JP5916125B2 - V pulley groove wear measurement sheet, V pulley groove wear measurement method, wear state recording method, and wear state management method - Google Patents

V pulley groove wear measurement sheet, V pulley groove wear measurement method, wear state recording method, and wear state management method Download PDF

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JP5916125B2
JP5916125B2 JP2012180262A JP2012180262A JP5916125B2 JP 5916125 B2 JP5916125 B2 JP 5916125B2 JP 2012180262 A JP2012180262 A JP 2012180262A JP 2012180262 A JP2012180262 A JP 2012180262A JP 5916125 B2 JP5916125 B2 JP 5916125B2
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眞 峯崎
眞 峯崎
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株式会社ミネサービス
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Vプーリーの経年劣化による溝の磨耗現象に対する管理方法がなく、現在では指先でさわり、溝の磨耗状態を判断する為、正確な測定方法がない。   There is no management method for the wear phenomenon of the groove due to aging of the V pulley, and there is no accurate measurement method at present because it is touched with a fingertip to judge the wear state of the groove.

Vプーリー溝の磨耗は、主に経年劣化によるものが多い。いろんな機械は24時間運転やタイマー運転される。停止や運転が毎日行われる機械は、駆動時のトルクが最も大きい為に、スリップ現象が発生し摩擦による発熱の状況が繰り返され、長時間運転をしていると、Vベルトの表面が硬化し、同時に伸びが発生する。Vベルトの劣化でVプーリーが磨耗していると、新しいVベルトに交換してもVプーリーの溝磨耗形状が曲型に変形している為、VベルトがVプーリーになじまず、異常振動や異常音を発生し、軸受の劣化・羽根の破損・架台ボルトの緩み等の異常が発生する。運転を継続することで、Vベルトを新しく交換しても不均等なVプーリーの接触面で異常摩擦が生じ急激な温度上昇による亀裂やVベルトの破断が発生し、短期間で消費電力が増し、その電力消費に伴うCO2の放出が増す。   The wear of the V pulley groove is mainly due to deterioration over time. Various machines are operated 24 hours or on a timer. Machines that are stopped and operated every day have the largest torque during driving, so the slip phenomenon occurs and the situation of heat generation due to friction is repeated. At the same time, elongation occurs. If the V pulley is worn due to the deterioration of the V belt, the groove shape of the V pulley will be deformed even if it is replaced with a new V belt. Abnormal noise is generated, and abnormalities such as deterioration of the bearing, damage to the blades, and looseness of the mounting bolts occur. By continuing the operation, even if the V-belt is newly replaced, abnormal friction occurs on the contact surface of the non-uniform V pulley, causing a crack due to a rapid temperature rise and breakage of the V belt, resulting in an increase in power consumption in a short period of time. , CO2 emission accompanying the power consumption increases.

Vプーリー溝の磨耗検査方法は、主に指先による触手で行い、経験豊富な熟練工による判断が求められ正確に数値を計測することが出来ない。   The method for inspecting the wear of the V pulley groove is mainly performed by a tentacle with a fingertip, and judgment by an experienced skilled worker is required, and the numerical value cannot be measured accurately.

Vプーリーの溝の数だけそれぞれ摩耗が異なり全体を把握できない。また、Vプーリーの溝の摩耗は、左右対称に摩耗せず波を打つような曲型状態で削れて進行していく為、溝の磨耗の寸法が出せない。したがって、磨耗した数値を読み取ることが非常に困難で不可能な状況である。   The number of grooves in the V pulley is different from each other, and the whole cannot be grasped. In addition, the wear of the groove of the V pulley does not wear symmetrically and proceeds in a curved state that strikes waves, so that the groove wear dimension cannot be obtained. Therefore, it is a very difficult and impossible situation to read the worn values.

本発明は、以上のような課題に対して、Vプーリーの溝磨耗状況を簡単で正確に計測し検査できるVプーリー溝磨耗測定シート、及びVプーリーの溝の磨耗測定方法、磨耗状態記録方法、及び磨耗状態管理方法を提供することを目的とする。 The present invention is to provide above problems, V groove wear status of the pulley is easily measured accurately inspected can V pulley groove wear measuring sheet, and wear measuring method of the groove of the V-pulley, wear status recording method It is an object of the present invention to provide a wear state management method .

本発明に係るVプーリー溝磨耗測定シートは、Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの溝の磨耗状態を測定し管理するためのVプーリー溝磨耗測定シートであって、凸部と固定部と書き込みスペースとを前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備える。凸部は、溝の設計寸法に合致した形状である。固定部は、Vプーリーのシャフトに沿う方向にVプーリーの外周の両側面に接触して凸部を溝に保持する。書き込みスペースは、凸部の範囲内に設けられ、測定対象となるVプーリーの溝に凸部を嵌合させた状態で溝と凸部との間の隙間に太さの異なる複数種類の計測棒を挿入することで計測される隙間の測定数値と溝の磨耗箇所を、記入する。 V pulley groove wear measuring sheet according to the present invention is a V pulley groove wear measuring sheet for managing measured wear state of the groove of the V pulley for power transmission having a groove V-belt is wound on the outer periphery , The convex portion, the fixing portion, and the writing space are provided in a continuous sheet that is cut out in a shape opposite to the shape of the V pulley . The convex portion has a shape that matches the design dimension of the groove. The fixing portion contacts both side surfaces of the outer periphery of the V pulley in a direction along the shaft of the V pulley and holds the convex portion in the groove. The writing space is provided within the range of the convex portion, and a plurality of types of measuring rods having different thicknesses in the gap between the groove and the convex portion with the convex portion fitted in the groove of the V pulley to be measured Enter the measured value of the gap measured by inserting and the wear part of the groove.

また、本発明に係るVプーリーの溝の磨耗測定方法は、Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの溝の磨耗状態を、Vプーリー溝磨耗測定シート及び計測棒を用いて測定する。Vプーリー溝磨耗測定シートは、溝の設計寸法に合致した凸部と、Vプーリーのシャフトに沿う方向にVプーリーの外周の両側面に接触して凸部を溝に保持する固定部と、凸部の範囲内に設けられ溝の磨耗した位置及び測定数値を記入する書き込みスペースと、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備える。計測棒は、先端部分と塗装部分と握り部分とを備える。先端部分は、隙間に挿入され塗装されていない。塗装部分は、先端部分と同じ太さで形成され太さの異なるサイズ毎に色分けされている。握り部分は、先端部分と反対側の塗装部分の端部に設けられる。そして、この磨耗測定方法では、Vプーリー溝磨耗測定シートを、測定対象となるVプーリーの溝に凸部を挿入した状態に保持されるようVプーリーの両側面に固定部を接触させて固定し、Vプーリー溝磨耗測定シートをVプーリーに固定した状態で溝と凸部との間にできる隙間に太さの異なる複数種類の計測棒を挿入することで溝の磨耗した位置及び隙間の寸法を計測し、計測された位置と寸法とを書き込みスペースに記入する。
また、本発明に係るVプーリーの溝の磨耗状態記録方法は、Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの溝の磨耗状態を、Vプーリー溝磨耗測定シート及び計測棒を用いて測定し記録化する。Vプーリー溝磨耗測定シートは、溝の設計寸法に合致した凸部と、Vプーリーのシャフトに沿う方向にVプーリーの外周の両側面に接触して凸部を溝に保持する固定部と、凸部の範囲内に設けられ溝の磨耗した位置及び測定数値を記入する書き込みスペースと、Vプーリーが使用されている機器の使用建物、使用目的、使用系統名、Vプーリーの型、点検した年月日を含む情報を明記する記入欄と、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備える。計測棒は、溝と凸部との間の隙間に挿入される塗装されない先端部分と、先端部分と同じ太さで形成され太さの異なるサイズ毎に色分けされた塗装部分と、先端部分と反対側の塗装部分の端部に設けられた握り部と、を備える。そして、この磨耗状態記録方法では、Vプーリー溝磨耗測定シートを、測定対象となるVプーリーの溝に凸部を挿入した状態に保持されるようVプーリーの両側面に固定部を接触させて固定し、Vプーリー溝磨耗測定シートをVプーリーに固定した状態で溝と凸部との間にできる隙間に太さの異なる複数種類の計測棒を挿入することで溝の磨耗した位置及び隙間の寸法を計測し、計測された位置と寸法とを書き込みスペースに記入し、前記情報を記入欄に書き込み、Vプーリー溝磨耗測定シートを計測対象のVプーリーに嵌め込んだ状態で工事写真を撮り記録化する。
また、本発明に係るVプーリーの溝の磨耗状態管理方法は、Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの溝の磨耗状態をVプーリー溝磨耗測定シート及び計測棒を用いて測定し管理する。Vプーリー溝磨耗測定シートは、溝の設計寸法に合致した凸部と、Vプーリーのシャフトに沿う方向にVプーリーの外周の両側面に接触して凸部を溝に保持する固定部と、凸部の範囲内に設けられ溝の磨耗した位置及び測定数値を記入する書き込みスペースと、Vプーリーが使用されている機器の使用建物、使用目的、使用系統名、Vプーリーの型、点検した年月日を含む情報を明記する記入欄と、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備える。計測棒は、溝と凸部との間の隙間に挿入される塗装されない先端部分と、先端部と同じ太さで形成され太さの異なるサイズごとに色分けされた塗装部分と、先端部分と反対側の塗装部分の端部に設けられた握り部と、を備える。そして、この磨耗状態管理方法では、Vプーリー溝磨耗測定シートを、測定対象となるVプーリーの溝に凸部を挿入した状態に保持されるようVプーリーの両側面に固定部を接触させて固定し、Vプーリー溝磨耗測定シートをVプーリーに固定した状態で溝と凸部との間にできる隙間に、太さの異なる複数種類の計測棒を挿入することで、溝の磨耗した位置及び隙間の寸法を計測し、計測された位置と寸法とを書き込みスペースに記入し、情報を記入欄に書き込み、Vプーリー溝磨耗測定シートを計測対象のVプーリーに嵌め込んだ状態で工事写真を撮り記録写真としてそれぞれの機械ごとにまとめ、溝の磨耗の進行状況の履歴を管理する。
Further, the V pulley groove wear measuring method according to the present invention includes a V pulley groove wear measuring sheet and a measuring rod that indicate the wear state of the transmission V pulley groove having a groove around which the V belt is wound. Use to measure. The V pulley groove wear measurement sheet has a convex portion that matches the groove design dimension, a fixing portion that contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley, and a convex portion that holds the convex portion in the groove. And a writing space in which the groove wear position and a measurement value are written are provided in a series of sheets cut out in a shape opposite to the shape of the V pulley . The measuring rod includes a tip portion, a painted portion, and a grip portion. The tip is inserted into the gap and is not painted. The painted portion is formed with the same thickness as the tip portion and is color-coded for each size having a different thickness. A grip part is provided in the edge part of the coating part on the opposite side to a front-end | tip part. In this wear measurement method, the V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both sides of the V pulley so that the convex portion is held in the groove of the V pulley to be measured. When the V pulley groove wear measurement sheet is fixed to the V pulley, a plurality of types of measuring rods with different thicknesses are inserted into the gap formed between the groove and the convex portion, so that the worn position of the groove and the size of the gap can be determined. Measure and enter the measured position and dimensions in the writing space.
In addition, the V pulley groove wear state recording method according to the present invention includes a V pulley groove wear measurement sheet and a measuring rod that indicate the wear state of a transmission V pulley groove having a groove around which a V belt is wound. Use to measure and record. The V pulley groove wear measurement sheet has a convex portion that matches the groove design dimension, a fixing portion that contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley, and a convex portion that holds the convex portion in the groove. Writing space to fill in the position of the groove and the measurement value provided within the area, the building where the V pulley is used, the purpose of use, the name of the system used, the type of the V pulley, the date of inspection An entry field that clearly specifies information including the date and a series of sheets that are cut into a shape opposite to the shape of the V pulley are provided. The measuring rod is inserted in the gap between the groove and the convex part, the unpainted tip part, the painted part formed with the same thickness as the tip part and color-coded for different sizes, and opposite the tip part A grip portion provided at an end portion of the paint portion on the side. In this wear state recording method, the V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both side surfaces of the V pulley so that the convex portion is held in the groove of the V pulley to be measured. Then, with the V pulley groove wear measurement sheet fixed to the V pulley, a plurality of types of measuring rods with different thicknesses are inserted into the gap formed between the groove and the convex portion, and the groove worn position and the gap size Measure the position and dimensions in the writing space, write the information in the entry field, and record the work picture with the V pulley groove wear measurement sheet fitted in the measuring V pulley. To do.
In addition, the V pulley groove wear state management method according to the present invention includes a V pulley groove wear measurement sheet and a measuring rod that indicate the wear state of a transmission V pulley groove having a groove around which a V belt is wound. Use to measure and manage. The V pulley groove wear measurement sheet has a convex portion that matches the groove design dimension, a fixing portion that contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley, and a convex portion that holds the convex portion in the groove. Writing space to fill in the position of the groove and the measurement value provided within the area, the building where the V pulley is used, the purpose of use, the name of the system used, the type of the V pulley, the date of inspection An entry field that clearly specifies information including the date and a series of sheets that are cut into a shape opposite to the shape of the V pulley are provided. The measuring rod has an unpainted tip inserted into the gap between the groove and the convex part, a paint part formed with the same thickness as the tip and color-coded for different sizes, and opposite the tip part A grip portion provided at an end portion of the paint portion on the side. In this wear state management method, the V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both side surfaces of the V pulley so that the convex portion is held in the groove of the V pulley to be measured. In addition, by inserting a plurality of types of measuring rods with different thicknesses into the gap formed between the groove and the convex portion with the V pulley groove wear measurement sheet fixed to the V pulley, the position and gap where the groove is worn Measure the dimensions, fill out the measured position and dimensions in the writing space, write the information in the entry field, and record the construction picture with the V pulley groove wear measurement sheet fitted into the V pulley to be measured The photos are compiled for each machine, and the history of groove wear progress is managed.

本発明に係るVプーリー溝磨耗測定シートによれば、これらを使用することで誰でも簡単に正確に数値で表示でき、Vプーリー溝の磨耗の進行状況を把握できる。したがって、省エネ対策に効果的である。 According to V pulley groove wear measuring sheet according to the present invention, these can be displayed by anyone easily accurately numerically by using, you can grasp the progress of wear of the V pulley groove. Therefore, it is effective for energy saving measures.

本発明の一般的な使用対象機器の状態を表した斜視図である。It is a perspective view showing the state of the general use object apparatus of this invention. 新品のVベルトがVプーリーの溝に装填している状態の断面図である。It is sectional drawing of the state in which the new V belt is loaded in the groove | channel of V pulley. Vプーリーの溝が磨耗した部分の断面図である。It is sectional drawing of the part to which the groove | channel of V pulley was worn. Vプーリーの溝が磨耗した量の測定数値と摩耗箇所を記入した書き込み状態を示す図である。It is a figure which shows the written state which entered the measured numerical value and the wear part of the quantity which the groove | channel of the V pulley was worn. 本発明のVプーリー溝磨耗測定シートとVプーリー溝の間の隙間に挿入される計測棒の数種類の内の1本の形状を示す側面図である。It is a side view which shows the shape of one of several types of the measuring rod inserted in the clearance gap between the V pulley groove abrasion measurement sheet | seat of this invention, and a V pulley groove. Vプーリー溝磨耗測定シートの使用状態を示す図である。It is a figure which shows the use condition of a V pulley groove abrasion measurement sheet | seat.

本発明に係る実施形態のVプーリー溝磨耗測定シート11及び計測棒について図1から図6を参照して説明する。図1において、符号の1で示すものはVプーリー溝磨耗測定シート11及び計測棒を適用する対象機器となるファンである。符号の2はモーターである。符号の3はファン1に取り付けられたVプーリーであり、符号の4はVベルト、符号の5は、モータ2に取り付けられたVプーリーである。符号の6は、ファン1とモータ2が据え付けられたファン架台である。図1において、Vベルト4は、Vプーリー3,5に4本巻き掛けられている。図2は、1つの溝を有したVプーリーに新品の状態のVベルト4が掛けられた状態を示す。図2において、符号の7は、Vベルト5とVプーリーの溝が接触する範囲を示し、符号の8は、Vプーリーの溝の底面を示す。 A V-pulley groove wear measurement sheet 11 and a measuring rod according to an embodiment of the present invention will be described with reference to FIGS. In FIG. 1, what is indicated by reference numeral 1 is a fan that is a target device to which the V pulley groove wear measurement sheet 11 and the measurement rod are applied. Reference numeral 2 denotes a motor. 3 of the code is a V pulley which is attached to the fan 1, 4 symbols are V belts, 5 symbols are V pulleys mounted to the motor-2. 6 reference numerals, a fan frame which is mounted a fan 1 and motor-2. In FIG. 1, four V belts 4 are wound around V pulleys 3 and 5. FIG. 2 shows a state in which a new V-belt 4 is hung on a V-pulley having one groove. In FIG. 2, reference numeral 7 indicates a range where the V belt 5 and the groove of the V pulley come into contact, and reference numeral 8 indicates a bottom surface of the groove of the V pulley.

図3は、Vプーリー3,5の溝が磨耗した状態のVプーリー10の断面図である。図3において、符号の9は、Vプーリー10の溝が磨耗して削れ、変形した場所を示す。図4は、図3に示したようなVプーリー10の溝に本発明のVプーリー溝磨耗測定シート11を嵌め込んだ状態を示す断面図である。図4において、Vプーリー溝磨耗測定シート11には、Vプーリー10のように溝が磨耗して削れ、変形した場所9の磨耗量を記録している。 FIG. 3 is a sectional view of the V pulley 10 in a state where the grooves of the V pulleys 3 and 5 are worn . In FIG. 3, reference numeral 9 indicates a place where the groove of the V pulley 10 is worn away and is deformed. FIG. 4 is a cross-sectional view showing a state in which the V pulley groove wear measurement sheet 11 of the present invention is fitted into the groove of the V pulley 10 as shown in FIG. In FIG. 4, the V pulley groove wear measurement sheet 11 records the amount of wear in the place 9 where the groove is worn and shaved like the V pulley 10.

図5は、Vプーリー10のように溝が磨耗して削れて変形した場所9の磨耗量(磨耗数値mm)を測定するために、磨耗した溝とVプーリー溝磨耗測定シート11との隙間に差し込まれる計測棒(12と13と14と15を含むもの)を示す。図5において、符号の12で示す部分は、計測棒の先端部分の色が塗られていない塗装無部分である。符号の13で示す部分は、計測棒の半分より握り側の色が塗られた塗装部分である。符号の14は、握り部に表示された計測棒の太さ寸法を示す。符号の15は、寸法の違う計測棒を一つにまとめて輪で留めておくための穴を示す。計測棒は、図5に示すように丸棒であって、計測棒の太さは、0.5mm、0.8mm、1.5mm、2.0mm、2.5mm、3.0mm、3.5mm、4.0mm、5.0mmなどがあり、サイズごとに色分けがしてある棒を使用する。 5, in order to measure the wear amount of places 9 groove is deformed scraped and worn as V pulley 10 (wear numeric mm), the gap between the worn groove and V pulley groove wear measuring sheet 11 A measuring rod (including 12, 13, 14 and 15) to be inserted is shown. In FIG. 5, the portion indicated by reference numeral 12 is a non-painted portion where the tip portion of the measuring rod is not painted. The portion indicated by reference numeral 13 is a painted portion in which the grip side color is painted from half of the measuring rod. Reference numeral 14 indicates the thickness dimension of the measuring bar displayed on the grip portion. Reference numeral 15 denotes a hole for collecting measuring rods having different dimensions together and fastening them with a ring. The measuring rod is a round bar as shown in FIG. 5, and the thickness of the measuring rod is 0.5 mm, 0.8 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm, 3.5 mm. There are 4.0mm, 5.0mm, etc., and sticks that are color-coded for each size are used.

図6は、Vプーリー溝磨耗測定シート11を測定対象となる溝の磨耗したVプーリー24に装着した状態をより具体的に示す。図6の16の欄には、件名・ビル名・プラント工場名等を記入する。図6の17の欄には、系統・Vプーリーを使用している機器の系統名を記入する。図6の18の欄には、使用・機器のモータ側かファン側かを記入する。図6の19の欄には、標準Vプーリーの種類(Vプーリーの記号の品名と種類)を記入する。図6の20欄には、測定した年月日を記入する。また、図6中の21の範囲は、測定対象となる溝の磨耗したVプーリー24にVプーリー溝磨耗測定シート11を嵌め込んだ場合にVプーリーの側面にVプーリー溝磨耗測定シート11が固定される部分を示す。図6中の22は、運転中にVプーリー3,5の溝がVベルト4によって磨耗し、Vベルト7とVプーリー3,5が接触する箇所7が削られ不揃いになったか所を示す。図6中の23は、Vプーリー3,5の溝がVプーリー24のように磨耗した部分22を計測棒で測定した数値とその磨耗個所を記入する書き込みスペースである。図6中の25は、回転体のシャフトを示す。 Figure 6 shows a state of mounting the V pulley 24 which is wear of the groove comprising a V pulley groove wear measuring sheet 11 and measured more specifically. In the column 16 of FIG. 6, the subject name, building name, plant factory name, etc. are entered. In the column 17 of FIG. 6, enter the system name of the equipment using the system / V pulley. The column 18 in Figure 6, to fill or motor over side or fan side of the use and equipment. In the column 19 of FIG. 6, the type of the standard V pulley (the name and type of the V pulley symbol) is entered. In the column 20 of FIG. 6, enter the date of measurement. Further, 21 range in FIG. 6, the V pulley groove wear measuring sheet 11 on the side surface of the V pulleys when fitting the V pulley groove wear measuring sheet 11 to V pulley 24 which is wear of the groove to be measured stationary The part to be performed is shown. Reference numeral 22 in FIG. 6 denotes a place where the groove of the V pulleys 3 and 5 is worn by the V belt 4 during operation, and the portion 7 where the V belt 7 and the V pulleys 3 and 5 are in contact with each other is scraped and becomes irregular. Reference numeral 23 in FIG. 6 denotes a writing space in which a numerical value obtained by measuring the portion 22 where the grooves of the V pulleys 3 and 5 are worn like the V pulley 24 with the measuring rod and the wear location thereof are entered. Reference numeral 25 in FIG. 6 denotes a rotating body shaft.

以上のように構成された本発明のVプーリー溝磨耗測定シート11及び計測棒(12と13と14と15を含む)は、上述の課題を解決し、だれでも簡単に正確に溝の磨耗している場所や、詳細な単位の測定が可能で、不可能だったVプーリー3,5の磨耗の経年劣化状態を履歴として記録化し、Vプーリー3,5の交換時期の計画を立て易くなる。また、本発明によれば、ベアリングの破損、Vベルト4の破断、Vプーリー3,5とVベルト4の運転中のスリップをなくし、消費電力の削減と、節電や省エネ効果に努めることが出来る。 The V-pulley groove wear measurement sheet 11 and the measuring rod (including 12, 13, 14, and 15) of the present invention configured as described above solve the above-described problems, and anyone can wear the groove easily and accurately. It is possible to measure the location and the detailed unit, record the aging deterioration state of the V pulleys 3 and 5 that could not be recorded as a history, and make it easier to plan the replacement timing of the V pulleys 3 and 5. Further, according to the present invention, it is possible to eliminate the breakage of the bearing, the breakage of the V-belt 4 and the slip during the operation of the V pulleys 3, 5 and the V belt 4, thereby reducing the power consumption and saving power and saving energy. .

本発明は、Vプーリー溝磨耗測定シート11をVプーリー3,5の形状ごとに測定シート11を作り件名(16)・系統名(17)・使用(18)・Vプーリーの種類(19)・形状・溝の磨耗場所及び磨耗数値mm・測定年月日(20)などが記入できすべてのデーターの記録が書き入れて溝の磨耗の進行状況の履歴が管理しやすく誰でも簡単に把握でる。   In the present invention, the V pulley groove wear measurement sheet 11 is made for each of the shapes of the V pulleys 3 and 5, and the subject sheet (16), system name (17), use (18), V pulley type (19), The shape, wear location of the groove and wear numerical value mm, measurement date (20), etc. can be entered, and all data records can be entered, and the history of the progress of wear of the groove can be easily managed and anyone can easily grasp it.

測定方法は、Vプーリー溝磨耗測定シート11をVプーリー3,5の側面に嵌め込み、手で触れなくてもVプーリー溝磨耗測定シート11はVプーリー3,5に留まる。Vプーリー溝磨耗測定シート11にはVプーリー3,5の溝の形状が逆形状でカットされており新品のVプーリー3,5だと隙間が空かない状態であるが、Vプーリー3,5の溝の磨耗が進んだ面にVプーリー溝磨耗測定シート11を嵌め込むと、磨り減った場所9が隙間として現れ、一度に全体のVプーリー3,5の溝の磨耗状態を把握し管理出来きる。 The measurement method is such that the V pulley groove wear measurement sheet 11 is fitted into the side surfaces of the V pulleys 3 and 5, and the V pulley groove wear measurement sheet 11 remains on the V pulleys 3 and 5 without touching by hand. The groove of the V pulley groove wear measurement sheet 11 is cut in the shape of the grooves of the V pulleys 3 and 5, and the new V pulleys 3 and 5 have no gap, but the V pulleys 3 and 5 When the V pulley groove wear measurement sheet 11 is fitted to the surface where the groove wear has advanced, the worn place 9 appears as a gap, and the wear state of the grooves of the entire V pulleys 3 and 5 can be grasped and managed at a time. .

Vプーリー3,5の溝の隙間9の位置と測定数値を、Vプーリー溝磨耗測定シート11の書き込みスペース23に記入し、Vプーリー溝磨耗測定シート11を嵌め込んだ状態で工事写真を撮ることで、記録写真として管理及び報告書として提出することができるとともに、Vプーリー溝磨耗測定シート11はそれぞれの機械ごとにまとめて、磨耗履歴としてファイルにまとめ誰でもがVプーリー3,5の状態を把握できる。 The position and the measurement value of the groove gap 9 of the V pulleys 3,5, fill in write space 23 of the V pulley groove wear measuring sheet 11, to take work photograph in a state of fitting the V pulley groove wear measuring sheet 11 The V pulley groove wear measurement sheet 11 can be compiled for each machine and compiled into a file as a wear history. Anyone can check the status of the V pulleys 3 and 5. I can grasp.

Vプーリー3,5の溝は、曲型な磨耗をする為、Vプーリー溝磨耗測定シート11とVプーリー3,5の溝との隙間9を計測するのは非常に難しいが、計測棒(12と13と14と15)を使って測定することでより正確に計測でき、溝の磨耗箇所9の進んでいる位置を正確に残すことができる。計測棒(12と13と14と15)は、図5のように丸棒で、太さのサイズ毎に色分けがしてあり、それぞれのサイズを色で確認出来るため、計測ミスをなくし、簡単で正確に計測出来る。 Since the grooves of the V pulleys 3 and 5 are curvedly worn , it is very difficult to measure the gap 9 between the V pulley groove wear measurement sheet 11 and the grooves of the V pulleys 3 and 5, but the measuring rod (12 , 13, 14, and 15) can be measured more accurately, and the advancing position of the groove wear spot 9 can be accurately left. The measuring bars (12, 13, 14 and 15) are round bars as shown in Fig. 5 and are color-coded for each size of thickness. Each size can be confirmed by color, eliminating measurement errors and simplifying Can be measured accurately.

本発明のVプーリー溝磨耗測定シート11は、いろいろな形状・種類のVプーリー3,5の両側面を挟み中間のそれぞれのVプーリー3,5の溝のすべてを一度に測定し溝の磨耗管理が出来る。また、図5に示すように、溝の磨耗したVプーリー3,5にVプーリー溝磨耗測定シート11を嵌め込み溝の磨耗の場所、溝の変形など、度合を表示でき記録化し写真に残すことが出来る。
伝動用Vプーリーは、建築ビルや建造物や工場などの空調設備に多く使われ、換気や冷暖房に欠かせない機械部品である。このVプーリーは、使用する時間や条件で徐々にVベルトとの摩擦で磨り減って、Vプーリーの溝が設計の寸法と異なってくる。そうなると、Vベルトの緩みも進み、VプーリーとVベルトのスリップ現象が発生して、節電や省エネに反して、空調設備などの換気に利用している機器の風量や静圧や回転数など変化が発生し、消費電力が上昇する。本発明に係るVプーリー溝磨耗測定シートによれば、Vプーリーの溝の磨耗状態を適正に測定などの管理をする事で節電や省エネ効果など、CO2の削減に貢献することが出来る。
The V pulley groove wear measurement sheet 11 according to the present invention measures groove wear management by measuring all the grooves of the V pulleys 3 and 5 in the middle with the both sides of the V pulleys 3 and 5 of various shapes and types in between. I can do it. In addition, as shown in FIG. 5, a V pulley groove wear measurement sheet 11 is fitted into the V pulleys 3 and 5 where the groove is worn, and the degree of wear of the groove, deformation of the groove, etc. can be displayed and recorded and recorded in the photograph. I can do it.
Transmission V-pulleys are frequently used in air-conditioning equipment such as buildings, buildings, and factories, and are essential mechanical parts for ventilation and air-conditioning. The V pulley gradually wears away due to friction with the V belt depending on the time and conditions of use, and the groove of the V pulley differs from the designed dimensions. Then, the looseness of the V-belt also progresses, and the slip phenomenon of the V-pulley and V-belt occurs, and changes such as the air volume, static pressure, and rotation speed of the equipment used for ventilation such as air conditioning equipment, contrary to power saving and energy saving. Occurs and power consumption increases. According to the V pulley groove wear measurement sheet according to the present invention, it is possible to contribute to CO2 reduction such as power saving and energy saving effect by appropriately managing the wear state of the groove of the V pulley.

Vプーリー及びVベルトは、建築ビル・建造物・プラント工場・水力発電所・火力発電所・原子力発電所・公共施設などに多く用いられ、給気・排気・空調・冷暖房機など換気や空調装置の動力伝達に使われており、動力源からのトルク伝達方法として広く利用される。Vプーリー溝の磨耗状況の管理は、省エネ対策に関わってくる重要な点検項目のひとつに挙げられ、節電や省エネの効果、CO2の削減に貢献する為、産業上の利用可能性が非常に高い。   V pulleys and V belts are often used in building buildings, buildings, plant factories, hydroelectric power plants, thermal power plants, nuclear power plants, public facilities, etc., and ventilation and air conditioning equipment such as air supply, exhaust, air conditioning, and air conditioning It is widely used as a torque transmission method from a power source. Management of the V pulley groove wear status is one of the important inspection items related to energy saving measures, and it contributes to power saving, energy saving effects, and CO2 reduction, so the industrial applicability is very high. .

1…ファン、2…モーター、3…(ファンの)Vプーリー、4…Vベルト、5…(モーターの)Vプーリー、6…ファン架台、7…(VベルトとVプーリーが接触する)箇所、8…(Vプーリーの)溝底面、9…(Vプーリーの溝が磨耗して削れた)変形部分、10…(溝が磨耗した)Vプーリー、11…Vプーリー溝磨耗測定シート、12…(計測棒の塗装されていない)先端部分、13…(計測棒の半分より握り側の)塗装部分、14…寸法の表示、15…(寸法の違う計測棒を一つにまとめて輪で止めておく)穴、16…(件名・ビル名・プラント工場名の)記入欄、17…(系統・Vプーリーを使用している機器の系統名の)記入欄、18…(使用・機器のモーター側及びファン側の)記入欄、19…(Vプーリー記号の品名と種類の)記入欄、20…(測定の年月日を記入する)記入欄、21…(Vプーリーの側面にシートを嵌め込み固定される)部分、22…(運転中にVベルトの摩擦によりプーリーの接触面が削られ不揃いになった)部分、23…(Vプーリーの溝の磨耗した測定数値と溝の摩耗箇所を記入する)書き込みスペース、24…(測定対象となる溝の磨耗した)Vプーリー、25…(回転体の)シャフト。   1 ... fan, 2 ... motor, 3 ... (fan) V pulley, 4 ... V belt, 5 ... (motor) V pulley, 6 ... fan mount, 7 ... (where V belt and V pulley come in contact), 8 ... (V pulley) groove bottom surface, 9 ... (V pulley groove worn away) Deformed portion, 10 ... (groove worn) V pulley, 11 ... V pulley groove wear measurement sheet, 12 ... ( The tip of the measuring rod (not painted), 13 ... (the grip side of the measuring rod half), 14 ... Display of dimensions, 15 ... (Measurement rods with different dimensions are grouped together and fastened with a ring. ) Hole, 16 ... (subject name / building name / plant factory name) entry field, 17 ... (system name of system using V-pulley) 18 ... (motor side of equipment used / equipment) And the entry field on the fan side, 19 ... (name and type of V pulley symbol) ) Entry column, 20 ... (Enter the date of measurement) Entry column, 21 ... (Seat is fitted and fixed to the side of the V pulley), 22 ... (Pulley contact by friction of the V belt during operation) The surface was shaved and uneven), 23 ... (write the measured value of the groove of the V pulley groove and the wear location of the groove) writing space, 24 ... (the groove of the groove to be measured was worn) V pulley, 25 ... Shaft (of rotating body).

以下に、出願当初の願書に添付された明細書及び特許請求の範囲に記載された事項を[付記]として記載する。
[0001]Vプーリーの経年劣化による溝の磨耗現象を管理に対する方法がなく、現在では指先でさわり溝の磨耗状態を判断する為、正確な測定方法がない。
The matters described in the specification and claims attached to the application originally filed are described as [Appendix].
[0001] There is no method for managing the wear phenomenon of the groove due to aging of the V pulley, and there is no accurate measurement method at present because the wear state of the groove is judged by touching with a fingertip.

[0002]Vプーリー溝の磨耗は、主に経年劣化が多く、いろんな機械は24時間運転やタイマー運転され、停止や運転が毎日行われる機械は、駆動時のトルクが最も大きい為に、スリップ現象が発生し摩擦による発熱の状況が繰り返され、長時間運転をしていると、Vベルトの表面が硬化し、同時に伸びが発生し、Vベルトの劣化でVプーリーの溝の磨耗が増大され、Vベルトを交換してもVプーリーガ磨耗していると、新しいVベルトに交換してもVプーリーのの溝磨耗形状が曲型に変形している為、VベルトがVプーリーになじまず、異常振動や異常音を発生し、軸受の劣化・羽根の破損・架台ボルトの緩み等の異常が発生し、運転を継続することで、Vベルトを新しく交換しても不均等なVプーリーの接触面で異常摩擦が生じ急激な温度上昇による亀裂やVベルトの破断が発生し、短期間で消費電力が増し、CO2の放出が増します。 [0002] The wear of the V pulley groove is mainly deteriorated over time, and various machines are operated 24 hours a day or with a timer, and machines that are stopped and operated daily have the largest torque during driving, so the slip phenomenon If the condition of heat generation due to friction is repeated and the operation is continued for a long time, the surface of the V-belt is hardened, the elongation occurs at the same time, and the wear of the groove of the V-pulley is increased due to the deterioration of the V-belt, If the V pulley is worn even after replacing the V belt, the groove of the V pulley is deformed into a curved shape even after replacing the new V belt, so the V belt does not conform to the V pulley. Occurrence of vibrations and abnormal noise, bearing deterioration, blade damage, base bolt loosening, etc., and continuing operation, uneven V pulley contact surface even if a new V belt is replaced Causes abnormal friction and suddenly Occurs fracture of the crack and the V-belt due to temperature rise, power consumption is increased in a short period of time, it increases the CO2 release.

[0003]Vプーリー溝の磨耗検査方法は主に指先による触手で行い、経験豊富な熟練工による判断が求めら正確に数値で計測できることが出来ない。 [0003] The method for inspecting the wear of the V pulley groove is mainly performed by a tentacle with a fingertip, and cannot be measured accurately by numerical values with the judgment of an experienced skilled worker.

[0004]本発明は、次のような課題に対して、Vプーリーの溝磨耗状況を簡単で正確に計測し検査できることを目的とする。 [0004] An object of the present invention is to easily and accurately measure and inspect the groove wear state of a V pulley for the following problems.

[0005]Vプーリーの溝の数だけそれぞれ摩耗を全体に把握できない。 [0005] Wear cannot be grasped as a whole by the number of grooves of the V pulley.

[0006]磨耗した数値を読み取ることが非常に困難で不可能な状況。 [0006] A situation where it is very difficult and impossible to read the worn values.

[0007]Vプーリーの溝の摩耗は、左右対称に摩耗せず波を打つような曲型状態で削れて進行していく為、溝の磨耗の寸法が出せない。 [0007] The wear of the groove of the V pulley does not wear symmetrically but progresses in a curved shape that hits a wave, so that the groove wear dimension cannot be obtained.

[0008]本発明はそれらの課題を解決し、だれでも簡単に正確に溝の磨耗しているの場所や、詳細な単位の測定が可能で、不可能だったVプーリー磨耗の経年劣化状態を履歴として記録化しVプーリーの交換時期の計画が出易くなりベアリングの破損やVベルトの破断やVプーリーとVベルトの運転中のスリップをなくし消費電力の削減と、節電や省エネ効果に努めることが出来る。 [0008] The present invention solves these problems, and allows anyone to easily and accurately determine where the groove is worn, and to measure the unit in detail, which has been impossible to determine the aging of V pulley wear. It can be recorded as a history, and it is easy to make a plan for the replacement timing of the V pulley, eliminating bearing breakage, V belt breakage, slipping during operation of the V pulley and V belt, reducing power consumption, and saving energy and saving energy. I can do it.

[0009]本発明は、Vプーリー溝磨耗測定シートをVプーリーの形状ごとに測定シートを作り件名・系統名・使用Vプーリーの種類・形状・溝の磨耗場所及び磨耗数値mm・測定年月日などが記入できすべてのデーターの記録が書き入れて溝の磨耗の進行状況の履歴が管理しやすく誰でも簡単に把握でる。 [0009] In the present invention, the V pulley groove wear measurement sheet is made for each V pulley shape, and the name, system name, type of V pulley used, shape, groove wear location and wear value mm, measurement date Etc. can be entered, and all data records can be entered, and the history of the progress of groove wear can be easily managed and anyone can easily grasp it.

[0010]測定方法は、Vプーリー溝磨耗測定シートをVプーリーの側面に嵌め込んみ、手で触れなくてもVプーリー溝磨耗測定シートはVプーリーに留まり、Vプーリーの溝の形状が逆形状でカットされており新品のVプーリーだと隙間が空かない状態ですが、Vプーリーの溝の磨耗が進んだ面に嵌め込むと磨り減った場所が隙間として現れ、一度に全体のVプーリーの溝の磨耗状態を把握し管理出来きる。 [0010] The measuring method is that the V pulley groove wear measurement sheet is fitted into the side surface of the V pulley, and the V pulley groove wear measurement sheet stays on the V pulley even if it is not touched by hand, and the groove shape of the V pulley is reversed. If it is a new V pulley that has been cut with a gap, there will be no gap, but if it is fitted on a surface where the wear of the V pulley groove has advanced, the worn area will appear as a gap, and the entire V pulley groove will appear at once. It is possible to grasp and manage the wear state of the.

[0011]Vプーリーの溝の隙間の位置と測定数値を測定シートの書き込みスペースに記入し、Vプーリー溝磨耗測定シートを嵌め込んだ状態で工事写真を撮り記録写真として管理及び報告書として提出し、Vプーリー溝磨耗測定シートはそれぞれの機械ごとにまとめて、磨耗履歴としてファイルにまとめ誰でもがVプーリーの状態を把握でる。 [0011] Enter the position of the groove of the V pulley groove and the measured value in the writing space of the measurement sheet, take the construction photo with the V pulley groove wear measurement sheet fitted, and submit it as a management record and report The V-pulley groove wear measurement sheet is collected for each machine, and the wear history is compiled into a file so that anyone can grasp the state of the V-pulley.

[0012]Vプーリーは曲型な溝の磨耗をする為、隙間を計測するのは非常に難しいが、計測棒で測定することでより正確に計測でき、溝の磨耗箇所の進んでいる位置を正確に残すことができる。 [0012] Since the V pulley wears a curved groove, it is very difficult to measure the gap, but it can be measured more accurately by measuring with a measuring rod, and the position where the wear part of the groove is advanced You can leave exactly.

[0013]Vプーリー溝磨耗測定シートを使用することで誰でも簡単に正確に数値で表示でき、Vプーリーの溝の磨耗の進行状況が把握でき省エネ対策に効果的である。 [0013] By using the V pulley groove wear measurement sheet, anyone can easily and accurately display numerical values, and can grasp the progress of groove wear on the V pulley, which is effective for energy saving measures.

[0014]計測棒は図5のように丸棒で、サイズ毎に色分けがしてあり、それぞれのサイズを色で確認出来る為、計測ミスをなくし簡単で正確に計測出来る。 [0014] The measuring bar is a round bar as shown in FIG. 5 and is color-coded for each size. Since each size can be confirmed by color, measurement errors can be eliminated and measurement can be performed easily and accurately.

[0015]計測棒の太さは、0.5mm・0.8mm1.5mm・2.0mm・2.5mm・3.0mm・3.5mm・4.0mm・5.0mmの色分けした棒を使用しする。 [0015] The thickness of the measuring rod is 0.5 mm, 0.8 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm, 3.5 mm, 4.0 mm, 5.0 mm. To do.

[0016](図1)本発明の一般的な使用機器状態を表した図である。(図2)新品のVベルトがVプーリー溝に装填している状態である。(図3)Vプーリー溝の磨耗した部分の図である。(図4)溝の磨耗した測定数値と摩耗箇所を記入する書き込み。(図5)計測棒の数種類の内の1本の形状。(図6)Vプーリー溝磨耗測定シートの使用状態である。 [0016] (FIG. 1) A diagram showing a general state of equipment used in the present invention. (FIG. 2) A new V-belt is loaded in the V pulley groove. FIG. 3 is a diagram of a worn portion of a V pulley groove. (Fig. 4) Writing to fill in the measured value and wear point of the groove. (FIG. 5) The shape of one of several types of measuring rods. (FIG. 6) It is the use condition of a V pulley groove abrasion measurement sheet.

[0017]本発明のVプーリー溝磨耗測定シートは、いろいろな形状・種類のVプーリーの両側面を挟み中間のそれぞれのVプーリー溝のすべてを一度に測定し溝の磨耗管理が出来る。 [0017] The V pulley groove wear measurement sheet of the present invention can measure the wear of the groove by measuring all of the V pulley grooves in the middle at one time across both side surfaces of various types and types of V pulleys.

[0018]また、図5に示すように、溝の磨耗したVプーリーにVプーリー溝磨耗測定シートを嵌め込み溝の磨耗の場所、溝の変形など、度合を表示でき記録化し写真に残すことが出来る。 [0018] Also, as shown in FIG. 5, a V pulley groove wear measurement sheet is fitted into a grooved V pulley and the degree of groove wear, groove deformation, etc. can be displayed and recorded and recorded in a photograph. .

[0019]Vプーリーは、すべての建築ビル・建造物・プラント工場・水力発電所・火力発電所・原子力発電所・公共施設などに多く用いられ、給気・排気・空調・冷暖房機など換気や空調に使われており、動力からのトルク伝達方法として広く利用され為、Vプーリーの溝の磨耗状況の管理は省エネ対策に関わってくる重要な点検項目のいとつに挙げられ、節電や省エネの効果、CO2の削減に貢献する為、産業上の利用可能性が非常に高い。 [0019] V pulleys are often used in all building buildings, buildings, plant factories, hydroelectric power plants, thermal power plants, nuclear power plants, public facilities, etc. Since it is used for air conditioning and is widely used as a method of transmitting torque from power, the management of the V pulley groove wear status is one of the important inspection items related to energy saving measures. The industrial applicability is very high because it contributes to the effect and reduction of CO2.

[符号の説明]1…ファン、2…モーター、3…ファンVプーリー、4…Vベルト、5…モーターVプーリー、6…ファン架台、7…VベルトとVプーリーが接触する箇所、8…Vプーリーの溝底面、9…Vプーリーの溝の磨耗して削れ変形した場所、10…Vプーリーの溝の磨耗したVプーリー、11…Vプーリー溝磨耗測定シート、12…計測棒先端部分で塗装無、13…計測棒の半分より握り側の塗装部分、14…寸法の表示、15…寸法の違う計測棒を一つにまとめて輪で止めておく穴、16…件名・ビル名・プラント工場名の記入欄、17…系統・Vプーリーを使用している機器の系統名の記入欄、18…使用・機器のモーター側及びファン側の記入欄、19…Vプーリー記号の品名と種類の記入棡、20…測定の年月日を記入する記入欄、21…Vプーリーの側面にシートを嵌め込み固定される、22…運転中にVベルトの摩擦によりプーリーの接触面が削られ不揃いになった状態、23…Vプーリーの溝の磨耗した測定数値と溝の摩耗箇所を記入する書き込みスペース、24…測定対象の溝の磨耗したVプーリー、25…回転体のシャフト。 [Explanation of Symbols] 1 ... Fan, 2 ... Motor, 3 ... Fan V pulley, 4 ... V belt, 5 ... Motor V pulley, 6 ... Fan mount, 7 ... Location where V belt and V pulley contact, 8 ... V The groove bottom of the pulley, 9 ... the place where the groove of the V pulley is worn away and deformed, 10 ... the V pulley where the groove of the V pulley is worn, 11 ... the V pulley groove wear measurement sheet, 12 ... no coating on the tip of the measuring rod 13 ... Painted part of half of measuring rod, 14 ... Display of dimensions, 15 ... Hole to hold measuring rods with different dimensions together, 16 ... Subject, building name, plant factory name , 17 ... Enter the system name of the equipment that uses the system / V pulley, 18 ... Enter the motor / fan side of the equipment / equipment, 19 ... Enter the name and type of the V pulley symbol 棡, 20 Enter the date of measurement Entry column, 21 ... The seat is fitted and fixed to the side surface of the V pulley, 22 ... The contact surface of the pulley is scraped due to friction of the V belt during operation, and 23 ... The measurement of the worn groove of the V pulley Writing space for entering numerical values and groove wear points, 24: V pulley with worn groove of measurement object, 25: Shaft of rotating body.

[1]伝道用Vプーリーは建築ビルや建造物や工場などの空調設備に多く使われ換気や冷暖房に欠かせない機械部品で、使用する時間や条件で徐々にVベルトとの摩擦で磨り減って、Vプーリーの溝が設計の寸法と異なってきて、Vベルトの緩みも進みVプーリーとVベルトのスリップ現象が発生て、CO2を放出し、節電や省エネに反して空調設備などの換気に利用している機器の風量や静圧や回転数など変化が発生し、消費電力が上昇している為に、Vプーリーの溝の磨耗状態を適正に測定などの管理をする事で節電や省エネ効果など、CO2の削減に貢献することが出来るVプーリー溝磨耗測定シート。 [1] V pulleys for evangelism are mechanical parts that are often used for air conditioning equipment in buildings, buildings, factories, etc., and are indispensable for ventilation and air conditioning, and gradually wear away by friction with the V belt depending on the time and conditions of use. Then, the groove of the V pulley is different from the design dimension, the V belt is also loosened, the slip phenomenon of the V pulley and V belt occurs, releases CO2, and is used for ventilation of air conditioning equipment etc. against power saving and energy saving Changes in the air volume, static pressure, and rotation speed of the equipment being used have resulted in increased power consumption, so power consumption and energy savings can be managed by appropriately managing the wear state of the groove of the V pulley. V pulley groove wear measurement sheet that can contribute to CO2 reduction such as effects.

[2]Vプーリーの両側面にVプーリー形状と正反対の形状のシートを切り抜きそれを嵌め込こむことでVプーリーの両側面に固定され、Vプーリー溝磨耗シートと溝の磨耗したVプーリーに生じた隙間を計測し数値で表示することが出来るVプーリー溝磨耗測定シート。 [2] Cut the sheet of the opposite shape to the shape of the V pulley on both sides of the V pulley, and fix it to the both sides of the V pulley by fitting it, resulting in the V pulley groove wear sheet and the grooved V pulley V pulley groove wear measurement sheet that can measure the gap and display numerically.

[3]測定した数値と磨耗している場所をVプーリー溝磨耗測定シートに記入し、そのVプーリー溝磨耗測定シートに使用している機器の使用建物、使用目的、使用系統名、Vプーリーの型、点検した年月日などあらゆる情報を明記することが出来るVプーリー溝磨耗測定シート。 [3] Enter the measured value and the place where it is worn on the V pulley groove wear measurement sheet, and the building used, the purpose of use, the name of the system used, the name of the V pulley, and the equipment used on the V pulley groove wear measurement sheet V pulley groove wear measurement sheet that can specify all types of information such as mold and date of inspection.

[4]測定する隙間にあった計測棒を差し込み、隙間の寸法を計測した数字を表記できるVプーリー溝磨耗測定シート。 [4] A V pulley groove wear measurement sheet in which a measuring rod suitable for the gap to be measured is inserted, and a numerical value obtained by measuring the dimension of the gap can be written.

Claims (5)

Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの前記溝の磨耗状態を測定し管理するためのVプーリー溝磨耗測定シートであって、
前記溝の設計寸法に合致した凸部と、
前記Vプーリーのシャフトに沿う方向に前記Vプーリーの外周の両側面に接触して前記凸部を前記溝に保持する固定部と、
前記凸部の範囲内に設けられ、測定対象となる前記Vプーリーの前記溝に前記凸部を嵌合させた状態で前記溝と前記凸部との間にできる隙間に太さの異なる複数種類の計測棒を挿入することで計測される前記隙間の測定数値と前記溝の磨耗箇所を記入する書き込みスペースと、
前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備えることを特徴とするVプーリー溝磨耗測定シート。
A V pulley groove wear measurement sheet for measuring and managing the wear state of the groove of a transmission V pulley having a groove around which a V belt is wound,
Convex portions that match the design dimensions of the groove;
A fixing portion that contacts both side surfaces of the outer periphery of the V pulley in a direction along the shaft of the V pulley and holds the convex portion in the groove;
Plural types with different thicknesses provided in the gap between the groove and the convex portion in the state where the convex portion is fitted in the groove of the V pulley to be measured, provided within the range of the convex portion. Writing space for entering the measured value of the gap measured by inserting the measuring rod and the wear point of the groove;
Is provided on a continuous sheet that is cut into a shape opposite to the shape of the V pulley.
前記測定数値と前記磨耗箇所を記入したときの前記Vプーリーが使用されている機器の使用建物、使用目的、使用系統名、前記Vプーリーの型、点検した年月日を含む情報を明記する記入欄、をさらに備える
ことを特徴とする請求項1に記載されたVプーリー溝磨耗測定シート。
Enter the information including the building where the V-pulley is used, the purpose of use, the name of the system used, the type of the V-pulley, and the date of inspection when the measured value and wear point are entered The V pulley groove wear measurement sheet according to claim 1, further comprising a column.
Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの前記溝の磨耗状態をVプーリー溝磨耗測定シート及び計測棒を用いて測定するVプーリーの溝の磨耗測定方法であって、
前記Vプーリー溝磨耗測定シートは、前記溝の設計寸法に合致した凸部と、前記Vプーリーのシャフトに沿う方向に前記Vプーリーの外周の両側面に接触して前記凸部を前記溝に保持する固定部と、前記凸部の範囲内に設けられ前記溝の磨耗した位置及び測定数値を記入する書き込みスペースと、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備え、
前記計測棒は、前記溝と前記凸部との間の隙間に挿入される塗装されない先端部分と、前記先端部分と同じ太さで形成され太さの異なるサイズ毎に色分けされた塗装部分と、前記先端部分と反対側の前記塗装部分の端部に設けられた握り部と、を備え、
前記Vプーリー溝磨耗測定シートを、測定対象となる前記Vプーリーの前記溝に前記凸部を挿入した状態に保持されるよう前記Vプーリーの両側面に前記固定部を接触させて固定し、
前記Vプーリー溝磨耗測定シートを前記Vプーリーに固定した状態で前記溝と前記凸部との間にできる前記隙間に太さの異なる複数種類の前記計測棒を挿入することで前記溝の磨耗した位置及び前記隙間の寸法を計測し、
計測された前記位置と前記寸法とを前記書き込みスペースに記入する
ことを特徴とするVプーリーの溝の磨耗測定方法。
A V pulley groove wear measurement method for measuring the wear state of the groove of a transmission V pulley having a groove around which a V belt is wound using a V pulley groove wear measurement sheet and a measuring rod,
The V pulley groove wear measurement sheet contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley and holds the protrusion in the groove in a direction along the shaft of the V pulley. A continuous sheet formed by cutting out a fixed portion to be formed and a writing space provided in the range of the convex portion to write the worn position of the groove and a measured value into a shape opposite to the shape of the V pulley. Prepared,
The measuring rod is a non-painted tip portion inserted in a gap between the groove and the convex portion, a painted portion formed with the same thickness as the tip portion and color-coded for different sizes, and A grip portion provided at an end portion of the coating portion opposite to the tip portion,
The V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both side surfaces of the V pulley so that the convex portion is held in the groove of the V pulley to be measured.
When the V pulley groove wear measurement sheet is fixed to the V pulley, the groove is worn by inserting a plurality of types of measuring rods having different thicknesses into the gap formed between the groove and the convex portion. Measure the position and dimension of the gap,
A method for measuring wear of a groove of a V pulley, wherein the measured position and the dimension are entered in the writing space.
Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの前記溝の磨耗状態をVプーリー溝磨耗測定シート及び計測棒を用いて測定し記録化する磨耗状態記録方法であって、
前記Vプーリー溝磨耗測定シートは、前記溝の設計寸法に合致した凸部と、前記Vプーリーのシャフトに沿う方向に前記Vプーリーの外周の両側面に接触して前記凸部を前記溝に保持する固定部と、前記凸部の範囲内に設けられ前記溝の磨耗した位置及び測定数値を記入する書き込みスペースと、前記Vプーリーが使用されている機器の使用建物、使用目的、使用系統名、前記Vプーリーの型、点検した年月日を含む情報を明記する記入欄と、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備え、
前記計測棒は、前記溝と前記凸部との間の隙間に挿入される塗装されない先端部分と、前記先端部分と同じ太さで形成され太さの異なるサイズ毎に色分けされた塗装部分と、前記先端部分と反対側の前記塗装部分の端部に設けられた握り部と、を備え、
前記Vプーリー溝磨耗測定シートを、測定対象となる前記Vプーリーの前記溝に前記凸部を挿入した状態に保持されるよう前記Vプーリーの両側面に前記固定部を接触させて固定し、
前記Vプーリー溝磨耗測定シートを前記Vプーリーに固定した状態で前記溝と前記凸部との間にできる前記隙間に、太さの異なる複数種類の前記計測棒を挿入することで前記溝の磨耗した位置及び前記隙間の寸法を計測し、
計測された前記位置と前記寸法とを前記書き込みスペースに記入し、
前記情報を前記記入欄に書き込み、
前記Vプーリー溝磨耗測定シートを前記計測対象の前記Vプーリーに嵌め込んだ状態で工事写真を撮り記録化する
ことを特徴とするVプーリーの溝の磨耗状態記録方法。
A wear state recording method for measuring and recording the wear state of the groove of a transmission V pulley having a groove around which a V belt is wound using a V pulley groove wear measurement sheet and a measuring rod,
The V pulley groove wear measurement sheet contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley and holds the protrusion in the groove in a direction along the shaft of the V pulley. A fixed portion to be used, a writing space provided within the range of the convex portion to fill in the worn position of the groove and a measured value, a building used for the equipment in which the V pulley is used, a purpose of use, a system name to be used, Provided in a series of sheets that are cut out into a shape opposite to the shape of the V pulley, and an entry field specifying information including the type of the V pulley and the date of inspection.
The measuring rod is a non-painted tip portion inserted in a gap between the groove and the convex portion, a painted portion formed with the same thickness as the tip portion and color-coded for different sizes, and A grip portion provided at an end portion of the coating portion opposite to the tip portion,
The V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both side surfaces of the V pulley so that the convex portion is held in the groove of the V pulley to be measured.
Wearing the groove of the groove by inserting a plurality of types of the measuring rods having different thicknesses into the gap formed between the groove and the convex portion with the V pulley groove wear measurement sheet fixed to the V pulley. Measure the position and the size of the gap,
Enter the measured position and the dimensions in the writing space;
Write the information in the entry field,
A method for recording a wear state of a groove of a V pulley, wherein a construction photograph is taken and recorded in a state where the V pulley groove wear measurement sheet is fitted into the V pulley to be measured.
Vベルトが巻き掛けられる溝を外周に有した伝動用のVプーリーの前記溝の磨耗状態をVプーリー溝磨耗測定シート及び計測棒を用いて測定し管理するためのVプーリーの溝の磨耗状態管理方法であって、
前記Vプーリー溝磨耗測定シートは、前記溝の設計寸法に合致した凸部と、前記Vプーリーのシャフトに沿う方向に前記Vプーリーの外周の両側面に接触して前記凸部を前記溝に保持する固定部と、前記凸部の範囲内に設けられ前記溝の磨耗した位置及び測定数値を記入する書き込みスペースと、前記Vプーリーが使用されている機器の使用建物、使用目的、使用系統名、前記Vプーリーの型、点検した年月日を含む情報を明記する記入欄と、を前記Vプーリーの形状と正反対の形状に切り抜かれてなる一続きのシートに備え、
前記計測棒は、前記溝と前記凸部との間の隙間に挿入される塗装されない先端部分と、前記先端部と同じ太さで形成され太さの異なるサイズごとに色分けされた塗装部分と、前記先端部分と反対側の前記塗装部分の端部に設けられた握り部と、を備え、
前記Vプーリー溝磨耗測定シートを、測定対象となる前記Vプーリーの前記溝に前記凸部を挿入した状態に保持されるよう前記Vプーリーの両側面に前記固定部を接触させて固定し、
前記Vプーリー溝磨耗測定シートを前記Vプーリーに固定した状態で前記溝と前記凸部との間にできる前記隙間に、太さの異なる複数種類の前記計測棒を挿入することで、前記溝の磨耗した位置及び前記隙間の寸法を計測し、
計測された前記位置と前記寸法とを前記書き込みスペースに記入し、
前記情報を前記記入欄に書き込み、
前記Vプーリー溝磨耗測定シートを前記計測対象の前記Vプーリーに嵌め込んだ状態で工事写真を撮り記録写真としてそれぞれの機械ごとにまとめ、
前記溝の磨耗の進行状況の履歴を管理する
ことを特徴とするVプーリーの溝の磨耗状態管理方法。
Wear state management of the groove of the V pulley for measuring and managing the wear state of the groove of the transmission V pulley having the groove around which the V belt is wound using the V pulley groove wear measurement sheet and the measuring rod. A method,
The V pulley groove wear measurement sheet contacts the both sides of the outer periphery of the V pulley in a direction along the shaft of the V pulley and holds the protrusion in the groove in a direction along the shaft of the V pulley. A fixed portion to be used, a writing space provided within the range of the convex portion to fill in the worn position of the groove and a measured value, a building used for the equipment in which the V pulley is used, a purpose of use, a system name to be used, Provided in a series of sheets that are cut out into a shape opposite to the shape of the V pulley, and an entry field specifying information including the type of the V pulley and the date of inspection.
The measuring rod is a non-painted tip portion inserted into a gap between the groove and the convex portion, a painted portion formed with the same thickness as the tip portion and color-coded for different sizes, and A grip portion provided at an end portion of the coating portion opposite to the tip portion,
The V pulley groove wear measurement sheet is fixed by bringing the fixing portions into contact with both side surfaces of the V pulley so that the convex portion is held in the groove of the V pulley to be measured.
By inserting a plurality of types of the measuring rods having different thicknesses into the gap formed between the groove and the convex portion in a state where the V pulley groove wear measurement sheet is fixed to the V pulley, Measure the worn position and the size of the gap,
Enter the measured position and the dimensions in the writing space;
Write the information in the entry field,
The V pulley groove wear measurement sheet is put in the V pulley to be measured and a construction photograph is taken for each machine as a recording photograph,
A method for managing the wear state of the groove of the V pulley, comprising managing a history of the progress of wear of the groove.
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