JP5891010B2 - Thin plate workpiece grinding method and double-head surface grinding machine - Google Patents

Thin plate workpiece grinding method and double-head surface grinding machine Download PDF

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JP5891010B2
JP5891010B2 JP2011243137A JP2011243137A JP5891010B2 JP 5891010 B2 JP5891010 B2 JP 5891010B2 JP 2011243137 A JP2011243137 A JP 2011243137A JP 2011243137 A JP2011243137 A JP 2011243137A JP 5891010 B2 JP5891010 B2 JP 5891010B2
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grinding
workpiece
difference
accuracy
reference position
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JP2012210697A5 (en
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篤志 芝中
篤志 芝中
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Koyo Machine Industries Co Ltd
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Priority to DE102012204089A priority patent/DE102012204089A1/en
Priority to TW101108994A priority patent/TWI558503B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/06Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent requiring comparison of the workpiece with standard gauging plugs, rings or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • B24B7/17Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/228Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding thin, brittle parts, e.g. semiconductors, wafers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting

Description

本発明は、シリコンウェーハ等の薄板状ワークを研削する際に使用する薄板状ワークの研削方法及び両頭平面研削盤に関するものである。   The present invention relates to a method for grinding a thin plate workpiece used when grinding a thin plate workpiece such as a silicon wafer, and a double-head surface grinder.

両頭平面研削盤を使用してシリコンウェーハ等の薄板状ワークの両側面を一対の研削砥石により研削する際には、一対の測定ヘッドを有する測定手段により研削中のワークの厚さを測定し、その測定値が研削基準値と一致するように制御して、所定の寸法精度に仕上げるインプロセス定寸研削が採用されている(特許文献1)。   When grinding both sides of a thin plate workpiece such as a silicon wafer with a pair of grinding wheels using a double-head surface grinder, measure the thickness of the workpiece being ground by a measuring means having a pair of measuring heads, In-process sizing grinding is employed in which the measured value is controlled to coincide with the grinding reference value and finished to a predetermined dimensional accuracy (Patent Document 1).

例えばマスタワークと同一厚さに研削する場合であれば、先ず測定手段によりマスタワークの厚さを測定して、このマスタワークの厚さをその研削環境下における研削基準値と決定してゼロイングする。そして、実際のワークの研削に当たっては研削中に同一の測定手段によりワークの厚さを測定し、その測定値がゼロイングされた研削基準値と一致したときのゼロ信号によりスパークアウトに移行し、そのスパークアウトを一定時間継続した後に、研削砥石を後退させて研削を終了する。 For example, in the case of grinding the master work the same thickness, by measuring the thickness of the master work by previously not a measurement unit to determine the thickness of the master workpiece and the grinding reference value under the grinding environment Zeroing. When grinding an actual workpiece, the thickness of the workpiece is measured by the same measuring means during grinding, and when the measured value coincides with the zeroed grinding reference value, it shifts to spark out, After continuing the spark-out for a certain time, the grinding wheel is moved backward to finish grinding.

特開2003−71713号公報JP 2003-71713 A

このようなインプロセス定寸研削を採用すれば、マスタワークと同じ研削環境下でワークを研削できるため、ワークをマスタワークと同一厚さに仕上げることができる。しかし、両研削砥石の切れ味に差があれば、ワークの両側面の仕上がり状態に大きな違いが生じ、所定の研削精度を長期にわたって安定的に維持できない欠点がある。   By adopting such in-process sizing grinding, the workpiece can be ground in the same grinding environment as the master workpiece, so that the workpiece can be finished to the same thickness as the master workpiece. However, if there is a difference in the sharpness of both grinding wheels, there will be a large difference in the finished state of both sides of the workpiece, and there is a drawback that the predetermined grinding accuracy cannot be stably maintained over a long period of time.

即ち、両頭平面研削盤において、一対の静圧パッドにより静圧的に保持されたワークを、一対の研削砥石により両側から研削するに際しては、図14に示すように粗研削、中研削及び仕上げ研削を経てワークを所定の研削精度に研削する。この場合、研削精度のより高精度化が求められる現在、ワークの研削中は一対の研削砥石の切れ味が常に同じであることが非常に重要である。   That is, in a double-sided surface grinder, when a workpiece held statically by a pair of hydrostatic pads is ground from both sides by a pair of grinding wheels, rough grinding, intermediate grinding and finish grinding are performed as shown in FIG. After that, the workpiece is ground to a predetermined grinding accuracy. In this case, it is very important that the sharpness of the pair of grinding wheels is always the same during the grinding of the workpiece at the time when higher accuracy of grinding is required.

一対の研削砥石の切れ味が等しいときには、各研削砥石によるワークの取り代は図14に実線で示すように同じである。しかし、実際の研削砥石には個々の砥石摩耗量にバラツキがあるため、研削砥石を長期間使用すれば、研削砥石の砥石摩耗量の違いによって研削砥石の切れ味に大きな差が発生する。   When the sharpness of the pair of grinding wheels is equal, the machining allowance of each workpiece by the grinding wheels is the same as shown by the solid line in FIG. However, since there is variation in the amount of wear of each grinding wheel in an actual grinding wheel, if the grinding wheel is used for a long period of time, a great difference occurs in the sharpness of the grinding wheel due to the difference in the amount of grinding wheel wear.

砥石摩耗量の大きい研削砥石では、砥粒の自生作用が持続して切れ味が良いため、図14に一点鎖線で示すように取り代が多くなる。これに対して砥石摩耗量の小さい研削砥石では、砥粒間の目詰まり等により切れ味が悪いため、図14に二点鎖線で示すように取り代が少なくなる。その結果、ワークの仕上げ寸法が同じであっても、研削砥石の切れ味の差によってワークの両側面の仕上がり状態に大きな違いが生じる。   In a grinding wheel having a large grinding wheel wear amount, the self-generated action of the abrasive grains is sustained and the sharpness is good, so that the machining allowance increases as shown by a one-dot chain line in FIG. On the other hand, in a grinding wheel with a small grinding wheel wear amount, the sharpness is poor due to clogging between the abrasive grains, etc., so that the machining allowance is reduced as shown by a two-dot chain line in FIG. As a result, even if the workpiece finish dimensions are the same, there is a great difference in the finished state of both sides of the workpiece due to the difference in the sharpness of the grinding wheel.

切れ味の良い研削砥石で研削されたワークの表面は粗面状となり、切れ味の悪い研削砥石で研削されたワークの表面は研磨に近い鏡面状となる等、ワークの両側面の仕上がり状態に大きな違いが生じる。そして、このような研削状態のワークをそのまま放置すれば、ワークの粗面側と鏡面側との表面積の違いにより、表面積の大きい粗面側が外側となり表面積の小さい鏡面側が内側となるようにワークに反りが発生する惧れがある。   The surface of the workpiece ground with a sharp grinding wheel becomes rough, and the surface of the workpiece ground with a grinding wheel with poor sharpness has a mirror-like surface close to polishing. Occurs. If the workpiece in such a ground state is left as it is, due to the difference in surface area between the rough surface side and the mirror surface side of the workpiece, the rough surface side with a large surface area becomes the outside and the mirror surface side with a small surface area becomes the inside. There is a risk of warping.

また切れ味の違う研削砥石によってワークを研削した場合、ワーク自体が所定の仕上げ厚みであっても、そのワークの両側面に取り代の差に応じた応力が作用し、ワークの両側面が取り代の差に応じたダメージを受けるため、その応力やダメージが大きければ研削精度が基準値から外れて不良品となる等の問題もある。   In addition, when a workpiece is ground with a grinding wheel with different sharpness, even if the workpiece itself has a predetermined finish thickness, stress corresponding to the difference in machining allowance is applied to both sides of the workpiece, and both sides of the workpiece are removed. Therefore, there is a problem that if the stress or damage is large, the grinding accuracy deviates from the reference value and becomes a defective product.

更に一対の静圧パッド間のワークは、通常、各静圧パッドの保持面側から供給される保持水によって左右均等に保持されるため、ワークの理想的な研削位置は静圧パッド間の中央であり、その位置を研削基準位置として研削したい。しかし、実際のシリコンウェーハ等のワークの素材形状をみた場合、側面に反りがある等必ずしも完全な平面ではなく、厚みも不揃いであるため、平坦度等の研削精度が基準値内に収まるときのワークの位置が、静圧パッド間の中央とならず、それが左右の研削砥石の切れ味に影響することもある。   Furthermore, since the workpiece between a pair of static pressure pads is normally held horizontally by holding water supplied from the holding surface side of each static pressure pad, the ideal grinding position of the workpiece is the center between the static pressure pads. I want to grind that position as the grinding reference position. However, when looking at the material shape of a workpiece such as an actual silicon wafer, it is not necessarily a perfect flat surface such as a warped side, and the thickness is uneven, so that the grinding accuracy such as flatness is within the standard value The position of the workpiece does not become the center between the hydrostatic pads, which may affect the sharpness of the left and right grinding wheels.

このように各研削砥石の砥石摩耗量の違いに起因する切れ味の良し悪しによってワークの研削精度に大きな影響が生じるにも拘わらず、実際には研削砥石の砥石摩耗の要因は多くあり、その多くの砥石摩耗の要因に則して両研削砥石の切れ味が常に同じになるように両研削砥石の研削条件を調整することは非常に困難である。そのため従来のシリコンウェーハ等の研削では、各研削砥石の砥石摩耗量の違いに起因する切れ味のバラツキによって多くの不良品が発生し、その結果、製品コストの増加、歩留りの悪化を招くという問題がある。   In spite of the great sharpness caused by the difference in the amount of grinding wheel wear between the grinding wheels, the grinding accuracy of the workpiece is greatly affected. It is very difficult to adjust the grinding conditions of both grinding wheels so that the sharpness of both grinding wheels is always the same in accordance with the factors of the grinding wheel wear. Therefore, in conventional grinding of silicon wafers and the like, there is a problem that many defective products are generated due to variation in sharpness caused by the difference in grinding wheel wear amount of each grinding wheel, resulting in an increase in product cost and a decrease in yield. is there.

本発明は、このような従来の問題点に鑑み、各研削砥石の砥石摩耗量の違いによる切れ味の違いを極力解消でき、所定の研削精度を長期間にわたって安定的に維持できる薄板状ワークの研削方法及び両頭平面研削盤を提供することを目的とする。   In view of such conventional problems, the present invention can eliminate differences in sharpness due to differences in the amount of grinding wheel wear of each grinding wheel as much as possible, and can grind thin plate workpieces that can stably maintain a predetermined grinding accuracy over a long period of time. It is an object to provide a method and a double-head surface grinder.

本発明に係る薄板状ワークの研削方法は、一対の静圧パッド間に保持された薄板状ワークの両側面を、研削後退端から研削前進端へと略同一速度で略同時に移動する一対の研削砥石により研削するに際し、研削中のワークの静圧パッド間の相対位置を求め、研削中のワークの相対位置と、静圧パッド間のワークが適正に保持されるべき研削基準位置とを比較し、両者に差分があるときに、次回の研削時に両研削砥石の研削前進端が研削基準位置と一致するように、当該ワークの研削後に両者の差分に応じて研削砥石の研削後退端を補正するものである。 The thin plate workpiece grinding method according to the present invention comprises a pair of grindings that move both side surfaces of a thin plate workpiece held between a pair of hydrostatic pads from a grinding back end to a grinding advance end at substantially the same speed at substantially the same speed. When grinding with a grindstone, determine the relative position between the hydrostatic pads of the workpiece being ground and compare the relative position of the workpiece being ground with the grinding reference position where the workpiece between the hydrostatic pads should be properly held. When there is a difference between them, the grinding back end of the grinding wheel is corrected according to the difference between the two after grinding the workpiece so that the grinding advance end of both grinding wheels coincides with the grinding reference position at the next grinding. Is.

研削中のワークの研削精度が基準精度内に収まったときのワークの位置を相対位置としても良い。事前の研削においてワークの研削精度が基準精度内に収まったときのワークの位置を研削基準位置とし、この研削基準位置を固定的に設定しても良い。事前の研削において定寸装置からワークの定寸を示すゼロ信号を受信したときのワークの位置を研削基準位置とし、本研削において定寸装置からゼロ信号を受信したときのワークの位置を相対位置としても良い。   The position of the workpiece when the grinding accuracy of the workpiece being ground is within the reference accuracy may be set as the relative position. The position of the workpiece when the grinding accuracy of the workpiece is within the reference accuracy in the prior grinding may be set as the grinding reference position, and this grinding reference position may be fixedly set. The position of the workpiece when the zero signal indicating the workpiece sizing from the sizing device in prior grinding is received as the grinding reference position, and the workpiece position when the zero signal is received from the sizing device in the main grinding is the relative position. It is also good.

相対位置と研削基準位置とを比較して研削基準位置に対する相対位置のズレ量及びズレ方向を算出し、このズレ量及びズレ方向に基づいて研削砥石の研削後退端を補正しても良い。事前の研削においてワークの研削精度が基準精度内に収まったときのワークの両静圧パッド間の絶対位置を算出し、この絶対位置が研削精度により決まる閾値未満のときに研削基準位置を設定しても良い。   The relative position and the grinding reference position may be compared to calculate a deviation amount and a deviation direction of the relative position with respect to the grinding reference position, and the grinding backward end of the grinding wheel may be corrected based on the deviation amount and the deviation direction. Calculate the absolute position between the static pressure pads of the workpiece when the grinding accuracy of the workpiece is within the reference accuracy in advance grinding, and set the grinding reference position when this absolute position is less than the threshold determined by the grinding accuracy. May be.

本発明に係る両頭平面研削盤は、一対の静圧パッド間に保持された薄板状ワークの両側面を、研削後退端から研削前進端へと略同一速度で略同時に移動する一対の研削砥石により研削する両頭平面研削盤において、研削中のワークの両側面の位置を測定する一対の測定ヘッドと、研削中のワークの研削精度が基準精度内に収まったときの測定ヘッドの測定値から、研削中のワークの静圧パッド間の相対位置を求める演算手段と、研削中のワークの相対位置と、静圧パッド間のワークが適正に保持されるべき研削基準位置とを比較して差分を求める位置比較手段と、両者に差分があるときに、次回の研削時に両研削砥石の研削前進端が研削基準位置と一致するように、当該ワークの研削後に両者の差分に応じて研削砥石の研削後退端を補正する後退端補正手段とを備えたものである。 The double-sided surface grinding machine according to the present invention includes a pair of grinding wheels that move both side surfaces of a thin plate-like workpiece held between a pair of hydrostatic pads substantially simultaneously at substantially the same speed from a grinding back end to a grinding forward end. In the double-sided surface grinder to be ground, grinding is performed based on the measurement values of the pair of measuring heads that measure the positions of both sides of the workpiece being ground and the measurement head when the grinding accuracy of the workpiece being grounded is within the reference accuracy. The calculation means for obtaining the relative position between the static pressure pads of the workpiece in the middle, the relative position of the workpiece during grinding, and the grinding reference position where the workpiece between the static pressure pads should be properly held are obtained to obtain the difference. When there is a difference between the position comparison means and the both, the grinding wheel retreats according to the difference between the two after grinding the workpiece so that the grinding advance end of both grinding wheels coincides with the grinding reference position at the next grinding. Correct edges It is obtained by a Shisatan correction means.

本発明によれば、研削中のワークの相対位置を算出し、この相対位置とワークが適正に保持されるべき研削基準位置とを比較し、両者に差分があるときに次回の研削時に両研削砥石の研削前進端が研削基準位置と一致するように当該ワークの研削後に両者の差分に応じて研削砥石の研削後退端を補正するため、ワークの両側面を研削する一対の研削砥石の砥石摩耗量の違いを極力解消でき、所定の研削精度を長期間にわたって安定的に維持できる。従って、ワークの研削精度が向上すると共に、製品コストの削減、歩留りの向上を図ることができる利点がある。 According to the present invention, the relative position of the workpiece being ground is calculated, the relative position is compared with a grinding reference position where the workpiece should be properly held, and if there is a difference between the two, The grinding wheel wear of a pair of grinding wheels that grind both sides of the workpiece to correct the grinding back end of the grinding wheel according to the difference between the workpiece after grinding so that the grinding advance end of the grinding wheel matches the grinding reference position The difference in amount can be eliminated as much as possible, and a predetermined grinding accuracy can be stably maintained over a long period of time. Therefore, there is an advantage that the workpiece grinding accuracy can be improved, the product cost can be reduced, and the yield can be improved.

本発明の第1の実施形態を示す横型両頭平面研削盤の平面構成図である。It is a plane lineblock diagram of a horizontal type double head surface grinding machine showing a 1st embodiment of the present invention. 同側面図である。It is the same side view. 同制御系のブロック図である。It is a block diagram of the control system. 同表示手段の説明図である。It is explanatory drawing of the display means. 同位置測定方法の説明図である。It is explanatory drawing of the same position measuring method. 同位置測定用の治具等の平面断面図である。It is planar sectional drawing of the jig | tool etc. for the same position measurement. 同位置測定用の治具等の側面図である。It is a side view of the jig | tool for the same position measurement. 同位置測定方法の説明図である。It is explanatory drawing of the same position measuring method. 同試研削時のフローチャート図である。It is a flowchart figure at the time of the same test grinding. 同本研削時のフローチャート図である。It is a flowchart figure at the time of the same grinding. 同切れ味差の説明図である。It is explanatory drawing of the same sharpness difference. 本発明の第2の実施形態を示すブロック図である。It is a block diagram which shows the 2nd Embodiment of this invention. 同研削水の流量調整の説明図である。It is explanatory drawing of the flow volume adjustment of the grinding water. 研削砥石の切れ味の違いによる取り代差の説明図である。It is explanatory drawing of the machining allowance by the difference in the sharpness of a grinding wheel.

以下、本発明の各実施形態を図面に基づいて詳述する。図1〜図11は本発明を採用した横型両頭平面研削盤を例示する。この横型両頭平面研削盤は、図1、図2に示すように、左右に相対向して配置され且つ薄板状ワークWを保持する左右一対の静圧パッド1,2と、各静圧パッド1,2の凹部3,4に対応して左右方向の軸心廻りに回転自在に配置され且つ静圧パッド1,2により保持されたワークWの左右の両側面を研削する左右一対の研削砥石5,6と、静圧パッド1,2により保持されたワークWを中心廻りに回転させるキャリア(図示省略)と、静圧パッド1,2の切り欠き部7,8に対応してワークWの左右両側に配置された左右一対の測定ヘッド9,10とを備えている。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 11 illustrate a horizontal double-sided surface grinder adopting the present invention. As shown in FIGS. 1 and 2, the horizontal double-head surface grinding machine includes a pair of left and right static pressure pads 1 and 2 that are arranged opposite to each other and hold a thin plate-like workpiece W, and each static pressure pad 1. A pair of left and right grinding wheels 5 for grinding the left and right side surfaces of the workpiece W, which are rotatably arranged around the left and right axial centers corresponding to the concave portions 3 and 4 of the two, and are held by the static pressure pads 1 and 2. , 6, a carrier (not shown) that rotates the workpiece W held by the static pressure pads 1, 2 around the center, and the left and right sides of the workpiece W corresponding to the notches 7, 8 of the static pressure pads 1, 2. A pair of left and right measuring heads 9 and 10 are provided on both sides.

静圧パッド1,2はワークWを保持する前進位置とワークWから退避する退避位置との間で左右方向に移動自在であり、前進位置ではワークWと対向する保持面側に供給される保持水等の保持流体を介してワークWを静圧的に保持するようになっている。   The static pressure pads 1 and 2 are movable in the left-right direction between an advanced position for holding the workpiece W and a retracted position for retracting from the workpiece W, and the holding is supplied to the holding surface facing the workpiece W at the advanced position. The workpiece W is statically held via a holding fluid such as water.

研削砥石5,6はカップ型等であって、軸受箱11,12により回転自在に支持された砥石軸13,14の先端に設けられ、砥石駆動モータ15,16により回転駆動される。軸受箱11,12は摺動案内機構(図示省略)を介して左右方向に移動自在に支持され、切り込み軸駆動モータ(図示省略)の駆動により、切り込み軸(図示省略)、摺動案内機構等を介して左右方向に移動し、研削砥石5,6を研削前進端と研削後退端との間で左右方向に移動させる。   The grinding wheels 5 and 6 are cup-shaped or the like and are provided at the tips of the grinding wheel shafts 13 and 14 rotatably supported by the bearing boxes 11 and 12, and are driven to rotate by the grinding wheel drive motors 15 and 16. The bearing housings 11 and 12 are supported by a sliding guide mechanism (not shown) so as to be movable in the left-right direction, and driven by a cutting shaft drive motor (not shown) to provide a cutting shaft (not shown), a sliding guide mechanism, and the like. The grinding wheels 5 and 6 are moved in the left-right direction between the grinding forward end and the grinding backward end.

測定ヘッド9,10はワークWの両側面の位置を測定するものであって、枢支部9a,10aを介して固定側の支持部材17により揺動自在に支持され、先端の測定子9b,10bがワークWの側面に接触したときの測定ヘッド9,10の枢支部9a,10a廻りの角度変位に応じた電気信号を出力するようになっている。なお、測定ヘッド9,10は静圧パッド1,2に接触するワークWを介して静圧パッド1,2の位置を測定することも可能である。   The measuring heads 9 and 10 measure the positions of both side surfaces of the workpiece W, and are supported by the support member 17 on the fixed side via the pivotal support portions 9a and 10a so as to be swingable. Is configured to output an electrical signal corresponding to the angular displacement around the pivotal support portions 9a and 10a of the measuring heads 9 and 10 when they contact the side surface of the workpiece W. The measuring heads 9 and 10 can also measure the positions of the static pressure pads 1 and 2 via the workpiece W that contacts the static pressure pads 1 and 2.

各測定ヘッド9,10はインプロセス定寸研削用の定寸装置18の一部を構成するものであって、その出力端側はアンプ19に接続されている。定寸装置18は研削制御装置20に接続されている。定寸装置18は研削中にワークWの研削精度が基準精度内に収まったとき(例えばワークWが所定の厚さになったとき)にゼロ信号を出力して、研削制御装置20の研削動作制御手段21の制御により、スパークアウトその他の所定の動作に移行させるようになっている。   Each measuring head 9, 10 constitutes a part of a sizing device 18 for in-process sizing grinding, and its output end side is connected to an amplifier 19. The sizing device 18 is connected to the grinding control device 20. The sizing device 18 outputs a zero signal when the grinding accuracy of the workpiece W falls within the reference accuracy during grinding (for example, when the workpiece W reaches a predetermined thickness), and the grinding operation of the grinding control device 20 is performed. Under the control of the control means 21, a predetermined operation such as a spark out is shifted.

研削制御装置20は図3に示すように、ワークWの挿入から取り出しまでの一連の研削動作を制御する従来公知の研削動作制御手段21の他に、測定ヘッド9,10からの測定値M1,M2に基づいてリアルタイムでワークWの位置を演算する位置演算手段22と、ワークWの試研削等の事前の研削においてワークWの研削精度が基準精度内に収まったときのワークWの相対位置Xを本研削時の研削目標である研削基準位置X0と決定してゼロイング(記憶手段に記憶)する研削基準位置設定手段23と、各ワークWの本研削時に位置演算手段22により演算されたワークWの相対位置Xと既に記憶された研削基準位置X0とを比較して両者の差分(両者の位置ズレ)を求める位置比較手段24と、ワークWの相対位置Xと研削基準位置X0とに差分がある場合に、次の研削時に研削砥石5,6の研削前進端が一致(研削砥石5,6の研削前進端まで前進したときの各測定ヘッド9,10からの測定値M1,M2が研削基準位置X0を決定したときのワークWの両側面の基準値M1r,M2rと一致)するように、ワークWの研削の終了後にその差分に応じて研削砥石5,6の研削後退端を補正する後退端補正手段25と、測定ヘッド9,10からのワークWの両側面の測定値M1,M2と研削基準位置X0を決定したときのワークWの両側面の基準値M1r,M2rとを減算してワークWの両側面の位置R1,R2を算出し、その両側面の位置R1,R2をリアルタイムで比較して差分することにより両研削砥石5,6の砥石摩耗量の違いを算出して、その砥石摩耗量の違いに基づいて両研削砥石5,6の切れ味差を求める切れ味比較手段26と、両研削砥石5,6に切れ味差がある場合に、両研削砥石5,6の切れ味が同じになるように、研削砥石5,6の切れ味に関係する研削条件を両研削砥石5,6の切れ味差に応じて補正する研削条件補正手段27と、ワークWの研削基準位置X0に対する相対位置Xの変化、ワークWの両側面の位置R1,R2等を表示する表示手段28とを備え、ROM、RAM、CPU等を含むマイコン等により構成されている。   As shown in FIG. 3, the grinding control device 20 includes measured values M <b> 1 and M <b> 1 from the measurement heads 9 and 10 in addition to the conventionally known grinding operation control means 21 that controls a series of grinding operations from insertion to removal of the workpiece W. The position calculation means 22 for calculating the position of the workpiece W in real time based on M2, and the relative position X of the workpiece W when the grinding accuracy of the workpiece W is within the reference accuracy in preliminary grinding such as trial grinding of the workpiece W. Is determined as a grinding reference position X0 which is a grinding target at the time of main grinding, and a grinding reference position setting means 23 for zeroing (stored in a storage means), and a workpiece W calculated by the position calculating means 22 at the time of main grinding of each workpiece W. The relative position X of the workpiece W is compared with the already stored grinding reference position X0 to obtain the difference between them (the positional deviation between them), the relative position X of the workpiece W and the grinding reference position X0. When the next grinding, the grinding advance ends of the grinding wheels 5 and 6 coincide (measured values M1 and M2 from the measuring heads 9 and 10 when the grinding wheels 5 and 6 advance to the grinding advance end) To match the reference values M1r and M2r on both sides of the workpiece W when the grinding reference position X0 is determined), after the grinding of the workpiece W, the grinding back ends of the grinding wheels 5 and 6 are set according to the difference. The back end correcting means 25 for correcting, the measured values M1, M2 on both sides of the workpiece W from the measuring heads 9, 10, and the reference values M1r, M2r on both sides of the workpiece W when the grinding reference position X0 is determined. Subtraction is performed to calculate the positions R1 and R2 on both sides of the workpiece W, and the difference between the positions R1 and R2 on both sides is compared in real time and the difference is calculated. Based on the difference in the wear amount of the grinding wheel. In this case, when there is a sharpness difference between the grinding wheels 5 and 6, the grinding wheel 5 and the grinding wheel 5 and 6 have the same sharpness. , 6 the grinding condition correction means 27 for correcting the grinding conditions related to the sharpness of the grinding wheels 5 and 6, the change in the relative position X of the workpiece W with respect to the grinding reference position X0, both side surfaces of the workpiece W Display means 28 for displaying the positions R1, R2, etc., and is constituted by a microcomputer including a ROM, a RAM, a CPU and the like.

なお、ワークWの両側面の位置R1,R2をリアルタイムで比較することによって、その両側面の位置R1,R2の差により両研削砥石5,6の砥石摩耗量の他に、両研削砥石5,6によるワークWの合計取り代を算出することもできる。   In addition, by comparing the positions R1 and R2 on both sides of the workpiece W in real time, in addition to the amount of grinding wheel wear on both grinding wheels 5 and 6 due to the difference between the positions R1 and R2 on both sides, 6 can also calculate the total machining allowance of the workpiece W.

表示手段28は図4に示すようにワークWの相対位置Xをバーグラフ表示する相対位置表示部29と、ワークWの左右両側面の位置R1,R2をバーグラフ表示するワーク位置表示部30,31とを有する。相対位置表示部29は左右方向に長い横長状であって、この相対位置表示部29にはゼロイングされた研削基準位置X0を中心に左右方向に所定の目盛が付され、その研削基準位置X0に対するワークWの相対位置Xの変化を指針等の指示部29aにより表示するようになっている。   As shown in FIG. 4, the display means 28 includes a relative position display unit 29 for displaying the relative position X of the workpiece W in a bar graph, and a workpiece position display unit 30 for displaying the positions R1, R2 on the left and right side surfaces of the workpiece W in a bar graph. 31. The relative position display section 29 is horizontally long and long in the left-right direction. The relative position display section 29 is provided with a predetermined scale in the left-right direction around the zeroed grinding reference position X0, and is relative to the grinding reference position X0. A change in the relative position X of the workpiece W is displayed by an indicator 29a such as a pointer.

ワーク位置表示部30,31は上下方向に長い縦長状であって、ワークWの左右両側面に対応して左右に並べて配置されている。各ワーク位置表示部30,31には上下方向に所定の目盛が付され、ワークWの両側面の位置R1,R2を下から上(又は上から下)に伸びる指示部30a,31aにより表示するようになっている。なお、相対位置表示部29、ワーク位置表示部30,31の方向は任意であり、また相対位置表示部29、ワーク位置表示部30,31は相対位置X、ワークWの両側面の位置R1,R2を数値で表示するようにしても良い。また表示手段28は必要に応じて後述の各情報を表示する表示部(図示省略)を有する。   The work position display units 30 and 31 are vertically long and long in the vertical direction, and are arranged side by side corresponding to the left and right side surfaces of the work W. Each workpiece position display unit 30, 31 is provided with a predetermined scale in the vertical direction, and positions R1, R2 on both side surfaces of the workpiece W are displayed by instruction units 30a, 31a extending from the bottom to the top (or from the top to the bottom). It is like that. The directions of the relative position display unit 29 and the work position display units 30 and 31 are arbitrary, and the relative position display unit 29 and the work position display units 30 and 31 are the relative position X and the positions R1 and R1 on both sides of the work W. R2 may be displayed as a numerical value. Further, the display means 28 has a display unit (not shown) for displaying each information described later as required.

両頭平面研削盤によりシリコンウェーハ等のワークWの研削中は、研削砥石5,6の砥石摩耗による僅かな砥粒の脱落、ワークWの僅かな形状の違い、ワークWと一対の静圧パッド1,2との間の水膜の微妙な変化等の影響、取り分け研削砥石5,6の砥石摩耗量のバラツキの影響を受けて両研削砥石5,6の切れ味、ワークWの相対位置X、ワークWの両側面の位置R1,R2が時々刻々と変化する。   During grinding of a workpiece W such as a silicon wafer by a double-sided surface grinder, slight abrasive grains are dropped due to wear of the grinding wheels 5 and 6, the shape of the workpiece W is slightly different, and the workpiece W and a pair of hydrostatic pads 1. , 2 due to the effect of subtle changes in the water film between the two and two, especially the variation of the grinding wheel wear amount of the grinding wheels 5 and 6, the sharpness of the grinding wheels 5 and 6, the relative position X of the workpiece W, the workpiece Positions R1 and R2 on both side surfaces of W change from moment to moment.

しかし、表示手段28に相対位置表示部29、ワーク位置表示部30,31を設けて、その相対位置表示部29によりワークWの相対位置Xを表示し、ワーク位置表示部30,31によりワークWの両側面の位置R1,R2を表示することにより、両研削砥石5,6の切れ味、ワークWの相対位置X、ワークWの両側面の位置R1,R2の変化を可視化することができる。   However, a relative position display unit 29 and workpiece position display units 30 and 31 are provided on the display means 28, the relative position display unit 29 displays the relative position X of the workpiece W, and the workpiece position display units 30 and 31 display the workpiece W. By displaying the positions R1 and R2 of the both side surfaces, the sharpness of the grinding wheels 5 and 6, the relative position X of the workpiece W, and the changes in the positions R1 and R2 of the both sides of the workpiece W can be visualized.

位置演算手段22は砥石駆動モータ15,16の負荷電流の上昇、回転数の低下等から研削砥石5,6によるワークWの挟み込みを判定する挟み込み判定部34と、ワークWの挟み込みの確認後に各測定ヘッド9,10からの測定値M1,M2を取り込んで静圧パッド1,2間のワークWの相対位置X等を演算する位置演算部35とを有する。   The position calculating means 22 includes a pinch determination unit 34 that determines whether the grindstone 5 or 6 is pinched by the grinding wheel 5 or 6 based on an increase in load current of the grindstone drive motors 15 or 16, a decrease in rotational speed, or the like. A position calculation unit 35 that takes in the measurement values M1 and M2 from the measurement heads 9 and 10 and calculates the relative position X of the workpiece W between the static pressure pads 1 and 2;

挟み込み判定部34はワークWの厚みTが既知であることを利用して、ワークWの位置監視のタイミングを研削条件に適宜設定して、研削サイクルの開始後にそのタイミングが到来することにより、研削砥石5,6によるワークWの挟み込みを判断するようにしても良い。位置演算部35は測定ヘッド9,10からの測定値M1,M2に基づいて、静圧パッド1,2間の中心位置に対するワークWの絶対的位置である絶対位置Xabs、静圧パッド1,2間にワークWが適正に保持されるべき研削基準位置X0、静圧パッド1,2間に保持されるワークWの相対位置Xを随時演算して記憶するようになっている。   Using the fact that the thickness T of the workpiece W is known, the pinching determination unit 34 appropriately sets the timing for monitoring the position of the workpiece W as a grinding condition, and the timing comes after the start of the grinding cycle. It may be determined whether the workpiece W is caught by the grindstones 5 and 6. The position calculator 35 is based on the measured values M1 and M2 from the measuring heads 9 and 10, and the absolute position Xabs, which is the absolute position of the workpiece W with respect to the center position between the static pressure pads 1 and 2, and the static pressure pads 1 and 2. The grinding reference position X0 where the workpiece W should be properly held in between and the relative position X of the workpiece W held between the static pressure pads 1 and 2 are calculated and stored as needed.

研削基準位置設定手段23は研削基準位置X0をゼロイングするゼロイング部36と、その研削基準位置X0が適正か否かを絶対位置Xabsの絶対値|Xabs|に基づいて判定する基準位置判定部37とを有する。   The grinding reference position setting means 23 includes a zeroing unit 36 for zeroing the grinding reference position X0, a reference position determination unit 37 for determining whether the grinding reference position X0 is appropriate based on the absolute value | Xabs | of the absolute position Xabs, Have

ゼロイング部36は試研削等の事前の研削においてワークWの研削精度が基準精度内に収まったとき、例えば定寸装置18が出力するゼロ信号を受信したときに、その時点の各測定ヘッド9,10の測定値M1,M2に基づいて演算された相対位置Xを位置演算部35から読み出して、その相対位置Xを研削目標である研削基準位置X0としてゼロイングするようになっている。従って、相対位置表示部29は研削基準位置X0をゼロとして、この研削基準位置X0に対するワークWの研削中に相対位置Xの変化を指示部29aの左右方向の位置により表示する。   When the grinding accuracy of the workpiece W falls within the reference accuracy in the preliminary grinding such as trial grinding, for example, when the zero signal output from the sizing device 18 is received, the zeroing unit 36 receives each measurement head 9 at that time, The relative position X calculated based on the ten measurement values M1 and M2 is read from the position calculation unit 35, and the relative position X is zeroed as a grinding reference position X0 which is a grinding target. Therefore, the relative position display unit 29 sets the grinding reference position X0 to zero, and displays the change in the relative position X during the grinding of the workpiece W with respect to the grinding reference position X0 by the position in the left-right direction of the instruction unit 29a.

基準位置判定部37は位置演算部35で演算された研削基準位置X0のゼロイング時のワークWの静圧パッド1,2間の絶対位置Xabsを読み出して、その絶対位置Xabsの絶対値|Xabs|が研削精度に応じて予め設定された閾値未満であるか否かを判定するようになっており、例えば絶対値|Xabs|が閾値未満であれば、表示手段28に研削基準位置設定範囲内であることを表示して研削基準位置X0のゼロイングを完了し、また絶対値|Xabs|が閾値以上であれば、表示手段28に研削基準位置設定範囲外であることを適宜表示して作業者に精度の確認と精度調整を促す。   The reference position determination unit 37 reads the absolute position Xabs between the static pressure pads 1 and 2 of the workpiece W when zeroing the grinding reference position X0 calculated by the position calculation unit 35, and the absolute value | Xabs | Is determined to be less than a preset threshold value according to the grinding accuracy. For example, if the absolute value | Xabs | is less than the threshold value, the display means 28 is within the grinding reference position setting range. When the zeroing of the grinding reference position X0 is completed and the absolute value | Xabs | is equal to or greater than the threshold value, the display means 28 appropriately displays that the grinding reference position is out of the setting range. Encourage confirmation and adjustment of accuracy.

位置比較手段24は本研削の各研削毎にワークWの研削精度が基準精度内に収まったとき、例えば定寸装置18が出力するゼロ信号を受信したときに、その時点の各測定ヘッド9,10の測定値M1,M2に基づいて位置演算部35で演算された相対位置Xを読み出して、この相対位置Xと研削基準位置X0とを比較して、相対位置Xの研削基準位置X0に対する差分(位置ズレ)の有無を判断するようになっている。なお、位置比較手段24は研削基準位置X0に対するワークWの相対位置Xのズレ方向及びズレ量を算出するようになっている。 When the grinding accuracy of the workpiece W falls within the reference accuracy for each grinding of the main grinding, for example, when the zero signal output from the sizing device 18 is received, the position comparison means 24 receives each measuring head 9 at that time, The relative position X calculated by the position calculation unit 35 based on the ten measurement values M1 and M2 is read, and the relative position X is compared with the grinding reference position X0, and the difference between the relative position X and the grinding reference position X0 is compared. The presence / absence of (position misalignment) is determined. The position comparison means 24 calculates the deviation direction and the deviation amount of the relative position X of the workpiece W with respect to the grinding reference position X0.

後退端補正手段25は位置比較手段24の演算によりワークWの相対位置Xと研削基準位置X0との間に差分がある場合に、ゼロ信号の受信から一定時間行われるスパークアウトの終了後に、次回の研削時に研削砥石5,6の研削前進端が研削基準位置X0におけるワークWの両側面の基準値M1r,M2rと一致するように、ワークWの相対位置Xのズレ方向及びズレ量に応じて切り込み軸の研削後退端、即ち研削砥石5,6の研削後退端を補正するようになっている。   When there is a difference between the relative position X of the workpiece W and the grinding reference position X0 by the calculation of the position comparison means 24, the backward end correcting means 25 is the next time after the end of the spark-out that is performed for a certain time from the reception of the zero signal. According to the displacement direction and the displacement amount of the relative position X of the workpiece W so that the grinding advance ends of the grinding wheels 5 and 6 coincide with the reference values M1r and M2r of the both sides of the workpiece W at the grinding reference position X0 during grinding. The grinding backward end of the cutting shaft, that is, the grinding backward end of the grinding wheels 5 and 6 is corrected.

なお、スパークアウトの開始から終了までの一定時間は研削条件に応じて決められている。また研削基準位置X0におけるワークWの両側面の位置(基準値M1r,M2r)は研削砥石5,6の研削前進端を意味する。切り込み軸の研削後退端、即ち研削砥石5,6の研削後退端の補正は、研削砥石5,6の切れ味制御の一つとして機能するので、一対の研削砥石5,6の一方を基準に他方を補正しても良いし、両方を逆方向に補正しても良い。   The fixed time from the start to the end of the spark out is determined according to the grinding conditions. Further, the positions (reference values M1r, M2r) on both sides of the workpiece W at the grinding reference position X0 mean the grinding advance ends of the grinding wheels 5, 6. The correction of the grinding back end of the cutting shaft, that is, the grinding back end of the grinding wheels 5 and 6 functions as one of the sharpness control of the grinding wheels 5 and 6, so the other of the pair of grinding wheels 5 and 6 is used as a reference. May be corrected, or both may be corrected in the opposite direction.

切れ味比較手段26は各測定ヘッド9,10からの測定値M1,M2と研削基準位置X0におけるワークWの両側面の基準値M1r,M2rとの減算によりワークWの両側面の位置R1,R2を算出するワーク位置演算部41と、ワークWの両側面の位置R1,R2を比較し差分することにより両研削砥石5,6の砥石摩耗量の違いを算出して、その砥石摩耗量の違いに基づいて切れ味差を判定する切れ味判定部42とを備えている。切れ味判定部42は両研削砥石5,6の切れ味の違いと補正方向を演算するようになっている。なお、ワーク位置演算部41で演算されたワークWの両側面の位置R1,R2は、ワーク位置表示部30,31の指示部30a,31aの変化として表示される。   The sharpness comparison means 26 subtracts the measured values M1 and M2 from the measuring heads 9 and 10 and the reference values M1r and M2r on both sides of the workpiece W at the grinding reference position X0 to obtain the positions R1 and R2 on both sides of the workpiece W. The difference between the grinding wheel wear amounts of the grinding wheels 5 and 6 is calculated by comparing the difference between the workpiece position calculation unit 41 to be calculated and the positions R1 and R2 on both sides of the workpiece W, and the difference in the grinding wheel wear amount is calculated. And a sharpness determination unit 42 that determines the sharpness difference based on the difference. The sharpness determining unit 42 calculates the sharpness difference between the grinding wheels 5 and 6 and the correction direction. The positions R1 and R2 on both sides of the workpiece W calculated by the workpiece position calculation unit 41 are displayed as changes in the instruction units 30a and 31a of the workpiece position display units 30 and 31.

研削条件補正手段27は研削中に両研削砥石5,6の切れ味差がなくなるようにリアルタイムで研削条件を随時補正する随時補正部39と、当該ワークWの研削終了後に次回の研削に備えて両研削砥石5,6の切れ味の差がなくなるように研削条件を事後補正する事後補正部40と有する。   The grinding condition correction means 27 includes an occasional correction unit 39 that corrects the grinding conditions as needed in real time so that the sharpness difference between the grinding wheels 5 and 6 is eliminated during grinding, and both in preparation for the next grinding after the workpiece W has been ground. A post-correction unit 40 that post-corrects the grinding conditions so as to eliminate the difference in sharpness between the grinding wheels 5 and 6 is provided.

随時補正部39は切れ味比較手段26によりリアルタイムで演算された両研削砥石5,6の切れ味差に応じて、両研削砥石5,6の切れ味差がなくなるように研削精度に影響のない研削条件、例えば研削砥石5,6の中央側から研削砥石5,6と静圧パッド1,2との間に供給される研削水(研削流体)の流量を制御すべく構成されている。   As needed, the correction unit 39 has grinding conditions that do not affect the grinding accuracy so as to eliminate the sharpness difference between the grinding wheels 5 and 6 according to the sharpness difference between the grinding wheels 5 and 6 calculated in real time by the sharpness comparison means 26. For example, the flow rate of the grinding water (grinding fluid) supplied between the grinding wheels 5 and 6 and the static pressure pads 1 and 2 from the center side of the grinding wheels 5 and 6 is controlled.

事後補正部40は研削条件で決められたゼロ信号の受信から一定時間後に終了するスパークアウトの後に、ゼロ信号の受信時における両研削砥石5,6の切れ味差に応じて、両研削砥石5,6の切れ味の差がなくなるように研削条件を制御する。この場合の事後補正部40による研削条件の補正は、随時補正部39によるリアルタイムでの補正が研削精度に影響を与えない研削水の流量制御等であるのに対して、研削中に補正をすれば研削精度に影響を与えるような研削条件、例えば研削砥石5,6の回転数及び/又は研削砥石5,6の切り込み速度の制御である。なお、研削条件の補正は、各研削砥石5,6の切れ味の違い、補正方向に基づいて行う。   The post-correction unit 40 performs both grinding wheels 5 and 5 according to the sharpness difference between the grinding wheels 5 and 6 at the time of receiving the zero signal after the spark-out that ends after a predetermined time from the reception of the zero signal determined by the grinding conditions. The grinding condition is controlled so that the difference in sharpness of 6 is eliminated. In this case, the correction of the grinding condition by the post-correction unit 40 is performed during grinding, whereas the correction in real time by the correction unit 39 is a flow control of the grinding water that does not affect the grinding accuracy. For example, it is control of grinding conditions that affect the grinding accuracy, for example, the number of revolutions of the grinding wheels 5 and 6 and / or the cutting speed of the grinding wheels 5 and 6. In addition, correction | amendment of grinding conditions is performed based on the difference in the sharpness of each grinding wheel 5 and 6, and a correction direction.

次に図5(a)〜(c)を参照しながら、静圧パッド1,2間の隙間Dの算出、静圧パッド1,2間のワークWの位置認識について説明する。図5(a)に示すように左右の静圧パッド1,2間の隙間Dに挿入されたワークWがその隙間Dのどこに位置するかを判断する場合には、事前に測定ヘッド9,10により静圧パッド1,2の位置を測定して、その測定値A1,B2を記憶させておく。   Next, calculation of the gap D between the static pressure pads 1 and 2 and recognition of the position of the workpiece W between the static pressure pads 1 and 2 will be described with reference to FIGS. As shown in FIG. 5A, when it is determined where the workpiece W inserted in the gap D between the left and right static pressure pads 1 and 2 is located in the gap D, the measuring heads 9 and 10 are in advance. Measure the position of the static pressure pads 1 and 2 and store the measured values A1 and B2.

この場合、測定ヘッド9,10はその構造上、各静圧パッド1,2の位置を直接測定できないため、次のような方法で測定する。例えば既知の厚みTのワークWを図5(a)に示すように静圧パッド1,2間に配置して測定ヘッド9,10の測定値M1,M2を読み取る。次に図5(b)に示すようにワークWを左の静圧パッド1に接触させたときの測定ヘッド9,10の測定値A1,A2を読み取り、更に図5(c)に示すようにワークWを右の静圧パッド2に接触させたときの測定ヘッド9,10の測定値B1,B2を読み取って記憶させておく。   In this case, since the measuring heads 9 and 10 cannot directly measure the positions of the static pressure pads 1 and 2 due to their structures, the measurement is performed by the following method. For example, a workpiece W having a known thickness T is arranged between the static pressure pads 1 and 2 as shown in FIG. 5A, and the measured values M1 and M2 of the measuring heads 9 and 10 are read. Next, as shown in FIG. 5B, the measured values A1 and A2 of the measuring heads 9 and 10 when the work W is brought into contact with the left static pressure pad 1 are read, and further as shown in FIG. 5C. The measured values B1 and B2 of the measuring heads 9 and 10 when the workpiece W is brought into contact with the right static pressure pad 2 are read and stored.

左右の静圧パッド1,2の位置は、左右の一方の測定ヘッド9,10の測定値を把握できれば算出できる。例えば右の測定ヘッド10の測定値M2を基準とする場合には(以下、基準を右とする。)、図5(c)に示すようにワークWを右の静圧パッド2に接触させたときの測定ヘッド10の測定値をB2とし、次に図5(b)に示すようにワークWを左の静圧パッド1に接触させたときの右の測定ヘッド10の測定値をA2とすると、ワークWの厚みTが既知であるので、左の静圧パッド1の位置はA2−Tとなり、左右の静圧パッド1,2間の隙間Dは、演算式D=B2−(A2−T)により求めることができる。なお、この測定は機械の設置後や静圧パッド1,2の交換後に行えば良く、通常の研削毎に行う必要はない。   The positions of the left and right static pressure pads 1 and 2 can be calculated if the measured values of the left and right measuring heads 9 and 10 can be grasped. For example, when the measured value M2 of the right measuring head 10 is used as a reference (hereinafter referred to as the right), the work W is brought into contact with the right static pressure pad 2 as shown in FIG. When the measured value of the measuring head 10 is B2, and the measured value of the right measuring head 10 when the workpiece W is brought into contact with the left hydrostatic pad 1 as shown in FIG. 5B is A2. Since the thickness T of the workpiece W is known, the position of the left static pressure pad 1 is A2-T, and the gap D between the left and right static pressure pads 1 and 2 is expressed by the equation D = B2- (A2-T ). This measurement may be performed after the installation of the machine or after the replacement of the static pressure pads 1 and 2 and does not have to be performed every normal grinding.

ワークWを搬入・搬出する際に、静圧パッド1,2が真空引き手段によりワークWを吸着して受け渡すような場合には、その真空引手段を利用してワークWを静圧パッド1,2に吸着すれば良い。しかし、一対の静圧パッド1,2の内、例えば右の静圧パッド2には真空引き手段があるが、左の静圧パッド1に真空引き手段がないような場合には、図6、図7に示すような構成の治具43を用いて、厚みTが既知のプレート44を左の静圧パッド1に装着し、そのプレート44に測定ヘッド9,10の測定子9b,10bを接触させて測定すれば良い。   When the static pressure pads 1 and 2 attract and deliver the workpiece W by the vacuuming means when the workpiece W is carried in / out, the workpiece W is transferred to the static pressure pad 1 using the vacuuming means. , 2 may be adsorbed. However, of the pair of static pressure pads 1 and 2, for example, the right static pressure pad 2 has a evacuation means, but the left static pressure pad 1 has no evacuation means. Using a jig 43 configured as shown in FIG. 7, a plate 44 with a known thickness T is mounted on the left hydrostatic pad 1, and the measuring elements 9b and 10b of the measuring heads 9 and 10 are brought into contact with the plate 44. And measure it.

この治具43は、静圧パッド1の切り欠き部7に径方向の外側から着脱自在に嵌合する板状の本体部45と、本体部45の内端側から左の静圧パッド1の背面側へと起立する起立部46と、本体部45の外端側から切り欠き部7の両側に突出する支持部47とを有する。   The jig 43 includes a plate-like main body portion 45 that is detachably fitted to the cutout portion 7 of the static pressure pad 1 from the outside in the radial direction, and the left static pressure pad 1 from the inner end side of the main body portion 45. It has the standing part 46 which stands to the back side, and the support part 47 which protrudes in the both sides of the notch part 7 from the outer end side of the main-body part 45. As shown in FIG.

本体部45には左の静圧パッド1の保持面1aに当接するプレート44が一対の取り付けネジ等の固定具48を介して着脱自在に固定されている。起立部46には当接部49が設けられ、その当接部49はバネ等により付勢されて左の静圧パッド1の背面側に弾性的に当接している。各支持部47は取り付けネジ等の固定具50を介して本体部45に着脱自在に固定されている。この支持部47の両端には、バネ等により付勢されて右の静圧パッド2に弾性的に当接する当接部51が設けられている。本体部45には測定子9b,10bがプレート44に接触するように開口52が設けられている。   A plate 44 that comes into contact with the holding surface 1a of the left hydrostatic pad 1 is detachably fixed to the main body 45 via a fixing tool 48 such as a pair of mounting screws. The standing portion 46 is provided with a contact portion 49, and the contact portion 49 is urged by a spring or the like to elastically contact the back side of the left hydrostatic pad 1. Each support portion 47 is detachably fixed to the main body portion 45 via a fixing tool 50 such as a mounting screw. At both ends of the support portion 47, contact portions 51 that are urged by a spring or the like and elastically contact the right static pressure pad 2 are provided. The body portion 45 is provided with an opening 52 so that the measuring elements 9 b and 10 b come into contact with the plate 44.

この治具43を介してプレート44を左の静圧パッド1に装着する場合には、プレート44の外周縁を左の静圧パッド1の保持面1aに当接又は近接するように、本体部45を左の静圧パッド1の切り欠き部7に挿入する。そして、起立部46の当接部49を静圧パッド1の背面に当接させて、その押圧力により治具43、プレート44を左の静圧パッド1に装着する。その後、両静圧パッド1,2を接近させると、支持部47の当接部51が右の静圧パッド2に押圧し、また両静圧パッド1,2がプレート44を挟むので、図6及び図7に示すようにプレート44の外周縁を左の静圧パッド1の保持面1aに沿って固定できる。   When the plate 44 is attached to the left hydrostatic pad 1 via the jig 43, the main body portion is arranged so that the outer peripheral edge of the plate 44 is in contact with or close to the holding surface 1a of the left hydrostatic pad 1. 45 is inserted into the notch 7 of the left hydrostatic pad 1. Then, the contact portion 49 of the standing portion 46 is brought into contact with the back surface of the static pressure pad 1, and the jig 43 and the plate 44 are attached to the left static pressure pad 1 by the pressing force. Thereafter, when the two static pressure pads 1 and 2 are brought close to each other, the contact portion 51 of the support portion 47 presses against the right static pressure pad 2, and both the static pressure pads 1 and 2 sandwich the plate 44. As shown in FIG. 7, the outer peripheral edge of the plate 44 can be fixed along the holding surface 1 a of the left hydrostatic pad 1.

このようにして左の静圧パッド1にプレート44を装着した後、図6に二点鎖線で示すようにプレート44の両側に測定子9b,10bを接触させて測定ヘッド9,10の測定値M1,M2を読み取れば、真空引き手段のない左の静圧パッド1についてもその位置を容易に測定できる。   After the plate 44 is mounted on the left static pressure pad 1 in this way, the measurement values of the measuring heads 9 and 10 are measured by bringing the measuring elements 9b and 10b into contact with both sides of the plate 44 as shown by a two-dot chain line in FIG. If M1 and M2 are read, the position of the left static pressure pad 1 having no vacuuming means can be easily measured.

静圧パッド1,2間のワークWの位置認識は、次のようにして行う。静圧パッド1,2間に未研削のワークWを挿入した場合、そのワークWは例えば図8(a)に示すように静圧パッド1,2間に保持される。このときのワークWと右の静圧パッド2との間の右側隙間D2は、図8(a)のときのワークWの右側面の測定値M2と、図8(b)に示すようにワークWが右の静圧パッド2に当接したときの測定ヘッド10の測定値B2とから、演算式D2=B2−M2で求めることができる。   The position of the workpiece W between the static pressure pads 1 and 2 is recognized as follows. When an unground workpiece W is inserted between the static pressure pads 1 and 2, the workpiece W is held between the static pressure pads 1 and 2 as shown in FIG. The right gap D2 between the workpiece W and the right static pressure pad 2 at this time is the measured value M2 on the right side of the workpiece W in FIG. 8A and the workpiece as shown in FIG. 8B. From the measured value B2 of the measuring head 10 when W is in contact with the right static pressure pad 2, it can be obtained by the arithmetic expression D2 = B2-M2.

ワークWと左の静圧パッド1との間の左側隙間D1も、同様にして図8(a)のときのワークWの左側面の測定値M1と、図8(c)に示すようにワークWが左の静圧パッド1に当接したときの測定ヘッド9の測定値A1とから、演算式D1=A1−M1で求めることができる。   Similarly, the left gap D1 between the workpiece W and the left static pressure pad 1 is also measured with the measured value M1 on the left side surface of the workpiece W in FIG. 8A and the workpiece as shown in FIG. From the measured value A1 of the measuring head 9 when W comes into contact with the left static pressure pad 1, it can be obtained by the arithmetic expression D1 = A1-M1.

従って、ワークWから各静圧パッド1,2までの距離D1,D2が分かるので、各静圧パッド1,2間におけるワークWの位置、例えば絶対位置Xabs、相対位置Xを監視することができ、D1=D2であれば、ワークWは静圧パッド1,2間の中央に位置している。   Accordingly, since the distances D1 and D2 from the workpiece W to the respective static pressure pads 1 and 2 are known, the position of the workpiece W between the respective static pressure pads 1 and 2, for example, the absolute position Xabs and the relative position X can be monitored. If D1 = D2, the workpiece W is located at the center between the static pressure pads 1 and 2.

次に図9の流れ図を参照して研削目標である研削基準位置X0を決定し、その研削基準位置X0をゼロイングする方法を説明する。先ず試研削においてワークWを挿入し(ステップS1)、研削サイクルを開始する(ステップS2)。研削サイクルの開始により、各静圧パッド1,2が所定位置まで前進してワークWを静圧により保持した後に、各研削砥石5,6が前進してワークWの両側面を研削する。しかし、両研削砥石5,6がワークWを挟み込むまではワークWの位置が不安定であるため、位置演算手段22の挟み込み判定部34が研削砥石5,6によるワークWの挟み込みを確認した後に(ステップS3)、位置演算部35が各測定ヘッド9,10の測定値M1,M2を取り込んでワークWの位置監視を開始する(ステップS4)。   Next, a method for determining the grinding reference position X0 as a grinding target and zeroing the grinding reference position X0 will be described with reference to the flowchart of FIG. First, a workpiece W is inserted in trial grinding (step S1), and a grinding cycle is started (step S2). By starting the grinding cycle, the respective static pressure pads 1 and 2 advance to a predetermined position and hold the workpiece W by static pressure, and then the respective grinding wheels 5 and 6 advance to grind both side surfaces of the workpiece W. However, since the position of the workpiece W is unstable until both the grinding wheels 5 and 6 sandwich the workpiece W, the sandwiching determination unit 34 of the position calculating means 22 confirms that the workpiece W is sandwiched by the grinding wheels 5 and 6. (Step S3), the position calculation unit 35 takes in the measured values M1 and M2 of the measuring heads 9 and 10, and starts monitoring the position of the workpiece W (Step S4).

ワークWの位置監視が始まると、先ず位置演算部35は静圧パッド1,2間の中心位置に対するワークWの絶対位置Xabsを演算し(ステップS5)、その絶対位置Xabsを表示手段28に表示する(ステップS6)。なお、ワークWの絶対位置Xabsは(D2−D1)/2により演算できる。また位置演算部35はワークWの相対位置Xを演算し(ステップS7)、以前にゼロイングされた基準値M1r,M2rがあれば(ステップS8)、その基準値M1r,M2rに対しての相対位置Xを演算して表示する(ステップS9)。この相対位置Xは演算式{(M1−M1r)−(M2−M2r)}/2により演算する。ゼロイングされた位置がない場合には、各測定ヘッド9,10の測定値M1,M2をそのまま表示する(ステップS8,S10)。   When the position monitoring of the workpiece W starts, first, the position calculation unit 35 calculates the absolute position Xabs of the workpiece W with respect to the center position between the static pressure pads 1 and 2 (step S5), and displays the absolute position Xabs on the display means 28. (Step S6). The absolute position Xabs of the workpiece W can be calculated by (D2-D1) / 2. The position calculating unit 35 calculates the relative position X of the workpiece W (step S7), and if there are previously zeroed reference values M1r and M2r (step S8), the relative position with respect to the reference values M1r and M2r. X is calculated and displayed (step S9). The relative position X is calculated by an arithmetic expression {(M1-M1r)-(M2-M2r)} / 2. If there is no zeroed position, the measured values M1 and M2 of the measuring heads 9 and 10 are displayed as they are (steps S8 and S10).

試研削のワークWが所定厚さになれば、定寸装置18からゼロ信号があるので(ステップS11)、そのゼロ信号によりスパークアウトを開始する(ステップS12)。そして、スパークアウトを開始すれば、切り込み軸が停止し、各測定ヘッド9,10がワークWの両側面から退避する。一方、スパークアウトの開始と同時に、位置演算部35で演算されたゼロ信号の受信時点のワークWの相対位置Xを読み込んで(ステップS13)、ゼロイング部36がその相対位置Xを研削目標である研削基準位置X0としてゼロイングし(ステップS14)、また表示手段28に研削基準位置X0をゼロとして表示する。   If the workpiece W for trial grinding has a predetermined thickness, there is a zero signal from the sizing device 18 (step S11), and spark-out is started by the zero signal (step S12). When the spark-out is started, the cutting shaft is stopped, and the measuring heads 9 and 10 are retracted from both side surfaces of the workpiece W. On the other hand, simultaneously with the start of spark-out, the relative position X of the workpiece W at the time of reception of the zero signal calculated by the position calculation unit 35 is read (step S13), and the zeroing unit 36 sets the relative position X as a grinding target. Zeroing is performed as the grinding reference position X0 (step S14), and the grinding reference position X0 is displayed as zero on the display means 28.

またスパークアウトの開始と同時に、基準位置判定部37が位置演算部35で演算されたゼロ信号の受信時(研削基準位置X0をゼロイングしたとき)の静圧パッド1,2間のワークWの絶対位置Xabsの絶対値|Xabs|を読み込んで、その絶対値|Xabs|と要求される研削精度に基づいて予め設定された閾値と比較して、研削基準位置X0がゼロイング位置として誤りがないか否かを判定する(ステップS15)。そして、ワークWの絶対位置Xabsが閾値未満であれば、研削基準位置設定範囲内として表示手段28に表示しゼロイングを完了する(ステップS16)。また絶対値|Xabs|が閾値以上であれば、研削基準位置設定範囲外として表示手段28に表示し(ステップS17)、作業者に精度の確認と精度調整とを促す。   Simultaneously with the start of spark out, the absolute position of the workpiece W between the static pressure pads 1 and 2 when the reference position determination unit 37 receives the zero signal calculated by the position calculation unit 35 (when the grinding reference position X0 is zeroed). The absolute value | Xabs | of the position Xabs is read and compared with a threshold set in advance based on the absolute value | Xabs | Is determined (step S15). If the absolute position Xabs of the workpiece W is less than the threshold value, it is displayed on the display means 28 as being within the grinding reference position setting range, and zeroing is completed (step S16). If the absolute value | Xabs | is equal to or greater than the threshold value, it is displayed on the display means 28 as out of the grinding reference position setting range (step S17), and prompts the operator to check accuracy and adjust accuracy.

この研削基準位置X0のゼロイングはスパークアウト開始と同時に行われる。スパークアウトは研削条件に基づいて予め一定時間に設定されており、その一定時間が経過してスパークアウトが完了すると(ステップS18,S19)、切り込み軸が研削後退端へと移動し(ステップS20)、研削サイクルが終了するので(ステップS21)、試研削後のワークWを取り出し(ステップS22)、その研削後のワークWを人為的に測定し(ステップS23)、研削精度の判定を行う(ステップS24)。   The zeroing of the grinding reference position X0 is performed simultaneously with the start of spark out. The spark-out is set in advance to a certain time based on the grinding conditions. When the spark-out is completed after the lapse of the certain time (steps S18 and S19), the cutting shaft moves to the grinding backward end (step S20). Since the grinding cycle is completed (step S21), the workpiece W after the trial grinding is taken out (step S22), the workpiece W after the grinding is artificially measured (step S23), and the grinding accuracy is determined (step). S24).

なお、研削精度の判定の結果、所定の研削精度が得られない場合、ゼロイングされた研削基準位置X0が研削基準位置範囲外であった場合には、所定の研削精度が得られるように精度調整を行った後、再度ワークWの挿入の作業からやり直し、適正な研削基準位置X0を決定しゼロイングする。   If the predetermined grinding accuracy is not obtained as a result of the judgment of the grinding accuracy, or the zeroed grinding reference position X0 is out of the grinding reference position range, the accuracy adjustment is performed so that the predetermined grinding accuracy is obtained. Then, the work W is inserted again, and an appropriate grinding reference position X0 is determined and zeroed.

次に図10の流れ図を参照しながら、本研削におけるワークWの位置監視と研削砥石5,6の切れ味制御について説明する。先ずワークWを挿入して(ステップS30)、研削サイクルを開始する(ステップS31)。そして、研削サイクルを開始すると、挟み込み判定部34が研削砥石5,6によるワークWの挟み込みを確認した後(ステップS32)、位置演算部35がリアルタイムで測定ヘッド9,10の測定値M1,M2を取り込みながらワークWの位置を監視する(ステップS33)。   Next, the position monitoring of the workpiece W and the sharpness control of the grinding wheels 5 and 6 in the main grinding will be described with reference to the flowchart of FIG. First, the workpiece W is inserted (step S30), and a grinding cycle is started (step S31). When the grinding cycle is started, after the pinching determination unit 34 confirms that the workpiece W is pinched by the grinding wheels 5 and 6 (step S32), the position calculation unit 35 measures the measured values M1 and M2 of the measuring heads 9 and 10 in real time. The position of the workpiece W is monitored while taking in (step S33).

測定ヘッド9,10の測定値M1,M2を取り込むと、位置演算部35が測定値M1,M2に基づいて現在のワークWの相対位置Xを演算し(ステップS34)、ゼロイングされた研削基準位置X0に対する現在位置を指針等の指示部29aによりリアルタイムで表示する(ステップS35)。   When the measurement values M1 and M2 of the measuring heads 9 and 10 are taken in, the position calculation unit 35 calculates the current relative position X of the workpiece W based on the measurement values M1 and M2 (step S34), and the zeroed grinding reference position. The current position with respect to X0 is displayed in real time by the pointer 29a or the like (step S35).

同時に切れ味比較手段26が両研削砥石5,6の切れ味の違いを判定する。即ち、記憶データの中から研削基準位置X0を決定したときのワークWの両側面の基準値M1r,M2rを読み込んで(ステップS36)、ワーク位置演算部41がその基準値M1r,M2rとその時点の測定値M1,M2とを減算することにより、基準値M1r,M2rに対するワークWの両側面の位置R1,R2を演算した後(ステップS37)、切れ味判定部42がその両側面の位置R1,R2を比較して両研削砥石5,6の砥石摩耗量の違いを算出し、その砥石摩耗量の違いに基づいて両研削砥石5,6の切れ味差の有無を判定する(ステップS38)。   At the same time, the sharpness comparison means 26 determines the difference in sharpness between the grinding wheels 5 and 6. That is, the reference values M1r and M2r on both sides of the workpiece W when the grinding reference position X0 is determined from the stored data are read (step S36), and the workpiece position calculation unit 41 determines the reference values M1r and M2r and the time point After calculating the positions R1 and R2 on both sides of the workpiece W with respect to the reference values M1r and M2r by subtracting the measured values M1 and M2 (step S37), the sharpness determining unit 42 determines the positions R1 and R2 on both sides. R2 is compared to calculate the difference in grinding wheel wear amount between both grinding wheels 5 and 6, and based on the difference in grinding wheel wear amount, it is determined whether there is a difference in sharpness between both grinding wheels 5 and 6 (step S38).

例えば、左の研削砥石5の砥石摩耗量が右の研削砥石6の砥石摩耗量に比較して少なく、左の研削砥石5の切れ味が右の研削砥石6の切れ味よりも悪い場合には、研削中のワークW2は、図11に示すように切れ味の悪い研削砥石5により右方向に押されて切れ味の良い研削砥石6側に移動した状態となっている。   For example, when the grinding wheel wear amount of the left grinding wheel 5 is smaller than the grinding wheel wear amount of the right grinding wheel 6 and the sharpness of the left grinding wheel 5 is worse than the sharpness of the right grinding wheel 6, grinding is performed. As shown in FIG. 11, the inner workpiece W2 is pushed rightward by the grinding wheel 5 with poor sharpness and moved to the grinding wheel 6 with good sharpness.

そこで、研削中のワークW2が研削基準位置X0の決定時のワークW1に対して図11に示すような位置関係になれば、そのワークW1の基準値M1r,M2rと、現時点のワークW2の測定値M1,M2とから、ワークW2の左の位置R1を演算式R1=M1−M1rにより、右の位置R2を演算式R2=M2−M2rにより夫々演算できる。   Therefore, if the workpiece W2 being ground has a positional relationship as shown in FIG. 11 with respect to the workpiece W1 when the grinding reference position X0 is determined, the reference values M1r and M2r of the workpiece W1 and the measurement of the current workpiece W2 are performed. From the values M1 and M2, the left position R1 of the workpiece W2 can be calculated by the arithmetic expression R1 = M1-M1r, and the right position R2 can be calculated by the arithmetic expression R2 = M2-M2r.

そして、ワークWの両側面の位置R1,R2の左右差ΔR(=R1−R2)を求めることにより、両研削砥石5,6の切れ味の違いの大きさが判ると同時に、切れ味の悪い方の研削砥石5,6がどれであるかが判る。図11のような場合はΔR<0であり、左の研削砥石5が切れ味不良であることを示す。ΔR=0は両研削砥石5,6の切れ味が同等であることを示す。またΔR>0は図11と逆の場合であり、右の研削砥石6が切れ味不良であることを示す。   And by calculating | requiring the right-and-left difference (DELTA) R (= R1-R2) of position R1, R2 of the both sides | surfaces of the workpiece | work W, the magnitude | size of the sharpness difference of both the grinding stones 5 and 6 can be known, and at the same time, the worse one It can be seen which of the grinding wheels 5 and 6 is. In the case as shown in FIG. 11, ΔR <0, which indicates that the left grinding wheel 5 has poor sharpness. ΔR = 0 indicates that the sharpness of the grinding wheels 5 and 6 is equal. Further, ΔR> 0 is a case opposite to that in FIG. 11, and indicates that the right grinding wheel 6 has poor sharpness.

切れ味の判定結果がΔR<0かΔR>0であれば(ステップS38)、研削中に両研削砥石5,6の切れ味の差がなくなるように、随時補正部39が研削精度に影響しない研削水の流量をリアルタイムで補正する(ステップS39)。この場合、左右差ΔR、補正方向(±)に応じて研削水の流量が変化する制御マップを予め作成しておき、その制御マップに基づいて左右差ΔRの大小、正負に対応して研削水の流量を変化させることが望ましい。なお、この研削水の流量の調整は、両研削砥石5,6の切れ味が一致するまで継続しても良いし、制御マップに基づいて制御するだけでも良い。   If the sharpness determination result is ΔR <0 or ΔR> 0 (step S38), the grinding water that the correction unit 39 does not affect the grinding accuracy at any time so as to eliminate the sharpness difference between the grinding wheels 5 and 6 during grinding. Is corrected in real time (step S39). In this case, a control map in which the flow rate of the grinding water changes in accordance with the left-right difference ΔR and the correction direction (±) is created in advance, and the grinding water corresponding to the magnitude and positive / negative of the left-right difference ΔR based on the control map. It is desirable to change the flow rate. The adjustment of the flow rate of the grinding water may be continued until the sharpness of the grinding wheels 5 and 6 coincides or may be controlled based on the control map.

表示手段28のワーク位置表示部30,31は、ワークWの研削中、研削基準位置X0でのワークWの両側面を基準に、そのときの両側面の位置R1,R2を表示する。左右の研削砥石5,6の切れ味が略同じであれば、表示手段28のワーク位置表示部30,31の表示は略同レベルを示し、両研削砥石5,6の切れ味が異なる場合には、図4に示すようにその切れ味差に応じたレベルを表示する。   The workpiece position display units 30 and 31 of the display means 28 display the positions R1 and R2 of both side surfaces at that time with reference to both side surfaces of the workpiece W at the grinding reference position X0 during grinding of the workpiece W. If the sharpness of the left and right grinding wheels 5 and 6 is substantially the same, the display of the work position display sections 30 and 31 of the display means 28 shows substantially the same level, and if the sharpness of the grinding wheels 5 and 6 is different, As shown in FIG. 4, the level corresponding to the sharpness difference is displayed.

例えば図11に示すような場合には、両研削砥石5,6の切れ味の違いに応じて図4に示すようにワーク位置表示部30の指示部30aのレベルが低く、ワーク位置表示部31の指示部31aのレベルが高くなる。このためワーク位置表示部30,31の表示を見れば、研削中のワークWの両側面の位置R1,R2の変化として両研削砥石5,6の切れ味の違いを容易に把握することができる。   For example, in the case shown in FIG. 11, the level of the instruction unit 30 a of the work position display unit 30 is low as shown in FIG. The level of the instruction unit 31a increases. For this reason, if the display of the workpiece position display parts 30 and 31 is seen, the difference in the sharpness of the grinding wheels 5 and 6 can be easily grasped as a change in the positions R1 and R2 on both side surfaces of the workpiece W during grinding.

図11に示すように左の研削砥石5の切れ味が悪い場合には、その切れ味の程度に応じて左の研削砥石5とワークWとの間に供給する研削水の流量を少なくする。これによって研削砥石5から脱落した砥粒の排出が遅くなり、研削砥石5とワークWとの間での砥粒の滞留時間が長くなるため、その砥粒が目立て砥石の役割をして砥石摩耗が促進するため切れ味が良くなる。これによって左右の両研削砥石5,6の切れ味の差を極力少なくすることができる。   As shown in FIG. 11, when the sharpness of the left grinding wheel 5 is poor, the flow rate of the grinding water supplied between the left grinding wheel 5 and the workpiece W is decreased according to the degree of sharpness. As a result, the discharge of the abrasive grains falling from the grinding wheel 5 is delayed, and the residence time of the abrasive grains between the grinding wheel 5 and the workpiece W is increased, so that the abrasive grains wear as a sharpening stone. Promotes sharpness. As a result, the difference in sharpness between the left and right grinding wheels 5 and 6 can be minimized.

なお、切れ味の良い研削砥石5,6側の研削水の流量を一定にして、切れ味の悪い研削砥石5,6側の研削水の流量を少なくしても良いし、逆に切れ味の悪い研削砥石5,6側の研削水の流量を一定にして、切れ味の良い研削砥石5,6側の研削水の流量を多くしても良い。また切れ味の良い研削砥石5,6側の研削水の流量を多くしつつ、切れ味の悪い研削砥石5,6側の研削水の流量を少なくする等、両方の研削砥石5,6の研削水の流量を増減しても良い。   The flow rate of the grinding water on the sharp grinding wheels 5 and 6 side may be kept constant, the flow rate of the grinding water on the grinding wheels 5 and 6 side having poor sharpness may be reduced, and conversely the grinding wheel having poor sharpness. The flow rate of the grinding water on the 5th and 6th side may be kept constant, and the flow rate of the grinding water on the 5th and 6th side of the grinding wheel 5 and 6 having good sharpness may be increased. Further, the grinding water of both grinding wheels 5 and 6 is reduced, for example, by increasing the flow rate of grinding water on the grinding wheels 5 and 6 side with good sharpness and decreasing the flow rate of grinding water on the grinding wheels 5 and 6 side with poor sharpness. The flow rate may be increased or decreased.

ワークWが目標厚さになれば定寸装置18からのゼロ信号を受信し(ステップS40)、切り込み軸が停止し各測定ヘッド9,10が退避して、スパークアウトを開始する(ステップS41)。同時に位置比較手段24が位置演算手段22で演算されたゼロ信号の受信時点のワークWの相対位置Xを演算し(ステップS42)、これを研削目標である研削基準位置X0と比較して、研削基準位置X0に対するワークWのズレ量とズレ方向を求める(ステップS43)。また同時にゼロ信号の受信時の測定値M1,M2から、その時点でのワークWの両側面の位置R1,R2の左右差ΔRを演算し(ステップS44)、ワークWの研削終了後に切り込み軸の研削後退端の補正に備える。   When the workpiece W reaches the target thickness, a zero signal is received from the sizing device 18 (step S40), the cutting axis is stopped, the measuring heads 9 and 10 are retracted, and spark out is started (step S41). . At the same time, the position comparison means 24 calculates the relative position X of the workpiece W at the time of reception of the zero signal calculated by the position calculation means 22 (step S42), and compares this with the grinding reference position X0 that is the grinding target to perform grinding. A displacement amount and a displacement direction of the workpiece W with respect to the reference position X0 are obtained (step S43). At the same time, from the measured values M1 and M2 when the zero signal is received, the left / right difference ΔR between the positions R1 and R2 on both sides of the workpiece W at that time is calculated (step S44). Prepare for correction of grinding back end.

スパークアウトは研削条件に基づいて予め一定時間に設定されており、その一定時間が経過してスパークアウトが完了し(ステップS45,S46)、研削サイクルが終了してワークWの研削が終わると(ステップS47)、切り込み軸が研削後退端へと移動する(ステップS48)。   The spark-out is set in advance to a certain time based on the grinding conditions. When the certain time elapses, the spark-out is completed (steps S45 and S46), and when the grinding cycle ends and the grinding of the workpiece W ends ( In step S47), the cutting shaft moves to the grinding backward end (step S48).

ゼロ信号の受信時において、研削基準位置X0に対してワークWの相対位置Xがズレる位置ズレがあれば、研削砥石5,6の切れ味制御の一環として、次回研削時に研削前進端が研削基準位置X0に一致するように、後退端補正手段25が研削砥石5,6の研削後退端、即ち切り込み軸の研削後退端の位置を補正する。従って、次回のワークWの研削時には、ワークWの相対位置Xの位置ズレを吸収した状態で両研削砥石5,6がワークWを切り込むことになり、ワークWの両側面の位置R1,R2を研削基準位置X0に戻すことができる。   When the zero signal is received, if there is a misalignment in which the relative position X of the workpiece W deviates from the grinding reference position X0, as a part of the sharpness control of the grinding wheels 5 and 6, the grinding advance end is set at the grinding reference position at the next grinding. The back end correction means 25 corrects the position of the grinding back end of the grinding wheels 5 and 6, that is, the position of the grinding back end of the cutting shaft so as to coincide with X 0. Therefore, at the next grinding of the workpiece W, the grinding wheels 5 and 6 cut the workpiece W while absorbing the displacement of the relative position X of the workpiece W, and the positions R1 and R2 on both side surfaces of the workpiece W are set. It is possible to return to the grinding reference position X0.

同時にワークWの両側面に左右差ΔRがある場合には、事後補正部40が次回の研削に備えて研削砥石5,6の切れ味に影響を与える研削条件を補正し更新する(ステップS49)。ここでは研削中に変えることのできなかった研削条件、例えば研削砥石5,6の回転数及び/又は研削砥石5,6の切り込み速度を変えることができる。その補正は左右差ΔRの大きさと補正方向に基づいて行う。   At the same time, if there is a left-right difference ΔR on both sides of the workpiece W, the post-correction unit 40 corrects and updates the grinding conditions that affect the sharpness of the grinding wheels 5 and 6 in preparation for the next grinding (step S49). Here, the grinding conditions that could not be changed during grinding, for example, the rotational speed of the grinding wheels 5 and 6 and / or the cutting speed of the grinding wheels 5 and 6 can be changed. The correction is performed based on the magnitude of the left / right difference ΔR and the correction direction.

研削砥石5,6の回転数及び/又は研削砥石5,6の切り込み速度を補正すれば、研削砥石5,6の切れ味を調整できる。例えば研削砥石5,6の回転数を遅くするか、又は切り込み速度を速くすると、研削砥石5,6がワークWを研削する際の研削負荷が大きくなり、砥粒の脱落が進んで新しい砥粒が次々と現れるため、切れ味の悪い研削砥石5,6でもその砥石摩耗の進行によって切れ味を良くすることができる。   If the rotational speed of the grinding wheels 5 and 6 and / or the cutting speed of the grinding wheels 5 and 6 are corrected, the sharpness of the grinding wheels 5 and 6 can be adjusted. For example, if the number of revolutions of the grinding wheels 5 and 6 is decreased or the cutting speed is increased, the grinding load when the grinding wheels 5 and 6 grind the workpiece W increases, and the falling of the abrasive grains proceeds and new abrasive grains. Appear one after another, and even with the grinding wheels 5 and 6 having poor sharpness, the sharpness can be improved by the progress of the grinding wheel wear.

またワークWの相対位置Xの位置ズレに基づいて研削砥石5,6の研削後退端を補正し、ワークWの両側面の位置差ΔRとに基づいて両研削砥石5,6の研削条件を補正することにより、研削砥石5,6の一方のみの研削条件を補正する場合に比較して、研削後のワークWのダメージ、反り等が少なくなり、ワークWの研削精度を更に向上させることができる。   Further, the grinding back ends of the grinding wheels 5 and 6 are corrected based on the displacement of the relative position X of the workpiece W, and the grinding conditions of both the grinding wheels 5 and 6 are corrected based on the positional difference ΔR between both side surfaces of the workpiece W. By doing so, compared with the case where the grinding conditions of only one of the grinding wheels 5 and 6 are corrected, the damage, warpage, etc. of the workpiece W after grinding are reduced, and the grinding accuracy of the workpiece W can be further improved. .

その後、ワークWを取り出して終了する(ステップS50)。   Thereafter, the work W is taken out and the process ends (step S50).

このようにすれば、両研削砥石5,6の砥石摩耗量のバラツキに起因する切れ味のアンバランスを数値化して、それに基づいて両研削砥石5,6の切れ味が同じになるように自動的に制御することができる。なお、多数のワークWを続けて研削する場合には、同様の手順での操作、制御等を繰り返し行う。   In this way, the unbalance of the sharpness caused by the variation in the grinding wheel wear amount of both grinding wheels 5 and 6 is quantified, and automatically based on this, the sharpness of both grinding wheels 5 and 6 becomes the same. Can be controlled. In addition, when grinding many workpiece | work W continuously, operation in the same procedure, control, etc. are performed repeatedly.

図12は本発明の第2の実施形態を例示する。この第2の実施形態は、研削中のワークWの相対位置Xと静圧パッド1,2にワークWが適正に保持されるべき研削基準位置X0とを比較して両者の差分により両研削砥石5,6の切れ味差をリアルタイムで演算する切れ味比較手段26と、両研削砥石5,6の切れ味差に基づいて両研削砥石5,6の切れ味が略一致するように、両研削砥石5,6とワークWとの間に供給される研削水の流量を制御する等、研削砥石5,6の研削条件を補正する研削条件補正手段27とを備えたものである。   FIG. 12 illustrates a second embodiment of the present invention. In the second embodiment, the relative position X of the workpiece W being ground and the grinding reference position X0 where the workpiece W should be properly held by the static pressure pads 1 and 2 are compared, and both grinding wheels are obtained by the difference between the two. The sharpness comparison means 26 that calculates the sharpness difference between the grinding wheels 5 and 6 and the grinding wheels 5 and 6 so that the sharpnesses of the grinding wheels 5 and 6 substantially match based on the sharpness difference between the grinding wheels 5 and 6. And grinding condition correction means 27 for correcting the grinding conditions of the grinding wheels 5 and 6 such as controlling the flow rate of the grinding water supplied between the workpiece W and the workpiece W.

長期間の使用等によって研削砥石5,6に砥石摩耗量に違いが発生すれば、両研削砥石5,6の切り込み量が同じであっても、両研削砥石5,6の研削前進端が相違する。一方、砥石摩耗量の大きい側の研削砥石5,6では自生作用により切れ味が向上して取り代が大であるため、ワークWは砥石摩耗量の小さい側の研削砥石5,6により砥石摩耗量の大きい側の研削砥石5,6へと押されて、ワークWの相対位置Xは砥石摩耗量が大きく切れ味の良い研削砥石5,6側へとズレることになる。   If there is a difference in the wear amount of the grinding wheels 5 and 6 due to long-term use, even if the cutting amounts of the grinding wheels 5 and 6 are the same, the grinding advance ends of the grinding wheels 5 and 6 are different. To do. On the other hand, in the grinding wheels 5 and 6 on the side where the grinding wheel wear amount is large, the sharpness is improved by the self-generated action and the machining allowance is large. Therefore, the workpiece W is worn by the grinding wheels 5 and 6 on the side where the grinding wheel wear amount is small. As a result, the relative position X of the workpiece W is shifted to the grinding wheel 5 or 6 side where the wear amount of the wheel is large and the sharpness is good.

そこで、ワークWの研削中はリアルタイムでワークWの相対位置Xを求め、切れ味比較手段26において、相対位置Xと研削基準位置X0とを比較して両者の差分により両研削砥石5,6の切れ味差に伴うワークWの位置ズレの有無、位置ズレの大小、ズレ方向を演算する。   Thus, during grinding of the workpiece W, the relative position X of the workpiece W is obtained in real time, and the sharpness comparing means 26 compares the relative position X with the grinding reference position X0, and the sharpness of both grinding wheels 5 and 6 is determined by the difference between the two. The presence / absence of the positional deviation of the workpiece W due to the difference, the magnitude of the positional deviation, and the deviation direction are calculated.

そして、ワークWの相対位置Xの研削基準位置X0に対する位置ズレがあれば、研削条件補正手段27により、両研削砥石5,6の切れ味差に応じて、即ち位置ズレの大小、ズレ方向に応じて両研削砥石5,6とワークWとの間に供給される研削水の流量を制御する。これによって両研削砥石5,6の切れ味の違いを解消することができる。   If there is a positional deviation of the relative position X of the workpiece W with respect to the grinding reference position X0, the grinding condition correction means 27 responds to the sharpness difference between the grinding wheels 5 and 6, that is, the magnitude of the positional deviation and the deviation direction. The flow rate of the grinding water supplied between the grinding wheels 5 and 6 and the workpiece W is controlled. As a result, the difference in sharpness between the grinding wheels 5 and 6 can be eliminated.

因みに相対位置Xの位置ズレの大小、ズレ方向に応じて両研削砥石5,6の研削水の流量を制御する場合、例えば研削条件等の諸要因を考慮しながら図13に示すような関係で制御すれば良い。   Incidentally, when the flow rate of the grinding water of both grinding wheels 5 and 6 is controlled in accordance with the size of the relative displacement X and the displacement direction, the relationship shown in FIG. Just control.

以上、本発明の各実施形態について詳述したが、本発明はこれらの実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。例えば各実施形態は横型両頭平面研削盤について例示しているが、縦型の両頭平面研削盤でも同様に実施することができる。   As mentioned above, although each embodiment of this invention was explained in full detail, this invention is not limited to these embodiment, A various change is possible in the range which does not deviate from the meaning of this invention. For example, although each embodiment illustrated about the horizontal type | mold double-sided surface grinder, it can implement similarly with a vertical-type double-headed surface grinder.

研削砥石5,6の切れ味差は研削中のワークWの両側面の位置R1,R2を算出し、この両側面の位置R1,R2を比較して両研削砥石5,6の砥石摩耗量の違いを算出して、その両研削砥石5,6の砥石摩耗量の違いに基づいて両研削砥石5,6の切れ味差を判断する方法と、研削中のワークWの相対位置Xを算出し、この相対位置Xと静圧パッド1,2間にワークWが適正に保持されるべき研削基準位置X0とを比較し、その両者の差分により両研削砥石5,6の切れ味差を判断する方法とがあるが、研削中のワークWの両側面の位置R1,R2を測定して、それに基づいて両研削砥石5,6の切れ味を判断する方法であれば、他の方法を採用しても良い。   The difference in sharpness between the grinding wheels 5 and 6 is calculated by calculating the positions R1 and R2 on both side surfaces of the workpiece W being ground, and comparing the positions R1 and R2 on both side surfaces, the difference in the amount of grinding wheel wear between both grinding wheels 5 and 6 And calculating a relative position X of the workpiece W during grinding, based on the difference between the grinding wheel wear amounts of the two grinding wheels 5 and 6, A method of comparing the relative position X and the grinding reference position X0 where the workpiece W should be properly held between the static pressure pads 1 and 2 and determining the sharpness difference between the grinding wheels 5 and 6 based on the difference between the two. However, any other method may be adopted as long as it measures the positions R1 and R2 on both sides of the workpiece W during grinding and determines the sharpness of both grinding wheels 5 and 6 based on the measured positions.

またワークWの両側面の位置R1,R2の左右差ΔRを算出して研削条件を制御する場合にも、左右差ΔRに基づいて研削砥石5,6の切れ味の違いを判定して、その切れ味が略同じとなるように制御しても良いし、左右差ΔRに基づいて研削砥石5,6の砥石摩耗量の違いを判定して、その砥石摩耗量が略同じとなるように制御しても良い。   Further, when the grinding condition is controlled by calculating the left / right difference ΔR between the positions R1, R2 on both side surfaces of the workpiece W, the sharpness difference between the grinding wheels 5 and 6 is determined based on the left / right difference ΔR. May be controlled to be substantially the same, or the difference in the grinding wheel wear amount of the grinding wheels 5 and 6 is determined based on the left-right difference ΔR, and the grinding wheel wear amount is controlled to be substantially the same. Also good.

静圧パッド1,2間の隙間Dの測定において、例えば右の静圧パッド2にしか真空引き手段がなく、しかも治具43もない場合には、市販の隙間ゲージを用いて直接測定しても良い。またワークWの左位置D1は、右の静圧パッド2のパッド位置D2と、隙間ゲージで把握したバッド隙間Dと、既知のワークWの厚みTとにより、次の演算式D1=D−D2−Tで求めることもできる。そして、ワークWの左位置D1が分かれば、その値を元に左パッド位置A1を求め、この左パッド位置A1と左の測定ヘッド9の測定値M1,M2とから、左のパッド位置A1は次の演算式A1=D1+M1で求めることもできる。   When measuring the gap D between the static pressure pads 1 and 2, for example, when the right static pressure pad 2 has only a vacuum pulling means and no jig 43, it is directly measured using a commercially available gap gauge. Also good. The left position D1 of the workpiece W is calculated by the following calculation formula D1 = D−D2 based on the pad position D2 of the right static pressure pad 2, the pad gap D grasped by the gap gauge, and the known thickness T of the workpiece W. It can also be obtained by -T. If the left position D1 of the workpiece W is known, the left pad position A1 is obtained based on the value, and the left pad position A1 is determined from the left pad position A1 and the measured values M1 and M2 of the left measuring head 9. It can also be obtained by the following arithmetic expression A1 = D1 + M1.

ゼロイングはワークWが仕上げ寸法になったときに研削基準位置X0に基づいて行うのが最良である。しかし、ワークWへの傷を避けるために、定寸装置18からゼロ信号を受け取って両測定ヘッド9,10がワークWから退避した後も、研削条件で設定されたスパークアウト時間だけワークWが研削されるので、仕上げ寸法でのゼロイングは困難である。従って、定寸装置18からゼロ信号を受け取ったタイミングで行うのが望ましい。   Zeroing is best performed on the basis of the grinding reference position X0 when the workpiece W reaches the finishing dimension. However, in order to avoid scratches on the workpiece W, the workpiece W remains for the spark-out time set in the grinding conditions even after the zero signal is received from the sizing device 18 and both measuring heads 9 and 10 are retracted from the workpiece W. Since it is ground, zeroing at the finished dimensions is difficult. Therefore, it is desirable to perform the timing when the zero signal is received from the sizing device 18.

研削中は静圧パッド1,2により保持された状態で回転するワークWを、回転する研削砥石5,6により両側から研削しながら、測定ヘッド9,10によりワークWの両側面をリアルタイムで測定するため、その両側面の測定値M1,M2には常に微少なバラツキがある。従って、ワークWの相対位置Xは、各測定ヘッド9,10の測定値M1,M2を移動平均処理により求めることが望ましい。   During grinding, the workpiece W rotating while being held by the static pressure pads 1 and 2 is ground from both sides by the rotating grinding wheels 5 and 6, and both sides of the workpiece W are measured in real time by the measuring heads 9 and 10. Therefore, there is always a slight variation in the measured values M1 and M2 on both side surfaces. Accordingly, the relative position X of the workpiece W is preferably obtained by moving average processing of the measured values M1 and M2 of the measuring heads 9 and 10.

また実施形態では定寸装置18の測定ヘッド9,10を利用すると共に、その定寸装置18からのゼロ信号を利用するようにしているが、測定ヘッド9,10を備えた専用の測定手段を用いてワークWの両側面を測定し、定寸装置18からのゼロ信号に代えて、ワークWが所定の研削精度になったときの信号を契機にゼロイング等を行うようにしても良い。   In the embodiment, the measuring heads 9 and 10 of the sizing device 18 are used and the zero signal from the sizing device 18 is used. However, a dedicated measuring means including the measuring heads 9 and 10 is used. It is also possible to measure both side surfaces of the workpiece W and perform zeroing or the like in response to a signal when the workpiece W reaches a predetermined grinding accuracy instead of the zero signal from the sizing device 18.

測定ヘッド9,10はワークWの両側面に接触する接触式の他、レーザ変位式、静電容量式等の非接触式を使用することも可能であり、ワークWの両側面の位置を測定できるものであればその測定方式は問題ではない。   The measuring heads 9 and 10 can use a non-contact type such as a laser displacement type or a capacitance type in addition to a contact type that contacts both side surfaces of the workpiece W, and measure the positions of both sides of the workpiece W. If possible, the measurement method is not a problem.

測定ヘッド9,10、位置演算手段22によるワークWの位置監視を利用して、研削砥石5,6の交換後の研削位置合わせ作業の自動化を測るようにしても良い。これによって段取り等の時間を削減できると共に、人的要因による研削位置合わせミスの発生を防止できる。つまり、一対の静圧パッド1,2のアライメント調整をしない限り、研削砥石5,6の交換前と研削位置が殆ど変わらないので、静圧パッド1,2の位置合わせは研削砥石5,6の交換前の所定精度の基準値内のワークWの位置に合わせればよく、その位置は機械が記憶しているので、自動化を容易に図ることができる。   By using the position monitoring of the workpiece W by the measuring heads 9 and 10 and the position calculating means 22, it is possible to measure the automation of the grinding positioning operation after the replacement of the grinding wheels 5 and 6. As a result, it is possible to reduce the time for setup and the like, and it is possible to prevent the occurrence of misalignment due to human factors. That is, unless the alignment of the pair of static pressure pads 1 and 2 is adjusted, the grinding position is almost the same as before the grinding stones 5 and 6 are exchanged. What is necessary is just to match | combine with the position of the workpiece | work W within the reference value of the predetermined precision before replacement | exchange, Since the position has memorize | stored in the machine, automation can be achieved easily.

W ワーク
M1,M2 測定値
X 相対位置
X0 研削基準位置
M1r,M2r 基準値
R1,R2 側面の位置
Xabs 絶対位置
1,2 静圧パッド
5,6 研削砥石
9,10 測定ヘッド
20 研削制御装置
22 位置演算手段
23 研削基準位置設定手段
24 位置比較手段
25 後退端補正手段
26 切れ味比較手段
27 研削条件補正手段
W Workpieces M1, M2 Measured value X Relative position X0 Grinding reference position M1r, M2r Reference value R1, R2 Side position Xabs Absolute position 1, 2 Hydrostatic pad 5,6 Grinding wheel 9,10 Measuring head 20 Grinding control device 22 Position Calculation means 23 Grinding reference position setting means 24 Position comparison means 25 Back end correction means 26 Sharpness comparison means 27 Grinding condition correction means

Claims (7)

一対の静圧パッド間に保持された薄板状ワークの両側面を、研削後退端から研削前進端へと略同一速度で略同時に移動する一対の研削砥石により研削するに際し、
研削中のワークの静圧パッド間の相対位置を求め、
研削中のワークの相対位置と、静圧パッド間のワークが適正に保持されるべき研削基準位置とを比較し、
両者に差分があるときに、次回の研削時に両研削砥石の研削前進端が研削基準位置と一致するように、当該ワークの研削後に両者の差分に応じて研削砥石の研削後退端を補正する
ことを特徴とする薄板状ワークの研削方法。
When grinding both side surfaces of a thin plate-like workpiece held between a pair of static pressure pads with a pair of grinding wheels moving at substantially the same speed from a grinding back end to a grinding advance end at substantially the same speed,
Find the relative position between the static pressure pads of the workpiece being ground,
Compare the relative position of the workpiece during grinding with the grinding reference position where the workpiece between the hydrostatic pads should be properly held,
When there is a difference between the two, correct the grinding back end of the grinding wheel according to the difference between the two after grinding the workpiece so that the grinding advance end of both grinding wheels matches the grinding reference position at the next grinding. A thin plate-like workpiece grinding method characterized by the above.
研削中のワークの研削精度が基準精度内に収まったときのワークの位置を相対位置とする
ことを特徴とする請求項1に記載の薄板状ワークの研削方法。
The method for grinding a thin plate workpiece according to claim 1, wherein the workpiece position when the grinding accuracy of the workpiece being ground is within the reference accuracy is a relative position.
事前の研削においてワークの研削精度が基準精度内に収まったときのワークの位置を研削基準位置とし、
この研削基準位置を固定的に設定する
ことを特徴とする請求項1又は2に記載の薄板状ワークの研削方法。
The position of the workpiece when the workpiece grinding accuracy is within the reference accuracy in the previous grinding is set as the grinding reference position.
The grinding reference position according to claim 1 or 2, wherein the grinding reference position is fixedly set.
事前の研削において定寸装置からワークの定寸を示すゼロ信号を受信したときのワークの位置を研削基準位置とし、
本研削において定寸装置からゼロ信号を受信したときのワークの位置を相対位置とする
ことを特徴とする請求項1〜3の何れかに記載の薄板状ワークの研削方法。
The workpiece position when the zero signal indicating the workpiece sizing is received from the sizing device in the prior grinding is set as the grinding reference position.
The method for grinding a thin plate workpiece according to any one of claims 1 to 3, wherein the position of the workpiece when a zero signal is received from the sizing device in the main grinding is a relative position.
相対位置と研削基準位置とを比較して研削基準位置に対する相対位置のズレ量及びズレ方向を算出し、
このズレ量及びズレ方向に基づいて研削砥石の研削後退端を補正する
ことを特徴とする請求項1〜4の何れかに記載の薄板状ワークの研削方法。
Comparing the relative position with the grinding reference position to calculate the deviation amount and the deviation direction of the relative position with respect to the grinding reference position,
The method for grinding a thin plate workpiece according to any one of claims 1 to 4, wherein the grinding backward end of the grinding wheel is corrected based on the deviation amount and the deviation direction.
事前の研削においてワークの研削精度が基準精度内に収まったときのワークの両静圧パッド間の絶対位置を測定し、
この絶対位置が研削精度により決まる閾値未満のときに研削基準位置を設定する
ことを特徴とする請求項3に記載の薄板状ワークの研削方法。
Measure the absolute position between the static pressure pads of the workpiece when the grinding accuracy of the workpiece is within the reference accuracy in the previous grinding,
The method for grinding a thin workpiece according to claim 3, wherein the grinding reference position is set when the absolute position is less than a threshold value determined by grinding accuracy.
一対の静圧パッド間に保持された薄板状ワークの両側面を、研削後退端から研削前進端へと略同一速度で略同時に移動する一対の研削砥石により研削する両頭平面研削盤において、
研削中のワークの両側面の位置を測定する一対の測定ヘッドと、
研削中のワークの研削精度が基準精度内に収まったときの測定ヘッドの測定値から、研削中のワークの静圧パッド間の相対位置を求める演算手段と、
研削中のワークの相対位置と、静圧パッド間のワークが適正に保持されるべき研削基準位置とを比較して差分を求める位置比較手段と、
両者に差分があるときに、次回の研削時に両研削砥石の研削前進端が研削基準位置と一致するように、当該ワークの研削後に両者の差分に応じて研削砥石の研削後退端を補正する後退端補正手段とを備えた
ことを特徴とする両頭平面研削盤。
In a double-headed surface grinder that grinds both side surfaces of a thin plate-like workpiece held between a pair of hydrostatic pads by a pair of grinding wheels moving at substantially the same speed from a grinding backward end to a grinding forward end at substantially the same speed,
A pair of measuring heads that measure the positions of both sides of the workpiece being ground;
An arithmetic means for obtaining a relative position between the hydrostatic pads of the workpiece being ground from the measurement value of the measuring head when the grinding accuracy of the workpiece being grounded is within the reference accuracy;
Position comparison means for comparing the relative position of the workpiece being ground and the grinding reference position where the workpiece between the hydrostatic pads should be properly held to obtain a difference;
When there is a difference between the two, the grinding back end of the grinding wheel is corrected according to the difference between the two after grinding the workpiece so that the grinding forward end of both grinding wheels coincides with the grinding reference position at the next grinding. A double-head surface grinder characterized by comprising end correction means.
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