JP5849905B2 - Image reading apparatus and ink jet recording apparatus - Google Patents

Description

  The present invention relates to an image reading apparatus and an ink jet recording apparatus.

  2. Description of the Related Art Conventionally, there is an ink jet type image forming apparatus (ink jet recording apparatus) that forms an image on a recording medium such as printing paper by ejecting ink from a large number of nozzles. This image forming apparatus includes an ejection unit in which a large number of fine nozzles are provided in the main scanning direction corresponding to the resolution of an output image. Therefore, if ink cannot be ejected from each nozzle evenly due to nozzle clogging or malfunction, the formed image has linear unevenness and blurring extending in the sub-scanning direction.

  On the other hand, there is a technique for detecting and correcting such nonuniformity of the formed image. In an image forming apparatus having such a technique, an image sensor that captures an image formed by ejecting ink from the ejection unit is provided in parallel to the ejection unit and spaced apart downstream in the conveyance direction of the recording medium. It has been. Then, by analyzing the test print image (test chart, chart) formed by the discharge unit and acquired by the image sensor, the unevenness of the formed image is detected and the necessary correction method and correction amount are determined. The amount of ink discharged by the nozzles causing uniformity and the surrounding nozzles is changed. By such processing, it becomes possible to quickly correct the non-uniformity of the image.

  In addition, the technique related to such correction is applied not only to unevenness of the formed image, but also to correction processing using various test charts such as deviation of the image formation position, density confirmation, and shading correction. As a technique related to the present application having such a configuration, Patent Document 1 discloses that an image formed by an inkjet head is continuously acquired in the sub-scanning direction by an image sensor provided on the downstream side in the transport direction with respect to the inkjet head. A technique is disclosed in which a positional deviation of a formed image on a recording medium in a main scanning direction and a sub-scanning direction is detected to correct an image forming position two-dimensionally.

JP 2012-16894 A

  However, as the image output accuracy required for the ink jet recording apparatus is improved, the accuracy of the image acquired by the image sensor is also increasing. In addition, the amount of data acquisition per hour increases as the image formation speeds up and the recording medium of large size is supported. Therefore, the acquired image data must be output at a higher speed from the image sensor, which complicates the apparatus, and there is a problem that the cost increases with the mounting of the interface corresponding to the high-speed data output.

  An object of the present invention is to provide an image reading apparatus and an ink jet recording apparatus that can transfer and output imaging data of a test image used for correcting an ink jet head with an easy configuration.

In order to achieve the above object, the present invention described in claim 1
An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range ;
Output switching timing information related to the switching control is acquired and held in advance from the output control unit, and selectively based on the output switching timing information and a synchronization signal related to image formation of the test image by the inkjet head. A switching setting unit for switching area data to be transferred and output to
An image reading apparatus, characterized in that it comprises a.
The invention according to claim 2
An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range;
With
The output control unit obtains area data obtained by capturing only an area where the test image is not formed.
An image reading apparatus is characterized in that it is not transferred and output.
The invention according to claim 3
An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range;
With
In the image reading apparatus, the output control unit does not transfer and output data in a range where the test image is not formed when transferring and outputting area data including an area where the test image is not formed. is there.

According to a fourth aspect of the present invention, in the image reading apparatus according to the second or third aspect ,
Output switching timing information related to the switching control is acquired and held in advance from the output control unit, and selectively based on the output switching timing information and a synchronization signal related to image formation of the test image by the inkjet head. It is characterized by having a switching setting unit that switches the area data to be transferred and output to the network.

The invention according to claim 5 is the image reading apparatus according to claim 2 or 3 ,
An interface unit capable of selectively outputting any of the plurality of region data when the plurality of region data is input in parallel;
The output control unit outputs a control signal related to the switching control to the interface unit based on switching control information set in advance according to the test image.

According to a sixth aspect of the present invention, in the image reading apparatus according to the third aspect ,
The output control unit does not transfer and output area data in which only the area where the test image is not formed is captured.

Further, the invention according to claim 7 is the image reading apparatus according to any one of claims 1 to 6 ,
The output control unit performs the switching control each time imaging of a predetermined number of two or more of the plurality of lines is performed when a test image including a plurality of lines in the width direction is captured, According to the switching control a predetermined number of times, region data of the entire range in the width direction related to the test image is output .

The invention according to claim 8
A transport unit for transporting the recording medium in a predetermined transport direction;
An ink jet head that ejects ink from a plurality of nozzles to form an image on the recording medium;
A drive controller for controlling whether or not to eject ink from the plurality of nozzles based on image data;
An image reading apparatus according to any one of claims 1 to 7 ,
Correction for obtaining area data of the necessary range related to the test image output from the image reading apparatus and performing setting related to correction of the operation of the inkjet head according to the type of the test image based on the area data An ink jet recording apparatus comprising: a data processing unit.
The invention according to claim 9
A transport unit for transporting the recording medium in a predetermined transport direction;
An ink jet head that ejects ink from a plurality of nozzles to form an image on the recording medium;
A drive controller for controlling whether or not to eject ink from the plurality of nozzles based on image data;
An imaging unit that captures the image, and imaging data obtained by the imaging unit is divided into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serial transfer output is performed for each area data An imaging data output unit that controls the serial transfer output, and performs switching control to selectively transfer and output a part of the plurality of region data when the test image is captured, An output control unit that outputs region data of a necessary range set in advance among the imaging data, and an image reading device that reads an image by the inkjet head;
Correction for obtaining area data of the necessary range related to the test image output from the image reading apparatus and performing setting related to correction of the operation of the inkjet head according to the type of the test image based on the area data Data processing section
With
The drive control unit divides the test image into a plurality of image regions respectively corresponding to a plurality of region data, and forms images at different positions in the conveyance direction,
The output control unit selectively outputs the area data obtained by imaging the image area on which the image is formed.
This is an ink jet recording apparatus .

The invention according to claim 10 is the ink jet recording apparatus according to claim 8 ,
The drive control unit divides the test image into a plurality of image regions respectively corresponding to a plurality of region data, and forms images at different positions in the conveyance direction,
The output control unit selectively outputs the area data obtained by imaging the image area on which an image is formed.

The invention according to claim 11 is the ink jet recording apparatus according to claim 9 or 10 ,
The drive control unit is characterized in that the plurality of divided image regions are formed outside the normal printing range of different recording media.

The invention of claim 12, wherein, in the ink jet recording apparatus according to any one of claims 8 to 11,
The inkjet head is characterized in that the plurality of nozzles are arranged over the entire image forming width in the width direction orthogonal to the transport direction of the recording medium.

  According to the present invention, there is an effect that it is possible to transfer and output imaging data of a test image used for correcting the inkjet head with an easy configuration.

1 is a schematic diagram illustrating an outline of an overall configuration of an ink jet recording apparatus including an image reading apparatus according to an embodiment of the present invention. It is a block diagram which shows the internal structure of an inkjet recording device. 6 is a flowchart illustrating a control procedure of correction setting processing in the image reading apparatus. It is a figure which shows the example of the printing range of the test chart by an inkjet recording device, and the example of the acquisition range of a test chart image. It is a figure which shows the modification of the printing range of a test chart, and the output range of imaging data. It is a figure which shows the other modification of the output range of the imaging data with respect to the printing range of a test chart. It is a block diagram which shows the internal structure of the inkjet recording device of 2nd Embodiment. It is a figure which shows the example of the printing range of the test chart by the inkjet recording device of 2nd Embodiment, and the example of the output range of the imaging data of a test chart image. 12 is a flowchart illustrating a control procedure of correction setting processing in the image reading apparatus according to the second embodiment. It is a figure which shows the modification of the printing range of a test chart, and the output range of imaging data.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[First Embodiment]
FIG. 1 is a schematic diagram illustrating the arrangement of the image reading unit 13 in the inkjet recording apparatus 1 according to the first embodiment including the image reading apparatus of the present invention. FIG. 2 is a block diagram showing the internal configuration of the ink jet recording apparatus 1 of the present embodiment.

  The inkjet recording apparatus 1 includes a transport unit 11, an inkjet head 12, an image reading unit 13, a control unit 14 (output control unit, drive control unit, correction data processing unit), an operation display unit 15, and the like. Yes.

  As shown in FIG. 1, in the inkjet recording apparatus 1, the recording medium P (printing paper) is transported at a predetermined speed in the transport direction indicated by the arrow according to the operation of the transport unit 11. The inkjet head 12 and the image reading unit 13 are provided in parallel so as to extend in the width direction (main scanning direction) orthogonal to the conveyance direction of the recording medium. On the other hand, it is arrange | positioned in the conveyance direction downstream.

  As shown in FIG. 2, the transport unit 11 includes a transport motor 111, and transports the recording medium by rotating the transport motor 111 at a predetermined speed based on a control signal from the control unit 14.

The inkjet head 12 includes a drive circuit 121 and an ink discharge unit 122.
The ink discharge unit 122 includes a plurality of nozzles and an ink chamber that supplies and holds ink to each nozzle. The ink discharge unit 122 discharges ink from the nozzles arranged on the lower surface of the inkjet head 12 and faces the recording medium P. An image is formed on. A plurality of nozzles are arranged in a staggered pattern extending in the main scanning direction. In the inkjet recording apparatus 1 of the present embodiment, the nozzle row is provided over the entire image formable width (for example, the B0 size lateral width) of the recording medium P in the main scanning direction (width direction orthogonal to the transport direction). Thus, it is a so-called single path configuration that is fixedly arranged. In addition, this nozzle row is provided in parallel in the sub-scanning direction for each color (for example, CMYK four colors) that can be output by the inkjet head 12. The nozzles are arranged at intervals and orientations corresponding to the output resolution of the inkjet recording apparatus 1, for example, ink ejection at 600 dpi. Any known method such as a thermal ink jet method or a piezo ink jet method can be used as the ink ejection method.

  The drive circuit 121 is a circuit that outputs a voltage signal (drive voltage) for driving each nozzle of the ink ejection unit 122 based on raster image data transferred from a memory 141 described later. The presence or absence of ink ejection from each nozzle is controlled by deforming the ink chamber by the output drive voltage or changing the temperature in the ink chamber by the heat generated by the drive voltage. The drive voltage is applied in synchronization with a clock signal (synchronization signal) output from an oscillation circuit (not shown), and ink is ejected for image formation on each line at a frequency corresponding to the clock signal.

  The image reading unit 13 receives data from the image sensor 131 (imaging unit), a data transfer output unit 132 (imaging data output unit) for transferring and outputting data captured by the image sensor 131, and the data transfer output unit 132. A transfer output switching setting unit 133 (switching setting unit) for selectively outputting.

  The image sensor 131 captures an image for each line at a resolution capable of decomposing each ink droplet ejected from each nozzle onto the recording medium P on the lower surface of the image reading unit 13. As the image sensor 131, for example, a plurality of CCD (Charge Coupled Device) or CMOS sensors, which are imaging elements using photoelectric conversion, are arranged in the main scanning direction. In addition, corresponding to the inkjet head 12 capable of color (CMYK) output, separate image sensors each capable of acquiring a formed image for each of a plurality of wavelength components are provided in the sub-scanning direction. For example, an image (a light amount of the wavelength) through a transmission filter that transmits only a predetermined wavelength component in the formed image is input to the image sensor 131 in each column. In this case, the plurality of colors (wavelength components) acquired by each image sensor 131 are not particularly limited, but are, for example, RGB. A value indicating the amount of light of each color in each pixel, for example, a voltage value is amplified as necessary and then subjected to analog-digital conversion (A / D conversion) to become a digital value having a predetermined number of bits.

  The data transfer output unit 132 receives imaging data acquired by the image sensor 131, that is, a digital value in parallel for each pixel, performs parallel / serial conversion, and outputs it as serial data. The data transfer output unit 132 is divided into blocks A to F for each predetermined number of pixels, and serial data (region data) is generated and output for each block. As a configuration related to the generation of serial data, a shift register may be used, or a conversion IC circuit may be used.

The transfer output switching setting unit 133 stores a table of switching control information (output switching timing information) related to switching timing input from the control unit 14 when printing a test chart in a register or the like in advance and holds the table. The transfer output switching setting unit 133 selectively selects which block of imaging data to output based on the switching control information, the timing signal related to the start of image formation input from the control unit 14, and the clock signal. And the imaging data of the selected block is output from the data transfer output unit 132 to the control unit 14. The transfer output switching setting unit 133 may be configured to count an input clock signal and automatically switch a block for outputting imaging data in accordance with the count number set in the switching control information. The microcomputer may be separately provided, and the configuration may be such that the block for outputting the imaging data is controlled by software.
This switching control information differs depending on the type of test chart, and is stored in advance in a ROM 143 to be described later in association with test chart data capable of image formation in the inkjet recording apparatus 1.

  The control unit 14 includes a memory 141, a CPU (Central Processing Unit) 142, a ROM (Read Only Memory) 143, a RAM (Random Access Memory) 144, and the like. Communication data can be exchanged. The control unit 14 is connected to an external print server or computer via the I / O driver 16 and exchanges a print job, image data to be printed, and the like.

  The memory 141 is a dedicated RAM that temporarily stores image data to be printed (raster image) input from a computer such as an external print server or PC. The image data stored in the memory 141 is output to the inkjet head 12 in synchronization with the clock signal, and image formation is performed. Alternatively, data relating to an image to be printed is input from an external stage such as an intermediate image file (Display List), stored in the memory 141, and processed by the inkjet recording apparatus 1 for conversion to a raster image. There may be.

  The CPU 142 performs overall control of the overall operation of the inkjet recording apparatus 1 and performs various arithmetic processes. The CPU 142 outputs control signals to the transport unit 11, the inkjet head 12, and the image reading unit 13 according to the program read from the ROM 143, and performs various processes related to image formation. Here, the CPU 142 may be configured such that one processor performs centralized control, or transport control by the transport unit 11, drive control of the inkjet head 12, and operation control of the image reading unit 13 related to correction setting processing described later. It is also possible to provide individual processors specialized for each control process.

The ROM 143 stores a control program and setting data relating to image formation. During operation, the CPU 142 reads out the control program and develops it in the RAM 144 for execution, or refers to the setting data. The setting data includes test chart data corresponding to the content of the correction, and control information related to the block division position when the formed image of the test chart is captured and the imaging data output switching of the block.
The RAM 144 provides a memory space for control to the CPU 142 and stores temporary data.

  The operation display unit 15 includes a display panel that performs display according to a control signal from the CPU 142, and an operation key that receives an input operation from the outside. The display panel is not particularly limited, but is a liquid crystal display (LCD), for example. Moreover, the structure which uses a display and operation together by providing a contact sensor in the lower panel of an LCD instead of an operation key and using it as a touch panel may be sufficient.

  Among the above constituent elements, the image reading unit 13 and the control unit 14 constitute an image reading apparatus.

Next, an operation procedure at the time of image forming output correction setting processing will be described.
FIG. 3 is a flowchart showing a control procedure by the CPU 142 of the correction setting process of the present embodiment.

  In the correction setting process of the present embodiment, a predetermined test pattern image (test chart, test image) corresponding to the correction content is collectively printed (image formation) on one recording medium P, and the formed image is imaged. An image is picked up by the sensor 131 and output to the control unit 14, and the control unit 14 analyzes the image pickup data to determine a correction position and a correction amount. Regarding the determination of the correction method, the correction position, and the correction amount, conventionally known ones can be used, and the details are omitted.

  The CPU 142 of the control unit 14 starts the correction setting process based on a correction instruction input from the operation display unit 15 or automatically every predetermined number of printed sheets. When the correction setting process is started, first, the CPU 142 determines a test chart to be printed according to the correction content, and reads out data of the test chart from the ROM 143 (step S11). Next, the CPU 142 transmits switching control information related to the outputs of the blocks A to F of the data transfer output unit 132 to the transfer output switch setting unit 133 based on the data of the test chart (step S12).

  Then, the CPU 142 outputs the test chart data to the drive circuit 121 in synchronization with the clock signal and operates the transport motor 111 to start the supply (transport) of the recording medium P (step S13). Further, the CPU 142 determines in advance by the timing of starting data transmission to the drive circuit 121, the distance from the ink ejection unit 122 (nozzle) to the image sensor 131 (imaging device), and the conveyance speed of the recording medium P by the conveyance unit 11. Based on the obtained delay time, a control signal related to the imaging command is transmitted to the image sensor 131 (step S14).

  The CPU 142 analyzes and arranges the imaging data sequentially input from the data transfer output unit 132 based on the switching control information, determines a correction method and a correction amount for each nozzle, and stores the result in the memory 141. Store (step S15). Then, the CPU 142 ends the correction setting process.

Next, output of imaging data from the image reading unit 13 in the inkjet recording apparatus 1 of the present embodiment will be described.
In the inkjet recording apparatus 1 of the present embodiment, the output unevenness of each nozzle appears continuously in the sub-scanning direction. Therefore, if a test chart having the same pattern is formed over a plurality of lines and at least one piece of imaging data can be obtained from each of the plurality of lines for each ink droplet landing position in the main scanning direction, all imaging related to the test chart image can be obtained. Output unevenness can be detected without outputting data.

  FIG. 4 is a diagram illustrating an example of a test chart on which an image is formed on the recording medium P and an imaging data portion output from the data transfer output unit 132.

In the test chart image indicated by the hatched portion, the imaging data is divided into a plurality of blocks A to F corresponding to the configuration of the data transfer output unit 132 for each imaging of each line, and a part of each is transferred to the data transfer output unit 132. To the CPU 142 for output. In this example, the data of the block A indicated by the broken line is selectively output from the imaging data relating to the first line, and similarly, the blocks B to B are respectively taken from the imaging data relating to the respective lines from the second line to the fifth line. E data is selectively output. That is, by combining the data of blocks A to E selectively transferred and output from the imaging data for 5 lines of this test chart image, imaging of all ink droplet landing positions in the main scanning direction related to the test chart image is performed. Data is obtained.
Here, in this example, no image is formed in the range of the block F in the test chart. Accordingly, since the image data of the block F is not necessary for the analysis of the test chart, the output of the image data of the block F is omitted.

  It should be noted that the number of lines related to the formation of the test chart image is appropriately set by setting more than the number of lines necessary for obtaining imaging data of all ink droplet landing positions in the main scanning direction related to the test chart image. The data of some blocks may be selectively transferred and output only for the imaging data of two or more predetermined lines set by thinning. Further, an average value of a plurality of values obtained for each ink droplet landing position in the main scanning direction may be calculated, and a test chart image may be analyzed based on the average value array. In particular, in a test chart for a monochrome image, it is not always necessary to perform imaging with a resolution of one line in the sub-scanning direction, and imaging data may be acquired for a plurality of lines.

  Here, the transfer output switching setting unit 133 may further perform control so that the image sensor 131 does not perform imaging in an area corresponding to a block for which imaging data is not output. However, only the output of imaging data may be selectively performed.

  FIG. 5 is a diagram showing a modified example of the test chart on which an image is formed on the recording medium P and the imaging data portion output from the data transfer output unit 132.

  As shown in FIG. 5A, the transfer output switching setting unit 133 can continuously output a plurality of blocks of data for one line of imaging within a range in which there is a margin in the data transfer output speed. . In this case, the data of the blocks A and B of the data transfer output unit 132 are output together during one imaging, and the data of the blocks C and D are output together during one imaging. The

  On the other hand, as shown in FIG. 5B, a test chart can be set so that image formation itself is not performed for a portion where imaging data is not output. That is, when the data of the blocks A and B of the data transfer output unit 132 are output, the CPU 142 does not cause the inkjet head 12 to form the test chart image on the portions corresponding to the blocks C, D, and E. . Further, when the data of the blocks C and D are output, the inkjet head 12 is not allowed to form the test chart image on the portions corresponding to the blocks A, B, and E. In addition, when the data of the block E is output, the inkjet head 12 is not allowed to form the test chart image on the portions corresponding to the blocks A to D.

  FIG. 6 is a diagram showing another modification of the imaging data portion output from the data transfer output unit 132 with respect to the test chart on which an image is formed on the recording medium P.

  When the set image formation range of the test chart does not occupy the entire portion corresponding to the block A and the block E, as shown in this modification, the pixels of the block A in which image formation is started Control information that is set to output only the data portion a after the position can be transmitted from the CPU 142 to the transfer output switching setting unit 133. Similarly, control information for setting to output only the data portion e up to the pixel position where image formation is completed in the block E can be transmitted from the CPU 142 to the transfer output switching setting unit 133.

  As described above, the output image reading apparatus included in the ink jet recording apparatus 1 according to the present embodiment can disassemble ink droplets ejected on the line from the plurality of nozzles arranged in the main scanning direction in the ink ejection unit 122. An image sensor 131 that captures each line at a resolution, and a data transfer output unit 132 that divides the data captured and digitally converted by the image sensor 131 into data of a plurality of blocks A to F and serially outputs the data for each block; And a control unit 14 for controlling data output from the data transfer output unit 132. Then, when the portion of the test chart to be imaged that is necessary for the correction setting corresponding to the test chart is not the entire test chart, imaging data of any block is output to the control unit 14 in advance for each line. The CPU 142 sends the setting timing information related to the output block switching to the transfer output switching setting unit 133 from the CPU 142, and the data transfer output unit 132 based on the setting timing information and the clock signal related to image formation. The block from which data is output is switched. As described above, by selecting and outputting only a necessary part of the imaging data of the test chart in units of blocks, it is not necessary to output the imaging data of the entire line, and the output data amount can be reduced. Therefore, as compared with the case where imaging data of the entire line is output, high-speed data transfer is not required.

  In addition, when a test chart composed of a plurality of lines is printed, it is determined in advance which block of imaging data is output to the control unit 14 for each imaging of each line based on information related to the test chart. The setting timing information related to the output block switching is sent from the CPU 142 to the transfer output switching setting unit 133, and data is output from the data transfer output unit 132 based on the setting timing information and the clock signal related to image formation. The block is switched. In the control unit 14, data portions that are only partially output from the imaging data of each line are combined for a predetermined number of lines of two or more, and the entire imaging data is acquired. With this configuration, when acquiring the image data of the printed test chart, it is not necessary to transfer and output all of the image data of all lines every time. Therefore, it supports high resolution and large image formation size. Since it is not necessary to provide a configuration capable of high-speed data transfer, it is possible to suppress an increase in cost and circuit complexity.

  In addition, the image reading unit 13 includes a transfer output switching setting unit 133, and when the test chart image is formed, the switching timing information to the block in which data output corresponding to the test chart is performed in advance from the CPU 142. Since it is input and set, the data output block can be easily switched according to the clock signal for image formation. Therefore, precise control is not required for timing adjustment between the inkjet head 12 and the image reading unit 13, and only image data of a desired portion can be easily transferred and output.

  Further, when the test chart is not formed in a range corresponding to all the blocks on the line, the CPU 142 and the transfer output switching setting unit 133 may not output the imaging data of the block in which no test chart is formed in the first place. it can. By limiting the data output range in this way, it is possible to reduce the amount of unnecessary output data and not increase the data transfer output speed more than necessary.

  Furthermore, when outputting data of a block in which the test chart is not partially image-formed, it is possible to omit the image data of the portion where the image is not formed and output the data. Accordingly, the amount of output data can be further reduced.

  The ink jet recording apparatus 1 according to the present embodiment includes a transport unit 11, an ink jet head 12, an image reading unit 13, and a control unit 14. The above-described image reading unit 13 allows an easy and appropriate inkjet head to be used without incurring extra costs for imaging data transfer output of a test chart for correction even when large-sized printing or high-speed printing is performed. Motion correction can be performed.

  In addition, when the control unit 14 causes the inkjet head 12 to form a test chart image, the control unit 14 divides the test chart into a plurality of blocks in the main scanning direction, and the test chart portion related to each block in the sub-scanning direction. Image formation is performed while being shifted relatively, and switching control is performed so that only the data of the blocks on which the image formation has been performed is output from the data transfer output unit 132 by the image reading unit 13. Therefore, by not causing image formation to be performed in the first place where data transfer output is not performed, it is possible to reduce the amount of ink consumed for image formation of the test chart.

  In addition, by applying the above configuration relating to imaging of the test chart formation image to a single-pass line recording device, data transfer output relating to acquisition of imaging data is required even in an inkjet recording device capable of high-speed image output. The formed image can be corrected without increasing the speed.

[Second Embodiment]
Next, an image reading apparatus according to the second embodiment will be described.
FIG. 7 is a block diagram showing an internal configuration of an ink jet recording apparatus 1a including the image reading apparatus of the second embodiment.

In the inkjet recording apparatus 1a, an output switching interface 134 (interface unit) is provided in the image reading unit 13a instead of the transfer output switching setting unit 133 of the image reading unit 13 in the inkjet recording apparatus 1 of the first embodiment. . Other configurations are the same as the configuration of the ink jet recording apparatus 1 of the first embodiment, and the same reference numerals are given and description thereof is omitted.
In the ink jet recording apparatus 1a of the second embodiment, the image reading unit is configured by the image reading unit 13a and the control unit 14.

  The output switching interface 134 receives the output signals (imaging data) of the blocks A to F of the data transfer output unit 132 in parallel, and can output any one of them. The output switching interface 134 includes a switching unit that switches a block that can output a signal in accordance with a switching control signal input from the control unit 14.

  FIG. 8 is a diagram illustrating an example of a test chart on which an image is formed on the recording medium P and an imaging data portion output from the data transfer output unit 132 in the inkjet recording apparatus 1a of the present embodiment.

  In the ink jet recording apparatus 1a including the output image reading apparatus of the present embodiment, as shown in FIGS. 8A to 8C, the test chart image is printed on a plurality of recording media P that are normally printed. It is divided and formed outside. That is, first, as shown in FIG. 8A, a test chart of a portion corresponding to the blocks A and B is displayed outside the print area of the first page (here, near the upper edge of the recording medium P). Then, the image data of blocks A and B is output. Next, as shown in FIG. 8B, the test chart of the portion corresponding to the blocks C and D is formed outside the print area of the second page, and the image data of the blocks C and D is output. . Finally, as shown in FIG. 8C, the test chart of the portion corresponding to the block E is formed outside the print area of the third page, and the image data of the block E is output.

  FIG. 9 is a flowchart showing a control procedure by the CPU 142 of the correction setting process of the present embodiment.

  In this correction setting process, the process of step S13 of the correction setting process in the output image reading apparatus of the first embodiment is changed to step S21, the process of step S12 is changed to the process of step S22, and the process of step S21 is performed. In addition, the determination process of step S23 is added after the process of step S15, and the processes of steps S21 to S15 are repeated. The contents of the other processes are the same, and the same reference numerals are assigned and detailed description is omitted.

  When a test chart corresponding to the correction content is read from the ROM 143 (step S11), the CPU 142 copies a part of the test chart outside the normal printing area (blank) every time normal printing on the recording medium P is performed. The formed image is set so as to be included in the predetermined region, and a control signal related to image formation of the set formed image is output to the transport motor 111 and the drive circuit 121 (step S21). Next, the CPU 142 outputs to the output switching interface 134 a control signal for selecting a block for outputting the imaging data of the test chart in the normal printing (step S22).

  When the analysis is performed on the test chart portion on which image formation has been performed (step S15), the CPU 142 performs image formation and acquisition of imaging data of all portions of the test chart read in the processing of step S11. It is determined whether or not (step S23). When it is determined that the image formation of all the portions and the acquisition of the imaging data have not been performed yet, the processing of the CPU 142 returns to step S21, and each of the remaining test charts is matched with the next normal print request. Image formation, acquisition of imaging data, and analysis for the portion are repeated (steps S21 to S15). When it is determined that the image formation of all the test charts and the acquisition of imaging data have been performed, the CPU 142 ends the correction setting process.

  When the test chart itself is made to correspond to the transfer output block in this way, a simple sensor is further provided between the inkjet head 12 and the image reading unit 13, and the block in which the image of the test chart is detected by the sensor. For the above, a control signal for outputting imaging data may be transmitted from the CPU 142 to the output switching interface 134.

  FIG. 10 is a diagram illustrating a modified example of the test chart for forming an image on the recording medium P and the imaging data portion output from the output switching interface 134.

  In the ink jet recording apparatus 1a of the second embodiment, in the test chart in which an image is formed a plurality of times (here, three times) outside the printing area for normal printing, imaging data of only some blocks are output in order. Even if it is a case, the whole may be displayed each time.

  As described above, the image reading apparatus included in the inkjet recording apparatus 1a according to the second embodiment includes the output switching interface 134 to which the data of each block of the data transfer output unit 132 divided into a plurality of blocks is input in parallel. Since only the image data of the necessary blocks is selectively output based on the switching control signal output from the CPU 142 to the output switching interface 134 according to the test chart image formation, a complicated configuration is required. In addition, it is possible to easily acquire imaging data relating to a test chart formed image without requiring a configuration corresponding to high-speed data output.

  Further, the ink jet recording apparatus 1a of the present embodiment forms an image of the test chart divided into a plurality of blocks outside the normal printing area of each different recording medium P, so that the recording medium is not consumed for correction. Information regarding correction of the formed image can be acquired using the margin simultaneously with normal image formation.

The present invention is not limited to the above-described embodiment, and various modifications can be made.
For example, the number of image data divisions and the method of division are not limited to those shown in the above embodiment. For example, in the above embodiment, all the divided areas are set without duplication, but there may be some overlap in the boundary portion.

  Further, the order of transferring and outputting the imaging data need not be the order in the main scanning direction as described above. For example, when a test chart for correcting a shift in the image forming position is imaged, the image data at both end portions may be set to be output first.

  Further, in the above-described embodiment, output and imaging of a test chart relating to detection of ejection unevenness (ejection failure) of each nozzle, and imaging data for all ink droplet landing positions in the main scanning direction are required. Although an example has been described, for example, when correction based on a linear function is performed in shading correction, the range of imaging data required for correction is not limited to the arrangement in the main scanning direction. That is, when the imaging range required for the correction setting process includes all data at the same position in the main scanning direction and different positions in the sub-scanning direction, or does not necessarily include data at all positions in the main scanning direction In this case, a block for transferring and outputting data from the data transfer output unit 132 can be set according to each need.

In the above embodiment, the image sensor 131 has the same resolution as that of the test chart. However, in the imaging data correction process or in the imaging device corresponding to each wavelength at the time of color image capturing, filtering is performed. As a result, when each ink droplet (ink dot landed on the recording medium P) can be decomposed, the resolution of the image sensor 131 is not necessarily equal to or higher than the resolution of the test chart. May be.
Further, when used only for reading an image of a test chart that does not need to analyze imaging data at the ink droplet resolution, the resolution may be coarser than the resolution shown in the above embodiment.

In the above embodiment, a single-pass inkjet head has been described as an example. However, other nozzle arrays, for example, a serial recording apparatus that performs printing by moving the inkjet head in the main scanning direction may be used. . Further, the arrangement of the plurality of nozzles is not limited to the one extending in the direction orthogonal to the conveyance direction of the recording medium P (main scanning direction). The plurality of nozzles may be arranged obliquely with respect to the conveyance direction of the recording medium P according to, for example, conditions related to structural restrictions and control of ink ejection timing.
In addition, details such as the specific configuration, arrangement, setting, and operation control procedure described in the above embodiment can be changed as appropriate without departing from the spirit of the present invention.

DESCRIPTION OF SYMBOLS 1 Inkjet recording apparatus 1a Inkjet recording apparatus 11 Conveyance part 111 Conveyance motor 12 Inkjet head 121 Drive circuit 122 Ink discharge part 13 Image reading part 13a Image reading part 131 Image sensor 132 Data transfer output part 133 Transfer output switching setting part 134 Output switching interface 14 Control unit 141 Memory 142 CPU
143 ROM
144 RAM
145 Bus 15 Operation display section 16 I / O driver P Recording medium

Claims (12)

An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range ;
Output switching timing information related to the switching control is acquired and held in advance from the output control unit, and selectively based on the output switching timing information and a synchronization signal related to image formation of the test image by the inkjet head. A switching setting unit for switching area data to be transferred and output to
Image reading apparatus, characterized in that it comprises a. An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range;
With
The image reading apparatus, wherein the output control unit does not transfer and output area data obtained by imaging only an area where the test image is not formed. An image reading apparatus that reads an image by an inkjet head that forms an image by ejecting ink from a plurality of nozzles to a recording medium conveyed in a predetermined conveyance direction,
An imaging unit that captures the image;
An imaging data output unit that divides imaging data by the imaging unit into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serially outputs and outputs the area data;
When the serial transfer output is controlled and a test image is captured, switching control is performed to selectively transfer and output a part of the plurality of region data, and among the imaging data related to the test image, An output control unit for outputting region data in a set necessary range;
With
The image reading apparatus according to claim 1, wherein the output control unit does not transfer and output data in a range where the test image is not formed when transferring and outputting area data including an area where the test image is not formed. Output switching timing information related to the switching control is acquired and held in advance from the output control unit, and selectively based on the output switching timing information and a synchronization signal related to image formation of the test image by the inkjet head. The image reading apparatus according to claim 2, further comprising: a switching setting unit that switches the area data to be transferred and output. An interface unit capable of selectively outputting any of the plurality of region data when the plurality of region data is input in parallel;
The image according to claim 2 or 3 , wherein the output control unit outputs a control signal related to the switching control to the interface unit based on switching control information set in advance according to the test image. Reader. The image reading apparatus according to claim 3 , wherein the output control unit does not transfer and output area data in which only the area where the test image is not formed is captured. The output control unit performs the switching control each time imaging of a predetermined number of two or more of the plurality of lines is performed when a test image including a plurality of lines in the width direction is captured, The image reading apparatus according to any one of claims 1 to 6 , wherein the area data of the entire range in the width direction related to the test image is output by switching control a predetermined number of times. A transport unit for transporting the recording medium in a predetermined transport direction;
An ink jet head that ejects ink from a plurality of nozzles to form an image on the recording medium;
A drive controller for controlling whether or not to eject ink from the plurality of nozzles based on image data;
An image reading apparatus according to any one of claims 1 to 7 ,
Correction for obtaining area data of the necessary range related to the test image output from the image reading apparatus and performing setting related to correction of the operation of the inkjet head according to the type of the test image based on the area data An ink jet recording apparatus comprising: a data processing unit. A transport unit for transporting the recording medium in a predetermined transport direction;
An ink jet head that ejects ink from a plurality of nozzles to form an image on the recording medium;
A drive controller for controlling whether or not to eject ink from the plurality of nozzles based on image data;
An imaging unit that captures the image, and imaging data obtained by the imaging unit is divided into a plurality of predetermined area data in a width direction orthogonal to the conveyance direction of the recording medium, and serial transfer output is performed for each area data An imaging data output unit that controls the serial transfer output, and performs switching control to selectively transfer and output a part of the plurality of region data when the test image is captured, An output control unit that outputs region data of a necessary range set in advance among the imaging data, and an image reading device that reads an image by the inkjet head;
Correction for obtaining area data of the necessary range related to the test image output from the image reading apparatus and performing setting related to correction of the operation of the inkjet head according to the type of the test image based on the area data A data processing unit, and
The drive control unit divides the test image into a plurality of image regions respectively corresponding to a plurality of region data, and forms images at different positions in the conveyance direction,
The output control unit selectively outputs the area data obtained by imaging the image area on which the image is formed.
An ink jet recording apparatus. The drive control unit divides the test image into a plurality of image regions respectively corresponding to a plurality of region data , and forms images at different positions in the conveyance direction,
The inkjet recording apparatus according to claim 8 , wherein the output control unit selectively outputs the area data obtained by imaging the image area on which an image is formed. 11. The ink jet recording apparatus according to claim 9 , wherein the drive control unit causes the plurality of divided image regions to form an image outside a normal printing range of different recording media. 12. The structure according to claim 8 , wherein the inkjet head has a structure in which the plurality of nozzles are arranged over the entire image forming width in a width direction orthogonal to the transport direction of the recording medium. The inkjet recording apparatus according to Item.

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