JP5888843B2 - Pressure sensor - Google Patents

Description

  The present invention relates to a pressure sensor, and more particularly to a structure of a pressure sensor that encloses a liquid in an indirect pressure receiving chamber that houses a pressure detection element, and includes a housing and a connector case.

  Conventionally, liquid (oil) is sealed in a pressure detection chamber (pressure receiving space) in which a semiconductor pressure sensor element is housed, and pressure applied from the outside to the pressure detection chamber is applied to the semiconductor pressure sensor element via the liquid. Various semiconductor pressure detectors that output a voltage signal corresponding to pressure from the pressure sensor element have been proposed.

  For example, as shown in FIG. 2, the pressure sensor includes a pressure receiving space 31 in which a semiconductor pressure sensor 41 is accommodated and oil is enclosed, and a space adjacent to the pressure receiving space 31 to which fluid pressure is applied. The structure is connected to the connector case 5 on the output terminal side by a collar 6. The collar 6 is formed in a substantially cylindrical shape using, for example, aluminum, and is bent to the inner side at the lower end side to form a receiving portion 61. The collar 6 is fitted to the structure until it abuts against the receiving portion 61 so as to cover the outside of the structure, and the upper end portion is caulked against the caulking receiving portion 55 of the connector case 5 in the fitted state. . The structure is connected and fixed to the connector case 5 by a collar 6 having a receiving portion 61 and a caulking portion 62 formed at the upper end portion.

  Further, in the pressure sensor, an O-ring 95 is disposed between the connector case 5 and the structure in order to improve the airtightness of the caulking portion. In order to insert the terminal 8, a hole 53 is provided in the connector case 5 and the terminal 8 is inserted or a terminal base 89 is installed.

  However, the pressure sensor may be exposed to a large water pressure from the outside depending on the installed state or the usage state of the applied device or the like, and a problem such as liquid entering the sensor may occur.

JP 2003-287472 A

Therefore, in the pressure sensor in which the semiconductor pressure sensor is accommodated and the outside is covered with a cover, there is a problem to be solved in terms of simplifying the structure while maintaining high airtightness.
The objective of this invention is providing the pressure sensor which can aim at simplification of a structure, maintaining airtightness.

In order to solve the above-described problems, the pressure sensor according to the present invention includes a diaphragm and a pressure receiving space in which oil is sealed between the diaphragm and a semiconductor pressure detecting element is provided in the pressure receiving space. A flow in which a pressure introduction space is formed between the base and the diaphragm, which is provided to face the base and is connected to the fluid inflow pipe and into which the pressure is introduced through the fluid inflow pipe. A pipe connecting member, and a lead pin of the semiconductor pressure detecting element drawn out from behind the base and a lead wire connected to the lead pin, and the diaphragm, the base, and the flow pipe connecting member detect pressure by welding. in the pressure sensor are integrally connected as part, said semiconductor pressure sensing element is formed on said base The lead pins extending through the through holes are connected to the substrate, the substrate is attached to a connector for connecting the lead wires, the lead pins and the lead wires are connected via the substrate, and the lead pins and the leads The line is arranged to be offset in a direction intersecting with the drawing direction, and the integrally connected pressure detection unit is fitted to the base from the outside, and the flow tube includes a synthetic resin cover which houses so as to cover the side of the connecting member, the synthetic resin of the cover, a cylindrical inner space formed therein, the pressure sensing portion in the tubular inner space by housing the, the internal space is the lead pin, said substrate, a first space for accommodating the connector and the lead wire, said flow tube connecting portion of the pressure detecting portion Side and is formed separated by a second space formed between the cover, the adhesive on each is enclosed in the first space and the second space, the first space By filling the first adhesive, the lead pin, the substrate, the connector, and the lead wire are embedded in the first space .

  According to the present pressure sensor, the inside of the cover is divided and formed by the pressure detection portion, and the first space in which the lead pin and the lead wire of the semiconductor pressure detection element are accommodated is sealed with an adhesive. , It is possible to prevent liquid such as external moisture from entering the first space. In addition, since the second space formed between the flow tube connecting member side of the pressure detection unit and the cover is also sealed with an adhesive, liquid such as moisture enters through the second space from the pressure detection unit side of the cover. Any attempt to do so is blocked by the adhesive enclosed in the second space.

  In the pressure sensor according to the present invention, as described above, since the adhesive is sealed in each of the first space and the second space that are separated by accommodating the pressure detection portion in the cover, the semiconductor is not formed in the first space. The lead pin and the lead wire drawn out from the pressure detection element can be sealed with an adhesive, and the second space formed between the flow tube connecting member side of the pressure detection portion and the cover is also sealed with an adhesive. Therefore, intrusion of liquid from the second space side to the first space side is also prevented, and the lead pin and the lead wire drawn out from the semiconductor pressure detecting element are connected to the signal transmission parts while having a simple structure. A pressure sensor is provided that can maintain airtightness that prevents moisture penetration.

It is a longitudinal cross-sectional view which shows one Example of the pressure sensor by this invention. It is a longitudinal cross-sectional view which shows an example of the conventional pressure sensor.

  Hereinafter, an embodiment of a pressure sensor according to the present invention will be described with reference to the longitudinal sectional view shown in FIG.

  A pressure sensor 100 shown in FIG. 1 includes a pressure detection unit 110 that includes a pressure detection element 41 therein and to which a fluid inflow pipe 11 is connected, a substrate 45 that covers the pressure detection unit 110 and is connected to the pressure detection element 41, and leads. And a connector connecting portion 120 that accommodates the wire 47.

  The pressure detection unit 110 includes a base 1, a receiving member 2 disposed so as to face the base 1, and a diaphragm 3 sandwiched between the base 1 and the receiving member 2. The receiving member 2 plays a role as a flow tube connecting member to which the fluid inflow tube 11 is connected at the center. Between the base 1 and the diaphragm 3, a pressure receiving space 31 in which oil is enclosed is formed. The pressure detection element 41 is provided in the base 1 in a state of being disposed in the pressure receiving space 31. A pressurizing space 12 as a pressure introducing space is formed between the receiving member 2 and the diaphragm 3, and the fluid inflow pipe 11 communicates with the pressurizing space 12. Fluid pressure is introduced through the fluid inlet tube 11. The base 1, the receiving member 2, and the diaphragm 3 are preferably made of, for example, stainless steel.

  The base 1 is formed in a lid shape having a flange 1a at the periphery, and the pressure detection element 41 is attached to the inner surface of the top wall 1b of the lid. The receiving member 2 is formed in the shape of a dish whose periphery rises and is a flat flange 2a. An opening 2b is formed at the center of the receiving member 2, and the fluid inflow pipe 11 is brazed and fixed to the opening 2b. The diaphragm 3 sandwiched between the base 1 and the receiving member 2 has an outer peripheral edge portion 3a sandwiched between the flange portion 1a of the base 1 and the flange portion 2a of the receiving member 2. These three members are simultaneously welded by laser welding 4 or the like at the outer peripheral edge portion where the outer peripheral edge portion 3 a of the diaphragm 3 is exposed, and are integrally connected and fixed as the pressure detection unit 110.

  In the top wall 1 b of the base 1, a filling hole 20 formed through the top wall 1 b for oil filling is sealed with a ball 21. The semiconductor pressure detecting element 41 can be a piezo element. A piezo element is a kind of ferroelectric substance and is also called a piezoelectric element, and is an element having a characteristic of generating a voltage when a force such as vibration or pressure is applied, and conversely expanding and contracting when a voltage is applied. The semiconductor pressure detection element 41 is connected to the substrate 45 through a lead pin 43 extending through a through hole 42 formed in the base 1. The through hole 42 of the base 1 is sealed by a hermetic seal 44 so that there is no oil leakage. The substrate 45 is attached to the connector 46, and the pressure signal is taken out from the lead wire 47 through the substrate 45 and the connector 46.

  The lead pin 43 and the lead wire 47 are offset in a direction intersecting with the drawing direction. Therefore, the connection between the lead pin 43 and the lead wire 47 is made through the substrate 45. By connecting with the substrate 45, the lead wire 47 can be drawn out to the central axis of the pressure sensor 100. That is, handling of the pressure sensor 100 can be facilitated regardless of the installation angle of the pressure sensor 100.

  The connector connecting portion 120 includes a cover 60 that accommodates the pressure detecting portion 110 so as to be fitted to the base 1 from the outside and cover the side of the receiving member 2. The cover 60 also serves as a connector case that covers the substrate 45 and the connector 46. The cover 60 is a member made of a synthetic resin such as PPE, and the end portion (upper end portion) on the side covering the connector 46 is formed in the small diameter end portion 61 by being reduced in diameter so as to surround the lead wire 47. The end portion side that accommodates the pressure detection unit 110 is formed into a large-diameter end portion 63 that has a large inner diameter and extends in a cylindrical skirt shape.

  On the inner peripheral side of the small-diameter end portion 61 of the cover 60, a circumferential protruding portion 62 that protrudes inward is formed so as to be prevented from coming off when the adhesive is filled as will be described later.

  In the cover 60, an annular step 64 having substantially the same diameter as the outer diameter of the base 1 is formed on the inner peripheral side of the large-diameter end 63. The base 1 is an annular corner 1c which is an outer diameter corner. Are mounted so as to be fitted and seated on the annular step 64. On the opening side of the annular stepped portion 64 (inside the large-diameter end portion 63), a cylindrical inner peripheral surface 63a having a larger diameter than the outer diameter of the base 1 is provided. Between this cylindrical inner peripheral surface 63a and the outer peripheral surface 1d of the base 1 and the flange 2a at the peripheral edge of the receiving member 2, an annular gap 65 for the adhesive described later is formed over the entire circumference. . The annular gap 65 is enlarged on the opening side of the large-diameter end portion 63 by the annular lower surface 2 c and the outer tapered peripheral surface 2 d of the receiving member 2 and the inclined end surface 63 b of the large-diameter end portion 63.

An internal space of the cover 60 is defined by a base 1 inserted into the cover 60, and a first space 51 that extends from the top wall 1 b of the base 1 toward the small diameter end portion 61 is formed. The lead pin 43, the substrate 45, the connector 46, and the lead wire 47 (portion located in the small diameter end portion 61) are accommodated in the first space 51. The first space 51 is filled with a first adhesive 71, which is an adhesive made of an epoxy resin, having high adhesion to the cover 60 and the lead wire 47 and high elasticity, and then cured. Since the first adhesive 71 fills the first space 51 so that the lead pins 43, the substrate 45, the connector 46, and the lead wire 47 are embedded, the first adhesive 71 has a sealing function for parts such as the substrate 45 and the connector 46. Play. The first adhesive 71 is bonded to the inner surface of the cover 60 and the lead wire 47 with high adhesiveness.

  The small-diameter end portion 61 is reduced in diameter in the direction in which the lead wire 47 is drawn out, and the small-diameter end portion 61 is formed with a protruding portion 62 that protrudes into the first space 51 on the inner periphery. The end portion 61 and the protruding portion 62 exert a retaining action on the first adhesive 71 that is a filler. In this way, the first adhesive 71 is prevented from peeling off from the internal space 50 and coming out of the cover 60, and the lead wire 47 can be securely fixed to the cover 60 and further airtight can be secured.

  If the first adhesive 71 adheres the base 1 and the cover 60 in the annular step portion 64 of the cover 60 to which the base 1 is fitted, the fixing strength of the pressure detection unit 110 is further increased and the airtightness is increased. To enhance the sealing effect against liquid intrusion from the outside.

  A second space 52 including an annular gap 65 is formed between the fluid inflow pipe 11 side of the pressure detection unit 110 and the large-diameter end portion 63 of the cover 60. That is, the annular gap 65 has an outer peripheral surface 1d of the base 1 of the pressure detection unit 110, a peripheral surface 2e of the flange 2a of the receiving member 2 welded to the base 1, and a large-diameter end facing the peripheral surfaces 1d and 2e. This is a relatively narrow annular space formed between the cylindrical inner peripheral surface 63a of the portion 63. The second space 52 can include an open space 66 that extends from the annular gap 65 toward the outside of the end surface. The open space 66 is a space that is continuous with the annular gap 65, and includes an annular lower surface 2 c that is continuous with the peripheral surface 2 e of the flange portion 2 a of the receiving member 2, an outer tapered peripheral surface 2 d that is continuous with the annular lower surface 2 c, and a large-diameter end portion 63. It is sandwiched between the opening end side portion of the cylindrical inner peripheral surface 63a and the inclined end surface 63b continuous therewith, and expands toward the opening side.

  The second space is filled with a second adhesive 72, which is a silicon-based or urethane-based adhesive that has high adhesion to the receiving member (flow tube connecting member) 2 made of stainless steel and the base 1, and high elasticity. Is done. The second space 52 is filled with the cylindrical inner peripheral surface 63a of the large-diameter end 63 and the outer surface of the base 1 constituting the pressure detection unit 110 of the cover 60 and the receiving member 2 as the flow tube connecting member. When the adhesive 72 is bonded and hardened, the fixing strength of the pressure detection unit 110 with respect to the base 1 and the airtightness that seals the fitting gap between the pressure detection unit 110 and the cover 60 are further enhanced. In addition, the second adhesive 72 has a sealing action that prevents intrusion of liquid or the like from the second space 52 side to the first space 51 side.

  The pressure sensor 100 has the structure as described above, but various modifications are possible as long as it has the configuration described in the claims of the present invention. For example, the cover 60 is formed in a multi-stage shape with steps, and the entire cover 60 can be inclined in a tapered shape. Further, regarding the specific shapes of the base 1 and the receiving member 2, various modifications can be made in the shape and the like as long as the function as the pressure detection unit 110 is not impaired and the fixing strength with the cover 60 is not impaired. Is clear.

DESCRIPTION OF SYMBOLS 1 Base 1a Ridge part 1b Top wall 1c Annular corner | angular part 1d Outer peripheral surface 2 Receiving member (flow pipe connection member) 2a Ridge part 2b Opening 2c Annular lower surface 2d Outer taper peripheral surface 3 Diaphragm 3a Outer peripheral edge part 4 Laser welding 11 Fluid inflow pipe 12 Pressurization space (pressure introduction space)
20 Filling hole 21 Ball 31 Pressure receiving space 41 Semiconductor pressure detecting element 42 Through hole 43 Lead pin 44 Hermetic seal 45 Substrate 46 Connector 47 Lead wire 51 First space 52 Second space 60 Cover 61 Small diameter end portion 62 Projection portion 63 Large diameter end portion 63a Cylindrical inner peripheral surface 63b Inclined end surface 64 Annular step portion 65 Annular gap 66 Cylindrical inner peripheral surface 71 First adhesive 72 Second adhesive 100 Pressure sensor 110 Pressure detection unit 120 Connector connection unit

Claims (4)

A pressure receiving space in which oil is sealed is formed between the diaphragm and the diaphragm, a base in which a semiconductor pressure detecting element is provided in the pressure receiving space, and a base facing the base across the diaphragm A flow pipe connecting member which is connected to a fluid inlet pipe and has a pressure introduction space into which pressure is introduced through the fluid inlet pipe between the diaphragm and the semiconductor drawn out from the back of the base A pressure sensor comprising a lead pin of a pressure detection element and a lead wire connected to the lead pin, wherein the diaphragm, the base and the flow tube connecting member are integrally connected as a pressure detection unit by welding;
The semiconductor pressure detecting element is connected to a substrate through the lead pin extending through a through hole formed in the base, and the substrate is attached to a connector for connecting the lead wire, and the lead pin and the lead wire Are connected via the substrate, and the lead pin and the lead wire are arranged offset in a direction intersecting with the drawing direction thereof,
The integrally connected pressure detection unit is fitted to the base from the outside thereof, and includes a cover made of synthetic resin that is accommodated so as to cover the side of the flow tube connecting member,
The synthetic resin of the cover, a cylindrical inner space formed therein, by accommodating the pressure detecting section to the cylindrical interior space, the interior space is the lead pin, said substrate, said connector and said lead A first space that accommodates a wire, and a second space formed between the flow tube connecting member side of the pressure detection unit and the cover;
An adhesive is sealed in each of the first space and the second space ,
The pressure sensor , wherein the lead pin, the substrate, the connector, and the lead wire are embedded in the first space by filling the first space with the first adhesive. . The pressure sensor according to claim 1,
The first adhesive sealed in the first space is a material having high adhesion with the cover and the lead wire and rich in elasticity,
The pressure sensor, wherein the second adhesive sealed in the second space is made of a material having high adhesion to the pressure detection unit and rich in elasticity. The pressure sensor according to claim 1 or 2,
The pressure sensor is characterized in that a stepped portion having substantially the same diameter as the outer diameter of the base is formed on the cover, and the base is placed on the stepped portion at a corner portion of the outer diameter. The pressure sensor according to any one of claims 1 to 3,
The pressure sensor, wherein the second space is an annular gap formed between an inner peripheral surface of the cover and an outer peripheral surface of the pressure detection unit.

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