JP5892987B2 - Planetary gear type speed reducer with two-stage reduction gear - Google Patents

Planetary gear type speed reducer with two-stage reduction gear Download PDF

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JP5892987B2
JP5892987B2 JP2013206213A JP2013206213A JP5892987B2 JP 5892987 B2 JP5892987 B2 JP 5892987B2 JP 2013206213 A JP2013206213 A JP 2013206213A JP 2013206213 A JP2013206213 A JP 2013206213A JP 5892987 B2 JP5892987 B2 JP 5892987B2
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gear
sun gear
planetary gear
ring gear
connecting shaft
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JP2015068493A (en
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俊男 飯山
俊男 飯山
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Origin Electric Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/46Systems consisting of a plurality of gear trains each with orbital gears, i.e. systems having three or more central gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/327Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with orbital gear sets comprising an internally toothed ring gear

Description

本発明は、入力軸と出力軸との間の動力伝達状態を変更する変速装置、特に、2段減速歯車を備える遊星歯車型増減速機を複数段組み合わせた、小型であって変速比が大きく、かつ、円滑な増速作動を行わせることが可能な変速装置に関するものである。   The present invention relates to a transmission that changes a power transmission state between an input shaft and an output shaft, and in particular, a small-sized and high gear ratio in which a plurality of planetary gear type speed reducers including a two-stage reduction gear are combined. In addition, the present invention relates to a transmission that can perform a smooth speed-up operation.

機械部品あるいは作業機器等を回転駆動する動力伝達系では、駆動する機器の特性に合わせるよう、回転速度やトルクを変更するための増減速機が常套的に使用される。また、モーター等の駆動源を過大な負荷トルクから保護するトルクリミッタ等、各種の機能を備えた機器が介在されることが多い。   In a power transmission system that rotationally drives mechanical parts, work equipment, or the like, an increase / decrease device for changing the rotational speed or torque is conventionally used to match the characteristics of the driven equipment. In addition, there are often intervening devices having various functions such as a torque limiter for protecting a drive source such as a motor from an excessive load torque.

増減速機としては、異なる径のプーリを用いるベルト伝動装置等の摩擦伝動式のものもあるが、一般的には歯車式増減速機が用いられ、その中には、遊星歯車機構を利用する遊星歯車式増減速機がある。遊星歯車機構は、中心に太陽歯車(サンギヤ)を設けるとともに、その周りに内歯歯車であるリング歯車(リングギヤ)を設け、太陽歯車とリング歯車との間に、両方の歯車と噛み合う複数の遊星歯車(プラネタリギヤ)を配置したものである。複数の遊星歯車は、これを担持するキャリア(リテーナとも呼ばれる)に取り付けられて軸支される。通常、キャリアは、太陽歯車及びリング歯車と同心の回転軸を中心として回転可能に構成されており、キャリアが回転したときは、遊星歯車は、リング歯車の内側を公転しながら自転する遊星運動を行う。
この遊星歯車式増減速機は、各歯車や各構成部品等を動力伝達の入出力要素として自由に選定することが可能であって、変速比の設定の自由度が大きい。また、入力軸と出力軸が同心状に配置されるので、動力伝達装置の配置設計が容易であり、多段にして変速比を増大することも容易である。
There is a friction transmission type such as a belt transmission device using pulleys with different diameters as an speed reducer, but generally a gear type speed reducer is used, among which a planetary gear mechanism is used. There is a planetary gear type speed reducer. The planetary gear mechanism has a sun gear (sun gear) at the center and a ring gear (ring gear) that is an internal gear around the sun gear, and a plurality of planetary gears that mesh with both gears between the sun gear and the ring gear. A gear (planetary gear) is arranged. The plurality of planetary gears are attached to and supported by a carrier (also called a retainer) that carries the planetary gears. Usually, the carrier is configured to be rotatable about a rotation axis concentric with the sun gear and the ring gear, and when the carrier rotates, the planetary gear rotates around the ring gear while revolving around the planetary gear. Do.
In this planetary gear type speed reducer, each gear, each component, and the like can be freely selected as input / output elements for power transmission, and the gear ratio can be set freely. Further, since the input shaft and the output shaft are arranged concentrically, the layout design of the power transmission device is easy, and it is easy to increase the gear ratio in multiple stages.

従来用いられている多段式の遊星歯車式増減速機として、図8に示す構造のものが知られている。これは、遊星歯車式増減速機を減速機として用いる、比較的小型の機械部品として構成されたものである。
図8の遊星歯車式増減速機は、太陽歯車SGを設けた入力軸ISと、リング歯車RGが設けられた固定のハウジングHGとを備えており、A−A断面矢視図に示すとおり、太陽歯車SGとリング歯車RGとの間には、両方の歯車と噛み合う3個の遊星歯車PGが配置される。遊星歯車PGの各々は、キャリアCRに一体的に立設された支持軸SSに嵌め込まれ、回転可能に軸支される。キャリアCRの支持軸SSの反対側には、入力軸ISの太陽歯車SGと同一形状の太陽歯車が形成され、入力軸ISの太陽歯車SGとキャリアCRとにより1段目の減速機が構成される。同様の構成がB−B断面図の左方に向けて順次繰り返され、最終段(3段目)の減速機のキャリアには、出力軸OSが設けられている。なお、リング歯車RGは、全ての段の遊星歯車が噛み合う共通の歯車であって、ハウジングHGの軸方向のほぼ全長に亘って延びる内歯歯車となっている。
As a conventional multistage planetary gear type speed reducer, a structure shown in FIG. 8 is known. This is configured as a relatively small mechanical part using a planetary gear type speed reducer as a speed reducer.
The planetary gear type speed reducer of FIG. 8 includes an input shaft IS provided with a sun gear SG, and a fixed housing HG provided with a ring gear RG. Between the sun gear SG and the ring gear RG, three planetary gears PG meshing with both gears are arranged. Each of the planetary gears PG is fitted into a support shaft SS provided integrally with the carrier CR and is rotatably supported. On the opposite side of the support shaft SS of the carrier CR, a sun gear having the same shape as the sun gear SG of the input shaft IS is formed, and the sun gear SG of the input shaft IS and the carrier CR constitute a first stage reduction gear. The A similar configuration is sequentially repeated toward the left side of the BB cross-sectional view, and an output shaft OS is provided on the carrier of the speed reducer at the final stage (third stage). The ring gear RG is a common gear that meshes with the planetary gears of all stages, and is an internal gear that extends over almost the entire length in the axial direction of the housing HG.

入力軸ISの太陽歯車SGが回転すると、遊星歯車PGは、自転すると同時にリング歯車RGに沿って公転する。遊星歯車PGを軸支するキャリアCRは、これに連れ回る形で遊星歯車の公転とともに回転することとなり、その回転方向は入力軸と同方向で回転速度は入力軸の回転速度よりも大幅に減速される。そして、太陽歯車SGとキャリアCRとの間の変速比は、次式:
太陽歯車回転数/キャリア回転数=1+(リング歯車の歯数/太陽歯車の歯数)
によって決定される。キャリアCRには次の段の太陽歯車が設けられていて次の段でも同様な減速が行われ、出力軸OSの最終的な変速比(減速比)は、単段の変速比を段の数だけ乗じたものとなる。
When the sun gear SG of the input shaft IS rotates, the planetary gear PG rotates along with the ring gear RG at the same time as rotating. The carrier CR that pivotally supports the planetary gear PG rotates along with the revolution of the planetary gear, and the rotation direction is the same as that of the input shaft, and the rotation speed is greatly reduced than the rotation speed of the input shaft. Is done. And the gear ratio between the sun gear SG and the carrier CR is the following formula:
Sun gear rotation speed / carrier rotation speed = 1 + (number of teeth of ring gear / number of teeth of sun gear)
Determined by. The carrier CR is provided with a sun gear at the next stage, and the same speed reduction is performed at the next stage. The final gear ratio (reduction ratio) of the output shaft OS is the number of stages in the single gear ratio. Only multiplied.

遊星歯車式減速機は各種の回転機器に利用され、これを動力伝達経路に介在すると、回転数が減少しそれに反比例してトルクが増加する。例えば、特開平9−254046号公報には、モーターで駆動される電動ドライバーに遊星歯車式減速機を適用した工具が開示されており、永久磁石式のトルクリミッタを介してモーターにより遊星歯車式減速機の太陽歯車を駆動し、キャリアをドライバーに連結してトルクを増大しながらねじ締めを行うことが記載されている。また、特許第4806544号には、遊星歯車式減速機に永久磁石を組み込み、この減速機を、複写機等の紙送り装置に用いるトルクリミッタ自体として構成することが開示されている。   The planetary gear type speed reducer is used in various rotating devices, and when this is interposed in a power transmission path, the rotational speed decreases and the torque increases in inverse proportion. For example, Japanese Patent Laid-Open No. 9-254046 discloses a tool in which a planetary gear speed reducer is applied to an electric driver driven by a motor, and the planetary gear speed reduction is performed by the motor via a permanent magnet type torque limiter. It describes that the sun gear of the machine is driven and the carrier is connected to the driver to tighten the screw while increasing the torque. Japanese Patent No. 4806544 discloses that a permanent magnet is incorporated in a planetary gear speed reducer, and this speed reducer is configured as a torque limiter itself used in a paper feeding device such as a copying machine.

特開平9−254046号公報JP-A-9-254046 特許第4806544号Japanese Patent No. 4806544

遊星歯車式減速機では、特許文献1又は特許文献2に記載の減速機のように、太陽歯車を入力軸としキャリアを出力軸とすることが一般的である。この構造としたときは、小型の装置で入出力軸間の変速比(減速比)の大きな減速機を得ることができる。
しかし、この構造では、遊星歯車を担持するキャリアが出力軸となって回転する。回転するキャリアが振れたり傾いたりすると、遊星歯車とこれを嵌め込む支持軸との間や遊星歯車と噛み合う歯車同士の間の摩擦による抵抗が増加し、入出力軸間における動力伝達損失の増大を招く。
In a planetary gear type reduction gear, as in the reduction gear described in Patent Document 1 or Patent Document 2, it is common to use a sun gear as an input shaft and a carrier as an output shaft. With this structure, it is possible to obtain a reduction gear having a large speed ratio (reduction ratio) between the input and output shafts with a small device.
However, in this structure, the carrier carrying the planetary gear rotates as an output shaft. If the rotating carrier swings or tilts, resistance due to friction between the planetary gear and the support shaft into which the planetary gear is fitted or between the gears meshing with the planetary gear increases, increasing the power transmission loss between the input and output shafts. Invite.

ここで、遊星歯車機構は、入出力の関係を逆にすることにより減速機としても増速機としても作動させることができる。上記のような動力伝達損失は、伝達効率を悪化させるけれども、遊星歯車機構を減速機として作動させる限り、歯車等がロックして入出力軸間の動力伝達が不可能となることは殆どない。それに対し、増速機として作動させるため、キャリアを入力軸とし太陽歯車を出力軸としたときは、キャリアと太陽歯車との回転トルク比が変速比に反比例する関係上、摩擦に起因する抵抗トルクは、増幅されて入力軸のキャリアに大きな抵抗トルクとなって作用する。したがって、回転するキャリアの搖動等に伴う摩擦の増大の結果、遊星歯車機構の動力伝達が円滑に行われなくなり、キャリアが実質上ロックされてしまう事態も発生する。これを防止するには、遊星歯車と支持軸との間に転がりベアリングを設置するなどの対策が考えられるが、このときは遊星歯車の外径が大きくなり、必然的に装置の大型化に繋がることとなる。
本発明の課題は、遊星歯車機構を複数段組み合わせた小型の変速装置において、入出力軸間の変速比を増大させるとともに、回転軸の搖動等を防止して各歯車の摩擦を低減し、特に、増速機としての作動を円滑化することにある。
Here, the planetary gear mechanism can be operated as both a speed reducer and a speed increaser by reversing the input / output relationship. Although the power transmission loss as described above deteriorates the transmission efficiency, as long as the planetary gear mechanism is operated as a speed reducer, the gears and the like are hardly locked and power transmission between the input and output shafts is almost impossible. On the other hand, when the carrier is used as the input shaft and the sun gear is used as the output shaft in order to operate as a speed increaser, the rotational torque ratio between the carrier and the sun gear is inversely proportional to the gear ratio, and therefore the resistance torque caused by friction. Is amplified and acts on the carrier of the input shaft as a large resistance torque. Therefore, as a result of an increase in friction associated with the rotation of the rotating carrier, etc., the planetary gear mechanism cannot transmit power smoothly, and the carrier is substantially locked. In order to prevent this, measures such as installing a rolling bearing between the planetary gear and the support shaft can be considered, but in this case, the outer diameter of the planetary gear increases, which inevitably leads to an increase in the size of the device. It will be.
The object of the present invention is to reduce the friction of each gear by increasing the gear ratio between the input and output shafts and preventing the rotation of the rotating shaft, etc., in a small transmission that combines a plurality of planetary gear mechanisms. It is to facilitate the operation as a speed increaser.

上記の課題に鑑み、本発明の多段式の遊星歯車型増減速機では、各段の遊星歯車機構における遊星歯車として大小の径の歯車を並列したいわゆる2段減速歯車を用いて変速比を増大させ、かつ、遊星歯車機構のキャリアをハウジングに固定して、太陽歯車とリング歯車との間で変速作用を実行させ、安定して回転させるよう構成している。そのため、本発明の多段式の遊星歯車型増減速機は、次の「基本構造」を備えている。
「中心に置かれた太陽歯車と、その周囲に設けられた内歯歯車からなるリング歯車と、前記太陽歯車及び前記リング歯車の間に介在させた遊星歯車とにより遊星歯車機構を構成し、この遊星歯車機構をハウジングの内部に複数段組み合わせた増減速機であって、
前記遊星歯車には、前記太陽歯車と噛み合う大径の歯車と前記リング歯車と噛み合う小径の歯車とが並列して設けられ、
前記遊星歯車機構には、前記遊星歯車を軸支する支持軸が設けられ、前記ハウジングに固定された円板状のキャリアと、前記リング歯車及び前記太陽歯車が設けられた円板状の回転作動子とが隣接して配置されており、さらに、
前記リング歯車が前記回転作動子の一方の面の周縁部に設けられるとともに、前記太陽歯車が他方の面に形成された作動子中心軸に設けられ、
前記回転作動子は、その他方の面が前記キャリアの支持軸と反対側の面に当接してスラスト方向に軸受され、かつ、作動子中心軸が前記キャリアに形成された中心孔に嵌め込まれてラジアル方向に軸受され、
前記増減速機の一端に置かれた前記遊星歯車機構の前記太陽歯車には太陽歯車連結軸が設けられ、他端に置かれた前記遊星歯車機構の前記リング歯車にはリング歯車連結軸が設けられている」構造
In view of the above problems, the multi-stage planetary gear type speed increasing and reducing machine of the present invention, increasing the transmission ratio using a so-called two-stage reduction gear in parallel the gear diameter of the large and small as a planetary gear in a planetary gear mechanism of each stage In addition, the planetary gear mechanism carrier is fixed to the housing, a speed change operation is executed between the sun gear and the ring gear, and the planetary gear mechanism is rotated stably. Therefore, the multistage planetary gear type speed reducer of the present invention has the following “basic structure”.
`` A planetary gear mechanism is configured by a sun gear placed at the center, a ring gear composed of internal gears provided around the sun gear, and a planetary gear interposed between the sun gear and the ring gear. An speed reducer that combines a planetary gear mechanism with multiple stages inside the housing,
The planetary gear is provided with a large-diameter gear meshing with the sun gear and a small-diameter gear meshing with the ring gear,
The planetary gear mechanism is provided with a support shaft for pivotally supporting the planetary gear, and a disk-shaped rotation operation provided with a disk-shaped carrier fixed to the housing, the ring gear and the sun gear. The child is placed next to it, and
The ring gear is provided on a peripheral portion of one surface of the rotary actuator, and the sun gear is provided on an actuator central axis formed on the other surface,
The other surface of the rotary actuator is in contact with the surface opposite to the support shaft of the carrier and is supported in the thrust direction, and the central axis of the actuator is fitted in a center hole formed in the carrier. Bearing in the radial direction ,
The sun gear of the planetary gear mechanism placed at one end of the speed reducer is provided with a sun gear connecting shaft, and the ring gear of the planetary gear mechanism placed at the other end is provided with a ring gear connecting shaft. Is the structure .

そして、本発明の第1の態様(第1発明)は、請求項1に記載のように、基本構造を備えた増減速機であって、さらに、前記円板状のキャリアの外周に突起を形成し、前記ハウジングの内面には前記突起を嵌め込む溝を軸方向に延びるよう形成するものである。この場合には、請求項2に記載のように、前記突起を嵌め込む溝として、複数段の遊星歯車機構における円板状のキャリアのそれぞれに対応する軸方向の長さに設定された複数の溝を、前記ハウジングの内面に形成することができる。 And the 1st aspect (1st invention) of this invention is the speed increase / decrease machine provided with the basic structure as described in Claim 1, Comprising: Furthermore, protrusion is provided in the outer periphery of the said disk-shaped carrier. A groove for fitting the protrusion is formed on the inner surface of the housing so as to extend in the axial direction. In this case, as described in claim 2 , as the groove into which the protrusion is fitted, a plurality of axial lengths corresponding to each of the disk-shaped carriers in the multi-stage planetary gear mechanism are provided. A groove may be formed in the inner surface of the housing.

本発明の第2の態様(第2発明)は、請求項3に記載のように、基本構造を備えた増減速機であって、さらに、前記太陽歯車連結軸が、前記ハウジングの軸方向の一端に形成した壁部にラジアル方向に軸受され、かつ、前記リング歯車連結軸が、前記ハウジングの軸方向の他端に嵌め込んだ蓋体に、スラスト方向及びラジアル方向に軸受される構成としたものである According to a second aspect (second invention) of the present invention, as described in claim 3, the speed reducer includes a basic structure, and the sun gear connecting shaft further extends in an axial direction of the housing. It is configured to be supported in a radial direction on a wall portion formed at one end, and the ring gear connecting shaft is supported in a thrust direction and a radial direction on a lid body fitted to the other end in the axial direction of the housing . Is .

また、本発明の第3の態様(第3発明)は、請求項4に記載のように、基本構造を備えた増減速機であって、さらに、前記太陽歯車連結軸の先端及び前記回転作動子の作動子中心軸の先端に、小径の中央軸を設けるとともに、前記リング歯車連結軸の後端及び前記回転作動子の後端に、前記中央軸が嵌め込まれる中央孔を設けるものである According to a third aspect (third invention) of the present invention, there is provided a speed increasing / decreasing device having a basic structure as defined in claim 4, further comprising a tip of the sun gear connecting shaft and the rotation operation. A small-diameter central shaft is provided at the tip of the child actuator central shaft, and a central hole into which the central shaft is fitted is provided at the rear end of the ring gear connecting shaft and the rear end of the rotary actuator.

本発明の各態様の増減速機は、基本構造の部分において、ハウジング内に遊星歯車機構(遊星歯車型の歯車列)を複数段組み合わせて収容した変速装置となっている。各々の段の遊星歯車機構は、中心に設置された太陽歯車と、その周囲に設けられた内歯歯車からなるリング歯車と、これらの歯車の間に介在された複数の遊星歯車とを備えている。この遊星歯車は、太陽歯車と噛み合う大径の歯車とリング歯車と噛み合う小径の歯車とを並列して設けたもので、いわゆる2段減速歯車を構成する。そして、遊星歯車を支持するキャリアは、ハウジングに固定された円板状の部材であり、その一方の面に立設された支持軸に各遊星歯車が回転可能に嵌め込まれる。このキャリアに隣接して、リング歯車と次の段の太陽歯車とが設けられた円板状の回転作動子が配置されている。 Decrease the speed of each aspect of the present invention, in the portion of the basic structure, and has a transmission which contains a combination of a plurality of stages of planetary gear mechanism (planetary gear type gear train) to the housing. Each stage of the planetary gear mechanism includes a sun gear installed at the center, a ring gear composed of internal gears provided around the sun gear, and a plurality of planetary gears interposed between these gears. Yes. This planetary gear is provided with a large-diameter gear that meshes with the sun gear and a small-diameter gear that meshes with the ring gear, and constitutes a so-called two-stage reduction gear. The carrier that supports the planetary gear is a disk-shaped member fixed to the housing, and each planetary gear is rotatably fitted on a support shaft that is erected on one surface thereof. Adjacent to the carrier, a disk-like rotary actuator provided with a ring gear and a next stage sun gear is arranged.

この構造の遊星歯車機構では、1段目の太陽歯車が回転すると、固定された遊星歯車を介して、リング歯車の設けられた回転作動子が逆方向に回転する。回転作動子の、リング歯車とは反対の面に形成された作動子中心軸には、次段の遊星歯車機構の太陽歯車が一体的に設けてあり、次段においても同様な変速が行われる。
つまり、各段の遊星歯車機構における変速は、回転軸が固定された遊星歯車を介在する太陽歯車とリング歯車との、いわば単純な歯車列による変速であり、遊星歯車は歯車列の中間歯車となる。遊星歯車には、歯数の異なる2個の歯車が並列して設けられており、それらの歯車の歯数比をγ(ただしγ>1)とすると、単段の遊星歯車機構の変速比は、次式で表される(回転方向は逆なので−を付す)。
太陽歯車回転数/リング歯車回転数=−γ・(リング歯車の歯数/太陽歯車の歯数)
上記のとおり、本発明では遊星歯車に2段減速歯車を採用しているので、遊星歯車の軸方向長さをあまり増大することなく、単一の歯車を採用したものと比べγ倍の変速比を得ることができる。本発明の増減速機は、一端に置かれた太陽歯車連結軸と他端に置かれたリング歯車連結軸とが入出力軸となるものであり、その間の変速比は、上記の単段の変速比を段の数だけ乗じたものとなり、また、その間のトルク比は変速比の逆数となる。
In the planetary gear mechanism having this structure, when the first-stage sun gear rotates, the rotary actuator provided with the ring gear rotates in the reverse direction via the fixed planetary gear. The sun gear of the planetary gear mechanism of the next stage is integrally provided on the actuator center shaft formed on the surface opposite to the ring gear of the rotary actuator, and the same speed change is performed in the next stage. .
In other words, the shift in the planetary gear mechanism of each stage is a shift by a simple gear train between the sun gear and the ring gear with the planetary gear fixed to the rotation shaft, and the planetary gear is an intermediate gear of the gear train. Become. The planetary gear is provided with two gears having different numbers of teeth in parallel. If the gear ratio of these gears is γ (where γ> 1), the gear ratio of the single-stage planetary gear mechanism is It is expressed by the following equation (because the rotation direction is opposite, it is given-)
Sun gear rotation speed / ring gear rotation speed = −γ · (number of teeth of ring gear / number of teeth of sun gear)
As described above, since the present invention employs a two-stage reduction gear for the planetary gear, the gear ratio is γ times that of a single gear without increasing the axial length of the planetary gear. Can be obtained. In the speed increasing / decreasing gear of the present invention, the sun gear connecting shaft placed at one end and the ring gear connecting shaft placed at the other end serve as an input / output shaft, and the gear ratio between them is the above-mentioned single stage speed. The speed ratio is multiplied by the number of stages, and the torque ratio therebetween is the reciprocal of the speed ratio.

本発明の遊星歯車機構は、キャリアが回転する一般的な遊星歯車機構と異なり、遊星歯車がハウジングに固定されたキャリアに担持されているため、遊星歯車が2個の歯車を並置したものであっても、その支持軸が振れたり搖動したりすることがない。また、リング歯車と次段の太陽歯車を設けた回転作動子は、リング歯車と反対側の円板状の面がキャリアの円板状の面と当接してスラスト方向に軸受けされるとともに、太陽歯車を設けた作動子中心軸がキャリアに形成された中心孔に嵌め込まれてラジアル方向に軸受される。キャリアに回転作動子のすべり軸受け面が形成されているので、回転作動子は、回転軸が振れるようなことはなく安定して回転することができる。
このように、本発明の遊星歯車機構における各歯車等の回転部材は、安定的に回転し摩擦抵抗が非常に小さなものとなる。そのため、増減速機における動力伝達損失が低減すると同時に、リング歯車連結軸を入力軸とし太陽歯車連結軸を出力軸として、増減速機を増速機として作動させるときも円滑な増速が実現される。
Unlike the general planetary gear mechanism in which the carrier rotates, the planetary gear mechanism of the present invention is supported by a carrier fixed to the housing, and therefore the planetary gear is a two-sided planetary gear. However, the support shaft does not shake or swing. Further, the rotary actuator provided with the ring gear and the sun gear of the next stage is supported in the thrust direction with the disc-shaped surface opposite to the ring gear abutting with the disc-shaped surface of the carrier, An actuator central shaft provided with a gear is fitted in a central hole formed in the carrier and is supported in the radial direction. Since the slide bearing surface of the rotary actuator is formed on the carrier, the rotary actuator can rotate stably without the rotary shaft being shaken.
Thus, the rotating members such as the gears in the planetary gear mechanism of the present invention rotate stably and have a very small frictional resistance. Therefore, power transmission loss in the speed reducer is reduced, and at the same time, smooth speed increase is realized when the ring gear connecting shaft is used as the input shaft and the sun gear connecting shaft is used as the output shaft and the speed reducer is operated as the speed increasing device. The

そして、第1発明の増減速機は、円板状のキャリアの外周に突起を形成するとともに、ハウジングの内面にはその突起を嵌め込む溝を軸方向に延びるよう形成するものである。本発明の増減速機は、単段の遊星歯車機構を軸方向に重ねて構成されているので、第1発明の構造とすると、同一形状のキャリアをハウジングに順次組み付けながら増減速機を製造することが可能となり、増減速機の製造組み立て工程を効率化することができる。 In the speed increasing / decreasing device of the first invention , a protrusion is formed on the outer periphery of the disk-shaped carrier, and a groove for fitting the protrusion is formed on the inner surface of the housing so as to extend in the axial direction. Since the speed increasing / decreasing gear of the present invention is constructed by superimposing single-stage planetary gear mechanisms in the axial direction, the structure of the first aspect of the present invention manufactures the speed increasing / decreasing gear while sequentially assembling the same shaped carrier to the housing. It becomes possible, and the manufacturing and assembling process of the speed reducer can be made more efficient.

第1発明の増減速機では、ハウジングの内面の溝にキャリアの突起を嵌め込んで組み付ける場合、請求項2の発明のように、突起を嵌め込む溝として、複数段の遊星歯車機構における円板状のキャリアのそれぞれに対応する軸方向の長さに設定された複数の溝をハウジングの内面に形成することができる。こうすると、複数のキャリアの各々がいわば専用の溝に嵌め込まれることとなり、キャリアを軸方向に押し込むことにより、突起が溝の端に当接してハウジングに対するキャリアの位置決めが自動的に行われる。このように、キャリアの嵌め込まれる溝がいわばスペーサの役目を果たして、隣接する段のキャリアが設定した位置に保持される。遊星歯車機構の遊星歯車や回転作動子の間隔も適正な値に保持されるので、増減速機の円滑な回転が確保される。
なお、こうしたハウジングの溝とキャリアの突起との構造は、遊星歯車として2段減速歯車を使用するものに限らず、単一の歯車を用いる増減速機にも適用できるのは明らかである。
The increase or decrease the speed of the first invention, when assembled by fitting the projections of the carrier in a groove of the inner surface of the housing, as in the invention of claim 2, as a groove for fitting the protrusion, the disc in the planetary gear mechanism in a plurality of stages A plurality of grooves set in the axial length corresponding to each of the shaped carriers can be formed on the inner surface of the housing. In this way, each of the plurality of carriers is fitted into a dedicated groove, and by pushing the carrier in the axial direction, the protrusion comes into contact with the end of the groove and the carrier is automatically positioned with respect to the housing. In this manner, the groove into which the carrier is fitted serves as a spacer, and the adjacent carrier is held at the set position. Since the spacing between the planetary gear and the rotating actuator of the planetary gear mechanism is also maintained at an appropriate value, smooth rotation of the speed increase / reduction gear is ensured.
It is obvious that the structure of the groove of the housing and the protrusion of the carrier is not limited to the one using a two-stage reduction gear as the planetary gear, but can be applied to an speed reducer using a single gear.

第2発明の増減速機は、増減速機の入出力軸となる太陽歯車連結軸及びリング歯車連結軸についても、ハウジングに軸受して回転振れ等を防止するものである。この発明では、太陽歯車連結軸がハウジングの軸方向の一端に形成した壁部にラジアル方向に軸受されるとともに、リング歯車連結軸には円板状の面が形成されていて、リング歯車連結軸もハウジングの開口端に嵌め込んだ蓋体にスラスト方向及びラジアル方向に軸受される。そのため、増減速機を増速機としたときの入力軸の回転が安定化し、より一層円滑な動力伝達が行われることとなる。
また、第3発明の増減速機は、太陽歯車連結軸の先端及び回転作動子の作動子中心軸の先端に小径の中央軸を設けるとともに、リング歯車連結軸の後端及び回転作動子の後端には中央孔を設け、中央軸と中央孔とを嵌め合わせるものである。こうすると、隣り合う回転体の中心部分が互いに軸受されることとなり、回転軸の振れをより確実に防止できる。
In the speed increasing / decreasing device of the second invention, the sun gear connecting shaft and the ring gear connecting shaft, which are the input / output shafts of the speed increasing / decreasing device, are also supported by the housing to prevent rotational vibration and the like. In this invention, the sun gear connecting shaft is supported in a radial direction on a wall portion formed at one end of the housing in the axial direction, and the ring gear connecting shaft is formed with a disk-like surface, and the ring gear connecting shaft Are also supported in a thrust direction and a radial direction by a lid fitted into the opening end of the housing. For this reason, the rotation of the input shaft when the speed increaser / speed reducer is used as a speed increaser is stabilized, and smoother power transmission is performed.
The speed increasing / decreasing device of the third invention is provided with a small-diameter central shaft at the tip of the sun gear connecting shaft and the tip of the rotating actuator central shaft, and at the rear end of the ring gear connecting shaft and the rotating actuator. A central hole is provided at the end, and the central shaft and the central hole are fitted together. If it carries out like this, the center part of an adjacent rotary body will mutually be bearing, and the shake | fluctuation of a rotating shaft can be prevented more reliably.

本発明の増減速機の全体的な構造を示す図である。It is a figure which shows the whole structure of the speed reducer of this invention. 本発明の増減速機のハウジング及びキャリアを単品で示す図である。It is a figure which shows the housing and carrier of the speed increase / decrease device of this invention by a single item. 本発明の増減速機の回転作動子及び遊星歯車を単品で示す図である。It is a figure which shows the rotary actuator and planetary gear of the speed increase / decrease device of this invention with single goods. 本発明の増減速機の太陽歯車連結軸及びリング歯車連結軸を単品で示す図である。It is a figure which shows the sun gear connecting shaft and the ring gear connecting shaft of the speed increasing / decreasing device of the present invention separately. 本発明の増減速機をトルクリミッタ装置に適用した図である。It is the figure which applied the speed increase / decrease device of this invention to the torque limiter apparatus. 本発明の増減速機を作動速度低減装置に適用した図である。It is the figure which applied the speed increase / decrease device of this invention to the operating speed reduction apparatus. 本発明の増減速機を用いて遠心クラッチを構成した図である。It is the figure which comprised the centrifugal clutch using the speed increase / decrease device of this invention. 従来の遊星歯車式増減速機の構造を示す図である。It is a figure which shows the structure of the conventional planetary gear type speed reducer.

以下、図面に基づいて、本発明の増減速機について説明する。まず、図1に本発明の増減速機の全体的な構造を示し、図2には固定部材であるハウジング及びキャリアを、図3には回転部材である遊星歯車及び回転作動子を、図4には入出力軸となる太陽歯車連結軸及びリング歯車連結軸をそれぞれ単品図で示す。   Hereinafter, the speed increase / decrease device of this invention is demonstrated based on drawing. First, FIG. 1 shows the overall structure of the speed increasing / decreasing device of the present invention, FIG. 2 shows a housing and a carrier which are fixed members, FIG. 3 shows a planetary gear and a rotary actuator which are rotating members, and FIG. Shows a sun gear connecting shaft and a ring gear connecting shaft as input / output shafts in a single product diagram.

本発明の増減速機は、軸方向に沿う増減速機全体の縦断面図である図1の上方左図に示すように、ハウジング1内に前方から後方にかけて(便宜上、図の右方を前方、左方を後方とする)遊星歯車機構を複数段(この実施例では3段)組み合わせて収容した変速装置である。各段の遊星歯車機構は、断面A1−A1及び断面B−Bに示すとおり、中心に置かれた太陽歯車SGと、その周囲に設けられた内歯歯車からなるリング歯車RGと、これらの歯車の間に介在された3個の遊星歯車PGとを備えている。
ここで、増減速機の前端には、1段目の遊星歯車機構の太陽歯車SGを形成した太陽歯車連結軸2が設置されており、この軸は、ハウジング1の前端壁部の中心孔11(図2参照)に嵌め込まれ、ラジアル方向に軸受されるとともに、外周に設けられたフランジ部がハウジング1の前端壁部に当接してスラスト方向にも軸受される(第2発明)。また、図3及び図4に示すとおり、太陽歯車連結軸2の先端には小径の中央軸21が形成してあり、中央軸21は回転作動子4の中央孔43に嵌め込まれて、太陽歯車連結軸2と回転作動子4とが互いにラジアル方向に軸受される(図1の縦断面図参照:第3発明)。
As shown in the upper left view of FIG. 1 which is a longitudinal sectional view of the entire speed increasing / decreasing device along the axial direction, the speed increasing / decreasing device according to the present invention extends from the front to the rear in the housing 1 (for the sake of convenience, the right side of the figure is the front side). , The left side is the rear, and the transmission is a combination of a plurality of stages (three stages in this embodiment). As shown in the cross sections A1-A1 and BB, the planetary gear mechanism of each stage includes a sun gear SG placed at the center, a ring gear RG composed of internal gears provided around the sun gear SG, and these gears. And three planetary gears PG interposed therebetween.
Here, a sun gear connecting shaft 2 in which a sun gear SG of the first stage planetary gear mechanism is formed is installed at the front end of the speed reducer. This shaft is connected to the center hole 11 of the front end wall portion of the housing 1. (Refer to FIG. 2) and the bearing is provided in the radial direction, and the flange portion provided on the outer periphery contacts the front end wall portion of the housing 1 and is also supported in the thrust direction (second invention) . Further, as shown in FIGS. 3 and 4, a small-diameter central shaft 21 is formed at the tip of the sun gear connecting shaft 2, and the central shaft 21 is fitted into the central hole 43 of the rotary actuator 4, The connecting shaft 2 and the rotary actuator 4 are bearing in the radial direction relative to each other (see the longitudinal sectional view of FIG. 1 : third invention ).

本発明(基本構造)では、遊星歯車PGは、大径の歯車PG1と小径の歯車PG2とを軸方向に並列して形成した歯車であり(図3参照)、1段目の遊星歯車機構では、大径の歯車PG1が太陽歯車連結軸2の太陽歯車SGと噛み合い(断面A1−A1)、小径の歯車PG2がリング歯車RGと噛み合う(断面B−B)。3個の遊星歯車PGは、キャリア3に立設された支持軸31に嵌め込まれ、回転可能に軸支される。このキャリア3はハウジング1に回転不能に固定されており、したがって、遊星歯車PGは、太陽歯車SGからリング歯車RGへ動力伝達を行う歯車列の2段減速歯車として作用する。 In the present invention (basic structure) , the planetary gear PG is a gear formed by juxtaposing a large-diameter gear PG1 and a small-diameter gear PG2 in the axial direction (see FIG. 3). In the first-stage planetary gear mechanism, The large-diameter gear PG1 meshes with the sun gear SG of the sun gear connecting shaft 2 (section A1-A1), and the small-diameter gear PG2 meshes with the ring gear RG (section BB). The three planetary gears PG are fitted on a support shaft 31 erected on the carrier 3 and are rotatably supported. The carrier 3 is fixed to the housing 1 so as not to rotate. Therefore, the planetary gear PG functions as a two-stage reduction gear of a gear train that transmits power from the sun gear SG to the ring gear RG.

単品図である図2に示すように、キャリア3は、後方面に支持軸31を立設した円板状の部品であって、その外周に、ハウジング1の溝に嵌め込む3個の突起32が120°の角度間隔で形成されている(第1発明)。そして、突起32を嵌め込む溝として、この実施例では、増減速機に設けられる3個のキャリア3のそれぞれに対応するよう、図2のハウジングの図に示すとおり、合計で9本の溝12がハウジング1に形成されている。
ハウジング1の溝12は3組の溝12A、12B、12Cから構成され、それぞれの組の溝は、120°の角度間隔を有し、軸方向の長さがキャリア3の設置される位置に対応する長さに設定される。つまり、1段目のキャリア3の突起32が嵌め込まれる溝12Aは、ハウジング1の開口端から前端壁部まで延長されている。2段目のキャリア3の突起32が嵌め込まれる溝12Bは、溝12Aとは60°の位相差を有する角度位置に、溝12Aのほぼ2/3の軸方向長さで形成され、3段目のキャリア3の突起32が嵌め込まれる溝12Cは、溝12Aとは30°の位相差を有する角度位置に、溝12Aのほぼ1/3の軸方向長さで形成される。
As shown in FIG. 2, which is a single product diagram, the carrier 3 is a disk-shaped part having a support shaft 31 upright on the rear surface, and three protrusions 32 that fit into the groove of the housing 1 on the outer periphery thereof. Are formed at an angular interval of 120 ° (first invention) . In this embodiment, as shown in the housing diagram of FIG. 2, a total of nine grooves 12 are formed as grooves into which the protrusions 32 are fitted so as to correspond to the three carriers 3 provided in the speed increasing / decreasing device. Is formed in the housing 1.
The groove 12 of the housing 1 is composed of three sets of grooves 12A, 12B, and 12C. Each set of grooves has an angular interval of 120 °, and the axial length corresponds to the position where the carrier 3 is installed. Set to the length to be. That is, the groove 12A into which the protrusion 32 of the first-stage carrier 3 is fitted extends from the open end of the housing 1 to the front end wall portion. The groove 12B into which the protrusion 32 of the second-stage carrier 3 is fitted is formed at an angular position having a phase difference of 60 ° with respect to the groove 12A, with an axial length of about 2/3 of the groove 12A. The groove 12C into which the protrusion 32 of the carrier 3 is fitted is formed at an angular position having a phase difference of 30 ° with respect to the groove 12A, with an axial length of about 1/3 of the groove 12A.

溝12を上記の構成とすると、複数のキャリアの各々がいわば専用の溝に嵌め込まれることとなり、増減速機の製造組み立て時において、キャリア3を軸方向に押し込むことにより、突起32が溝12の端に当接してハウジング1に対する各キャリア3の位置決めが自動的に行われ、その位置でキャリア3はハウジング1に固定される。キャリア3に支持される遊星歯車PGや回転作動子4は、その間隔が設定された値に保持されて安定的に回転し、増減速機における動力伝達損失が増大することはない。そして、各キャリア3がこのようにハウジン部1に組み付けられるため、2段目の遊星歯車PGは、1段目のものに対して60°の位相差を有し(図1の断面A2−A2)、3段目の遊星歯車PGは30°の位相差を有する位置(図1の断面A3−A3)に配置される。   When the groove 12 is configured as described above, each of the plurality of carriers is fitted into a dedicated groove, and the protrusion 32 is formed in the groove 12 by pushing the carrier 3 in the axial direction during manufacture and assembly of the speed reducer. Each carrier 3 is automatically positioned with respect to the housing 1 in contact with the end, and the carrier 3 is fixed to the housing 1 at that position. The planetary gear PG and the rotating actuator 4 supported by the carrier 3 are stably rotated with the interval maintained at a set value, and the power transmission loss in the speed reducer does not increase. Since each carrier 3 is assembled to the housing 1 in this way, the second stage planetary gear PG has a phase difference of 60 ° with respect to the first stage (section A2-A2 in FIG. 1). ) The third stage planetary gear PG is arranged at a position (cross section A3-A3 in FIG. 1) having a phase difference of 30 °.

遊星歯車PGの小径の歯車PG2と噛み合う内歯歯車であるリング歯車RGは、図3に示す回転作動子4に形成されている。回転作動子4は、前方面側の周縁部にリング歯車RGが形成された円板状の部品であり、後方面側の中央には、次段の太陽歯車SGが設けられた作動子中心軸41が立設されている。作動子中心軸41は、太陽歯車連結軸2の前方部と同一の形状を備えた軸であって、先端には小径の中央軸42が形成され、この中央軸42は次段の回転作動子4の中央孔43に嵌まり込む。また、図1の縦断面図に示すとおり、回転作動子4は、その円板状の前方面がキャリア3の支持軸31の先端に当接してスラスト方向に軸受されるとともに、作動子中心軸41がキャリア3の中心孔33(図2参照)に挿入されてラジアル方向にも軸受される。ちなみに、太陽歯車連結軸2も、外周に設けられたフランジ部がキャリアの中心孔に嵌め込まれて、ラジアル方向の軸受けが行われている。
増減速機の後端には、最終段の遊星歯車機構のリング歯車RGが配置され、このリング歯車RGは、後端に配置されたリング歯車連結軸5(図1、4参照)における円板状の部分の周縁に形成される。リング歯車連結軸5は、円板状の部分の背面が、ハウジング1の後端に嵌め込まれて開口端をシールドする蓋体6に当接し、かつ、中心の軸部分が蓋体6の中心孔に挿入されてスラスト方向とラジアル方向に軸受けされる。
A ring gear RG, which is an internal gear that meshes with the small-diameter gear PG2 of the planetary gear PG, is formed on the rotary actuator 4 shown in FIG. The rotary actuator 4 is a disk-shaped component in which a ring gear RG is formed in the peripheral portion on the front surface side, and the central axis of the actuator provided with the next stage sun gear SG in the center on the rear surface side. 41 is erected. The actuator central shaft 41 is a shaft having the same shape as the front portion of the sun gear connecting shaft 2, and a small-diameter central shaft 42 is formed at the tip, and the central shaft 42 is the next stage rotary actuator. 4 is fitted into the center hole 43. Further, as shown in the longitudinal sectional view of FIG. 1, the rotary actuator 4 has a disk-shaped front surface abutting against the tip of the support shaft 31 of the carrier 3 and is supported in the thrust direction, and the actuator central axis. 41 is inserted into the center hole 33 (see FIG. 2) of the carrier 3 and is also supported in the radial direction. Incidentally, the sun gear connecting shaft 2 is also provided with a radial bearing by a flange portion provided on the outer periphery being fitted into the center hole of the carrier.
A ring gear RG of the last stage planetary gear mechanism is disposed at the rear end of the speed increasing / decreasing device, and this ring gear RG is a disc in the ring gear connecting shaft 5 (see FIGS. 1 and 4) disposed at the rear end. Formed on the periphery of the shaped portion. The ring gear connecting shaft 5 has a disk-shaped portion whose rear surface is in contact with a lid body 6 fitted into the rear end of the housing 1 and shielding the open end, and a central shaft portion is a central hole of the lid body 6. And is supported in the thrust direction and radial direction.

次いで、図1の全体図等に基づき、本発明の増減速機の作動について説明する。
増減速機の前端の太陽歯車連結軸2の回転により1段目の遊星歯車機構の太陽歯車SGが回転すると、この太陽歯車SGと噛み合う遊星歯車PGの大径の歯車PG1が逆方向に回転し、さらに、遊星歯車PGの小径の歯車PG21と噛み合うリング歯車RGを回転駆動する。この実施例における各歯車の歯数は、太陽歯車SGが9、遊星歯車PGの大径の歯車PG1が12、小径の歯車PG2が9、リング歯車RGが30に設定されており、単段の遊星歯車機構の変速比(太陽歯車SG回転数/リング歯車RG回転数)は、前述の式により−40/9となる。
つまり、固定のキャリア3の支持軸31に嵌め込まれた遊星歯車PGが2段減速歯車として機能し、リング歯車RGは、太陽歯車SGの9/40の速度で逆方向に回転する。増減速機には3段の遊星歯車機構が組み合わされているので、後端のリング歯車連結軸5の回転数は太陽歯車連結軸2の回転数の(9/40)≒1/88に減速され、増速機として使用するときは、約88倍の高増速比を得ることができる。ちなみに、この実施例における各歯車は、サイクロイド歯型曲線を基本とする、歯の強度の高いサイクロイド歯車となっている。
Next, the operation of the speed increasing / decreasing device of the present invention will be described based on the overall view of FIG.
When the sun gear SG of the first stage planetary gear mechanism is rotated by the rotation of the sun gear connecting shaft 2 at the front end of the speed reducer, the large-diameter gear PG1 of the planetary gear PG meshing with the sun gear SG is rotated in the reverse direction. Further, the ring gear RG that meshes with the small-diameter gear PG21 of the planetary gear PG is rotationally driven. In this embodiment, the number of teeth of each gear is set to 9 for the sun gear SG, 12 for the large gear PG1 of the planetary gear PG, 9 for the small gear PG2, and 30 for the ring gear RG. The speed change ratio (sun gear SG rotation speed / ring gear RG rotation speed) of the planetary gear mechanism is −40/9 by the above-described formula.
That is, the planetary gear PG fitted on the support shaft 31 of the fixed carrier 3 functions as a two-stage reduction gear, and the ring gear RG rotates in the reverse direction at a speed of 9/40 of the sun gear SG. Since the speed reducer is combined with a three-stage planetary gear mechanism, the rotational speed of the ring gear connecting shaft 5 at the rear end is (9/40) 3 ≈ 1/88 of the rotational speed of the sun gear connecting shaft 2. When decelerated and used as a speed increaser, a high speed increase ratio of about 88 times can be obtained. Incidentally, each gear in this embodiment is a cycloid gear having a high tooth strength based on a cycloid tooth curve.

本発明の増減速機では、遊星歯車PGは、2個の歯車を並列したものであっても、ハウジング1に固定されたキャリア3に担持されているため、作動中に遊星歯車PGが振れたり搖動することがない。さらに、リング歯車RGと次段の太陽歯車SGとを設けた回転作動子4は、固定されたキャリア3によりスラスト方向及びラジアル方向に軸受されるとともに、先端と後端に設けた中央軸と中央孔により回転作動子同士が互いに軸受される。そのため、増減速機の各歯車等の回転部材は、搖動等を生じることなく安定的に回転するので、摩擦抵抗は非常に小さく、増減速機における動力伝達損失が低減する。
特に、リング歯車連結軸5を入力軸とし太陽歯車連結軸2を出力軸として、増減速機を増速機として作動するときは、入力軸には出力軸のトルクが増幅されて作用するが、本発明の増減速機では、各回転部材が搖動等を生じることなく安定的に回転する結果、円滑な動力伝達と増速作動を実現できる。
In the speed reducer of the present invention, the planetary gear PG is supported by the carrier 3 fixed to the housing 1 even when two gears are arranged in parallel. There is no persuasion. Further, the rotary actuator 4 provided with the ring gear RG and the next stage sun gear SG is supported in the thrust direction and the radial direction by the fixed carrier 3, and the central shaft and the central portion provided at the front end and the rear end are provided. The rotary actuators are mutually bearing by the holes. Therefore, the rotating members such as the gears of the speed reducer rotate stably without causing a swing or the like, so that the frictional resistance is very small and the power transmission loss in the speed reducer is reduced.
In particular, when the ring gear connecting shaft 5 is used as an input shaft, the sun gear connecting shaft 2 is used as an output shaft, and the speed reducer is operated as a speed up gear, the torque of the output shaft is amplified and acts on the input shaft. In the speed increase / decrease device of the present invention, smooth rotation of the power and speed-up operation can be realized as a result of each rotating member rotating stably without causing a swing or the like.

ところで、本発明の増減速機は、動力伝達系に介在させて回転を減速又は増速する、いわば通常の増減速機として作動させることができるのはもちろんであるが、回転トルクあるいは回転速度に応じて動力伝達状態を制御する機能部品に適用することが可能である。以下では、本発明の増減速機を増速機として利用し、各種の機器に用いられる機能部品を構成した実施例について述べる。   By the way, the speed increasing / decreasing apparatus of the present invention can be operated as a normal speed increasing / decreasing speed by interposing it in the power transmission system. Accordingly, the present invention can be applied to a functional component that controls the power transmission state. In the following, an embodiment will be described in which the speed increasing device of the present invention is used as a speed increasing device and functional parts used in various devices are configured.

図5には、本発明の増減速機を、駆動源のモーターの保護等を行うため動力伝達系に配置されるトルクリミッタに適用した例を示す。
図5のトルクリミッタでは、本発明の増減速機のハウジング1にフランジ部1Fが設けてあり、フランジ部1Fは、伝動歯車TGにネジにより固着される。伝動歯車TGは、負荷側に動力を伝動する従動歯車DGに噛み合っており、リング歯車連結軸5は、負荷を駆動するモーター(図示せず)に連結される。そして、ハウジング1と太陽歯車連結軸2との間には、マグネット式トルク制限手段TLが設置され、これは、太陽歯車連結軸2に固定された永久磁石とハウジング1に固定した磁性材料とを対向させたものとなっている。
FIG. 5 shows an example in which the speed increase / decrease device of the present invention is applied to a torque limiter disposed in a power transmission system in order to protect a motor of a drive source.
In the torque limiter of FIG. 5, the flange portion 1F is provided in the housing 1 of the speed increasing / decreasing device of the present invention, and the flange portion 1F is fixed to the transmission gear TG with a screw. The transmission gear TG meshes with a driven gear DG that transmits power to the load side, and the ring gear connecting shaft 5 is connected to a motor (not shown) that drives the load. Magnet type torque limiting means TL is installed between the housing 1 and the sun gear connecting shaft 2, which includes a permanent magnet fixed to the sun gear connecting shaft 2 and a magnetic material fixed to the housing 1. It has become the opposite.

駆動モーターからリング歯車連結軸5及び伝動歯車TGを経由して従動歯車DGへ伝動されるトルクが小さいときは、リング歯車連結軸5が回転すると、トルク制限手段TLの永久磁石と磁性材料との間の吸引力によって、太陽歯車連結軸2とハウジング1とが連れ回る状態となる。そのため、ハウジング1は実質的にリング歯車連結軸5と一体化されて従動歯車DGに動力を伝動する。一方、負荷側で異常が発生し従動歯車DGの回転が停止する等の理由で、ハウジング1と太陽歯車連結軸2との間の伝達トルクが所定値を超えた場合には、永久磁石の吸引力による連れ回りが不能となって、太陽歯車連結軸2がハウジング1に対して空回りを起こし、動力の伝達が遮断される。
このトルクリミッタ装置においては本発明の増減速機が増速機として用いられ、トルク制限手段TLが設置される太陽歯車連結軸2のトルクは、リング歯車連結軸5のトルクよりも大幅に減少している。したがって、トルク制限手段TLが小型なものであっても、大きなトルクを伝達する動力伝達系に使用することが可能である。なお、この実施例では、トルク制限手段としてマグネット式のものを用いているが、ハウジングと太陽歯車連結軸との間にばねを介在させるなど、別のトルク制限手段を採用してもよい。
When the torque transmitted from the drive motor to the driven gear DG via the ring gear connecting shaft 5 and the transmission gear TG is small, when the ring gear connecting shaft 5 rotates, the permanent magnet of the torque limiting means TL and the magnetic material The sun gear connecting shaft 2 and the housing 1 are rotated by the suction force between them. Therefore, the housing 1 is substantially integrated with the ring gear connecting shaft 5 and transmits power to the driven gear DG. On the other hand, if the transmission torque between the housing 1 and the sun gear connecting shaft 2 exceeds a predetermined value due to an abnormality occurring on the load side and the rotation of the driven gear DG being stopped, the permanent magnet is attracted. As a result, the sun gear connecting shaft 2 idles with respect to the housing 1 and power transmission is interrupted.
In this torque limiter device, the speed increaser / decelerator of the present invention is used as a speed increaser, and the torque of the sun gear connecting shaft 2 on which the torque limiting means TL is installed is greatly reduced compared to the torque of the ring gear connecting shaft 5. ing. Therefore, even if the torque limiting means TL is small, it can be used for a power transmission system that transmits a large torque. In this embodiment, a magnet type is used as the torque limiting means. However, another torque limiting means such as a spring interposed between the housing and the sun gear connecting shaft may be employed.

図6には、本発明の増減速機を、ヒンジにより開閉する建築物の回転ドア又は複写機の開閉蓋、あるいは舞台の緞帳の巻き取り装置などにおいて、急激な作動に伴う衝撃等を防止する作動速度低減装置に適用した実施例を示す。
図6の作動速度低減装置では、ヒンジ式回転ドア等の作動対象部材をリング歯車連結軸5に連結するとともに、ハウジング1を固定して、太陽歯車連結軸2には、回転速度が所定値に達すると軸の回転に抵抗を付与する遠心式抵抗付与手段CLを設置する。遠心式抵抗付与手段CLは、A−A断面矢視図に示すように、アームAMの先端に断面円形のゴム体RBを固定するとともに、アームAMの根元を太陽歯車連結軸2に固定のボス部に枢着し、かつ、アームAMとボス部との間に引張りばねSPを設置したものである。
In FIG. 6, the speed increase / decrease device according to the present invention is prevented from an impact caused by an abrupt operation in a revolving door of a building that is opened and closed by a hinge, an open / close lid of a copying machine, or a take-up device for a stage book. The Example applied to the operating speed reduction apparatus is shown.
In the operating speed reduction device of FIG. 6, an operation target member such as a hinged rotary door is connected to the ring gear connecting shaft 5, the housing 1 is fixed, and the sun gear connecting shaft 2 has a rotational speed of a predetermined value. When it reaches, centrifugal resistance applying means CL for applying resistance to the rotation of the shaft is installed. The centrifugal resistance applying means CL is a boss that fixes a rubber body RB having a circular cross section to the tip of the arm AM and a root of the arm AM to the sun gear connecting shaft 2 as shown in the arrow view of the AA cross section. A tension spring SP is installed between the arm AM and the boss portion.

回転ドア等の部材を手動で操作すると、リング歯車連結軸5が回転し、その回転が増速されて太陽歯車連結軸2は高速で回転する。ゴム体RBは、遠心力の作用により引張りばねSPに抗してアームAMの根元を支点として外方に広がり、所定の回転速度となったときには周囲のハウジング1と接触する。そのため、太陽歯車連結軸2には抵抗トルクが作用し、これが増幅されて回転ドア等の作動対象部材を操作する際の抵抗トルクとなり、手動操作による開閉速度を緩めることとなる。回転ドア等の作動速度が増加すると、ゴム体RBとハウジング1との間の摩擦が強まって抵抗トルクが増大するので、作動速度は実質的にはほぼ一定の値となる。
図6の作動速度低減装置は、所定の回転速度を超えたときに摩擦抵抗が働き速度を低減させるものであるが、その他の抵抗付与手段(図5のトルク制限手段と同様なものでもよい)を設けて、常時抵抗トルクを付与することもできる。そして、作動速度低減装置に本発明の増減速機を利用することにより、抵抗付与手段が小型なものであっても、作動対象の部材に大きな抵抗トルクを与えることが可能となる。
When a member such as a revolving door is manually operated, the ring gear connecting shaft 5 rotates, the rotation thereof is increased, and the sun gear connecting shaft 2 rotates at a high speed. The rubber body RB spreads outward with the base of the arm AM as a fulcrum against the tension spring SP by the action of centrifugal force, and comes into contact with the surrounding housing 1 when a predetermined rotational speed is reached. Therefore, a resistance torque acts on the sun gear connecting shaft 2, which is amplified and becomes a resistance torque when operating the operation target member such as a rotary door, and the opening / closing speed by manual operation is reduced. When the operating speed of the revolving door or the like increases, the friction between the rubber body RB and the housing 1 increases and the resistance torque increases, so that the operating speed becomes a substantially constant value.
The operating speed reduction device in FIG. 6 is one in which frictional resistance works to reduce the speed when a predetermined rotational speed is exceeded, but other resistance applying means (similar to the torque limiting means in FIG. 5). It is also possible to always provide resistance torque. By using the speed increasing / decreasing device of the present invention for the operating speed reduction device, it is possible to give a large resistance torque to the member to be operated even if the resistance applying means is small.

図7に示す実施例は、同一構造の2個の増減速機を組み合わせて用いることにより、所定の回転数において動力伝達を接続・遮断する遠心クラッチを構成したものである。
図7に示すとおり、この遠心クラッチでは、図の左方の、リング歯車連結軸5が入力軸となり増速機として作動する一方の増減速機と、図の右方の、リング歯車連結軸5´が出力軸となり減速機として作動する他方の増減速機とをいわば背中合わせに配置し、両方の増減速機のハウジング1、1´に形成したフランジ部を突き合わせて組み合わせている。中央部には、増速機の太陽歯車連結軸2と減速機の太陽歯車連結軸2´との間を接続又は遮断する遠心式クラッチ手段CCが設けてある。
The embodiment shown in FIG. 7 is a centrifugal clutch that connects and disconnects power transmission at a predetermined rotational speed by using a combination of two speed increase / decreases with the same structure.
As shown in FIG. 7, in this centrifugal clutch, the ring gear connecting shaft 5 on the left side of the drawing serves as an input shaft and operates as a speed increaser, and the ring gear connecting shaft 5 on the right side of the drawing. The other speed increasing / decreasing device that operates as a speed reducer with '′ as an output shaft is arranged back to back, and the flange portions formed on the housings 1 and 1 ′ of both speed increasing / decreasing devices are abutted and combined. Centrifugal clutch means CC for connecting or blocking between the sun gear connecting shaft 2 of the speed increaser and the sun gear connecting shaft 2 ′ of the speed reducer is provided at the center.

遠心式クラッチ手段CCは、A−A断面矢視図に示すように、増速機の太陽歯車連結軸2に枢着されるアーム状の重錘Wを、減速機の太陽歯車連結軸2´に形成された円環状の周囲壁と対向して配置した、図6の遠心式抵抗付与手段と類似の構造を備えており、重錘Wと太陽歯車連結軸2との間には引張りばねが設置される。入力軸となるが回転すると太陽歯車連結軸2は高速で回転するが、その回転数が所定値を超えた場合、アーム状の重錘Wが外方に広がり、太陽歯車連結軸2´の周囲壁に当接する。このときは、重錘Wと周囲壁との間の摩擦によって太陽歯車連結軸2´が回転し、その回転が減速されて、出力軸となるリング歯車連結軸5´が入力軸と同一回転速度で回転する。入力軸の回転数が所定値よりも低下した場合は、重錘Wが引張りばねに引かれて円環状の周囲壁から離れ、入力軸から出力軸への動力伝達は遮断される。
この遠心クラッチでは、遠心式クラッチ手段CCが小型なものであっても、大きなトルクを伝動する動力伝達系に使用することが可能であると同時に、クラッチの断・接が、入力軸であるリング歯車連結軸5の回転数が増速された太陽歯車連結軸2において行われるため、動力伝達が断・接される回転数の精度が向上することとなる。
The centrifugal clutch means CC includes an arm-like weight W pivotally attached to the sun gear connecting shaft 2 of the speed increaser, as shown in the AA sectional arrow view, and the sun gear connecting shaft 2 ′ of the speed reducer. 6 having a structure similar to that of the centrifugal resistance imparting means of FIG. 6 disposed opposite to the annular peripheral wall formed between the weight W and the sun gear connecting shaft 2. Installed. When it rotates as the input shaft, the sun gear connecting shaft 2 rotates at a high speed. However, when the rotation speed exceeds a predetermined value, the arm-shaped weight W spreads outward, and the sun gear connecting shaft 2 ' Abut against the wall. At this time, the sun gear connecting shaft 2 'rotates due to friction between the weight W and the surrounding wall, the rotation is decelerated, and the ring gear connecting shaft 5' serving as the output shaft has the same rotational speed as the input shaft. Rotate with. When the rotational speed of the input shaft falls below a predetermined value, the weight W is pulled by the tension spring and is separated from the annular peripheral wall, and power transmission from the input shaft to the output shaft is interrupted.
In this centrifugal clutch, even if the centrifugal clutch means CC is small, it can be used for a power transmission system that transmits a large torque. Since the rotation is performed in the sun gear coupling shaft 2 in which the rotation speed of the gear coupling shaft 5 is increased, the accuracy of the rotation speed at which the power transmission is interrupted / contacted is improved.

以上詳述したように、本発明は、遊星歯車機構を複数段組み合わせた小型の変速装置において、遊星歯車に2段減速歯車を用いて変速比を増大するとともに、キャリアをハウジングに固定して太陽歯車とリング歯車との間で変速作用を実行させ、さらに、歯車等の回転する部品をキャリアによって軸受して搖動等を防止し、増減速機として円滑な作動を可能としたものである。上記の実施例においては、遊星ギヤ機構における各歯車をそれぞれの部品に一体的に形成しているが、これらの歯車を、別の材料を用いて各部品に組み付けるようにしてもよく、遊星歯車の2個の歯車を別々に製作して結合してもよい。また、各歯車の歯型曲線としてインボリュート歯形その他特殊形状歯型を採用する、回転部品の接触部には転がり軸受けあるいは潤滑性の優れた材料を介在させるなど、上記実施例に対し各種の変形が可能であるのは明らかである。   As described above in detail, the present invention is a small-sized transmission device in which a plurality of planetary gear mechanisms are combined, uses a two-stage reduction gear for the planetary gear, increases the transmission ratio, and fixes the carrier to the housing to A speed change action is executed between the gear and the ring gear, and a rotating part such as a gear is supported by a carrier to prevent rocking and the like, thereby enabling a smooth operation as an speed increase / decrease device. In the above embodiment, each gear in the planetary gear mechanism is formed integrally with each component, but these gears may be assembled to each component using different materials. These two gears may be separately manufactured and combined. In addition, various modifications to the above-mentioned embodiment are adopted, such as adopting involute tooth profile and other special shape tooth profile as the tooth profile curve of each gear, and interposing a rolling bearing or a material having excellent lubricity in the contact part of the rotating part. Obviously it is possible.

1 ハウジング
12 溝
2 太陽歯車連結軸
3 キャリア
31 支持軸(遊星歯車の)
32 突起
33 中心孔
4 回転作動子
41 作動子中心軸
SG 太陽歯車
PG 遊星歯車
PG1 大径の歯車(遊星歯車の)
PG2 小径の歯車(遊星歯車の)
RG リング歯車
DESCRIPTION OF SYMBOLS 1 Housing 12 Groove 2 Sun gear connecting shaft 3 Carrier 31 Support shaft (of planetary gear)
32 Projection 33 Center hole 4 Rotary actuator 41 Actuator central axis SG Sun gear PG Planetary gear PG1 Large diameter gear (of planetary gear)
PG2 Small diameter gear (of planetary gear)
RG ring gear

Claims (4)

中心に置かれた太陽歯車と、その周囲に設けられた内歯歯車からなるリング歯車と、前記太陽歯車及び前記リング歯車の間に介在させた遊星歯車とにより遊星歯車機構を構成し、この遊星歯車機構をハウジングの内部に複数段組み合わせた増減速機であって、
前記遊星歯車には、前記太陽歯車と噛み合う大径の歯車と前記リング歯車と噛み合う小径の歯車とが並列して設けられ、
前記遊星歯車機構には、前記遊星歯車を軸支する支持軸が設けられ、前記ハウジングに固定された円板状のキャリアと、前記リング歯車及び前記太陽歯車が設けられた円板状の回転作動子とが隣接して配置されており、さらに、
前記リング歯車が前記回転作動子の一方の面の周縁部に設けられるとともに、前記太陽歯車が他方の面に形成された作動子中心軸に設けられ、
前記回転作動子は、その他方の面が前記キャリアの支持軸と反対側の面に当接してスラスト方向に軸受され、かつ、作動子中心軸が前記キャリアに形成された中心孔に嵌め込まれてラジアル方向に軸受され、
前記増減速機の一端に置かれた前記遊星歯車機構の前記太陽歯車には太陽歯車連結軸が設けられ、他端に置かれた前記遊星歯車機構の前記リング歯車にはリング歯車連結軸が設けられており、
前記円板状のキャリアの外周には突起が形成されるとともに、前記ハウジングの内面には前記突起を嵌め込む溝が軸方向に延びるよう形成されていることを特徴とする増減速機。
A planetary gear mechanism is configured by a sun gear placed at the center, a ring gear composed of internal gears provided around the sun gear, and a planetary gear interposed between the sun gear and the ring gear. An speed reducer combining a gear mechanism with multiple stages inside the housing,
The planetary gear is provided with a large-diameter gear meshing with the sun gear and a small-diameter gear meshing with the ring gear,
The planetary gear mechanism is provided with a support shaft for pivotally supporting the planetary gear, and a disk-shaped rotation operation provided with a disk-shaped carrier fixed to the housing, the ring gear and the sun gear. The child is placed next to it, and
The ring gear is provided on a peripheral portion of one surface of the rotary actuator, and the sun gear is provided on an actuator central axis formed on the other surface,
The other surface of the rotary actuator is in contact with the surface opposite to the support shaft of the carrier and is supported in the thrust direction, and the central axis of the actuator is fitted in a center hole formed in the carrier. Bearing in the radial direction,
The sun gear of the planetary gear mechanism placed at one end of the speed reducer is provided with a sun gear connecting shaft, and the ring gear of the planetary gear mechanism placed at the other end is provided with a ring gear connecting shaft. And
The speed increasing / decreasing device is characterized in that a protrusion is formed on the outer periphery of the disk-shaped carrier, and a groove for fitting the protrusion is formed on the inner surface of the housing so as to extend in the axial direction.
前記突起を嵌め込む溝は、複数段の遊星歯車機構における円板状のキャリアのそれぞれに対応する軸方向の長さに設定された複数のものが、前記ハウジングの内面に形成されている請求項1に記載の増減速機。 The groove into which the protrusion is fitted is formed on the inner surface of the housing, wherein a plurality of grooves set to axial lengths corresponding to each of the disk-shaped carriers in the multi-stage planetary gear mechanism are formed. The speed increase / decrease device according to 1. 中心に置かれた太陽歯車と、その周囲に設けられた内歯歯車からなるリング歯車と、前記太陽歯車及び前記リング歯車の間に介在させた遊星歯車とにより遊星歯車機構を構成し、この遊星歯車機構をハウジングの内部に複数段組み合わせた増減速機であって、
前記遊星歯車には、前記太陽歯車と噛み合う大径の歯車と前記リング歯車と噛み合う小径の歯車とが並列して設けられ、
前記遊星歯車機構には、前記遊星歯車を軸支する支持軸が設けられ、前記ハウジングに固定された円板状のキャリアと、前記リング歯車及び前記太陽歯車が設けられた円板状の回転作動子とが隣接して配置されており、さらに、
前記リング歯車が前記回転作動子の一方の面の周縁部に設けられるとともに、前記太陽歯車が他方の面に形成された作動子中心軸に設けられ、
前記回転作動子は、その他方の面が前記キャリアの支持軸と反対側の面に当接してスラスト方向に軸受され、かつ、作動子中心軸が前記キャリアに形成された中心孔に嵌め込まれてラジアル方向に軸受され、
前記増減速機の一端に置かれた前記遊星歯車機構の前記太陽歯車には太陽歯車連結軸が設けられ、他端に置かれた前記遊星歯車機構の前記リング歯車にはリング歯車連結軸が設けられており、
前記太陽歯車連結軸が、前記ハウジングの軸方向の一端に形成した壁部にラジアル方向に軸受され、かつ、前記リング歯車連結軸が、前記ハウジングの軸方向の他端に嵌め込んだ蓋体に、スラスト方向及びラジアル方向に軸受される増減速機
A planetary gear mechanism is configured by a sun gear placed at the center, a ring gear composed of internal gears provided around the sun gear, and a planetary gear interposed between the sun gear and the ring gear. An speed reducer combining a gear mechanism with multiple stages inside the housing,
The planetary gear is provided with a large-diameter gear meshing with the sun gear and a small-diameter gear meshing with the ring gear,
The planetary gear mechanism is provided with a support shaft for pivotally supporting the planetary gear, and a disk-shaped rotation operation provided with a disk-shaped carrier fixed to the housing, the ring gear and the sun gear. The child is placed next to it, and
The ring gear is provided on a peripheral portion of one surface of the rotary actuator, and the sun gear is provided on an actuator central axis formed on the other surface,
The other surface of the rotary actuator is in contact with the surface opposite to the support shaft of the carrier and is supported in the thrust direction, and the central axis of the actuator is fitted in a center hole formed in the carrier. Bearing in the radial direction,
The sun gear of the planetary gear mechanism placed at one end of the speed reducer is provided with a sun gear connecting shaft, and the ring gear of the planetary gear mechanism placed at the other end is provided with a ring gear connecting shaft. And
The sun gear connecting shaft is supported in a radial direction on a wall portion formed at one end in the axial direction of the housing, and the ring gear connecting shaft is fitted on a lid body fitted into the other end in the axial direction of the housing. Booster and reducer bearings in the thrust and radial directions.
中心に置かれた太陽歯車と、その周囲に設けられた内歯歯車からなるリング歯車と、前記太陽歯車及び前記リング歯車の間に介在させた遊星歯車とにより遊星歯車機構を構成し、この遊星歯車機構をハウジングの内部に複数段組み合わせた増減速機であって、
前記遊星歯車には、前記太陽歯車と噛み合う大径の歯車と前記リング歯車と噛み合う小径の歯車とが並列して設けられ、
前記遊星歯車機構には、前記遊星歯車を軸支する支持軸が設けられ、前記ハウジングに固定された円板状のキャリアと、前記リング歯車及び前記太陽歯車が設けられた円板状の回転作動子とが隣接して配置されており、さらに、
前記リング歯車が前記回転作動子の一方の面の周縁部に設けられるとともに、前記太陽歯車が他方の面に形成された作動子中心軸に設けられ、
前記回転作動子は、その他方の面が前記キャリアの支持軸と反対側の面に当接してスラスト方向に軸受され、かつ、作動子中心軸が前記キャリアに形成された中心孔に嵌め込まれてラジアル方向に軸受され、
前記増減速機の一端に置かれた前記遊星歯車機構の前記太陽歯車には太陽歯車連結軸が設けられ、他端に置かれた前記遊星歯車機構の前記リング歯車にはリング歯車連結軸が設けられており、
前記太陽歯車連結軸の先端及び前記回転作動子の作動子中心軸の先端には、小径の中央軸が設けられるとともに、前記リング歯車連結軸の後端及び前記回転作動子の後端には、前記中央軸が嵌め込まれる中央孔が設けられる増減速機
A planetary gear mechanism is configured by a sun gear placed at the center, a ring gear composed of internal gears provided around the sun gear, and a planetary gear interposed between the sun gear and the ring gear. An speed reducer combining a gear mechanism with multiple stages inside the housing,
The planetary gear is provided with a large-diameter gear meshing with the sun gear and a small-diameter gear meshing with the ring gear,
The planetary gear mechanism is provided with a support shaft for pivotally supporting the planetary gear, and a disk-shaped rotation operation provided with a disk-shaped carrier fixed to the housing, the ring gear and the sun gear. The child is placed next to it, and
The ring gear is provided on a peripheral portion of one surface of the rotary actuator, and the sun gear is provided on an actuator central axis formed on the other surface,
The other surface of the rotary actuator is in contact with the surface opposite to the support shaft of the carrier and is supported in the thrust direction, and the central axis of the actuator is fitted in a center hole formed in the carrier. Bearing in the radial direction,
The sun gear of the planetary gear mechanism placed at one end of the speed reducer is provided with a sun gear connecting shaft, and the ring gear of the planetary gear mechanism placed at the other end is provided with a ring gear connecting shaft. And
A small-diameter central shaft is provided at the tip of the sun gear connecting shaft and the tip of the actuator central axis of the rotary actuator, and at the rear end of the ring gear connecting shaft and the rear end of the rotary operator, An speed reducer provided with a central hole into which the central shaft is fitted.
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