JP5907119B2 - Wire harness manufacturing method and wire harness - Google Patents

Description

  The present invention relates to a wire harness having a water stop structure that covers joints of core wires of a plurality of insulated wires, and a method for manufacturing the same.

  In a wire harness mounted on a vehicle typified by an automobile, when a plurality of insulated wires are electrically connected, the core wires of the plurality of insulated wires are joined together by a crimp fitting or welding. The joint portion of the core wire is a portion where a plurality of core wires exposed from the insulation coating are joined by so-called skinning at an end portion or an intermediate portion of the wire bundle.

  The connecting portion of the core wire is, for example, a grounding wire harness that branches from a single power source to a plurality of loads, or a ground terminal that short-circuits a ground terminal of each of a plurality of electrical equipments to one place of a reference potential body such as a metal frame of a vehicle Used in wire harnesses.

  The wire harness includes a water stop structure that prevents liquid from entering the joint portion of the core wire. For example, a grounding wire harness disclosed in Patent Document 1 includes a mold resin that is insert-molded with a part of a terminal fitting that joins an end of an electric wire bundle and core wires as an insert member, as a water stop structure.

  On the other hand, as shown in Patent Document 2, in a terminal-attached electric wire including one insulated wire, a heat-shrinkable water stop tube may be employed as a component of the water stop structure. In this case, the water stop tube covers from the insulating coating portion of the insulated wire to the portion connected to the core wire of the insulated wire in the crimp terminal. The heat-shrinkable water stop tube has a two-layer structure including a heat-shrink tube and a thermoplastic adhesive layer formed on the inner surface thereof.

JP 2005-005201 A JP 2011-29102 A

  When the water stop structure shown in Patent Document 1 is adopted, a large-scale injection molding apparatus for insert molding is required. However, it is desired that the water stopping structure of the wire harness can be realized by a simpler process.

  On the other hand, in the example shown in Patent Document 2, the heat-shrinkable water-stopping tube is in a state of sealing the water-stopping region only through a simple heating process. However, when the heat-shrinkable water-stopping tube is employed in a water-stopping structure that covers the joint portions of the core wires of the plurality of insulated wires, a gap is generated between the insulating coating portions of the plurality of insulated wires. Further, the larger the insulated wire, the larger the gap. The gap serves as a liquid infiltration path to the joint portion of the core wire.

  An object of the present invention is to easily stop water at a joint portion of a core wire in a wire harness having a plurality of insulated wires in which core wires are joined to each other.

The manufacturing method of the wire harness which concerns on a 1st aspect includes the joining process shown below, a 1st heating and cooling process, and a 2nd heating and cooling process.
(1) A joining process is a process of joining core wires of a plurality of insulated wires.
(2) A 1st heating and cooling process is performed in the state which the part of the insulation coating in each of the bundled said several insulated wire penetrated each of several 1st water stop tubes. Each of the first water stop tubes includes a heat shrinkable tube, a thermoplastic first adhesive layer formed on the inner surface of the heat shrinkable tube, and a thermoplastic second adhesive formed on the outer surface of the heat shrinkable tube. It has a three-layer structure including an agent layer. In the first heating / cooling step, the plurality of first water stop tubes are heated and then cooled, thereby bringing the first water stop tubes into close contact with the insulating coating portions of the insulated wires. This is a step of bonding the first water stop tubes together.
(3) In the second heating / cooling step, the water stop region including the portion of the insulated wire bundle where the first water stop tube is present to the end of the core wire joined is positioned in the second water stop tube. To be done. The second water blocking tube has a two-layer structure including a heat shrinkable tube and a thermoplastic adhesive layer formed on the inner surface of the heat shrinkable tube. The second heating / cooling step is a step of bringing the second water stop tube into close contact with the water stop region by cooling the second water stop tube after heating.

  The method for manufacturing the wire harness according to the second aspect is one aspect of the method for manufacturing the wire harness according to the first aspect. In the method for manufacturing the wire harness according to the second aspect, the second heating / cooling step also serves as the first heating / cooling step.

  Moreover, the wire harness which concerns on a 3rd aspect is a wire harness manufactured by the manufacturing method of the wire harness which concerns on a 1st aspect or a 2nd aspect. The wire harness which concerns on a 3rd aspect is equipped with an electric wire bundle, a some 1st water stop tube, and a 2nd water stop tube. The wire bundle includes a plurality of insulated wires in which core wires are joined to each other. Each of the first water stop tubes includes a heat shrinkable tube, a thermoplastic first adhesive layer formed on the inner surface of the heat shrinkable tube, and a thermoplastic second adhesive formed on the outer surface of the heat shrinkable tube. It has a three-layer structure including an agent layer. Each said 1st water stop tube is closely_contact | adhered to the part of the insulation coating in each of the said several insulated wire, and covers the part of the said insulation coating in the state which received heat and contracted. The second water blocking tube has a two-layer structure including a heat shrinkable tube and a thermoplastic adhesive layer formed on the inner surface of the heat shrinkable tube. The second water stop tube is in contact with a water stop region including the portion of the wire bundle where the first water stop tube exists to the tip of the core wire joined in a contracted state under heat. Cover the water stop area.

  In each of the above embodiments, the outer adhesive layer (second adhesive layer) of the first water-stop tube and the inner adhesive layer of the second water-stop tube are the insulating coating portions of each of the plurality of insulated wires. Close the gap. Moreover, according to said each aspect, it is easy to heat the several 1st water stop tube which each insulated wire penetrated, and the 2nd water stop tube which includes an electric wire bundle and a 1st water stop tube. By the process, the water stop structure of the joint portion of the core wire is completed. At that time, a large-scale apparatus such as an injection molding apparatus is not necessary.

  Therefore, according to each said aspect, in the wire harness which has the some insulated wire with which the core wires were joined, the water stop of the junction part of a core wire is attained easily.

  Moreover, in a 2nd aspect, the process of heating and cooling a 2nd water stop tube serves as the process of heating and cooling several 1st water stop tubes located inside a 2nd water stop tube. In this case, the process for water-stopping the joint portion of the core wire becomes simpler.

It is a top view of the principal part of the wire harness 1 which concerns on 1st Embodiment. It is sectional drawing of the position of the 1st water stop tube of the wire harness. It is an exploded top view of wire harness 1 before a water stop tube contracts. It is sectional drawing of the wire harness 1 before a water stop tube shrink | contracts. It is a side view of an electric wire bundle, a terminal metal fitting, and a crimping machine in a joining process. It is a top view of the wire harness 1 in a 1st heating process. It is a top view of the wire harness 1 in a 2nd heating process. It is sectional drawing of the position of the 1st water stop tube of wire harness 1A which concerns on 2nd Embodiment. It is sectional drawing of the wire harness 1A and cooling metal mold | die in a 2nd cooling process.

  Hereinafter, embodiments will be described with reference to the accompanying drawings. The following embodiment is an example embodying the present invention, and is not an example of limiting the technical scope of the present invention. The wire harness in each of the following embodiments is mounted on a vehicle such as an automobile.

<First Embodiment>
First, the wire harness 1 according to the first embodiment will be described with reference to FIGS. In FIGS. 1 and 3, the broken line is a hidden line. 2 is a cross-sectional view taken along the II-II plane in FIG. 4 is a cross-sectional view taken along the line III-III in FIG.

  As shown in FIGS. 1 and 3, the wire harness 1 is attached to a wire bundle 90 including a plurality of insulated wires 9, a plurality of first water stop tubes 2 attached to each of the insulated wires 9, and a wire bundle 90. A second water stop tube 3 is provided. Furthermore, the wire harness 1 further includes a terminal fitting 8 attached to the end of the wire bundle 90. That is, the wire harness 1 is a terminal-attached electric wire including the electric wire bundle 90 and the terminal fitting 8.

<Wire bundle>
The wire bundle 90 includes a plurality of insulated wires 9 arranged in parallel. The insulated wire 9 includes a core wire 91 that is a long conductor, and an insulating coating 92 that is an insulator covering the periphery of the core wire 91. Usually, the core wire 91 is a stranded wire in which a plurality of thin strands are twisted together, but the core wire 91 may be a single wire. The core wire 91 of the insulated wire 9 is, for example, a metal wire material mainly composed of copper or aluminum.

  The end of each insulated wire 9 is in a state in which the insulation coating 92 has been peeled from the periphery of the core wire 91 of a certain length in advance, that is, the end of the core wire 91 of a certain length is from the end of the insulation coating 92. It is processed into an extended state.

  In the wire bundle 90, the ends of the core wires 91 of each of the plurality of insulated wires 9 are joined by the terminal fitting 8. That is, the wire bundle 90 includes a plurality of insulated wires 9 in which the core wires 91 are joined together. As will be described later, a part of the terminal fitting 8 forms a joint portion 910 of the core wire 91 by bundling a plurality of core wires 91.

<Terminal fitting>
The terminal fitting 8 is attached to the end of the insulated wire 9. The terminal fitting 8 has at least a contact part 81, an intermediate part 82, and a core wire crimping part 83. The terminal fitting 8 in this embodiment further has a covering crimping portion 84.

  The covering crimping portion 84 is a portion that bundles the portions of the insulating coating 92 of the plurality of insulated wires 9 and is crimped to the insulating coating portion.

  The core wire crimping portion 83 is a portion that bundles a plurality of core wires 91 to form the joint portion 910 of the core wire 91. The core wire crimping portion 83 bundles the plurality of core wires 91 in a state where the core wire 91 is crimped to the end portions of the plurality of core wires 91. A bundle of a plurality of core wires 91 bundled by the core wire crimping portion 83 forms a joint portion 910 of the core wire 91.

  The intermediate part 82 is a part connected to the core wire crimping part 83 and the contact part 81. In the present embodiment, the intermediate portion 82 has a flat plate shape.

  The contact portion 81 is a portion that is directly connected to the connection partner. The contact portion 81 is connected to the intermediate portion 82 on the opposite side to the core wire crimping portion 83. The contact part 81 in this embodiment is a flat part. For example, a hole 811 through which a screw for fixing to a connection partner is passed is formed in the flat contact portion 81.

  In the wire harness 1, it is conceivable that the core wire 91 and the terminal fitting 8 of the insulated wire 9 are made of different metals. For example, it is conceivable that the core wire 91 is an aluminum wire, that is, a wire (aluminum or aluminum alloy) containing aluminum as a main component. On the other hand, the terminal fitting 8 is plated with a tin alloy in which silver (Ag), copper (Cu), bismuth (Bi) or the like is added to tin (Sn) or tin on a copper alloy base material such as copper or brass. It is conceivable that the member has been applied. In this case, the core wire 91 in contact with the terminal fitting 8 is likely to be corroded when a liquid as an electrolyte enters.

<Water stop structure>
The wire harness 1 includes a water stop structure that prevents liquid from entering to prevent corrosion of the core 91. The water stop structure in the wire harness 1 includes a first water stop tube 2 attached to each insulated wire 9 and a second water stop tube 3 attached to the wire bundle 90.

<Water stop structure: First water stop tube>
The first water stop tube 2 is a type of tube that contracts in response to heat. 3 shows the first water stop tube 2 before contraction, and FIGS. 1 and 2 show the first water stop tube 2 after contraction.

  Each of the first water stop tubes includes a heat shrinkable tube 21, a thermoplastic first adhesive layer 22 formed on the inner surface of the heat shrinkable tube 21, and a thermoplastic first formed on the outer surface of the heat shrinkable tube 21. It has a three-layer structure including two adhesive layers 23.

  Each of the first water stop tubes is in a contracted state by receiving heat, and is in close contact with the portion of the insulating coating 92 in each of the plurality of insulated wires 9 to cover the portion of the insulating coating 92.

  That is, the heat shrinkable tubes 21 of each of the first water stop tubes 2 are bonded to the outer surface of the insulating coating 92 of each of the insulated wires 9 by the first adhesive layer 22 without any gaps over the entire circumferential direction. Further, the insulating coatings 92 of the adjacent insulated wires 9 are bonded to each other by the second adhesive layer 23 of each of the first water blocking tubes 2 without a gap.

  In addition, when the fluid adhesive is poured into the part of the insulation coating 92 in the wire bundle 90 without adopting the first water stop tube 2, the adhesive is interposed between the insulation coatings 92 of the adjacent insulated wires 9. Hard to penetrate. Therefore, a liquid intrusion path to the joint portion 910 of the core 91 is easily formed between the insulated wires 9 adjacent to the liquid.

  The wire harness 1 in this embodiment includes two insulated wires 9. Therefore, the wire harness 1 includes two first water stop tubes 2.

<Water stop structure: second water stop tube>
The second water stop tube 3 is a heat contraction type tube that contracts by receiving heat. FIG. 3 shows the second water stop tube 3 before contraction, and FIGS. 1 and 2 show the second water stop tube 3 after contraction.

  The second water stop tube 3 has a two-layer structure including a heat shrinkable tube 31 and a thermoplastic adhesive layer 32 formed on the inner surface of the heat shrinkable tube 31. The second water stop tube 3 is in contact with the water stop regions of the wire bundle 90, the first water stop tube 2, and the terminal fitting 8 in a contracted state by receiving heat and covers the water stop region.

  The water stop region is a region including the portion of the insulating coating 92 where the first water stop tube 2 exists in the wire bundle 90 to the tip of the core wire 91 joined. The water stop region in the present embodiment is a region extending from the portion of the insulation coating 92 where the first water stop tube 2 in the wire bundle 90 and the terminal fitting 8 exists to the intermediate portion 82 of the terminal fitting 8.

  That is, the heat shrinkable tube 31 of the second water stop tube 3 is formed by the adhesive layer 32 on the outer surface of the first water stop tube 2 that closes the space between the adjacent insulating coatings 92 in the portion near the first end. It is glued. Further, the adhesive layer 32 of the second water stop tube 3 is formed together with the second adhesive layer 23 of the first water stop tube 2 and the heat shrink tube 21 and the second water stop tube 3 of each of the first water stop tubes 2. The space between the heat-shrinkable tube 31 is closed without a gap.

  The first end of the heat-shrinkable tube 31 is the end opposite to the joint 910 side of the core wire 91, and the second end of the heat-shrinkable tube 31 is the joint 910 of the core wire 91. This is the end of the side.

  Furthermore, the heat-shrinkable tube 31 is bonded to the intermediate portion 82 of the terminal fitting 8 with the adhesive layer 32 without a gap at the portion near the second end portion over the entire circumferential direction.

  For example, as shown in FIG. 1, a crimp mark 33 that is a mark crimped to the intermediate portion 82 of the terminal fitting 8 in a high temperature state is formed in a portion near the second end of the second water stop tube 3. It is desirable. The high temperature state is a state where the adhesive layer 32 of the second water blocking tube 3 is softened to such an extent that it can be adhered.

  The crimp mark 33 is formed across at least each of the first main surface on the side where the core wire 91 is located in the intermediate portion 82 and the second main surface on the opposite side. It is more desirable that the crimp marks 33 are formed in a series over the entire circumferential direction of the second water stop tube 3. The heat-shrinkable tube 31 is more reliably bonded to the intermediate portion 82 of the terminal fitting 8 without any gaps at the portion of the crimping trace 33 by forming the crimping trace 33.

  As described above, the first water stop tube 2 and the second water stop tube 3 seal the joint portion 910 of the core wire 91.

  The heat-shrinkable tubes 21 and 31 are cylindrical members made of synthetic resin such as polyolefin resin or nylon resin, for example. The heat-shrinkable tubes 21 and 31 are obtained by rapidly cooling a resin member that has been formed into an extremely thin cylindrical shape by extrusion molding and then stretched into a thick cylindrical shape in a heated state. The heat-shrinkable tubes 21 and 31 thus obtained have a shape memory characteristic that, when heated, contracts to a thin cylindrical shape before being stretched.

<Manufacturing method>
Next, the manufacturing method of the wire harness 1 is demonstrated, referring FIGS. The manufacturing process of the wire harness 1 includes a joining process, a first heating / cooling process, and a second heating / cooling process.

  FIG. 5 is a side view of the wire bundle, the terminal fitting, and the crimping machine in the joining process. FIG. 6 is a plan view of the wire harness 1 in a heating step (first heating step) included in the first heating / cooling step. FIG. 7 is a plan view of the wire harness 1 in a heating step (second heating step) included in the second heating / cooling step.

<Joint process>
A joining process is a process of joining the core wires 91 of each of the plurality of insulated wires 9. For example, the joining step is performed after the wire bundle 90 is passed through the second water stop tube 3 and further, the insulated wires 9 in the wire bundle 90 are passed through the first water stop tube 2.

  In addition, after a joining process is performed, it is also considered that one or both of the process of passing the wire bundle 90 through the second water stop tube 3 and the process of passing each of the insulated wires 9 through the first water stop tube 2 are performed. It is done. For example, when each of the insulated wire 9 and the wire bundle 90 can be passed through each of the first water stop tube 2 and the two water stop tubes 3 from the end opposite to the side where the joint portion is formed. It is possible to perform the joining process first.

  The joining process shown in FIG. 5 is a crimping process in which the cores 91 of the plurality of insulated wires 9 are bundled and joined together by crimping the terminal fitting 8 to the ends of the bundle of the plurality of insulated wires 9.

  In the example shown in FIG. 5, the joining process (crimping process) is performed using the crimping machine 6. The crimping machine 6 includes an anvil 61 and a crimper 62 which are press molds. The anvil 61 and the crimper 62 sandwich the portion of the core wire crimping portion 83 and the covering crimping portion 84 in the terminal fitting 8 and the end portion of the wire bundle 90 disposed on the portion.

  The anvil 61 is a mold for molding the bottom surfaces of the core wire crimping portion 83 and the covering crimping portion 84 in the terminal fitting 8. The crimper 62 is a mold for caulking the caulking pieces of the core wire crimping portion 83 and the covering crimping portion 84 in the terminal fitting 8 to the core wire 91 portion and the insulating coating 92 portion of the wire bundle 90.

  It is also conceivable that the joining step is a step of joining the core wires 91 of each of the plurality of insulated wires 9 by other joining means such as ultrasonic welding or thermal resistance welding.

<First heating / cooling process>
As shown in FIG. 6, the first heating / cooling step is performed in a state in which the portions of the insulating coating 92 in each of the bundled insulated wires 9 penetrates the plurality of first water blocking tubes 2. A 1st heating and cooling process is a process of cooling, after heating the some 1st water stop tube 2 with the heater 7. FIG.

  In the first heating / cooling step, the first water stop tube 2 is heated until the first adhesive layer 22 and the second adhesive layer 23 are softened to such an extent that they can be adhered, and then the first adhesive layer 22 and It cools until the 2nd adhesive bond layer 23 hardens | cures. Thereby, each 1st water stop tube 2 closely_contact | adheres to the part of the insulation coating 92 of each insulated wire 9, and also the adjacent 1st water stop tube 2 adhere | attaches.

  That is, in the first heating / cooling step, each of the first water stop tubes 2 is cooled by heating the plurality of first water stop tubes 2 with the heater 7, so that each of the first water stop tubes 2 is replaced with the portion of the insulation coating 92 of each insulated wire 9. This is a step of adhering adjacent first water stop tubes 2 together.

  As a cooling process in the first heating / cooling process, a natural cooling process in which heating is stopped or a forced cooling process in which cooling is performed more actively can be considered. As the forced cooling process, for example, a process of blowing air to the first water stop tube 2 can be considered.

<Second heating / cooling process>
As shown in FIG. 7, in the second heating / cooling step, the water stop region including the portion of the wire bundle 90 where the first water stop tube 2 exists to the tip of the core 91 joined is the second water stop tube 3. It is performed in the state located inside. The second heating / cooling step is a step of cooling the second water stop tube 3 after heating it with the heater 7.

  In the second heating / cooling step, the second water stop tube 3 is heated until the adhesive layer 32 becomes fluid, and then cooled until the adhesive layer 32 is cured. Thereby, the 2nd water stop tube 3 closely_contact | adheres to a water stop area | region, and the adhesive bond layer 32 of the 2nd water stop tube 3 is the 1st water stop tube with the 2nd adhesive bond layer 23 of the 1st water stop tube 2. 2 The space between each heat shrink tube 21 and the heat shrink tube 31 of the second water stop tube 3 is closed without a gap.

  That is, the second heating / cooling step is a step of bringing the second water stop tube 3 into close contact with the water stop region by cooling the second water stop tube 3 with the heater 7 and then cooling it.

  As a cooling process in the second heating / cooling process, a natural cooling process in which heating is stopped or a forced cooling process in which cooling is more aggressive can be considered. For example, the forced cooling step may be a step of blowing air to the second water stop tube 3 or a step of bringing a member having excellent thermal conductivity such as a metal member into contact with the second water stop tube 3 to promote heat dissipation. .

  For convenience, FIG. 2 shows the second adhesive layer 23 of each first water stop tube 2 and the adhesive layer 32 of the second water stop tube 3 separately. However, in practice, in the wire harness 1, it is conceivable that the second adhesive layer 23 of each of the first water stop tubes 2 and the adhesive layer 32 of the second water stop tube 3 are mixedly formed.

Second Embodiment
Next, a wire harness 1A according to the second embodiment will be described with reference to FIGS. 1 A of wire harnesses differ only in the external shape of the 2nd water stop tube 3 closely_contact | adhered to the water stop area | region compared with the wire harness 1 shown by FIGS. 8 and 9, the same components as those shown in FIGS. 1 to 7 are given the same reference numerals. Hereinafter, only different points of the wire harness 1A from the wire harness 1 will be described.

  The wire harness 1 </ b> A includes a wire bundle 90, a first water stop tube 2, and a second water stop tube 3. FIG. 8 is a cross-sectional view of the position of the first water stop tube 2 in the wire harness 1A. FIG. 9 is a cross-sectional view of the wire harness 1A and the cooling mold 5 in the cooling process (second cooling process) included in the second heating / cooling process of the manufacturing process of the wire harness 1A.

  As shown in FIG. 8, the second water stop tube 3 of the wire harness 1 </ b> A is formed into a shape having a recess 311 that is recessed between adjacent insulated wires 9 in the wire bundle 90. The recess 311 is formed in the cooling step (second cooling step) of the second heating / cooling step.

  The second cooling step in the manufacturing process of the wire harness 1 </ b> A is performed by pressing the cooling die 5 excellent in thermal conductivity against the second water stop tube 3, thereby forming the second water stop tube 3 and the second stop. This is a step of promoting heat dissipation of the water tube 3. This 2nd cooling process is performed in the state which the 2nd water stop tube 3 has softened through the heating process (2nd heating process) of a 2nd heating and cooling process.

  As shown in FIG. 9, a convex portion 51 is formed on the molding surface (inner surface) of the cooling mold 5 so as to protrude between adjacent insulated wires 9 in the wire bundle 90. The convex portion 51 forms the concave portion 311 of the second water stop tube 3.

  For convenience, FIG. 8 shows the second adhesive layer 23 of each first water stop tube 2 and the adhesive layer 32 of the second water stop tube 3 separately. However, in practice, in the wire harness 1 </ b> A, the second adhesive layer 23 of each of the first water stop tubes 2 and the adhesive layer 32 of the second water stop tube 3 may be mixedly formed.

<Effect>
In the wire harnesses 1, 1 </ b> A, the second adhesive layer 23 outside the first water stop tube 2 and the adhesive layer 32 inside the second water stop tube 3 form the insulation coating 92 of each of the plurality of insulated wires 9. Block between the parts. Moreover, if the wire harness 1 and 1A are employ | adopted, the 2nd water stop which includes the some 1st water stop tube 2 which each of the some insulated wire 9 penetrated, the wire bundle 90, and the some 1st water stop tube 2 will be included. By a simple process of heating the water tube 3, the water stop structure of the joint portion 910 of the core wire 91 is completed. At that time, a large-scale apparatus such as an injection molding apparatus is not necessary.

  Therefore, if the wire harnesses 1 and 1A are employed, it is possible to easily stop the joint 910 of the core wire 91 in the wire harness having the plurality of insulated wires 9 to which the core wires 91 are joined.

  Moreover, if 1 A of wire harnesses are employ | adopted, the volume between the heat shrinkable tube 31 of the 1st water stop tube 2 and the 2nd water stop tube 3 in the position between the insulated wires 9 can be made small. In this case, even if the amount of the adhesive including the second adhesive layer 23 of each of the first water stop tubes 2 and the adhesive layer 32 of the second water stop tube 3 is reduced, each of the first water stop tubes 2 The space between the heat-shrinkable tube 21 and the heat-shrinkable tube 31 of the second water stop tube 3 can be closed without a gap. This leads to weight reduction and cost reduction of the wire harness 1A.

<Application example>
In the manufacturing process of the wire harnesses 1 and 1A, the second heating / cooling step of heating and cooling the second water stop tube 3 heats the plurality of first water stop tubes 2 located inside the second water stop tube 3. And you may serve as the 1st heating and cooling process to cool.

  That is, in the second heating / cooling step that also serves as the first heating / cooling step, the portions of the insulation coating 92 in each of the bundled plural insulated wires 9 penetrates the plurality of first water stop tubes 2, and the wires It is performed in a state where the water stop region including the portion of the bundle 90 where the first water stop tube 2 exists to the tip of the joined core 91 is located in the second water stop tube 3.

  When the second heating / cooling step also serves as the first heating / cooling step, the step for stopping the joint 910 of the core wire 91 becomes easier.

  It is also conceivable that the wire harness 1, 1 </ b> A does not include the terminal fitting 8. For example, the joint portion 910 of the core wire 91 may be a portion where a plurality of core wires 91 are joined by welding.

  When the wire harness 1, 1 </ b> A does not include the terminal fitting 8, for example, the second water stop tube 3 is closed and bonded without a gap at a portion near the second end. In this case, in the portion near the second end portion of the second water stop tube 3, a crimping mark is formed, which is a mark in which the portions facing each other in a high temperature state are pressed flat. In the portion of the second water-stop tube 3 where the crimping remains, the portions facing each other are securely bonded without any gap.

  It is also conceivable that the wire bundle 90 in the wire harness 1, 1 </ b> A includes three or more insulated wires 9. In this case, the core wires 91 of three or more insulated wires 9 are joined together.

  The wire harness and the manufacturing method thereof according to the present invention can be freely combined with each of the above-described embodiments and application examples within the scope of the invention described in each claim, or each of the embodiments and application examples. It is also possible to configure by appropriately modifying or omitting a part.

DESCRIPTION OF SYMBOLS 1,1A Wire harness 2 1st water stop tube 3 2nd water stop tube 5 Cooling metal mold 6 Crimping machine 7 Heater 8 Terminal metal fitting 9 Insulated wire 21 Heat shrinkable tube of 1st water stop tube 22 1st water stop tube First adhesive layer 23 Second adhesive layer of first water-stop tube 31 Heat-shrinkable tube of second water-stop tube 32 Adhesive layer of second water-stop tube 33 Crimped mark 51 Protrusion 61 Anvil 62 Crimper 81 Contact Part 82 Middle part 83 Core wire crimping part 84 Covering crimping part 90 Wire bundle 91 Core wire 92 Insulation coating 311 Recessed part 811 Contact part hole 910 Core wire joint part

Claims (3)

A joining step for joining core wires of each of the plurality of insulated wires;
A portion of the insulation coating of each of the bundled insulated wires is formed on a heat shrinkable tube, a thermoplastic first adhesive layer formed on the inner surface of the heat shrinkable tube, and an outer surface of the heat shrinkable tube. A plurality of first water-stopping tubes having a three-layer structure including a second thermoplastic adhesive layer, and cooling the first water-stopping tube after heating the plurality of first water-stopping tubes. A first heating / cooling step in which each one water stop tube is brought into close contact with the portion of the insulation coating of each of the insulated wires and the adjacent first water stop tubes are bonded together;
A water stop region including a portion of the bundle of insulated wires where the first water stop tube is present and a tip of the joined core wire is formed on a heat shrinkable tube and an inner surface of the heat shrinkable tube. In the state located in the 2nd water stop tube which has a 2 layer structure containing an adhesive bond layer, the 2nd water stop tube is made into the water stop area by cooling after heating the 2nd water stop tube. A method for manufacturing a wire harness, comprising: a second heating / cooling step to closely contact. It is a manufacturing method of the wire harness according to claim 1,
The method for manufacturing a wire harness, wherein the second heating / cooling step also serves as the first heating / cooling step. A bundle of wires including a plurality of insulated wires in which core wires are joined together;
A three-layer structure including a heat-shrinkable tube, a thermoplastic first adhesive layer formed on the inner surface of the heat-shrinkable tube, and a thermoplastic second adhesive layer formed on the outer surface of the heat-shrinkable tube. A plurality of first water stop tubes that cover the insulating coating portion in close contact with the insulating coating portion in each of the plurality of insulated wires,
The first water-stop tube in the wire bundle having a two-layer structure including a heat-shrinkable tube and a thermoplastic adhesive layer formed on the inner surface of the heat-shrinkable tube and contracted by receiving heat A wire harness comprising: a second water-stop tube that is in close contact with a water-stop region including the portion from the portion where the water core is joined to the tip of the core wire joined to cover the water-stop region.

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