JP5859968B2 - Disposer - Google Patents

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JP5859968B2
JP5859968B2 JP2012533916A JP2012533916A JP5859968B2 JP 5859968 B2 JP5859968 B2 JP 5859968B2 JP 2012533916 A JP2012533916 A JP 2012533916A JP 2012533916 A JP2012533916 A JP 2012533916A JP 5859968 B2 JP5859968 B2 JP 5859968B2
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tooth portion
fixed blade
low
tooth
rotating plate
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JPWO2012035897A1 (en
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宇喜雄 尾畑
宇喜雄 尾畑
拓真 武田
拓真 武田
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From Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/26Object-catching inserts or similar devices for waste pipes or outlets
    • E03C1/266Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/26Object-catching inserts or similar devices for waste pipes or outlets
    • E03C1/266Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • E03C1/2665Disintegrating apparatus specially adapted for installation in waste pipes or outlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • B02C2018/188Stationary counter-knives; Mountings thereof

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Sink And Installation For Waste Water (AREA)

Description

本発明は、ディスポーザ、特に、リング状の固定刃と、前記固定刃と同心に配置された回転板を備えるディスポーザに関する。   The present invention relates to a disposer, in particular, a disposer including a ring-shaped fixed blade and a rotating plate disposed concentrically with the fixed blade.

ディスポーザは、厨芥を破砕し、水と混合して、スラリーを生成する装置である。   The disposer is a device that crushes straw and mixes it with water to produce a slurry.

一般に、ディスポーザは、リング状の固定刃と、前記固定刃の内側に、前記固定刃と同心に配置された回転板を備えている。このようなディスポーザは、回転板の回転によって生じる遠心力で厨芥を固定刃に押し当てて、厨芥を破砕する(例えば、特許文献1)。なお、本明細書において、特許文献1に開示されたディスポーザを「従来技術品」と呼ぶことがある。   In general, the disposer includes a ring-shaped fixed blade, and a rotating plate disposed concentrically with the fixed blade inside the fixed blade. Such a disposer crushes a wrinkle by pressing the wrinkle against a fixed blade with a centrifugal force generated by rotation of a rotating plate (for example, Patent Document 1). In this specification, the disposer disclosed in Patent Document 1 may be referred to as a “prior art product”.

固定刃は、金属製のリングの内面に多数の溝部と歯部を交互に配置して構成される。ここで、溝部とはリングの内面に形成された凹部を指し、歯部とはリングの内面に形成された凸部を指す。また、溝部の底部とは、溝部の最も低い部分(=リングの中心から遠い部分)をいう。歯部の頂部とは、歯部の最も高い部分(=リングの中心に近い部分)をいう。   The fixed blade is configured by alternately arranging a large number of grooves and teeth on the inner surface of a metal ring. Here, the groove portion refers to a concave portion formed on the inner surface of the ring, and the tooth portion refers to a convex portion formed on the inner surface of the ring. Moreover, the bottom part of a groove part means the lowest part (= part far from the center of a ring) of a groove part. The top of the tooth portion refers to the highest portion of the tooth portion (= portion close to the center of the ring).

従来技術品の溝部と歯部は、固定刃をリングの回転中心軸に垂直な平面で切断した断面(水平断面)において、ほぼ矩形をなし、歯部の頂部の幅と溝部の底部の幅は、ほぼ等しい(特許文献1の図8)。   The groove and teeth of the prior art product are substantially rectangular in the cross section (horizontal cross section) obtained by cutting the fixed blade along a plane perpendicular to the rotation center axis of the ring, and the width of the top of the tooth and the width of the bottom of the groove are Are substantially equal (FIG. 8 of Patent Document 1).

さて、ディポーザで厨芥を破砕して得られる粒子の寸法、つまり、スラリー中に含まれる厨芥粒子の寸法が大きいと、排水管の中で詰まる恐れがあるので、厨芥粒子の大きさは所定の寸法以下に制限される。また、厨芥粒子の寸法は、溝部の断面形状の大きさによって決まる。そのため、固定刃の溝部の断面形状は所定の大きさ以下に制限される。一方、溝部の断面形状を必要以上に小さくすると、厨芥が溝の中で詰まる恐れがある。本願発明者の経験によれば、溝部の断面積を9mm程度(幅4mm、深さ2.3mm)程度にすると、良好な結果が得られることが分っている。Now, if the size of the particles obtained by crushing the soot with the disposer, that is, if the size of the soot particles contained in the slurry is large, there is a risk of clogging in the drain pipe. Limited to: Further, the size of the soot particles is determined by the size of the cross-sectional shape of the groove. Therefore, the cross-sectional shape of the groove portion of the fixed blade is limited to a predetermined size or less. On the other hand, if the cross-sectional shape of the groove part is made smaller than necessary, the wrinkles may be clogged in the groove. According to the experience of the present inventor, it has been found that good results can be obtained when the cross-sectional area of the groove is about 9 mm 2 (width 4 mm, depth 2.3 mm).

特開2009−22913号公報JP 2009-22913 A

言うまでもないことだが、ディスポーザには処理速度(単位時間に破砕される厨芥の量)の向上と、小型化が求められている。   Needless to say, the disposer is required to improve the processing speed (the amount of soot crushed per unit time) and to reduce the size.

言うまでもないことだが、回転板の回転速度(回転数)を大きくすれば、当然、処理速度は向上する。しかしながら、回転速度を大きくすると、騒音や振動が大きくなるという問題がある。また一般に、ディスポーザには、安価で入手が容易な誘導電動機が用いられるが、高回転の誘導電動機は高価で入手が容易でない。直流電動機は、回転速度の変更は比較的容易だが、ブラシの磨耗による交換が必要であり、使い勝手が悪いという問題がある。   Needless to say, if the rotational speed (rotational speed) of the rotating plate is increased, the processing speed is naturally improved. However, when the rotation speed is increased, there is a problem that noise and vibration increase. In general, an inexpensive and easily available induction motor is used for the disposer, but a high-rotation induction motor is expensive and not easily available. Although the rotation speed of a DC motor is relatively easy to change, there is a problem that it is not easy to use because it needs to be replaced due to brush wear.

また、溝部の断面積を大きくすれば、回転板の回転速度を変えずに、処理速度を向上させることができる。しかしながら、前述したように、溝部の断面積を大きくすれば、厨芥粒子が大きくなり、排水管の中で詰まる恐れが生じる。   Also, if the cross-sectional area of the groove is increased, the processing speed can be improved without changing the rotational speed of the rotating plate. However, as described above, if the cross-sectional area of the groove portion is increased, soot particles increase and the drainage pipe may be clogged.

また、溝部の数を増やせば、回転板の回転速度を変えずに、また厨芥粒子を大きくしないで、処理速度を向上させることができる。しかしながら、溝部の数を増やせば、固定刃の直径が大きくなるので、ディスポーザの小型化の要請と矛盾する。   If the number of grooves is increased, the processing speed can be improved without changing the rotation speed of the rotating plate and without increasing the size of the soot particles. However, if the number of grooves is increased, the diameter of the fixed blade increases, which contradicts the request for downsizing the disposer.

本発明は、以上のような背景の下でなされたものであり、回転板の回転速度、固定刃の直径、厨芥粒子の寸法を変えずに、処理速度を向上できるディスポーザを提供することを目的とする。   The present invention has been made under the background as described above, and an object thereof is to provide a disposer capable of improving the processing speed without changing the rotation speed of the rotating plate, the diameter of the fixed blade, and the size of the soot particles. And

上記目的を達成するため、本発明のディスポーザは、回転駆動される回転板と、前記回転板と同心に配置されて前記回転板を囲むリングの内側面に溝部と歯部が交互に形成された固定刃を備えるディスポーザにおいて、前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における前記歯部の幅は前記溝部の幅より小さく、前記固定刃の前記歯部には、前記回転板の回転軸方向の高さが最も高い高歯部、最も低い低歯部、及び前記高歯部と前記低歯部の中間の高さを有する中歯部の3種があって、前記中歯部と前記低歯部は、その上端に、前記回転板の回転軸に近づくにしたがって低くなる傾斜面を備えることを特徴とする。 In order to achieve the above object, the disposer of the present invention has a rotating plate that is rotationally driven, and grooves and teeth are alternately formed on the inner surface of the ring that is arranged concentrically with the rotating plate and surrounds the rotating plate . in disposer comprising solid Teiha, the width of the teeth in a cross section of the fixed blade cut along a plane perpendicular to the axis of rotation of the rotary plate is minor than the width of the groove, the teeth of the fixed blade There are three types: a high tooth portion having the highest height in the rotation axis direction of the rotating plate, a lowest low tooth portion, and a middle tooth portion having an intermediate height between the high tooth portion and the low tooth portion. The middle tooth portion and the low tooth portion are each provided with an inclined surface that becomes lower at the upper end as it approaches the rotation axis of the rotating plate .

上記構成に加えて、前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における前記歯部の形状が、先端部が基部よりも細くなるように構成してもよい。   In addition to the above-described configuration, the shape of the tooth portion in a cross section obtained by cutting the fixed blade along a plane perpendicular to the rotation axis of the rotating plate may be configured such that the tip portion is thinner than the base portion.

前記高歯部は前記リングに間隔を空けて配置されて、前記リングの内側面を複数の区画に分割し、前記各区画には前記低歯部と前記中歯部が配置されてもよい。 The high tooth portion may be disposed at a distance from the ring to divide the inner surface of the ring into a plurality of sections, and the low tooth section and the middle tooth section may be disposed in each section.

前記区画には、前記低歯部だけが配置された低歯区画と、中央に前記中歯部が配置され、その前後に前記低歯部が配置された中低歯区画の2種があって、前記低歯区画と前記中低歯区画は前記リングの内側面に交互に配置されてもよい。 There are two types of sections: a low-tooth section in which only the low-tooth portion is arranged, and a middle-low tooth section in which the middle-tooth portion is arranged in the center and the low-tooth portion is arranged before and after that. The low tooth section and the middle low tooth section may be alternately arranged on the inner surface of the ring .

あるいは、前記固定刃の前記歯部は、前記回転板の回転軸方向の高さが高い高歯部と、高さが低い低歯部の2種があって、前記高歯部は前記リングに間隔を空けて配置されて、前記リングの内側面を複数の区画に分割し、前記各区画には前記低歯部が配置されてもよい。 Alternatively, the tooth portion of the fixed blade has two types, a high tooth portion having a high height in the rotation axis direction of the rotating plate and a low tooth portion having a low height, and the high tooth portion is formed on the ring . Arranged at intervals, the inner surface of the ring may be divided into a plurality of sections, and the low teeth may be disposed in each section.

また、前記低歯部は前記区画のそれぞれに2本ずつ配置されるように構成されてもよい。   Further, two low tooth portions may be arranged in each of the sections.

あるいは、NとMが互いに素の関係にある自然数である場合に、前記回転板には、N個のスイングハンマーが等間隔に配置され、前記固定刃には、M個の前記歯部が等間隔に配置されてもよい。   Alternatively, when N and M are natural numbers that are relatively prime to each other, N swing hammers are arranged at equal intervals on the rotating plate, and M tooth portions are equal to the fixed blade. It may be arranged at intervals.

あるいは、前記回転板には、2個のスイングハンマーが等間隔に配置されて、前記固定刃には、奇数個の前記歯部が等間隔に配置されるようにしてもよい。   Alternatively, two swing hammers may be arranged at equal intervals on the rotating plate, and an odd number of the tooth portions may be arranged at equal intervals on the fixed blade.

また、前記高歯部は、前記リングに2本ずつペアになって配置されて、前記ペアが前記リングの内側面を複数の区画に分割しているように構成されてもよい。
Moreover, the said high-tooth part may be comprised so that it may be arrange | positioned by a pair 2 each at the said ring , and the said pair may divide | segment the inner surface of the said ring into several divisions.

また、前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における、前記溝部の断面形状の中心線が前記回転板を迎える方向に傾くようにしてもよい。   In addition, in the cross section obtained by cutting the fixed blade along a plane perpendicular to the rotation axis of the rotating plate, the center line of the cross-sectional shape of the groove portion may be inclined in a direction to reach the rotating plate.

前記歯部は、前記回転板の回転軸に対して傾斜角を有するとともに、前記傾斜角は前記回転板によって前記固定刃に押して当てられる厨芥を押し下げる方向に傾いているようにしてもよい。   The tooth portion may have an inclination angle with respect to the rotation axis of the rotating plate, and the inclination angle may be inclined in a direction of pushing down a heel pressed against the fixed blade by the rotating plate.

また、前記歯部の上端には、傾斜面が形成されていて、前記傾斜面は前記固定刃の中心に向かう方向に低くなるようにしてもよい。   An inclined surface may be formed at the upper end of the tooth portion, and the inclined surface may be lowered in a direction toward the center of the fixed blade.

本発明によれば、固定刃の歯部の幅が溝部の幅より小さいので、同じ寸法の固定刃に、より多数の溝部を配置することができる。そのため、ディスポーザの処理速度を大きくできる。また、固定刃の歯部の幅を小さくすると、回転板が固定刃から受ける摩擦抵抗を小さくできる。そのため、ディスポーザの消費電力を小さくできる。   According to the present invention, since the width of the tooth portion of the fixed blade is smaller than the width of the groove portion, a larger number of groove portions can be arranged on the fixed blade of the same size. Therefore, the processing speed of the disposer can be increased. Further, when the width of the tooth portion of the fixed blade is reduced, the frictional resistance that the rotating plate receives from the fixed blade can be reduced. Therefore, the power consumption of the disposer can be reduced.

また、固定刃を回転板の回転軸に垂直な平面で切断した断面における歯部の形状を、先端部が基部よりも細くなるようすれば、歯部の機械的な強度を確保しながら、溝部の数を最大化することができる。   In addition, if the shape of the tooth portion in the cross section obtained by cutting the fixed blade with a plane perpendicular to the rotation axis of the rotating plate is such that the tip portion is thinner than the base portion, the groove portion is secured while ensuring the mechanical strength of the tooth portion. The number of can be maximized.

また、固定刃に、高さの異なる3種の歯部、つまり高歯部、中歯部及び低歯部を形成すれば、高歯部で厨芥を粗く裁断した後に、中歯部で更に裁断し、最後に低歯部で細かく破砕できるので、厨芥を能率良く破砕することができる。つまり、ディスポーザの処理速度が向上する。   In addition, if the fixed blade is formed with three types of tooth parts with different heights, that is, a high tooth part, a middle tooth part and a low tooth part, after cutting the wrinkles roughly with the high tooth part, further cutting with the middle tooth part And finally, since it can be finely crushed at the low tooth part, the cocoon can be crushed efficiently. That is, the processing speed of the disposer is improved.

また、NとMが互いに素の関係にある自然数である場合に、回転板に、N個のスイングハンマーが等間隔に配置され、固定刃に、M個の歯部が等間隔に配置(例えば、回転板に、2個のスイングハンマーが等間隔に配置されて、固定刃に、奇数個の歯部が等間隔に配置)されれば、全てのスイングハンマーが同時に歯部に当接することがないから、回転板(を駆動するモータ)の負荷を小さくできる。   Further, when N and M are natural numbers that are relatively prime to each other, N swing hammers are arranged at equal intervals on the rotating plate, and M tooth portions are arranged at equal intervals on the fixed blade (for example, If two swing hammers are arranged at regular intervals on the rotating plate and odd number of teeth are arranged at regular intervals on the fixed blade), all the swing hammers can be in contact with the teeth simultaneously. Therefore, the load on the rotating plate (the motor that drives it) can be reduced.

また、固定刃を回転板の回転軸に垂直な平面で切断した断面において、溝部の断面形の中心線が、回転板を迎える方向に傾くようにすれば、厨芥が溝部にスムーズに導入されるので、厨芥を更に能率良く破砕することができる。つまり、ディスポーザの処理速度が更に向上する。   In addition, in the cross section obtained by cutting the fixed blade along a plane perpendicular to the rotation axis of the rotating plate, if the center line of the cross-sectional shape of the groove portion is inclined in the direction to face the rotating plate, the wrinkles are smoothly introduced into the groove portion. Therefore, the cocoon can be crushed more efficiently. That is, the processing speed of the disposer is further improved.

また、前記歯部に、前記回転板の回転軸に対して傾斜角を与えて、前記回転板によって前記固定刃に押して当てられる厨芥を押し下げる方向に傾ければ、破砕された厨芥がスムーズに排出される。また、前記歯部に傾斜角を与えると、前記歯部の長さを大きくできるので、ディスポーザの処理速度が向上する。   In addition, if the tooth portion is inclined with respect to the rotation axis of the rotating plate and tilted in a direction to push down the wrinkles pressed against the fixed blade by the rotating plate, the crushed wrinkles are discharged smoothly. Is done. Further, when the inclination angle is given to the tooth portion, the length of the tooth portion can be increased, so that the processing speed of the disposer is improved.

また、歯部の上端に、前記固定刃の中心に向かう方向に低くなる傾斜面が形成されれば、歯部の上端に乗り上げた厨芥が傾斜面を滑って落下するので、厨芥を更に能率良く破砕することができる。つまり、ディスポーザの処理速度が更に向上する   Further, if an inclined surface that is lowered in the direction toward the center of the fixed blade is formed at the upper end of the tooth portion, the heel that rides on the upper end of the tooth portion slides and falls on the inclined surface. Can be crushed. In other words, the processing speed of the disposer is further improved.

ディスポーザの概念的な断面図である。It is a notional sectional view of a disposer. 固定刃の平面図である。It is a top view of a fixed blade. 固定刃の斜視図である。It is a perspective view of a fixed blade. 固定刃を内側(図2のA方向)から見た展開図である。It is the expanded view which looked at the fixed blade from the inner side (A direction of FIG. 2). 固定刃を図4のCC’線で切断した水平断面図である。It is the horizontal sectional view which cut | disconnected the fixed blade by CC 'line | wire of FIG. 固定刃の変形例を示す水平断面図である。It is a horizontal sectional view showing a modification of a fixed blade. 固定刃の垂直断面図であり、(a)は中歯部の断面図、(b)は低歯部の断面図である。It is a vertical sectional view of a fixed blade, (a) is a sectional view of a middle tooth part, (b) is a sectional view of a low tooth part. 固定刃の変形例を示す展開図である。It is an expanded view which shows the modification of a fixed blade. 固定刃の変形例を示す展開図である。It is an expanded view which shows the modification of a fixed blade. 固定刃の変形例を示す斜視図である。It is a perspective view which shows the modification of a fixed blade. 回転板と固定刃の変形例を示す平面図である。It is a top view which shows the modification of a rotating plate and a fixed blade. 固定刃の変形例を示す斜視図である。It is a perspective view which shows the modification of a fixed blade. 固定刃の変形例を示す水平断面図である。It is a horizontal sectional view showing a modification of a fixed blade.

以下、本発明の例示的な実施形態を、図面を参照しながら説明する。   Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の実施形態の一例を示すディスポーザ1の概念的な断面図である。ディスポーザ1は、シンク2の下方に設置されて、シンク2から投下される厨芥(図示しない)を破砕する装置であり、上部ケーシング3と、上部ケーシング3の下方に取り付けられた下部ケーシング4と、下部ケーシング4の下方に取り付けられたモータハウジング5を備える。   FIG. 1 is a conceptual cross-sectional view of a disposer 1 showing an example of an embodiment of the present invention. The disposer 1 is a device that is installed below the sink 2 and crushes a spear (not shown) dropped from the sink 2, and includes an upper casing 3, a lower casing 4 attached below the upper casing 3, A motor housing 5 is provided below the lower casing 4.

下部ケーシング4には、固定刃6が固定され、固定刃6の内側には回転板7が配置されている。回転板7は、モータハウジング5に内蔵された電動機(図示しない)で駆動されて、回転軸8回りに回転する。また、回転板7の上面にはスイングハンマー9が取り付けられて、スイングハンマー9はスイング軸10回りに回動する。なお、下部ケーシング4の内部の回転板7の上方の空間を破砕室11と呼び、回転板7の下方の空間を排出室12と呼ぶ。   A fixed blade 6 is fixed to the lower casing 4, and a rotating plate 7 is disposed inside the fixed blade 6. The rotating plate 7 is driven by an electric motor (not shown) built in the motor housing 5 and rotates around the rotating shaft 8. A swing hammer 9 is attached to the upper surface of the rotating plate 7, and the swing hammer 9 rotates about the swing shaft 10. The space above the rotating plate 7 inside the lower casing 4 is called a crushing chamber 11, and the space below the rotating plate 7 is called a discharge chamber 12.

シンク2から投下された厨芥は、上部ケーシング3を通って、破砕室11に入る。破砕室11に入った厨芥は、回転板7の回転による遠心力で、回転板7の半径方向に飛ばされ、スイングハンマー9で叩かれて、固定刃6に押し付けられる。固定刃6に押し付けられた厨芥は、破砕されて、排出室12に落下し、排出管13から排出される。   The soot dropped from the sink 2 enters the crushing chamber 11 through the upper casing 3. The soot that has entered the crushing chamber 11 is blown in the radial direction of the rotating plate 7 by the centrifugal force generated by the rotation of the rotating plate 7, struck by the swing hammer 9, and pressed against the fixed blade 6. The soot pressed against the fixed blade 6 is crushed, falls into the discharge chamber 12, and is discharged from the discharge pipe 13.

さて、このディスポーザ1を構成する固定刃6の形態を、図2ないし図6を参照しながら、詳細に説明する。ここで、図2は固定刃6の平面図(図1のA方向から見た図)であり、図3は固定刃6の斜視図である。また、図4は固定刃6を内側(図2のB方向)から見た展開図である。また、図5は固定刃6を図4のCC’線で切断した水平断面図である。また、図6は固定刃6の垂直断面図である。   Now, the form of the fixed blade 6 constituting the disposer 1 will be described in detail with reference to FIGS. 2 is a plan view of the fixed blade 6 (viewed from the direction A in FIG. 1), and FIG. 3 is a perspective view of the fixed blade 6. As shown in FIG. FIG. 4 is a developed view of the fixed blade 6 as viewed from the inside (direction B in FIG. 2). FIG. 5 is a horizontal sectional view of the fixed blade 6 taken along the line CC ′ of FIG. FIG. 6 is a vertical sectional view of the fixed blade 6.

図2及び図3から明らかなように、固定刃6は、全体として、リング状に形成されている。また、リングの内側面には、多数の溝部21と歯部22が交互に配置されている。ここで、溝部21は固定刃6の内面に形成された凹部を言い。歯部22は、固定刃6の内面に形成された凸部を言う。なお、図2に示すように、回転板7はディスポーザ1の上方から見た場合に、反時計回り(矢印Rで示す方向)に回転する。   As apparent from FIGS. 2 and 3, the fixed blade 6 is formed in a ring shape as a whole. A large number of grooves 21 and teeth 22 are alternately arranged on the inner surface of the ring. Here, the groove 21 is a recess formed on the inner surface of the fixed blade 6. The tooth part 22 refers to a convex part formed on the inner surface of the fixed blade 6. As shown in FIG. 2, the rotating plate 7 rotates counterclockwise (in the direction indicated by the arrow R) when viewed from above the disposer 1.

また、図3及び図4から明らかなように、固定刃6は高さの異なる3種類の歯部22を備える。すなわち、固定刃6には、高さが固定刃6の高さに等しい高歯部22h、固定刃6の高さの1/2程度の高さを備える低歯部22l、及び、高歯部22hと低歯部22lの中間の高さを備える中歯部22mが形成されている。   As is clear from FIGS. 3 and 4, the fixed blade 6 includes three types of tooth portions 22 having different heights. That is, the fixed blade 6 includes a high tooth portion 22 h having a height equal to the height of the fixed blade 6, a low tooth portion 22 l having a height that is about 1/2 of the height of the fixed blade 6, and a high tooth portion. A middle tooth portion 22m having an intermediate height between 22h and the low tooth portion 22l is formed.

高歯部22hは、平面図(図2)において、45°ピッチで円周上に配置されている。つまり、固定刃6には8本の高歯部22hがあって、円周方向に等間隔に配置されている。言い替えれば、固定刃6のリングは、高歯部22hによって8個の区画に分割されている。前記8個の区画には低歯部22lと中歯部22mが混在して配置されているX区画と、低歯部22lだけが配置されているY区画とがあって、X区画とY区画は交互に配置されている(図4参照)。更に詳しく言えば、X区画の中央には中歯部22mが1本配置されていて、その両側、つまり中歯部22mと高歯部22hの間には4本の低歯部22lが配置されている。また、Y区画には、9本の低歯部22lが配置されている。   The high teeth 22h are arranged on the circumference at a 45 ° pitch in the plan view (FIG. 2). That is, the fixed blade 6 has eight high tooth portions 22h and is arranged at equal intervals in the circumferential direction. In other words, the ring of the fixed blade 6 is divided into eight sections by the high tooth portion 22h. The eight sections include an X section in which the low tooth portion 22l and the middle tooth portion 22m are mixed and a Y section in which only the low tooth portion 22l is disposed. The X section and the Y section Are arranged alternately (see FIG. 4). More specifically, one middle tooth portion 22m is disposed at the center of the X section, and four low tooth portions 22l are disposed on both sides, that is, between the middle tooth portion 22m and the high tooth portion 22h. ing. Nine low tooth portions 22l are arranged in the Y section.

このように、固定刃6は高さの異なる3種の歯部22、つまり高歯部22h、中歯部22m及び低歯部22mを備えるので、固定刃6に押し当てられた厨芥は高歯部22hで粗く裁断され、その後、中歯部22mで更に裁断され、最後に低歯部22lで細かく破砕され、排出室12に落下する。そのため、厨芥を能率良く破砕することができる。   As described above, the fixed blade 6 includes the three types of tooth portions 22 having different heights, that is, the high tooth portion 22h, the middle tooth portion 22m, and the low tooth portion 22m. After being roughly cut by the portion 22h, further cut by the middle tooth portion 22m, finally finely crushed by the low tooth portion 22l, and dropped into the discharge chamber 12. Therefore, the cocoon can be efficiently crushed.

また、図4に示すように、3種の歯部22(高歯部22h、中歯部22m、低歯部22l)は、いわゆるスキューを備えていて、歯部22の立面形は垂直軸(回転軸8に平行な軸)に対して右に20°傾いている。前述したように回転板7は、反時計回りに回転するので、図4において厨芥は右側から歯部22に接近し、右側から歯部22に接近した厨芥はスキューによって下方に押し下げられて、排出室12に押し出されて落下する。その結果、厨芥が能率良く排出される。   Further, as shown in FIG. 4, the three types of tooth portions 22 (high tooth portion 22h, middle tooth portion 22m, and low tooth portion 22l) have a so-called skew, and the vertical shape of the tooth portion 22 is a vertical axis. It is inclined 20 ° to the right with respect to (an axis parallel to the rotation axis 8). As described above, the rotating plate 7 rotates counterclockwise. In FIG. 4, the heel approaches the tooth portion 22 from the right side, and the heel approaching the tooth portion 22 from the right side is pushed downward by the skew and discharged. It is pushed out into the chamber 12 and falls. As a result, soot is efficiently discharged.

次に、歯部22(高歯部22h、中歯部22m、低歯部22l)の水平断面形状について説明する。   Next, the horizontal cross-sectional shape of the tooth part 22 (high tooth part 22h, middle tooth part 22m, low tooth part 22l) will be described.

図5から明らかなように、歯部22の幅W2は溝部21の頂部の幅W1より小さい。そのため、固定刃6には、従来技術品と比べて、多数の溝部21と歯部22が形成される。本実施形態において、固定刃6の内径は151.4mm、溝部21の幅W1は4mm、歯部22の幅W2は1.9mmなので、固定刃6には80個の溝部21と歯部22が形成される。仮に、幅W1及び幅W2をいずれも4mmにすれば、つまり従来技術品と同様に構成すれば、溝部21と歯部22は約60個しか形成できない。また、本実施形態の溝部21の断面積は約8.9mmであり、従来技術品とほぼ同じである。そのため、回転板7が1回転すると、従来品の約1.3倍(≒80/60)の容積の厨芥が破砕される。つまり、回転板7の回転速度が同じならば、従来技術品の約1.3倍の速度で厨芥が破砕される。As is apparent from FIG. 5, the width W <b> 2 of the tooth portion 22 is smaller than the width W <b> 1 of the top portion of the groove portion 21. Therefore, a large number of grooves 21 and teeth 22 are formed in the fixed blade 6 as compared with the prior art products. In the present embodiment, the fixed blade 6 has an inner diameter of 151.4 mm, the groove portion 21 has a width W1 of 4 mm, and the tooth portion 22 has a width W2 of 1.9 mm. It is formed. If both the width W1 and the width W2 are 4 mm, that is, if configured in the same manner as the prior art product, only about 60 grooves 21 and teeth 22 can be formed. Moreover, the cross-sectional area of the groove part 21 of this embodiment is about 8.9 mm < 2 >, and is substantially the same as a prior art product. For this reason, when the rotating plate 7 makes one revolution, the bag having a volume about 1.3 times that of the conventional product (≈80 / 60) is crushed. That is, if the rotation speed of the rotating plate 7 is the same, the soot is crushed at a speed about 1.3 times that of the prior art product.

歯部22の断面形は先細になっている、つまり歯部22の基部の幅W3を頂部の幅W2より大きくしている。そのため、歯部22の機械的な強度を損なわずに、溝部21の数を最大化することができる。   The cross-sectional shape of the tooth portion 22 is tapered, that is, the width W3 of the base portion of the tooth portion 22 is made larger than the width W2 of the top portion. Therefore, the number of the groove portions 21 can be maximized without impairing the mechanical strength of the tooth portions 22.

歯部22の幅W2を小さくすることによって、回転板7が回転する時に、回転板7が固定刃6から受ける摩擦抵抗を小さくできる。そのため、モータの出力が小さくて済む。つまり、モータを小型化し、あるいは消費電力を小さくできる。   By reducing the width W2 of the tooth portion 22, the frictional resistance that the rotating plate 7 receives from the fixed blade 6 when the rotating plate 7 rotates can be reduced. Therefore, the output of the motor can be small. That is, the motor can be downsized or the power consumption can be reduced.

歯部22の頂部の幅W2を更に小さくしてもよい。例えば、図6に示すように、歯部22の頂部の幅W2を0に近く、つまり歯部22の断面形を三角形にしてもよい。このように構成すれば、回転板7が固定刃6から受ける摩擦抵抗を最小化することができる。したがって、モータの消費電力を小さくできる。   The width W2 at the top of the tooth portion 22 may be further reduced. For example, as shown in FIG. 6, the width W2 of the top of the tooth portion 22 may be close to 0, that is, the cross-sectional shape of the tooth portion 22 may be a triangle. If comprised in this way, the frictional resistance which the rotating plate 7 receives from the fixed blade 6 can be minimized. Therefore, the power consumption of the motor can be reduced.

回転板7は上から見て反時計回りに回転するので、図5において、厨芥は回転板7は固定刃6の右側から左側に移動する。また、溝部21の水平断面形は回転板7を迎える方向に傾いている。つまり、溝部21の水平断面の中心線Mは右側に傾いている。このため、厨芥を溝部21の中に導入する時の抵抗が小さくなる。そのため、厨芥を効率よく破砕することができる。また、回転板7を駆動する動力を小さくすることができる。つまり、モータの消費電力を小さくできる。   Since the rotating plate 7 rotates counterclockwise as viewed from above, the rod moves from the right side to the left side of the fixed blade 6 in FIG. Further, the horizontal cross-sectional shape of the groove portion 21 is inclined in a direction in which the rotating plate 7 is greeted. That is, the center line M of the horizontal section of the groove 21 is inclined to the right. For this reason, the resistance when the ridge is introduced into the groove portion 21 is reduced. Therefore, the cocoon can be efficiently crushed. Further, the power for driving the rotating plate 7 can be reduced. That is, the power consumption of the motor can be reduced.

次に、中歯部22mと低歯部22lの垂直断面形状について説明する。   Next, vertical cross-sectional shapes of the middle tooth portion 22m and the low tooth portion 22l will be described.

図7に示すように、固定刃6を固定刃6の回転軸を含む平面で切断した断面(つまり、垂直断面)において、中歯部22m及び低歯部22lの上端に傾斜面22sを備えている。この傾斜面22sは、固定刃6の内側(回転軸8)に向かって低くなるように傾斜している。このため、厨芥が中歯部22m及び低歯部22lの上端に乗り上げても、厨芥は傾斜面22sを滑って固定刃6の内側に落下し、中歯部22m及び低歯部22lの上端に残らない。そのため、厨芥を能率良く破砕することができる。   As shown in FIG. 7, in a cross section (that is, a vertical cross section) obtained by cutting the fixed blade 6 along a plane including the rotation axis of the fixed blade 6, an inclined surface 22s is provided at the upper ends of the middle tooth portion 22m and the low tooth portion 22l. Yes. The inclined surface 22s is inclined so as to become lower toward the inner side (rotating shaft 8) of the fixed blade 6. For this reason, even if the scissors ride on the upper ends of the middle tooth portion 22m and the low tooth portion 22l, the scissors slide on the inclined surface 22s and fall to the inside of the fixed blade 6, and on the upper ends of the middle tooth portion 22m and the low tooth portion 22l Does not remain. Therefore, the cocoon can be efficiently crushed.

ここまで、3種の歯部22、つまり高歯部22h、中歯部22m及び低歯部22lを有する固定刃6について説明したが、固定刃6はこのような物には限られない。図8あるいは図9に示すように構成されてもよい。なお、図8および図9は、固定刃6の変形例を示す展開図であり、固定刃6を内側から見た図である。   Up to this point, the fixed blade 6 having three types of tooth portions 22, that is, the high tooth portion 22h, the middle tooth portion 22m, and the low tooth portion 22l has been described, but the fixed blade 6 is not limited to such a configuration. You may comprise as shown in FIG. 8 or FIG. 8 and 9 are development views showing modifications of the fixed blade 6, and are views of the fixed blade 6 viewed from the inside.

図8に示した固定刃6は、スキューを備えない点と、高歯部22hと低歯部22lを備えるが、中歯部22mを備えない点で、図4に示したものと異なる。高歯部22hは固定刃6に等間隔に配置され、固定刃6は高歯部22hによって、いくつかの区画に分割され、該区画の中に複数の低歯部22lが配置されている。このように、図8に示した固定刃6は、図4に示したものに比べて、構造が簡単なので、製造が容易である。   The fixed blade 6 shown in FIG. 8 is different from that shown in FIG. 4 in that it has no skew, and has a high tooth portion 22h and a low tooth portion 22l, but does not have a middle tooth portion 22m. The high tooth portion 22h is arranged at equal intervals on the fixed blade 6. The fixed blade 6 is divided into several sections by the high tooth portion 22h, and a plurality of low tooth portions 22l are arranged in the section. Thus, the fixed blade 6 shown in FIG. 8 is easy to manufacture because the structure is simpler than that shown in FIG.

図9に示した固定刃6は、スキューを備えない点と、中歯部22mを備えない点で、図8に示した固定刃6と共通し、高歯部22hを2個ずつ隣接して、つまり2個の高歯部22hをペアにして配置している点で異なる。なお、ここで「ペア」とは隣り合う2個の高歯部22hの間に低歯部22lが配置されていないことを意味する。このように2個の高歯部22hをペアにして配置しているので、厨芥を粉砕する場合に、高歯部22hの1個当たりの負荷が小さくなる。そのため、高歯部22hの摩耗が抑制される。   The fixed blade 6 shown in FIG. 9 is common to the fixed blade 6 shown in FIG. 8 in that no skew is provided and no middle tooth portion 22m, and two high tooth portions 22h are adjacent to each other. That is, it is different in that two high tooth portions 22h are arranged in pairs. Here, “pair” means that the low tooth portion 22l is not disposed between the two adjacent high tooth portions 22h. Since the two high tooth portions 22h are arranged in pairs as described above, the load per one high tooth portion 22h is reduced when crushing the pestle. Therefore, wear of the high tooth portion 22h is suppressed.

隣接する高歯部22hの間(つまり「区画」)に配置される低歯部22lの数は、ディスポーザ1の処理対象の厨芥の種類等に応じて任意に選択できるが、発明者の実験結果によれば、図10に示すように、各区画に低歯部22lを2本ずつ配置した場合にもっとも良好な結果が得られた。また、図10に示した固定刃6は7本の低歯部が連続する区画を含むが、このような区画を備えることによって、厨芥のつまりを抑制できる。   The number of the low tooth portions 22l arranged between the adjacent high tooth portions 22h (that is, “sections”) can be arbitrarily selected according to the type of wrinkles to be processed by the disposer 1, etc. As shown in FIG. 10, the best results were obtained when two low tooth portions 22l were arranged in each section. Moreover, although the fixed blade 6 shown in FIG. 10 includes a section in which seven low-tooth portions are continuous, by providing such a section, clogging of wrinkles can be suppressed.

固定刃6に配置する高歯部22hの数も、任意に選択できるが、回転板7に複数(通常は2)個配置されるスイングハンマー9の全てが同時に、高歯部22hに当たることがないような配置と本数を選択すれば、回転板7(を駆動する電動機)に大きな負荷が掛かることを避けられる。例えば、図11に示すように、回転板7に2個のスイングハンマー9を備える場合に、固定刃6に奇数個(71個)の歯部22(高歯部22h及び低歯部22lを、当ピッチ(ここでは、固定刃6の中心軸に対する中心角が等しいことをいう)で配置すれば、図11のA部において、スイングハンマー9が高歯部22hに近づく時、B部においては、スイングハンマー9は高歯部22hに離れる位置にある。つまり、2個のスイングハンマー9が同じタイミングで歯部22に当ることがないので、回転板7(を駆動する電動機)に大きな負荷が掛からない。   The number of the high tooth portions 22h arranged on the fixed blade 6 can also be arbitrarily selected, but all of the plurality (usually two) of swing hammers 9 arranged on the rotating plate 7 do not simultaneously hit the high tooth portions 22h. By selecting such an arrangement and number, it is possible to avoid applying a large load to the rotating plate 7 (the electric motor that drives the rotating plate 7). For example, as shown in FIG. 11, when two rotating hammers 9 are provided on the rotating plate 7, an odd number (71 pieces) of tooth portions 22 (high tooth portions 22h and low tooth portions 22l) are provided on the fixed blade 6. If it is arranged at this pitch (here, it means that the central angle with respect to the central axis of the fixed blade 6 is equal), when the swing hammer 9 approaches the high tooth portion 22h in the A portion of FIG. The swing hammer 9 is in a position away from the high tooth portion 22h, that is, since the two swing hammers 9 do not hit the tooth portion 22 at the same timing, a large load is applied to the rotating plate 7 (the electric motor that drives the rotary plate 7). Absent.

図11で示した例を一般化すると、回転板7にN個(ただし、Nは自然数)のスイングハンマー9を備える場合に、固定刃6にM個(ただし、MはNの倍数でない自然数、つまりNとMが互いに素の関係にある自然数)の歯部22を、当ピッチで配置すれば、N個のスイングハンマー9が同時に歯部22に当って、回転板7(を駆動する電動機)に大きな負荷が掛かることがない。例えば、回転板7に3個のスイングハンマー9を備える場合に、固定刃6に10個あるいは11個の歯部22を、当ピッチで配置すれば、3個のスイングハンマー9が同時に歯部22に当ることがない。   When the example shown in FIG. 11 is generalized, when the rotary plate 7 is provided with N (where N is a natural number) swing hammers 9, the fixed blade 6 has M pieces (where M is a natural number not a multiple of N, In other words, if the tooth portions 22 having a natural number (N and M are in a prime relationship) are arranged at this pitch, the N swing hammers 9 simultaneously strike the tooth portions 22 and the rotating plate 7 (the electric motor for driving). Is not subjected to a large load. For example, when the rotating plate 7 is provided with three swing hammers 9, if ten or eleven tooth portions 22 are arranged on the fixed blade 6 at this pitch, the three swing hammers 9 are simultaneously provided with the tooth portions 22. Never hit.

以上説明したディスポーザ1の具体的構成は、本発明の実施形態を例示するものであって、本発明の技術的範囲は、上記の具体的構成に限定されるものではない。本発明は、特許の範囲に記載された技術的思想の範囲を逸脱しない限りにおいて、自由に、応用、変形あるいは改良して実施することができる。   The specific configuration of the disposer 1 described above exemplifies the embodiment of the present invention, and the technical scope of the present invention is not limited to the above specific configuration. The present invention can be freely applied, modified or improved without departing from the scope of the technical idea described in the patent.

例えば、溝部21及び歯部22の形状に係る寸法や角度の数値は、あくまでも例示であって、本発明の技術的範囲はかかる寸法等を備えるものに限定されない。   For example, the numerical values of the dimensions and angles relating to the shapes of the groove 21 and the tooth portion 22 are merely examples, and the technical scope of the present invention is not limited to those having such dimensions.

また、固定刃6に、8本の高歯部22hを円周方向に等間隔に配置する例(図2参照)を示したが、高歯部22hの数や配置はこれには限定されない。高歯部22hの数は8本には限られない。高歯部22hは固定刃6の内周に間隔(等間隔には限られない)を空けて配置されて、固定刃6の内周を複数の区画に分割していればよい。   Moreover, although the example (refer FIG. 2) which arrange | positions the eight high tooth parts 22h to the fixed blade 6 at equal intervals in the circumferential direction was shown, the number and arrangement | positioning of the high tooth parts 22h are not limited to this. The number of high tooth portions 22h is not limited to eight. The high tooth part 22h should just be arrange | positioned at intervals (it is not restricted to equal intervals) in the inner periphery of the fixed blade 6, and the inner periphery of the fixed blade 6 should just be divided | segmented into the some division.

あるいは、図12に示すように、高歯部22hを連続して(間に低歯部22lを置かずに)配置して、一部(図12では2箇所)に低歯部22lが連続する区画を配置してもよい。   Alternatively, as shown in FIG. 12, the high tooth portion 22h is continuously arranged (without the low tooth portion 22l in between), and the low tooth portion 22l continues in part (two locations in FIG. 12). Partitions may be placed.

固定刃6の素材や製造方法は、各種公知の素材や方法を任意に選択できる。固定刃6の素材には一般に金属が選ばれるが、非金属材料、例えばセラミックを選ぶこともできる。ロストワックス法で鋳造すれば、機械加工量を最小にして、安価に製造することができる。あるいは、ロストワックス法と機械加工を組み合わせても、砂型を使って鋳造しても良いし、金属粉をプレスで成形して焼結してもよい。機械加工だけで製造してもよい。   Various known materials and methods can be arbitrarily selected as the material and manufacturing method of the fixed blade 6. A metal is generally selected as the material of the fixed blade 6, but a non-metallic material such as ceramic can also be selected. If it is cast by the lost wax method, it can be manufactured at a low cost with a minimum amount of machining. Alternatively, the lost wax method and machining may be combined or cast using a sand mold, or metal powder may be molded by a press and sintered. You may manufacture only by machining.

固定刃6の製造を容易にするために、歯部22(高歯部22h、中歯部22m、低歯部22l)の水平断面形状を簡略化しても良い。例えば、図13に示すように、歯部22の片側の斜面が固定刃6(の外郭)を構成する円弧6aに対して垂直になるようにしても良い。あるいは、図示しないが、歯部22の両側の斜面が円弧6aに対して垂直になるようにしても良い。このような形状を選択すれば、斜面が円弧6aに対して傾斜している場合(図5に示す形状)に比べて、製造(鋳造であっても機械加工であっても)が容易になる。   In order to facilitate the manufacture of the fixed blade 6, the horizontal cross-sectional shape of the tooth portion 22 (the high tooth portion 22h, the middle tooth portion 22m, and the low tooth portion 22l) may be simplified. For example, as shown in FIG. 13, the inclined surface on one side of the tooth portion 22 may be perpendicular to the arc 6a constituting the fixed blade 6 (outer). Alternatively, although not shown, the slopes on both sides of the tooth portion 22 may be perpendicular to the arc 6a. If such a shape is selected, manufacture (whether casting or machining) is easier than when the inclined surface is inclined with respect to the arc 6a (the shape shown in FIG. 5). .

なお、図1に示したディスポーザ1の構成は、「概念的な構成」であって、本発明の説明に不要な構成要素、例えば、締結要素(ボルト、ナット)、軸受け、シール等の図示は省略している。またディスポーザ1とシンク2の取りあい部の詳細な構成についても図示は省略している。これら図示しなかった構成要素の有無や、その形態的特徴が、本発明の技術的範囲の解釈に影響しないことは言うまでない。   The configuration of the disposer 1 shown in FIG. 1 is a “conceptual configuration”, and components such as fastening elements (bolts, nuts), bearings, seals, and the like that are not necessary for the description of the present invention are illustrated. Omitted. Further, the detailed configuration of the connecting portion between the disposer 1 and the sink 2 is not shown. Needless to say, the presence / absence of structural elements and their morphological features not shown in the drawings do not affect the interpretation of the technical scope of the present invention.

なお、本出願は、2010年9月17日に出願された、日本国特許出願2010−210199号に基づく。本明細書中に日本国特許出願2010−210199号の明細書、特許請求の範囲、図面全体を参照して取り込むものとする。   In addition, this application is based on the Japan patent application 2010-210199 for which it applied on September 17, 2010. The specification of the Japanese Patent Application No. 2010-210199, claims, and the entire drawing are incorporated in the present specification.

本発明のディスポーザは、小型でありながら高速処理が可能なディスポーザとして、利用できる。   The disposer of the present invention can be used as a disposer that is small in size and capable of high-speed processing.

1 ディスポーザ
2 シンク
3 上部ケーシング
4 下部ケーシング
5 モータハウジング
6 固定刃
7 回転板
8 回転軸
9 スイングハンマー
10 スイング軸
11 破砕室
12 排出室
13 排出管
21 溝部
22 歯部
22h 高歯部
22l 低歯部
22m 中歯部
22s 傾斜面
DESCRIPTION OF SYMBOLS 1 Disposer 2 Sink 3 Upper casing 4 Lower casing 5 Motor housing 6 Fixed blade 7 Rotating plate 8 Rotating shaft 9 Swing hammer 10 Swing shaft 11 Crushing chamber 12 Discharge chamber 13 Discharge pipe 21 Groove portion 22 Tooth portion 22h High tooth portion 22l Low tooth portion 22m Middle tooth part 22s Inclined surface

Claims (12)

回転駆動される回転板と、
前記回転板と同心に配置されて前記回転板を囲むリングの内側面に溝部と歯部が交互に形成された固定刃を備えるディスポーザにおいて、
前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における前記歯部の幅は前記溝部の幅より小さく、
前記固定刃の前記歯部には、前記回転板の回転軸方向の高さが最も高い高歯部、最も低い低歯部、及び前記高歯部と前記低歯部の中間の高さを有する中歯部の3種があって、
前記中歯部と前記低歯部は、その上端に、前記回転板の回転軸に近づくにしたがって低くなる傾斜面を備える
ことを特徴とするディスポーザ。
A rotating plate that is driven to rotate;
In disposer comprising said groove and teeth on the inner surface of the ring surrounding the rotary plate and the rotary plate is arranged concentrically formed alternately solid Teiha,
The width of the teeth in a cross section of the fixed blade cut along a plane perpendicular to the axis of rotation of the rotary plate is minor than the width of the groove,
The tooth portion of the fixed blade has a high tooth portion having the highest height in the rotation axis direction of the rotating plate, a lowest low tooth portion, and an intermediate height between the high tooth portion and the low tooth portion. There are three types of middle teeth,
The disposer according to claim 1, wherein the middle tooth portion and the low tooth portion are provided with an inclined surface at the upper end thereof that becomes lower as approaching the rotation axis of the rotating plate .
前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における前記歯部の形状は、先端部が基部よりも細くなっている
ことを特徴とする請求項1に記載のディスポーザ。
2. The disposer according to claim 1, wherein a shape of the tooth portion in a cross section obtained by cutting the fixed blade along a plane perpendicular to the rotation axis of the rotating plate is such that a tip portion is thinner than a base portion.
前記高歯部は前記リングに間隔を空けて配置されて、前記リングの内側面を複数の区画に分割し、
前記各区画には前記低歯部と前記中歯部が配置されている
ことを特徴とする請求項1に記載のディスポーザ。
The high teeth are spaced from the ring and divide the inner surface of the ring into a plurality of compartments;
The disposer according to claim 1, wherein the low tooth portion and the middle tooth portion are arranged in each section.
前記区画には、前記低歯部だけが配置された低歯区画と、中央に前記中歯部が配置され、その前後に前記低歯部が配置された中低歯区画の2種があって、
前記低歯区画と前記中低歯区画は前記リングの内側面に交互に配置されている
ことを特徴とする請求項3に記載のディスポーザ。
There are two types of sections: a low-tooth section in which only the low-tooth portion is arranged, and a middle-low tooth section in which the middle-tooth portion is arranged in the center and the low-tooth portion is arranged before and after that. ,
The disposer according to claim 3, wherein the low-tooth section and the middle-low tooth section are alternately arranged on an inner surface of the ring .
前記固定刃の前記歯部は、前記回転板の回転軸方向の高さが高い高歯部と、高さが低い低歯部の2種があって、
前記高歯部は前記リングに間隔を空けて配置されて、前記リングの内側面を複数の区画に分割し、
前記各区画には前記低歯部が配置されている
ことを特徴とする請求項1に記載のディスポーザ。
The tooth portion of the fixed blade has two types of a high tooth portion having a high height in the rotation axis direction of the rotating plate and a low tooth portion having a low height,
The high teeth are spaced to the ring, by dividing the inner surface of the ring into a plurality of compartments,
The disposer according to claim 1, wherein the low tooth portion is arranged in each of the sections.
前記低歯部は、前記区画のそれぞれに2本ずつ配置されている
ことを特徴とする請求項5に記載のディスポーザ。
The disposer according to claim 5, wherein two low tooth portions are arranged in each of the sections.
NとMが互いに素の関係にある自然数である場合に、
前記回転板には、N個のスイングハンマーが等間隔に配置され、
前記固定刃には、M個の前記歯部が等間隔に配置される
ことを特徴とする請求項1に記載のディスポーザ。
If N and M are natural numbers that are relatively prime,
N rotating hammers are arranged at equal intervals on the rotating plate,
The disposer according to claim 1, wherein the fixed blade has M tooth portions arranged at equal intervals.
前記回転板には、2個のスイングハンマーが等間隔に配置されて、
前記固定刃には、奇数個の前記歯部が等間隔に配置されている、
ことを特徴とする請求項7に記載のディスポーザ。
On the rotating plate, two swing hammers are arranged at equal intervals,
The fixed blade has an odd number of teeth arranged at equal intervals.
The disposer according to claim 7.
前記高歯部は、前記リングに2本ずつペアになって配置されて、前記ペアが前記リングの内側面を複数の区画に分割している
ことを特徴とする請求項5に記載のディスポーザ。
The high teeth, disposer of claim 5 which are deployed in two portions paired to the ring, the pair is characterized in that it divides the inner surface of the ring into a plurality of compartments.
前記固定刃を前記回転板の回転軸に垂直な平面で切断した断面における、前記溝部の断面形状の中心線は前記回転板を迎える方向に傾いている
ことを特徴とする請求項1に記載のディスポーザ。
2. The center line of the cross-sectional shape of the groove portion in a cross section obtained by cutting the fixed blade along a plane perpendicular to the rotation axis of the rotary plate is inclined in a direction to reach the rotary plate. Disposer.
前記歯部は、前記回転板の回転軸に対して傾斜角を有するとともに、
前記傾斜角は前記回転板によって前記固定刃に押して当てられる厨芥を押し下げる方向に傾いている
ことを特徴とする請求項1に記載のディスポーザ。
The tooth portion has an inclination angle with respect to the rotation axis of the rotating plate,
2. The disposer according to claim 1, wherein the inclination angle is inclined in a direction of pushing down a heel pressed against the fixed blade by the rotating plate.
前記歯部の上端には、傾斜面が形成されていて、
前記傾斜面は前記固定刃の中心に向かう方向に低くなっている
ことを特徴とする請求項1に記載のディスポーザ。
An inclined surface is formed at the upper end of the tooth part,
The disposer according to claim 1, wherein the inclined surface is lowered in a direction toward the center of the fixed blade.
JP2012533916A 2010-09-17 2011-07-28 Disposer Active JP5859968B2 (en)

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