JP5851437B2 - Spacer reinforcement in filter press filter frame - Google Patents

Spacer reinforcement in filter press filter frame Download PDF

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JP5851437B2
JP5851437B2 JP2013042072A JP2013042072A JP5851437B2 JP 5851437 B2 JP5851437 B2 JP 5851437B2 JP 2013042072 A JP2013042072 A JP 2013042072A JP 2013042072 A JP2013042072 A JP 2013042072A JP 5851437 B2 JP5851437 B2 JP 5851437B2
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filter
spacer
plate
frame
filter frame
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JP2014168753A (en
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伊藤 弘志
弘志 伊藤
伊藤 恭司
恭司 伊藤
伊藤 嘉浩
伊藤  嘉浩
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Ito Corp
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本発明は、濾板間に濾枠を介在配置させる複式フィルタープレスにおいて、閉板時に濾板との間隔を保持する様に濾枠に設けたスペーサの補強材に関する。   The present invention relates to a spacer reinforcing member provided in a filter frame so as to maintain a distance from the filter plate when the plate is closed in a dual filter press in which a filter frame is interposed between filter plates.

従来、この種の濾枠は、外枠内側に支持された金属製の芯枠に、閉板時に濾板との密封性を高めるためにゴム製シール材を取付けている。
したがって、濾枠を保護して濾過室を最適形状を保持し適正濾過を施すためには、閉板時の締め付け力によって濾板間の濾枠に極度の圧縮圧力が作用することを規制することが必要であり、特許文献1に開示される様に、複数の金属スペーサを濾枠外周に突設し、閉板時の濾板間にスペーサを圧接介在させて濾枠を保護している。
Conventionally, in this type of filter frame, a rubber sealing material is attached to a metal core frame supported on the inner side of the outer frame in order to improve the sealing performance with the filter plate when closed.
Therefore, in order to protect the filter frame and maintain the optimum shape of the filtration chamber and to perform proper filtration, it is necessary to regulate the extreme compression pressure acting on the filter frame between the filter plates by the tightening force when closing the plate. As disclosed in Patent Document 1, a plurality of metal spacers project from the outer periphery of the filter frame, and the filter frame is protected by interposing the spacers between the filter plates when the plate is closed.

上記スペーサは、強い締付圧力下での原液の脱水が長期にわたって繰り返されることにより、濾板との当接面が磨耗したり、腐食したりして、閉板時における濾板との所定間隔を保持できない厚みとなるので、濾枠に対し着脱自在に取付けられ、用をなさない厚みのスペーサは交換する様に成していた。   The spacer has a predetermined distance from the filter plate when the plate is closed due to wear or corrosion of the contact surface with the filter plate due to repeated dehydration of the stock solution under a strong clamping pressure over a long period of time. Since the thickness of the spacer cannot be maintained, the spacer is detachably attached to the filter frame.

実公平4−50883号公報Japanese Utility Model Publication No. 4-50883

しかしながら、上記の交換可能なスペーサでは、それ自体が濾枠に着脱可能な形状に形成されると共に、そのスペーサを取付け可能な専用の濾枠が必要であるから、コスト高となる課題を有していた。
そこで、本発明では、既存の濾枠のスペーサにも交換可能に取付けられて安価な補強材を提供することを目的としている。
However, the above replaceable spacer is formed in a shape that can be attached to and detached from the filter frame, and a dedicated filter frame to which the spacer can be attached is necessary. It was.
Therefore, an object of the present invention is to provide an inexpensive reinforcing material that is replaceably attached to an existing filter frame spacer.

上記課題に鑑み、本発明のフィルタープレスの濾枠におけるスペーサの補強材は、濾板間に介在配置する濾枠の外周に所定間隔置きに突設された円柱状のスペーサに取付けられるものであって、スペーサにおける濾板との円形状の対向面に被着して濾板に当接可能な一対の方形状の補強板を平行配置したコ字状金属板から成り、補強板間にスペーサを着脱自在に挟着し、前記対向面上より食み出る補強板の先端の各角部をスペーサの側方へ折曲形成したことを特徴とする。 In view of the above problems, the spacer reinforcing material in the filter frame of the filter press of the present invention is attached to a columnar spacer protruding at predetermined intervals on the outer periphery of the filter frame interposed between the filter plates. A pair of rectangular reinforcing plates that are attached to a circular surface of the spacer facing the filter plate and can be brought into contact with the filter plate in parallel, and the spacer is interposed between the reinforcing plates. removably and clamped, characterized by being bent from the respective corner portions of the side spacer of the tip of the front Symbol reinforcing plate run off from the facing surface.

要するに本発明は、濾板間に介在配置する濾枠の外周に所定間隔置きに突設された円柱状のスペーサに取付けられるものであって、スペーサにおける濾板との円形状の対向面に被着して濾板に当接可能な一対の方形状の補強板を平行配置したコ字状金属板から成り、補強板間にスペーサを着脱自在に挟着したので、閉板時には、スペーサに被着された補強板が濾板に直接に圧接されることになり、使用により補強板の肉厚が薄くなった場合には、スペーサに対し補強材を交換するだけで良く、専用の濾枠やスペーサを必要とせず、既設の濾枠に対しても適用可能であるだけでなく、補強材自体簡単な構成で着脱も簡単なため、従来に比し飛躍的に安価な提供が可能となる。 In short, the present invention is attached to a columnar spacer projecting at predetermined intervals on the outer periphery of a filter frame interposed between filter plates, and covers the circular facing surface of the spacer with the filter plate. It consists of a U-shaped metal plate with a pair of rectangular reinforcing plates that can be attached and abutted against the filter plate in parallel, and a spacer is detachably sandwiched between the reinforcing plates. The attached reinforcing plate is directly pressed against the filter plate, and if the thickness of the reinforcing plate is reduced by use, it is only necessary to replace the reinforcing material with respect to the spacer. A spacer is not required, and it can be applied not only to an existing filter frame, but also because the reinforcing material itself has a simple structure and is easy to attach and detach, it can be provided at a significantly lower price than conventional ones.

スペーサの対向面上より食み出る補強板の先端の各角部をスペーサの側方へ折曲形成したので、スペーサへの取付け固定が簡単容易でスペーサからの抜けをも防止でき、交換に際しても折曲された先端の各角部を折り返してそのままスペーサから剥ぎ取るだけのため、その取り外しも比較的容易に行える等その実用的効果甚だ大である。 Each corner of the end of the reinforcing plate that protrudes from the opposing surface of the spacer is bent to the side of the spacer, so it can be easily fixed to the spacer and can be prevented from coming off the spacer. Since each corner portion of the bent tip is folded back and peeled off from the spacer as it is, its practical effect such as its removal can be relatively easy.

濾枠の正面図である。It is a front view of a filter frame. 濾枠の要部拡大図であり、(a) は正面図、(b) 側面図である。It is the principal part enlarged view of a filter frame, (a) is a front view, (b) It is a side view. スペーサに補強材を取付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the reinforcing material to the spacer. 閉板状態を示す要部断面図である。It is principal part sectional drawing which shows a closed plate state. 開板直後の状態を示す要部断面図である。It is principal part sectional drawing which shows the state immediately after opening.

以下本発明の実施の一形態例を図面に基づいて説明する。
図1に示す濾枠1は、フィルタープレスの長手方向で濾板2間に介在される様に多数並列配置されるものにして、金属製で門型又は図示しない方形枠状の外枠3内側に支持され、且つ外枠3の厚み方向前後に突出する様に厚肉に形成したゴム製シール材から成る。
An embodiment of the present invention will be described below with reference to the drawings.
The filter frame 1 shown in FIG. 1 is arranged in parallel so as to be interposed between the filter plates 2 in the longitudinal direction of the filter press, and is made of a metal-made gate-shaped or rectangular frame-shaped outer frame 3 (not shown). It is made of a rubber seal material that is supported by the outer frame 3 and formed thick so as to protrude forward and backward in the thickness direction of the outer frame 3.

外枠3は、図示例では上記の様に門型に形成され、その上側辺と左右側辺に断面方形状で円環状の芯枠4をこれよりも薄肉でその上部及び左右に配した支持板5を介して内接固着し、左右側辺の内側下端部より芯枠4外周下部へ向かって支持杆6を斜設し、左右側辺の外側中間部位にはアーム7を突設している。   In the illustrated example, the outer frame 3 is formed in a gate shape as described above, and the upper and left and right sides of the outer frame 3 have a rectangular cross-section and an annular core frame 4 that is thinner than this and is supported on the upper and left and right sides. The plate 5 is inscribed and fixed, the support rod 6 is obliquely provided from the inner lower end of the left and right sides toward the outer periphery of the core frame 4, and the arm 7 is projected from the outer intermediate portion of the left and right sides. Yes.

又、シール材(濾枠)1は円環状に形成されると共に、内周面1aは、その断面形状を凹形に湾曲(凹面状に)形成し、その厚み方向の圧縮による弾性変形前後の曲率差が大きく成る様に設定しており、外周には、芯枠4の方形な断面形状に合致して装着可能な断面C形溝状の円周溝1bを形成し、濾枠1外周の円周溝1bで芯枠4を抱持する様にして濾枠1の芯枠4からの脱落防止が図られている。   In addition, the sealing material (filter frame) 1 is formed in an annular shape, and the inner peripheral surface 1a is formed in a concave shape (concave shape) in its cross-sectional shape, and before and after elastic deformation by compression in the thickness direction. The curvature difference is set to be large, and a circumferential groove 1b having a C-shaped cross section that can be attached to match the rectangular cross-sectional shape of the core frame 4 is formed on the outer periphery. The filter frame 1 is prevented from falling off from the core frame 4 by holding the core frame 4 by the circumferential groove 1b.

そして、濾枠1の外周には、閉板時の締め付け力によって濾板2間の濾枠1に極度の圧縮圧力が作用することを規制し、濾枠1とその前後の濾板2とで構成される濾過室8を最適形状に保持して適正濾過を施すために、濾板2間に後述の補強材9と共に圧接介在される複数の金属製スペーサ10を所定間隔置きに突設している。
このスペーサ10は、円形平坦状の前後端面を濾板2との対向面10a、10bと成した円柱状に形成して成り、前後方向中間の半円部位には、薄肉で末広がり状の突片10cを設け、該突片10cの幅広端部10dを濾枠1の外周面適所に溶接固定している。
Then, the outer periphery of the filter frame 1 is regulated by the tightening force at the time of closing the plate so that extreme compression pressure acts on the filter frame 1 between the filter plates 2. In order to keep the configured filtration chamber 8 in an optimum shape and perform proper filtration, a plurality of metal spacers 10 that are press-contacted together with a reinforcing material 9 described later are provided between the filter plates 2 at predetermined intervals. Yes.
This spacer 10 is formed by forming a circular flat front and rear end surface into a columnar shape formed with opposed surfaces 10a and 10b facing the filter plate 2, and a thin and widened projecting piece at a semicircular portion in the middle of the front and rear direction. 10 c is provided, and the wide end portion 10 d of the projecting piece 10 c is welded and fixed to a suitable place on the outer peripheral surface of the filter frame 1.

各スペーサ10には、本発明に係る補強材9が取付けられている。
この補強材9は、スペーサ10において濾板2との円形状の対向面10a、10b全体に被着して濾板2に当接可能な一対の方形状の補強板9a、9bを平行配置したコ字状金属板から成り、補強板9a、9b間にスペーサ10を着脱自在に挟着している。
Each spacer 10 is provided with a reinforcing material 9 according to the present invention.
The reinforcing member 9 is formed by arranging a pair of rectangular reinforcing plates 9a and 9b, which are attached to the entire circular facing surfaces 10a and 10b of the spacer 10 in the spacer 10 so as to be in contact with the filter plate 2 in parallel. It consists of a U-shaped metal plate, and a spacer 10 is detachably sandwiched between the reinforcing plates 9a and 9b.

補強材9は、所定肉厚を有すると共に、所定の縦長及び横長を有する矩形金属板をスペーサ10の対向面10a、10bを含む三面に対応する様にコ字状に屈曲形成したものであり、非常に簡単な構成で安価に製造できる。   The reinforcing member 9 is formed by bending a rectangular metal plate having a predetermined thickness and a predetermined vertical and horizontal length into a U shape so as to correspond to the three surfaces including the opposing surfaces 10a and 10b of the spacer 10. It can be manufactured inexpensively with a very simple configuration.

そして、スペーサ10の対向面10a、10b上より食み出る補強板9a、9bの先端部(図示例では、先端の各角部)9cをスペーサ10の側方へ折曲形成することにより、スペーサ10に対する補強材9の抜止めとしている。
各角部9cの折曲はハンマー等の治具を用いて簡単に加工できる。
Then, the end portions of the reinforcing plates 9a and 9b protruding from the opposing surfaces 10a and 10b of the spacer 10 (in the illustrated example, the respective corner portions of the ends) 9c are bent to the side of the spacer 10 to thereby form the spacer. 10 is used to prevent the reinforcement 9 from being removed.
The bending of each corner 9c can be easily processed using a jig such as a hammer.

上記の様にスペーサ10に補強材9が取付けられた濾枠1にあっては、フィルタープレスの閉板時に前後の濾板2間に挟持されることで濾過室8の周壁を構成する。   In the filter frame 1 in which the reinforcing material 9 is attached to the spacer 10 as described above, the peripheral wall of the filtration chamber 8 is configured by being sandwiched between the front and rear filter plates 2 when the filter press is closed.

かかる閉板状態において、補強材9を取付けたスペーサ10は濾板2間に圧接介在して、濾板2間の所定間隔を保持することにより、濾枠1に極度の圧縮圧力が作用することを規制し、濾枠1は型崩れすることなく、濾過室8の最適形状を保持している。
そして、濾枠1において濾板2に濾布(図示せず)を介して接触する部分が密着する様に弾性変形して良好な密封性を保持する。
In such a closed plate state, the spacer 10 to which the reinforcing material 9 is attached is press-contacted between the filter plates 2 to maintain a predetermined interval between the filter plates 2 so that an extreme compression pressure acts on the filter frame 1. The filter frame 1 maintains the optimal shape of the filtration chamber 8 without losing its shape.
Then, the filter frame 1 is elastically deformed so that a portion of the filter frame 1 that is in contact with the filter plate 2 via a filter cloth (not shown) is in close contact with each other, thereby maintaining good sealing performance.

フィルタープレスにおいて、上記閉板状態で濾過室8に原液を注入して濾過が終了すると、開板されて濾過室8内に残存する濾滓Wが外部へ排出される。
かかる濾滓Wの排出にあっては、濾枠1がその厚み方向で圧縮される閉板時よりも、該圧縮が解除される開板時の方が、濾枠内周面1aの凹面湾曲の曲率が大きいから、閉板時の濾過によって濾過室8内に生ずる濾滓W外周が濾枠内周面1aに密着していても、開板時に濾枠1に対する圧縮が解除されると同時に濾滓W外周よりも曲率大に濾枠内周面1aが弾性復帰するため、濾枠内周面1aと濾滓W外周との間に隙間を生じさせられると共に、濾枠1の変形時に生ずる弾力も相俟って容易にして確実に濾滓Wを濾枠1より離脱させられる(図4、5参照)。
In the filter press, when the stock solution is injected into the filtration chamber 8 in the closed plate state and the filtration is completed, the filter cake W that is opened and remains in the filtration chamber 8 is discharged to the outside.
In discharging the filter cake W, the concave curvature of the inner peripheral surface 1a of the filter frame is greater when the filter frame 1 is opened than when the filter frame 1 is compressed in the thickness direction. Since the curvature is large, even if the outer periphery of the filter cake W generated in the filter chamber 8 by the filtration at the time of closing the plate is in close contact with the inner peripheral surface 1a of the filter frame, the compression to the filter frame 1 is released at the same time as the plate is opened. Since the inner peripheral surface 1a of the filter frame is elastically restored with a larger curvature than the outer periphery of the W, a gap is formed between the inner peripheral surface 1a of the filter frame and the outer periphery of the filter cake W, and the elasticity generated when the filter frame 1 is deformed is also obtained. In combination, the filter cake W can be removed from the filter frame 1 with certainty (see FIGS. 4 and 5).

そして、長期使用により、補強材9における補強板9a、9bの肉厚が薄くなった場合には、適宜治具にて各角部9cを折り返すと共に、補強板9a、9bを反り返すなどしてスペーサ10から補強材9を取り外し、新規の補強材9を取付ける。   Then, when the thickness of the reinforcing plates 9a and 9b in the reinforcing material 9 is reduced due to long-term use, each corner portion 9c is folded back with a jig as appropriate, and the reinforcing plates 9a and 9b are warped. The reinforcing material 9 is removed from the spacer 10, and a new reinforcing material 9 is attached.

1 濾枠
2 濾板
9a、9b 補強板
9c 各角部
10 スペーサ
10a、10b 対向面
1 filter frame 2 filter plate
9a, 9b Reinforcing plate
9c each corner
10 Spacer
10a, 10b Opposing surfaces

Claims (1)

濾板間に介在配置する濾枠の外周に所定間隔置きに突設された円柱状のスペーサに取付けられる補強材であって、該補強材は、スペーサにおける濾板との円形状の対向面に被着して濾板に当接可能な一対の方形状の補強板を平行配置したコ字状金属板から成り、補強板間にスペーサを着脱自在に挟着し、前記対向面上より食み出る補強板の先端の各角部をスペーサの側方へ折曲形成したことを特徴とするフィルタープレスの濾枠におけるスペーサの補強材。 Reinforcing material attached to a columnar spacer projecting at predetermined intervals on the outer periphery of a filter frame interposed between filter plates, the reinforcing material on the circular facing surface of the spacer with the filter plate It consists of a U-shaped metal plate in which a pair of rectangular reinforcing plates that can be attached and abutted against the filter plate are arranged in parallel. A spacer is detachably sandwiched between the reinforcing plates, and eaten from the opposite surface. A spacer reinforcing material in a filter frame of a filter press, wherein each corner of the leading end of the reinforcing plate to be bent is bent to the side of the spacer.
JP2013042072A 2013-03-04 2013-03-04 Spacer reinforcement in filter press filter frame Active JP5851437B2 (en)

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JPS4427032Y1 (en) * 1966-05-17 1969-11-12
JPS5927607B2 (en) * 1980-11-21 1984-07-06 恭司 伊藤 Compression filter frame in dual filter machine
JPS59142011U (en) * 1983-03-10 1984-09-22 伊藤 恭司 Furnace frame used for double furnace filtration machine
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