JP5878026B2 - Pressed part and method for manufacturing pressed part - Google Patents

Pressed part and method for manufacturing pressed part Download PDF

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JP5878026B2
JP5878026B2 JP2012011382A JP2012011382A JP5878026B2 JP 5878026 B2 JP5878026 B2 JP 5878026B2 JP 2012011382 A JP2012011382 A JP 2012011382A JP 2012011382 A JP2012011382 A JP 2012011382A JP 5878026 B2 JP5878026 B2 JP 5878026B2
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substrate
pedestal
pedestal portion
window
throttle
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JP2013082000A (en
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広通 小野寺
広通 小野寺
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盛岡セイコー工業株式会社
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Description

本発明は、プレス部品、及びプレス部品の製造方法に関するものである。   The present invention relates to a pressed part and a manufacturing method of the pressed part.

従来より、プレス加工用金型を用いて、鉄板、鋼板、アルミ板、りん青銅板等の金属板をプレス加工することで、様々なプレス部品の製造がなされている。プレス加工の手法としては、例えばせん断加工、曲げ加工、絞り加工等があり、これらを適宜選択、または組み合わせながら加工を行うことで、プレス部品の製造が行われている。   Conventionally, various press parts have been manufactured by pressing a metal plate such as an iron plate, a steel plate, an aluminum plate, and a phosphor bronze plate using a press working die. Examples of the pressing method include shearing, bending, drawing, and the like, and press parts are manufactured by performing processing while appropriately selecting or combining them.

プレス部品100としては、例えば図6に示すように、板状の基板101と、基板101に対して窪んだ位置に配置された台座部102と、台座部102と基板101とを連結する筒状の絞り部103と、台座部102に形成された貫通孔104と、を備え、この貫通孔104を通してビス等が挿入されることで、プレス部品100が取付部材に固定されるようになっている。
このようなプレス部品100の製造方法としては、まず、基板101に対して絞り加工を施し絞り部103を形成する。その後、台座部102に対してせん断加工(打ち抜き加工)を施し貫通孔104を形成することで、上述したプレス部品100が完成する。
For example, as shown in FIG. 6, the press component 100 includes a plate-like substrate 101, a pedestal portion 102 disposed at a position recessed with respect to the substrate 101, and a cylindrical shape that connects the pedestal portion 102 and the substrate 101. The throttle part 103 and the through hole 104 formed in the pedestal part 102 are provided, and by inserting a screw or the like through the through hole 104, the press part 100 is fixed to the mounting member. .
As a method for manufacturing such a pressed part 100, first, the substrate 101 is subjected to a drawing process to form a drawn portion 103. Then, the press part 100 mentioned above is completed by giving a shearing process (punching process) with respect to the base part 102, and forming the through-hole 104. FIG.

ところで、例えば、特許文献1には、絞り加工により凸部を形成する前に、凸部の周辺に肉寄せ用穴を形成する打ち抜き工程を有し、凸部を形成する際に凸部と肉寄せ用穴との間の部分を凸部内に積極的に引き込ませることで、凸部の肉厚を確保する構成が開示されている。
すなわち、絞り加工では、基板101が絞り込まれる際の塑性変形によって、絞り部103の径方向内側に向かって圧縮力が、軸方向に沿って引張力が生じるため、基板101が引き込まれて、絞り部103の周辺が変形したり、局部的な応力集中が発生したりする虞がある。この際、絞り部103の周辺に機能上重要な孔や形状(以下、機能部という)が存在すると、機能部が所望の位置からずれたり、変形したりしてしまい、製品機能を満足できない場合がある。
By the way, for example, Patent Document 1 has a punching process for forming a meat gathering hole around a convex portion before forming the convex portion by drawing, and the convex portion and the meat are formed when the convex portion is formed. The structure which ensures the thickness of a convex part by making the part between the holes for approaching actively retract in a convex part is disclosed.
That is, in the drawing process, a compressive force is generated toward the radially inner side of the drawn portion 103 due to plastic deformation when the substrate 101 is drawn, and a tensile force is generated along the axial direction. There is a possibility that the periphery of the portion 103 may be deformed or local stress concentration may occur. At this time, if there is a hole or shape that is functionally important around the aperture 103 (hereinafter referred to as a functional part), the functional part is displaced from a desired position or deformed, and the product function cannot be satisfied. There is.

これに対して、従来では、例えば変形等によるずれ量を予め算出し、絞り加工後に所望の位置に機能部が配置されるように型(ダイや、パンチ、ストリッパ等)に補正を行う等の対策が図られている。   On the other hand, conventionally, for example, a deviation amount due to deformation or the like is calculated in advance, and correction is performed on the die (die, punch, stripper, etc.) so that the functional unit is arranged at a desired position after drawing processing. Measures are being taken.

特開昭64−62227号公報JP-A 64-62227

しかしながら、上述の対策では、機能部と絞り部103との関係等に基いて、それぞれずれ量を算出し、それに合わせて型を作成する等の作業が必要になり、製造効率の低下、また製造コストの増加を招くことになる。また、例えば時計等に組み込まれる微小なプレス部品や、複数の機能部や絞り部103を有する複雑なプレス部品等にあっては、上述した作業は特に煩雑である。   However, the above-described measures require operations such as calculating the amount of deviation and creating a mold in accordance with the relationship between the function unit and the diaphragm unit 103, resulting in a decrease in manufacturing efficiency and manufacturing. This will increase the cost. Further, for example, in the case of a minute press part incorporated in a timepiece or the like, or a complicated press part having a plurality of functional units or a drawing unit 103, the above-described operation is particularly troublesome.

そこで本発明は、このような事情に考慮してなされたもので、製造コストの増加を抑制した上で、製造効率の向上を図ることができるプレス部品、及びプレス部品の製造方法を提供することを目的とする。   Therefore, the present invention has been made in view of such circumstances, and provides a pressed part and a pressed part manufacturing method capable of improving manufacturing efficiency while suppressing an increase in manufacturing cost. With the goal.

本発明のプレス部品は、機能部を有する基板と、前記基板に対して窪んだ位置に配置され、前記基板を取付部材に取り付ける際に前記取付部材に当接可能な台座部と、前記台座部と前記基板とを連結する絞り部と、を有するプレス部品において、前記基板のうち前記台座部と前記機能部との間には、前記台座部の周方向に沿って間隔をあけて延在する複数の捨て窓が形成されるとともに、前記絞り部は前記捨て窓間に配設されていることを特徴としている。   The press part of the present invention includes a board having a functional part, a pedestal part that is disposed at a position recessed with respect to the board, and capable of contacting the mounting member when the board is attached to the mounting member, and the pedestal part In the press part having the diaphragm portion connecting the substrate and the substrate, the substrate extends between the pedestal portion and the functional portion of the substrate with a space along the circumferential direction of the pedestal portion. A plurality of throwing windows are formed, and the throttle portion is disposed between the throwing windows.

この構成によれば、絞り部を形成する絞り工程の際に、台座部と機能部との間の捨て窓が変形することになるので、絞り部の周辺の変形を捨て窓で吸収し、基板自体の変形を抑制できる。したがって、絞り工程での変形が機能部まで及ぶのを抑制できるので、機能部の位置ずれを抑制することができる。したがって、機能部が所望の位置に配置された良品を安定して製造することが可能となる。
この場合、台座部の周囲に捨て窓を形成するのみの構成のため、従来のようにずれ量に応じて型を作成する等の作業が不要になる。よって、製造コストの増加を抑制した上で、製造効率の向上を図ることができる。
According to this configuration, since the throwing window between the pedestal part and the functional part is deformed during the throttling step for forming the throttling part, the deformation around the throttling part is absorbed by the throwing window, and the substrate The deformation of itself can be suppressed. Therefore, it is possible to suppress the deformation in the squeezing step from reaching the function part, and thus it is possible to suppress the positional deviation of the function part. Therefore, it is possible to stably manufacture a non-defective product in which the functional unit is arranged at a desired position.
In this case, since the configuration is such that only the discard window is formed around the pedestal portion, it is not necessary to create a mold according to the amount of deviation as in the conventional case. Therefore, it is possible to improve manufacturing efficiency while suppressing an increase in manufacturing cost.

ところで、絞り成形時には、基板が絞り込まれる際に作用する基板の厚さ方向への引張力が絞り部よりも外側にも作用し、基板の外周部が絞り部とは反対側に変位して基板全体に反りが発生してしまう虞がある。
これに対して、本発明の構成によれば、上述した引張力が捨て窓よりも外側に作用するのを抑制して、基板全体の反りも抑制できる。
By the way, at the time of drawing, the tensile force in the thickness direction of the substrate that acts when the substrate is drawn down also acts on the outside of the drawn portion, and the outer peripheral portion of the substrate is displaced to the opposite side of the drawn portion. There is a risk of warping in the whole.
On the other hand, according to the structure of this invention, it can suppress that the tension | tensile_strength mentioned above acts outside a throwing window, and can also suppress the curvature of the whole board | substrate.

また、前記捨て窓は、前記台座部を間に挟んで前記基板の径方向に沿って対向していることを特徴としている。
この構成によれば、基板が絞り込まれる際に作用する基板の厚さ方向への引張力や、径方向への圧縮力は基板の径方向に沿って作用し易いが、捨て窓を基板の径方向に沿って対向させることで、上述した引張力や圧縮力を効果的に吸収できる。
Further, the discard window is opposed to the substrate along the radial direction of the substrate with the pedestal portion interposed therebetween.
According to this configuration, the tensile force in the thickness direction of the substrate and the compressive force in the radial direction that are applied when the substrate is narrowed easily act along the radial direction of the substrate. By making it oppose along a direction, the tensile force and compressive force which were mentioned above can be absorbed effectively.

また、前記捨て窓は、前記台座部の周方向に沿って間隔をあけて2箇所形成されていることを特徴としている。
この構成によれば、台座部の周方向に沿って間隔をあけて2箇所の捨て窓を形成することで、絞り部により台座部を安定して支持した上で、絞り工程での変形が基板や機能部まで及ぶのを確実に抑制できる。また、絞り部が多過ぎる場合(3箇所以上の複数の場合)に比べて、型の複雑化を抑制できるため、更なる製造効率の向上、低コスト化を図ることができる。
Moreover, the said discard window is formed in two places at intervals along the circumferential direction of the said base part, It is characterized by the above-mentioned.
According to this configuration, by forming the two discard windows at intervals along the circumferential direction of the pedestal portion, the pedestal portion is stably supported by the squeezed portion, and the deformation in the squeezing process is changed to the substrate. It can be surely suppressed that it extends to the functional part. In addition, since the complexity of the mold can be suppressed as compared with a case where there are too many throttle portions (in the case of a plurality of three or more locations), further improvement in manufacturing efficiency and cost reduction can be achieved.

また、前記絞り部は、前記台座部を間に挟んで対称に配設されていることを特徴としている。
この構成によれば、台座部を間に挟んで対称に絞り部を配置することで、絞り工程において捨て窓の変形が均一になる。そのため、絞り工程を高精度に行うことができ、台座部の歪みや基板の変形を確実に抑制できる。
Further, the narrowed portion is characterized in that it is disposed symmetrically with the pedestal portion interposed therebetween.
According to this configuration, by arranging the throttle portions symmetrically with the pedestal portion interposed therebetween, the deformation of the throwing window becomes uniform in the throttle step. Therefore, the drawing process can be performed with high accuracy, and the distortion of the pedestal and the deformation of the substrate can be reliably suppressed.

また、前記絞り部の延在方向に沿う外側端部が、前記捨て窓の外周縁よりも内側に配置されていることを特徴としている。
この構成によれば、絞り部の外周縁を捨て窓の外周縁よりも内側に配置することで、絞り工程での変形が基板や機能部まで及ぶのを確実に抑制できる。
Moreover, the outer side edge part along the extension direction of the said aperture | diaphragm | squeeze part is arrange | positioned inside the outer periphery of the said discard window, It is characterized by the above-mentioned.
According to this configuration, by arranging the outer peripheral edge of the throttle portion on the inner side of the outer peripheral edge of the throwing window, it is possible to reliably suppress the deformation in the throttle process from reaching the substrate and the functional portion.

また、前記捨て窓は、前記取付部材を取り付けた際に部品を収容可能に構成されていることを特徴としている。
この構成によれば、捨て窓内に部品を収容可能に構成することで、捨て窓と部品収容用の収容孔とを別々に形成する場合に比べて、レイアウト性を向上できるとともに、型の複雑化を抑制できる。したがって、更なる製造効率の向上、低コスト化を図ることができる。
In addition, the discard window is configured to be capable of accommodating parts when the attachment member is attached.
According to this configuration, it is possible to improve the layout as well as the complexity of the mold by making it possible to accommodate the components in the discard window, as compared with the case where the discard window and the accommodating hole for accommodating the components are formed separately. Can be suppressed. Therefore, further improvement in manufacturing efficiency and cost reduction can be achieved.

また、前記基板には、複数の前記台座部が形成され、一の前記台座部での前記絞り部の延在方向は、他の前記台座部における前記絞り部の延在方向を回避した位置に設定されていることを特徴としている。
この構成によれば、絞り工程において、各台座部の絞り部間同士で引張合うことがないので、台座部の歪みや基板の変形を確実に抑制できる。
In addition, a plurality of the pedestal portions are formed on the substrate, and the extending direction of the throttle portion in one of the pedestal portions is a position that avoids the extending direction of the throttle portion in the other pedestal portion. It is characterized by being set.
According to this configuration, in the drawing process, the drawn parts are not pulled between the drawn parts of each pedestal part, so that the distortion of the pedestal part and the deformation of the substrate can be reliably suppressed.

また、本発明のプレス部品の製造方法は、機能部を有する基板と、前記基板に対して窪んだ位置に配置され、前記基板を取付部材に取り付ける際に前記取付部材に当接可能な台座部と、前記台座部と前記基板とを連結する絞り部と、を有するプレス部品の製造方法であって、前記基板に絞り加工を施すことで、前記絞り部を形成する絞り工程を有し、前記絞り工程の前段に、前記基板のうち前記台座部と前記機能部との間に、前記台座部の形成領域の周方向に沿って間隔をあけて複数の捨て窓を形成する打ち抜き工程を有していることを特徴としている。
この構成によれば、絞り部を形成する絞り工程の際に、台座部と機能部との間の捨て窓が変形することになるので、絞り部の周辺の変形を捨て窓で吸収し、基板自体の変形を抑制できる。したがって、絞り工程での変形が機能部まで及ぶのを抑制できるので、機能部の位置ずれを抑制することができる。したがって、機能部が所望の位置に配置された良品を安定して製造することが可能となる。
この場合、台座部の周囲に捨て窓を形成するのみの構成のため、従来のようにずれ量に応じて型を作成する等の作業が不要になる。よって、製造コストの増加を抑制した上で、製造効率の向上を図ることができる。
The method for manufacturing a pressed part according to the present invention includes a board having a functional part, and a pedestal part that is disposed at a position recessed with respect to the board and is capable of contacting the attachment member when the board is attached to the attachment member. And a drawing part manufacturing method for connecting the pedestal part and the substrate, comprising: a drawing step of forming the drawing part by drawing the substrate; Before the drawing step, there is a punching step of forming a plurality of throwing windows at intervals along the circumferential direction of the pedestal portion forming region between the pedestal portion and the functional portion of the substrate. It is characterized by having.
According to this configuration, since the throwing window between the pedestal part and the functional part is deformed during the throttling step for forming the throttling part, the deformation around the throttling part is absorbed by the throwing window, and the substrate The deformation of itself can be suppressed. Therefore, it is possible to suppress the deformation in the squeezing step from reaching the function part, and thus it is possible to suppress the positional deviation of the function part. Therefore, it is possible to stably manufacture a non-defective product in which the functional unit is arranged at a desired position.
In this case, since the configuration is such that only the discard window is formed around the pedestal portion, it is not necessary to create a mold according to the amount of deviation as in the conventional case. Therefore, it is possible to improve manufacturing efficiency while suppressing an increase in manufacturing cost.

また、前記絞り工程の後段に、前記台座部に貫通孔を形成する貫通孔形成工程を有していることを特徴としている。
この構成によれば、絞り工程の後段で、台座部に貫通孔を形成することで、貫通孔の形成時において基板の変形を確実に抑制できる。
Moreover, it has the through-hole formation process which forms a through-hole in the said base part in the back | latter stage of the said narrowing-down process, It is characterized by the above-mentioned.
According to this configuration, by forming the through hole in the pedestal portion after the drawing step, the deformation of the substrate can be reliably suppressed when the through hole is formed.

本発明に係るプレス部品、及びプレス部品の製造方法によれば、製造コストの増加を抑制した上で、製造効率の向上を図ることができる。   According to the press part and the press part manufacturing method according to the present invention, it is possible to improve manufacturing efficiency while suppressing an increase in manufacturing cost.

本実施形態におけるプレス部品の平面図である。It is a top view of the press component in this embodiment. (a)はプレス部品の斜視図であり、(b)は(a)のA部拡大斜視図である。(A) is a perspective view of a pressed part, and (b) is an enlarged perspective view of part A of (a). 図2のB−B線に沿う断面図である。It is sectional drawing which follows the BB line of FIG. プレス部品の製造方法を示す説明図であって、板材の斜視図である。It is explanatory drawing which shows the manufacturing method of a press component, Comprising: It is a perspective view of a board | plate material. 絞り工程を説明するための説明図であって、板材の断面図である。It is explanatory drawing for demonstrating a drawing process, Comprising: It is sectional drawing of a board | plate material. 従来のプレス部品の断面図である。It is sectional drawing of the conventional press part. Z方向への変位を解析した結果を示す図であって、モデルAの平面図である。It is a figure which shows the result of having analyzed the displacement to a Z direction, Comprising: It is a top view of the model A. FIG. Z方向への変位を解析した結果を示す図であって、モデルBの平面図である。It is a figure which shows the result of having analyzed the displacement to a Z direction, Comprising: It is a top view of the model B. FIG. 径方向への変位を解析した結果を示す図であって、モデルAの平面図である。It is a figure which shows the result of having analyzed the displacement to radial direction, Comprising: It is a top view of the model A. FIG. 径方向への変位を解析した結果を示す図であって、モデルBの平面図である。It is a figure which shows the result of having analyzed the displacement to radial direction, Comprising: It is a top view of the model B. FIG. 残留応力(相当応力)を解析した結果を示す図であって、モデルAの平面図である。It is a figure which shows the result of having analyzed the residual stress (equivalent stress), Comprising: It is a top view of the model A. FIG. 残留応力(相当応力)を解析した結果を示す図であって、モデルBの平面図である。It is a figure which shows the result of having analyzed the residual stress (equivalent stress), Comprising: It is a top view of the model B. FIG.

以下では、本発明の実施形態について添付図面を参照して説明する。
(プレス部品)
まず、本実施形態におけるプレス部品について説明する。図1はプレス部品の平面図である。また、図2の(a)はプレス部品の斜視図であり、(b)は(a)のA部拡大斜視図である。
図1,2に示すように、本実施形態のプレス部品1は、例えば機械式時計やクオーツ時計等に組み込まれる日車を保持する日車押さえであって、例えばりん青銅等からなる円板状に形成されている。具体的に、プレス部品1は、円板状の基板2と、基板2に形成された図示しない複数の機能部と、プレス部品1を図示しない取付部材に固定するための複数の取付部4と、が一体的に形成されたものである。なお、機能部はプレス部品1である日車押さえを時計に組み込むための機能上重要な孔や形状等であって、基板2の所望の位置に位置決めされた状態で形成されている。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
(Press parts)
First, the press part in this embodiment is demonstrated. FIG. 1 is a plan view of a pressed part. 2A is a perspective view of a pressed part, and FIG. 2B is an enlarged perspective view of a portion A in FIG.
As shown in FIGS. 1 and 2, the press part 1 of the present embodiment is a date indicator holder that holds a date dial incorporated in, for example, a mechanical timepiece, a quartz timepiece, or the like, and is, for example, a disc shape made of phosphor bronze or the like. Is formed. Specifically, the press component 1 includes a disk-shaped substrate 2, a plurality of functional units (not shown) formed on the substrate 2, and a plurality of mounting portions 4 for fixing the press component 1 to a mounting member (not shown). Are integrally formed. The functional part is a hole or shape that is functionally important for incorporating the date indicator press as the press part 1 into the timepiece, and is formed in a state of being positioned at a desired position on the substrate 2.

(取付部)
図3は、図2(b)のB−B線に沿う断面図である。
図1〜3に示すように、本実施形態の取付部4は、基板2の径方向中央部を回避した位置に5箇所(取付部4a〜4e)形成されている。なお、各取付部4a〜4eはほぼ同一の構成であるため、各取付部4a〜4eを区別する必要がない場合は、まとめて取付部4として説明する。また、以下の説明では、各取付部4a〜4eのうち、取付部4aを例にして説明する。
(Mounting part)
FIG. 3 is a sectional view taken along line BB in FIG.
As shown in FIGS. 1-3, the attachment part 4 of this embodiment is formed in five places (attachment parts 4a-4e) in the position which avoided the radial direction center part of the board | substrate 2. As shown in FIG. In addition, since each attachment part 4a-4e is the substantially the same structure, when it is not necessary to distinguish each attachment part 4a-4e, it demonstrates as the attachment part 4 collectively. Moreover, in the following description, the attachment part 4a is demonstrated to an example among each attachment part 4a-4e.

取付部4は、基板2の表面(図1中紙面手前側)に対して窪んだ位置に配置された台座部11と、台座部11と基板2とを架け渡す一対のブリッジ部12と、台座部11の周囲を取り囲む複数の捨て窓13と、を有している。
台座部11は、面方向が基板2の面方向と平行に配置された円板状のものであり、その径方向中央部にはその厚さ方向(軸方向)に沿って貫通する貫通孔14が形成されている。この貫通孔14内には、基板2の表面側から図示しないビスが挿入される。そして、このビスが上述した取付部材の図示しない雌ねじ部に螺着されることで、台座部11の裏面側が取付部材に当接した状態で、プレス部品1が取付部材に固定される。このとき、ビスの頭部は取付部4の内側に収容され、基板2の表面側から突出しないようになっている。また、基板2と取付部材との間には、隙間を有しており、この隙間に各種部品が配置されるようになっている。
The mounting portion 4 includes a pedestal portion 11 disposed at a position recessed with respect to the surface of the substrate 2 (front side in FIG. 1), a pair of bridge portions 12 that bridge the pedestal portion 11 and the substrate 2, and a pedestal. A plurality of throwing windows 13 surrounding the periphery of the portion 11.
The pedestal portion 11 is a disc-shaped member whose surface direction is arranged in parallel to the surface direction of the substrate 2, and a through hole 14 that penetrates along the thickness direction (axial direction) in the center portion in the radial direction. Is formed. A screw (not shown) is inserted into the through hole 14 from the surface side of the substrate 2. The press part 1 is fixed to the mounting member in a state where the back surface side of the pedestal portion 11 is in contact with the mounting member by screwing the screw into the female thread portion (not shown) of the mounting member described above. At this time, the head of the screw is housed inside the mounting portion 4 so as not to protrude from the surface side of the substrate 2. Further, there is a gap between the substrate 2 and the mounting member, and various components are arranged in this gap.

各ブリッジ部12は、平面視において台座部11の外周縁から放射状に延在する細板状の部材であり、本実施形態では、一対のブリッジ部12が台座部11の径方向を対称線として線対称に延在している。
図3に示すように、各ブリッジ部12は、断面視においてL字状に形成されている。具体的に、ブリッジ部12は、その延在方向一端側(内側)に形成されて台座部11の厚さ方向に沿って延びる絞り部15と、延在方向他端側(外側)に形成されて台座部11の径方向に沿って延びる延在部16と、を有している。
Each bridge portion 12 is a thin plate-like member extending radially from the outer peripheral edge of the pedestal portion 11 in plan view, and in the present embodiment, the pair of bridge portions 12 have the radial direction of the pedestal portion 11 as a symmetric line. It extends in line symmetry.
As shown in FIG. 3, each bridge portion 12 is formed in an L shape in a sectional view. Specifically, the bridge portion 12 is formed on one end side (inner side) in the extending direction and extends along the thickness direction of the pedestal portion 11 and on the other end side (outer side) in the extending direction. And an extending portion 16 extending along the radial direction of the pedestal portion 11.

絞り部15は、ブリッジ部12のうち絞り加工が施された部分であり、その延在方向一端側が台座部11の外周縁に連結され、他端側が延在部16の一端側に連結されている。具体的に、絞り部15は、断面視において台座部11側から基板2側に向かうに従い漸次外側に向けて傾斜している。さらに、絞り部15のうち、台座部11の外周縁との連結部分は、取付部4の外側に向けて膨出する曲面形状に形成され、延在部16との連結部は取付部4の内側に向けて膨出する曲面形状に形成されている。   The drawn portion 15 is a portion of the bridge portion 12 that has been drawn. One end side in the extending direction is connected to the outer peripheral edge of the pedestal portion 11, and the other end side is connected to one end side of the extended portion 16. Yes. Specifically, the diaphragm 15 is gradually inclined outward as it goes from the pedestal 11 side to the substrate 2 side in a cross-sectional view. Furthermore, the connection part with the outer periphery of the base part 11 among the aperture | diaphragm | squeeze parts 15 is formed in the curved surface shape which bulges toward the outer side of the attachment part 4, and the connection part with the extension part 16 is the attachment part 4's. It is formed in a curved shape that bulges inward.

延在部16は、その延在方向一端が絞り部15の他端に連結され、他端が基板2に連結されている。また、延在部16は、基板2と同一面上に配置されるとともに、延在方向一端側から他端側に向かうに従い漸次幅広になるように形成されている。
また、図1〜3に示すように、一の取付部4(例えば、取付部4a)と、他の取付部4(例えば、取付部4b)と、のブリッジ部12同士は、それぞれブリッジ部12の延在方向に沿う線上を回避した位置に配置されている。すなわち、各取付部4間において、ブリッジ部12はそれぞれの延在方向に沿って対向しないように配置されている。
One end of the extending portion 16 in the extending direction is connected to the other end of the throttle portion 15, and the other end is connected to the substrate 2. The extending portion 16 is arranged on the same plane as the substrate 2 and is formed so as to gradually become wider from one end side in the extending direction toward the other end side.
Moreover, as shown in FIGS. 1-3, the bridge parts 12 of one attaching part 4 (for example, attaching part 4a) and the other attaching part 4 (for example, attaching part 4b) are bridge parts 12 respectively. It is arrange | positioned in the position which avoided the line on the extending direction. That is, between each attachment part 4, the bridge | bridging part 12 is arrange | positioned so that it may not oppose along each extension direction.

ここで、上述した各捨て窓13は、基板2上において上述した機能部と台座部11との間で、両者間を遮るように配置されている。具体的に、各捨て窓13は、平面視において台座部11の周方向に沿って延在する円弧状に形成されており、台座部11の周方向に沿って間隔をあけて配設されている。本実施形態の捨て窓13は、台座部11を間に挟んで径方向で対向する2箇所に配設されており、台座部11の周方向に沿う捨て窓13間に上述したブリッジ部12が配設されている。   Here, each of the above-described thrown-out windows 13 is arranged on the substrate 2 so as to block between the above-described functional unit and the pedestal unit 11. Specifically, each throw-away window 13 is formed in an arc shape extending in the circumferential direction of the pedestal portion 11 in plan view, and is disposed at intervals along the circumferential direction of the pedestal portion 11. Yes. The discard window 13 of the present embodiment is disposed at two locations facing each other in the radial direction with the pedestal portion 11 interposed therebetween, and the bridge portion 12 described above is disposed between the discard windows 13 along the circumferential direction of the pedestal portion 11. It is arranged.

各取付部4の捨て窓13は、台座部11の周方向における角度範囲が各台座部11間で同等に設定されている。この場合、台座部11の周方向全体に対する残存率、すなわち台座部11の周方向全体に対する上述したブリッジ部12の形成範囲は、20%程度に設定されている。仮に、台座部11の周方向全体に対する上述したブリッジ部12の形成範囲が小さ過ぎると、ブリッジ部12の強度が不足する虞があるため好ましくない。一方、台座部11の周方向全体に対する上述したブリッジ部12の形成範囲が大き過ぎると、後述する絞り工程での変形が基板2に及ぶ虞があるため好ましくない。   The angle range in the circumferential direction of the pedestal portion 11 is set equally between the pedestal portions 11 in the throw-away windows 13 of the mounting portions 4. In this case, the remaining ratio with respect to the entire circumferential direction of the pedestal portion 11, that is, the formation range of the bridge portion 12 with respect to the entire circumferential direction of the pedestal portion 11 is set to about 20%. If the formation range of the bridge portion 12 described above with respect to the entire circumferential direction of the pedestal portion 11 is too small, the strength of the bridge portion 12 may be insufficient, which is not preferable. On the other hand, if the above-described bridge portion 12 is formed in an excessively large range with respect to the entire circumferential direction of the pedestal portion 11, there is a possibility that deformation in the drawing step described later may reach the substrate 2.

また、各取付部4のうち、取付部4a,4b,4eの各捨て窓13は、それぞれ台座部11の径方向を対称線として線対称に延在している。一方、各取付部4のうち、取付部4c,4dの各捨て窓13は、一方の捨て窓13に対して他方の捨て窓13c,13dがそれぞれ大きく形成されている。この場合、他方の捨て窓13c,13dは、時計に組み付けた際に部品(例えば、作動レバー等)を収容する収容孔としての機能も有している。   Further, among the mounting portions 4, the discard windows 13 of the mounting portions 4 a, 4 b, 4 e extend in line symmetry with the radial direction of the pedestal portion 11 as a symmetric line. On the other hand, in each of the attachment portions 4, each of the discard windows 13 of the attachment portions 4 c and 4 d is formed such that the other discard windows 13 c and 13 d are larger than the one discard window 13. In this case, the other throw-away windows 13c and 13d also have a function as an accommodation hole for accommodating a component (for example, an operating lever or the like) when assembled on the timepiece.

また、図2,3に示すように、平面視において、ブリッジ部12における絞り部15の外周縁は、捨て窓13の外周縁よりも台座部11の径方向に沿う内側に配置されている。この場合、台座部11の中心を通り径方向で対向する各捨て窓13の外周縁間の距離(捨て窓13の外径D1)は、台座部11の中心を通り径方向で対向する各絞り部15の外周縁間の距離(絞り部15の外径D2)に対して30%以上大きく設定することが好ましい。一方、台座部11の中心を通り径方向で対向する各捨て窓13の内周縁間の距離(捨て窓13の内径D3)は、台座部11の中心を通り径方向で対向する各絞り部15の内周縁間の距離(絞り部15の内径D4)と同等に設定されている。   As shown in FIGS. 2 and 3, the outer peripheral edge of the narrowed portion 15 in the bridge portion 12 is disposed on the inner side along the radial direction of the pedestal portion 11 with respect to the outer peripheral edge of the throwing window 13 in plan view. In this case, the distance between the outer peripheral edges of the thrown away windows 13 that pass through the center of the pedestal portion 11 in the radial direction (outer diameter D1 of the thrown away window 13) is the respective diaphragms that pass through the center of the pedestal portion 11 and face in the radial direction. It is preferable to set the distance 15% or more larger than the distance between the outer peripheral edges of the portion 15 (the outer diameter D2 of the throttle portion 15). On the other hand, the distance between the inner peripheral edges of the thrown away windows 13 that pass through the center of the pedestal part 11 in the radial direction (the inner diameter D3 of the thrown away window 13) is the respective throttle parts 15 that pass through the center of the pedestal part 11 and face in the radial direction. Is set equal to the distance between the inner peripheral edges (inner diameter D4 of the throttle portion 15).

(プレス部品の製造方法)
次に、上述したプレス部品1の製造方法について説明する。なお、本実施形態のプレス部品1の製造方法は、一つの型の中で各工程に対応したパンチとダイをそれぞれ備えた順送型の金型を用いている。そして、以下の説明では、りん青銅板を巻回してなる板材51(フープ材)を搬送しながら順次プレス成形し、最終的にプレス部品1を板材51から切断して取り出す方法について説明する。図4はプレス部品の製造方法を示す説明図であって、板材の斜視図である。
まず、図4(a)に示すように、板材51からプレス部品1の外形を打ち抜く外形打ち抜き工程を行う。これにより、板材51は、プレス部品1の製品部分52と、この製品部分52を取り囲む外枠部分53と、が周方向の一部で連結部54を介して連結された状態となる。なお、外形打ち抜き工程は、後述する切断工程の前に行っても構わない。
(Pressed parts manufacturing method)
Next, the manufacturing method of the press part 1 mentioned above is demonstrated. In addition, the manufacturing method of the press part 1 of this embodiment uses the progressive die which respectively provided the punch and die | dye corresponding to each process in one type | mold. In the following description, a method will be described in which a plate material 51 (hoop material) formed by winding a phosphor bronze plate is sequentially pressed while being conveyed, and finally the pressed part 1 is cut from the plate material 51 and taken out. FIG. 4 is an explanatory view showing a method for manufacturing a pressed part, and is a perspective view of a plate material.
First, as shown in FIG. 4A, an outer shape punching process is performed in which the outer shape of the pressed part 1 is punched from the plate material 51. Thereby, the plate material 51 is in a state in which the product portion 52 of the press part 1 and the outer frame portion 53 surrounding the product portion 52 are connected to each other through the connecting portion 54 in a part in the circumferential direction. Note that the outer shape punching step may be performed before the cutting step described later.

次に、製品部分52に対して各機能部、及び捨て窓13を形成する打ち抜き工程を行う。具体的には、製品部分52のうち、上述したプレス部品1における機能部、及び捨て窓13に相当する領域を打ち抜く。この場合、後にプレス部品1の台座部11となる各円板部55と、機能部と、の間に、各円板部55を間に挟んで径方向で対向する捨て窓13が形成される。さらに、各円板部55は一対のブリッジ部12によりそれぞれ連結された状態となる。   Next, a punching process for forming each functional unit and the discard window 13 is performed on the product portion 52. Specifically, in the product portion 52, the functional portion in the press part 1 and the area corresponding to the throwing window 13 are punched out. In this case, between the respective disk portions 55 that will later become the pedestal portions 11 of the press part 1 and the functional portions, the discard windows 13 that are opposed in the radial direction with the respective disk portions 55 interposed therebetween are formed. . Furthermore, each disk part 55 will be in the state respectively connected by the pair of bridge parts 12. FIG.

図5は絞り工程を説明するための説明図であって、板材の断面図である。
次に、図4(b),5(a)に示すように、製品部分52のうち、ブリッジ部12の延在方向一端側(内側)に対して絞り加工を行う絞り工程を行う。具体的には、捨て窓13の外径D1に対して外径が小さいパンチ61、及び内径が小さいダイ孔62を有するダイ63を用いブリッジ部12の延在方向一端側に対して絞り加工を行う。すると、図4(b)、5(b)に示すように、パンチ61とダイ孔62との間にブリッジ部12が挟まれ、ブリッジ部12がパンチ61の外面形状とダイ孔62の内面形状に倣って絞り込まれていく。これにより、円板部55が製品部分52の表面に対して窪んだ位置に配置された台座部11となる。
FIG. 5 is an explanatory diagram for explaining the drawing step, and is a cross-sectional view of a plate material.
Next, as shown in FIGS. 4B and 5A, a drawing process is performed in which drawing processing is performed on one end side (inside) in the extending direction of the bridge portion 12 in the product portion 52. Specifically, drawing is performed on one end side in the extending direction of the bridge portion 12 using a punch 61 having a smaller outer diameter than the outer diameter D1 of the throwing window 13 and a die 63 having a die hole 62 having a smaller inner diameter. Do. Then, as shown in FIGS. 4B and 5B, the bridge portion 12 is sandwiched between the punch 61 and the die hole 62, and the bridge portion 12 has an outer surface shape of the punch 61 and an inner surface shape of the die hole 62. It is narrowed down according to. Thereby, the disk part 55 becomes the base part 11 arrange | positioned in the position depressed with respect to the surface of the product part 52.

続いて、図4(c)に示すように、台座部11(円板部55)の径方向中央部を打ち抜くことで、貫通孔14を形成する貫通孔形成工程を行う。これにより、上述した取付部4が形成される。
そして、最後に連結部54を切断して製品部分52と外枠部分53とを分離する。
以上により、上述したプレス部品1が完成する。
Subsequently, as shown in FIG. 4C, a through hole forming process for forming the through hole 14 is performed by punching out the radial center portion of the pedestal portion 11 (disk portion 55). Thereby, the attachment part 4 mentioned above is formed.
Finally, the connecting portion 54 is cut to separate the product portion 52 and the outer frame portion 53.
The press part 1 mentioned above is completed by the above.

このように、上述した実施形態では、基板2のうち台座部11と機能部との間に、台座部11の周方向に沿って間隔をあけて複数の捨て窓13が形成されるとともに、捨て窓13間に絞り部15が配設されている構成とした。
この構成によれば、上述した絞り工程の際には、台座部11と機能部との間の捨て窓13が変形することになるので、絞り部15の周辺の変形を捨て窓13で吸収し、基板2自体の変形を抑制できる。したがって、絞り工程での変形が機能部まで及ぶのを抑制できるので、機能部の位置ずれを抑制することができる。したがって、機能部が所望の位置に配置された良品を安定して製造することが可能となる。
この場合、台座部11の周囲に捨て窓13を形成するのみの構成のため、従来のようにずれ量に応じて型を作成する等の作業が不要になる。よって、製造コストの増加を抑制した上で、製造効率の向上を図ることができる。
As described above, in the above-described embodiment, a plurality of the discard windows 13 are formed between the pedestal portion 11 and the functional portion of the substrate 2 at intervals along the circumferential direction of the pedestal portion 11 and discarded. The diaphragm 15 is arranged between the windows 13.
According to this configuration, the throwing window 13 between the pedestal portion 11 and the functional portion is deformed during the throttling step described above, so that the deformation around the throttling portion 15 is absorbed by the throwing window 13. The deformation of the substrate 2 itself can be suppressed. Therefore, it is possible to suppress the deformation in the squeezing step from reaching the function part, and thus it is possible to suppress the positional deviation of the function part. Therefore, it is possible to stably manufacture a non-defective product in which the functional unit is arranged at a desired position.
In this case, since only the discard window 13 is formed around the pedestal 11, work such as creating a mold in accordance with the amount of deviation as in the prior art becomes unnecessary. Therefore, it is possible to improve manufacturing efficiency while suppressing an increase in manufacturing cost.

ところで、絞り成形時には、絞り部15に作用する基板2の厚さ方向への引張力が絞り部15よりも外側にも作用し、基板2の外周部が絞り部15とは反対側に変位して基板2全体に反りが発生してしまう虞がある。
これに対して、本実施形態によれば、上述した引張力が捨て窓13よりも外側に作用するのを抑制して、基板2全体の反りも抑制できる。
また、基板2が絞り込まれる際に作用する基板2の厚さ方向への引張力や、径方向への圧縮力は基板2の径方向に沿って作用し易いが、捨て窓13を基板2の径方向に沿って対向させることで、上述した引張力や圧縮力を効果的に吸収できる。
By the way, at the time of drawing, the tensile force in the thickness direction of the substrate 2 acting on the drawing portion 15 also acts on the outside of the drawing portion 15, and the outer peripheral portion of the substrate 2 is displaced to the side opposite to the drawing portion 15. Therefore, there is a possibility that the entire substrate 2 is warped.
On the other hand, according to this embodiment, it can suppress that the tension | tensile_strength mentioned above acts outside the discarding window 13, and can also suppress the curvature of the board | substrate 2 whole.
In addition, the tensile force in the thickness direction of the substrate 2 and the compressive force in the radial direction that are applied when the substrate 2 is narrowed easily act along the radial direction of the substrate 2. By making it oppose along a radial direction, the tensile force and compressive force which were mentioned above can be absorbed effectively.

また、本実施形態によれば、台座部11の周方向に沿って間隔をあけて2箇所の捨て窓13を形成することで、絞り部15(ブリッジ部12)により台座部11を安定して支持した上で、絞り工程での変形が基板2や機能部まで及ぶのを確実に抑制できる。また、絞り部15が多過ぎる場合(3箇所以上の複数の場合)に比べて、型の複雑化を抑制できるため、更なる製造効率の向上、低コスト化を図ることができる。
さらに、本実施形態によれば、台座部11を間に挟んで対称に絞り部15(ブリッジ部12)を配置することで、絞り工程において捨て窓13の変形が均一になる。そのため、絞り工程を高精度に行うことができ、台座部11の歪みや基板2の変形を確実に抑制できる。
In addition, according to the present embodiment, by forming the two discard windows 13 at intervals along the circumferential direction of the pedestal portion 11, the pedestal portion 11 can be stabilized by the throttle portion 15 (bridge portion 12). In addition, it is possible to reliably suppress the deformation in the drawing process from reaching the substrate 2 and the functional unit. In addition, since the complexity of the mold can be suppressed as compared with a case where there are too many throttle portions 15 (a plurality of cases where there are three or more locations), further improvement in manufacturing efficiency and cost reduction can be achieved.
Furthermore, according to the present embodiment, by arranging the throttle part 15 (bridge part 12) symmetrically with the pedestal part 11 in between, the deformation of the throwing window 13 becomes uniform in the throttle process. Therefore, the drawing process can be performed with high accuracy, and the distortion of the pedestal 11 and the deformation of the substrate 2 can be reliably suppressed.

また、本実施形態によれば、絞り部15の外周縁を捨て窓13の外周縁よりも内側に配置することで、絞り工程での変形が基板2や機能部まで及ぶのを確実に抑制できる。
さらに、各取付部4のブリッジ部12同士が、それぞれブリッジ部12の延在方向に沿う線上を回避した位置に配置されているため、絞り工程において各ブリッジ部12の絞り部15間同士で引張合うことがない。そのため、台座部11の歪みや基板2の変形を確実に抑制できる。
In addition, according to the present embodiment, by arranging the outer peripheral edge of the throttle portion 15 on the inner side of the outer peripheral edge of the throwing window 13, it is possible to reliably suppress the deformation in the throttle process from reaching the substrate 2 and the functional portion. .
Further, since the bridge portions 12 of the attachment portions 4 are arranged at positions avoiding the lines along the extending direction of the bridge portions 12, they are pulled between the drawn portions 15 of the bridge portions 12 in the drawing process. It does n’t fit. Therefore, the distortion of the base part 11 and the deformation | transformation of the board | substrate 2 can be suppressed reliably.

また、本実施形態では、捨て窓13のうち、例えば捨て窓13c,13dを部品を収容する収容孔として機能させているため、捨て窓13c,13dと収容孔とを別々に形成する場合に比べて、レイアウト性を向上できるとともに、型の複雑化を抑制できる。したがって、更なる製造効率の向上、低コスト化を図ることができる。
また、本実施形態では、絞り工程の後段で、台座部11に貫通孔14を形成することで、貫通孔14の形成時において基板2の変形を確実に抑制できる。
Moreover, in this embodiment, since the discard windows 13c and 13d, for example, of the thrown-out windows 13 function as accommodating holes for accommodating components, compared to the case where the discarded windows 13c and 13d and the accommodated holes are formed separately. Thus, layout can be improved and complexity of the mold can be suppressed. Therefore, further improvement in manufacturing efficiency and cost reduction can be achieved.
Further, in the present embodiment, by forming the through hole 14 in the pedestal portion 11 after the drawing step, the deformation of the substrate 2 can be reliably suppressed when the through hole 14 is formed.

(実施例)
ここで、本発明を、実施例を挙げて説明する。
本願発明者は、捨て窓13の有無により、上述した絞り工程を行った際にプレス部品1にどのような影響が生じるのかの解析を行った。具体的に、本解析では、上述した本実施形態のように捨て窓13が形成されたプレス部品1(以下、モデルAという)と、捨て窓13が形成されていない従来のプレス部品(以下、モデルBという)と、で上述した絞り工程を行い、その後の基板2の厚さ方向(Z方向)、及び径方向での変位や、基板2への残留応力を解析した。なお、以下に説明する図7〜12中上部にある細長部分Qは、その細長い形状から解析上誤差が生じやすく、特に図7,8においてこの細長部分Qの数値は大きくなっており、現物とのずれが大きい。したがって、本解析では細長部分Qの解析結果については無視した。
(Example)
The present invention will now be described with reference to examples.
The inventor of the present application has analyzed the influence of the press part 1 when the above-described drawing process is performed depending on the presence or absence of the discard window 13. Specifically, in this analysis, a press part 1 (hereinafter referred to as model A) in which the discard window 13 is formed as in the above-described embodiment and a conventional press part (hereinafter referred to as model A) in which the discard window 13 is not formed. The model B) was subjected to the drawing process described above, and the subsequent displacement in the thickness direction (Z direction) and radial direction of the substrate 2 and the residual stress on the substrate 2 were analyzed. Incidentally, the elongated portion Q in the upper part of FIGS. 7 to 12 described below is likely to cause an error in analysis due to its elongated shape. In particular, the numerical value of the elongated portion Q is large in FIGS. The deviation is large. Therefore, in this analysis, the analysis result of the elongated portion Q is ignored.

本解析における絞り工程の加工条件は、以下の通りである。
・しわ押さえ力:42[kgf]
・パンチ突き出し量(絞り深さ):0.24[mm]
・パンチ材質:64Brass(真鍮)
The processing conditions of the drawing process in this analysis are as follows.
・ Wrinkle holding force: 42 [kgf]
・ Punch protrusion (drawing depth): 0.24 [mm]
・ Punch material: 64 Brass

図7,8は、Z方向への変位を解析した結果を示す図であって、そのうち図7はモデルAの平面図、図8はモデルBの平面図である。なお、以下に示す図では、上述した実施形態に相当する構成には、同一の符号を付している。また、以下の説明では、基板2の厚さ方向をZ方向とし、Z方向のうちダイ63側(取付部4の底部側)を+Z方向、パンチ61側(取付部4の開口側)を−Z方向とする。さらに、以下の説明では、機能部の一つとして、基板2の径方向中央部に貫通孔Hを形成している。したがって、各取付部4のうち、取付部4a,4b,4dに関しては、台座部11と機能部との間に捨て窓13が形成されている。
図8に示すように、上述の加工条件で絞り工程を行うと、特に基板2の外周部において、−Z方向への変位が大きく、結果的に基板2全体が+Z方向を突として反ってしまう結果となった。なお、モデルBにおける−Z方向への最大変位は、基板2の外周部のうちP1’部分において、0.0316[mm]であった。これは、絞り工程時には、しわ押さえを行っているものの、絞り部15に作用するZ方向への引張力が絞り部15よりも外側にも作用し、基板2の外周部にパンチ61側である−Z方向に向けて反りが発生してしまうためであると考えられる。
7 and 8 are diagrams showing the results of analyzing the displacement in the Z direction, in which FIG. 7 is a plan view of model A, and FIG. 8 is a plan view of model B. In the drawings shown below, the same reference numerals are given to the configurations corresponding to the above-described embodiments. In the following description, the thickness direction of the substrate 2 is the Z direction, and the die 63 side (bottom side of the mounting portion 4) in the Z direction is the + Z direction, and the punch 61 side (opening side of the mounting portion 4) is −. Let it be the Z direction. Furthermore, in the following description, the through hole H is formed in the radial center of the substrate 2 as one of the functional parts. Therefore, among the mounting portions 4, with respect to the mounting portions 4 a, 4 b, and 4 d, a throw window 13 is formed between the pedestal portion 11 and the functional portion.
As shown in FIG. 8, when the drawing process is performed under the above-described processing conditions, the displacement in the −Z direction is large particularly in the outer peripheral portion of the substrate 2, and as a result, the entire substrate 2 is warped in the + Z direction. As a result. In the model B, the maximum displacement in the −Z direction was 0.0316 [mm] in the P1 ′ portion of the outer peripheral portion of the substrate 2. This is because the wrinkle pressing is performed during the drawing process, but the tensile force in the Z direction acting on the drawing portion 15 also acts on the outside of the drawing portion 15, and is on the punch 61 side on the outer peripheral portion of the substrate 2. This is considered to be because warpage occurs in the −Z direction.

一方、図7に示すモデルAでは、上述した従来構造と同様に、基板2の外周部において、−Z方向への変位が発生するものの、その変位は小さく、例えば、P1部において0.021[mm]であった。これは、モデルAでは台座部11の周囲に捨て窓13を形成しているため、絞り工程時において、上述した引張力が捨て窓13よりも外側に作用するのを抑制できたためであると考えられる。   On the other hand, in the model A shown in FIG. 7, the displacement in the −Z direction occurs in the outer peripheral portion of the substrate 2 as in the conventional structure described above, but the displacement is small, for example, 0.021 [ mm]. This is because in Model A, the discard window 13 is formed around the pedestal 11, so that the above-described tensile force can be prevented from acting outside the discard window 13 during the drawing process. It is done.

図9,10は、径方向への変位を解析した結果を示す図であって、そのうち図9はモデルAの平面図、図10はモデルBの平面図である。なお、以下の説明では、基板2の径方向をR方向とし、R方向のうち、外周部に向かう方向を+R方向、貫通孔Hに向かう方向を−R方向としている。
図10に示すように、上述の加工条件で絞り工程を行うと、絞り部15のうち台座部11に対してR方向に沿う両側や、台座部11の周辺部分等での変位が大きく、特に台座部11に対して−R方向側での変位が大きくなる結果となった。これは、絞り工程を行うことで、台座部11の内側に向けて圧縮力が作用することで、台座部11の周辺部分が台座部11の内側に向けて引き寄せられるためであると考えられる。なお、モデルBにおけるR方向への最大変位は、基板2のP2’部分において+0.0731[mm]であった。
9 and 10 are diagrams showing the results of analyzing the displacement in the radial direction, in which FIG. 9 is a plan view of model A, and FIG. 10 is a plan view of model B. In the following description, the radial direction of the substrate 2 is the R direction, and among the R directions, the direction toward the outer peripheral portion is the + R direction, and the direction toward the through hole H is the -R direction.
As shown in FIG. 10, when the drawing process is performed under the above-described processing conditions, the displacement of the drawing portion 15 on both sides along the R direction with respect to the pedestal portion 11, the peripheral portion of the pedestal portion 11, etc. is particularly large. As a result, the displacement on the −R direction side with respect to the pedestal portion 11 was increased. This is considered to be because the peripheral portion of the pedestal part 11 is drawn toward the inner side of the pedestal part 11 due to the compressing force acting toward the inner side of the pedestal part 11 by performing the drawing process. In the model B, the maximum displacement in the R direction was +0.0731 [mm] in the P2 ′ portion of the substrate 2.

一方、図9に示すモデルAでは、上述した従来構造と同様に、絞り部15や台座部11の周辺部分等において、Z方向への変位が発生するものの、その変位は小さくなっていることがわかる。特に、各取付部4のうち、台座部11と機能部との間に捨て窓13が形成されている取付部4a,4b,4dに関しては、−R方向への変位はほとんど見られなかった。これは、モデルAでは台座部11の周囲に捨て窓13を形成しているため、絞り工程において、上述した圧縮力が捨て窓13よりも外側に作用するのを抑制できたためであると考えられる。なお、モデルAにおけるR方向への最大変位は、取付部4cのP2部において+0.0638[mm]であった。   On the other hand, in the model A shown in FIG. 9, as in the conventional structure described above, although the displacement in the Z direction occurs in the aperture portion 15 and the peripheral portion of the base portion 11, the displacement is small. Recognize. In particular, the displacement in the −R direction was hardly observed with respect to the attachment portions 4a, 4b, and 4d in which the discard window 13 is formed between the pedestal portion 11 and the functional portion among the attachment portions 4. This is considered to be because, in the model A, the discard window 13 is formed around the pedestal 11, and thus the compression force described above can be prevented from acting outside the discard window 13 in the drawing process. . In the model A, the maximum displacement in the R direction was +0.0638 [mm] at the P2 portion of the mounting portion 4c.

図11,12は、残留応力(相当応力)を解析した結果を示す図であって、そのうち図11はモデルAの平面図、図12はモデルBの平面図である。なお、図11,12は、スプリングバック後の状態を示している。
図12に示すように、上述の加工条件で絞り工程を行うと、取付部4の周辺に広範囲に亘って残留応力が蓄積されていることがわかる。これは、モデルBでは、台座部11を取り囲む全周が連なった状態で絞り部15として塑性変形するため、周囲で拘束し合うことで、残留応力が増加したと考えられる。このような場合には、後の温度変化等により元の形状に復元しようとしたり、遅れ破壊等を引き起こしたりする原因となる。なお、モデルBにおける残留応力の最大値は639[MPa]であった。
11 and 12 are diagrams showing the results of analyzing the residual stress (equivalent stress), in which FIG. 11 is a plan view of model A and FIG. 12 is a plan view of model B. 11 and 12 show a state after the springback.
As shown in FIG. 12, when the drawing process is performed under the above processing conditions, it can be seen that residual stress is accumulated over a wide range around the mounting portion 4. In Model B, since the entire periphery surrounding the pedestal portion 11 is plastically deformed as the constricted portion 15, it is considered that the residual stress is increased by restraining each other around the periphery. In such a case, it may cause an attempt to restore the original shape or cause a delayed fracture due to a subsequent temperature change or the like. The maximum value of residual stress in model B was 639 [MPa].

一方、図11に示すモデルAでは、上述した従来構造と同様に、取付部4に残留応力が蓄積されているものの、その範囲のほとんどが台座部11及びブリッジ部12の部分のみであることがわかる。そのため、基板2において、台座部11に対して捨て窓13よりも外側の領域には、残留応力がほとんど蓄積されていないことがわかる。これは、絞り工程時に作用する圧縮力や引張力が、捨て窓13よりも外側に及ぶのを抑制できたためと考えられる。また、絞り部15の周方向両側に捨て窓13が形成されているため、絞り部15として塑性変形する際に、周囲で拘束し合うのを抑制できと考えられる。なお、モデルAにおける残留応力の最大値は573[MPa]であった。   On the other hand, in the model A shown in FIG. 11, as in the conventional structure described above, although the residual stress is accumulated in the mounting portion 4, most of the range is only the pedestal portion 11 and the bridge portion 12. Recognize. For this reason, in the substrate 2, it can be seen that almost no residual stress is accumulated in a region outside the throw window 13 with respect to the pedestal portion 11. This is thought to be because the compressive force and tensile force acting during the squeezing process can be prevented from extending outside the throwing window 13. In addition, since the discard windows 13 are formed on both sides in the circumferential direction of the narrowed portion 15, it is considered that restraining around each other when plastically deforming as the narrowed portion 15 can be suppressed. The maximum residual stress in model A was 573 [MPa].

このように、実際の解析によって本実施形態の作用効果が実際に確認でき、従来構造ではなし得ない格別な作用効果を奏することができた。   As described above, the operational effects of the present embodiment can be actually confirmed by actual analysis, and the special operational effects that cannot be achieved by the conventional structure can be achieved.

以上、本発明の技術範囲は上述した実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。
例えば、上述した実施形態では、プレス部品1の一例として、日車押さえを採用した場合について説明したが、これに限らず、種々のプレス部品に採用可能である。
また、上述した実施形態では、台座部11にビスを挿通させるための貫通孔14を形成する場合について説明したが、貫通孔14を形成しなくても構わない。何れにしても、基板2に対して窪んだ台座部11と、台座部11と基板2とを連結する絞り部15と、が形成されていれば構わない。
また、絞り部15や捨て窓13の形状や数量は、適宜設計変更が可能である。
さらに、上述した実施形態では、順送型の金型を用い、プレス部品1を連続的に形成する場合について説明したが、これに限らず、例えばトランスファー型や単発型の金型を用いても構わない。
As described above, the technical scope of the present invention is not limited to the embodiment described above, and various modifications can be made without departing from the spirit of the present invention.
For example, in the above-described embodiment, the case where the date dial holder is adopted as an example of the press part 1 has been described. However, the present invention is not limited to this and can be adopted for various press parts.
Moreover, although the embodiment mentioned above demonstrated the case where the through-hole 14 for inserting a screw | thread to the base part 11 was formed, the through-hole 14 does not need to be formed. In any case, it is only necessary that the pedestal portion 11 that is recessed with respect to the substrate 2 and the throttle portion 15 that connects the pedestal portion 11 and the substrate 2 are formed.
In addition, the shape and quantity of the throttle part 15 and the discard window 13 can be appropriately changed.
Further, in the above-described embodiment, the case where the progressive die is used and the press part 1 is continuously formed has been described. However, the present invention is not limited to this. For example, a transfer die or a single die may be used. I do not care.

1…プレス部品 2…基板 4,4a〜4e…取付部 11…台座部 13…捨て窓 14…貫通孔 15…絞り部 51…板材 DESCRIPTION OF SYMBOLS 1 ... Press part 2 ... Board | substrate 4, 4a-4e ... Mounting part 11 ... Base part 13 ... Throwing-out window 14 ... Through-hole 15 ... Restriction part 51 ... Plate material

Claims (8)

機能部を有する基板と、
前記基板に対して窪んだ位置に配置され、前記基板を取付部材に取り付ける際に前記取付部材に当接可能な台座部と、
前記台座部と前記基板とを連結する絞り部と、を有するプレス部品において、
前記基板のうち前記台座部と前記機能部との間には、前記台座部の周方向に沿って間隔をあけて延在する複数の捨て窓が形成されるとともに、前記絞り部は前記捨て窓間に配設されており、前記基板には、複数の前記台座部が形成され、
一の前記台座部での前記絞り部の延在方向は、他の前記台座部における前記絞り部の延在方向を回避した位置に設定されていることを特徴とするプレス部品。
A substrate having a functional part;
A pedestal portion that is disposed at a position recessed with respect to the substrate and is capable of contacting the mounting member when the substrate is mounted on the mounting member;
In a pressed part having a squeezing part connecting the base part and the substrate,
Between the pedestal portion and the functional portion of the substrate, a plurality of throwing windows extending at intervals along the circumferential direction of the pedestal portion are formed, and the throttle portion is the throwing window. A plurality of the pedestal portions are formed on the substrate,
The pressing part, wherein an extending direction of the throttle part in one of the pedestal parts is set at a position avoiding an extending direction of the throttle part in the other pedestal part.
前記捨て窓は、前記台座部の周方向に沿って間隔をあけて2箇所形成されていることを特徴とする請求項1記載のプレス部品。   The press part according to claim 1, wherein the discard window is formed at two positions with a gap along a circumferential direction of the pedestal portion. 前記捨て窓は、前記台座部を間に挟んで前記基板の径方向に沿って対向していることを特徴とする請求項2記載のプレス部品   3. The press part according to claim 2, wherein the discard window is opposed along the radial direction of the substrate with the pedestal portion interposed therebetween. 前記絞り部は、前記台座部を間に挟んで対称に配設されていることを特徴とする請求項3記載のプレス部品。   The press part according to claim 3, wherein the narrowed portion is disposed symmetrically with the pedestal portion interposed therebetween. 前記絞り部の延在方向に沿う外側端部が、前記捨て窓の外周縁よりも内側に配置されていることを特徴とする請求項1から請求項4の何れか1項に記載のプレス部品。   The press part according to any one of claims 1 to 4, wherein an outer end portion along an extending direction of the narrowed portion is disposed inside an outer peripheral edge of the throwing window. . 前記捨て窓は、前記取付部材を取り付けた際に部品を収容可能に構成されていることを特徴とする請求項1から請求項5の何れか1項に記載のプレス部品。   The press part according to any one of claims 1 to 5, wherein the discard window is configured to be able to receive a part when the attachment member is attached. 機能部を有する基板と、
前記基板に対して窪んだ位置に配置され、前記基板を取付部材に取り付ける際に前記取付部材に当接可能な台座部と、
前記台座部と前記基板とを連結する絞り部と、を有し、一の前記台座部での前記絞り部の延在方向は、他の前記台座部における前記絞り部の延在方向を回避した位置に設定されているプレス部品の製造方法であって、
前記基板に絞り加工を施すことで、前記絞り部を形成する絞り工程を有し、
前記絞り工程の前段に、前記基板のうち前記台座部と前記機能部との間に、前記台座部の形成領域の周方向に沿って間隔をあけて複数の捨て窓を形成する打ち抜き工程を有していることを特徴とするプレス部品の製造方法。
A substrate having a functional part;
A pedestal portion that is disposed at a position recessed with respect to the substrate and is capable of contacting the mounting member when the substrate is mounted on the mounting member;
Have a a throttle portion for connecting the substrate and the pedestal portion, the extending direction of the narrowed portion of one of said base portion, to avoid the extending direction of the narrowed portion in the other of said base portion A method of manufacturing a pressed part set at a position ,
A drawing process for forming the drawn portion by drawing the substrate;
Before the drawing step, there is a punching step of forming a plurality of throwing windows at intervals along the circumferential direction of the pedestal portion forming region between the pedestal portion and the functional portion of the substrate. A method for producing a pressed part, characterized in that:
前記絞り工程の後段に、前記台座部に貫通孔を形成する貫通孔形成工程を有していることを特徴とする請求項記載のプレス部品の製造方法。 8. The method for manufacturing a pressed part according to claim 7 , further comprising a through hole forming step of forming a through hole in the pedestal portion after the drawing step.
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