JP5904715B2 - Conveyor scale - Google Patents

Description

  The present invention relates to a technique for determining whether the output of one of two load sensors supporting both ends of a measuring roller is abnormal and returning it to normal in a conveyor scale. is there.

When the load sensor, which is the core component of the weighing device, fails, the function of easily and accurately determining the failure state and easily returning it to the normal state is the time until replacement with a new load sensor. It can be said that this is an important function in that the weighing operation can be continued. In this case, it is required to determine the abnormality of the load sensor as early as possible. Also, if any of the load sensors is detected to be abnormal, it is determined which output of the load sensor is abnormal and normal until the determined abnormal load sensor is replaced. It is required to be able to continue weighing.
Here, the factors that cause the load sensor output to fluctuate from the normal value include that the zero point fluctuation amount becomes abnormally large and that the span fluctuation amount becomes abnormally large. It is desirable to determine these zero point fluctuation amount and span fluctuation amount without requiring any special operation during normal measurement work, and to alert or display if there is any abnormality.

  Conventionally, in a case where a plurality of load sensors are provided in a weighing unit that measures the load of an object to be weighed, for example, those disclosed in Patent Documents 1 and 2 are disclosed as diagnostic devices for determining an abnormality in the output of a load sensor. is there.

  Usually, in a weighing device, a weight measurement value is obtained from the sum of the outputs of a plurality of load sensors that support the weighing unit, and the weight measurement value is displayed on a display. If any weight measurement value is displayed on the display unit even though the object to be weighed is unloaded, zero adjustment is performed by zero adjustment means such as a zero adjustment switch provided in the weighing device. This zero point adjusting means is a means for adjusting the zero point by checking the display value when the output sum of the load sensor is not zero. However, even if the zero points of the plurality of load sensors move, the output sum of the load sensors may cancel out and be zero.

  Since the output signal of each load sensor includes the zero point fluctuation amount component individually, means for adjusting the zero point for each output of each load sensor is required to evaluate the zero point fluctuation and the span fluctuation. In addition, for example, each load sensor fluctuates due to non-abnormal factors such as foreign matter adhering to the measuring section. Therefore, fluctuations including zero fluctuations for each load sensor generated after zero adjustment of zero fluctuations that are not abnormal must be taken into account. Don't be.

  However, Patent Documents 1 and 2 do not disclose the zero point adjusting means for each individual load sensor during normal use. That is, in Patent Document 1, as described in paragraph [0011], the load of the weighing unit is expressed by the sum of outputs of a plurality of load sensors, but the sum of outputs of the load sensors is displayed. When the displayed value fluctuates from zero, the output sum is only adjusted to zero. On the other hand, as described in paragraph [0014] of Patent Document 2, there is a means for displaying the measured value of each load sensor, but the zero point of the output of the load sensor varies individually. However, the means for individually adjusting the zeros is not disclosed. Therefore, in these patent documents 1 and 2, the magnitude of the fluctuation from the normal state of the output of each load sensor cannot be accurately detected by comparing the outputs of the load sensors.

Further, in these Patent Documents 1 and 2, even if the zero point fluctuation component is removed from the output signal of the individual load sensor, accurate span abnormality determination cannot be performed due to the following problems.
(1) The load sensor that supports the weighing unit cannot be arranged to receive the load of the object to be measured accurately and evenly in the actual machine. For this reason, in weighing the object to be weighed, a fixed deviation specific to the structure of the weighing device is generated between the outputs of the two load sensors.
(2) The weighing object is hardly conveyed on the conveyor with a completely uniform load distribution. The distribution of the apparent specific gravity of the object to be weighed is not completely uniform in each weighing. The conveyor also meanders on the metering roller. Therefore, the load sensor output varies in each weighing. In Patent Documents 1 and 2, the weighing unit is a weighing hopper, but does not deal with variations in load distribution to the load sensor due to variations in the accommodation state of the objects to be weighed.
Therefore, it is unavoidable to make an abnormality determination with a boundary value that roughly estimates variation, and an accurate determination cannot be made. In other words, the alarm will not be issued unless the degree of abnormality becomes large, and it will fail only when temporary use is not possible until the abnormal load sensor is replaced with another load sensor. Cannot detect.

  Further, as a method of returning the weighing device to normal weighing when a faulty load sensor is detected, as disclosed in paragraph [0024], the method of Patent Document 1 has failed with the output of the normal load sensor. It replaces the load signal of the load sensor and represents the load load of the entire weighing unit. The same method is used in Patent Document 2 as described in paragraph [0017]. However, since the objects to be weighed are not uniformly distributed on the weighing unit each time and the density is not uniform, the distribution to each load sensor is different even if the weight of the objects to be weighed is the same in each weighing. Even if the output signal of the faulty load sensor is excluded by prescribing the load distribution in advance and only the output signal of the normal load sensor is estimated, the weight value of each time cannot be expressed accurately.

JP-A-5-264375 JP-A-9-280939

  The present invention has been made in view of the above-described problems, and in a conveyor scale including two load sensors provided at both ends of a measuring roller that supports a conveyor for conveying an object to be weighed, any one of the load sensors. The purpose of this invention is to provide a conveyor scale that can easily and accurately detect the occurrence of a zero or span error during weighing and can perform normal weighing until the abnormal load sensor is replaced. It is what.

In order to achieve the above object, the conveyor scale according to the present invention comprises:
In a conveyor scale comprising two load sensors on one weighing roller supporting the conveyor,
Based on load output signals from the two load sensors, a plurality of weighing values detected in response to movement of the conveyor during movement of a predetermined section of the conveyor of an object to be weighed conveyed on the conveyor. A load sensor transportation amount calculating means for calculating a transportation amount for each load sensor based on the integrated value;
Comparison means for comparing the transport amount for each load sensor calculated by the load sensor transport amount calculation means,
Output abnormality detection means for detecting whether the output signal of any one of the two load sensors is abnormal based on the magnitude of the comparison result of the comparison means;
Equipped with a,
The load sensor transport amount calculating means includes a basic pulse number (N0) corresponding to the predetermined section of the conveyor, and a pulse number (Nz) corresponding to the moving distance of the conveyor for calculating an unloaded transport amount. , the moving distance of the conveyor corresponding to one pulse and ([Delta] L) and weigh length (L), in which characterized that you calculate the integrated value by using said metric values (first invention).

In the present invention,
It is preferable that zero point adjusting means for manually adjusting the zero point of the load output signal from the load sensor is manually provided (second invention).

  In the present invention, there is provided zero point variation identifying means for identifying whether at least one of the load output signals from the load sensor is fluctuating from a zero point individually set by the zero point adjusting means. Is preferred (third invention).

  In the present invention, the transport amount for each load sensor calculated by the load sensor transport amount calculating means may be a predetermined transport amount in the moving section of the conveyor (fourth invention).

  In the present invention, the transport amount for each load sensor calculated by the load sensor transport amount calculating means may be a transport amount in a moving section shorter than a predetermined moving section of the conveyor (fifth invention). ).

  In the present invention, the output abnormality detection means includes a comparison result calculated by the comparison means when the two load sensors are normal and a comparison result calculated by the comparison means after the comparison result at the normal time is obtained. It is preferable to detect which load sensor output signal is abnormal based on the magnitude of change between the results (the sixth invention).

  Here, it is preferable that the comparison result by the comparison means is a predetermined ratio of output signals of two load sensors (seventh invention).

  In the present invention, the boundary value for determining the abnormality of the output signal by the output abnormality detecting means is determined by the variation amount determining means for determining the variation amount of the change magnitude of the comparison result to a predetermined allowable value. It is preferable that the value is set to a value obtained by adding the variation amount (eighth invention).

  In this case, it is preferable that the boundary value for determining the abnormality of the output signal by the output abnormality detection means is automatically set according to the variation amount determined by the variation amount determination means when the two load sensors are normal. (9th invention).

  In the present invention, a loading mechanism for loading the reference weight article so that the load of the reference weight article is distributed at a constant ratio to the two load sensors, and a constant ratio distribution between the two load sensors. It is preferable to include a reference weight reference value storage means for storing a load signal based on the load of the standard weight article thus obtained as a reference weight reference value (tenth invention).

  In this case, based on the load signal of the reference weight article distributed at a fixed ratio to the two load sensors by loading the reference weight article on the loading mechanism and the reference weight reference value of the two load sensors. Thus, it is preferable that the span correction operation of the load sensor is carried out (11th invention).

  According to the present invention, when any output of the load sensor fluctuates to an abnormal magnitude, the load on the load sensor of the object to be weighed is determined regardless of the magnitude of the load applied to the conveyor. Regardless of the load distribution, it is possible to easily and accurately detect the occurrence of a zero or span abnormality in the load sensor during weighing work, and normal weighing can be continued until the abnormal load sensor is replaced. it can. Moreover, since the boundary value for abnormality determination can be automatically set according to the variation in the distribution of the objects to be weighed that are actually conveyed on the conveyor, accurate abnormality detection according to the actual condition of the conveyed object can be easily realized. it can.

The perspective view explaining the structure of the conveyor scale which concerns on one Embodiment of this invention. Front view (a), side view (b) and partial enlarged view (c) showing a state in which a reference weight roller is loaded in the conveyor scale of the present embodiment. The perspective view of the load sensor used for the conveyor scale of this embodiment Block diagram showing the configuration of the load sensor Overall system configuration diagram of conveyor scale of this embodiment Overall system configuration diagram of conveyor scale according to another embodiment of the present invention

  Next, specific embodiments of the conveyor scale according to the present invention will be described with reference to the drawings.

<Overview of conveyor scale>
A conveyor scale body 1 shown in FIG. 1 includes a plurality of conveying rollers 3, 4, 5 that support a conveyor belt (hereinafter referred to as “conveyor”) 2, and one of these conveying rollers 3, 4, 5. The individual conveying rollers 4 are constituted by measuring rollers (hereinafter referred to as “metering rollers 4”). The weighing roller 4 is supported by load sensors 6 and 7 at both ends a and b, respectively, and the weight of the object to be weighed conveyed on the conveyor 2 by these load sensors 6 and 7 (hereinafter referred to as “transport amount”). Is measured). Here, the load sensors 6 and 7 include various types such as a strain gauge type, a magnetostrictive type, and a string vibration type, and any type may be used. In this embodiment, as load sensors 6 and 7, a robotic load cell in which a strain gauge is attached to an expansion and contraction strain portion provided in a metal elastic body (a parallel four side having two strain generation portions provided on two beams). An example in which a type load cell) is used will be described. Hereinafter, the load sensors 6 and 7 are referred to as load cells 6 and 7 (or LC1 and LC2).

  The transport rollers 3, 4 and 5 are installed with a distance L (m) therebetween. The weights of the objects to be weighed on the conveyor 2 are distributed in the distance p from p to q in the distance of L / 2 from the left and right of the weighing roller 4 at the points a and b. (The range of p to q is called working length). Further, a pulse transmitter 8 is connected to the transport roller 3 via a connection mechanism (not shown) so as to transmit a pulse number proportional to the moving distance of the conveyor 2, that is, the transport distance of the object to be measured. Yes.

  FIG. 2 shows a state in which the reference weight roller 11 for checking the output of the load cells 6 and 7 is loaded. L-shaped reference weight support fittings 9 and 10 are supported by the load cells 6 and 7, respectively, and both ends of a reference weight roller (reference weight article) 11 are supported by horizontal portions of the reference weight support fittings 9 and 10. Here, the engaging portion between the reference weight support brackets 9 and 10 and the reference weight roller 11 includes a positioning mechanism including a protrusion 12a on the reference weight support bracket 9 and 10 side and a notch 12b on the reference weight roller 11 side. 12 is provided. The reference weight roller 11 has a known weight, and is used for specifying a faulty load cell and correcting an output when a load cell abnormality is detected. In addition, the reference | standard weight support metal fittings 9 and 10 and the positioning mechanism 12 in this embodiment respond | correspond to the loading mechanism in this invention.

  In place of the reference weight roller 11, a weight having a known weight is used, and a support bar for connecting the left and right reference weight support brackets 9 and 10 is provided, and a positioning mechanism is provided near the center of the support bar. The weight can be configured to be suspended.

<Description of load cell>
As shown in FIG. 3, the load cells 6 and 7 are robust load cells having a strain-generating portion forming a robust (parallelogram) on the tip side of the attachment portion 13. In the present embodiment, for waterproofing and dustproofing, a strained body 14 including a strained portion is covered with a cover (not shown) made of a metal bellows. Further, a measurement circuit board (hereinafter referred to as “measurement circuit”) 15 described below is integrally attached to the strain generating body 14 to form a digital load cell.

  The strain generating portion has two beams (beams) 14a and 14b. Strain gauges 16 and 17 are provided on the beam 14a, and strain gauges 18 and 19 (not shown in FIG. 3) are provided on the beam 14b. , 14b are attached along the longitudinal direction. Further, a load support portion (applying portion) 20 for suspending and supporting the measuring roller 4 is coupled to the distal end side of the strain generating body 14. Thus, when an object to be weighed is placed on the conveyor 2, a load corresponding to the weight of the object to be weighed acts on the strain generating portion 14, and the strain gauges 17 and 19 are bent in a direction in which the gauge adhesion surface extends. Under the stress, the strain gauges 16 and 18 are subjected to a bending stress in a direction in which the gauge bonding surface contracts.

  As shown in FIG. 4, the strain gauges 16, 17, 18, and 19 are connected to each other so as to constitute a Wheatstone bridge circuit 21. A voltage for excitation is applied from the power source 31 to the two opposing terminals 22 and 23 of the Wheatstone bridge circuit 21, and force or load is applied from the terminals 24 and 25 positioned in a direction orthogonal to the terminals 22 and 23. The detected voltage is taken out and input to the measurement circuit 15.

  The measurement circuit 15 includes an operational amplifier 26, an analog-digital converter (hereinafter referred to as “A / D converter”) 27, an input / output circuit (I / O) 28, and a central processing unit (CPU). 29, a memory block (MEM) 30, and a power source 31. Thus, the detected voltage taken out from the terminals 24 and 25 of the Wheatstone bridge circuit 21 is converted into an analog load signal eo1 through the operational amplifier 26, and this analog load signal eo1 is converted into a digital load signal by the A / D converter 27. Converted to Wa1 ′. The digital load signal Wa1 ′ is read into the memory block 30 from the input / output circuit 28 via the central processing unit 29. Also, by receiving a pulse from the pulse transmitter 8 via the input / output circuit 28, an integrated weight value for each predetermined section determined by a predetermined number of pulses is obtained and used as a section transportation amount. It is output to the serial line c. Here, the memory block 30 is composed of a storage element (semiconductor element) such as a RAM that primarily stores data for input, output, and calculation, an EEPROM that continuously stores setting data, and a PROM that continuously stores predetermined programs. is there.

<Description of circuit configuration of conveyor scale and display operation device>
As shown in FIG. 5, the load cells 6 and 7 of the conveyor scale body 1 are connected to the arithmetic circuit of the display operation device 40 via a common serial line c for serial signal communication, and the display operation device 40 side is the master. The controller and load cells 6 and 7 are slave controllers, and data is communicated in both directions by polling from the display operation device 40 side. More specifically, the serial line c outputs a transportation amount of a basic section, which will be described later, to the display / operation device 40, and also stores a zero point at the time of zero adjustment, initial weight storage, and calculation of a span coefficient from the display / operation device 40. The operation command signal (code) is transmitted.

  The display / operation device 40 includes an input / output circuit (I / O) 41, a central processing unit (CPU) 42, a memory block (MEM) connected to the load cells 6 and 7 of the conveyor scale body 1 via the serial line c. ) 43 and a power source 44. The input / output circuit 41 is connected to a display (DIS) 45, a key switch (KEY) 46, and the like. The weight value and the like are displayed on the display 45, and operations such as data setting and zero adjustment are performed. This is performed by the key switch 46.

<Description of dynamic measurement and stationary measurement mode of digital load cell>
The display operation device 40 is set to ON or OFF by the key switch 46. When the operation operation ON is set by the key switch 46 in the weight measuring device, the display operation device 40 enters the dynamic measurement mode, and a dynamic measurement mode command signal is sent to the load cells 6 and 7 of the conveyor scale body 1. Further, when the operation operation OFF is set by the key switch 46, the display operation device 40 enters the static measurement mode, and the static measurement mode command signal is sent to the load cells 6 and 7 of the conveyor scale body 1.

  The output signal Wa1 ′ from the A / D converter 27 shown in FIG. 4 has a time interval Δt (for example, Δt = 1 msec) that is sufficiently shorter than one pulse period transmitted from the pulse transmitter 8, as will be described later. It is a digital signal obtained by A / D sampling the analog load signal eo1, and is subjected to smooth filtering processing to attenuate mechanical vibrations caused by the movement of the conveyor by an arithmetic circuit, and is sequentially output from the smoothing filter. The above arithmetic operation is performed in any of the dynamic / stationary measurement modes.

  When the dynamic measurement mode is specified for the load cells 6 and 7 by the display operation device 40, the load cells 6 and 7 are in the dynamic measurement mode together with the display operation device 40. In this dynamic measurement mode, W1, which is calculated for each pulse, every time the number of transmitted pulses reaches the number of pulses N0 determined as a basic section to be described later, according to the transmitted pulses from the pulse transmitter 8. Based on W2, the transport amount of the objects to be transported on the conveyor 2 between the number of pulses N0 is calculated as the basic section transport amount W1mn, W2mn, and the calculated basic section transport amount is measured in the basic section. Each time it is completed, it outputs through the serial line c. When the operation operation is ON, based on the transport amount of the basic section output from the load cells 6 and 7 while continuing the dynamic measurement mode, the display / operating device 40 detects any abnormal load cell output fluctuation as will be described later. If there is, issue an alarm.

  On the other hand, when the operation operation OFF is set by the key switch 46 in the display operation device 40, the load cells 6 and 7 enter the stationary measurement mode together with the display operation device 40. In the static measurement mode, the digital load signal output from the smoothing filter during the time interval of one pulse given from the pulse transmitter 8 to the arithmetic circuit via the input / output circuit 28 is, for example, T1 = 100 · Δt. = A moving average or an average value of M is calculated every 100 msec, and given to an expression for obtaining output signals W1 and W2 described later as adjustment and display digital load signals Wa1, and a load signal is calculated. The load cell output load signals W1 and W2 in the static measurement mode are transmitted to the display operation device 40 through the serial line c and displayed.

<Explanation of adjustment in load cell unit>
Regarding the load cell abnormality determination process, first, span adjustment is performed for the load cell alone. The outputs of the load cells 6 and 7 are single and are calculated by the following equations.
W1 = K1. (Wa1-Wi1 ')
W2 = K2 · (Wa2-Wi2 ')
Here, K1, K2: Span coefficient, Wa1, Wa2: A / D converter, digital load signal that has passed through the filter, Wi1 ′, Wi2 ′: initial zero point amount of the load cell. It is assumed that the span coefficients K1 and K2 are adjusted so that the output changes by the same amount with respect to the load.
The load cells 6 and 7 are set alone in the load test apparatus, the serial line c of the load cells 6 and 7 is connected to the serial line c of the load cell adjusting device, and the span coefficients K1 and K2 are adjusted as described above. The power supply to the load cells 6 and 7 is supplied from the load cell adjusting device.

When the stationary measurement mode for adjustment is designated in the load cell adjusting device, the stationary stationary measurement mode command code is transmitted to the load cells 6 and 7 through the serial line c, and the load cells 6 and 7 are for the stationary measurement mode. Specified in the static measurement mode.
As described above, Wa1 is generated every T1 time in the static measurement mode. In the still measurement mode, W1 is calculated by the following equation.
W1 = K1. (Wa1-Wi1 ')

  At the start of the adjustment, the span coefficient is set to K1 = 1 in the arithmetic circuit of the load cell, and the content of the initial load storage memory Wi1 ′ is zero. As for the value of W1, every time the contents of Wa1 are updated (every T1), M moving average values or average values for each M unit are calculated and sent as a display value to the load cell adjusting device with a code. Displayed on the adjustment device.

  When the operator makes the load cell 6 unloaded and presses the initial zero storage key while observing the display value, an initial zero storage operation designation signal is sent to the arithmetic circuit of the load cell 6. At this time, W1 is the zero point movement when the load cell 6 is not loaded. Further, the display value of W1 is stored in the load storage memory Wi1 ′ in the memory block 30 of the load cell 6 as the initial zero point amount. Here, since Wi1 ′ = Wa1, W1 changes to W1 = 0 in the above formula.

The known load value Ms is set in advance in the load cell adjusting device. When the value of Ms is set and the reference value storage key is pressed, it is sent to the load cell 6 with a code indicating the reference weight Ms.
Next, a known reference load is applied to the load cell 6. Then, W1 increases and changes by the reference load, and the display value also increases accordingly. When the operator operates the span storage switch with the load cell adjusting device while observing the display value of W1, the span coefficient storage command code is transmitted to the load cell 6, and K1 = Ms / (Wa1- Wi1 ′) and the value of K1 is calculated as a span coefficient. The calculated span coefficient K1 is registered in the memory block 30 in the load cell 6 as the span coefficient of the load cell. In this way, the display value of W1 is replaced with K1 from 1 as the span coefficient, and becomes the value of Ms.
Thereafter, if the load cell is designated as the adjustment stationary measurement mode, the value of W1 = K1 · (Wa1−Wi1 ′) in which the value of the span coefficient K1 is determined is updated from the load cell to the contents of Wa1, and W1 is updated. Is output each time

<Explanation of adjustment after load cell installation>
Next, the digital load cell adjusted as a single unit as described above is attached to both ends of the conveyor-scale weighing roller 4, and the serial lines c of the load cells 6 and 7 are serially connected to the display operation device 40 as shown in FIG. 5. Connected to the line c, the power supply to the load cells 6 and 7 is also given from the power supply 44 of the display operation device 40. It is assumed that the load cells 6 and 7 are normal outputs at the time of adjustment.

When connected to the display / operation device 40, the operation operation is turned off when the power supply is turned on, and a stationary measurement mode command is transmitted to the load cells 6 and 7 in response to the operation operation being turned off. When the stationary measurement mode command is received, the following expression (1) is set as a processing expression for the outputs W1, W2 of the load cells 6, 7, depending on the contents of the zero point storage memories Wz1, Wz2 and the new initial load memories Wi1, Wi2.
W1 = K1. (Wa1-Wi1) -Wz1
W2 = K2 · (Wa2−Wi2) −Wz2 (1)

Next, an operation for storing an initial load value as a conveyor scale is performed. At that time, it is assumed that the conveyor 2 is separated from the measuring roller 4 as a work standard.
First, in the load cell designated in the stationary measurement mode, Wa1 and Wa2 are generated every T1 time as described above and transmitted to the display / operation device 40, and a plurality of Wa1 and Wa2 are received by the central processing unit 42 of the weight measuring device. The average value is calculated and put into the above formula (1), and the moving average value or the average value for each M unit is calculated as the values of W1 and W2, and is displayed as a display value to the display operation device 40. Is transmitted and displayed on the display 45.

  Next, the display / operation device 40 sets the initial load storage mode ON. When the initial load storage mode ON is instructed, 0 is set in the zero point storage memories Wz1 and Wz2 and the initial load memories Wi1 and Wi2 in W1 and W2 of Expression (1). In the initial load storage mode, a value of 1 is temporarily used as K1 and K2. Thus, when the initial load storage switch of the display operation device 40 is pushed in a state where the conveyor 2 is detached from the measuring roller 4, M average values of W1 and W2 at the time when the switch is operated in the display operation device 40. Thus, the initial loads Wi1 and Wi2 of the load cell main body are determined and registered in the initial load memory of the memory block 30 in the arithmetic circuit of the load cells 6 and 7, respectively.

  Next, the display operation device 40 sets the initial load storage mode to OFF. Then, as K1 and K2 in the above formula (1), values registered in the memory block 30 at the time of adjusting the load cell alone are called and replaced with the values of 1. Further, the data is called from the zero-point storage memories Wz1 and Wz2, and an operation of substituting W1 and W2 into Expression (1) is performed.

  After storing the initial loads Wi1 and Wi2 of the main body, W1 of the display 45 of the display operation device 40 in a state where the conveyor 2 is detached from the measuring roller 4 due to foreign matter adhesion to the measuring roller 4 or a large change in the ambient temperature. , W2 when a numerical value other than 0 appears, it is regarded as a zero fluctuation, and when a zero adjustment switch (corresponding to “zero adjustment means” in the present invention) of the display operation device 40 is pressed, a zero adjustment command is sent from the display operation device 40. The data is transmitted to the load cells 6 and 7 through the serial line c. When the arithmetic circuit of the load cells 6 and 7 receives the zero adjustment command signal code, the load cells 6 and 7 individually adjust the zero by adding the current values of W1 and W2 to Wz1 and Wz2, respectively, in equation (1). Is done. The operation of the zero adjustment switch is effective only when the operation operation is OFF.

  In the conveyor scale of this embodiment, the load cells 6 and 7 can be individually adjusted to the zero point. Therefore, before starting the operation operation, the load cells 6 and 7 are individually adjusted to the zero point in the no-load state, and the operation operation is performed. When an abnormality in output fluctuation is detected and the operation is stopped and the cause is investigated, if the output of both load cells is displayed in the no-load state, the displayed amount in the no-load load will move to the zero point during the operation. Since the quantity is expressed by load cell, it is possible to identify how much the zero point of which load cell has changed during operation. In addition, the ability to individually adjust the zero point is useful for detecting span fluctuations. The amount of variation from the zero point of the load cell output is identified by a zero point variation identifying unit (corresponding to “zero point variation identifying means” in the present invention) in the central processing unit 42.

  Next, an operation for loading the reference weight roller 11 onto the load cells 6 and 7 and examining the change in the span of the output of each load cell is performed. As shown in FIG. 2, the reference weight roller 11 is stacked at a predetermined position in a predetermined stacking direction. At this time, it is desirable to have the positioning mechanism 12 as strict as possible. However, even in such a case, a load equal to the load cells 6 and 7 is not always applied depending on the distributed load and the loading position of the reference weight roller 11.

  In order to store the output value of the load cells 6 and 7 by loading the reference weight roller 11 as a reference weight reference value, a reference weight reference value storage memory (“reference weight reference” in the present invention) is stored in the memory block 30 of the load cell arithmetic circuit. Corresponding to "value storage means") Ws1 and Ws2 are prepared. As the values of the outputs W1 and W2 of the load cells 6 and 7, M average values ws1 and ws2 are displayed on the display 45. When the operator confirms the display and presses the reference weight registration switch of the display operation device 40, these values are registered as reference values when the spans of the load cells 6 and 7 are normal, and the reference weight reference value storage memory Ws1 of each load cell. , Ws2. When the reference weight reference value call switch of the display / operating device 40 is pressed, a reference weight reference value call command is output to the calculation circuit of the load cells 6 and 7 and the reference value is referred to from the calculation circuit receiving the command. Values registered in the value storage memories Ws1 and Ws2 are called out, transmitted to the display / operation device 40, and displayed on the display 45. Note that, when the weight of the reference weight roller 11 is stored, the work reference is to remove the conveyor 2 from the measuring roller 4 as in the zero point adjustment. When registration of the reference weight reference value is completed, the conveyor 2 is brought into contact with the measuring roller 4.

<Explanation about output during operation>
The pulse transmitter 8 outputs one pulse every time the conveyor 2 advances by ΔL (m), the working length is L (m), and the conveyor moving distance ΔL per one pulse and the working length L are displayed and operated. Set to device 40. When the load of W (kg) is loaded on the conveyor working length of L (m), the weight of the conveyor, etc. is subtracted as the initial load. If the output by the load is W1, and the output of the load cell 7 is W2, the load applied to the load cells 6 and 7 per unit length of the conveyor 2 is W1 / L and W2 / L (kg / m), respectively.

  During the operation of the conveyor scale, the outputs W1 and W2 of the load cells 6 and 7 are measured every time one pulse is transmitted from the pulse transmitter 8. Since the conveyor 2 advances ΔL (m) per pulse, the load per pulse is W1 · (ΔL / L) (kg) for the load cell 6 and W2 · (ΔL / L) for the load cell 7 (Kg), and the number of pulses is proportional to the conveyor travel distance. That is, obtaining the transportation amount with a predetermined number of pulses means obtaining the transportation amount at a predetermined movement distance of the conveyor 2.

  In order to prescribe the transport amount of a relatively short distance in the display / operation device 40, the basic section is set as the value of the pulse number N0, and the unloaded transport amount of the conveyor 2 (the object to be weighed is not loaded on the conveyor 2) The conveyor movement distance for calculating the transport amount in the state) is set as the pulse number Nz (Nz> N0). The values of N0 and Nz are registered in the memory block 43 of the display / operation device 40, transmitted to the arithmetic circuits of the load cells 6 and 7, and registered in the memory block 30 of each arithmetic circuit.

  When the operation switch is turned on in the display operation device 40 and the display operation device 40 is set to the dynamic measurement mode and the dynamic measurement mode command is sent to the load cells 6 and 7, the arithmetic circuits of the load cells 6 and 7 perform dynamic measurement. Switch to dynamic measurement mode in response to a mode command. Also in this dynamic measurement mode, the analog load signals of the load cells 6 and 7 are A / D converted, and digital load signals Wa1 and Wa2 are continuously generated through a filter at a time interval of Δt = 1 msec. Note that the time interval of one pulse of the pulse transmitter 8 is set to a specification that is at least longer than Δt = 1 msec, that is, a cycle slower than 1 kHz.

  In this dynamic measurement mode, for each pulse received from the pulse transmitter 8, Wa1 and Wa2 detected during one pulse are added to calculate an average value, and the result is Wa1 and Wa2 in the equation (1). Is assigned to In this way, the process of obtaining the values of W1 and W2 for each pulse is continuously performed. Even in the dynamic measurement mode, the conveyor speed is extremely slow, and the time interval of one pulse may be extremely long. Therefore, the number of additions is counted by the counter and the arithmetic circuits of the load cells 6 and 7 are preliminarily stored. The number of addition saturation is set.

ここで、走行時のコンベヤ無負荷による基本区間輸送量（＝コンベヤ無負荷輸送量）を記憶させるメモリを、ロードセル６においてＷ１ｄｚ、ロードセル７においてＷ２ｄｚとすると、基本区間におけるコンベヤ２上を輸送される被計量物のロードセル６，７についての輸送量Ｑ１０，Ｑ２０は、次式（３）にて求められる。
Ｑ１０＝Ｑ１０′−Ｗ１ｄｚ
Ｑ２０＝Ｑ２０′−Ｗ２ｄｚ ・・・・・（３）
これらＱ１０，Ｑ２０の値はパルス数Ｎ０毎にロードセル６，７から表示操作装置４０へ伝送される。一方、コンベヤ２としての基本区間輸送量Ｑ１２０は、表示操作装置４０内の演算回路で次式（４）にて演算され、Ｑ１０，Ｑ２０，Ｑ１２０の値が表示器４５に表示される。
Ｑ１２０＝Ｑ１０＋Ｑ２０ ・・・・・（４） Since the basic section transportation amounts Q10 'and Q20' in the operation operation are the number of pulses q = N0, as described above, each time Wa1 and Wa2 are obtained by the arithmetic circuit of the load cells 6 and 7 for each pulse, W1 Are calculated as W11, W12, W13,... And W2 is calculated as W21, W22, W23,.

Here, assuming that the memory for storing the basic section transportation amount (= conveyor unloaded transportation amount) due to no load on the conveyor at the time of travel is W1dz in the load cell 6 and W2dz in the load cell 7, it is transported on the conveyor 2 in the basic section. The transport amounts Q10 and Q20 for the load cells 6 and 7 of the objects to be weighed are obtained by the following equation (3).
Q10 = Q10'-W1dz
Q20 = Q20'-W2dz (3)
The values of Q10 and Q20 are transmitted from the load cells 6 and 7 to the display operation device 40 every number of pulses N0. On the other hand, the basic section transportation amount Q120 as the conveyor 2 is calculated by the following expression (4) by an arithmetic circuit in the display operation device 40, and the values of Q10, Q20, and Q120 are displayed on the display unit 45.
Q120 = Q10 + Q20 (4)

引き続き、ロードセル６，７について基本区間のコンベヤ無負荷輸送量Ｗ１ｄｚ，Ｗ２ｄｚが次式（６）にて算出され、メモリＷ１ｄｚ，Ｗ２ｄｚの内容がそれら算出値に置き換えられる。

この操作によって、基本区間輸送量Ｑ１０，Ｑ２０，Ｑ１２０は、コンベヤ２上が無負荷であれば、ほぼ零の値を表示するようになる。なお、コンベヤ２としての被計量物の積算輸送量は、表示操作装置４０にロードセル６，７毎の基本区間輸送量Ｑ１０，Ｑ２０が伝送され、Ｑ１２０がＱ１０，Ｑ２０によって算出される度に、言い換えれば基本区間パルス数Ｎ０の度にＱ１２０の値を積算することによって求められ、表示される。 Since W1dz and W2dz = 0 at the beginning, the transport amount due to the load of the conveyor 2 itself during the traveling of the conveyor is displayed as Q10, Q20, and Q120. When the no-load transport amount storage mode switch is pressed in the display / operation device 40, the transport amounts Q10 ″ and Q20 ″ in the basic section where the number of pulses q = Nz is calculated by the following equations (5) in the arithmetic circuit of the load cells 6 and 7, respectively. Sought by.

Subsequently, the conveyor unloaded transport amounts W1dz and W2dz of the basic section for the load cells 6 and 7 are calculated by the following equation (6), and the contents of the memories W1dz and W2dz are replaced with the calculated values.

By this operation, the basic section transportation amounts Q10, Q20, and Q120 display a value of almost zero when the conveyor 2 is unloaded. The accumulated transport amount of the objects to be weighed as the conveyor 2 is paraphrased every time the basic section transport amount Q10, Q20 for each load cell 6, 7 is transmitted to the display operation device 40 and Q120 is calculated by Q10, Q20. For example, it is obtained by integrating the value of Q120 every time the number of basic section pulses is N0 and displayed.

  When only load signals are calculated in the two load cells, transmitted to the display / operation device 40 by serial communication, and a transmission pulse is given to the display / operation device 40 to obtain the transport amount, the two load cell load signals are calculated. Due to the time required for communication and the overhead time for switching, the load signal that changes due to the change in the distribution state of the objects to be weighed on the conveyor cannot be sent reliably. Depending on the situation, it becomes intermittent and the transport volume cannot be determined accurately.

On the other hand, if the transmission pulse is read into the load cell and the basic section transportation amount corresponding to the required time equal to or longer than the required communication time is obtained as in this embodiment, the load cell arithmetic circuit Since an accurate transport amount without loss is obtained and can be reliably transmitted to the display operation device 40, an accurate transport amount measuring device can be configured.
In addition, even if the transportation amount is output during operation, adjustment of the load cell alone or adjustment at the time when the load cell is installed on the conveyor scale body requires reading of the static weighing value. A measurement mode for outputting and a mode for measuring and outputting a stationary weight are provided, and it is necessary for the digital load cell for conveyor scale to be able to easily switch between these modes.

<Description of load cell output abnormality detection>
Next, a calculation process for detecting an output abnormality of the load cell performed during the operation will be described. This arithmetic processing is executed in an output abnormality detection unit (corresponding to “output abnormality detection means” in the present invention) in the central processing unit 42 in the arithmetic circuit of the display operation device 40. Hereinafter, the basic section transportation amount for the load cell 6 is Q10 = W1mn, and the basic section transportation amount for the load cell 7 is Q20 = W2mn. These basic section transportation amounts W1mn and W2mn are calculated in a load sensor transportation amount calculation section (corresponding to “load sensor transportation amount calculation means” in the present invention) in the central processing unit 29 of each load cell 6 and 7. Each time it is calculated, it is transmitted to the display operating device 40 through the serial line c. The comparison of the transport amounts calculated by the load sensor transport amount calculation unit and transmitted to the display operation device 40 is performed by comparing the comparison unit in the central processing unit 42 in the display operation device 40 (“comparison” in the present invention). Corresponding to "means").

By the way, even if the load to be weighed on the conveyor 2 has a uniform distribution with a uniform density, the load on the conveyor 2 has a positional relationship between the conveyor 2 and the measuring roller 4. Therefore, W1mn ≠ W2mn is basically not distributed to the load cells 6 and 7 at 1: 1. Actually, since the distribution and density of the objects to be weighed are different, W1mn and W2mn vary. Therefore, if the ratio R of the basic section transportation amount of the objects to be measured for the load cells 6 and 7 is set as the following equation (7), this ratio R will not change even if the transportation weight of the objects to be weighed increases or decreases. Absent.
R = W1mn / W2mn (7)

Here, it is assumed that the load on the working length is distributed to the load cells 6 and 7 at k1: k2 (≠ 1: 1), and the density (apparent specific gravity) of the objects to be weighed on the conveyor 2 is uniform and completely distributed. Is uniform, the following equation holds.
R = k1 / k2 (8)
When the output of the load cell 6 changes by e, R becomes the following equation.
R = (k1 / k2) · (1 + e) = (k1 / k2) + (k1 / k2) · e
(9)

In equation (9), the value of k1 / k2 is unknown, and therefore when R = k1 / k2 is compared with the reference value 1 when the output change rate e is 0, the value is different from 1. It is unclear whether this was caused by load cell output fluctuations. Therefore, R is calculated as R = Ri at the time when a long time has not elapsed since the operation of the load cell is started, that is, when the load cell is in a normal state, as R = Ri. R = Rv at the time of actual operation is obtained, and the amount of change during that time is expressed by the following equation: E = Rv−Ri = (k1 / k2) · e (10)
If the change amount (k1 / k2) · e is evaluated as follows, since k1 / k2 ≠ 1, this change amount is not e, but k1 / k2 is about 1, so the change is almost close to e. The amount can be evaluated.

  If the accuracy of abnormality determination is not required, the amount of change of only Rv from 1 or the loads ws1 and ws2 when the above-described standard weight roller 11 is measured from the standard weight reference value storage memories Ws1 and Ws2. It may be called to derive k1 / k2 = ws1 / ws2 = kws and determine the amount of change from this kws.

  Although the above equation (8) is set so that the density (apparent specific gravity) of the objects to be weighed on the conveyor 2 is uniform and the distribution is completely uniform, the density of the objects to be weighed on the conveyor 2 is actually Since it is not uniform and the distribution is not uniform, it includes variations. On the other hand, since the value of R is the transport amount in the basic section, if a sufficiently long moving distance is set as the evaluation section, the distribution state and density are averaged and the variation is attenuated. However, if the moving distance is long, it takes a long time to obtain the measurement value, and there is a problem that the timing of abnormality determination is delayed. In addition, the variation in R cannot be finally reduced to 0, In order to determine the boundary value for performing the abnormality determination, it is necessary to perform the determination based on the actual amount of variation.

  Therefore, v shift registers are prepared, and the transport amount of the basic section (= added value of N0 measurement data) W1mn, W2mn is obtained in this shift register, and the ratio R is calculated each time the ratio R is calculated. The ratio R of the v basic intervals and the square value thereof are stored. The reason why the square value is stored is to calculate the standard deviation of v stored values later.

  Abnormality determination is performed as follows for each transport amount in the basic section. Note that load cell failures often occur as the gauge or strained part gradually deteriorates and rarely appear suddenly, but it is desirable to warn as soon as abnormal fluctuations exceed a predetermined value. .

The basic section transportation amount transmitted from the load cell is stored in the shift register of the display operation device 40 in the order of transmission. During the initial operation after the start of the operation operation, when the v R values are first stored in the v shift registers, the average value Ra is calculated with the stored R and registered as the initial value Rai. Is done. At the same time, the standard deviation σi is obtained from the v R values. The standard deviation σai of the average value Rai is expressed by the following equation (11).
σai = v ^1/2 · σi (11)
Thus, when the average value Rai and the standard deviation σai are stored, these values are used as a reference value in a normal state of the load cell, and the fluctuation amount between the two load cells 6 and 7 is detected by the subsequent transport amount. It shall be.

Subsequently, every time the ratio R of the basic section is newly obtained, the oldest R in the shift register is discarded and a new R is inserted, and the average value Rav and the standard deviation σv are obtained from the latest v pieces of transportation. The standard deviation σav of the average value Rav is expressed by the following equation (11).
σav = v ^1/2 · σv (12)
Here, the change amount Ea from the initial value of the average ratio Ra is expressed by the following equation (13), and the standard deviation σae of the change amount Ea is expressed by the following equation (14).
Ea = Rav−Rai (13)
σae = (σai ² + σav ² ) ^1/2 (14)
Rav and Rai are v values obtained by adding the measured weight values corresponding to the number of pulses N0 in the basic interval, and are expressed as average values. Therefore, the change amount Eas of the relative ratio R and the standard deviation σaes of the variation of the relative ratio R are calculated by the following equations.
Eas = Ea
σaes = σae (15)
Here, the above equation is regarded as the same in the initial operation operation, regardless of whether the output of the load cell is abnormal or not during the main operation, and the following equation is obtained with σai = σav.
σaes = σae = (2σai ² ) ^1/2

Assuming that the allowable value due to zero point fluctuation or span fluctuation in the output measurement value of the load cell is e, when the fluctuation exceeds this allowable value e, for example, an abnormal alarm with a probability of about 95% can be reliably detected from the initial value. In the case of determining by the change amount Eas, the boundary value Rhe of the abnormality alarm is set according to the variation of the conveyed articles on the conveyor by using 2 sigma values by setting 2 in advance.
Rhe = e + 2 · σaes (16)
Is automatically set when the initial operation operation is completed, and the automatically set boundary value is displayed on the display 45 of the display operation device 40. In this way, the boundary value can be easily set in accordance with the state of conveyance of articles on the conveyor scale. The standard deviation (variation amount) described above is calculated in a variation amount determination unit (corresponding to “variation amount determination means” in the present invention) in the central processing unit 42. However, 3 may be set in advance and 3 · σaes may be automatically set.
Further, when the basic load distribution is considered to be uniform for both load cells and can be ignored in terms of abnormality determination accuracy, the determination is made based on the magnitude of the amount of change from 1 of the relative ratio R in which the variation is attenuated. .

Or, as mentioned above,
R1 = k1 / k2 = ws1 / ws2 = kws (17)
As such, the amount of change from kws may be obtained. That is, the amount of change Ea from kws of the average relative ratio Ra is obtained by the following equation (18).
Ea = Rav-kws (18)
The standard deviation of the change amount Ea is that σav and kws are constant values, so the boundary value Rhr of the abnormality alarm is
Rhr = e + 2 · σav (19)
Is automatically set when the initial operation operation is completed, and then the magnitude comparison between Eas and the boundary value Rhr or the comparison between Rav-kws and the boundary value Rhr is performed during the subsequent actual operation.
During the continuous operation, if 1) Eas> Rhe, the output of the load cell 6 fluctuates in an abnormal magnitude in the increasing direction, or the output of the load cell 7 has an abnormal magnitude in the decreasing direction. It is determined that it has fluctuated. In addition, if 2) Eas <−Rhe, it is determined that the output of the load cell 6 fluctuates with an abnormal magnitude in the decreasing direction or the output of the load cell 7 fluctuates with an abnormal magnitude in the increasing direction. To do.

<Explanation on how to return to normal weighing>
The return to the normal weighing operation when any of the load cells is determined to be abnormal is performed manually as described below.

  When an abnormality alarm is issued, first, in order to determine the zero point abnormality, the conveyor 2 is stopped as soon as possible, the objects to be weighed are removed from the working length of the conveyor 2, and then the conveyor 2 is lifted from the measuring roller 4 ( Look at the display of W1, W2 (without contact). At this time, if the zero point of the load cell fluctuates from the zero point determined before the initial operation operation, a numerical value other than 0 appears as a fluctuation amount during the actual operation. A load cell in which the fluctuation amount is larger than the allowable value is determined to be zero point abnormality. The load cell determined to be abnormal needs to be replaced. However, if there is a situation where the load cell cannot be replaced immediately, the zero adjustment is performed by operating the zero adjustment switch even if the zero fluctuation is larger than the allowable value. At this time, the zero point of the normal load cell is adjusted at the same time.

Next, the magnitude of the span fluctuation is examined. For the span inspection, as shown in FIG. 2, the reference weight roller 11 is loaded at a predetermined position of the reference weight support brackets 9 and 10 according to the positioning mechanism 12, and the output W1 = ws1 ′ of the load cells 6 and 7 , W2 = ws2 ′.
When the reference weight reference value call switch of the display / operation device 40 is pressed, a reference weight reference value call command is output to the arithmetic circuit of the load cells 6 and 7, and the reference weight reference value storage memories Ws1 and Ws2 are received from the arithmetic circuit receiving the command. The registered reference weight values ws1 and ws2 are called, transmitted to the display / operation device 40, and displayed on the display 45. In this way, the display value is compared with the reference value, and if the spans of both load cells 6 and 7 are normal, ws1 ′ = ws1 and ws2 ′ = ws2 are established, so that the abnormality of the span can be determined.

  If the load display value of the current reference weight roller 11 is different from the reference weight values ws1 and ws2 stored in the normal state for either or both of the load cells so that correction is necessary, span correction for the load cell to be subjected to span correction is performed. Press the switch. Then, the span correction command for the specified load cell is transmitted to the load cell (the span correction command is transmitted to both load cells, but the command to be processed by its own arithmetic circuit according to the load cell number attached to the command code. Determine if or not.)

The span fluctuation rate is calculated as follows. That is, the span variation rate E1 for the load cell 6 and the span variation rate E2 for the load cell 7 are obtained by the following equations, respectively.
E1 = (ws1 ′ / ws1) −1
E2 = (ws2 ′ / ws2) −1 (20)
If it is a span correction command of the load cell 6, the value of E1 is registered in the span fluctuation rate memory Me1 in the arithmetic circuit, and after receiving this command, in the arithmetic circuit of the load cell 6 in W1 of the expression (1) The output is calculated by the following equation with the span coefficient K1 being E1. The load cell 7 is similarly calculated by the following equation.
W1 = K1 (1-Me1). (Wa1-Wi1) -Wz1
W2 = K2 (1-Me2). (Wa2-Wi2) -Wz2 (21)

When the span correction amount for the load cell 6 is to be reset, when the span correction value reset switch for the load cell 6 is pressed on the display / operation device 40, the load correction command for the span correction value for the load cell 6 is transmitted to the load cell 6, and the contents of Me1 Is reset.
The calling of the reference weight reference value and the span correction operation may be performed by stopping the operation of the conveyor 2 at an arbitrary time regardless of the presence or absence of an abnormality detection alarm.

<Description of the usefulness of digital load cells>
In the present embodiment, the digital load cell is used as the dedicated load cell for the conveyor scale, but instead of using this digital load cell, as shown in FIG. 6, load cells 6A and 7A for outputting analog load signals are provided. An embodiment is also possible in which the display operation device 40A is directly connected, and all digital operations are performed by the operation circuit in the display operation device 40A.

  However, in the configuration shown in FIG. 6, when adjusting the span of the load cell, it is necessary to connect the load cell installed on the conveyor scale body to the display operation device 40A. Therefore, when the load cell breaks down and is replaced, it is necessary to mount a new load cell on the conveyor scale main body, apply a reference weight load to the main body, and adjust the span. The main body is configured so that the span of the load cell can be temporarily temporarily adjusted by a temporary reference load (reference weight roller). However, in order to precisely adjust the span with the reference weight, the reference weight is used. It is necessary to prepare a special load state, which takes time.

  In the above-described embodiment, it is necessary to measure the load signals of a plurality of load cells individually and compare their outputs, instead of simply measuring the weight of an object to be weighed on the conveyor and measuring the transport amount. is there. Therefore, the analog load signals of a plurality of load cells cannot be added, and the load signals of the load cells must be individually wired to the display operation device. Since the weight measuring device allows display monitoring and operation in a control room remote from the conveyor scale body, we want to reduce the number of wires as much as possible. For these reasons, the load signal measurement circuit, A / D conversion circuit, and arithmetic circuit are mounted integrally on the load cell body or its vicinity, and can be handled as an integrated product, and the digital load signal is output on the serial line. Use of a load cell is preferred.

With respect to the above-mentioned problem, since the span characteristics with respect to the load can be adjusted by adjusting the load cell by applying the digital load cell, it is not necessary to adjust the span even if the load cell is replaced in the case of failure. The load signal can be output via a serial line.
However, if a serial line is provided at the output as a digital load cell for a conveyor scale, and in particular, if serial lines from a plurality of load cells are shared, the number of wires is reduced, but communication delay becomes a problem. In addition, in order to accurately calculate the transport amount according to the change in the distribution of the objects to be transported on the conveyor, the weight is measured at every short distance and a pulse is sent at every short distance so that every short distance is possible. It is necessary to add up the weight.

  On the display / operation device side, processing other than communication is also required, and communication speed is limited, so weight measurement values at short distance intervals from the load cell side, that is, weight measurement values at short time intervals cannot be transmitted. It can only be sent intermittently. Then, there is a problem that an accurate transportation amount cannot be obtained even if the weight value transmitted by receiving the transmission pulse on the display operation device side is added.

  In this embodiment, a digital load cell is used as a dedicated load cell for the conveyor scale, and the pulse signal from the pulse transmitter 8 is input to the digital load cells 6 and 7 as described above, and the stationary measurement mode and the dynamic measurement mode are used as measurement modes. These modes are specified by the weight measuring device. In the static measurement mode, display signals for zero adjustment and span adjustment are output to the weight measuring device. In the dynamic measurement mode, pulses from the pulse transmitter 8 are output. In accordance with the read pulse, the transport amount of the object to be weighed conveyed on the weighing conveyor for each predetermined section is calculated in the load cell and output to the weight measuring device through the serial line. .

  With this configuration, even if the weighing unit is composed of a plurality of load cells or a system configuration in which the number of weighing rollers is two or more on one conveyor scale, a plurality of conveyor scales are used on a plurality of conveyor scales. Even if the weighing roller is used, the transport amount calculated for each predetermined section can be sent to the weight measuring device, so there is enough transmission time and the transport amount output from multiple load cells is displayed and operated. If it adds with the apparatus 40, there exists an effect that the transport amount of the to-be-measured object on the conveyor 2 can be calculated correctly.

  The conveyor scale of this invention can be used suitably for the use which detects the abnormality of the output of two load sensors which support a measurement roller.

1 Conveyor scale body 2 Conveyor (belt)
4 Weighing rollers 6, 7 Load sensor (load cell)
DESCRIPTION OF SYMBOLS 8 Pulse transmitter 9,10 Reference | standard weight support metal fitting 11 Reference | standard weight roller 12 Positioning mechanism 14 Strain body 16-19 Strain gauge 20 Load support part 21 Wheatstone bridge circuit 28 Input / output circuit 29 Central processing unit 30 Memory block 40 Display operation device 41 Input / output circuit 42 Central processing unit 43 Memory block 45 Display 46 Key switch

Claims (11)

In a conveyor scale comprising two load sensors on one weighing roller supporting the conveyor,
Based on load output signals from the two load sensors, a plurality of weighing values detected in response to movement of the conveyor during movement of a predetermined section of the conveyor of an object to be weighed conveyed on the conveyor. A load sensor transportation amount calculating means for calculating a transportation amount for each load sensor based on the integrated value;
Comparison means for comparing the transport amount for each load sensor calculated by the load sensor transport amount calculation means,
Output abnormality detection means for detecting whether the output signal of any one of the two load sensors is abnormal based on the magnitude of the comparison result of the comparison means;
Equipped with a,
The load sensor transport amount calculating means includes a basic pulse number (N0) corresponding to the predetermined section of the conveyor, and a pulse number (Nz) corresponding to the moving distance of the conveyor for calculating an unloaded transport amount. , conveyor scale moving distance of the conveyor corresponding to one pulse and ([Delta] L) weigh length and (L), characterized that you calculate the integrated value by using said metric values.   The conveyor scale according to claim 1, further comprising a zero point adjusting means for manually adjusting a zero point of a load output signal from the load sensor individually.   The zero point fluctuation discriminating means for discriminating that at least one of the load output signals from the load sensor fluctuates from a zero point individually set by the zero point adjusting means is provided. Conveyor scale as described.   The conveyor scale according to claim 1, wherein the transport amount for each load sensor calculated by the load sensor transport amount calculating means is a predetermined transport amount in a moving section of the conveyor.   The conveyor scale according to claim 1, wherein the transport amount for each load sensor calculated by the load sensor transport amount calculating means is a transport amount in a moving section shorter than a predetermined moving section of the conveyor.   The output abnormality detecting means is a circuit between a comparison result obtained by the comparison means when two load sensors are normal and a comparison result calculated by the comparison means after obtaining a comparison result at the normal time. The conveyor scale according to claim 1, wherein the load sensor detects which output signal of the load sensor is abnormal based on the magnitude of the change.   The conveyor scale according to claim 6, wherein the comparison result by the comparison means is a ratio of output signals of two predetermined load sensors.   The boundary value for determining the abnormality of the output signal by the output abnormality detection means is a variation amount determined by the variation amount determination means for determining the variation amount of the magnitude of the comparison result to a predetermined allowable value. The conveyor scale according to claim 1, wherein the conveyor scale is set to an added value.   The boundary value for determining an abnormality of the output signal by the output abnormality detecting means is automatically set according to the variation amount determined by the variation amount determining means when the two load sensors are normal. Conveyor scale.   A loading mechanism for loading the reference weight article so that the load of the reference weight article is distributed at a constant ratio to the two load sensors, and a reference weight distributed at a constant ratio to the two load sensors. The conveyor scale according to claim 1, further comprising a reference weight reference value storage means for storing a load signal based on the load of the article as a reference weight reference value.   Based on the load signal of the reference weight article distributed to the two load sensors at a constant ratio by loading the reference weight article on the loading mechanism, and the reference weight reference value of the two load sensors, The conveyor scale according to claim 10, wherein a span correction operation of the load sensor is performed.

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