such as aluminum may be used. Good.

金属面材や硬質樹脂板にて外装材を形成する場合には、仕上げ面となる面板部の両端、即ち少なくとも対向する一対の端縁(例えば上下、左右)に接続部を備え、例えば重合にて接続する場合には、一方の接続部は、前記面板部の端縁を裏面側へ折り曲げ、更に内側へ折曲した被重合片を有し、他方の接続受部は、裏面側へ折り曲げ、更に外側に折曲した重合片を有する構成としてもよい。   When the exterior material is formed of a metal face material or a hard resin plate, both ends of the face plate portion to be a finished surface, that is, at least a pair of opposing edges (eg, top and bottom, left and right) are provided with connection portions, for example for polymerization. One of the connection parts is bent to the back side, and further bent to the inside, the other connection receiving part is bent to the back side, Furthermore, it is good also as a structure which has the superposition | polymerization piece bent outside.

アルミ等の押出型材にて外装材を形成する場合には、仕上げ面となる面板部の両端、即ち少なくとも対向する一対の端縁(例えば上下、左右)に接続可能な接続部を備え、例えば係合又は嵌合にて接続する場合には、高い強度及び弾性が付与されるため、係合又は嵌合等の組付状態が弾性的に安定に維持され、容易に接続することができる。
また、特にその厚みを限定するものではないが、大凡厚みは1.2〜1.6mm以上であって、コンクリート打設圧等の多少の応力が作用しても面が歪んだり変形することがない強度を有するものがより望ましい。但し、成形上或いはコスト等の問題からこの押出型材からなる外装材は、概ね幅が200mm程度が汎用的(実用的)であるため、通常1m近い幅に成形される前記断熱材に対して複数枚の外装材を添設するものとなる。
なお、この外装材としては、一種の外装材を用いてもよいし、二種(以上)の外装材を用いてもよく、二種(以上)の場合には、その幅が異なるものでもよい。以降は一種又は二種の外装材を用いるものとして説明する。二種の外装材を用いるとしても、各外装材に空間部を設ける必要はなく、少なくとも一方のみに設ければよい。即ち二種の外装材を用いる場合には、一方の外装材には空間部を設け、他方の外装材には空間部を設けない仕様が多い。二種の外装材を用いる場合にも、それぞれの外装材に設ける接続部は同一でもよいし、異なる構成でもよい。
そして、この外装材は、一体の断熱材に対して一枚の外装材を添設してもよいが、前述の成形幅の問題から、一体の断熱材に対して複数枚の外装材を添設するので、一体の断熱材に対し、一種の外装材を複数枚添設するか、一体の断熱材に対し、二種の外装材を一枚ずつ、或いは複数枚添設するものとなる。
In the case of forming the exterior material with an extrusion mold material such as aluminum, a connecting portion connectable to both ends of the face plate portion serving as a finished surface, that is, at least a pair of opposing edges (for example, top and bottom, left and right) is provided. When connecting by fitting or fitting, high strength and elasticity are imparted, so that the assembled state such as engagement or fitting is maintained elastically and stably, and the connection can be made easily.
Although the thickness is not particularly limited, the thickness is generally 1.2 to 1.6 mm or more, and the surface may be distorted or deformed even if some stress such as concrete pouring pressure is applied. Those with less strength are more desirable. However, because of the general problem (practical) of the width of about 200 mm, the exterior material made of this extrusion mold material has a plurality of the heat insulating materials that are usually molded to a width of nearly 1 m because of problems such as molding or cost. A sheet of exterior material is attached.
In addition, as this exterior material, a kind of exterior material may be used, 2 types (or more) of exterior materials may be used, and in the case of 2 types (or more), the width may be different. . The following description will be made assuming that one or two types of exterior materials are used. Even if two types of exterior materials are used, it is not necessary to provide a space in each exterior material, and it is sufficient to provide at least one of them. That is, when two types of exterior materials are used, there are many specifications in which one exterior material is provided with a space portion and the other exterior material is not provided with a space portion. Even when two types of exterior materials are used, the connecting portions provided in the respective exterior materials may be the same or different.
In addition, for this exterior material, one exterior material may be attached to the integral heat insulating material, but due to the above-mentioned problem of the molding width, a plurality of exterior materials are added to the integral heat insulating material. Therefore, a plurality of kinds of exterior materials are attached to the integral heat insulating material, or two kinds of exterior materials are attached to the integral heat insulating material one by one or plural sheets.

次に、前記面板部の裏面側に設ける定着部について説明する。
この定着部は、棒状部材を螺合させる螺子部を備えるものであればよく、雌螺子部でも雄螺子部でもよい。
・定着部が雌螺子部を有し、棒状部材が雄螺子部を有する場合;
定着部は、後述する図示実施例のように六角ナット、四角ナットなどの角ナットや複数の雌螺子部を螺設した板状材を定着材として配置したもの、或いは被重合片を厚肉にしてタップ加工(雌ねじ加工)を施したものでもよい。その場合の棒状部材は、棒状のボルト材等を用いる。なお、前述のように外装材を押出型材にて成形する場合には、厚肉の被重合片を成形する態様にも容易に対応できる。
・定着部が雄螺子部を有し、棒状部材が雌螺子部を有する場合;
定着部は、空間部の外側(=断熱材側)にボルトを立設されるもの(溶接等による固着)、孔からボルトを立設したものでもよい。その場合の棒状部材は、少なくともその先端に雌ねじ加工を施したもの、或いは筒状の部材等が用いられる。
Next, the fixing unit provided on the back side of the face plate part will be described.
The fixing unit may be any unit provided with a screw part for screwing the rod-shaped member, and may be a female screw part or a male screw part.
When the fixing portion has a female screw portion and the rod-shaped member has a male screw portion;
As shown in the illustrated embodiment to be described later, the fixing portion is a plate-like material in which a square nut such as a hexagon nut or a square nut or a plurality of female screw portions is screwed, or a thick piece of polymerized piece. And may be tapped (female threaded). The rod-shaped member in that case uses a rod-shaped bolt material or the like. In addition, when shape | molding an exterior material with an extrusion die material as mentioned above, it can respond easily also to the aspect which shape | molds a thick to-be-polymerized piece.
When the fixing portion has a male screw portion and the rod-shaped member has a female screw portion;
The fixing portion may be one in which a bolt is erected on the outer side (= heat insulating material side) of the space portion (fixed by welding or the like), or one in which the bolt is erected from a hole. In this case, as the rod-shaped member, at least the tip thereof is subjected to female thread processing, or a cylindrical member is used.

特に好ましくは、面板部の裏面側に、側方又は裏面側が開放する空間部を設け、該空間部内に螺子部を有する定着材を取り付けて定着部を形成してもよい。この場合の定着材としては、雌螺子部を備える定着材として、前述の六角ナット、四角ナットなどの角ナットや複数の雌螺子部を螺設した板状材が挙げられ、雄螺子部を備える定着材として、前述のボルト等が挙げられる。なお、前述のように外装材を押出型材にて成形する場合には、定着材の保持(包持)強度も高いものとなる。
定着部として、汎用のナットを用いた場合には、ナットの頭部は角形であるため、棒状部材(ボルト材)の取付に際してとも回り(自転)が防止されるものとなる。
Particularly preferably, a space portion that is open to the side or the back surface side may be provided on the back surface side of the face plate portion, and a fixing material having a screw portion may be attached in the space portion to form the fixing portion. As the fixing material in this case, examples of the fixing material provided with the female screw portion include the above-described hexagonal nut, square nut such as a square nut, and a plate-like material provided with a plurality of female screw portions, and a male screw portion. Examples of the fixing material include the aforementioned bolts. As described above, when the exterior material is formed by an extrusion mold material, the holding (clamping) strength of the fixing material is also high.
When a general-purpose nut is used as the fixing part, the head of the nut has a square shape, so that rotation (spinning) is prevented even when a rod-shaped member (bolt material) is attached.

なお、空間部には、定着材のみを配設するのではなく、定着材と外装材との接触を防止する緩衝材を介在させることが望ましい。例えば定着材が外装材に押し付けられて、外装材の面板部に痕跡などが生じないようにするためである。
この緩衝材としては、前記断熱材と同材であってもよいし、ゴム等の弾性材であってもよい。また、この緩衝材は、空間部内に連続的に設けるものでも、ナット介在部分(棒状部材の先端位置)のみに配するものでもよい。さらに、予め、或いは配設作業に際し、外装材の裏面側に設けるものであっても、定着材の上部(ナット頭部)に設けるものであってもよい。
It should be noted that it is desirable not to provide only the fixing material in the space, but to interpose a buffer material that prevents contact between the fixing material and the exterior material. For example, the fixing material is pressed against the exterior material so that no trace or the like is generated on the face plate portion of the exterior material.
This buffer material may be the same material as the heat insulating material, or may be an elastic material such as rubber. Further, the cushioning material may be provided continuously in the space portion, or may be provided only at the nut intervening portion (tip position of the rod-shaped member). Furthermore, it may be provided in advance or on the back surface side of the exterior material at the time of installation work, or may be provided on the upper part (nut head) of the fixing material.

続いて、前記断熱材の裏面側から前記定着部の螺子部に螺合させて連結する棒状部材について説明する。
この棒状部材は、前記定着部の螺子部に螺合する螺合受部を有する構成であり、定着部がナット等のように雌螺子部を有する場合には、この棒状部材として雄螺子部を備えるボルト材等を用いればよく、後述する図示実施例のように間隔保持部材(セパレータ)の一部を兼ねるものであってもよい。また、定着部がボルトを立設した雄螺子部を有する場合には、この棒状部材として雌螺子部を備える筒状部材等を用いればよい。
また、後述する図示実施例では、鍔状材(押さえ部材)を備える構成であるが、この鍔状材の有無、形状等は特に限定するものではない。さらに、鍔状材を用いる場合であっても、必ずしも全ての棒状部材に用いる必要はなく、所定の列や隅部等の任意の位置に用いるものでもよい。即ち外装材と断熱材の一体化手段の仕様や強度、或いは全体の強度等に応じて適宜に設ければよい。
Next, a rod-like member that is screwed and connected to the screw portion of the fixing portion from the back surface side of the heat insulating material will be described.
This rod-shaped member has a screw receiving portion that is screwed into the screw portion of the fixing portion. When the fixing portion has a female screw portion such as a nut, a male screw portion is used as the rod-shaped member. What is necessary is just to use the bolt material etc. with which it is equipped, and it may serve as a part of space | interval holding member (separator) like the Example shown later. Further, when the fixing portion has a male screw portion in which a bolt is erected, a cylindrical member having a female screw portion may be used as the rod-like member.
In the illustrated embodiment to be described later, a hook-shaped material (pressing member) is provided, but the presence or absence, shape, etc. of the hook-shaped material are not particularly limited. Further, even when a bowl-shaped material is used, it is not always necessary to use it for all the rod-shaped members, and it may be used at an arbitrary position such as a predetermined row or corner. That is, what is necessary is just to provide suitably according to the specification and intensity | strength of the integrated means of an exterior material and a heat insulating material, or the whole intensity | strength.

これらの各部材をそれぞれ配設してなる本発明の型枠パネルは、以下の成形工程、一体化工程、接続工程により製造される。なお、一体の断熱材に一種の外装材を複数取り付ける場合には、接続構造は一種であるが、ここでは一体の断熱材にそれぞれ異なる接続部を備える二種の外装材を各2枚ずつ、合計4枚を取り付ける例を示す。   The formwork panel of the present invention in which each of these members is disposed is manufactured by the following molding process, integration process, and connection process. In addition, when attaching a plurality of one type of exterior material to an integral heat insulating material, the connection structure is one type, but here two types of exterior materials each having a different connecting portion to the integral heat insulating material, An example of attaching a total of 4 sheets is shown.

・成形工程
まず、外装材については、定着部を備える外装材(便宜的に第1外装材とする)と備えない外装材(便宜的に第2外装材とする)との二種の外装材を用い、各外装材の両端に、隣接する端縁の接続部と接続するように成形する。即ち第1外装材の一方側の接続部Aは、第2外装材の他方側の接続部Dと接続可能とし、第1外装材の他方側の接続部Bは、第2外装材の一方側の接続部Cと接続可能とする。これらの接続部A,D、接続部B,Cが、係合又は嵌合にて接続される場合、弾性係合部又は弾性嵌合が形成される。
また、第1外装材の裏面側には定着部が設けられているので、該定着部にナット等の定着材を収容して定着部とする。なお、定着材のズレや分離が懸念される際には、適宜接着剤などを用いて接着しておくようにしてもよい。
一方、断熱材については、後述する図示実施例のように単層の場合には、外装材の空間部を表面側へ設け、該空間部を形成する外郭部分を嵌め込む凹部を設けることにより、外装材のズレ等を生ずることがなく配設できる。
Molding process First, for the exterior material, there are two types of exterior materials, an exterior material having a fixing portion (for convenience, the first exterior material) and a non-exterior material (for convenience, the second exterior material). Is used so that it is connected to the connecting portion of the adjacent edge at both ends of each exterior material. That is, the connection portion A on one side of the first exterior material can be connected to the connection portion D on the other side of the second exterior material, and the connection portion B on the other side of the first exterior material is one side of the second exterior material. It is possible to connect to the connection part C. When these connection parts A and D and connection parts B and C are connected by engagement or fitting, an elastic engagement part or elastic fitting is formed.
In addition, since the fixing portion is provided on the back surface side of the first exterior material, a fixing material such as a nut is accommodated in the fixing portion to form a fixing portion. Note that when there is a concern about displacement or separation of the fixing material, it may be appropriately bonded using an adhesive or the like.
On the other hand, for the heat insulating material, in the case of a single layer as shown in the illustrated embodiment described later, by providing a space portion of the exterior material on the surface side, and providing a recess for fitting an outer portion forming the space portion, Arrangement can be made without causing any deviation of the exterior material.

・一体化工程
前記断熱材の表面に、前記二種の外装材を並列状に敷設するが、二種の外装材の各接続部の態様により、適宜に組み合わせて接続すればよい。
なお、断熱材と外装材とは、型枠パネルの使用に際して分離したりズレたりしない程度に一体化するが、その手段を限定するものではなく、例えば面板部裏面を断熱材表面と接着してもよいし、爪等によるものでもよい。或いは後述する図示実施例では、棒状部材に鍔状材を取り付けて断熱材を押さえる(挟着する)役割を果たすので、それまでの仮止めであってもよい。また、接着して一体化する場合には、使用する接着剤や接着面(全面接着に限らず部分接着でもよい)について何等限定するものではない。
-Integration process Although the said 2 types of exterior materials are laid in parallel on the surface of the said heat insulating material, what is necessary is just to combine and connect suitably according to the aspect of each connection part of 2 types of exterior materials.
The heat insulating material and the exterior material are integrated to such an extent that they are not separated or misaligned when using the formwork panel, but the means is not limited. For example, the back surface of the face plate portion is bonded to the surface of the heat insulating material. It may be a nail or the like. Alternatively, in the illustrated embodiment which will be described later, since the rod-shaped member is attached to the rod-shaped member and plays a role of holding down (pinching) the heat insulating material, it may be temporarily fixed. In addition, in the case of bonding and integrating, there is no limitation on the adhesive to be used or the bonding surface (not only full bonding but also partial bonding).

・接続工程
前記接続部A,D、接続部B,Cの接続構造については、係合又は嵌合又は重合によって接続されるものとすると、前述のように特に外装材が押出型材からなる場合には、組付状態が弾性的に安定に維持され、弾性係合部又は弾性嵌合部を形成する。そして、一体の断熱材上には、二種の外装材を各2枚ずつ、合計4枚を取り付けるので、一体の断熱材上には、一つの接続部A,Dの接続構造と二つの接続部B,Cの接続構造とが形成されるものとなる。
-Connection process As for the connection structure of the connection parts A and D and the connection parts B and C, assuming that they are connected by engagement, fitting, or superposition, as described above, in particular, when the exterior material is made of an extrusion mold material. The assembly state is maintained elastically and stably, and forms an elastic engagement portion or an elastic fitting portion. And, on the integrated heat insulating material, two kinds of exterior materials are installed, two each, for a total of four, so on the integrated heat insulating material, the connection structure of one connection part A, D and two connections The connection structure of the parts B and C is formed.

これらの工程より製造される本発明の型枠パネルは、断熱材の表面に金属面材等の二種の外装材を合計4枚配設してなる構成であり、隣接する型枠パネルを接続する際には、断熱材上の第1外装材の一方側の接続部Aと、隣接する断熱材上の第2外装材の他方側の接続部Dとを、接続すればよい。この接続は、前述の断熱材表面での第1外装材及び第2外装材の接続と全く同様である。
そして、この型枠パネルは、隣接する型枠パネル同士における外装材同士及び断熱材同士をそれぞれ接続できるので、接続強度が高い接続を行うことができる。
The formwork panel of the present invention manufactured by these processes is configured by arranging a total of four types of exterior materials such as metal face materials on the surface of a heat insulating material, and connects adjacent formwork panels. In doing so, the connection part A on one side of the first exterior material on the heat insulating material may be connected to the connection part D on the other side of the second exterior material on the adjacent heat insulating material. This connection is exactly the same as the connection of the first exterior material and the second exterior material on the surface of the heat insulating material described above.
And since this formwork panel can each connect the exterior materials and heat insulating materials in adjacent formwork panels, it can perform connection with high connection intensity | strength.

また、本発明のコンクリート壁の構築構造は、前記構成の型枠パネルを、コンクリート型枠工法の型枠として用いるものであり、前述のように適宜に断熱材や外装材を選定して様々な仕様のコンクリート壁を容易に且つ安価に構築することができる。
そして、型枠パネルの裏面側からノロが漏れ出そうとしても、断熱材の接続部分は段状に重合されているので、漏れ出し流路が屈折状となる。しかも、外装材が棒状部材で内側へ引っ張られ、コンクリートの打設圧で内側から断熱材が外側へ押されることにより、両側からの圧力を受けて重合部分の密度が増すため、ノロの回る屈折状の隙間を圧迫して極力なくすことができる。さらに、面板部の裏面側に設けた定着部も、その漏れ出しを防止できるので、コンクリートの打設後に面倒な処理や仕上げ作業を必要とすることがなく、そのまま外装材として用いることができる。
Moreover, the construction structure of the concrete wall of the present invention uses the formwork panel having the above structure as a formwork for the concrete formwork method. As described above, various insulation materials and exterior materials are appropriately selected. The concrete wall of the specification can be easily and inexpensively constructed.
And even if it is going to leak from the back surface side of a formwork panel, since the connection part of a heat insulating material is superposed | polymerized stepwise, a leak flow path becomes refractive. Moreover, because the exterior material is pulled inward by the rod-shaped member and the insulation is pushed outward from the inside by the concrete placing pressure, the density of the polymerized portion increases due to the pressure from both sides, so the refraction that turns around It can be eliminated as much as possible by pressing the gap. Furthermore, since the fixing portion provided on the back surface side of the face plate portion can also be prevented from leaking out, it can be used as an exterior material as it is without requiring troublesome processing and finishing work after placing concrete.

本発明の型枠パネル1の図1,2に示す第1実施例では、一体の断熱材3の表面にそれぞれ二枚ずつの外装材2I,2IIが合計4枚添設(接着)されて一体化されてなり、断熱材3の表面側の略中央に凹部31が形成され、該凹部31に螺子部を備える六角ナット4Aである定着材が取り付けられて定着部23を形成し、断熱材3の端部に形成した段状の重合部32、被重合部33を重合させて接続可能である構成である。
なお、図1及び図2では、上面側が表面側で、下面側が裏面側、コンクリート打設面側である。
In the first embodiment shown in FIGS. 1 and 2 of the mold panel 1 of the present invention, a total of four exterior materials 2I and 2II are attached (adhered) to the surface of the integral heat insulating material 3, respectively, and integrated. The concave portion 31 is formed at substantially the center of the surface side of the heat insulating material 3, and a fixing material which is a hexagon nut 4 </ b> A having a screw portion is attached to the concave portion 31 to form the fixing portion 23. This is a configuration in which the step-like overlapping portion 32 and the portion to be polymerized 33 formed at the end of each can be connected by being polymerized.
In FIGS. 1 and 2, the upper surface side is the front surface side, the lower surface side is the back surface side, and the concrete placing surface side.

前記外装材2I,2IIのうち、図2(c)の下段に示す外装材2Iは、仕上げ面となる面板部21の裏面側に空間部23を備える構成であり、面板部21の略中央に略T字状に表面側へ突出する突条211が設けられ、対向する端縁には接続部22A,22Bが設けられるアルミの押出型材である。そして、その一方側(図面右側)の接続部22Aに隣接して側方(図面左側)が開放する空間部23が形成されている。なお、詳しくは前記空間部23は、面板部21から延在する部分と、裏面側へ突出するように形成された略L字状片とで囲まれる略コ字状の空間を指す。
前記外装材2IIは、図2(c)の上段に示すように面板部21の構成については前記外装材2Iとほぼ同様で、同一符号を付して説明を省略するが、対向する端縁には接続部22C,22Dが設けられるアルミの押出型材である。
なお、接続部22A〜22Dについては詳述しないが、外装材2Iの接続部22Bと隣接する外装材2IIの接続部22Cが係合して接続し、外装材2IIの接続部22Dと隣接する外装材2Iの接続部22Aとが係合して接続する。、
Among the exterior materials 2I and 2II, the exterior material 2I shown in the lower part of FIG. 2C is configured to include a space portion 23 on the back surface side of the face plate portion 21 serving as a finished surface. A protrusion 211 that protrudes to the surface side in a substantially T-shape is provided, and is an aluminum extrusion mold member provided with connecting portions 22A and 22B at opposing edges. A space 23 is formed adjacent to the connecting portion 22A on one side (right side in the drawing) and the side (left side in the drawing) is open. Specifically, the space portion 23 refers to a substantially U-shaped space surrounded by a portion extending from the face plate portion 21 and a substantially L-shaped piece formed so as to protrude to the back surface side.
As shown in the upper part of FIG. 2 (c), the exterior material 2II is substantially the same as the exterior material 2I with respect to the configuration of the face plate portion 21. Is an aluminum extrusion mold material provided with connecting portions 22C and 22D.
Although the connection portions 22A to 22D are not described in detail, the connection portion 22B of the exterior material 2I and the connection portion 22C of the adjacent exterior material 2II are engaged and connected, and the exterior is adjacent to the connection portion 22D of the exterior material 2II. The connecting portion 22A of the material 2I is engaged and connected. ,

前記断熱材3は、図1(b)及び図3(a)右側に示すように単層の硬質ポリウレタンフォームである合成樹脂発泡面材を用い、その表面側の略中央には、上方が解放する溝状の凹部31が形成され、その一方(図面右側)の端部には、厚み方向の下方が切り欠かれた段状の重合部32が形成され、他方(図面左側)の端部には、厚み方向の上方が切り欠かれた、前記重合部32と重合する被重合部33が形成されている。
前記凹部31には、外装材2Iの空間部23を形成する枠状部分と接続部22A、及び外装材2IIの接続部22Dが嵌合(遊嵌)される。
前記接続部32と前記被接続部33とは、重合させて接続可能であり、該接続部分に上方が解放する凹状空間31'を形成する構成であり、該凹状空間31'には、前記凹部31と同様に外装材2Iの空間部23を形成する枠状部分と接続部22A、及び外装材2IIの接続部22Dが嵌合(遊嵌)される。
この第1実施例では、前述のように一体の断熱材3に二種の外装材2I,2IIを二枚ずつ取り付けるので、略中央に凹部31が、隣接する型枠パネル1との接続部分に凹状空間31'が形成される。なお、これらの凹部31及び凹状空間31'には、表裏に貫通する貫通孔311が設けられている。
As shown in the right side of FIG. 1 (b) and FIG. 3 (a), the heat insulating material 3 uses a synthetic resin foam face material that is a single-layer rigid polyurethane foam, and the upper part is open at the approximate center of the surface side. A groove-like recess 31 is formed, and at one end (right side of the drawing), a step-like overlapping portion 32 is formed by cutting away the lower part in the thickness direction, and at the other end (left side of the drawing). Is formed with a portion 33 to be polymerized with the overlapping portion 32, which is cut out in the thickness direction.
The recess 31 is fitted (freely fitted) with a frame-shaped portion forming the space 23 of the exterior material 2I, the connection portion 22A, and the connection portion 22D of the exterior material 2II.
The connecting portion 32 and the connected portion 33 can be connected by being overlapped, and are configured to form a concave space 31 ′ that opens upward in the connecting portion, and the concave space 31 ′ includes the concave portion Similarly to 31, the frame-like portion forming the space 23 of the exterior material 2 </ b> I, the connection portion 22 </ b> A, and the connection portion 22 </ b> D of the exterior material 2 </ b> II are fitted (freely fitted).
In the first embodiment, as described above, two kinds of exterior materials 2I and 2II are attached to the integral heat insulating material 3 two by two, so that a concave portion 31 is formed at the connection portion with the adjacent form panel 1 in the approximate center. A concave space 31 'is formed. In addition, through-holes 311 penetrating front and back are provided in the concave portion 31 and the concave space 31 ′.

そして、前記断熱材3の表面に、前記二種の外装材2I,2IIを並列状に敷設して接続するには、外装材2I,2IIの各面板部21を断熱材3の表面に接着すると共に、外装材2Iの一方側の接続部22Aを、外装材2IIの他方側の接続部22Dと係合させ、外装材2Iの他方側の接続部22Bは、外装材2IIの一方側の接続部22Cと係合させる。
このように前記外装材2I,2IIの接続は、何れも係合によるものであって、各面板部21を断熱材3の表面に接着する構成と相俟って弾性的に係合するものとなる。
なお、この第1実施例では、アルミの押出型材である外装材2I,2IIを、係合にて接続できるので、図3(a)左側に示すように断熱材3に接着しない状態で外装材2I,2IIを係合させて接続させることができるので、その後に断熱材3と接着する加工を施して図3(b)に示すような型枠パネル1としてもよい。
こうして断熱材3の表面に二種の外装材2I,2IIを合計4枚配設してなる構成の型枠パネル1が形成される。
なお、この第1実施例において、合計4枚の外装材2I+2II+2I+2IIは一枚の外装材と見なすことができるため、図3(b)、図4、図5、及び以下の説明では、これらを外装材2とする。
Then, in order to lay and connect the two kinds of exterior materials 2I and 2II in parallel on the surface of the heat insulating material 3, the face plate portions 21 of the exterior materials 2I and 2II are bonded to the surface of the heat insulating material 3. At the same time, the connection portion 22A on one side of the exterior material 2I is engaged with the connection portion 22D on the other side of the exterior material 2II, and the connection portion 22B on the other side of the exterior material 2I is connected to the connection portion on one side of the exterior material 2II. Engage with 22C.
As described above, the connection of the exterior materials 2I and 2II is by engagement, and is elastically engaged with the configuration in which each face plate portion 21 is bonded to the surface of the heat insulating material 3. Become.
In the first embodiment, since the exterior materials 2I and 2II, which are aluminum extrusion molds, can be connected by engagement, the exterior material is not bonded to the heat insulating material 3 as shown on the left side of FIG. Since 2I and 2II can be engaged and connected to each other, the form panel 1 as shown in FIG.
In this way, the formwork panel 1 having a configuration in which a total of four kinds of exterior materials 2I and 2II are disposed on the surface of the heat insulating material 3 is formed.
In the first embodiment, since a total of four exterior materials 2I + 2II + 2I + 2II can be regarded as one exterior material, in FIG. 3 (b), FIG. 4, FIG. Material 2 is assumed.

前記型枠パネル1には、空間部23が二箇所に設けられ、該空間部23には、螺子部を備える六角ナット4Aである定着材が取り付けられて定着部を形成している。なお、図示実施例では、六角ナット4Aの外側(図面では上側)に緩衝材4bを配設した。
そのため、図1(a)に示すように、棒状のボルト材である棒状部材5Aを前記定着部4Aへ断熱材3の裏面側から螺合させて連結することができる。この棒状部材5Aとしては、セパレータと称される間隔保持用部材を用いた。
この間隔保持部材は、先端が前記空間部23内の角ナット4Aの図示しない螺子部に螺合する棒状部材5Aに、鍔状材5bを介して合成樹脂製の筒状部材5cが連結された構成であり、更に前記筒状部材5cより大径の中間連結部5dを介して内部に棒状部材5eが配された筒状部材5fが連結され、断面視台形状(錐状)の台座5gを介して他方側の型枠6に至る構成である。そして、この間隔保持部材は、前記中間連結部5dにて分割可能であり、コンクリートの打設後には、他方側の棒状部材5eを抜き取って再利用することができ、熱橋の形成を防止することができる。なお、この棒状部材5Aは、隣接する断熱材3,3同士の重合部分(重合部32及び被重合部33)を貫通しているので、断熱材3,3同士の接続、即ち隣接する型枠パネル1,1の接続にも寄与するものとなる。
The mold panel 1 is provided with two space portions 23, and a fixing material which is a hexagonal nut 4 </ b> A having a screw portion is attached to the space portion 23 to form a fixing portion. In the illustrated embodiment, the cushioning material 4b is disposed on the outer side (upper side in the drawing) of the hexagon nut 4A.
Therefore, as shown in FIG. 1A, the rod-shaped member 5A, which is a rod-shaped bolt material, can be screwed and connected to the fixing portion 4A from the back surface side of the heat insulating material 3. As this rod-shaped member 5A, a spacing member called a separator was used.
This spacing member is connected to a cylindrical member 5c made of synthetic resin via a hook-like material 5b, with a rod-like member 5A whose tip is screwed into a screw portion (not shown) of the square nut 4A in the space 23. Further, a cylindrical member 5f having a rod-like member 5e disposed therein is connected via an intermediate connecting portion 5d having a diameter larger than that of the cylindrical member 5c. It is the structure which reaches to the mold 6 on the other side. And this space | interval holding member can be divided | segmented in the said intermediate | middle connection part 5d, and after placement of concrete, the rod-shaped member 5e of the other side can be extracted and reused, and formation of a thermal bridge is prevented. be able to. In addition, since this rod-shaped member 5A has penetrated the superposition | polymerization part (polymerization part 32 and to-be-polymerized part 33) of adjacent heat insulating materials 3 and 3, connection of heat insulating materials 3 and 3, ie, adjacent formwork This also contributes to the connection of the panels 1 and 1.

このように本発明の型枠パネル1は、隣接する外装材2,2同士を係合によって接続でき、隣接する断熱材3,3同士を重合によって接続できるので、隣接する型枠パネル1,1同士の接続強度が高いものとなる。
なお、図3(b)に示す型枠パネル1には、略中央と一方側(図面左側)の端部に貫通孔311が形成されているが、略中央の貫通孔311には、既に棒状部材5A及び鍔状材5bが配設され、図示しない定着部23内の六角ナット4Aと螺合して起立状に突出している。
Thus, since the formwork panel 1 of this invention can connect the adjacent exterior materials 2 and 2 by engagement and can connect the adjacent heat insulating materials 3 and 3 by superposition | polymerization, the adjacent formwork panels 1 and 1 The connection strength between them becomes high.
In the formwork panel 1 shown in FIG. 3 (b), a through hole 311 is formed at the substantially center and one end (left side in the drawing). The member 5A and the hook-shaped material 5b are disposed, and are screwed into a hexagon nut 4A in the fixing unit 23 (not shown) so as to protrude in an upright manner.

図4及び図5には、前記第1実施例の型枠パネル1,1を横方向に直列状に接続する状態を示した。
まず図4は、既に2面の型枠パネル1,1を接続したものに、更に型枠パネル1を接続しようとする状態を示す。
そして、図4左側に示された2面の型枠パネル1,1を接続した構造では、各型枠パネル1の略中央の貫通孔311ばかりでなく、型枠パネル1,1同士の接続部分に位置する挿通孔311にも棒状部材5A及び鍔状材5bが配設されている。これは、既に説明したように、型枠パネル1,1同士を横方向に直列状に接続するに際し、棒状部材5Aが型枠パネル1,1の接続にも寄与するからである。
そのため、更に型枠パネル1を接続するには、隣接する外装材2,2同士を係合によって接続すると共に、隣接する断熱材3,3同士を重合によって接続し、更に棒状部材5Aを貫通孔311に裏面側から取り付け、その先端を図示しない定着部23内の六角ナット4Aと螺合させることにより、横方向に直列状に接続することができ、その結果、図5に示される型枠構造を得ることができる。
4 and 5 show a state where the formwork panels 1 and 1 of the first embodiment are connected in series in the horizontal direction.
First, FIG. 4 shows a state in which the formwork panel 1 is to be further connected to what has already been connected to the two formwork panels 1 and 1.
In the structure in which the two formwork panels 1 and 1 shown on the left side of FIG. 4 are connected, not only the substantially central through hole 311 of each formwork panel 1 but also the connection part between the formwork panels 1 and 1. The rod-shaped member 5A and the hook-shaped material 5b are also disposed in the insertion hole 311 located at the position. This is because, as already described, when the formwork panels 1 and 1 are connected in series in the horizontal direction, the rod-shaped member 5A also contributes to the connection of the formwork panels 1 and 1.
Therefore, in order to connect the form panel 1 further, the adjacent exterior materials 2 and 2 are connected by engagement, the adjacent heat insulating materials 3 and 3 are connected by polymerization, and the rod-shaped member 5A is further connected to the through hole. 311 is attached from the back side, and the tip thereof is screwed with a hexagon nut 4A in the fixing unit 23 (not shown), so that it can be connected in series in the lateral direction. As a result, the formwork structure shown in FIG. Can be obtained.

このように本発明の型枠パネル1は、容易に且つ高い接続強度で横方向に直列状に接続して型枠として用いることができ、その断熱材3側に取り付けた棒状部材5Aの先端に、前記図1に示すように棒状部材5e及び筒状部材5fを連結させて間隔保持部材を構成すればよく、他方側の型枠6との間にコンクリートを打設すればよい。   Thus, the formwork panel 1 of the present invention can be used as a formwork by connecting it in series in the lateral direction easily and with high connection strength, and at the end of the rod-like member 5A attached to the heat insulating material 3 side. As shown in FIG. 1, the rod-like member 5 e and the cylindrical member 5 f may be connected to form a spacing member, and concrete may be placed between the mold 6 on the other side.

その際、隣接する型枠パネル1,1同士の接続部分からノロが漏れだそうとしても、特に断熱材3,3の接続部分は段状に重合されているので、漏れ出し流路が屈折状となる。しかも、外装材2が棒状部材5Aで内側へ引っ張られ、コンクリートの打設圧で内側から断熱材3が外側へ押されることにより、両側からの圧力を受けて重合部分の密度が増すため、ノロの回る屈折状の隙間を圧迫して極力なくすことができる。なお、外装材2が棒状部材5Aで内側へ引っ張られても、六角ナット4Aの外側に緩衝材4bを配設しているので、六角ナット4Aが外装材2に圧接したり傷つけたりすることがない。
さらに、棒状部材5Aを伝ってノロが空間部23に浸入しても、この空間部23は面板部21の裏面側に設けているので、ノロの漏れ出しを防止でき、面板部21を汚すことがなく美麗に保持することができ、面倒な処理や仕上げ作業を必要とすることがなく、そのまま外装材として用いることができる。
At that time, even if noro leaks from the connection part between the adjacent form panels 1, 1, the connection part of the heat insulating materials 3, 3 is polymerized stepwise, so the leakage flow path is refracted It becomes. Moreover, since the exterior material 2 is pulled inward by the rod-shaped member 5A and the heat insulating material 3 is pushed outward from the inside by the concrete placing pressure, the density of the polymerized portion is increased by receiving pressure from both sides. It is possible to eliminate as much as possible by squeezing the refraction-like gaps that rotate. Even if the exterior material 2 is pulled inward by the rod-shaped member 5A, the cushioning material 4b is disposed outside the hexagon nut 4A, so that the hexagon nut 4A may be pressed against or damaged by the exterior material 2. Absent.
Furthermore, even if the slot enters the space 23 through the rod-shaped member 5A, the space 23 is provided on the back side of the face plate 21, so that leakage of the slot can be prevented and the face plate 21 is soiled. It can be held beautifully and can be used as an exterior material as it is without requiring troublesome processing and finishing work.

また、この第1実施例では、角ナットである六角ナット4Aを定着材として空間部23に取り付けて定着部として用いたので、定着材として汎用のナットを用いることができ、しかも頭部が角形であるため、棒状部材5Aの取付に際してとも回り(自転)が防止される。   In the first embodiment, the hexagonal nut 4A, which is a square nut, is attached to the space portion 23 as a fixing material and used as a fixing portion. Therefore, a general-purpose nut can be used as the fixing material, and the head has a square shape. Therefore, rotation (spinning) is prevented even when the rod-shaped member 5A is attached.

また、この第1実施例では、断熱材3に、表裏面に貫通する貫通孔311が所定間隔で開孔され、該貫通孔311に棒状部材5Aを挿通できるため、貫通孔311に棒状部材5Aを突き立てた状態で型枠パネル1を敷設することができ、所定位置に敷設した後に、棒状部材5Aを締め付ければよく、連結作業を極めて簡易に実施できる。   In the first embodiment, the through holes 311 penetrating the front and back surfaces of the heat insulating material 3 are opened at a predetermined interval, and the rod-shaped member 5A can be inserted into the through-hole 311. Therefore, the rod-shaped member 5A is inserted into the through-hole 311. The formwork panel 1 can be laid in a state of protruding, and after laying at a predetermined position, the rod-like member 5A may be tightened, and the connecting operation can be carried out extremely easily.

また、この第1実施例では、面板部21から略T字状に突出する突条211が設けられた,縦縞状の仕上げ面が得られるので、この突条211を機能的又は意匠的に利用するようにしてもよい。   Moreover, in this 1st Example, since the vertical striped finish surface provided with the protrusion 211 which protrudes from the faceplate part 21 in a substantially T shape is obtained, this protrusion 211 is utilized functionally or designally You may make it do.

図6に示す第2実施例の型枠パネル1'は、一体の断熱材3'の表面に、金属面材からなる一種の外装材2IIIが2枚添設(接着)されて一体化されてなる構成である。   The formwork panel 1 ′ of the second embodiment shown in FIG. 6 is integrated by attaching (bonding) two kinds of exterior material 2III made of a metal face material to the surface of the integral heat insulating material 3 ′. It is the composition which becomes.

前記外装材2IIIは、仕上げ面となる面板部25と、該面板部25の対向する両端に、接続部26,27が設けられ、一方の端部に位置する接続部26は、裏面側へ折り曲げた略鉛直状の折曲片と、更に内側へ折曲した略水平状の重合片とを有する略コ字状であり、面板部25の裏面側に、内側が解放する空間部23'を有する。他方の端部に位置する接続部27は、裏面側へ折り曲げた略鉛直状の折曲片と、更に外側へ折曲した略水平状の被重合片とを有する略L字状である。なお、ここで「一方」とは図面右側を指し、「他方」とは図面左側を指す。この外装材2III,2IIIを一体の断熱材3'の表面にて接続するには、前記接続部26の重合片を前記接続部27の被重合片に重合させて接続する。   The exterior material 2III is provided with a face plate portion 25 serving as a finished surface and connection portions 26 and 27 at opposite ends of the face plate portion 25, and the connection portion 26 located at one end portion is bent to the back surface side. A substantially vertical bent piece and a substantially horizontal overlapping piece bent further inward, and has a space portion 23 ′ on the back side of the face plate portion 25 that is released inside. . The connecting portion 27 located at the other end has a substantially L shape having a substantially vertical bent piece bent to the back surface side and a substantially horizontal polymer piece bent further outward. Here, “one” refers to the right side of the drawing, and “the other” refers to the left side of the drawing. In order to connect the exterior materials 2III and 2III on the surface of the integral heat insulating material 3 ′, the polymerized piece of the connecting portion 26 is polymerized and connected to the polymerized piece of the connecting portion 27.

前記断熱材3'は、上下方向の端面に凸状部34が設けられている以外は、前記第1実施例の断熱材3と全く同様であり、その表面側の略中央には、上方が解放する溝状の凹部31が形成され、その一方(図面右側)の端部には、厚み方向の下方が切り欠かれた段状の重合部32が形成され、他方(図面左側)の端部には、厚み方向の上方が切り欠かれた、前記重合部32と重合する被重合部33が形成されている。   The heat insulating material 3 ′ is exactly the same as the heat insulating material 3 of the first embodiment except that the convex portion 34 is provided on the end surface in the vertical direction, and the upper part is approximately at the center of the surface side. A groove-shaped recess 31 to be released is formed, and one end (right side in the drawing) is formed with a step-like overlapping portion 32 having a lower portion in the thickness direction cut away, and the other end (left side in the drawing). Is formed with a portion 33 to be polymerized with the overlapping portion 32, with the upper portion in the thickness direction cut away.

この第2実施例においても、前記第1実施例と同様に、型枠パネル1'に空間部23'が二箇所に設けられ、該空間部23'には、螺子部を備える六角ナット4Aである定着材が取り付けられて定着部を形成するため、棒状のボルト材である棒状部材5Aを前記定着部4Aへ断熱材3'の裏面側から螺合させて連結するが、この棒状部材5Aは、前記第1実施例と同様に隣接する型枠パネル1',1'間における断熱材3',3'同士の接続にも寄与する。
しかも、この図6には、棒状部材5Aが配設される位置を一点鎖線にて示したが、この位置から明らかなように、当該第2実施例では、隣接する断熱材3',3'同士の接続ばかりでなく、外装材2III,2III同士の接続にも寄与するものである。勿論、断熱材3'の表面における外装材2III,2IIIの接続にも寄与する。
Also in the second embodiment, similarly to the first embodiment, two space portions 23 ′ are provided in the mold panel 1 ′, and the space portion 23 ′ is provided with a hexagon nut 4A having a screw portion. Since a fixing member is attached to form a fixing portion, a rod-shaped member 5A, which is a rod-shaped bolt material, is connected to the fixing portion 4A by screwing from the back surface side of the heat insulating material 3 '. As in the first embodiment, this also contributes to the connection between the heat insulating materials 3 ′ and 3 ′ between the adjacent mold panels 1 ′ and 1 ′.
Moreover, in FIG. 6, the position where the rod-shaped member 5A is disposed is indicated by a one-dot chain line. As is apparent from this position, in the second embodiment, the adjacent heat insulating materials 3 ′ and 3 ′ are disposed. This contributes not only to the connection between each other but also to the connection between the exterior materials 2III and 2III. Of course, this also contributes to the connection of the exterior materials 2III and 2III on the surface of the heat insulating material 3 ′.

そして、隣接する型枠パネル1',1'を接続する際には、断熱材3'の一方側に添設された外装材2IIIの接続部26と、隣接する断熱材3'の他方側に添設された外装材2IIIの接続部27とを重合状に接続すると共に、他方側の断熱材3'の重合部32と一方側の断熱材3'の被重合部33とを重合させて接続する。なお、この第2実施例において、2枚の外装材2III+2IIIは一枚の外装材と見なすことができるため、以下、これらを外装材2'とする。   And when adjoining formwork panels 1 'and 1', it connects to the connection part 26 of exterior material 2III attached to one side of heat insulating material 3 ', and the other side of adjacent heat insulating material 3'. The connection portion 27 of the attached exterior material 2III is connected in a polymerized manner, and the polymerization portion 32 of the heat insulating material 3 ′ on the other side and the polymerized portion 33 of the heat insulation material 3 ′ on the other side are polymerized and connected. To do. In the second embodiment, since the two exterior members 2III + 2III can be regarded as one exterior member, these are hereinafter referred to as an exterior member 2 ′.

このように第2実施例の型枠パネル1'は、隣接する外装材2',2'同士も、隣接する断熱材3',3'同士も、重合によって接続できるので、隣接する型枠パネル1',1'同士の接続強度が高いものとなる。   In this way, the formwork panel 1 ′ of the second embodiment can connect the adjacent exterior materials 2 ′ and 2 ′ as well as the adjacent heat insulating materials 3 ′ and 3 ′ by polymerization. The connection strength between 1 'and 1' is high.

1 型枠パネル
2,2I,2II,2III 外装材
21 面板部
22A〜22D 接続部
23,23' 空間部(定着部)
25 面板部
26,27 接続部
3,3' 断熱材
31 凹部
31' 凹状空間
311 貫通孔
32 重合部
33 被重合部
34 空間部分
4A 定着材(六角ナット)
4b 緩衝材
5A 棒状部材
6 型枠
DESCRIPTION OF SYMBOLS 1 Formwork panel 2,2I, 2II, 2III Exterior material 21 Face plate part 22A-22D Connection part 23,23 'Space part (fixing part)
25 Face plate portion 26, 27 Connection portion 3, 3 'Heat insulating material 31 Recessed portion 31' Recessed space 311 Through hole 32 Polymerized portion 33 Polymerized portion 34 Space portion 4A Fixing material (hexagon nut)
4b Buffer material 5A Bar-shaped member 6 Formwork

Claims (4)

外装材と、該外装材の内側に添設する断熱材とからなる型枠パネルであって、
前記外装材は、仕上げ面となる面板部と、該面板部の両端に形成した接続部と、前記面板部の裏面側に側方が開放する空間部を備え、該空間部内に螺子部を備える定着材を取り付けて形成した定着部とを有し、
前記断熱材は、一方の端部に段状の重合部を、他方の端部に前記重合部と重合する被重合部を有し、
隣接する外装材同士は係合又は嵌合又は重合によって接続可能であると共に隣接する断熱材同士は重合部及び被重合部を重合させて接続可能であり、コンクリート打設空間内に配設される棒状部材を、断熱材の裏面側から前記定着部の螺子部に螺合して連結することができることを特徴とする型枠パネル。
A formwork panel comprising an exterior material and a heat insulating material attached to the inside of the exterior material,
The exterior material includes a face plate portion serving as a finished surface, connection portions formed at both ends of the face plate portion, and a space portion that opens laterally on the back surface side of the face plate portion, and includes a screw portion in the space portion. A fixing portion formed by attaching a fixing material ,
The heat insulating material has a stepped overlapping portion at one end and a portion to be polymerized with the overlapping portion at the other end,
Adjacent exterior materials can be connected to each other by engagement, fitting, or polymerization, and adjacent heat insulating materials can be connected by polymerizing the polymerized portion and the polymerized portion, and are disposed in the concrete placement space. A formwork panel characterized in that a rod-shaped member can be screwed and connected to the screw portion of the fixing portion from the back side of the heat insulating material.
定着材と外装材との接触を防止する緩衝材を介在させていることを特徴とする請求項1に記載の型枠パネル。 The formwork panel according to claim 1, further comprising a cushioning material for preventing contact between the fixing material and the exterior material . 断熱材には、表裏面に貫通する貫通孔が所定間隔で開孔され、該貫通孔には棒状部材が挿通可能であることを特徴とする請求項1又は2に記載の型枠パネル。 The form panel according to claim 1 or 2 , wherein a through-hole penetrating the front and back surfaces is opened at a predetermined interval in the heat insulating material, and a rod-like member can be inserted into the through-hole . 請求項1〜3の何れか一項に記載の型枠パネルをコンクリート打設空間の少なくとも一方の型枠として用いたことを特徴とするコンクリート壁体の構築構造 A construction structure of a concrete wall, wherein the formwork panel according to any one of claims 1 to 3 is used as at least one formwork of a concrete placement space .
JP2011285113A 2011-12-27 2011-12-27 Formwork panel and construction structure of concrete wall Active JP5928781B2 (en)

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JP6312240B2 (en) * 2014-02-20 2018-04-18 舩木商事有限会社 Formwork panel connection structure
CN107761975B (en) * 2017-10-24 2019-06-18 中国五冶集团有限公司 A kind of CL integrated plate for heat insulation positioned internal bracket
JP7313667B2 (en) * 2019-07-09 2023-07-25 舩木商事有限会社 Constructed structure of panels that also serve as formwork and concrete walls

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JP2001355303A (en) * 2000-04-14 2001-12-26 Sanwa Kensetsu:Kk Substrate board used for both interior and exterior finishing, fastening tool for the same, and outside insulation construction method
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JP2010138614A (en) * 2008-12-12 2010-06-24 Funaki Shoji Kk Panel used as form, and construction structure and construction method of concrete wall using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108612218A (en) * 2018-04-13 2018-10-02 山东金富地新型建材科技股份有限公司 A kind of fission sandwich heat preserving wall body combined type connector

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