JP2010138614A - Panel used as form, and construction structure and construction method of concrete wall using the same - Google Patents

Panel used as form, and construction structure and construction method of concrete wall using the same Download PDF

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JP2010138614A
JP2010138614A JP2008316453A JP2008316453A JP2010138614A JP 2010138614 A JP2010138614 A JP 2010138614A JP 2008316453 A JP2008316453 A JP 2008316453A JP 2008316453 A JP2008316453 A JP 2008316453A JP 2010138614 A JP2010138614 A JP 2010138614A
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heat insulating
concrete
panel
insulating material
rod
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Gantan Funaki
元旦 舩木
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Funaki Shoji KK
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Funaki Shoji KK
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<P>PROBLEM TO BE SOLVED: To provide a panel used as a form, and a construction structure and a construction method of a concrete wall using the panel usable as an outside form to construct a concrete wall excelling in heat insulating performance in constructing the concrete wall by a concrete form method. <P>SOLUTION: The panel 1A used as the form for constructing the concrete wall and facing through a space holding member comprises a heat insulating material 11 and an external facing body 13 disposed on the outside of the heat insulating material 11. A bar-like member 51a constituting the space holding member 3A is disposed on the back face side of the heat insulating material 11, and the inside end of the bar-like member 51a is provided with a screw means (a high nut 52a). <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、コンクリート型枠工法によるコンクリート壁の施工に際し、外側の型枠として用いることができ、断熱性能にも優れたコンクリート壁を施工できる型枠兼用パネル、それを用いたコンクリート壁の施工構造、及びその施工方法に関する。   The present invention provides a panel for a formwork that can be used as an outer formwork and can be used for constructing a concrete wall with excellent heat insulation performance, and a concrete wall construction structure using the same. , And its construction method.

従来、コンクリート型枠工法(断熱層を形成したものを含む)は、合板等で型枠を形成してコンクリート打設空間を形成するものであり、この打設空間を維持するために、各種の支持具が用いられている。   Conventionally, a concrete formwork method (including a method in which a heat insulating layer is formed) is a method of forming a concrete placement space by forming a formwork with a plywood or the like, and in order to maintain this placement space, A support is used.

例えば特許文献1は、型枠の対向面に貫通孔を対向状に複数設けて保持部材(コーン)を配置し、この保持部材の前面と後面に異なる径の螺子孔を設け、その内側には間隔保持部材(セパレータ)を、その外側にはフォームタイと称されるボルト材を配した状態でコンクリートを打設している。また、特許文献2には、断熱材を型枠として用いた外断熱構造が示され、特許文献3には、外装材が一体化された外断熱構造が開示されている。
登録実用新案公報第3063628号 特開2004−137766号公報 特開平11−315601号公報
For example, in Patent Literature 1, a holding member (cone) is arranged by providing a plurality of through-holes on the opposing surface of the formwork in an opposing manner, and screw holes having different diameters are provided on the front surface and the rear surface of the holding member. The spacing member (separator) is placed on the outside, and concrete is placed in a state in which a bolt material called a foam tie is arranged. Patent Document 2 discloses an outer heat insulating structure using a heat insulating material as a mold, and Patent Document 3 discloses an outer heat insulating structure in which an exterior material is integrated.
Registered Utility Model Publication No. 3063628 JP 2004-137766 A JP 11-315601 A

しかしながら、前記特許文献1〜3などでは、型枠と間隔保持部材(ボルト等)とを別々に取り付ける必要があり、予め型枠に形成した貫通孔に間隔保持部材を取り付ける状態で配設必要があるため、作業が極めて面倒であった。さらに、構築されたコンクリート躯体(断熱層)の表面を下地として、例えば何等かの外装材を施工する場合には、養生させて硬化したコンクリート躯体にアンカーを打ち込む必要があるが、アンカーを打ち込む作業は、墨出しを行わなければならないため、作業性が悪いという問題があった。
加えて前記特許文献2では、コンクリートの硬化後にフォームタイ等を取り外した後、接着剤としてのモルタルを塗布しタイルを取り付けるため、硬化後に壁体への作業が継続し、作業性に優れるものではなかった。また、壁体に外装材としてのタイルを敷設する工程が必要であるため、作業足場及び足場設置のスペースが必要であった。さらに、特許文献3では、アンカー部材の頭部がセメント系硬質板の表面に突出し、意匠的に好ましくなかった。内側と外側の型枠をつなぐセパレータが型枠除去時に残り、切断、目地処理等を施さなればならなかった。
However, in Patent Documents 1 to 3 and the like, it is necessary to separately attach a mold frame and a spacing member (bolts and the like), and it is necessary to dispose the spacing member in a state in which the spacing member is attached to a through hole formed in the mold in advance. As a result, the work was extremely troublesome. Furthermore, when constructing any exterior material, for example, with the surface of the constructed concrete body (heat insulation layer) as the foundation, it is necessary to drive the anchor into the hardened and hardened concrete body, but the work of driving the anchor Had a problem of poor workability because it had to be inked out.
In addition, in Patent Document 2, after the foam tie is removed after the concrete is cured, the mortar as an adhesive is applied and the tile is attached. Therefore, the work on the wall continues after the curing and the workability is excellent. There wasn't. In addition, since a step of laying tiles as exterior materials on the wall is necessary, a work scaffold and a space for installing the scaffold are necessary. Further, in Patent Document 3, the head of the anchor member protrudes from the surface of the cemented hard plate, which is not preferable in design. The separator connecting the inner and outer molds remained when the mold was removed, and had to be cut and jointed.

そこで、本発明は、一方側の型枠として用いることができ、且つ断熱性能にも優れたコンクリート壁を施工できる型枠兼用パネル、及びそれを用いたコンクリート壁の施工構造を提供することを目的とする。   Then, this invention aims at providing the construction structure of a concrete wall using the panel which can be used as a formwork of one side, and can construct the concrete wall which was excellent also in heat insulation performance, and it And

本発明は、上記に鑑み提案されたもので、コンクリート壁を構築し、間隔保持部材を介して対峙する型枠に用いられる型枠兼用パネルであって、断熱材と該断熱材の外側に配設する外装体からなり、前記断熱材の裏面側に間隔保持部材を構成する棒状部材が配設され、該棒状部材の内側端には螺合手段が設けられていることを特徴とする型枠兼用パネルに関するものである。   The present invention has been proposed in view of the above, and is a panel for a formwork used in a formwork that constructs a concrete wall and faces each other via a spacing member, and is disposed outside the heat insulating material and the heat insulating material. A formwork comprising an exterior body to be provided, a rod-shaped member constituting a spacing member being disposed on the back side of the heat insulating material, and a screwing means provided at an inner end of the rod-shaped member This relates to the dual-use panel.

また、本発明は、前記型枠兼用パネルにおいて、棒状部材は、断熱材内に位置する第1部材と断熱材の裏面側から突出する第2部材とを螺合手段にて分離可能であり、前記螺合部分が断熱材裏面より内側に位置することを特徴とする型枠兼用パネルをも提案する。   Further, in the panel for combined formwork according to the present invention, the bar-shaped member can separate the first member located in the heat insulating material and the second member protruding from the back surface side of the heat insulating material by screwing means, There is also proposed a mold-use panel characterized in that the screwing portion is located inside the heat insulating material rear surface.

さらに、本発明は、外側及び内側の型枠間にコンクリートを施工するコンクリート壁の施工構造であって、外側の型枠として前記型枠兼用パネルを配し、前記型枠間にコンクリートを打設して硬化させたことを特徴とするコンクリート壁の施工構造をも提案する。   Furthermore, the present invention is a concrete wall construction structure for constructing concrete between the outer and inner molds, wherein the panel for both the molds is arranged as an outer mold and the concrete is placed between the molds We also propose a concrete wall construction structure characterized by hardening.

さらに、本発明は、外側及び内側の型枠間にコンクリートを打設して施工するコンクリート壁の施工方法であって、外側の型枠として前記型枠兼用パネルを配する工程と、前記型枠間にコンクリートを打設する工程と、からなることを特徴とするコンクリート壁の施工方法をも提案する。   Furthermore, the present invention is a method for constructing a concrete wall in which concrete is placed between an outer mold and an inner mold, and a process for arranging the panel as a mold is arranged as an outer mold, and the mold We also propose a concrete wall construction method characterized by comprising a step of placing concrete in between.

本発明の型枠兼用パネルは、断熱材(型枠兼用)及び間隔保持部材を組み合わせたパネルであるため、コンクリート型枠工法における外側の型枠として用いることができ、従来技術のように別部材として外装材や断熱材などを用意したり、これらを別々に取り付けたり、型枠を撤去する作業を必要とすることがない。
さらに、本発明の型枠兼用パネルは、外装体が一体に取り付けられているため、施工後に墨出しを行う必要もなく、外装材を取り付けるなどの作業を必要とすることがなく、工期を大幅に短縮することができる。また、外装材の取付作業のための作業足場及び足場設置のスペースも必要としない。そのため、例えばビルの谷間等の隣接建築物との間にスペースがない場合等に型枠兼用パネルの組み付けで外装構造が完成するため足場の組めない場所にも容易に適用することができる。
Since the panel for combined formwork of the present invention is a panel in which a heat insulating material (also used for formwork) and a spacing member are combined, it can be used as an outer formwork in a concrete formwork method, and is a separate member as in the prior art. It is not necessary to prepare an exterior material or a heat insulating material, attach them separately, or remove the formwork.
Furthermore, the panel for both formwork of the present invention has an exterior body that is integrally attached, so there is no need to inking after construction, no work such as attaching exterior materials is required, and the construction period is greatly increased. Can be shortened. Further, there is no need for a work scaffold for mounting the exterior material and a space for installing the scaffold. For this reason, for example, when there is no space between adjacent buildings such as a valley of a building, the exterior structure is completed by assembling the panel for a formwork and can be easily applied to a place where a scaffold cannot be assembled.

また、棒状部材は、断熱材内に位置する第1部材と断熱材の裏面側から突出する第2部材とを螺合手段にて分離可能であり、前記螺合部分が断熱材裏面より内側に位置する場合、第2部材を分離した状態で積み重ねて管理、運搬を行うことができる。   Further, the rod-shaped member can separate the first member located in the heat insulating material and the second member protruding from the back surface side of the heat insulating material by screwing means, and the screwed portion is inside the heat insulating material back surface. When positioned, the second member can be stacked and managed and transported in a separated state.

また、本発明のコンクリート壁の施工構造は、前記構成の型枠兼用パネルを用いたので、コンクリートが打設、硬化(養生)した時点で外壁が構築されるものとなる。   Moreover, since the construction structure of the concrete wall of the present invention uses the panel for a formwork having the above-described configuration, the outer wall is constructed when the concrete is placed and cured (cured).

さらに、本発明のコンクリート壁の施工方法は、前記構成の型枠兼用パネルを用いたので、別部材として外装材や断熱材などを用意したり、これらを別々に取り付けたり、型枠を撤去する作業を必要とすることがない。   Furthermore, since the method for constructing a concrete wall of the present invention uses the panel for a formwork having the above-described configuration, an exterior material, a heat insulating material, etc. are prepared as separate members, these are attached separately, or the formwork is removed. There is no need for work.

本発明の型枠兼用パネルは、断熱材とその外側に配設する外装体からなり、コンクリート型枠工法における外側の型枠として用いる部材であって、パネル内部に配設される間隔保持部材を構成する(外側)棒状部材に、内側の型枠に至る内側棒状部材やフォームタイと称される締め付け具を螺合手段にて連結、接続することができる。
なお、前記外装体は、外装材と外装材が固定される桟部材或いは保持部材を指す。
The panel for both formwork of the present invention comprises a heat insulating material and an exterior body disposed on the outside thereof, and is a member used as an outside formwork in a concrete formwork method, and includes a spacing member disposed inside the panel. A fastening tool called an inner rod-shaped member or a foam tie reaching the inner mold can be connected to and connected to the (outer) rod-shaped member that is constituted by a screwing means.
In addition, the said exterior body points out the crosspiece member or holding member to which an exterior material and an exterior material are fixed.

前記断熱材は、特にその材質等を限定するものではなく、上下方向及び/又は左右方向に連結手段を有するものでもよく、その連結手段としては、対向する部分に溝を設けて副資材を介して連結するものでも、凹凸等によるものでもよい。また、上下方向の連結は上下断熱材(パネル)が横方向にスライド可能な態様が好ましい。そのための凹部或いは凸部にスライドが容易になるような副資材あるいは被覆を施してもよい。   The heat insulating material is not particularly limited in its material or the like, and may have a connecting means in the vertical direction and / or the left and right direction. As the connecting means, a groove is provided in an opposing portion and a secondary material is interposed. May be connected to each other, or may be uneven. The vertical connection is preferably such that the vertical heat insulating material (panel) is slidable in the horizontal direction. For this purpose, a secondary material or a coating that facilitates sliding may be applied to the concave portion or convex portion.

前記外装体は、断熱材の表面に敷設される外装材、桟部材、調整具等の壁体を構成するもので、断熱材表面(外側)に外装仕上げ(壁体)を構成するものであれば、特にその構成(構造)を限定するものではない。   The exterior body constitutes a wall body such as an exterior material, a crosspiece member, and an adjuster laid on the surface of the heat insulating material, and constitutes an exterior finish (wall body) on the heat insulating material surface (outside). For example, the configuration (structure) is not particularly limited.

桟部材は、縦方向或いは横方向に一定間隔で配設され、外装材が直接或いは他部材を介して取り付けられるものとなる。パネル強度を向上させるために縦横に断熱材を挟んで格子状としてもよい。また、桟部材は、断熱材に設けられた溝部に納められるものでも、レベル調整部材等を介して断熱材の表面に配されるものでもよい。
この桟部材は、金属製が好ましいが、不燃材或いは不燃処理等を施した木質製、或いは複合材であってもよく特にその材質、形状等を限定するものではない。隣接するパネルの桟部材同士が接続部材(ジョイント部材)を介して、或いは直接的に連結可能な態様であればよい。
The crosspiece members are arranged at regular intervals in the vertical direction or the horizontal direction, and the exterior material is attached directly or via another member. In order to improve panel strength, a heat insulating material may be sandwiched vertically and horizontally to form a lattice shape. Further, the crosspiece member may be housed in a groove provided in the heat insulating material, or may be disposed on the surface of the heat insulating material via a level adjusting member or the like.
The bar member is preferably made of metal, but may be made of a non-combustible material, a wooden material subjected to non-combustible treatment, or a composite material, and the material, shape, etc. are not particularly limited. The crosspiece members of the adjacent panels may be connected to each other via a connecting member (joint member) or directly.

前記外装体に敷設された外装材は、一縁が断熱材の側縁から突出する仕様であっても、ほぼ同位置であっても、内側に位置するものであってもよい。一縁が突出する仕様はパネルの敷設状態(突き合わせ状態)で外装材同士が係合或いは重合するものとなり、その他の仕様は、パネル同士の接続部分を別部材を取り付けるものとなる(この場合、予め一方の側縁に取り付けてあるものでも、接続状態で別部材を取り付けるものでもよい)。
この外装材は、金属、非金属、窯業系、合成樹脂性、セメント板、ケイ酸カルシウム板等の公知のものであればよく、それら外装材は断熱材に直接張設するものでも、桟部材等を介するものでもよい。
The exterior material laid on the exterior body may have a specification in which one edge protrudes from the side edge of the heat insulating material, may be substantially the same position, or may be located inside. The specifications that one edge protrudes are those in which the exterior materials are engaged or superposed in the laying state of the panel (butting state), and the other specifications are those that attach a separate member to the connection part of the panels (in this case, It may be attached to one side edge in advance or may be attached to another member in a connected state).
The exterior material may be any known material such as metal, non-metal, ceramics, synthetic resin, cement board, calcium silicate board, etc. Etc. may be used.

これらの外装体、特に外装材及び桟部材が、その内側に配される断熱材と棒状部材にて連結されている構成では、型枠兼用パネルとしての強度がより向上するものとなる。   In the configuration in which these exterior bodies, in particular, the exterior material and the crosspiece member are connected by a heat insulating material and a rod-shaped member arranged on the inner side, the strength as the panel for a formwork is further improved.

前記間隔保持部材は、コンクリート型枠工法に用いられる外側の型枠と内側の型枠間の間隔を保持する部材(セパレータ)であって、このパネル内に配設される(外側)棒状部材とは、間隔保持部材全体を指すもの、すなわち内側の型枠に至るものでもよいし、その先端に別の(内側)棒状部材を連結することにより、型枠間の間隔を保持する構成でもよい。
また、(外側)棒状部材は、1本の部材にて構成されるものでもよいし、複数本の部材にて構成されるものでもよく、特に断熱材内に位置する第1部材と断熱材の裏面側から突出する第2部材とを螺合手段にて分離可能であり、前記螺合部分が断熱材裏面より内側に位置する一体的に保持される構成でもよい。
The interval holding member is a member (separator) that holds an interval between an outer mold frame and an inner mold frame used in a concrete mold method, and is an (outer) rod-shaped member disposed in the panel. May refer to the entire interval holding member, that is, to the inner mold frame, or may be configured to hold an interval between the mold frames by connecting another (inner) rod-shaped member to the tip thereof.
Further, the (outer) rod-shaped member may be composed of one member or may be composed of a plurality of members, and in particular, the first member and the heat insulating material located in the heat insulating material. The second member protruding from the back surface side can be separated by the screwing means, and the screwed portion may be integrally held so as to be located inside the heat insulating material back surface.

また、前記(外側)棒状部材の内側端には、螺合手段が設けられ、前述のように内側の型枠に至る内側棒状部材やフォームタイと称される締め付け具を連結、接続することができるが、具体的には内側端に雌螺子部を形成し、先端に雄螺子部を形成した内側棒状部材や締め付け具を連結すればよい。この雌螺子部としては、例えば六角ナット、高ナット、異径ナット等のナット類、ボルト等の棒状部材の頭部に雌ねじを切った特殊ボルトなどを使用してもよく、例えば雄螺子部としては、前記雌螺子部に螺合するボルトの先端を使用すればよい。   In addition, the inner end of the (outer) bar-like member is provided with a screwing means, and as described above, the inner bar-like member reaching the inner mold or a fastening tool called a foam tie can be connected and connected. However, specifically, an inner rod-like member or a fastening tool in which a female screw portion is formed at the inner end and a male screw portion is formed at the tip may be connected. As the female screw portion, for example, nuts such as hexagon nuts, high nuts, different diameter nuts, special bolts in which a female screw is cut at the head of a rod-like member such as a bolt may be used. The tip of a bolt that is screwed into the female screw portion may be used.

前記のようにコンクリートの打設時には、外側及び内側の型枠間に配設される前記間隔保持部材としては、型枠兼用パネル内に配設される棒状部材がその一部又は全部を構成するものであり、具体的には以下のケースがある。
棒状部材が、前記間隔保持部材の全部を構成する場合、棒状部材の先端にフォームタイと称される締め付け具を螺合手段にて接続するものであり、コンクリートの打設、硬化後にもコンクリート壁内に棒状部材が残る。
棒状部材が、前記間隔保持部材の一部を構成する場合、棒状部材の先端に内側の型枠に至る内側棒状部材を螺合手段にて接続するものであり、コンクリートの打設、硬化後に内側棒状部材のみを分離して抜き出すので、抜き出した内側棒状部材を繰り返して使用できる。
なお、前記内側棒状部材の抜き出し時期は、打設したコンクリートが養生されて十分な特性を発揮する時点まで待つ必要はなく、フロー(流動変形)などが生じない程度に硬化していればよい。
As described above, at the time of placing concrete, as the spacing member disposed between the outer and inner molds, the bar-shaped member disposed in the mold-combined panel constitutes a part or all thereof. Specifically, there are the following cases.
When the rod-shaped member constitutes the whole of the spacing member, a fastening tool called a foam tie is connected to the tip of the rod-shaped member by screwing means, and the concrete wall even after the concrete is placed and hardened A rod-shaped member remains inside.
When the rod-shaped member constitutes a part of the spacing member, the rod-shaped member is connected to the inner rod-shaped member reaching the inner formwork by the screwing means at the tip of the rod-shaped member, and is placed inside after the concrete is placed and hardened. Since only the bar-shaped member is separated and extracted, the extracted inner bar-shaped member can be used repeatedly.
In addition, it is not necessary to wait until the time when the cast concrete is cured and exhibits sufficient characteristics, and the inner rod-shaped member should be hardened to such an extent that no flow (flow deformation) occurs.

前述のように内側棒状部材を抜き出す態様では、内側棒状部材を筒状部材にて包囲することにより、コンクリートの打設、硬化後に内側棒状部材を容易に抜き出すことができ、筒状部材としては、樹脂製パイプ材などを用いることができる。   As described above, in the aspect of extracting the inner bar-shaped member, by surrounding the inner bar-shaped member with the cylindrical member, the inner bar-shaped member can be easily extracted after placing and curing the concrete. A resin pipe material or the like can be used.

断熱性の観点では、前述のように内側棒状部材を抜き出す態様では、外側棒状部材をつたって冷熱が他方側へ伝熱されても、それ以上の冷熱の伝わり(冷熱橋)が遮断されて断熱性能が高いものである。
特に望ましくは、外側棒状部材が、樹脂製の筒状部材で包囲されている場合であって、この場合には、外側棒状部材がコンクリートと接しないため、冷熱がコンクリートをつたって伝熱することも抑制され、冷熱橋を遮断して断熱性能の高いものとなる。
From the viewpoint of heat insulation, in the embodiment in which the inner rod-shaped member is pulled out as described above, even if cold heat is transferred to the other side through the outer rod-shaped member, further transmission of cold heat (cooling bridge) is cut off and heat insulation is performed. High performance.
Particularly preferably, the outer rod-shaped member is surrounded by a resin cylindrical member, and in this case, since the outer rod-shaped member does not contact the concrete, the cold heat is transferred through the concrete. Is also suppressed, and the thermal bridge is cut off and the insulation performance is high.

また、前記外側棒状部材が、前記間隔保持部材の一部を構成する場合において、断熱材内に位置する第1部材と断熱材の裏面側から突出する第2部材とを螺合手段にて分離可能であり、前記螺合部分が断熱材裏面より内側に位置するようにすると、第2部材を分離した状態で略平坦状となった型枠兼用パネルを積み重ねて管理、運搬を行うことができる。   When the outer rod-shaped member constitutes a part of the spacing member, the first member located in the heat insulating material and the second member protruding from the back surface side of the heat insulating material are separated by screwing means. It is possible, and if the screwed portion is positioned inside the heat insulating material rear surface, it can be managed and transported by stacking the form / panels that are substantially flat with the second member separated. .

また、前記外側棒状部材の内側端に、棒状部材より大径又は広幅な膨出部を設けた場合には、火災等による不慮の脱離(抜け落ち)を防止することができる。
このような膨出部としては、例えば六角ナット、高ナット、異径ナット等の大径部分、雌ねじ加工を施したプレート類などを使用してもよい。
In addition, when the bulging portion having a larger diameter or wider than the rod-shaped member is provided at the inner end of the outer rod-shaped member, it is possible to prevent accidental detachment (falling off) due to a fire or the like.
As such a bulging portion, for example, a large-diameter portion such as a hexagonal nut, a high nut, a different-diameter nut, or a plate subjected to female thread processing may be used.

内側の型枠としては、合板(木質)、FRP等の強化プラスチックボードなどを適宜に用いることができ、方側の型枠として、FRP等の強化プラスチックボード等を用いた場合には、コンクリート打設後に取り外して再利用することができる。   Plywood (wood), reinforced plastic board such as FRP, etc. can be used as the inner formwork as appropriate, and when reinforced plastic board such as FRP is used as the side formwork, concrete molding It can be removed and reused after installation.

次に、本発明のコンクリート壁の施工方法を構成する各工程(1)〜(3)について、以下に説明する。
なお、間隔保持部材が、型枠兼用パネル内に配設される外側棒状部材と、その内側端に連結、接続される内側棒状部材とからなる構成について説明する。
Next, each process (1)-(3) which comprises the construction method of the concrete wall of this invention is demonstrated below.
In addition, the structure which a space | interval holding member consists of the outer side rod-shaped member arrange | positioned in a formwork combined panel and the inner side rod-shaped member connected and connected to the inner side edge is demonstrated.

(1)前記構成の型枠兼用パネルを取り付ける工程
この工程では、所定位置に立設した型枠兼用パネルにおける外側棒状部材の内側端に、内側棒状部材を螺合すると共に内側の型枠を立設する。この固定は、例えば内側棒状部材の先端に各種構成の押え具を螺着し、この押え具によって、縦バタ,横バタ等の押え具を内側型枠に当てがった状態に固定すればよい。
(1) The process of attaching the panel for combined formwork having the above-described structure In this process, the inner bar-shaped member is screwed to the inner end of the outer bar-shaped member in the panel for combined formwork standing at a predetermined position, and the inner formwork is set up. Set up. This fixing may be performed by, for example, screwing a presser having various configurations on the tip of the inner rod-shaped member, and fixing the presser such as a vertical flap or a horizontal flap to the inner formwork with the presser. .

(2)コンクリートを打設する工程
外側及び内側の型枠間は、コンクリートの打設空間であり、この打設空間には、前記(1)の工程にて説明したように間隔保持部材が配設されているため、外側及び内側の型枠間が均一な間隔となる。そして、コンクリートの打設圧力などにより、間隔保持部材がズレ動いたりすることがなく、所定の位置に保持されるものとなる。
(2) Step of placing concrete The space between the outer and inner molds is a concrete placement space, and a spacing member is arranged in this placement space as described in the step (1). Since it is provided, the outer and inner molds are evenly spaced. Then, the gap holding member does not move due to the concrete placing pressure or the like, and is held at a predetermined position.

(3)コンクリートの硬化後に、内側棒状部材を抜き出す工程
前述のように前記構成の間隔保持部材は、コンクリートに埋設されるが、そのうちの内側棒状部材は、筒状部材に包囲されてコンクリートと接触することなく配されているため、これを抜き出す工程には特別な治具や特に強い力を必要とすることなく容易に抜き出すことができる。なお、内側棒状部材の抜き出しに伴って、押え具などを取り外したり、内側の型枠なども同時に取り外すようにしてもよい。外側棒状部材は、型枠兼用パネルに保持された状態で、そのままコンクリート内に埋設される。
(3) Step of extracting the inner bar-shaped member after the concrete is hardened As described above, the interval holding member having the above-described configuration is embedded in the concrete, and the inner bar-shaped member is surrounded by the cylindrical member and comes into contact with the concrete. Therefore, in the process of extracting this, it can be easily extracted without requiring a special jig or a particularly strong force. Note that the presser or the like may be removed or the inner formwork may be removed at the same time as the inner bar-shaped member is extracted. The outer rod-like member is embedded in the concrete as it is while being held by the formwork combined panel.

このように、本発明のコンクリート壁の施工方法では、コンクリート打設後には、外側棒状部材が型枠兼用パネル内に保持されているため、コンクリートが打設、硬化(養生)した時点で外壁が構築されるものとなる。さらに、内側棒状部材を抜き出すため、伝熱が寸断され、断熱性能が高いものである。   As described above, in the concrete wall construction method of the present invention, after the concrete is placed, the outer bar-shaped member is held in the formwork combined panel, and therefore, when the concrete is placed and hardened (cured), the outer wall is Will be built. Furthermore, in order to extract an inner side rod-shaped member, heat transfer is cut off and the heat insulation performance is high.

そして、得られる本発明のコンクリート壁の施工構造では、外側棒状部材が型枠兼用パネルに保持されるので、墨出しを行う必要もなく、作業性が優れている。さらに、内側棒状部材を抜き出すため、この部材(及び内側の型枠の外側に配した押さえ具など)を繰り返して使用することができる。   And in the construction structure of the concrete wall of this invention obtained, since an outer side rod-shaped member is hold | maintained at a formwork combined panel, it is not necessary to perform inking, and workability | operativity is excellent. Furthermore, in order to extract the inner rod-shaped member, this member (and a pressing tool arranged on the outer side of the inner mold) can be used repeatedly.

図1及び図2に示すコンクリート壁の施工構造は、断熱材11とその外側に配設する外装体(外装材13)からなり、断熱材11の表面側から裏面側に棒状部材である雄螺子棒状材51aが配設される型枠兼用パネル1Aを用いて施工されるものである。この構成の型枠兼用パネル1Aを外側の型枠1として配し、内側の型枠2との間にコンクリート4を打設して硬化させたものである。   The construction structure of the concrete wall shown in FIG.1 and FIG.2 consists of the heat insulating material 11 and the exterior body (exterior material 13) arrange | positioned on the outer side, The male screw which is a rod-shaped member from the surface side of the heat insulating material 11 to a back surface side. It is constructed by using the panel for both formwork 1A on which the rod-shaped material 51a is disposed. A panel 1A having the above structure is used as an outer mold 1 and concrete 4 is placed between the inner mold 2 and hardened.

この実施例では、図1(a)に示すように、前記雄螺子棒状材51aが、間隔保持部材3Aの一部を構成する場合であって、詳しくは外側棒状部材5Aの一部を構成して断熱材11内に位置する第1部材50Aであり、断熱材11の裏面側から突出する第2部材50A'を螺合手段(高ナット52a)にて連結、分離可能であり、前記螺合部分(高ナット52a)が断熱材11の裏面より内側に位置する構成である。
すなわち、この実施例における間隔保持部材3Aは、外側棒状部材5Aと内側棒状部材6Aとで構成され、外側棒状部材5Aは、断熱材11内に位置する第1部材50Aと断熱材11の裏面側から突出する第2部材50A'とからなり、内側棒状部材6Aは、筒状部材62aにて包囲された雄螺子棒状材61aからなる。また、第1部材50Aは、雄螺子棒状材51aと高ナット52aとで構成され、第2部材50A'は、雄螺子棒状材53aと異径ナット54aとで構成される。
In this embodiment, as shown in FIG. 1 (a), the male screw rod-shaped member 51a constitutes a part of the spacing member 3A. Specifically, it constitutes a part of the outer rod-like member 5A. The first member 50A located in the heat insulating material 11 and the second member 50A ′ protruding from the back surface side of the heat insulating material 11 can be connected and separated by screwing means (high nut 52a). The portion (high nut 52 a) is configured to be located inside the back surface of the heat insulating material 11.
That is, the spacing member 3A in this embodiment is composed of an outer rod-shaped member 5A and an inner rod-shaped member 6A, and the outer rod-shaped member 5A is the first member 50A located in the heat insulating material 11 and the back surface side of the heat insulating material 11. The inner rod-shaped member 6A is composed of a male screw rod-shaped member 61a surrounded by a cylindrical member 62a. The first member 50A is composed of a male screw rod-shaped material 51a and a high nut 52a, and the second member 50A ′ is composed of a male screw rod-shaped material 53a and a different diameter nut 54a.

そして、この型枠兼用パネル1Aは、断熱材11を貫通させて保持した前記雄螺子棒状材5aの突出部分に、調整金具17を介して略ハット状の桟部材である垂木12を取り付け、該垂木12に外装材13を取り付けた構成である。   And this form-panel 1A attaches the rafter 12 which is a substantially hat-shaped crosspiece member to the projecting portion of the male screw rod-shaped member 5a, which is held through the heat insulating material 11, via an adjustment fitting 17, In this configuration, an exterior material 13 is attached to the rafter 12.

このような構成を有する型枠兼用パネル1Aを用いてコンクリート壁を施工する一例を図示実施例を用いて説明する。
まず、図1(a)に示すように、コンクリート中に埋設される雄螺子棒状材53a及び異径ナット54aを取り外した状態で型枠兼用パネル1Aを積み重ねた状態で搬送し、所定位置に型枠兼用パネル1Aを立設した後、図1(b)に示すように、型枠兼用パネル1Aの断熱材11内に位置する高ナット52aに螺合させて雄螺子棒状材53a及び異径ナット54aを取り付け配設する。
次に、前記異径ナット54aの内側に、内側棒状部材6A(雄螺子棒状材61a)の外側の先端を螺合して接続し、図示しない締め付け具にて締め付けて型枠2を所定位置に固定してコンクリート打設空間40を形成する。この状態で、図2(a)に示すようにコンクリート4を打設し、その硬化後に前記内側棒状部材6Aである雄螺子棒状材61aを抜き出し、内側の型枠2及びコーン状の保持部材20を取り外して図2(b)に示すコンクリート壁を得た。
An example in which a concrete wall is constructed using the form / panel 1A having such a configuration will be described with reference to the illustrated embodiment.
First, as shown in FIG. 1 (a), the form and panel 1A is transported in a state where the male screw rod-like material 53a and the different-diameter nut 54a embedded in the concrete are removed, and the mold is put into a predetermined position. After the frame / panel 1A is erected, as shown in FIG. 1 (b), it is screwed into a high nut 52a located in the heat insulating material 11 of the mold / panel 1A so as to have a male screw rod-shaped material 53a and a different diameter nut. 54a is attached and disposed.
Next, the outer end of the inner rod-shaped member 6A (male screw rod-shaped member 61a) is screwed and connected to the inside of the different diameter nut 54a, and is tightened with a fastening tool (not shown) to bring the mold 2 into a predetermined position. The concrete placement space 40 is formed by fixing. In this state, as shown in FIG. 2A, the concrete 4 is placed, and after the hardening, the male screw rod-shaped material 61a which is the inner rod-shaped member 6A is extracted, and the inner mold 2 and the cone-shaped holding member 20 are extracted. Was removed to obtain a concrete wall shown in FIG.

このように本発明の型枠兼用パネル1Aは、断熱材(型枠兼用)1及び間隔保持部材3Aを組み合わせたパネルであるため、コンクリート型枠工法における外側の型枠として用いることができ、従来技術のように別部材として外装材や断熱材などを用意したり、これらを別々に取り付けたり、型枠を撤去する作業を必要とすることがない。
また、本発明の型枠兼用パネル1Aは、外装体(外装材13)が一体に取り付けられているため、施工後に墨出しを行う必要もなく、外装材13を取り付けるなどの作業を必要とすることがなく、工期を大幅に短縮することができる。また、外装材13の取付作業のための作業足場及び足場設置のスペースも必要としない。そのため、例えばビルの谷間等の隣接建築物との間にスペースがない場合等に型枠兼用パネルの組み付けで外装構造が完成するため足場の組めない場所にも容易に適用することができる。
Thus, since the panel 1A combined with a mold of the present invention is a panel combining the heat insulating material (also used as a mold) 1 and the spacing member 3A, it can be used as an outer mold in the concrete mold method. There is no need to prepare an exterior material or a heat insulating material as separate members, attach them separately, or remove the mold as in the technology.
Moreover, since the exterior body (exterior material 13) is integrally attached to the panel for both formwork 1A of the present invention, it is not necessary to carry out ink marking after construction, and an operation such as attaching the exterior material 13 is required. The construction period can be greatly shortened. Further, a work scaffold for mounting the exterior material 13 and a space for installing the scaffold are not required. For this reason, for example, when there is no space between adjacent buildings such as a valley of a building, the exterior structure is completed by assembling the panel for a formwork and can be easily applied to a place where a scaffold cannot be assembled.

また、図示実施例では、型枠兼用パネル1A内に配する棒状部材である雄螺子棒状材51aは、断熱材11内に位置する第1部材50Aの一部であり、断熱材11の裏面側から突出する第2部材50A'を螺合手段(高ナット52a)にて連結、分離可能であり、前記螺合部分(高ナット52a)が断熱材11の裏面より内側に位置するので、この状態では型枠兼用パネル1Aの裏面が略平坦状となるため、積み重ねて管理、運搬を行うことができる。   Further, in the illustrated embodiment, the male screw rod-shaped member 51a, which is a rod-shaped member disposed in the mold-use panel 1A, is a part of the first member 50A located in the heat insulating material 11, and the back surface side of the heat insulating material 11 Since the second member 50A ′ protruding from the second member 50A ′ can be connected and separated by the screwing means (high nut 52a), and the screwing part (high nut 52a) is located inside the back surface of the heat insulating material 11, this state Then, since the back surface of the panel 1A for both formwork becomes substantially flat, it can be stacked and managed and transported.

さらに、内側棒状部材6A(61a)を抜き出して繰り返し利用することができ、部材が無駄にならず、断熱性能が損なわれることもない。また、内側棒状部材6A(61a)を抜き出すため、外側棒状部材5A(5a)をつたって冷熱が内側へ伝熱されても、それ以上の冷熱の伝わり(冷熱橋)が遮断されて断熱性能が高いものとなる。   Furthermore, the inner rod-like member 6A (61a) can be extracted and used repeatedly, so that the member is not wasted and the heat insulation performance is not impaired. Further, in order to extract the inner rod-shaped member 6A (61a), even if the cold heat is transferred to the inner side through the outer rod-shaped member 5A (5a), the further transmission of cold heat (cooling bridge) is blocked and the heat insulation performance is improved. It will be expensive.

また、図示実施例では、外側に配される型枠兼用パネル1Aとして予め外装材13を取り付け一体化したものを型枠1として用いたので、コンクリート4が打設、硬化(養生)した時点で外壁が構築されるものとなる。   Further, in the illustrated embodiment, as the formwork combined panel 1A arranged on the outside, the one in which the exterior material 13 is previously attached and integrated is used as the formwork 1, so when the concrete 4 is placed and cured (cured). The outer wall will be constructed.

また、外装材13及び桟部材12が、その内側に配される断熱材11と雄螺子棒状材51aにて連結されているので、型枠兼用パネル1Aの強度がより向上するものとなる。   Moreover, since the exterior material 13 and the crosspiece member 12 are connected by the heat insulating material 11 and the male screw rod-shaped material 51a arranged on the inner side, the strength of the panel for both formwork 1A is further improved.

また、図示実施例では、外側棒状部材5Aに、膨出部として異径ナット54aの大径部分を備えているので、火災等による不慮の脱離(抜け落ち)を防止することができる。   In the illustrated embodiment, the outer rod-shaped member 5A is provided with the large-diameter portion of the different-diameter nut 54a as the bulging portion, so that accidental detachment (falling off) due to a fire or the like can be prevented.

図3及び図4に示すコンクリート壁の施工構造は、断熱材11を貫通させて保持した雄螺子棒状材51bの突出部分(外側突出部分)に、逆ハット状の桟部材である垂木12'、横桟ジョイント15を取り付け、前記垂木12'に外装材13を取り付けた構成の型枠兼用パネル1Bを用いた。また、前記雄螺子棒状材51bは、その内側の先端付近が拡径し、その先端面には雌ネジが切られた特殊ボルトであって、この特殊ボルトの雌ネジには、先端がコンクリート打設空間40内に位置する雄螺子棒状材52bが接続され、該雄螺子棒状材52bの先端には、高ナット53bが取り付けられている。
なお、図中、符号16は、前記特殊ボルトである雄螺子棒状材51bの内側先端の拡幅部分が嵌め付けられるスペーサであり、このスペーサ16は、締め付け時に必要以上に締め込むことでの断熱材の潰れ、破損を防ぐ。この実施例においては、棒状部材毎に本スペーサを用いたが、複数の棒状部材を跨ぐものでもよい。例えば、帯状のプレートや垂木等であってもよい(この場合、表面側の垂木と交わる方向(この実施例においては縦方向)に配することで表裏で格子状となりパネルとしての強度が向上する)。また、垂木等の高さ(厚み)を有する部材の場合、略平坦状となるように断熱材に溝部を設けて配置してもよい。また、符号54bは、コンクリート打設空間40内に位置する雄螺子棒状材52b及び高ナット53bを包囲するカバー材である。
The construction structure of the concrete wall shown in FIG.3 and FIG.4 is the rafter 12 'which is a reverse hat-shaped crosspiece member in the protrusion part (outside protrusion part) of the external thread rod-shaped material 51b which penetrated and hold | maintained the heat insulating material 11. A formwork combined panel 1B having a configuration in which a cross rail joint 15 is attached and an exterior member 13 is attached to the rafter 12 ′ is used. The male screw rod-shaped member 51b is a special bolt having an enlarged diameter near the inner tip and a female screw cut on the tip surface. The tip of the special screw has a concrete beating. A male screw rod-shaped material 52b located in the installation space 40 is connected, and a high nut 53b is attached to the tip of the male screw rod-shaped material 52b.
In the figure, reference numeral 16 denotes a spacer to which the widened portion at the inner end of the male screw rod-shaped member 51b, which is the special bolt, is fitted. Prevents crushing and damage. In this embodiment, this spacer is used for each bar-shaped member, but it may be used across a plurality of bar-shaped members. For example, it may be a belt-like plate, rafter, etc. (in this case, by arranging in the direction intersecting with the rafter on the surface side (vertical direction in this embodiment), the front and back become a lattice shape and the strength as a panel is improved ). In the case of a member having a height (thickness) such as a rafter, the heat insulating material may be provided with a groove so as to be substantially flat. Reference numeral 54b denotes a cover material that surrounds the male screw rod-shaped material 52b and the high nut 53b located in the concrete placing space 40.

この実施例では、図3(a),(b)に示すように、前記雄螺子棒状材51bが、間隔保持部材3Bの一部を構成する場合であって、詳しくは外側棒状部材5Bの一部を構成して断熱材11内に位置する第1部材50Bであり、断熱材11の裏面側から突出する第2部材50B'とを螺合手段(拡径先端の雌ネジ)にて分離可能であり、前記螺合部分(拡径先端)が断熱材11の裏面より内側に位置する構成である。
すなわち、この実施例における間隔保持部材3Bは、外側棒状部材5Bと内側棒状部材6Bとで構成され、外側棒状部材5Bは、断熱材11内に位置する第1部材50Bと断熱材11の裏面側から突出する第2部材50B'とからなり、内側棒状部材6Bは、筒状部材62bにて包囲された雄螺子棒状材61bからなる。また、第1部材50Bは、特殊ボルトである雄螺子棒状材51bで構成され、第2部材50B'は、雄螺子棒状材52bと高ナット53bとカバー材54bとで構成される。
In this embodiment, as shown in FIGS. 3 (a) and 3 (b), the male screw rod-shaped member 51b constitutes a part of the spacing member 3B, and more specifically, one of the outer rod-shaped members 5B. 1st member 50B which comprises a part and is located in the heat insulating material 11, and can isolate | separate with 2nd member 50B 'which protrudes from the back surface side of the heat insulating material 11 with a screwing means (female screw of a diameter expansion tip). The screwed portion (expanded tip) is located inside the back surface of the heat insulating material 11.
That is, the spacing member 3B in this embodiment is composed of an outer rod-like member 5B and an inner rod-like member 6B, and the outer rod-like member 5B is the first member 50B located in the heat insulating material 11 and the back side of the heat insulating material 11. The inner rod-shaped member 6B is composed of a male screw rod-shaped member 61b surrounded by a cylindrical member 62b. The first member 50B is composed of a male screw rod-shaped material 51b, which is a special bolt, and the second member 50B ′ is composed of a male screw rod-shaped material 52b, a high nut 53b, and a cover material 54b.

そして、コンクリート打設空間40内に位置する第2部材50B'(雄螺子棒状材52b、高ナット53b)や内側棒状部材6B(雄螺子棒状材61b)は、それぞれ合成樹脂製のカバー材54b及び筒状部材62bにて包囲されており、これらのカバー材54b及び筒状部材62bもコンクリート組成物が内部に侵入しないように接続されている。   The second member 50B '(male screw rod-like material 52b, high nut 53b) and the inner rod-like member 6B (male screw rod-like material 61b) located in the concrete placing space 40 are respectively made of synthetic resin cover material 54b and It is surrounded by the cylindrical member 62b, and the cover material 54b and the cylindrical member 62b are also connected so that the concrete composition does not enter the inside.

また、この実施例における他方側に配する型枠2は、締め付け具7の取り外しと同時に内側棒状部材6B(雄螺子棒状材61b)の抜き出しを行うことができ、作業性の向上、並びに部材数が減少することでの管理面の容易さを見込める。すなわちこの実施例における内側棒状部材6Bは、外側先端が前記高ナット53bに螺合して接続される雄螺子棒状材61bからなり、この雄螺子棒状材61bのコンクリート打設空間40に位置する部分611は直管状のパイプ材である筒状部材62bで包囲されている。そして、雄螺子棒状材61bは、型枠2の外側に配されたフォームタイの棒状部材612と連結されている。そのため、締め付け具7の取り外しと同時に雄螺子棒状材61bの取り外しを行える。   Further, the mold 2 arranged on the other side in this embodiment can extract the inner bar-shaped member 6B (male screw bar-shaped material 61b) simultaneously with the removal of the fastening tool 7, thereby improving workability and the number of members. The ease of management can be expected due to the decrease. That is, the inner rod-like member 6B in this embodiment is composed of a male screw rod-like material 61b whose outer end is screwed and connected to the high nut 53b, and a portion of the male screw rod-like material 61b located in the concrete placement space 40. 611 is surrounded by a cylindrical member 62b which is a straight tubular pipe material. The male screw rod-shaped member 61 b is connected to a foam-tie rod-shaped member 612 disposed outside the mold 2. Therefore, the male screw rod-shaped member 61b can be removed simultaneously with the removal of the fastening tool 7.

このような構成を有する型枠兼用パネル1Bは、前記図1及び図2の実施例と同様な手順にてコンクリート壁の施工に利用することができる。
まず、図3(a)に示すように、第二部材50b'を取り外した状態で型枠兼用パネル1Bを積み重ねた状態で搬送し、所定位置に型枠兼用パネル1Bを立設し、図3(b)に示すように、コンクリート打設空間40内に雄螺子棒状材52b及び高ナット53bが突出するように、螺合により取り付ける。
The form and panel 1B having such a configuration can be used for the construction of a concrete wall in the same procedure as in the embodiment of FIGS.
First, as shown in FIG. 3A, the mold / panel 1B is transported in a state where the second member 50b ′ is removed, and the mold / panel 1B is erected at a predetermined position. As shown in FIG. 6B, the male screw rod-like material 52b and the high nut 53b are attached by screwing so that the concrete placement space 40 protrudes.

次に、前記高ナット53bの内側に、内側棒状部材6B(雄螺子棒状材61b)の外側の先端を螺合して接続し、締め付け具7にて締め付けて型枠2を所定位置に固定してコンクリート打設空間40を形成する。   Next, the outer end of the inner rod-like member 6B (male screw rod-like member 61b) is screwed and connected to the inside of the high nut 53b, and the mold 2 is fixed at a predetermined position by fastening with the fastening tool 7. The concrete placement space 40 is formed.

この状態で、図4(a)に示すようにコンクリート打設空間40にコンクリート4を打設し、このコンクリート4が硬化した後、締め付け具7の取り外しと連続的に型枠2の取り外し、続いて内側棒状部材6Bである雄螺子棒状材61bの抜き出しを行うことができ、図4(b)に示すコンクリート壁が施工される。そのため、作業性の向上、並びに部材数が減少することでの管理面の容易さを見込むことができる。   In this state, as shown in FIG. 4A, the concrete 4 is placed in the concrete placement space 40. After the concrete 4 is hardened, the fastening tool 7 is removed and the mold 2 is continuously removed. Thus, the male screw rod-shaped material 61b, which is the inner rod-shaped member 6B, can be extracted, and the concrete wall shown in FIG. 4B is constructed. Therefore, improvement in workability and ease of management due to a reduction in the number of members can be expected.

このように施工される本発明の型枠兼用パネル1Bも、前記実施例における型枠兼用パネル1Aと同様の効果を奏するものであり、コンクリート型枠工法における外側の型枠として用いることができる。   The combined formwork panel 1B of the present invention thus constructed has the same effect as the combined formwork panel 1A in the above embodiment, and can be used as an outer formwork in the concrete formwork method.

また、図示実施例では、型枠兼用パネル1B内に配する棒状部材である雄螺子棒状材51bは、断熱材11内に位置する第1部材50Bであり、断熱材11の裏面側から突出する第2部材50B'を螺合手段(拡径部分の雌ネジ)にて連結、分離可能であり、前記螺合部分(拡径部分)が断熱材11の裏面より内側に位置するので、この状態では型枠兼用パネル1Bの裏面が略平坦状となる。すなわちコンクリート4に埋設される第2部材50'(雄螺子棒状材52b、高ナット53b、カバー材54b)を取り外した状態で搬送など取り扱うことにより、型枠兼用パネル1Bに出っ張りなどがなく、積み重ねた状態で搬送や保管を行うことができる。   In the illustrated embodiment, the male screw rod-shaped member 51b, which is a rod-shaped member disposed in the mold / panel 1B, is the first member 50B positioned in the heat insulating material 11 and protrudes from the back surface side of the heat insulating material 11. The second member 50B ′ can be connected and separated by screwing means (female screw of the enlarged diameter portion), and the screwed portion (expanded diameter portion) is located inside the back surface of the heat insulating material 11, so this state Then, the back surface of the panel for both formwork 1B is substantially flat. That is, when the second member 50 ′ (male screw rod-like material 52 b, high nut 53 b, cover material 54 b) embedded in the concrete 4 is removed and handled, it can be stacked without any protrusion on the formwork-use panel 1 B. It can be transported and stored in a wet state.

また、図示実施例では、外側棒状部材5Bに、膨出部として高ナット53bを取り付けているため、不慮の脱離(抜け落ち)を防止することができ、特にこの膨出部53bに隣接するカバー材54bや筒状部材62bよりも大径であるため、例えば火災等に際してカバー材54bや筒状部材62bが実質的に消失(溶融、焼失)して空間が形成されたとしても、膨出部53bがこれらの空間よりも大きいために抜け落ちが防止される。
さらに、この実施例では、直管状のパイプ材(筒材)である筒状部材62bとしては、例えば樹脂製パイプ材のような廉価品を選択、使用できるため、製造コストが低く、実用的価値が極めて高い。
Further, in the illustrated embodiment, since the high nut 53b is attached to the outer rod-like member 5B as the bulging portion, it is possible to prevent accidental detachment (falling off), and in particular, a cover adjacent to the bulging portion 53b. Since the diameter is larger than that of the material 54b and the cylindrical member 62b, for example, even if the cover material 54b and the cylindrical member 62b are substantially lost (melted or burned) in the event of a fire or the like, Since 53b is larger than these spaces, dropout is prevented.
Further, in this embodiment, as the cylindrical member 62b, which is a straight pipe material (cylindrical material), an inexpensive product such as a resin pipe material can be selected and used. Is extremely high.

図5及び図6に示すコンクリート壁の施工構造は、断熱材11を貫通させて保持した雄螺子棒状材51cの突出部分(外側突出部分)に、逆ハット状の桟部材である垂木12'、横桟ジョイント15を取り付け、前記垂木12'に外装材13を取り付けた構成の型枠兼用パネル1Cを用いた。
なお、図中、符号55c,57cは、高ナット52c,54cが嵌め付けられるスペーサであり、符号56cは、コンクリート打設空間40内に位置する雄螺子棒状材53cを包囲する筒状部材である。
The construction structure of the concrete wall shown in FIG.5 and FIG.6 is the rafter 12 'which is a reverse hat-shaped crosspiece member in the protrusion part (outside protrusion part) of the male screw rod-shaped material 51c which penetrated and hold | maintained the heat insulating material 11. A formwork-combined panel 1C having a configuration in which a cross rail joint 15 is attached and an exterior material 13 is attached to the rafter 12 ′ is used.
In the figure, reference numerals 55c and 57c are spacers into which the high nuts 52c and 54c are fitted, and reference numeral 56c is a cylindrical member surrounding the male screw rod-like member 53c located in the concrete placing space 40. .

この実施例では、図5(a)に示すように、前記雄螺子棒状材51cが、間隔保持部材3Cの一部を構成する場合であって、詳しくは外側棒状部材5Cの一部を構成して断熱材11内に位置する第1部材50Cであり、断熱材11の裏面側から突出する第2部材50C'を螺合手段(高ナット52c)にて連結、分離可能であり、前記螺合部分(高ナット52c)が断熱材11の裏面より内側に位置する構成である。
すなわち、この実施例における間隔保持部材3Cは、外側棒状部材5Cと内側棒状部材6Cとで構成され、外側棒状部材5Cは、断熱材11内に位置する第1部材50Cと断熱材11の裏面側から突出する第2部材50C'とからなり、内側棒状部材6Cは、筒状部材62cにて包囲された雄螺子棒状材61cからなる。また、第1部材50Cは、雄螺子棒状材51cと高ナット52cで構成され、第2部材50C'は、雄螺子棒状材53cと高ナット54cとで構成される。
In this embodiment, as shown in FIG. 5 (a), the male screw rod-shaped member 51c constitutes a part of the spacing member 3C. Specifically, it constitutes a part of the outer rod-like member 5C. The first member 50C located in the heat insulating material 11 and the second member 50C ′ protruding from the back surface side of the heat insulating material 11 can be connected and separated by screwing means (high nut 52c). The portion (the high nut 52 c) is configured to be located inside the back surface of the heat insulating material 11.
That is, the spacing member 3C in this embodiment is composed of an outer rod-like member 5C and an inner rod-like member 6C, and the outer rod-like member 5C is the first member 50C located in the heat insulating material 11 and the back side of the heat insulating material 11. The inner rod-shaped member 6C is composed of a male screw rod-shaped member 61c surrounded by a cylindrical member 62c. The first member 50C is composed of a male screw rod-shaped material 51c and a high nut 52c, and the second member 50C ′ is composed of a male screw rod-shaped material 53c and a high nut 54c.

そして、コンクリート打設空間40内に位置する第2部材50C'(雄螺子棒状材53c、高ナット54c)や内側棒状部材6C(雄螺子棒状材61c)は、それぞれ筒状部材56c、スペーサ57c、筒状部材62cにて包囲されており、これらの筒状部材56c、スペーサ57c、筒状部材62cもコンクリート組成物が内部に侵入しないように接続されている。
前記スペーサ55c,57cは、合成樹脂製であって、内側には高ナット52c,54cを収容可能な受部を備える。また、前記筒状部材62cも合成樹脂製である。
The second member 50C ′ (male screw rod-like material 53c, high nut 54c) and the inner rod-like member 6C (male screw rod-like material 61c) located in the concrete placing space 40 are respectively a cylindrical member 56c, a spacer 57c, It is surrounded by the cylindrical member 62c, and the cylindrical member 56c, the spacer 57c, and the cylindrical member 62c are also connected so that the concrete composition does not enter the inside.
The spacers 55c and 57c are made of synthetic resin, and are provided with receiving portions that can accommodate the high nuts 52c and 54c on the inner side. The cylindrical member 62c is also made of synthetic resin.

このような構成を有する型枠兼用パネル1Cは、前記図1及び図2の実施例と同様な手順にてコンクリート壁の施工に利用することができる。
まず、図5(a)に示すように、コンクリート中に埋設される雄螺子棒状材53c及び高ナット54cを取り外した状態で型枠兼用パネル1Cを積み重ねた状態で搬送し、所定位置に型枠兼用パネル1Cを立設した後、図5(b)に示すように、型枠兼用パネル1Cの断熱材11内に位置する高ナット52cに螺合させて雄螺子棒状材53c及び高ナット54cを取り付け配設する。
次に、前記高ナット54cの内側に、内側棒状部材6C(雄螺子棒状材61c)の外側の先端を螺合して接続し、締め付け具7にて締め付けて型枠2を所定位置に固定してコンクリート打設空間40を形成する。この状態で、図6(a)に示すようにコンクリート4を打設し、その硬化後に締め付け具7の取り外しと連続的に型枠2の取り外し、続いて内側棒状部材6Cである雄螺子棒状材61cの抜き出しを行うことができ、図6(b)に示すコンクリート壁が施工される。
The mold / panel 1C having such a configuration can be used for the construction of a concrete wall in the same procedure as in the embodiment of FIGS.
First, as shown in FIG. 5 (a), the formwork / panel 1C is transported in a state where the male screw rod-like material 53c and the high nut 54c embedded in the concrete are removed, and the formwork is placed at a predetermined position. After the dual-use panel 1C is erected, as shown in FIG. 5 (b), the male screw rod-like material 53c and the high nut 54c are screwed into the high nut 52c located in the heat insulating material 11 of the mold-use panel 1C. Install and arrange.
Next, the outer end of the inner rod-like member 6C (male screw rod-like member 61c) is screwed and connected to the inside of the high nut 54c, and the mold 2 is fixed at a predetermined position by fastening with the fastening tool 7. The concrete placement space 40 is formed. In this state, the concrete 4 is cast as shown in FIG. 6 (a), and after the hardening, the fastener 7 is removed and the mold 2 is continuously removed, and then the male screw rod-shaped member which is the inner rod-shaped member 6C. 61c can be extracted, and the concrete wall shown in FIG. 6B is constructed.

このように施工される本発明の型枠兼用パネル1Cも、前記実施例における型枠兼用パネル1A,1Bと同様の効果を奏するものであり、コンクリート型枠工法における外側の型枠として用いることができる。   The combined formwork panel 1C of the present invention thus constructed has the same effect as the combined formwork panels 1A and 1B in the above embodiment, and is used as an outer formwork in the concrete formwork method. it can.

また、図示実施例では、型枠兼用パネル1C内に配する棒状部材である雄螺子棒状材51cは、断熱材11内に位置する第1部材50Cであり、断熱材11の裏面側から突出する第2部材50C'を螺合手段(拡径部分の雌ネジ)にて連結、分離可能であり、前記螺合部分(拡径部分)が断熱材11の裏面より内側に位置するので、この状態では型枠兼用パネル1Cの裏面が略平坦状となるため、積み重ねて管理、運搬を行うことができる。   Further, in the illustrated embodiment, the male screw rod-shaped member 51c, which is a rod-shaped member arranged in the mold-use panel 1C, is the first member 50C located in the heat insulating material 11 and protrudes from the back surface side of the heat insulating material 11. The second member 50C ′ can be connected and separated by the screwing means (the female screw of the enlarged diameter portion), and the screwed portion (the enlarged diameter portion) is located inside the back surface of the heat insulating material 11, so this state Then, since the back surface of the panel for both formwork 1C is substantially flat, it can be stacked and managed and transported.

さらに、内側棒状部材6C(61c)を抜き出して繰り返し利用することができ、部材が無駄にならず、断熱性能が損なわれることもない。また、内側棒状部材6C(61c)を抜き出すため、外側棒状部材5C(5c)をつたって冷熱が内側へ伝熱されても、それ以上の冷熱の伝わり(冷熱橋)が遮断されて断熱性能が高く、特にこの図示実施例では一方側の第2部材50C'(雄螺子棒状材53c及び高ナット54c)を樹脂製の筒状部材56c及びスペーサ57cにて包囲したので、第2部材50C'とコンクリート4とが接していないため、冷熱がコンクリート4をつたって伝熱することも抑制され、より一層、冷熱橋を遮断して断熱性能の高いものとなる。いものとなる。   Furthermore, the inner rod-shaped member 6C (61c) can be extracted and used repeatedly, so that the member is not wasted and the heat insulation performance is not impaired. Further, in order to extract the inner rod-shaped member 6C (61c), even if the cold heat is transferred to the inner side through the outer rod-shaped member 5C (5c), further transmission of the cold heat (cooling bridge) is blocked and the heat insulation performance is improved. In particular, in this illustrated embodiment, since the second member 50C ′ (the male screw rod-like material 53c and the high nut 54c) on one side is surrounded by the cylindrical member 56c and the spacer 57c made of resin, the second member 50C ′ Since the concrete 4 is not in contact with the concrete, it is possible to prevent cold heat from passing through the concrete 4 and to further suppress the heat and cold bridge and to have high heat insulation performance. It becomes a thing.

図7は、前記高ナットを収容可能な受部を備えるスペーサ55c,57cを示すものであって、前記図5及び図6より明らかなようにフランジ部分501,501'を内側にして配設される。このフランジ部分501,501'の外側にはフィン502,502'が設けられているので、スペーサ55c,57cの回転を抑制することができる。   FIG. 7 shows spacers 55c and 57c having receiving portions capable of accommodating the high nuts, which are disposed with the flange portions 501 and 501 ′ facing inward as apparent from FIGS. The Since the fins 502 and 502 ′ are provided outside the flange portions 501 and 501 ′, the rotation of the spacers 55c and 57c can be suppressed.

図8は、断熱材11とその外側に配設する外装体の構造を示すものであって、略ハット状の桟部材である垂木12を用いた図8(a),(b)は、前記図1,2の実施例に用いた外装体の構造を示し、逆ハット状の桟部材である垂木12'を用いた図8(c),(d)は、前記図3,4の実施例や図5,6の実施例に用いた外装体の構造を示す。
なお、外装材13としては、断面が角波状の外装材を用い、図中の符号11は厚みが異なるが断熱材を示し、50は構成が異なるが断熱材11中に配設される第1部材を示し、50'は第2部材を示す。
FIG. 8 shows the structure of the heat insulating material 11 and the exterior body disposed on the outside thereof, and FIGS. 8A and 8B using the rafter 12 which is a substantially hat-shaped cross member are the above-mentioned FIGS. 8 (c) and 8 (d) showing the structure of the exterior body used in the embodiment of FIGS. 1 and 2 and using a rafter 12 ′ which is a reverse-hat-shaped cross member is the embodiment of FIGS. The structure of the exterior body used for the Example of FIG.
The exterior material 13 is an exterior material having an angular wave cross section, and reference numeral 11 in the figure denotes a heat insulating material although the thickness is different. Reference numeral 50 denotes a first material disposed in the heat insulating material 11 although the configuration is different. Reference numeral 50 ′ denotes a second member.

図9(a)は、本発明の型枠兼用パネル1の斜視図であり、外装材13を除いた状態を図9(b)に示し、左右方向に接続した状態を図9(c)に示した。また、断熱材11の縦方向のジョイント部分の一例を図9(d)に示した。   FIG. 9A is a perspective view of the panel 1 for combined formwork according to the present invention. FIG. 9B shows a state in which the exterior material 13 is removed, and FIG. Indicated. Moreover, an example of the joint part of the vertical direction of the heat insulating material 11 was shown in FIG.9 (d).

(a)本発明の一実施例である型枠兼用パネルを示す断面図、(b)パネル内に埋設された第1部材に第2部材を連結して外側棒状部材を構成した状態を示す断面図である。(A) Cross-sectional view showing a panel for a formwork which is an embodiment of the present invention, (b) a cross-section showing a state in which a second member is connected to a first member embedded in the panel to constitute an outer bar-like member FIG. (a)図1に用いられた型枠兼用パネルの外側棒状部材に内側棒状部材を連結して形成したコンクリート打設空間にコンクリートを打設した状態を示す断面図、(b)内側棒状部材及び内側の型枠を取り外して施工されたコンクリート壁を示す断面図である。(A) A cross-sectional view showing a state in which concrete is placed in a concrete placement space formed by connecting an inner rod-like member to an outer rod-like member of the panel for both formwork used in FIG. 1, (b) an inner rod-like member, and It is sectional drawing which shows the concrete wall constructed by removing the inner formwork. (a)本発明の他の一実施例である型枠兼用パネルを示す断面図、(b)パネル内に埋設された第1部材に第2部材を連結して外側棒状部材を構成し、さらに内側棒状部材を連結してコンクリート打設空間を形成した状態を示す断面図である。(A) A cross-sectional view showing a panel for a formwork which is another embodiment of the present invention, (b) a second member is connected to a first member embedded in the panel to constitute an outer bar-shaped member, and It is sectional drawing which shows the state which connected the inner side rod-shaped member and formed concrete placement space. (a)図3におけるコンクリート打設空間にコンクリートを打設した状態を示す断面図、(b)内側棒状部材及び内側の型枠を取り外して施工されたコンクリート壁を示す断面図である。(A) It is sectional drawing which shows the state which poured concrete in the concrete placement space in FIG. 3, (b) It is sectional drawing which shows the concrete wall constructed | assembled by removing an inner rod-shaped member and an inner formwork. (a)本発明の他の一実施例である型枠兼用パネル内に埋設された第1部材に第2部材を連結して外側棒状部材を構成した状態を示す断面図、(b)さらに内側棒状部材を連結してコンクリート打設空間を形成した状態を示す断面図である。(A) Sectional drawing which shows the state which connected the 2nd member to the 1st member embed | buried in the formwork combined panel which is another one Example of this invention, and comprised the outer side rod-shaped member, (b) Furthermore inside It is sectional drawing which shows the state which connected the rod-shaped member and formed concrete placement space. (a)図5におけるコンクリート打設空間にコンクリートを打設した状態を示す断面図、(b)内側棒状部材及び内側の型枠を取り外して施工されたコンクリート壁を示す断面図である。(A) It is sectional drawing which shows the state which poured concrete in the concrete placement space in FIG. 5, (b) It is sectional drawing which shows the concrete wall constructed | assembled by removing an inner rod-shaped member and an inner formwork. (a)図5及び図6に用いられたスペーサの一例を示す平面図、拡大上面図、拡大平面図、拡大側面図、(b)他の一例を示す平面図、拡大上面図、拡大平面図、拡大側面図である。(A) Plan view, enlarged top view, enlarged plan view, enlarged side view showing an example of the spacer used in FIG. 5 and FIG. 6, (b) Plan view, enlarged top view, enlarged plan view showing another example FIG. (a)断熱材と外装体の一例を示す平面図、(b)その断面図、(c)他の一例を示す平面図、(d)その断面図である。(A) The top view which shows an example of a heat insulating material and an exterior body, (b) The sectional drawing, (c) The top view which shows another example, (d) The sectional drawing. (a)型枠兼用パネルの一例を示す斜視図、(b)外装材を除いた状態を示す斜視図、(c)左右方向に接続した状態を示す斜視図、(d)縦方向のジョイント部分において外装材を除いた状態を示す断面図である。(A) A perspective view showing an example of a panel for a formwork, (b) a perspective view showing a state in which an exterior material is removed, (c) a perspective view showing a state connected in the left-right direction, and (d) a joint portion in the vertical direction It is sectional drawing which shows the state except the exterior material in FIG.

符号の説明Explanation of symbols

1,1A,1B,1C 型枠兼用パネル
11 (外側の)型枠(断熱材)
12,12' 垂木
13 外装材
2 (内側の)型枠
3A〜3C 間隔保持部材
4 コンクリート
40 コンクリート打設空間
5A〜5C 外側棒状部材
50A〜50C 第1部材
50A'〜50C' 第2部材
6A〜6C 内側棒状部材
1, 1A, 1B, 1C Formwork combined panel 11 (Outside) formwork (heat insulation)
12, 12 'rafter 13 exterior material 2 (inside) formwork 3A-3C spacing member 4 concrete 40 concrete placement space 5A-5C outer rod-like member 50A-50C first member 50A'-50C' second member 6A- 6C Inside rod-shaped member

Claims (4)

コンクリート壁を構築し、間隔保持部材を介して対峙する型枠に用いられる型枠兼用パネルであって、
断熱材と該断熱材の外側に配設する外装体からなり、
前記断熱材の裏面側に間隔保持部材を構成する棒状部材が配設され、該棒状部材の内側端には螺合手段が設けられていることを特徴とする型枠兼用パネル。
A formwork combined panel used for a formwork that constructs a concrete wall and confronts it via a spacing member,
It consists of a heat insulating material and an exterior body disposed outside the heat insulating material,
A panel for a formwork characterized in that a rod-like member constituting a spacing member is disposed on the back surface side of the heat insulating material, and screwing means are provided at the inner end of the rod-like member.
棒状部材は、断熱材内に位置する第1部材と断熱材の裏面側から突出する第2部材とを螺合手段にて分離可能であり、前記螺合部分が断熱材裏面より内側に位置することを特徴とする請求項1に記載の型枠兼用パネル。   The rod-shaped member can separate the first member located in the heat insulating material and the second member protruding from the back surface side of the heat insulating material by screwing means, and the screwed portion is located inside the heat insulating material back surface. The panel for both form and mold according to claim 1. 外側及び内側の型枠間にコンクリートを施工するコンクリート壁の施工構造であって、
外側の型枠として請求項1又は2に記載の型枠兼用パネルを配し、前記型枠間にコンクリートを打設して硬化させたことを特徴とするコンクリート壁の施工構造。
A concrete wall construction structure for constructing concrete between outer and inner molds,
A construction structure for a concrete wall, characterized in that the panel for combined use with a mold according to claim 1 or 2 is arranged as an outer mold, and concrete is placed between the molds and hardened.
外側及び内側の型枠間にコンクリートを打設して施工するコンクリート壁の施工方法であって、
外側の型枠として請求項1又は2に記載の型枠兼用パネルを配する工程と、前記型枠間にコンクリートを打設する工程と、からなることを特徴とするコンクリート壁の施工方法。
A concrete wall construction method in which concrete is cast between outer and inner molds,
A method for constructing a concrete wall, comprising: a step of arranging the panel for both molds according to claim 1 as an outer mold, and a step of placing concrete between the molds.
JP2008316453A 2008-12-12 2008-12-12 Panel used as form, and construction structure and construction method of concrete wall using the same Pending JP2010138614A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012031688A (en) * 2010-08-02 2012-02-16 Funaki Shoji Kk Spacing holding member, construction structure and construction method for concrete wall
JP2012193501A (en) * 2011-03-15 2012-10-11 Dow Kakoh Kk Method for constructing external insulation wall
JP2013002204A (en) * 2011-06-20 2013-01-07 Funaki Shoji Kk Panel also as formwork, and construction structure of concrete wall body
JP2013133656A (en) * 2011-12-27 2013-07-08 Funaki Shoji Kk Form panel and construction structure of concrete wall body
CN104727551A (en) * 2015-03-26 2015-06-24 广东电白建设集团有限公司 Ring beam screw thread core pulling embedded steel bar construction method
JP2019152027A (en) * 2018-03-02 2019-09-12 株式会社住軽日軽エンジニアリング Retainer member and seal unit

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000186328A (en) * 1998-12-22 2000-07-04 Kanegafuchi Chem Ind Co Ltd Heat insulating foundation form panel
JP4131000B2 (en) * 2000-07-14 2008-08-13 株式会社ヒロコーポレーション Panel member for outer heat insulation

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000186328A (en) * 1998-12-22 2000-07-04 Kanegafuchi Chem Ind Co Ltd Heat insulating foundation form panel
JP4131000B2 (en) * 2000-07-14 2008-08-13 株式会社ヒロコーポレーション Panel member for outer heat insulation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012031688A (en) * 2010-08-02 2012-02-16 Funaki Shoji Kk Spacing holding member, construction structure and construction method for concrete wall
JP2012193501A (en) * 2011-03-15 2012-10-11 Dow Kakoh Kk Method for constructing external insulation wall
JP2013002204A (en) * 2011-06-20 2013-01-07 Funaki Shoji Kk Panel also as formwork, and construction structure of concrete wall body
JP2013133656A (en) * 2011-12-27 2013-07-08 Funaki Shoji Kk Form panel and construction structure of concrete wall body
CN104727551A (en) * 2015-03-26 2015-06-24 广东电白建设集团有限公司 Ring beam screw thread core pulling embedded steel bar construction method
JP2019152027A (en) * 2018-03-02 2019-09-12 株式会社住軽日軽エンジニアリング Retainer member and seal unit
JP7001498B2 (en) 2018-03-02 2022-01-19 日軽エンジニアリング株式会社 Seal unit

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