JP6248817B2 - Metal plate roof structure, cross-shaped telescopic mechanism for metal plate roof and building - Google Patents
Metal plate roof structure, cross-shaped telescopic mechanism for metal plate roof and building Download PDFInfo
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本発明は、金属板屋根構造、金属製の金属板屋根用の十字型伸縮機構及び建築物に係り、特に、角形配水池のステンレス鋼板製屋根に用いるのに好適な、金属板屋根の表面温度変化による変形及び変形音の発生を抑制することが可能な金属板屋根構造、そのための金属製の金属板屋根用の十字型伸縮機構、及び、前記金属板屋根構造を用いた建築物に関する。 The present invention is a metal plate roof structure relates to a cross-shaped extension mechanism and buildings for metallic metal plate roofs, particularly, suitable for use in stainless steel shop roots prismatic distribution reservoir, the surface of the metal plate shop roots The present invention relates to a metal plate roof structure capable of suppressing the occurrence of deformation and deformation sound due to a temperature change, a cross-shaped expansion / contraction mechanism for the metal metal plate roof, and a building using the metal plate roof structure.
貯留水の水質保持を目的として、配水池には屋根が設けられることがある。この屋根は、直射日光の影響により表面温度が変化し、熱伸縮による歪みや変形が発生する。又、変形に伴い太鼓の打撃音のような音も発生する。特に、配水池の気相部に設けられる屋根や側板上部を構成する金属板には、塩素減菌された水道水から発生した塩素ガスの濃縮による厳しい環境に耐えるため、一般的には高耐食性に優れたSUS329J4Lなどの二相系ステンレス鋼が用いられるが、高価であるため薄板にロールなどの曲げ加工をしたり、リブによって補強するなどの設計が行われる。 In order to maintain the water quality of the stored water, the reservoir may be provided with a roof. The surface temperature of this roof changes due to the influence of direct sunlight, and distortion and deformation due to thermal expansion and contraction occur. In addition, a sound like a drum hitting sound is also generated along with the deformation. In particular, the metal plate that forms the roof and side plate upper part provided in the gas phase part of the distribution reservoir is resistant to harsh environments due to the concentration of chlorine gas generated from chlorine-sterilized tap water. Two-phase stainless steel such as SUS329J4L, which is excellent in the quality, is used. However, since it is expensive, a design such as bending a roll or the like on a thin plate or reinforcing with a rib is performed.
しかしながら、底板及び側壁との全溶接構造であり拘束が多いため、屋根板が拘束状態となり、気温の上昇や日射によって過度に熱膨張すると飛び移り座屈が発生し、この変形によって太鼓の打撃音のような音が発生する。これは、屋根板の熱で膨張した部分が、蒲鉾状の屋根のアーチ形状と逆の方向に変形したことによる発生音と考えられる。 However, because it is a fully welded structure between the bottom plate and the side wall and there are many restraints, the roof plate becomes constrained and jumps and buckles when excessively expanded due to temperature rise or solar radiation. A sound like this is generated. This is considered to be a sound generated by a portion of the roof plate that is expanded by heat being deformed in a direction opposite to the arch shape of the bowl-shaped roof.
近年、大規模なステンレス鋼板製角形配水池(ステンレス配水池と称する)が建設されるようになったが、屋根面積が大きくなることから、屋根板の熱膨張による変形や、これによる変形音が無視できなくなってきている。 In recent years, large-scale stainless steel square prismatic reservoirs (referred to as stainless steel reservoirs) have been constructed. However, since the roof area increases, the deformation due to the thermal expansion of the roofboard and the deformation sound caused by this It can no longer be ignored.
従来は、屋根板の厚みを大きくしたり、補強部材を取り付けて剛性を高めることによって、熱による変形や歪みを防止する対策が行われてきたが、鋼材使用量が多くなることで、材料費及び加工、据付手間が増え、工期短縮やコスト縮減の懸念となっている。 Conventionally, measures have been taken to prevent deformation and distortion due to heat by increasing the thickness of the roof plate or attaching a reinforcing member to increase the rigidity. In addition, the processing and installation work has increased, and there is a concern of shortening the construction period and cost.
なお、本願と同様に、熱膨張による伸縮を吸収する技術として、特許文献1に、内圧を受ける縦型円筒形タンクの球殻形屋根において、周方向及び放射方向に樹脂製の伸縮継手(交差部は蛇腹形)を設けることによって、内圧の変動による屋根の伸縮を吸収し、球殻形状の安定を図るようにしたタンク構造が記載されている。 As in the present application, as a technique for absorbing expansion and contraction due to thermal expansion, Patent Literature 1 discloses a resin expansion joint (crossed) in the circumferential and radial directions in a spherical shell roof of a vertical cylindrical tank that receives internal pressure. A tank structure is described in which a portion of the bellows shape is provided so as to absorb the expansion and contraction of the roof due to fluctuations in internal pressure and to stabilize the spherical shell shape.
又、出願人は、特許文献2で、屋根の一方向に、金属板をU字状にプレス加工した伸縮機構を設けることを提案している。 Moreover, the applicant has proposed in Patent Document 2 to provide an expansion / contraction mechanism in which a metal plate is pressed into a U-shape in one direction of the roof.
特許文献1のような伸縮継手を用いて伸縮を解消できれば、薄板でも変形や音を軽減できるものと考えられるが、配水池は換気が可能な大気開放型のタンクであり、屋根は内圧を受けないため、特許文献1のような内圧で屋根を支える構造とすることは困難である。 If expansion and contraction can be eliminated using an expansion joint as in Patent Document 1, it is considered that deformation and sound can be reduced even with a thin plate, but the reservoir is an open-air tank that can be ventilated, and the roof receives internal pressure. Therefore, it is difficult to have a structure that supports the roof with an internal pressure as in Patent Document 1.
又、特許文献2の技術は、一方向の変形に対する伸縮構造であり、図1に鉛直方向変位コンターの数値シミュレーション結果を例示する如く、局部的に変異が発生し、図2にエキスパンション部の幅方向応力分布のシミュレーション結果を例示する如く、特に、U字形状の付け根に応力が集中して、変形を上手く吸収できないという問題点を有していた。 Further, the technique of Patent Document 2 is a stretchable structure for deformation in one direction. As illustrated in FIG. 1 as a numerical simulation result of a vertical displacement contour, local variation occurs, and FIG. 2 shows the width of the expansion portion. As exemplified by the simulation result of the directional stress distribution, there is a problem that the stress cannot be absorbed well because the stress is concentrated especially on the base of the U-shape.
本発明は、上記従来の問題点を解決するためになされたもので、樹脂製の伸縮継手を用いることなく、温度変化時の応力集中を解消することを課題とする。 The present invention has been made to solve the above-described conventional problems, and an object thereof is to eliminate stress concentration at the time of temperature change without using a resin expansion joint.
本発明は、金属板屋根構造において、屋根を構成する金属板の少なくとも一部の長手方向と幅方向に、金属板製の複数のU字状伸縮機構を設けると共に、該U字状伸縮機構の交差部に、前記長手方向と幅方向のU字状伸縮機構と接続されるU字状接続部と、該U字状接続部の交差部と、該交差部と前記U字状接続部の間に設けられた屈曲部と、を有する金属板製の十字型伸縮機構を設けることにより、前記課題を解決したものである。 The present invention provides a metal plate roof structure, at least a part of the length and width direction of the metal plate constituting the roof, provided with a plurality of U-shaped extension mechanism of metal plates, said U-shaped expansion mechanism A U-shaped connecting portion connected to the U-shaped expansion / contraction mechanism in the longitudinal direction and the width direction , an intersecting portion of the U-shaped connecting portion, and the intersecting portion and the U-shaped connecting portion. The above-mentioned problem is solved by providing a cross-shaped expansion / contraction mechanism made of a metal plate having a bent portion provided therebetween.
ここで、前記十字型伸縮機構を、折り畳み傘状とすることができる。 Here, the cross-shaped expansion and contraction mechanism can be formed into a folding umbrella shape.
又、前記十字型伸縮機構を構成する金属板を、前記屋根を構成する金属板と同じ材料とすることができる。 Further, the metal plate constituting the cruciform extension mechanism may be the same material as the metal plate constituting the Zenkiya roots.
本発明は、又、長手方向と幅方向のU字状伸縮機構と接続されるU字状接続部と、該U字状接続部の交差部と、該交差部と前記U字状接続部の間に設けられた屈曲部と、を有することを特徴とする金属製の金属板屋根用の十字型伸縮機構を提供するものである。 The present invention also includes a U-shaped connecting portion connected to the U-shaped expansion / contraction mechanism in the longitudinal direction and the width direction, an intersection of the U-shaped connecting portion, and the intersection and the U-shaped connecting portion. The present invention provides a cross-type expansion and contraction mechanism for a metal metal plate roof, which has a bent portion provided therebetween.
ここで、前記十字型伸縮機構を、折り畳み傘状とすることができる。 Here, the cross-shaped expansion and contraction mechanism can be formed into a folding umbrella shape.
又、前記十字型伸縮機構を構成する金属板を、前記屋根を構成する金属板と同じ材料とすることができる。 Further, the metal plate constituting the cruciform extension mechanism may be the same material as the metal plate constituting the Zenkiya roots.
本発明は、又、前記の金属板屋根構造を備えたことを特徴とする建築物を提供するものである。 The present invention also provides a building having the above-described metal plate roof structure.
本発明によれば、金属板製の十字型伸縮機構を用いて、金属板屋根に二方向の伸縮性を持たせることによって、応力集中を解消することが可能となる。従って、樹脂製の伸縮継手を用いることなく、ステンレス配水池の金属板屋根の表面温度変化による変形や変形音の発生を抑制することができる。特に、住宅地に建設されるステンレス配水地においては、変形音に対する近隣住民からの苦情も多く、音響対策の一つとして有効な技術である。 According to the present invention, it is possible to eliminate stress concentration by providing a metal plate roof with two-way stretchability using a metal plate cross-shaped stretch mechanism. Therefore, without using a resin expansion joint, it is possible to suppress the occurrence of deformation and deformation sound due to a change in the surface temperature of the metal plate roof of the stainless steel reservoir. Particularly in stainless steel distribution areas constructed in residential areas, there are many complaints from neighboring residents regarding deformed sound, which is an effective technique as an acoustic measure.
又、特許文献1では、樹脂製の伸縮構造を示しているが、本発明によれば、金属製であるので、従来の溶接や検査方法が適用でき、屋根と同様の耐食性強度を有する構造とすることができる。 Further, Patent Document 1 shows a resin stretchable structure, but according to the present invention, since it is made of metal, conventional welding and inspection methods can be applied, and a structure having corrosion resistance strength similar to that of a roof. can do.
以下、図面を参照して、本発明の実施の形態について詳細に説明する。なお、本発明は以下の実施形態及び実施例に記載した内容により限定されるものではない。又、以下に記載した実施形態及び実施例における構成要件には、当業者が容易に想定できるもの、実質的に同一のもの、いわゆる均等の範囲のものが含まれる。更に、以下に記載した実施形態及び実施例で開示した構成要素は適宜組み合わせてもよいし、適宜選択して用いてもよい。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited by the content described in the following embodiment and an Example. In addition, the constituent elements in the embodiments and examples described below include those that can be easily assumed by those skilled in the art, those that are substantially the same, and those in the so-called equivalent range. Furthermore, the constituent elements disclosed in the embodiments and examples described below may be appropriately combined or may be appropriately selected and used.
本発明が適用される配水池の全体構成の平面図を図3に、同じく立面図及び断面図を図4に、同じく屋根板全体の斜視図を図5に示す。 FIG. 3 is a plan view of the entire structure of the distribution reservoir to which the present invention is applied, FIG. 4 is an elevation view and a cross-sectional view thereof, and FIG. 5 is a perspective view of the entire roof plate.
本発明の対象となる配水池は、図3に示すような長方形を有し、図4に示す如く、底板10及び側壁上部12Uと側壁下部12Lでなる側壁12に対して、例えばアーチ状の屋根板14が溶接で接合されている。図において、16は屋根支柱、18は内部引張材である。 The distribution reservoir which is the object of the present invention has a rectangular shape as shown in FIG. 3 and, as shown in FIG. 4, for example, an arched roof with respect to the side plate 12 including the bottom plate 10 and the side wall upper portion 12U and the side wall lower portion 12L. The plate 14 is joined by welding. In the figure, 16 is a roof column, and 18 is an internal tension member.
ここで、液相部となる前記底板10及び側壁下部12Lは、例えばSUS316又はSUS304ステンレス鋼板製とされ、塩素ガスの濃縮による厳しい環境に耐える必要がある気相部となる屋根板14と側壁上部12Uは、例えばSUS329J4Lステンレス鋼板製とされている。 Here, the bottom plate 10 and the lower side wall 12L, which are the liquid phase part, are made of, for example, SUS316 or SUS304 stainless steel plate, and the roof plate 14 and the upper side wall which are gas phase parts that need to withstand harsh environments due to the concentration of chlorine gas. 12U is made of, for example, a SUS329J4L stainless steel plate.
本実施形態は、図6に屋根板の左半分を示す如く、前記屋根板14のエキスパンション14E等の部分の長手方向及と幅方向に、図7(A)(斜視図)、(B)(平面図)及び(C)(図7(B)のC−Cに沿う横断面図)に示す如く、屋根板14と同じ又は類似のステンレス(例えばSUS316L)鋼板を略U字形状にプレス加工したU字状伸縮機構26を設けると共に、その交差部に、図8(A)(平面図)、(B)(図8(A)のB−B線に沿う横断面図)及び(C)(斜視図)に示すような、屋根板14と同じ又は類似のステンレス(例えばSUS316L)鋼板を略折り畳み傘状にプレス加工した十字型伸縮機構28を配設したものである。 In this embodiment, as shown in the left half of the roof plate in FIG. 6, in the longitudinal direction and the width direction of the portion of the roof plate 14 such as the expansion 14E, FIG. 7 (A) (perspective view), (B) ( As shown in (plan view) and (C) (cross-sectional view taken along line CC in FIG. 7B), a stainless steel plate (for example, SUS316L) that is the same as or similar to the roof plate 14 is pressed into a substantially U shape. While providing the U-shaped expansion-contraction mechanism 26, FIG. 8 (A) (plan view), (B) (cross-sectional view along the BB line of FIG. 8 (A)) and (C) (C) ( As shown in the perspective view, a cross-type expansion / contraction mechanism 28 is provided in which a stainless steel (for example, SUS316L) steel plate that is the same as or similar to the roof plate 14 is pressed into a substantially folded umbrella shape.
前記十字型伸縮機構28は、図8に示した如く、長手方向と幅方向のU字状伸縮機構26と接続されるU字状接続部28Aと、該U字状接続部28Aの交差部28Bと、該交差部28Bと前記U字状接続部28Aとの間に設けられた屈曲部28Cとを有する折り畳み傘状とされ、ひだの部分が伸縮することにより、長手方向と幅方向の二方向の変形に追従し、二方向の熱膨張を共に吸収できるようにされている。 As shown in FIG. 8, the cross-shaped expansion / contraction mechanism 28 includes a U-shaped connection portion 28A connected to the U-shaped expansion / contraction mechanism 26 in the longitudinal direction and the width direction, and an intersection 28B of the U-shaped connection portion 28A. And a folding umbrella shape having a bent portion 28C provided between the intersecting portion 28B and the U-shaped connecting portion 28A, and the fold portion expands and contracts, whereby two directions in the longitudinal direction and the width direction are obtained. It can be adapted to absorb both thermal expansion in two directions.
ここで、前記交差部28Bの高さは、前記U字状接続部28Aの高さよりも高くされている。 Here, the height of the intersecting portion 28B is higher than the height of the U-shaped connecting portion 28A.
又、前記交差部28Bの頂点28Dは、剛性を付与するため凹状に形成されている。 Further, the apex 28D of the intersecting portion 28B is formed in a concave shape to give rigidity.
この十字型伸縮機構28は、一枚のステンレス板をプレス加工して作ることができ、例えばプレス加工により亀裂が入った部分は溶接にて盛ることができる。 The cross-shaped expansion / contraction mechanism 28 can be made by pressing a single stainless steel plate. For example, a cracked portion can be formed by welding.
前記伸縮機構26及び28は共に屋根板14に溶接される。 The expansion mechanisms 26 and 28 are both welded to the roof plate 14.
前記伸縮機構26及び28は、配水池に収容される水道水に対する耐食性を確保するため、屋根板14と同じ又は類似の高耐食鋼を使用することで、屋根板14と同等の耐食性を有するようにされている。 The expansion mechanisms 26 and 28 have the same corrosion resistance as that of the roof plate 14 by using the same or similar high corrosion resistance steel as that of the roof plate 14 in order to ensure the corrosion resistance to the tap water stored in the distribution reservoir. Has been.
前記伸縮機構26及び28は、例えば側板や仕切板近傍の拘束度が高い位置に入れることができる。 The extension mechanisms 26 and 28 can be placed in a position where the degree of restraint is high near the side plate or the partition plate, for example.
この構造により、屋根板14の熱膨張に対して伸縮機構26及び28が二方向に変形するため、応力集中を防いで飛び移り座屈の発生を抑制することで、屋根の変形による音の発生を軽減させることができる。 Due to this structure, the expansion and contraction mechanisms 26 and 28 are deformed in two directions with respect to the thermal expansion of the roof plate 14, so that the generation of sound due to the deformation of the roof is prevented by preventing the concentration of stress and suppressing the occurrence of buckling. Can be reduced.
図9に、本実施形態で図1と同様に温度が上昇した時に配水池屋根に生じる鉛直方向変位コンターのシミュレーション結果を示す。図1で発生していた局部的な変位が解消していることが分かる。 In FIG. 9, the simulation result of the vertical direction displacement contour which arises in a reservoir roof when temperature rises similarly to FIG. 1 in this embodiment is shown. It can be seen that the local displacement generated in FIG. 1 has been eliminated.
図10に、本実施形態で図2と同様にエキスパンション部の幅方向応力分布をシミュレーションした結果を示す。図2に比べて応力集中が緩和していることが分かる。 FIG. 10 shows the result of simulating the stress distribution in the width direction of the expansion portion in the present embodiment as in FIG. It can be seen that the stress concentration is relaxed compared to FIG.
前記実施形態においては、本発明が長方形の角形配水池屋根に適用されていたが、配水池の形状は長方形に限定されず、正方形や六角形等、他の形状であってもよい。又、金属板の材質もステンレスに限定されない。 In the said embodiment, although this invention was applied to the rectangular rectangular reservoir roof, the shape of a reservoir is not limited to a rectangle, Other shapes, such as a square and a hexagon, may be sufficient. The material of the metal plate is not limited to stainless steel.
更に、本発明の適用対象も配水池に限定されず、金属板製の建築物一般の屋根板に適用できる。 Furthermore, the application target of the present invention is not limited to a reservoir, and can be applied to a general roof plate made of a metal plate.
10…底板
12…側壁
14…屋根板
14E…エキスパンション
26…U字状伸縮機構
28…十字型伸縮機構
28A…U字状接続部
28B…交差部
28C…屈曲部
DESCRIPTION OF SYMBOLS 10 ... Bottom plate 12 ... Side wall 14 ... Roof board 14E ... Expansion 26 ... U-shaped expansion-contraction mechanism 28 ... Cross-shaped expansion-contraction mechanism 28A ... U-shaped connection part 28B ... Intersection part 28C ... Bending part
Claims (7)
該U字状伸縮機構の交差部に、
前記長手方向と幅方向のU字状伸縮機構と接続されるU字状接続部と、
該U字状接続部の交差部と、
該交差部と前記U字状接続部の間に設けられた屈曲部と、
を有する金属板製の十字型伸縮機構を設けたことを特徴とする金属板屋根構造。 At least a part of the length and width direction of the metal plate constituting the roof, provided with a plurality of U-shaped extension mechanism of metal plate,
At the intersection of the U-shaped expansion / contraction mechanism,
A U-shaped connecting portion connected to the U-shaped expansion and contraction mechanism in the longitudinal direction and the width direction;
An intersection of the U-shaped connecting portion;
A bent portion provided between the intersecting portion and the U-shaped connecting portion;
Metal plate roof structure characterized in that a cross-shaped extension mechanism made of a metal plate having a.
該U字状接続部の交差部と、
該交差部と前記U字状接続部との間に設けられた屈曲部と、
を有することを特徴とする金属製の金属板屋根用の十字型伸縮機構。 A U-shaped connecting portion connected to the U-shaped expansion and contraction mechanism in the longitudinal direction and the width direction;
An intersection of the U-shaped connecting portion;
A bent portion provided between the intersecting portion and the U-shaped connecting portion;
A cross-type expansion and contraction mechanism for a metal metal plate roof, characterized by comprising:
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US1410945A (en) * | 1917-08-28 | 1922-03-28 | Mayfield Walker | Beaded roofing and lock therefor |
JPS56151685A (en) * | 1980-04-21 | 1981-11-24 | Kajima Corp | Structure of tank roof |
JPS60138930U (en) * | 1984-02-27 | 1985-09-13 | 有限会社 西日本防水化学 | Exterior waterproof structure |
JPS6311752A (en) * | 1986-06-30 | 1988-01-19 | ト−ヨ−カネツ株式会社 | Molded plate in metal plate waterproof construction method and waterproof construction method using the same |
JPH11227881A (en) * | 1998-02-13 | 1999-08-24 | Ishikawajima Harima Heavy Ind Co Ltd | Liner for large-sized container |
CN102359209B (en) * | 2011-09-13 | 2014-01-29 | 恒豪国际贸易(上海)有限公司 | Metal curtain wall system with monolayer structure and construction method thereof |
JP5919754B2 (en) * | 2011-11-18 | 2016-05-18 | Jfeエンジニアリング株式会社 | Deformation sound suppression structure due to thermal expansion of metal plate roof of water supply reservoir, metal plate roof unit of water supply reservoir and water supply reservoir |
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2014
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