JP5895354B2 - Manufacturing method for forms with cards - Google Patents

Description

The present invention relates to a method for producing a card-attached form, and more specifically, an application form with a card having a designable card that can be printed by a printer and has excellent rubbing resistance of the printed part, a form with an insurance card, and a form with a membership card The present invention relates to a method for manufacturing a form with a card such as a form with an exhibition invitation card, a form with a medical examination card, a form with a point card, and an application form with a temporary card used until a credit card is issued.

In the present specification, “ratio”, “part”, “%” and the like indicating the composition are based on mass unless otherwise specified, and the “/” mark indicates that they are integrally laminated. “PET” is an abbreviation, functional expression, common name, or industry term for “polyethylene terephthalate”, “PBT” is “polybutylene terephthalate”, “PE” is “polyethylene”, and “PP” is “polypropylene”. .

(Background Art) Conventionally, when a card such as an insurance card, a point card, a credit card, a bank card, or a membership card is mailed to a user, there is a so-called card-attached form in which the card is detachably attached to a form. Widely used. That is, the card is pasted while leaving the information printing field on the continuous or single piece of form paper, and at the same time the user's address, name and other specific information are output to the information printing field on the form by a non-impact printer, The unique information corresponding to the unique information is also output to a predetermined position on the card surface, and the form paper is used as a sending board or a strip. In general, since a large number of cards of this type are issued, a high-speed printer such as a laser printer is used to simultaneously print on the form paper and the card surface. However, since the printing surface is exposed on the outermost surface, there is a drawback that the abrasion resistance is low. Thick cards need to be printed on a single card. When printed with a non-impact printer, the productivity is low and the cost is high, but printing with an inkjet or laser printer that can print at a high speed is relatively thick. There was a problem that only thin cards could be supported. Furthermore, the thin card used after peeling has the disadvantages of being unusable and limited in design.
Therefore, a card with a card is required to have high design properties, high durability such as scratch resistance of printing, and can be printed with an inkjet printer or a laser printer that can print variable information at high speed, and is thus productive. Are also required to be high and low cost.

JP 05-169882 A JP 2010-23299 A

(Prior Art) Conventionally, a card comprising a card material made of plastic film or paper, a card member formed of a first plastic film bonded to the card material, and a printer paper bonded to a second plastic film. A mount is known (for example, see Patent Document 1). However, a protective frame must be provided separately, resulting in low productivity and high cost. Further, since the printing surface is at the outermost surface, there is a drawback that the printing has low abrasion resistance and lacks durability.
Further, the adhesive layer 21 provided on the surface of the mount 20 and the release layer 31 provided on the back surface of the card substrate 30 are pseudo-bonded, and the film label 40 covering the surface of the card substrate 30 is attached to the surface of the mount 20. In addition, there is known a card-attached form in which the card 50 is punched out from the surface of the film label 40 with a half cut 51 penetrating the card substrate 30 (see, for example, Patent Document 2). However, the printing of the card and the form is separate, and in addition to the double printing process requiring two processes, a process for matching the card and the form is also required, resulting in low productivity and high cost. There is a problem.

In order to solve the above-described problems, the present inventors have made extensive studies and have completed the present invention. Its purpose is high design, the card in use has high durability such as scratch resistance of printing, and can be printed by a high-speed printer such as an ink jet printer or a laser printer, and the productivity is high and low. It is to provide a method for manufacturing a card-attached form that is a cost.

In order to solve the above-described problems, a method for manufacturing a card-attached form according to the invention of claim 1 of the present invention is to simulate a print card having a first print area on a form sheet having a second print area capable of printer printing. a method of manufacturing adhered form with the card, the second print region surface of the form sheet, front back duplex cationic urethane resin, a cationic fixing agent, a filler, and at least two aziridinyl groups in the molecule An ink jet printer comprising a receiving layer composition for an ink jet containing an aziridine derivative and a step of pseudo-adhering a print card having a first print area comprising a printable print layer via a pseudo-adhesive layer on the same surface side to the first printing unit of the first print area provided between the second printing unit of the second print area, the step of printing simultaneously on the same printer Through an adhesive layer so as to cover the entire surface of the printing card, a method of manufacturing a card with the form to be characterized by having a a combined Ru steps attaching the card-like protective material formed of a transparent plastic substrate in, is there.
A method for producing a card-attached form according to the invention of claim 2 is a method for producing a card-attached form in which a print card having a first print area is pseudo-bonded to a form sheet having a second print area capable of printer printing. second print region surface of the sheet, front back duplex mass compounding ratio of titanium oxide pigment and binder a titanium oxide-based pigment: binder = 2-10: 1, and the coating amount of titanium oxide pigment is 2. Provided on the same side as the step of pseudo-adhering a print card having a first print area composed of a print layer capable of laser printer printing using a white ink layer of 5 g / m ² or more through a pseudo-adhesive layer. was to the second printing unit of the first printing unit of the first print area the second print area, the step of printing simultaneously on the same printer, the adhesive so as to cover the entire surface of the printing card Through layers A manufacturing method, carded form, characterized in that it comprises the steps combined Ru bond the card-like protective material formed of a transparent plastic substrate, a.

According to the present invention of claim 1 or 2, fast, in an inkjet or laser printer, variable information is printed at a time both the card and the form, and in high design property, abrasion resistance of printed The card-attached form to which an excellent high-durability card-like protective material is affixed is highly productive and has the effect of being manufactured at low cost .

It is explanatory drawing explaining the manufacturing method of this invention . Plan view of the card with the form, and AA 'is a cross-sectional view. It is sectional drawing explaining the bonding process among the manufacturing methods of this invention . It is a cross-sectional view of a detached card from card with form.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(Manufacturing method) The method for manufacturing a card-attached form according to the present invention is a printing having a first printing area 41 that can be peeled off and printed on the surface of at least one surface of a form sheet 101 via a pseudo adhesive layer 13. As shown in FIG. 1, in a card-attached form having a card 11 and a second print area 43 that can be printed by a printer on the surface of the form paper 101, (1) a card-like shape by punching out the transparent plastic substrate. A protective material 21 preparation step; (2) providing a second print area for printing the second print part on the card-attached form, and providing a first print area for printing the first print part on the print card, A card-attached form preparation step of preparing a card-attached form by pseudo-adhering the print card to a card area other than the second print area of the card-attached form, and (3) before The second printing section 33 is moved to the second printing area 43 by the ink jet printer or laser printer to the second printing area 43 of the card-attached form 10 and the first printing area 41 of the printing card 11. The printing process which prints the 1st printing part 31 simultaneously, and (4) the bonding process which bonds the said card-shaped protective material 21 so that the said printing card | curd 11 surface may be covered.

(Card-attached form) As shown in FIG. 2, the card-attached form 10 manufactured by the method for manufacturing a card-attached form of the present invention has a card-like protective material 21 and a print card 11 in the card area 45 of the card-attached form 10. Is integrated with a pseudo-adhesive layer 13 so as to be peelable. That is, only the card can be easily taken out by peeling from the pseudo-adhesive layer 13 of the high durability card in which the card-like protective material 21 and the print card 11 are integrated. For example, a user who has received a card-attached form 10 that has been mailed can open the envelope and take out the card from the card-attached form 10 for use. The card is highly durable because the print card 11 is covered with the card-shaped protective material 21.

(Protective Material Preparation Step) The first step is a card-shaped protective material 21 preparation step in which a transparent plastic base material is punched into a card shape.

(Plastic base material) The transparent plastic base material used for the card-like protective material 21 may be transparent or translucent. For example, films (including sheets) such as PET, PBT, polypropylene, and acrylic resin can be applied. The thickness is preferably 100 to 1000 μm from the viewpoint of strength and surface durability. More preferably, it is PET having a thickness of 188 to 750 μm. These plastic base materials are punched out by a known punching method into a card size that is slightly larger than the size of the print card 11 described later to form a card. The card-like protective material 21 may be preliminarily printed with a design, a background pattern, necessary items, and the like, but a portion corresponding to the first printing unit 31 described later is made transparent or translucent so that printing can be observed. Just keep it. An adhesive layer 23 for use in the bonding process may be applied in advance to the surface of the card-like protective material 21 on which the printing card 11 is detachably attached.

(Card-prepared document preparation step) The second step is to provide a second print area 43 for printing the second print section 33 on the card-added form 10 and to print the first print section 31 on the print card 11. The card-added form 10 is prepared by attaching the print card 11 to the card area other than the second print area 43 of the form-with-card 10 in a peelable manner.

(Form Paper) The form paper 101 has a second printing area 43 and a card area 45 as shown in the plan view of FIG. Then, the printing card 11 is pseudo-bonded so as to be peeled off. The second print area 43 is a part where variable information such as an address, an explanatory note, and a pattern are printed on the form paper 101, and a part other than the card area 45 may be the second print area 43. As the form paper 101, a paper base material or the like can be applied. As the paper base material, for example, a strong sized bleached or unbleached paper base material, or pure white roll paper, kraft paper, high-quality paper, art paper, processed paper, etc. Paper or the like can be used, and various paper films or sheets bonded to the paper base material may be used. The paper substrate, those having a basis weight of about 80~600g / m ² position, preferably, it is desirable to use a basis weight of about 100~450g / m ² position.

The form sheet 101 may be a sheet as shown in FIG. 2 or a continuous sheet. In addition, the paper sheet 101 is formed with holes for paper feeding near the left and right edges, so that when the desired information is printed by the printer, continuous conveyance is possible, and further, the perforation is perpendicular to the conveyance direction. It may be a continuous continuous paper. Furthermore, the form paper 101 may be provided with one or a plurality of folding sewing machines in the lateral direction so that the paper sheets 101 are connected to each other or can be folded and used. Furthermore, the size of the form paper 101 is not particularly limited, but the size that fits in the envelope with a window is preferable in order to mail the card-equipped form 10 to the user.

(Printing Card) The printing card 11 may be selected from plastic base materials according to the use as a card. For example, a film of PET, PBT, polypropylene, acrylic resin, or the like can be applied as the plastic base material of the print card 11, and the thickness of the second print portion 33 and the second print region 43 of the form paper 101 can be applied. The thickness is preferably about 25 to 75 μm, more preferably 25 to 50 μm, so that the thickness difference can be reduced so that the first print region 41 of the print card 11 can be simultaneously printed on the first print region 41. It is a PET film. If it is less than this range, it is difficult to use because it is flared, and if it exceeds the preferred range, simultaneous printing on the form paper 101 and the print card 11 becomes difficult.

A printing layer is provided on the front surface of the printing card 11 so that printing and / or printing can be performed, and a printing layer is provided on the back surface so that printing and / or printing can be performed as necessary. May be. On the surface of the printing card 11, variable information such as a membership number of a use name, a name, an explanatory note, and the like are printed, and a pattern is printed. An instruction information or signature field may be printed on the back side, or a field that can be additionally written by writing may be provided. The printing layer for printing and / or printing on the printing card 11 is not particularly limited. For example, medium (colorless ink in which only an extender pigment is dispersed in a vehicle) or OP varnish (not including an extender pigment). Colorless transparent ink) is used.

For inkjet printers, for example, an inkjet receptive layer composition containing a cationic urethane resin, a cationic fix agent, a filler, and an aziridine derivative having two or more aziridinyl groups in the molecule is suitable. . For laser printers, for example, the mass blending ratio of titanium oxide pigment and binder is titanium oxide pigment: binder = 2 to 10: 1, and the coating amount of titanium oxide pigment is 2.5 g / m. ^{When two} or more white ink layers are used, the substrate is not deteriorated or discolored by laser irradiation with a scanning laser beam energy of 2 to 5 W, and the density difference of laser printing is large and easy to read.

To (Pseudo adhesive layer) card region 45 of the form sheet 101, as the pseudo-adhesive layer 13 for releasably pseudo bonding the print card 11 may be a known method, for example, two layers peelably pseudo adhesive film In general, materials having low adhesiveness between each other are used. For example, PP and PE, PET and PE, PET and PP, PBT and PE, PBT and PP, and other olefin resin films and ester resin films. Combinations are mentioned. Further, for example, a resin having the same material as that of one film, for example, PE may be formed by extrusion coating and laminated with a two-layer film between the PET film and the PE film. That is, by applying a resin having adhesiveness with one film in a molten state between the two-layer films having low adhesiveness to each other, a liquid state is formed between the molten resin and the other film having low adhesiveness. A pseudo adhesion state can be formed so that the resin contacts the interface.

The printing card 11 is pseudo-adhered to the card area 45 of the form paper 101 via the pseudo-adhesive layer 13 so as to be peeled off. A pressure sensitive adhesive or an adhesive using a heat sensitive adhesive or the like that applies heat to the card area 45 of the form paper 101 is applied, and the printed card 11 provided with the pseudo adhesive layer 13 is pressurized or What is necessary is just to heat-press. Examples of the pressure sensitive adhesive include natural rubber latex, and examples of the heat sensitive adhesive include a heat sealable adhesive and a delayed tack adhesive. In addition, a release layer coated with a release agent is provided on the back surface of the print card 11 and is overlapped with the card region 45 of the form paper 101 coated with an adhesive using a pressure sensitive adhesive or a heat sensitive adhesive. You may heat-press. If one surface of the pseudo-adhesive layer 13 is heat-sealing, for example, PE-based resin, the pseudo-adhesion layer 13 can be formed by simply heating and pressing the form paper 101. The card in which the print card 11 is detachably attached to the form sheet 101 is also referred to as a clean release (CR) card (Dai Nippon Printing product name).

(Printing process) The third process is an ink jet printer or laser printer, which is a printing process for simultaneously printing the second printing part 33 on the second printing area 43 and the first printing part 31 on the first printing area 41. is there.

(Printing) Normally, printing with an ink jet printer or a laser printer can only deal with a card having a relatively thin thickness, and it is generally necessary to print a card with a thick thickness as a single card. In addition, printing on a relatively thin card, for example, printing with a thermal transfer printer tends to have low productivity and high unit price. According to the ink jet printer or laser printer of the present invention, different variable information can be printed at a time on both the second print area 43 of the card-attached form 10 and the first print area 41 of the print card 11. Therefore, it is high-speed, excellent in productivity, low in cost, and it is not necessary to match the information on the card-attached form 10 and the print card 11. The printer used for printing may be a known ink jet printer or laser printer, and can print with variable information such as a membership number and personal name as well as other necessary information.

The content of printing may be desired information or a picture depending on the application, and printing on the second printing area 43 of the form paper 101 does not require printing of a destination when the card is handed over. In FIG. 3, for the convenience of illustration, the second print area 33 and the first print area 31 printed in the second print area 43 and the first print area 41 are displayed so that a part of them protrudes from the surface. However, all may penetrate or some may protrude.

(Bonding process) A 4th process is a bonding process which bonds the card-shaped protective material 21 so that the whole surface of the printing card | curd 11 may be covered, as shown in FIG.

(Adhesive Layer) An adhesive layer 23 may be provided on the printed surface of the printed printing card 11 or the back surface of the card-like protective material 21 and bonded. The adhesive layer 23 may be provided in advance on each surface as long as it has no tackiness such as a heat-sensitive adhesive. In the case of using a pressure-sensitive adhesive having adhesiveness, it may be applied each time. In this case, if it is applied in advance, it may be covered with release paper. It is preferable that the adhesive layer 23 is transparent from the viewpoint of observing the printing on the printing card 11. However, when the printing observation is obstructed, the adhesive layer 23 is not applied to the printing portion and is adhered only to the peripheral portion of the printing portion. An agent layer 23 may be provided.

(Form with Card) The form with card 10 obtained in this way is a first printing area 41 that can be peeled off and printed on the surface on at least one surface of the form paper 101 via the pseudo adhesive layer 13. And a second print area 43 capable of printer printing on the surface of the form paper. The first print area 31 and the second print area 33 are the same in the first print area 41 and the second print area 43. A transparent card-like protective material 21 is pasted through an adhesive layer 23 so as to cover the entire surface of the print card 11 printed by the printer.

(High durability) As shown in FIG. 4, the card to be used is a transparent card-shaped protective material 21, an adhesive layer 23, and a first printing portion 31 formed by peeling paper from the pseudo-adhesive layer 13 of the card-attached form 10. The printing card 11 is made of a plastic substrate having Since the card-shaped protective material 21 covers the entire surface including the printing surface of the printing card 11, the user can use a highly durable card having excellent printing abrasion resistance at a low cost. In addition, a relatively thin card printed by a normal ink jet printer or laser printer is broken, is not easy to use, and lost to other places or is cheap. In addition, if PET having a thickness of 100 to 1000 μm is used as the card-like protective material 21, it is easy to use and has high design properties. In particular, if the printing card 11 is 25 μm and the card-like protective material 21 is 188 μm, the total thickness is about 213 μm, it is convenient and easy to use, has a high design, and can be used without any problems in automatic reading equipment. can do. Also, if the printing card 11 is 25 μm and the card-like protective material 21 is 750 μm, the total thickness is about 775 μm, the thickness is similar to that of a credit card, is comfortable with other cards, is easy to use, and has a high design. It can be used without problems even with automatic reading equipment.

(Size difference from the card) The size of the card-like protective material 21 and the print card 11 is increased by about +0 to +1.5 mm over the entire periphery from the edge of the print card 11, but preferably +0.2 to 1.0 mm. More preferably, they are the same size. Since the card-like protective material 21 is finally bonded to the print card 11, if the size of the card-like protective material 21 is slightly larger than the size of the print card 11, the card-like protective material 21 is exposed due to insufficient printing card 11. Although there is a portion, since the card-like protective material 21 is thick and the printing card 11 is thin, there is no particular problem in use.

In this case, an adhesive layer 23 may be provided on the card-like protective material 21 so as not to protrude from the print card 11, or a pressure-sensitive adhesive may be applied to the print card 11 side in advance. Further, as the adhesive layer 23, a type of adhesive whose adhesiveness is activated by heating or a hot melt type adhesive may be used. Further, the end of the card-like protective material 21 is a heat-sensitive adhesive, and the central part is coated with an adhesive, or a release agent is applied in advance to the form paper 101 around the print card 11 to protect the card-like protection. When a heat-sealable heat-sensitive adhesive layer is used as the adhesive layer 23 of the material 21 and pasted by the heat sealing method, the exposed portion is not bonded, and can be easily peeled off.

(Use) To the card-attached form 10 with the print card 11 obtained as described above, which is pseudo-bonded so as to be peeled off, to the second print area 43 of the card-attached form 10 using, for example, an ink jet printer or a laser printer. The second printing unit 33 serving as a destination of the card user's address and name is transferred to the first printing area 41 of the printing card 11 as a first printing unit serving as usage information such as the card user's membership number, name and expiration date. If 31 is printed at the same time, the card-added form 10 can be mailed to a user if it is directly or folded and put in an envelope with a window, for example. The user who has received the envelope with the window opens and takes out the card 10 with the card, peels off the printed card 11 covered with the card-like protective material 21 from the pseudo-adhesive layer 13, and displays the insurance card, membership card, and display. Can be used as a meeting invitation card, medical examination card, point card, etc.

Printing card 11 that is covered with card-shaped protective member 21 is a thick, high designability is also classy, printing unit is covered by a rigid card-like protective member 21, which is highly durable. Further, the form paper 101 after the card portion has been peeled off has only a slight break of the pseudo-adhesive layer 13, so that the amount of waste to be discarded can be reduced and the waste of material resources can be reduced.

INDUSTRIAL APPLICABILITY The Lord applications card with form, excellent durability such as abrasion resistance of the indicia shaped portion be printed by the printer, and carded application form with the design of the card, These include a form with an insurance card, a form with a membership card, a form with an exhibition invitation card, a form with a medical examination card, a form with a point card, and an application form with a temporary card used until a credit card is issued. However, there is no particular limitation as long as the application requires a card-attached form with a card that can be printed by an inkjet printer or a laser printer and has excellent durability.

10: Form with card 11: Print card 13: Pseudo adhesive layer 21: Card-like protective material 23: Adhesive layer 31: First print part 33: Second print part 41: First print area 43: Second print area 45 : Card area 101: Form paper

Claims (2)

In the method for manufacturing a card-attached form in which a print card having a first print area is pseudo-adhered to a form sheet having a second print area capable of printer printing,
Second printing area surface of the form sheet, front back duplex cationic urethane resin, a cationic fixing agent, the ink-jet receptive layer composition comprising the aziridine derivative having two or more aziridinyl groups on the filler, and the molecule A step of pseudo-adhering a print card having a first print area consisting of a printable print layer consisting of an ink-jet printer through a pseudo-adhesion layer ;
To a second printing portion of the second print area and the first printing unit of the first print area provided on the same surface side, a step of printing simultaneously on the same printer,
Via said adhesive layer so as to cover the entire surface of the printing card, laminated card-like protective material formed of a transparent plastic substrate Ru process and method for producing a carded form, characterized in that it comprises a. In the method for manufacturing a card-attached form in which a print card having a first print area is pseudo-adhered to a form sheet having a second print area capable of printer printing,
Second printing area surface of the form sheet, front back duplex mass compounding ratio of titanium oxide pigment and binder a titanium oxide-based pigment: binder = 2-10: 1, and the coating amount of titanium oxide pigment is 2 A step of pseudo-adhering a print card having a first print area comprising a print layer capable of laser printer printing using a white ink layer of 0.5 g / m ² or more through a pseudo-adhesion layer ;
To a second printing portion of the second print area and the first printing unit of the first print area provided on the same surface side, a step of printing simultaneously on the same printer,
Via said adhesive layer so as to cover the entire surface of the printing card, laminated card-like protective material formed of a transparent plastic substrate Ru process and method for producing a carded form, characterized in that it comprises a.

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