JP5860344B2 - Method for manufacturing prismatic secondary battery - Google Patents

Description

  The present invention relates to a method for manufacturing a rectangular secondary battery in which a flat power generation element is accommodated in a rectangular battery can.

  In recent years, lithium ion secondary batteries, which are high energy density batteries, have been developed as power sources for electric vehicles and the like. As a vehicle-mounted application, there is a prismatic secondary battery with good volume efficiency, and a structure in which a flatly wound electrode group is housed in a deep-drawn battery can with a winding axis sideways is disclosed (Patent Document 1). . In this structure, a liquid injection port for injecting the electrolyte into the battery can is provided between the positive electrode terminal and the negative electrode terminal, generally near the center of the lid that seals the battery can.

JP 2011-165436 A

  In the rectangular secondary battery, when the size is reduced or the capacity is increased, the volume ratio of the electrode group in the rectangular battery can tends to increase. In other words, there is less space in the battery can where there are no electrode groups or structures. In the production of a prismatic secondary battery, an electrolyte solution to be impregnated into the electrode group is injected from a liquid injection port provided on a lid that seals the battery can. However, if the space inside the battery can is small, the electrolyte solution is injected. It is difficult, especially when a highly viscous electrolyte is injected to improve performance.

  In view of the above problems, an object of the present invention is to provide a method for manufacturing a rectangular secondary battery in which an electrolytic solution can be easily injected into a battery can.

  A method for manufacturing a prismatic secondary battery of the present invention that solves the above problems includes a flat power generation element, a bottomed battery can that houses the power generation element, a battery lid that seals the opening of the battery can, A first step of applying an external force to the battery can and elastically deforming the vertical wall portion of the battery can into a convex shape in a direction away from the power generating element; A second step of pouring the electrolytic solution into the battery can from the pouring port of the battery lid; and a third step of releasing the application of the external force to the battery can. .

  According to the present invention, a gap can be formed between the vertical wall portion of the battery can and the power generation element. Therefore, when the electrolyte is injected into the battery can from the injection port, the electrolyte can smoothly flow from the top of the battery can to the bottom of the can by passing through the gap. Can be increased. Therefore, it is possible to prevent the electrolyte from overflowing from the liquid injection port, shorten the time for injecting the liquid into the battery can, and improve the productivity of the prismatic secondary battery. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

The external appearance perspective view of a square secondary battery. The disassembled perspective view of a square secondary battery. The exploded perspective view which expands and shows a part of winding electrode body. The flowchart explaining the manufacturing method of a square secondary battery. The perspective view which shows the state before making it elastically deform. The perspective view which shows the state made to elastically deform. The figure which shows the state which made the battery can elastically deform in a cross section. The perspective view explaining the flow of electrolyte solution. The top view explaining the flow of electrolyte solution. The perspective view which shows the state before the elastic deformation in 2nd Embodiment. The perspective view which shows the state made to elastically deform in 2nd Embodiment.

Next, the present embodiment will be described in detail below with reference to FIGS.
The present invention relates to a method for manufacturing a rectangular secondary battery having a flat power generation element, a bottomed battery can that houses the power generation element, and a battery lid that seals the opening of the battery can, the battery can A first step of elastically deforming the vertical wall portion of the battery can into a convex shape in a direction away from the power generation element by applying an external force to the battery, and a step of injecting an electrolyte into the battery can from the liquid inlet of the battery lid A method for manufacturing a prismatic secondary battery, comprising the step 2 and a third step of releasing the application of external force to the battery can.

<First embodiment>
FIG. 1 is an external perspective view of a prismatic secondary battery according to the present embodiment, and FIG. 2 is an exploded perspective view of the prismatic secondary battery shown in FIG.

  The prismatic secondary battery 1 is an in-vehicle lithium ion secondary battery mounted on a vehicle such as a hybrid vehicle or an electric vehicle. The power generation element 3 is accommodated in a battery can 11 as shown in FIGS. 1 and 2. It has the structure. The battery can 11 has an opening 11 a, and the opening 11 a is sealed by the battery lid 21. The power generation element 3 includes a wound electrode body 31 wound in a flat shape in a state where the separator is interposed between the negative electrode plate and the positive electrode plate and stacked. The wound electrode body 31 is accommodated in the battery can 11 via the insulating sheet 41.

  The battery can 11 and the battery lid 21 are both made of an aluminum alloy, and the battery lid 21 is welded to the battery can 11 by laser welding. The battery can 11 includes a rectangular bottom portion PB, a pair of wide vertical wall portions PW that are bent at the long side of the bottom portion PB and face each other and a pair of narrow widths that are bent at the short side of the bottom portion PB and face each other. A flat rectangular battery case 2 having a rectangular parallelepiped shape is formed by sealing the opening 11 a with the battery lid 21. The battery lid 21 is provided with a positive electrode terminal 51 and a negative electrode terminal 61 (a pair of electrode terminals) via an insulating member, and constitutes the lid assembly 4.

  In addition to the positive electrode terminal 51 and the negative electrode terminal 61, the battery lid 21 has a gas discharge valve 71 that is opened when the pressure in the battery can 11 rises above a predetermined value and discharges the gas in the battery can 11. A liquid injection port 72 for injecting an electrolytic solution into the battery can 11 is disposed. The gas discharge valve 71 is provided at a central position in the long side direction of the battery lid 21, and the liquid injection port 72 is provided at a position displaced toward the negative electrode terminal 61 side.

  The positive electrode terminal 51 and the negative electrode terminal 61 are arranged at positions separated from each other on one side and the other side in the long side direction of the battery lid 21. The positive terminal 51 and the negative terminal 61 include external terminals 52 and 62 arranged outside the battery lid 21 and connection terminals 53 and 63 arranged inside the battery lid 21 and electrically connected to the external terminals 52 and 62. Have. The positive external terminal 52 and the connection terminal 53 are made of an aluminum alloy, and the negative external terminal 62 and the connection terminal 63 are made of a copper alloy.

  Insulating members (not shown) are interposed between the connection terminals 53 and 63 and the external terminals 52 and 62, respectively, and are electrically insulated from the battery lid 21. The connection terminals 53 and 63 have current collection terminals 54 and 64 that extend from the inside of the battery lid 21 toward the bottom PB of the battery can 11 and are conductively connected to the wound electrode body 31. The wound electrode body 31 is disposed and supported between the current collecting terminal 54 of the positive electrode terminal 51 and the current collecting terminal 64 of the negative electrode terminal 61, and the power generation element is formed by the lid assembly 4 and the wound electrode body 31. An assembly 5 is configured.

  FIG. 3 is an external perspective view showing the details of the wound electrode body shown in FIG.

  The wound electrode body 31 is configured by winding a negative electrode plate 32, a separator 33, a positive electrode plate 34, and a separator 35 in this order and winding them in a flat shape. As shown in FIG. 3, in the wound electrode body 31, the outermost electrode plate is the negative electrode plate 32, and the separator 35 is wound further outside.

  The separators 33 and 35 have a role of insulating the positive electrode plate 34 and the negative electrode plate 32. The negative electrode coating portion 32a of the negative electrode plate 32 is larger in the width direction than the positive electrode coating portion 34a of the positive electrode plate 34, so that the positive electrode coating portion 34a is always sandwiched between the negative electrode coating portions 32a. Yes.

  The positive electrode uncoated portion 34b and the negative electrode uncoated portion 32b are bundled on a flat surface portion and connected to current collecting terminals 54 and 64 connected to the external terminals 52 and 62 by welding or the like. The separators 33 and 35 are wider than the negative electrode coated portion 32a in the width direction. However, the separators 33 and 35 are wound in positions where the metal foil surface is exposed at the positive electrode uncoated portion 34b and the negative electrode uncoated portion 32b. This will not interfere with welding.

  The positive electrode plate 34 has a positive electrode coating part 34a in which a positive electrode active material mixture is applied to both surfaces of a positive electrode foil that is a positive electrode current collector, and a positive electrode active part 34 is disposed at one end in the width direction of the positive electrode foil. A positive electrode uncoated part (foil exposed part) 34b where no material mixture is applied is provided.

  The negative electrode plate 32 has a negative electrode coating part 32a in which a negative electrode active material mixture is applied to both surfaces of a negative electrode electrode foil that is a negative electrode current collector, and a negative electrode active part is provided at the other end in the width direction of the positive electrode foil. A negative electrode uncoated portion (foil exposed portion) 32b to which no material mixture is applied is provided. The positive electrode uncoated portion 34b and the negative electrode uncoated portion 32b are regions where the metal surface of the electrode foil is exposed, and are arranged at positions on one side and the other side in the winding axis direction as shown in FIG. Be beaten by.

  In the negative electrode plate 32, 10 parts by weight of polyvinylidene fluoride (hereinafter referred to as PVDF) is added as a binder to 100 parts by weight of amorphous carbon powder as a negative electrode active material, and N as a dispersion solvent. -A negative electrode mixture in which methylpyrrolidone (hereinafter referred to as NMP) was added and kneaded was prepared. This negative electrode mixture was applied to both surfaces of a 10 μm thick copper foil (negative electrode electrode foil) leaving a current collecting portion (negative electrode uncoated portion). Thereafter, drying, pressing, and cutting were performed to obtain a negative electrode plate having a thickness of 70 μm, which does not include a copper foil.

  In this embodiment, the case where amorphous carbon is used as the negative electrode active material is exemplified, but the present invention is not limited to this, and natural graphite capable of inserting and removing lithium ions and various artificial graphites are not limited thereto. A carbonaceous material such as a material or coke may be used, and the particle shape is not particularly limited, such as a scale shape, a spherical shape, a fiber shape, or a lump shape.

Regarding the positive electrode plate 34, 10 parts by weight of flaky graphite as a conductive material and 10 parts by weight of PVDF as a binder are added to 100 parts by weight of lithium manganate (chemical formula LiMn ₂ O ₄ ) as a positive electrode active material. A positive electrode mixture was prepared by adding and kneading NMP as a dispersion solvent. This positive electrode material mixture was applied to both surfaces of a 20 μm thick aluminum foil (positive electrode electrode foil) leaving a plain current collecting part (positive electrode uncoated part). Thereafter, drying, pressing, and cutting were performed to obtain a positive electrode plate with a thickness of 90 μm, which does not include an aluminum foil.

  Further, in the present embodiment, the case where lithium manganate is used as the positive electrode active material is exemplified, but other lithium manganate having a spinel crystal structure or a lithium manganese composite oxide partially substituted or doped with a metal element or Lithium cobaltate and titanate having a layered crystal structure, lithium-metal composite oxides obtained by substituting or doping a part thereof with a metal element, lithium iron phosphate and lithium manganese phosphate having an orthorhombic olivine structure, and the like A lithium-metal composite oxide in which a part of the metal is substituted or doped with a metal element may be used.

  In the present embodiment, the case where PVDF is used as the binder of the coating portion in the positive electrode plate and the negative electrode plate is exemplified, but polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber, nitrile rubber, Use polymers such as styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, vinyl fluoride, vinylidene fluoride, propylene fluoride, chloroprene, acrylic resins, and mixtures thereof. be able to.

  4 is a flowchart for explaining a method of manufacturing a rectangular secondary battery, FIG. 5A is a perspective view showing a state before elastic deformation of the battery can, and FIG. 5B is a perspective view showing a state where the battery can is elastically deformed. 6 is a cross-sectional view showing a deformed state of the battery can, FIG. 7 is a perspective view illustrating the flow of the electrolytic solution, and FIG. 8 is a plan view illustrating the flow of the electrolytic solution.

  As shown in FIG. 4, the method for manufacturing the prismatic secondary battery 1 includes the step S1 in which the power generation element 3 is accommodated in the battery can 11 and the battery can 11 and the battery lid 21 are welded by laser welding, and the battery can 11 is subjected to external force. Step S2 (first step) for elastic deformation by adding a step, step S3 (second step) for injecting the electrolyte into the battery can 11, and step S4 (third step) for releasing the application of external force Step) and step S5 of injecting the electrolytic solution into the battery can 11 and sealing the injection port 72 with the injection plug 73.

  In the welding step S1, the wound electrode body 31 is accommodated in the battery can 11, the battery lid 21 is attached to the opening 11a of the battery can 11, the battery can 11 and the battery lid 21 are joined by laser welding, and the battery container 2 is produced.

  In the step S2 of elastic deformation, the pair of narrow vertical wall portions PN of the battery can 11 are pressed in a direction approaching each other. Here, as shown in FIG. 5A, one pair of narrow vertical wall portions PN of the battery can 11 is used by using a pair of press applying jigs 81 having curved portions in contact with the narrow vertical wall portions PN. Press the part. Then, as shown in FIG. 5B, the wide vertical wall portion PW of the battery can 11 with which the flat portion of the wound electrode body 31 is opposed to the central portion of the wide vertical wall portion PW away from the wound electrode body 31. It is elastically deformed into a shape that curves convexly toward a certain outer side.

  As a result, as shown in FIG. 6, a gap can be formed between the wide vertical wall portion PW of the battery can 11 and the flat portion of the wound electrode body 31. The space portion A1 and the lower space portion A2 can be communicated with each other. In FIGS. 5A, 5B, 6, 7, and 8, the deformed state is exaggerated for easy understanding. Actually, the pressing distance is 1 to 10 microns, and the width is wide. The deformation is such that a 1 mm gap is formed in the central portion of the vertical wall portion PW.

  In the liquid injection process S3, an electrolytic solution is injected into the battery can 11 from the liquid injection port 72. As shown in FIGS. 7 and 8, the electrolytic solution passes through a gap formed between the wide vertical wall portion PW of the battery can 11 and the flat portion of the wound electrode body 31, and is located above the battery can 11. It flows into the lower space from the space and is stored in the bottom of the battery can 11. Then, a predetermined amount is injected so that the liquid level gradually rises to a predetermined height position.

  In the external force addition releasing step, after the injection, the battery 81 is returned to its original shape by releasing the jig 81 and releasing the pressure that elastically deforms the wide vertical wall portion PW of the battery can 11 outward. Then, in the sealing step S5, a liquid injection plug 73 is incorporated in the liquid injection port 72 and welded and sealed by laser welding. The electrolytic solution is sealed in the battery can 11 by the series of steps S1 to S5 described above.

  As shown in FIG. 5B, the pressure for elastically deforming the battery can 11 increases the distance between the central portions of the pair of wide vertical wall portions PW of the battery can 11 by about 2 mm at the maximum (about 1 mm on one side). However, if the internal structure and the narrow vertical wall portion PN are not in contact with each other, the pressure of the pressure can be increased to increase the pair of wide vertical wall portions of the battery can 11. The distance between the central portions of the PW may be 2 mm or more.

  Moreover, since the wound electrode body 31 having a thickness equivalent to the distance between the inner walls of the pair of wide vertical wall portions PW before elastic deformation of the battery can 11 is present inside the battery can 11, When the can 11 is pressed, the direction in which the wide vertical wall portion PW is deformed is a direction in which the central portions of the pair of wide vertical wall portions PW of the battery can 11 are separated from each other and the distance therebetween increases.

  In the present embodiment, the case where the thickness of the wound electrode body 31 is equal to the distance between the inner walls of the pair of wide vertical wall portions PW of the battery can 11 has been described. May be thinner than the distance between the inner walls of the pair of wide vertical wall portions PW of the battery can 11, in which case gas is injected from the liquid injection port 72 when applying pressure to the battery can 11 for elastic deformation. The distance between the center portions of the pair of wide vertical wall portions PW of the battery can 11 may be corrected.

  The gas injected at this time is a gas that does not contain moisture, and is preferably a gas that does not corrode the contents enclosed in the battery can 11. For example, various gases such as nitrogen, carbon dioxide, helium, and argon are used. A rare gas can be used. After the deformation direction of the central portion of the wide vertical wall portion PW is determined, the injected gas is discharged by opening to the atmosphere, and then the electrolytic solution is injected.

  As shown in FIG. 6, the electrolyte injected from the liquid injection port 72 has a gap formed between the inner wall of the wide vertical wall portion PW of the battery can 11 bulging outward and the flat portion of the wound electrode body 31. Since it can flow to the bottom part PB of the battery can 11 as a flow path, it becomes possible to inject the required electrolyte into the battery can 11 in a shorter time compared to the case where deformation due to pressing is not performed. When the electrolytic solution reaches the bottom PB of the battery can 11, the electrolyte penetrates into the wound electrode body 31 from the curved portion on the bottom PB side of the wound electrode body 31 and from the open portions on both sides in the winding axis direction.

  According to the present embodiment, the flow rate can be increased four times or more as compared with the case where the electrolytic solution is injected without elastically deforming the battery can 11. In addition, a highly viscous electrolyte can be injected in a shorter time to improve battery performance. Therefore, the time of the liquid injection process can be shortened, and the productivity of the prismatic secondary battery can be improved.

<Second Embodiment>
Next, a second embodiment will be described below with reference to FIGS. 9A and 9B.
What is characteristic in the present embodiment is that, as a method of elastically deforming the battery can 11, a method of pulling the central portion of the pair of wide vertical wall portions PW with the sucker jig 82 is employed.

  In the deformation step S2, a process of elastically deforming the pair of wide vertical wall portions PW of the battery can 11 by pulling them in directions away from each other is performed. In the present embodiment, as shown in FIG. 9A, the central portion of the wide vertical wall portion PW is pulled outward using a suction cup jig 82 that is attracted to the wide vertical wall portion PW.

  Then, as shown in FIG. 9B, the battery can 11 is elastically deformed so that the wide vertical wall portion PW of the battery can 11 facing the flat portion of the wound electrode body 31 and the central portion of the wide vertical wall portion PW are It is deformed into a shape that curves convexly toward the outside, which is the direction away from the rotating electrode body 31.

  Thereby, a gap can be formed between the wide vertical wall portion PW of the battery can 11 and the flat portion of the wound electrode body 31, and the upper space A1 and the lower space A2 of the battery can 11 are formed by the gap. Can communicate with each other. Therefore, the electrolytic solution injected from the liquid injection port 72 can be passed through the gap and smoothly flowed from the upper space portion of the battery container 2 into the lower space portion.

  Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment. Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

1 Square secondary battery
2 Battery container
3 Power generation elements
4 Lid assembly
5 Power generation element assembly
11 Battery can
21 Battery cover
31 Winding electrode body
32 Negative electrode plate
33 Separator
34 Positive electrode plate
35 Separator
41 Insulation sheet
51 Positive terminal
52 Positive side external terminal
53 Positive terminal
54 Positive current collector terminal
61 Negative terminal
62 Negative external terminal
63 Negative connection terminal
64 Negative current collector terminal
71 Gas discharge valve
72 Injection port
73 Injection stopper
81 Pressing jig
82 Suction cup jig PW Wide vertical wall (vertical wall)
PN narrow vertical wall

Claims (2)

A method for producing a rectangular secondary battery, comprising: a flat power generation element; a bottomed battery can that houses the power generation element; and a battery lid that seals the opening of the battery can,
A first step of applying an external force to the battery can and elastically deforming the battery can in a direction in which a vertical wall portion of the battery can is separated from the power generation element;
A second step of injecting an electrolyte into the battery can from an inlet of the battery lid;
A third step of releasing the application of the external force to the battery can,
The power generation element is a flat wound electrode body in which a positive electrode and a negative electrode are wound with a separator interposed therebetween,
The battery can has a pair of wide vertical wall portions facing the flat surface portion of the wound electrode body, and a pair of narrow vertical wall portions facing the end surfaces on both sides in the winding axis direction of the wound electrode body. And
In the first step, by applying an external force to the battery can and pressing the pair of narrow vertical wall portions in a direction approaching each other, the pair of wide vertical wall portions are flat portions of the wound electrode body. manufacturing method of the angular type secondary battery you characterized by causing the battery can in a direction away elastically deformed from. A method for producing a rectangular secondary battery, comprising: a flat power generation element; a bottomed battery can that houses the power generation element; and a battery lid that seals the opening of the battery can,
A first step of applying an external force to the battery can and elastically deforming the battery can in a direction in which a vertical wall portion of the battery can is separated from the power generation element;
A second step of injecting an electrolyte into the battery can from an inlet of the battery lid;
A third step of releasing the application of the external force to the battery can,
The power generation element is a flat wound electrode body in which a positive electrode and a negative electrode are wound with a separator interposed therebetween,
The battery can has a pair of wide vertical wall portions facing the flat surface portion of the wound electrode body, and a pair of narrow vertical wall portions facing the end surfaces on both sides in the winding axis direction of the wound electrode body. And
In the first step, by applying an external force to the battery can and pulling the pair of wide vertical wall portions away from each other, the pair of wide vertical wall portions are separated from the flat portion of the wound electrode body. manufacturing method of the angular type secondary battery you characterized by elastically deforming the battery can in the direction of.

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