JP5898663B2 - Work vice and its cap - Google Patents

Work vice and its cap Download PDF

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JP5898663B2
JP5898663B2 JP2013214893A JP2013214893A JP5898663B2 JP 5898663 B2 JP5898663 B2 JP 5898663B2 JP 2013214893 A JP2013214893 A JP 2013214893A JP 2013214893 A JP2013214893 A JP 2013214893A JP 5898663 B2 JP5898663 B2 JP 5898663B2
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base
vise
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JP2015077642A (en
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安田 嘉和
嘉和 安田
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株式会社テック・ヤスダ
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この発明は、工作機械のテーブルなどに装着してワーク(被加工物)を固定するのに用いるワークバイス(以下、単に「バイス」と言う。)に関するもので、把持するワークと当接する部分に特徴があるバイス及び当該バイスに用いる口金に関するものである。   The present invention relates to a work vise (hereinafter simply referred to as “vice”) used to fix a work (workpiece) by mounting it on a table or the like of a machine tool. The present invention relates to a characteristic vise and a base used for the vice.

工作機械でワークを加工する際に工作機械のテーブルにワークを固定する装置としてバイスが広く利用されている。バイスは、送りねじや油圧シリンダなどの駆動装置によって互いに近接離隔する方向に動作する一対の顎(ジョー)を備えている。通常、顎には硬い金属でできた平板状の口金(硬口金)やワークの形状に合わせた把持面を備えた口金(生口金)を顎に取り付けて当該口金でワークの対向側面を把持して固定する。   A vice is widely used as a device for fixing a workpiece to a table of a machine tool when machining the workpiece with a machine tool. The vise is provided with a pair of jaws (jaws) that move in directions close to and away from each other by a driving device such as a feed screw or a hydraulic cylinder. Usually, a flat base (hard base) made of hard metal or a base (raw base) with a gripping surface that matches the shape of the work is attached to the jaw, and the opposite side of the work is gripped by the base. And fix.

バイスで把持される両側面(以下、「把持側面」と言う。)が平行な平面に加工されているワークであれば、硬口金を取り付けたバイスでワークをしっかりと把持することができる。把持側面が平行平面でなくても、把持側面がある程度の面積を有していれば、生口金を取り付けたバイスでワークを把持することができる。しかし、薄板などのワークの大きさに比べて把持側面の面積の小さいワークは、把持が不安定になり、重加工が困難である。ワークが薄板でなくてもその対向両側の口金で把持される部分が板状になっているワークも同様である。   If the workpiece is processed into parallel planes on both side surfaces (hereinafter referred to as “grip side surfaces”) gripped by the vice, the workpiece can be firmly gripped by the vise with a hard die attached thereto. Even if the grip side surface is not a parallel plane, if the grip side surface has a certain area, the workpiece can be gripped by a vise to which a base is attached. However, a workpiece having a small grip side surface compared to the size of the workpiece such as a thin plate is unstable and difficult to perform heavy processing. The same applies to a workpiece in which the portions gripped by the caps on both sides of the workpiece are plate-like even if the workpiece is not a thin plate.

また、ワークをバイスで固定するときの問題として、バイスで把持したときにワークが浮き上がることがあるという問題がある。この問題は、下記特許文献にも示されているように、ワークからの把持反力で口金が下方に、すなわちバイスの基台側に微小移動する構造の口金を用いることによって防止することができるが、このような口金は、単純な板材で形成される硬口金に比べて構造が複雑になる。   Further, as a problem when the work is fixed with the vise, there is a problem that the work may be lifted when the work is held with the vise. As shown in the following patent document, this problem can be prevented by using a base having a structure in which the base moves slightly downward by the gripping reaction force from the workpiece, that is, the vise base side. However, such a base has a more complicated structure than a hard base formed of a simple plate material.

国際公開第2003/82516号パンフレットInternational Publication No. 2003/82516 Pamphlet 特開2005−40897号公報JP-A-2005-40897

この発明は、薄い板状のワークや、ワークのバイスで把持される部分が薄い板状となっている、例えばハット形などのワークを強固にかつ安定に固定できるバイスを得ることを課題としている。更に、バイスで把持される部分に黒皮(鋳造や鍛造されたままの表面)が残っている上記形状のワークであっても、強固にかつ安定に固定することができるバイスを得ることを課題としている。   An object of the present invention is to obtain a thin plate-like workpiece or a vise capable of firmly and stably fixing a workpiece such as a hat shape in which a portion gripped by a vise of the workpiece is a thin plate shape. . Furthermore, it is a problem to obtain a vise that can be firmly and stably fixed even with a workpiece of the above shape in which the black skin (the surface as cast or forged) remains in the portion gripped by the vice. It is said.

この発明のバイスは、顎2(2a、2b、2c)のワーク6を把持する部分に口金4と受板5とが取り付けられている。1個のワーク6の対向側面を把持する一対の口金4と受板5との組は、従来のバイスと同様に、互いに近接離隔する一対の顎2、2に取り付けて当該一対の顎2、2の近接動作によりワーク6を把持する。   In the vise of the present invention, a base 4 and a receiving plate 5 are attached to a portion of the jaw 2 (2a, 2b, 2c) that grips the work 6. A pair of a base 4 and a receiving plate 5 that grip the opposite side surfaces of a single workpiece 6 is attached to a pair of jaws 2 and 2 that are close to and away from each other, like a conventional vise. The workpiece 6 is gripped by the two close movements.

口金4は、バイスを水平なベッド上に置いたときの上端に水平上面42とその直下の傾斜下面43とを備え、この水平上面と傾斜下面の交線部分にワーク側を向くエッジ41が形成されている。受板5は、この口金4又はバイスの顎2のワーク側を向く面に添設され、その上端面が口金のエッジ41の下方に当該エッジよりワーク側に延びる水平な受端面51を形成している。   The base 4 is provided with a horizontal upper surface 42 and an inclined lower surface 43 immediately below the upper surface when the vise is placed on a horizontal bed, and an edge 41 facing the workpiece is formed at the intersection of the horizontal upper surface and the inclined lower surface. Has been. The receiving plate 5 is attached to the face of the base 4 or the jaw 2 of the vice facing the work side, and the upper end surface forms a horizontal receiving end face 51 extending below the edge 41 of the base toward the work side from the edge. ing.

把持側面61が黒皮であるワークを把持するのに特に好適なこの発明のバイスは、口金のエッジ41に所定間隔で複数の凹部46を備え、ワークの把持側面が間隔を隔てて一線上に並んでいる複数の短いエッジで把持されるようにしたバイスである。   The vise of the present invention particularly suitable for gripping a workpiece whose gripping side surface 61 is a black skin is provided with a plurality of recesses 46 at predetermined intervals on the edge 41 of the base, and the gripping side surface of the workpiece is on a line at intervals. It is a vise that is held by a plurality of short edges.

口金4と受板5とは、把持するワーク6を受板の受端面51に置いたときに口金のエッジ41がワークの把持側面61の上半部すなわち反受端面側に当接する位置関係で顎2に固定される。この発明のバイスは、把持側面61の厚さが1mm程度であってもワークを強固かつ安定に固定することができ、把持側面61の厚さが1mmのワークであれば、口金のエッジ41と受板の受端面51の間隔が0.7〜0.8mmとなるように口金4と受板5とを顎2に取り付ける。   The base 4 and the receiving plate 5 are in such a positional relationship that when the workpiece 6 to be gripped is placed on the receiving end surface 51 of the receiving plate, the edge 41 of the base contacts the upper half of the gripping side surface 61 of the workpiece, that is, the opposite receiving end surface side. It is fixed to the jaw 2. The vise of the present invention can firmly and stably fix the workpiece even if the gripping side surface 61 has a thickness of about 1 mm. If the gripping side surface 61 has a thickness of 1 mm, the vise edge 41 and The base 4 and the receiving plate 5 are attached to the jaw 2 so that the interval between the receiving end surfaces 51 of the receiving plate is 0.7 to 0.8 mm.

この発明のバイスでワーク6を固定するときは、ワークを対向する受板の受端面51に架け渡すように載せて可動顎2bを締める。これによりワーク6は対向するエッジ41で把持されて固定される。   When the work 6 is fixed with the vice of the present invention, the work is placed on the receiving end face 51 of the receiving plate facing the work 6 and the movable jaw 2b is tightened. Thereby, the workpiece 6 is held and fixed by the opposing edge 41.

このとき、受端面51によるワークの支持力との関係で、エッジ41から作用する水平方向の把持力Fは、ワークの両把持側面部においてワーク全体を基台1側に押す方向のモーメントを生じさせる。このため、ワークはエッジ41で把持されると共に、受端面51に押し付けられ、浮き上がりが阻止された状態で固定される。   At this time, the horizontal gripping force F acting from the edge 41 in relation to the support force of the workpiece by the receiving end surface 51 generates a moment in the direction of pushing the entire workpiece toward the base 1 at both gripping side surfaces of the workpiece. Let For this reason, the work is gripped by the edge 41 and pressed against the receiving end surface 51, and is fixed in a state in which the lifting is prevented.

そしてワークの把持側面61が線状のエッジ41で把持され、エッジの傾斜下面43が把持側面61を押し下げる力を生じさせるので、把持側面の狭い薄板状のワークであっても、ワークが受端面51に押し付けられた状態で強固かつ安定に固定することができる。   Since the gripping side surface 61 of the workpiece is gripped by the linear edge 41 and the inclined lower surface 43 of the edge generates a force to push down the gripping side surface 61, even if the workpiece is a thin plate-like workpiece having a narrow gripping side surface, the workpiece is the receiving end surface. It can be firmly and stably fixed in a state where it is pressed against 51.

エッジ41に複数の凹部46を設けて複数の短いエッジでワークを把持するものでは、エッジ41の把持側面61への食い付き力が大きくなるので、把持側面61が黒皮のワークであっても強固かつ安定に保持できる。   In the case where a plurality of concave portions 46 are provided on the edge 41 to grip a workpiece with a plurality of short edges, the biting force on the grip side surface 61 of the edge 41 increases, so that even if the grip side surface 61 is a black skin workpiece, It can be held firmly and stably.

この発明により、簡単な構造で薄いワークを強固かつ安定に固定できるバイスが得られる。この発明のバイスによれば、厚さが1〜1.5mmの薄い板状のワークも固定することができる。   According to the present invention, a vise capable of fixing a thin workpiece firmly and stably with a simple structure can be obtained. According to the vice of this invention, a thin plate-like workpiece having a thickness of 1 to 1.5 mm can also be fixed.

更に、エッジに複数の凹部を設けてワークに間欠的に当接するエッジとすることで、ワークに対するエッジの食い付き力が増し、黒皮のワークでも強固に固定することができ、荒削り時の重切削に耐えるワークの固定が可能である。   Furthermore, by providing a plurality of recesses on the edge and making the edge contact with the workpiece intermittently, the edge biting force against the workpiece is increased, and even a black skin workpiece can be firmly fixed. The workpiece that can withstand cutting can be fixed.

そして、エッジの把持力により生ずるモーメントやエッジの傾斜下面の作用により、ワークの浮き上がりも防止することができる。   The workpiece can be prevented from being lifted by the moment generated by the gripping force of the edge or the action of the inclined lower surface of the edge.

この発明の一実施例を示す側面図Side view showing an embodiment of the present invention 同平面図Plan view ワークを把持している部分の拡大側面図Enlarged side view of the part holding the workpiece

以下、実施例を示す添付図面を参照して、この発明のバイスを具体的に説明する。図示のバイスは、基台1に固定された固定顎2aと、基台1に設けたガイド3に沿って固定顎2aに近接離隔する方向に摺動自在に装着された可動顎2bと、前記ガイド3に沿って摺動自在にして固定顎2aと可動顎2bとの間に装着された中間顎2cとを備えている。基台1内には、可動顎2bを固定顎2aに向けて近接離隔させる送りねじや油圧シリンダなどの駆動装置が設けられているが、図には示されていない。   Hereinafter, a vise of the present invention will be described in detail with reference to the accompanying drawings showing embodiments. The illustrated vise includes a fixed jaw 2 a fixed to the base 1, a movable jaw 2 b that is slidably mounted along a guide 3 provided on the base 1 in a direction to approach and separate from the fixed jaw 2 a, An intermediate jaw 2c is provided that is slidable along the guide 3 and is mounted between the fixed jaw 2a and the movable jaw 2b. The base 1 is provided with a drive device such as a feed screw and a hydraulic cylinder for moving the movable jaw 2b toward and away from the fixed jaw 2a, but this is not shown in the figure.

固定顎2aと可動顎2bとの間に中間顎2cを設けたバイスは、可動顎2bの一動作で固定顎2aと中間顎2cとの間、隣接する中間顎2c相互の間及び中間顎2cと可動顎2bとの間でそれぞれワークを固定することができ、中間顎の数+1個の数のワーク6を可動顎2bの一動作で同時に把持して加工を行うことができる。   The vise provided with the intermediate jaw 2c between the fixed jaw 2a and the movable jaw 2b is a movement of the movable jaw 2b between the fixed jaw 2a and the intermediate jaw 2c, between the adjacent intermediate jaws 2c, and between the intermediate jaws 2c. The workpiece can be fixed between the movable jaw 2b and the number of intermediate jaws + 1, and the number of workpieces 6 can be simultaneously grasped and processed by one operation of the movable jaw 2b.

各顎2(単に顎と言うときは、固定顎、可動顎及び中間顎の全てを意味する。)の互いに対向する面には、口金4と受板5との組がそれぞれ取り付けられている。ワーク側から見た口金4及び受板5の形状は、顎2と幅寸法が等しい矩形である。   A pair of a base 4 and a receiving plate 5 is attached to the mutually opposing surfaces of each jaw 2 (simply referring to all of a fixed jaw, a movable jaw and an intermediate jaw). The shapes of the base 4 and the receiving plate 5 viewed from the work side are rectangles having the same width as the jaw 2.

口金4の上端には、ワーク側に向くエッジ41が形成されている。このエッジ41は、口金4の上端の水平上面42と、その直下の傾斜角45度の傾斜下面43との交線部分に形成されている。傾斜下面43の直下の口金4のワーク側を向く面には、側面視で顎側に凹んだ凹所44が設けられている。   An edge 41 facing the workpiece is formed on the upper end of the base 4. This edge 41 is formed at the intersection of the horizontal upper surface 42 at the upper end of the base 4 and the inclined lower surface 43 having an inclination angle of 45 degrees immediately below it. On the surface of the base 4 directly below the inclined lower surface 43 facing the workpiece, a recess 44 is provided that is recessed on the jaw side in a side view.

図の例では、各顎2の互いに対向する面は、口金4が装着されている上側面21がそれより下方の下側面22より顎2側に凹んでおり、受板5は、それぞれの顎の下側面22に固定されており、口金4のワーク側を向く面と受板5との間には隙間がある。しかし、顎2の互いに対向する面を一平面として、受板5を口金4の凹所44より下方の面45に密着させて取り付けてもよい。   In the example shown in the figure, the surfaces of the jaws 2 facing each other are such that the upper side surface 21 on which the cap 4 is mounted is recessed from the lower side surface 22 below it to the jaw 2 side, and the receiving plate 5 is provided for each jaw. There is a gap between the face of the base 4 facing the work side and the receiving plate 5. However, the opposing surfaces of the jaw 2 may be a single plane, and the receiving plate 5 may be attached in close contact with the surface 45 below the recess 44 of the base 4.

受板5の上端の受端面51は、エッジ41よりワーク6側に延びており、この延びている部分にワーク6の把持側面側の下面が載置されてワークが支持されている。受板5は、受端面51上にワーク6を載置したときに、口金のエッジ41がバイスで把持されるワークの把持側面61の上半部に位置するように、受端面51の高さを設定して取り付けられている。   The receiving end surface 51 at the upper end of the receiving plate 5 extends toward the workpiece 6 from the edge 41, and the workpiece is supported by placing the lower surface of the gripping side surface of the workpiece 6 on the extending portion. The receiving plate 5 has a height of the receiving end surface 51 such that when the workpiece 6 is placed on the receiving end surface 51, the edge 41 of the base is positioned in the upper half of the holding side surface 61 of the workpiece held by the vise. Set and installed.

図の口金のエッジ41は、図2の平面図に示すように、所定間隔で複数の凹部46が設けられており、間欠的にワークの把持側面61に当接するようになっている。このようにワークに当接するエッジ41に繰り返し凹部46を設けてエッジ41が間欠的にワークに当接する構造は、ワークの把持側面61が黒皮であるときに、そのワークを安定に保持するのに有効である。   As shown in the plan view of FIG. 2, the edge 41 of the base is provided with a plurality of concave portions 46 at predetermined intervals so as to abut on the gripping side surface 61 of the workpiece intermittently. The structure in which the concave portion 46 is repeatedly provided in the edge 41 that abuts on the workpiece and the edge 41 intermittently abuts on the workpiece holds the workpiece stably when the gripping side surface 61 of the workpiece is black skin. It is effective for.

この発明のバイスでワーク6を把持したとき、把持側面61の狭いワークであっても、口金のエッジ41がワークの把持側面に食い込むように作用して、口金との間でワークが滑るのを防止するから、ワーク6を強固かつ安定に固定することができ、ワーク6に対する重切削が可能になる。また、エッジ41からワーク6に作用する把持力Fが受板の受端面51で支持されているワークの端部に下向き方向のモーメントを生じさせるので、エッジ41の傾斜下面43と相俟ってワーク6を受端面51側に押し付ける力が発生し、受端面51からのワーク6の浮き上がりを防止することができる。   When the workpiece 6 is gripped by the vice of the present invention, even if the workpiece has a narrow gripping side surface 61, the edge 41 of the base works to bite into the gripping side of the workpiece, and the workpiece slides between the base and the base. Therefore, the workpiece 6 can be firmly and stably fixed, and heavy cutting with respect to the workpiece 6 becomes possible. In addition, since the gripping force F acting on the workpiece 6 from the edge 41 generates a downward moment at the end of the workpiece supported by the receiving end surface 51 of the receiving plate, combined with the inclined lower surface 43 of the edge 41. The force which presses the workpiece | work 6 to the receiving end surface 51 side generate | occur | produces, and the lifting of the workpiece | work 6 from the receiving end surface 51 can be prevented.

1 基台
2(2a、2b、2c) 顎
4 口金
5 受板
6 ワーク
41 エッジ
42 水平上面
43 傾斜下面
46 凹部
51 受端面
61 把持側面
F 水平方向の把持力
DESCRIPTION OF SYMBOLS 1 Base 2 (2a, 2b, 2c) Jaw 4 Base 5 Receptacle 6 Work piece 41 Edge 42 Horizontal upper surface 43 Inclined lower surface 46 Recess 51 Receiving end surface 61 Grasp side F F Grasping force in horizontal direction

Claims (2)

ワークの両側面を把持する一対の口金を互いに近接離隔する一対の顎に取り付けて当該一対の顎の近接動作により前記一対の口金でワークを把持するワークバイスにおいて、
前記口金が、上端の水平上面とその直下の傾斜下面との交線部分にワーク側を向くエッジを備え、この口金のワーク側の面又は当該口金が取り付けられた顎のワーク側の面に下端をバイスの基台に当接して添設される受板を備え、当該受板の上端が、前記エッジの下方に当該エッジよりワーク側に延びる水平な受端面を形成しており、当該受端面に直交する方向の前記エッジと受端面との間隔が把持されるワークの把持側面の厚さより狭くかつ当該厚さの半分より広いことを特徴とする、ワークバイス。
In a work vise that attaches a pair of jaws that grip both sides of the workpiece to a pair of jaws that are close to and separate from each other and grips the workpiece with the pair of jaws by the proximity movement of the pair of jaws,
The mouthpiece comprises an edge facing the workpiece side intersection section between the inclined lower surface immediately below the horizontal upper surface of the upper end, lower end surface of the work side of the jaw surface or the die of the working side is attached in the mouthpiece comprising a a backing plate which is additionally provided in contact with the base of the device, the upper end of the receiving plate is, forms a horizontal receiving end surface extending to the work side of the edge below the edges, the receiving end surface A work vise characterized in that the distance between the edge and the receiving end surface in the direction orthogonal to the width is narrower than the thickness of the grip side surface of the work to be gripped and wider than half of the thickness .
前記口金が、前記エッジに所定間隔で複数の凹部を備えている、請求項1記載のワークバイス。   The work vise according to claim 1, wherein the base includes a plurality of recesses at predetermined intervals on the edge.
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