JP5919754B2 - Deformation sound suppression structure due to thermal expansion of metal plate roof of water supply reservoir, metal plate roof unit of water supply reservoir and water supply reservoir - Google Patents

Deformation sound suppression structure due to thermal expansion of metal plate roof of water supply reservoir, metal plate roof unit of water supply reservoir and water supply reservoir Download PDF

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JP5919754B2
JP5919754B2 JP2011253328A JP2011253328A JP5919754B2 JP 5919754 B2 JP5919754 B2 JP 5919754B2 JP 2011253328 A JP2011253328 A JP 2011253328A JP 2011253328 A JP2011253328 A JP 2011253328A JP 5919754 B2 JP5919754 B2 JP 5919754B2
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metal plate
water supply
roof
supply reservoir
plate
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JP2013108263A (en
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茂則 猪狩
茂則 猪狩
俊雄 今井
俊雄 今井
良和 中島
良和 中島
浩 長嶺
浩 長嶺
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JFE Engineering Corp
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Description

本発明は、水道用配水池の金属板屋根の熱膨張による変形音抑制構造、水道用配水池の金属板屋根ユニット及び水道用配水池に係り、特に、角形配水池のステンレス鋼板製屋根に用いるのに好適な、水道用配水池の金属板屋根の熱膨張による変形音抑制構造、水道用配水池の金属板屋根ユニット及び水道用配水池に関する。 The present invention relates to a structure for suppressing deformation noise due to thermal expansion of a metal plate roof of a water supply reservoir, a metal plate roof unit of a water supply reservoir , and a water supply reservoir , and in particular, to a stainless steel plate roof of a rectangular distribution reservoir. It is related with the deformation | transformation sound suppression structure by the thermal expansion of the metal plate roof of a water supply reservoir suitable for, the metal plate roof unit of a water supply reservoir, and a water supply reservoir .

貯留水の水質保持を目的として、ステンレス鋼板製の角型配水池が設けられることがある。配水池の気相部に設けられる屋根を構成する金属板には、水道水から発生した塩素ガスの濃縮による厳しい環境に耐えるため、一般的には高耐食性のステンレス薄板が使用される。積載荷重に対抗するため、ロールによる曲げ加工やリブによる補強等を使用した設計が行われるが、底板及び側壁との全溶接構造のため屋根板が拘束状態となり、気温の上昇や日射によって過度に熱膨張すると飛び移り座屈が発生し、この変形によって太鼓の打撃音のような音が発生する。これは、屋根板の熱で膨張した部分が、蒲鉾状の屋根のアーチ形状と逆の方向に変形したことによる発生音と考えられる。   For the purpose of maintaining the water quality of the stored water, a square water reservoir made of stainless steel plate may be provided. In general, a highly corrosion-resistant stainless steel thin plate is used for the metal plate constituting the roof provided in the gas phase portion of the distribution reservoir in order to withstand a severe environment due to the concentration of chlorine gas generated from tap water. In order to counter the loading load, design using bending by rolls and reinforcement by ribs, etc. is performed, but the roof plate becomes constrained due to the entire welded structure with the bottom plate and side walls, and excessively due to temperature rise and solar radiation When the heat expands, it jumps and buckles, and this deformation generates a sound like a drum hitting sound. This is considered to be a sound generated by a portion of the roof plate that is expanded by heat being deformed in a direction opposite to the arch shape of the bowl-shaped roof.

近年、大規模なステンレス鋼板製角形配水池が建設されるようになったが、屋根面積が大きくなることから、屋根板の熱膨張による変形音が無視できなくなってきている。   In recent years, large-scale stainless steel square prismatic reservoirs have been constructed. However, since the roof area becomes large, the deformation sound due to the thermal expansion of the roof plate cannot be ignored.

なお、本願と同様に、熱膨張による伸縮を吸収する技術として、特許文献1や2には、折板構造の屋根板連結機構が記載され、特許文献3には、屋根材を略二分する長いスリットを形成し、このスリット内に屋根に加わる応力を吸収する弾性材を一体的に取り付ける技術が記載されている。   As with the present application, as a technique for absorbing expansion and contraction due to thermal expansion, Patent Documents 1 and 2 describe a roof plate coupling mechanism having a folded plate structure, and Patent Document 3 has a long length that substantially bisects a roof material. A technique is described in which a slit is formed and an elastic material that absorbs stress applied to the roof is integrally attached in the slit.

特開2004−162420号公報JP 2004-164420 A 特開平10−82142号公報Japanese Patent Laid-Open No. 10-82142 特開平8−193388号公報JP-A-8-193388

しかしながら、特許文献1や2に記載の技術は、屋根板の接続部に設ける構造であり、構造が複雑であるという問題点を有していた。   However, the techniques described in Patent Documents 1 and 2 have a problem that the structure is provided at the connecting portion of the roof plate and the structure is complicated.

一方、特許文献3に記載の技術は、スリット内に弾性材を設ける必要があり、屋根板と同等の耐食性を確保するのが困難であるという問題点を有していた。   On the other hand, the technique described in Patent Document 3 has a problem in that it is necessary to provide an elastic material in the slit, and it is difficult to ensure corrosion resistance equivalent to that of a roof plate.

本発明は、前記従来の問題点を解消するべくなされたもので、屋根板と同等の耐食性を有する、軽量で且つ低コストの伸縮機構により、水道用配水池の金属板屋根の熱膨張による変形音を抑制することを課題とする。 The present invention has been made to solve the above-described conventional problems, and has a corrosion resistance equivalent to that of a roof plate, and is a lightweight and low-cost expansion / contraction mechanism that deforms due to thermal expansion of a metal plate roof of a water distribution reservoir. The problem is to suppress sound.

本発明は、金属屋根板と底板と側壁とが全溶接構造で形成された水道用配水池の屋根板を構成する金属板熱膨張による変形を吸収するためのエキスパンションを前記屋根板の複数個所に配置するとともに、前記エキスパンションの底部に前記屋根板と別体の、ベローズ状の金属板で構成される伸縮機構を設けたことにより、前記課題を解決したものである。 The present invention, a plurality of locations of the expansion for absorbing deformation due to thermal expansion of the metal plate and the metal roof plate and a bottom plate and side walls constitute a shingle for water distribution reservoir formed in all-welded construction the roof plate while disposed, of the roof plate separately from the bottom of the expansion by the kite is provided an elastic mechanism consists of a bellows-like metal plate is obtained by solving the above problems.

ここで、前記伸縮機構を構成する金属板を、前記屋根板を構成する金属板と同じ材料とすることができる。 Here, the metal plate which comprises the said expansion-contraction mechanism can be made into the same material as the metal plate which comprises the said roof board.

本発明は、又、前記の伸縮機構が設けられていることを特徴とする水道用配水池の金属板屋根ユニットを提供するものである。 The present invention also provides a metal plate roof unit for a water supply reservoir , wherein the telescopic mechanism is provided.

本発明は、又、前記の変形音抑制構造を有する金属板屋根を備えたことを特徴とする水道用配水池を提供するものである。 The present invention also provides a water supply reservoir comprising a metal plate roof having the above-described deformation noise suppressing structure.

本発明によれば、金属板をベローズ状にプレス加工した伸縮機構が蛇腹状に変形するので、熱膨張による変形を吸収し、飛び移り座屈の発生を抑制して、屋根板の変形による音の発生を軽減させることができる。又、伸縮機構には金属板を用いたので、屋根板と同等の耐食性を持たせることができ、対塩素性が要求される水道用配水池に使用できる。更に、伸縮機構は薄板での設計が可能であることから、剛性を上げて変形を防止する構造より、軽量で且つ低コストでの変形音軽減対策が可能である According to the present invention, since the press working stretch mechanism metal plate bellows is deformed like bellows, absorbing the deformation due to thermal expansion, to suppress the generation of through buckling, the sound caused by the deformation of the roof plate Can be reduced. Further, the expansion mechanism so using a metal plate, can have the same corrosion resistance and shingles, can use the water for water distribution pond to chlorine is required. Furthermore, since the expansion / contraction mechanism can be designed with a thin plate, it is possible to reduce deformation noise at a light weight and at a lower cost than a structure that increases rigidity and prevents deformation.

本発明が適用される配水池の全体構成を示す平面図The top view which shows the whole structure of the distribution reservoir to which this invention is applied 同じく、要部を拡大して示す立面図及び断面図Similarly, an elevation view and a sectional view showing an enlarged main part 同じく、屋根板全体の斜視図Similarly, a perspective view of the entire roof plate 本発明の第1実施形態の構成を示す、屋根板の左半分を示す斜視図The perspective view which shows the structure of 1st Embodiment of this invention which shows the left half of a roof board 同じく、屋根板の一部の平面図Similarly, a plan view of part of the roof plate 図5のVI−VI線に沿う横断面図Cross-sectional view along line VI-VI in FIG. 本発明の第2実施形態の要部構成を示す横断面図Cross-sectional view showing the main configuration of the second embodiment of the present invention 本発明の第3実施形態の要部構成を示す横断面図Cross-sectional view showing the main configuration of the third embodiment of the present invention

以下、図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本発明が適用される配水池の全体構成の平面図を図1に、同じく立面図及び断面図を図2に、同じく屋根板全体の斜視図を図3に示す。   FIG. 1 is a plan view of the entire structure of a distribution reservoir to which the present invention is applied, FIG. 2 is an elevation view and a cross-sectional view thereof, and FIG. 3 is a perspective view of the entire roof plate.

本発明の対象となる配水池は、図1に示すような長方形を有し、図2に示す如く、底板10及び上部12Uと下部12Lでなる側壁12に対して、例えばアーチ状の屋根板14が溶接で接合されている。図において、16は屋根支柱、18は内部引張材である。   The distribution reservoir which is an object of the present invention has a rectangular shape as shown in FIG. 1 and, for example, an arched roof plate 14 with respect to the bottom plate 10 and the side wall 12 formed of an upper portion 12U and a lower portion 12L as shown in FIG. Are joined by welding. In the figure, 16 is a roof column, and 18 is an internal tension member.

ここで、液相部となる前記底板10及び側壁下部12Lは、例えばSUS316又はSUS304ステンレス鋼板製とされ、塩素ガスの濃縮による厳しい環境に耐える必要がある気相部となる屋根板14と側壁上部12Uは、例えばSUS329J4Lステンレス鋼板製とされている。   Here, the bottom plate 10 and the lower side wall 12L, which are the liquid phase part, are made of, for example, SUS316 or SUS304 stainless steel plate, and the roof plate 14 and the upper side wall which are gas phase parts that need to withstand harsh environments due to the concentration of chlorine gas. 12U is made of, for example, a SUS329J4L stainless steel plate.

本発明の第1実施形態は、図4に屋根板の左半分を示す如く、前記屋根板14間に設けたエキスパンション14Eの部分に、図5(平面図)及び図6(図5のVI−VI線に沿う横断面図)に示す如く、屋根板14と同じステンレス鋼板を略U字形状にプレス加工した伸縮機構26を設けた金属板屋根ユニット22を配設したものである。図において、24は補強用のリブ、30は溶接位置である。 In the first embodiment of the present invention, as shown in the left half of the roof plate in FIG. 4, the portion of the expansion 14E provided between the roof plates 14 is shown in FIG. 5 (plan view) and FIG. As shown in the cross-sectional view along line VI), a metal plate roof unit 22 provided with an expansion / contraction mechanism 26 obtained by pressing the same stainless steel plate as the roof plate 14 into a substantially U shape is disposed. In the figure, 24 is a reinforcing rib, and 30 is a welding position.

前記伸縮機構26は、配水池に収容される水道水に対する耐食性を確保するため、屋根板と同じ高耐食鋼を使用することで、屋根板と同等の耐食性を有するようにされている。   The expansion / contraction mechanism 26 has the same corrosion resistance as that of the roof plate by using the same high corrosion resistance steel as that of the roof plate in order to ensure the corrosion resistance to the tap water stored in the distribution reservoir.

この構造により、屋根板14の熱膨張に対して伸縮機構26が蛇腹状に変形するため、飛び移り座屈の発生を抑制することで、屋根の変形による音の発生を軽減させることができる。 With this structure, the expansion and contraction mechanism 26 is deformed in a bellows shape with respect to the thermal expansion of the roof plate 14, so that the occurrence of sound due to the deformation of the roof plate can be reduced by suppressing the occurrence of jump buckling. .

この伸縮機構26は、例えば約10m毎に入れることができる。   The expansion / contraction mechanism 26 can be inserted, for example, every about 10 m.

本実施形態においては、金属板屋根ユニット22の工場製作時に伸縮機構26が挿入される。従って、現地据付工事時に、金属板屋根ユニット22同士を溶接位置30で溶接することにより、従来の屋根と同様に施工が可能である。   In the present embodiment, the telescopic mechanism 26 is inserted when the metal plate roof unit 22 is manufactured at the factory. Therefore, by welding the metal plate roof units 22 at the welding position 30 at the time of field installation work, construction can be performed in the same manner as a conventional roof.

工場製作時においても、従来の製作方法に対して、屋根部材に伸縮機構26を溶接にて接合する工程が加わるのみで、特殊な工法や機械等を用いることなく伸縮機構26を挿入することができる。   Even at the time of manufacturing the factory, the expansion / contraction mechanism 26 can be inserted without using a special construction method or machine or the like by adding a step of welding the expansion / contraction mechanism 26 to the roof member by welding to the conventional manufacturing method. it can.

本実施形態においては、伸縮機構26が単純なU字形状とされていたので、製造が容易であり、板の数も少なくてよい。   In the present embodiment, since the expansion / contraction mechanism 26 has a simple U shape, manufacturing is easy and the number of plates may be small.

なお、図7に示す第2実施形態のように、オーム(Ω)形状としてもよい。オーム形状とした場合、屋根板14間に設けたエキスパンション14Eの底部に発生する応力集中を解消することができるのでより好ましい。又、前記伸縮機構を、金属板屋根のエキスパンション底部に配設することができる。 In addition, it is good also as an ohm ((omega | ohm)) shape like 2nd Embodiment shown in FIG. An ohmic shape is more preferable because stress concentration generated at the bottom of the expansion 14E provided between the roof plates 14 can be eliminated. Moreover, the said expansion-contraction mechanism can be arrange | positioned at the expansion bottom part of a metal plate roof.

あるいは、図8に示す第3実施形態のように、複数(図8では2つ)並べてもよい。   Alternatively, a plurality (two in FIG. 8) may be arranged as in the third embodiment shown in FIG.

前記実施形態においては、本発明が長方形の角形配水池屋根に適用されていたが、配水池の形状は長方形に限定されず、正方形や六角形等、他の形状であってもよい。又、金属板の材質もステンレスに限定されない。   In the said embodiment, although this invention was applied to the rectangular rectangular reservoir roof, the shape of a reservoir is not limited to a rectangle, Other shapes, such as a square and a hexagon, may be sufficient. The material of the metal plate is not limited to stainless steel.

10…底板
12…側壁
14…屋根板
14E…エキスパンション
22…金属板屋根ユニット
26…伸縮機構
30…溶接位置
DESCRIPTION OF SYMBOLS 10 ... Bottom plate 12 ... Side wall 14 ... Roof plate 14E ... Expansion 22 ... Metal plate roof unit 26 ... Extension mechanism 30 ... Welding position

Claims (4)

金属屋根板と底板と側壁とが全溶接構造で形成された水道用配水池の屋根板を構成する金属板熱膨張による変形を吸収するためのエキスパンションを前記屋根板の複数個所に配置するとともに、前記エキスパンションの底部に前記屋根板と別体の、ベローズ状の金属板で構成される伸縮機構を設けたことを特徴とする水道用配水池の金属板屋根の熱膨張による変形音抑制構造。 With placing expansion for absorbing deformation due to thermal expansion of the metal plate and the metal roof plate and a bottom plate and side walls constitute a shingle for water distribution reservoir formed by all-welded structure at a plurality of said roof plate the expansion of the bottom portion the roof plate separately from the deformation sound reduction structure due to thermal expansion of the metal plate roofs for water distribution reservoir, wherein the kite is provided a telescopic mechanism consisting of a bellows-shaped metal plate. 前記伸縮機構を構成する金属板が、前記屋根板を構成する金属板と同じ材料とされていることを特徴とする請求項1に記載の水道用配水池の金属板屋根の熱膨張による変形音抑制構造。 The metal plate constituting the telescopic mechanism, deformation sound due to thermal expansion of the metal plate roofs for water distribution reservoir according to claim 1, characterized in that it is the same material as the metal plate constituting the roof plate Suppression structure. 請求項1又は2に記載の伸縮機構が設けられていることを特徴とする水道用配水池の金属板屋根ユニット。 A metal plate roof unit for a water supply reservoir, wherein the telescopic mechanism according to claim 1 or 2 is provided. 請求項1又は2に記載の変形音抑制構造を有する金属板屋根を備えたことを特徴とする水道用配水池 Water for distributing reservoir, characterized in that it comprises a metal plate roofs having a modified sound reduction structure according to claim 1 or 2.
JP2011253328A 2011-11-18 2011-11-18 Deformation sound suppression structure due to thermal expansion of metal plate roof of water supply reservoir, metal plate roof unit of water supply reservoir and water supply reservoir Active JP5919754B2 (en)

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