JP5845847B2 - Negative pressure booster - Google Patents

Negative pressure booster Download PDF

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JP5845847B2
JP5845847B2 JP2011257549A JP2011257549A JP5845847B2 JP 5845847 B2 JP5845847 B2 JP 5845847B2 JP 2011257549 A JP2011257549 A JP 2011257549A JP 2011257549 A JP2011257549 A JP 2011257549A JP 5845847 B2 JP5845847 B2 JP 5845847B2
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valve seat
atmospheric valve
plunger
negative pressure
pressure chamber
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JP2013112046A (en
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正文 服部
正文 服部
健太 石川
健太 石川
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Advics Co Ltd
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Description

本発明は、自動車に適用される負圧式倍力装置に係り、特に、ハウジング内にて可動隔壁によって区画される前方の負圧室と後方の変圧室との間に生じる差圧により、入力が増大されて出力するように構成されている負圧式倍力装置に関するものである。   The present invention relates to a negative pressure booster applied to an automobile, and in particular, an input is caused by a differential pressure generated between a front negative pressure chamber and a rear transformer chamber defined by a movable partition wall in a housing. The present invention relates to a negative pressure booster configured to be increased and output.

この種の負圧式倍力装置の一つとして、ハウジング内を前方の負圧室と後方の変圧室とに区画する可動隔壁に連結されたバルブボデーが軸孔を備えていて、この軸孔内には、前記バルブボデーに対して軸方向に進退可能で入力部材と一体的に移動するプランジャと、このプランジャの前記バルブボデーに対する進退移動に応じて前記負圧室と前記変圧室間を連通・遮断する負圧弁および前記変圧室と大気間を連通・遮断する大気弁を備えた弁機構が組み込まれるとともに、前記プランジャの前端部と前記バルブボデーの前端部が後面に係合可能な反動部材と、この反動部材の前面に後端部にて係合し前記バルブボデーに対して軸方向に移動可能な出力部材が組付けられており、前記大気弁が、前記プランジャの後端部に設けたテーパー状の大気弁座と、この大気弁座に対して着座・離座可能に配置された環状の大気弁部を備えているものがあり、例えば、下記の特許文献1に記載されている。   As one of the negative pressure type boosters of this type, a valve body connected to a movable partition that divides the inside of a housing into a front negative pressure chamber and a rear variable pressure chamber is provided with a shaft hole. Includes a plunger that can move forward and backward in the axial direction with respect to the valve body and moves integrally with the input member, and communicates between the negative pressure chamber and the variable pressure chamber according to the forward and backward movement of the plunger with respect to the valve body. A reaction mechanism that incorporates a negative pressure valve that shuts off and a valve mechanism that includes an atmospheric valve that communicates and shuts off the variable pressure chamber and the atmosphere, and a front end portion of the plunger and a front end portion of the valve body that can engage with a rear surface; An output member that is engaged with the front surface of the reaction member at the rear end portion and is movable in the axial direction with respect to the valve body is assembled, and the atmospheric valve is provided at the rear end portion of the plunger. Tapered large And the valve seat, have their air valve portion of the seated-lifted away possible arranged annular to this atmosphere valve seat, for example, described in Patent Document 1 below.

特開平7−291119号公報JP 7-291119 A

上記した特許文献1に記載されている負圧式倍力装置においては、プランジャの外周にてバルブボデーの軸孔内に組付けた弁機構の円筒状弁体内に、円筒状の消音部材が組付けられていて、円筒状の消音部材が、弁機構の円筒状弁体と一体的に移動し、プランジャの外周に摺接する状態にて相対移動するように構成されている。このため、円筒状の消音部材は、円筒状弁体を有するタンデムバルブに使用が限定される上、構造上、空気流路面積をすべて埋めるように配置されるため、流れ抵抗となり、作動応答遅れが生じる。また、円筒状の消音部材は、弁座(第2弁座)とプランジャ間に挟み込まれて、気密漏れを引き起こすおそれがある。なお、上記した構成にて消音部材がプランジャに摺接しないように、消音部材とプランジャの外周間に環状の隙間が形成されている場合には、プランジャの弁座に沿って流れる大気(空気)が、消音部材とプランジャ間の環状隙間を流れて、消音部材の内部を通過し難くなって、消音部材が有効に機能しなくなる。   In the negative pressure type booster described in Patent Document 1 described above, a cylindrical silencing member is assembled in the cylindrical valve body of the valve mechanism assembled in the shaft hole of the valve body on the outer periphery of the plunger. The cylindrical silencing member is configured to move integrally with the cylindrical valve body of the valve mechanism and move relative to the outer periphery of the plunger. For this reason, the cylindrical sound deadening member is limited in use to a tandem valve having a cylindrical valve body, and is structurally arranged to fill the entire air flow path area. Occurs. In addition, the cylindrical sound deadening member may be sandwiched between the valve seat (second valve seat) and the plunger to cause an airtight leak. If an annular gap is formed between the silencer and the outer periphery of the plunger so that the silencer does not slide on the plunger in the above-described configuration, the atmosphere (air) that flows along the valve seat of the plunger However, it flows through the annular gap between the silencer member and the plunger, and it becomes difficult to pass through the interior of the silencer member, so that the silencer member does not function effectively.

本発明は、上記した課題を解消すべくなされたものであり、上記した負圧式倍力装置において、前記大気弁座に沿って流れてきた空気が同大気弁座から剥離する(離れる)際に、高いエネルギーを有する乱流を吸収する整流部材が、前記大気弁座の前方にて、前記プランジャの外周に一体的に組付けられていて、前記テーパー状の大気弁座の前端部にある剥離部(最大径部)に当接しており、かつ、前記整流部材は円筒状に形成されていて、同整流部材の外周は、後端部を除いて、前方を小径とするテーパー形状に形成されていることを特徴とする負圧式倍力装置に特徴がある。この場合において、前記整流部材は、吸音性・通気性を有する連続気泡の多孔質材料にて形成されていることが望ましい。 The present invention has been made to solve the above-described problems, and in the above-described negative pressure type booster, when the air flowing along the atmospheric valve seat is separated (separated) from the atmospheric valve seat. rectifying member for absorbing the turbulence with high energy, at the front of the air valve seat, have integrally assembled to the outer periphery of the plunger, the front end portion of the tapered atmosphere valve seat peeling The rectifying member is formed in a cylindrical shape, and the outer periphery of the rectifying member is formed in a tapered shape with a small diameter at the front, excluding the rear end portion. This is characterized by a negative pressure booster characterized by In this case, the rectifying member is preferably formed of an open-celled porous material having sound absorbing properties and air permeability.

本発明による負圧式倍力装置においては、大気弁が開いて変圧室と大気が連通し、大気(空気)が大気弁を通して変圧室に流入する際に、大気弁座から剥離される空気を剥離直後に整流部材によって整流することができて、剥離直後の部位に生じる乱流エネルギーを吸収することができる。したがって、剥離直後の部位での乱流の発生が抑制され、乱流に起因する作動応答遅れや作動音の発生が抑制される。また、整流部材は、テーパー状の大気弁座の前端部にある剥離部(最大径部)に当接しておればよく、流路を無用に狭めることがないため、空気の流れ抵抗になり難く、応答性を損なうことが殆どない。更に、整流部材は、大気弁座の前方にて、プランジャの外周に一体的に組付けられるため、大気弁座(プランジャ)と大気弁部間に挟み込まれるおそれもない。   In the negative pressure type booster according to the present invention, when the atmospheric valve opens, the variable pressure chamber communicates with the atmosphere, and when the atmosphere (air) flows into the variable pressure chamber through the atmospheric valve, the air separated from the atmospheric valve seat is separated. Immediately after that, the current can be rectified by the rectifying member, and the turbulent energy generated at the site immediately after the separation can be absorbed. Therefore, the generation of turbulent flow at the site immediately after separation is suppressed, and the delay in the operation response and the operation noise due to the turbulent flow are suppressed. Further, the rectifying member only needs to be in contact with the peeling portion (maximum diameter portion) at the front end portion of the tapered atmospheric valve seat, and since the flow path is not narrowed unnecessarily, it is difficult to cause air flow resistance. There is almost no loss of responsiveness. Furthermore, since the rectifying member is integrally assembled on the outer periphery of the plunger in front of the atmospheric valve seat, there is no possibility of being sandwiched between the atmospheric valve seat (plunger) and the atmospheric valve portion.

また、本発明では、前記整流部材は円筒状に形成されていて、同整流部材の外周は、後端部を除いて、前方を小径とするテーパー形状に形成されている。したがって、整流部材の外周に形成される通路の流路面積が変圧室に向けてなだらかに増大変化するため、変圧室に入る大気の急激な体積増大変化を抑制することができて、変圧室での大気の急激な体積増大変化に伴う乱流の発生を抑制することができる。このため、乱流に起因する作動応答遅れや作動音の発生が更に抑制される。 In the present invention, the rectifying member is formed in a cylindrical shape, and the outer periphery of the rectifying member is formed in a tapered shape having a small diameter on the front side except for the rear end portion . Therefore , since the flow passage area of the passage formed on the outer periphery of the rectifying member gradually increases and changes toward the variable pressure chamber, it is possible to suppress a rapid volume increase change of the atmosphere entering the variable pressure chamber. The generation of turbulent flow associated with a sudden change in volume of the atmosphere can be suppressed. For this reason, the generation | occurrence | production of the operation | movement response delay and operation sound resulting from a turbulent flow is further suppressed.

また、本発明は、前記プランジャの前記大気弁座より前方には、前記整流部材の後端部内周が組付けられる円筒部が、前記大気弁座の大径部に対して同一径で連続して形成されていることでも実施可能である。この場合には、大気弁座の前方に円筒部が大気弁座の大径部に対して同一径で連続して形成されることにより、円筒部の軸方向寸法にバラツキがあっても大気弁座の外形寸法を精度よく形成することができて、大気弁座を容易かつ正確に形成することが可能である。また、この場合には、大気弁座の径外方端が尖った形状とならないため、外周部の傷付やへこみを防止するための特別な管理をする必要がない。 Further, according to the present invention , in front of the atmospheric valve seat of the plunger, a cylindrical portion to which the inner periphery of the rear end portion of the rectifying member is assembled is continuous with the same diameter with respect to the large diameter portion of the atmospheric valve seat. It can also be implemented by being formed. In this case, the cylindrical portion is continuously formed with the same diameter with respect to the large-diameter portion of the atmospheric valve seat in front of the atmospheric valve seat, so that even if the axial dimension of the cylindrical portion varies, the atmospheric valve The outer dimension of the seat can be formed with high accuracy, and the atmospheric valve seat can be formed easily and accurately. Further, in this case, since the radially outer end of the atmospheric valve seat does not have a sharp shape, it is not necessary to perform special management for preventing the outer peripheral portion from being damaged or dented.

また、本発明は、前記プランジャの前記大気弁座より前方には、前記大気弁座の大径部と同一径の円筒部が前記大気弁座に連続して形成されていて、この円筒部の後端部外周に形成した環状溝には円環状に形成されている前記整流部材が組付けられていることでも実施可能である。この場合には、整流部材の小型化・低コスト化が可能である。 In the present invention , a cylindrical portion having the same diameter as the large-diameter portion of the atmospheric valve seat is formed in front of the atmospheric valve seat of the plunger. It can also be implemented by attaching the flow straightening member formed in an annular shape to the annular groove formed in the outer periphery of the rear end portion. In this case, the flow regulating member can be reduced in size and cost.

本発明による負圧式倍力装置の第1実施形態を示す断面図である。It is sectional drawing which shows 1st Embodiment of the negative pressure type booster by this invention. 図1に示した負圧式倍力装置の要部拡大断面図(図3に示したバルブボデーのA−B−Cでの断面図)である。It is a principal part expanded sectional view of the negative pressure type booster shown in FIG. 1 (sectional drawing in ABC of the valve body shown in FIG. 3). 図1および図2に示したバルブボデー単体の背面図である。FIG. 3 is a rear view of the single valve body shown in FIGS. 1 and 2. 本発明による負圧式倍力装置の第2実施形態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows 2nd Embodiment of the negative pressure type booster by this invention. 本発明による負圧式倍力装置の第3実施形態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows 3rd Embodiment of the negative pressure type booster by this invention. 本発明による負圧式倍力装置の第4実施形態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows 4th Embodiment of the negative pressure type booster by this invention. 本発明による負圧式倍力装置の第5実施形態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows 5th Embodiment of the negative pressure type booster by this invention.

以下に、本発明の各実施形態を図面に基づいて説明する。図1〜図3は本発明を車両用ブレーキの負圧式倍力装置に実施した第1実施形態を示していて、この第1実施形態の負圧式倍力装置においては、ハウジング10に可動隔壁21とバルブボデー22を備えるパワーピストン20が組付けられていて、ハウジング10内が可動隔壁21により前方の負圧室R1と後方の変圧室R2とに区画されている。   Embodiments of the present invention will be described below with reference to the drawings. 1 to 3 show a first embodiment in which the present invention is implemented in a negative pressure booster for a vehicle brake. In the negative pressure booster according to the first embodiment, a housing 10 has a movable partition 21. The power piston 20 including the valve body 22 is assembled, and the housing 10 is partitioned by a movable partition wall 21 into a front negative pressure chamber R1 and a rear variable pressure chamber R2.

ハウジング10は、図1に示したように、前方シェル11と後方シェル12を備えるとともに、負圧室R1を負圧源(例えば、図示省略のエンジンの吸気マニホールド)に常時連通させるための負圧導入管13を備えている。このハウジング10は、同ハウジング10と可動隔壁21を気密的に貫通する複数本(図1では1本が示されている)のタイロッド14の後端部に設けられたねじ部14aにて静止部材、すなわち車体(図示省略)に固定されるように構成されている。なお、タイロッド14の前端部に設けられたねじ部14bには、ブレーキマスタシリンダ100が組付けられている。   As shown in FIG. 1, the housing 10 includes a front shell 11 and a rear shell 12, and a negative pressure for constantly communicating the negative pressure chamber R1 with a negative pressure source (for example, an intake manifold of an engine not shown). An introduction pipe 13 is provided. The housing 10 is a stationary member by a screw portion 14a provided at the rear end portion of a plurality of tie rods 14 (one is shown in FIG. 1) penetrating the housing 10 and the movable partition wall 21 in an airtight manner. That is, it is configured to be fixed to a vehicle body (not shown). Note that the brake master cylinder 100 is assembled to the screw portion 14b provided at the front end portion of the tie rod 14.

ブレーキマスタシリンダ100は、そのシリンダ本体101の後端部101aが前方シェル11に形成された中心筒部11aを貫通して負圧室R1内に気密的に突入し、またシリンダ本体101に形成されたフランジ部101bの後面が前方シェル11の前面に当接している。また、ブレーキマスタシリンダ100のピストン102は、シリンダ本体101から後方に突出して負圧室R1内に突入しており、後述する出力軸35の先端ロッド部35aによって前方に押動されるように構成されている。   The brake master cylinder 100 has a rear end portion 101a of the cylinder body 101 penetrating through a central cylinder portion 11a formed in the front shell 11 and hermetically entering the negative pressure chamber R1, and is formed in the cylinder body 101. The rear surface of the flange portion 101 b is in contact with the front surface of the front shell 11. The piston 102 of the brake master cylinder 100 protrudes rearward from the cylinder body 101 and enters the negative pressure chamber R1, and is configured to be pushed forward by a distal end rod portion 35a of the output shaft 35 described later. Has been.

パワーピストン20の可動隔壁21は、金属製で環状のプレート21aと、ゴム製で環状のダイアフラム21bとからなり、ハウジング10内にて前後方向(パワーピストン20の軸方向)へ移動可能に設置されている。ダイアフラム21bは、その外周縁に形成された環状の外周ビード部にて、後方シェル12の外周縁に設けられた折り返し部と前方シェル11とにより気密的に挟持されている。また、ダイアフラム21bは、その内周縁に形成された環状の内周ビード部にて、バルブボデー22の前端部外周に形成した環状の溝にプレート21aの内周部とともに気密的に固定されている。   The movable partition wall 21 of the power piston 20 includes a metal-made annular plate 21a and a rubber-made annular diaphragm 21b, and is installed in the housing 10 so as to be movable in the front-rear direction (the axial direction of the power piston 20). ing. The diaphragm 21b is airtightly sandwiched between the folded portion provided at the outer peripheral edge of the rear shell 12 and the front shell 11 at an annular outer peripheral bead portion formed at the outer peripheral edge thereof. The diaphragm 21b is hermetically fixed together with the inner peripheral portion of the plate 21a in an annular groove formed on the outer periphery of the front end portion of the valve body 22 at an annular inner peripheral bead portion formed on the inner peripheral edge thereof. .

パワーピストン20のバルブボデー22は、可動隔壁21の内周部に連結された樹脂製の中空体であって、円筒状に形成された中間部位にてハウジング10の後方シェル12に気密的かつ前後方向へ移動可能に組付けられており、ハウジング10の前方シェル11との間に介装されたリターンスプリング15によって後方に向けて付勢されている。なお、バルブボデー22のハウジング10外に突出する部位は、後端に複数の通気孔19aを有するブーツ19によって被覆保護されている。   The valve body 22 of the power piston 20 is a resin hollow body connected to the inner peripheral portion of the movable partition wall 21, and is airtight and front-rear to the rear shell 12 of the housing 10 at an intermediate portion formed in a cylindrical shape. It is assembled so as to be movable in the direction, and is urged rearward by a return spring 15 interposed between the housing 10 and the front shell 11. The portion of the valve body 22 that protrudes outside the housing 10 is covered and protected by a boot 19 having a plurality of vent holes 19a at the rear end.

また、バルブボデー22には、図2および図3に示したように、前後方向にて貫通する段付の軸孔22aが形成されるとともに、この軸孔22aの中間段部に後端にて連通するとともに前端にて負圧室R1に連通する一対の(図1および図2では一方のみが示されている)負圧連通路22bと、軸孔22aの前方部分に略直交していてキー部材39を外周から挿通可能な一対の(図1および図2では一方のみが示されている)キー取付孔22cが形成されている。   Further, as shown in FIGS. 2 and 3, the valve body 22 is formed with a stepped shaft hole 22a penetrating in the front-rear direction, and at the rear end of the intermediate step portion of the shaft hole 22a. A pair of negative pressure communication passages 22b (only one is shown in FIGS. 1 and 2) communicating with the negative pressure chamber R1 at the front end and a key member substantially orthogonal to the front portion of the shaft hole 22a A pair of key attachment holes 22c (only one of which is shown in FIGS. 1 and 2) through which 39 can be inserted from the outer periphery are formed.

上記した軸孔22aには、入力軸31とプランジャ32が同軸的に組付けられるとともに、弁機構Vとフィルタ51,52が同軸的に組付けられている。また、上記した軸孔22aには、プランジャ32の前方に、反動部材34および出力軸(出力部材)35が同軸的に組付けられている。   The input shaft 31 and the plunger 32 are coaxially assembled in the shaft hole 22a, and the valve mechanism V and the filters 51 and 52 are coaxially assembled. In addition, a reaction member 34 and an output shaft (output member) 35 are coaxially assembled in front of the plunger 32 in the shaft hole 22a.

入力軸31は、バルブボデー22に対して進退可能であり、球状先端部31aにてプランジャ32の受承連結部32cに関節状に連結され、後端ねじ部31bにてヨークを介してブレーキペダル(共に図示省略)に連結されていて、ブレーキペダルに作用する踏力を入力として前方に向けて受けるように構成されている。   The input shaft 31 can be moved back and forth with respect to the valve body 22, is connected to the receiving connection portion 32c of the plunger 32 in a joint shape by a spherical tip portion 31a, and the brake pedal via a yoke at the rear end screw portion 31b. (Both are not shown) and is configured to receive a pedal force acting on the brake pedal as an input.

プランジャ32は、その先端部32aにて反動部材34における後面の中央部位に係合可能であるとともに、その中間部に形成した環状フランジ部32bにてキー部材39に係合可能であって、先端部32aが反動部材34から出力の反力を部分的に受ける部分である。また、プランジャ32の後端には、弁機構Vの環状大気弁部41bに離座可能に着座する環状の大気弁座32dが形成されていて、この大気弁座32dと弁機構Vの環状大気弁部41bによって、変圧室R2と大気間を連通・遮断する大気弁が構成されている。   The plunger 32 can be engaged with the central portion of the rear surface of the reaction member 34 at the tip end portion 32a, and can be engaged with the key member 39 at the annular flange portion 32b formed at the intermediate portion thereof. The portion 32 a is a portion that partially receives the reaction force of the output from the reaction member 34. An annular atmospheric valve seat 32d is formed at the rear end of the plunger 32 so as to be separable from the annular atmospheric valve portion 41b of the valve mechanism V, and the annular atmosphere of the atmospheric valve seat 32d and the valve mechanism V is formed. The valve portion 41b constitutes an atmospheric valve that communicates and blocks between the variable pressure chamber R2 and the atmosphere.

反動部材34は、その後面の中央部位が後方に膨出変形可能なリアクションゴムディスクであり、出力軸35の後方円筒部35b内に収容されて前面全体にて出力軸35の後端部後面に係合(当接)した状態にて、バルブボデー22の前端部に組付けられている。この反動部材34は、その後面にて、プランジャ32の先端部32a前面に当接可能であるとともに、バルブボデー22の円環状前端面に当接している。   The reaction member 34 is a reaction rubber disk whose rear surface has a central portion that can bulge and deform rearwardly. The reaction member 34 is accommodated in the rear cylindrical portion 35b of the output shaft 35 and is located on the rear surface of the rear end portion of the output shaft 35 over the entire front surface. In an engaged (abutted) state, the valve body 22 is assembled to the front end portion. The reaction member 34 can contact the front surface of the distal end portion 32 a of the plunger 32 at the rear surface thereof, and also contact the annular front end surface of the valve body 22.

出力軸35は、反動部材34とともにバルブボデー22の軸孔22aの前端部内に前後方向へ移動可能に組付けられていて、図1に示したように、先端部に組付けた先端ロッド部35aにてブレーキマスタシリンダ100におけるピストン102の係合部に押動可能に当接しており、制動作動時にはブレーキマスタシリンダ100のピストン102から受ける反力を反動部材34に伝達するようになっている。   The output shaft 35 is assembled in the front end portion of the shaft hole 22a of the valve body 22 together with the reaction member 34 so as to be movable in the front-rear direction, and as shown in FIG. 1, the distal end rod portion 35a assembled to the distal end portion. Is in contact with the engaging portion of the piston 102 in the brake master cylinder 100 so as to be able to be pushed, and the reaction force received from the piston 102 of the brake master cylinder 100 is transmitted to the reaction member 34 during braking operation.

キー部材39は、パワーピストン20のバルブボデー22に対するプランジャ32の前後方向移動を規定する機能と、ハウジング10に対するパワーピストン20の後方への移動限界位置(バルブボデー22の後方復帰位置)を規定する機能を有していて、バルブボデー22とプランジャ32のそれぞれに対してパワーピストン20の軸方向に所要量相対移動可能に組付けられている。   The key member 39 defines the function of defining the movement of the plunger 32 in the front-rear direction with respect to the valve body 22 of the power piston 20 and the limit position of the rearward movement of the power piston 20 with respect to the housing 10 (rear return position of the valve body 22). It has a function and is assembled to the valve body 22 and the plunger 32 so as to be movable relative to each other in the axial direction of the power piston 20.

弁機構Vは、バルブボデー22における各負圧連通路22bの後端部に一体的に形成した円弧形状の負圧弁座22dと、プランジャ32の後端部に一体的に形成した環状の大気弁座32dと、この大気弁座32dに対して同軸的に配置されてバルブボデー22に組付けた筒状の弁体41を備えている。弁体41は、負圧弁座22dに対して着座・離座可能で負圧弁座22dとにより、負圧室R1と変圧室R2を連通・遮断可能な負圧弁を構成する負圧弁部41aを有するとともに、大気弁座32dに対して着座・離座可能で大気弁座32dとにより、変圧室R2と大気を連通・遮断可能な大気弁を構成する環状の大気弁部41bを有している。   The valve mechanism V includes an arc-shaped negative pressure valve seat 22d integrally formed at the rear end portion of each negative pressure communication passage 22b in the valve body 22, and an annular atmospheric valve seat formed integrally at the rear end portion of the plunger 32. 32d and a cylindrical valve body 41 that is coaxially disposed with respect to the atmospheric valve seat 32d and is assembled to the valve body 22. The valve body 41 has a negative pressure valve portion 41a that constitutes a negative pressure valve that can be seated / separated with respect to the negative pressure valve seat 22d and that can communicate and block the negative pressure chamber R1 and the variable pressure chamber R2 by the negative pressure valve seat 22d. At the same time, the atmospheric valve seat 32d has an annular atmospheric valve portion 41b that constitutes an atmospheric valve that can be seated and separated from the atmospheric valve seat 32d and that can communicate with and shut off the atmosphere from the variable pressure chamber R2.

負圧弁部41aと大気弁部41bは、弁体41の可動部(軸方向に移動可能な部分)に一体的に形成されていて、圧縮スプリング42によって負圧弁座22dと大気弁座32dに向けて(前方に向けて)付勢されている。なお、弁体41の固定部(軸方向に移動不能な部分)は、リテーナ43を介して入力軸31の段部に係止する圧縮スプリング44によって前方に向けて付勢されていて、バルブボデー22における軸孔22aの定位置(段部)に保持されている。   The negative pressure valve portion 41a and the atmospheric valve portion 41b are formed integrally with a movable portion (a portion movable in the axial direction) of the valve body 41, and are directed toward the negative pressure valve seat 22d and the atmospheric valve seat 32d by the compression spring 42. Is energized (towards the front). The fixed portion (portion that cannot move in the axial direction) of the valve body 41 is urged forward by a compression spring 44 that is engaged with the stepped portion of the input shaft 31 via the retainer 43, so that the valve body 22 is held at a fixed position (step portion) of the shaft hole 22a.

上記した弁機構Vの構成によって、変圧室R2は、入力軸31およびプランジャ32のバルブボデー22に対する前後方向の移動に応じて、負圧室R1または大気に連通可能である。すなわち、図1および図2に示した入力軸31およびプランジャ32がバルブボデー22に対して原位置から前方へ移動して、負圧弁部41aが負圧弁座22dに着座し、大気弁座32dが大気弁部41bから離座したときには、変圧室R2が負圧室R1との連通を遮断されて大気に連通する。このときには、ブーツ19の通気孔19a、フィルタ51,52、弁体41の内部、大気弁座32dと大気弁部41b間の隙間、バルブボデー22に設けた軸方向連通路Xと径方向連通路Y等を通して、変圧室R2に大気が流入する。   With the configuration of the valve mechanism V described above, the variable pressure chamber R2 can communicate with the negative pressure chamber R1 or the atmosphere in accordance with the movement of the input shaft 31 and the plunger 32 in the front-rear direction with respect to the valve body 22. That is, the input shaft 31 and the plunger 32 shown in FIGS. 1 and 2 move forward from the original position with respect to the valve body 22, the negative pressure valve portion 41a is seated on the negative pressure valve seat 22d, and the atmospheric valve seat 32d is When separated from the atmospheric valve portion 41b, the variable pressure chamber R2 is disconnected from the negative pressure chamber R1 and communicates with the atmosphere. At this time, the vent hole 19a of the boot 19, the filters 51 and 52, the inside of the valve body 41, the gap between the atmospheric valve seat 32d and the atmospheric valve portion 41b, the axial communication path X and the radial communication path provided in the valve body 22. Air flows into the variable pressure chamber R2 through Y and the like.

また、図1および図2に示したように、入力軸31およびプランジャ32がバルブボデー22に対して復帰位置(原位置)に戻って、大気弁座32dが大気弁部41bに着座し、負圧弁部41aが負圧弁座22dから離座している状態(すなわち、大気弁が閉じて、変圧室R2と大気との連通が遮断され、かつ、負圧弁が開いて、負圧室R1と変圧室R2とが連通している状態)では、変圧室R2が大気との連通を遮断されて負圧室R1に連通する。このときには、バルブボデー22に設けた径方向連通路Yと軸方向連通路X、負圧弁部41aと負圧弁座22d間の隙間、負圧連通路22b等を通して、変圧室R2から負圧室R1に空気が吸引されて流れる。   Further, as shown in FIGS. 1 and 2, the input shaft 31 and the plunger 32 return to the return position (original position) with respect to the valve body 22, and the atmospheric valve seat 32d is seated on the atmospheric valve portion 41b and is negative. A state in which the pressure valve portion 41a is separated from the negative pressure valve seat 22d (that is, the atmospheric valve is closed, the communication between the variable pressure chamber R2 and the atmosphere is shut off, and the negative pressure valve is opened, so that the negative pressure chamber R1 In the state in which the chamber R2 communicates), the variable pressure chamber R2 is disconnected from the atmosphere and communicates with the negative pressure chamber R1. At this time, from the variable pressure chamber R2 to the negative pressure chamber R1 through the radial communication passage Y and the axial communication passage X provided in the valve body 22, the gap between the negative pressure valve portion 41a and the negative pressure valve seat 22d, the negative pressure communication passage 22b, and the like. Air is sucked and flows.

上記した軸方向連通路Xは、図2に示したように、大気弁より前方にてプランジャ32の後方部位外周に形成された後方の軸方向連通路X1と、バルブボデー22に設けられて後端部にて後方の軸方向連通路X1に連通する前方の軸方向連通路X2によって形成されている。一方、上記した径方向連通路Yは、図2に示したように、各負圧連通路22bが形成されていない部位にて、バルブボデー22に設けられていて、径外端にて変圧室R2に連通し、径内方にて前方の軸方向連通路X2に連通している。   As shown in FIG. 2, the axial communication passage X described above is provided in the rear axial communication passage X1 formed on the outer periphery of the rear portion of the plunger 32 in front of the atmospheric valve, and in the valve body 22, and the rear. It is formed by the front axial communication path X2 communicating with the rear axial communication path X1 at the end. On the other hand, as shown in FIG. 2, the above-described radial communication path Y is provided in the valve body 22 at a portion where each negative pressure communication path 22b is not formed, and the variable pressure chamber R2 at the outer diameter end. And communicates with the forward axial communication path X2 in the radially inward direction.

ところで、この第1実施形態においては、図2および図3に示したように、円筒状の整流部材61が、プランジャ32の外周に一体的に組付けられている。整流部材61は、吸音性・通気性を有する連続気泡の多孔質材料(例えば、ゴムスポンジ)にて形成されていて、前方を大径とするテーパー状の大気弁座32dの前方にて、バルブボデー22の軸孔内壁S(負圧連通路22bが形成されている部位の軸孔内壁)に対して非接触状態で組付けられている。   By the way, in this 1st Embodiment, as shown in FIG.2 and FIG.3, the cylindrical rectification | straightening member 61 is integrally assembled | attached to the outer periphery of the plunger 32. As shown in FIG. The rectifying member 61 is formed of an open-celled porous material (for example, rubber sponge) having sound absorption and breathability, and a valve is formed in front of a tapered atmospheric valve seat 32d having a large diameter in the front. The body 22 is assembled in a non-contact state with respect to the shaft hole inner wall S of the body 22 (the shaft hole inner wall at the portion where the negative pressure communication path 22b is formed).

この整流部材61は、大気弁座32dに沿って流れてきた空気が同大気弁座32dから剥離する(離れる)際に、高いエネルギーを有する乱流を吸収するもの(大気弁座32dに沿って流れて同大気弁座32dから剥離される空気(大気)を剥離直後に整流して乱流を生じさせる乱流エネルギーを吸収するもの)であり、その外径が大気弁座32dの最大径に比して所定量大きく形成されていて、テーパー状の大気弁座32dの前端部にある剥離部(最大径部)に当接している。なお、整流部材61は、その前端がバルブボデー22の円筒部22e(プランジャ32の軸方向中間部を軸支している部分)の後面に接していて、プランジャ32が原位置(復帰位置)から軸方向に前進移動するときには、軸方向にて殆ど抵抗なく変形するように構成されている。   The rectifying member 61 absorbs turbulent flow having high energy when the air flowing along the atmospheric valve seat 32d is separated (separated) from the atmospheric valve seat 32d (along the atmospheric valve seat 32d). The air (atmosphere) that flows and is separated from the atmospheric valve seat 32d is rectified immediately after the separation to absorb turbulent energy that generates turbulent flow), and its outer diameter is the maximum diameter of the atmospheric valve seat 32d. It is formed larger than the predetermined amount, and is in contact with the peeling portion (maximum diameter portion) at the front end of the tapered atmospheric valve seat 32d. Note that the front end of the rectifying member 61 is in contact with the rear surface of the cylindrical portion 22e of the valve body 22 (portion supporting the intermediate portion in the axial direction of the plunger 32), and the plunger 32 is moved from the original position (return position). When moving forward in the axial direction, it is configured to be deformed almost without resistance in the axial direction.

上記のように構成したこの第1実施形態の負圧式倍力装置においては、ブレーキペダルを踏み込んで、入力軸31とプランジャ32をバルブボデー22に対して原位置(復帰位置)から軸方向に前進移動させると、負圧弁部41aが負圧弁座22dに着座することにより負圧弁が閉じて、負圧室R1と変圧室R2間の連通が遮断されるとともに、大気弁座32dが大気弁部41bから離座することにより大気弁が開いて、変圧室R2と大気間が連通される。このため、開状態の大気弁と軸方向連通路Xと径方向連通路Yを通して変圧室R2に大気が流入して、変圧室R2の圧力が負圧から順次大気圧となり、負圧室R1と変圧室R2間の差圧に応じた出力が出力軸35に生じる。また、出力軸35に出力が生じると、その反力が出力軸35から反動部材34の前面34aに伝達され、反動部材34の後面からバルブボデー22とプランジャ32に伝達される。   In the negative pressure booster of the first embodiment configured as described above, the brake pedal is depressed to advance the input shaft 31 and the plunger 32 from the original position (return position) to the axial direction with respect to the valve body 22. When moved, the negative pressure valve portion 41a is seated on the negative pressure valve seat 22d, the negative pressure valve is closed, the communication between the negative pressure chamber R1 and the variable pressure chamber R2 is blocked, and the atmospheric valve seat 32d is replaced with the atmospheric valve portion 41b. The atmospheric valve is opened by separating from the open space, and the variable pressure chamber R2 communicates with the atmosphere. For this reason, the atmosphere flows into the variable pressure chamber R2 through the open atmospheric valve, the axial communication passage X, and the radial communication passage Y, and the pressure in the variable pressure chamber R2 gradually changes from negative pressure to atmospheric pressure. An output corresponding to the differential pressure between the variable pressure chambers R <b> 2 is generated on the output shaft 35. When an output is generated on the output shaft 35, the reaction force is transmitted from the output shaft 35 to the front surface 34 a of the reaction member 34, and transmitted from the rear surface of the reaction member 34 to the valve body 22 and the plunger 32.

ところで、この第1実施形態の負圧式倍力装置においては、大気弁座32dに沿って流れきた空気が同大気弁座32dから剥離する(離れる)際に、高いエネルギーを有する乱流を吸収する整流部材61が、大気弁座32dの前方にて、プランジャ32の外周に一体的に組付けられており、テーパー状の大気弁座32dの前端部にある剥離部(最大径部)に当接している。このため、大気弁が開いて変圧室R2と大気が連通し、大気(空気)が大気弁を通して変圧室R2に流入する際に、大気弁座32dから剥離される空気を剥離直後に整流部材61によって整流することができて、剥離直後の部位に生じる乱流エネルギーを吸収することができる。したがって、剥離直後の部位での乱流の発生が抑制され、乱流に起因する作動応答遅れや作動音の発生が抑制される。   By the way, in the negative pressure type booster of the first embodiment, when the air flowing along the atmospheric valve seat 32d is separated (separated) from the atmospheric valve seat 32d, turbulent flow having high energy is absorbed. The rectifying member 61 is integrally assembled with the outer periphery of the plunger 32 in front of the atmospheric valve seat 32d, and abuts against the peeling portion (maximum diameter portion) at the front end of the tapered atmospheric valve seat 32d. ing. For this reason, when the atmospheric valve opens, the variable pressure chamber R2 communicates with the atmosphere, and when the atmosphere (air) flows into the variable pressure chamber R2 through the atmospheric valve, the air that is separated from the atmospheric valve seat 32d is immediately after the rectifying member 61. Can rectify and absorb the turbulent energy generated at the site immediately after peeling. Therefore, the generation of turbulent flow at the site immediately after separation is suppressed, and the delay in the operation response and the operation noise due to the turbulent flow are suppressed.

また、この第1実施形態においては、整流部材61が、テーパー状の大気弁座32dの前端部にある剥離部(最大径部)に当接しておればよく、流路を無用に狭めることがないため、空気の流れ抵抗になり難く、応答性を損なうことが殆どない。更に、整流部材61は、大気弁座32dの前方にて、プランジャ32の外周に一体的に組付けられるため、大気弁座(プランジャ)32dと大気弁部41d間に挟み込まれるおそれもない。また、整流部材61は、バルブボデー22の軸孔内壁Sに対して非接触状態で、プランジャ32の外周に一体的に組付けられていて、プランジャ32と一体的に移動する。このため、プランジャ32の移動時に、整流部材61がバルブボデー22の軸孔内壁Sに摺接することはなく、バルブボデー22の軸孔内壁Sと整流部材61の摺接に起因する作動応答遅れも生じない。また、この第1実施形態においては、整流部材61が連続気泡の多孔質材料にて形成されているため、優れた吸音性・通気性が得られる。   Moreover, in this 1st Embodiment, the rectification | straightening member 61 should just contact | abut to the peeling part (maximum diameter part) in the front-end part of the taper-shaped atmospheric valve seat 32d, and can narrow a flow path unnecessarily. Therefore, the resistance to air flow hardly occurs and the responsiveness is hardly impaired. Furthermore, since the rectifying member 61 is integrally assembled to the outer periphery of the plunger 32 in front of the atmospheric valve seat 32d, there is no possibility of being sandwiched between the atmospheric valve seat (plunger) 32d and the atmospheric valve portion 41d. Further, the flow regulating member 61 is integrally assembled on the outer periphery of the plunger 32 in a non-contact state with respect to the inner wall S of the valve body 22 and moves integrally with the plunger 32. For this reason, when the plunger 32 moves, the rectifying member 61 does not slidably contact the shaft hole inner wall S of the valve body 22, and the operation response delay due to the slidable contact between the shaft hole inner wall S of the valve body 22 and the rectifying member 61 also occurs. Does not occur. Moreover, in this 1st Embodiment, since the rectification | straightening member 61 is formed with the porous material of an open cell, the outstanding sound absorption property and air permeability are obtained.

上記した第1実施形態においては、整流部材61が円筒状に形成されていて、その外径が全長に亘って同一とされているが、図4に示した第2実施形態のように、円筒状に形成されている整流部材61の外径が、後端部を除いて、前方を小径とするテーパー形状に形成されるように構成して実施することも可能である。この第2実施形態では、整流部材61の外周に形成される通路(後方の軸方向連通路X1)の流路面積が変圧室R2に向けてなだらかに増大変化するため、変圧室R2に入る大気の急激な体積増大変化を抑制することができて、変圧室R2での大気の急激な体積増大変化に伴う乱流の発生を抑制することができる。このため、乱流に起因する作動応答遅れや作動音の発生が上記第1実施形態に比して更に抑制される。   In the first embodiment described above, the rectifying member 61 is formed in a cylindrical shape and the outer diameter thereof is the same over the entire length. However, as in the second embodiment shown in FIG. The outer diameter of the rectifying member 61 formed in the shape may be configured to be formed in a tapered shape with a small diameter at the front, excluding the rear end portion. In the second embodiment, the flow passage area of the passage (rear axial communication passage X1) formed on the outer periphery of the rectifying member 61 gradually increases and changes toward the variable pressure chamber R2, so that the atmosphere entering the variable pressure chamber R2 Can be suppressed, and the generation of turbulent flow accompanying the rapid volume increase of the atmosphere in the variable pressure chamber R2 can be suppressed. For this reason, the generation | occurrence | production of the operation | movement response delay and operation sound resulting from a turbulent flow is further suppressed compared with the said 1st Embodiment.

また、上記した第1実施形態および第2実施形態においては、プランジャ32における大気弁座32dの大径部位において軸線Lに直交して径外方に延びる整流部材61の後端面と、プランジャ32における大気弁座32dの大径部位において軸線Lに直交して径内方に延びる整流部材61の後端面が、同一面となるように構成して実施したが、図5に示した第3実施形態または図6に示した第4実施形態のように、プランジャ32の大気弁座32dより前方に、整流部材61の後端部内周が組付けられる円筒部32eが、大気弁座の大径部に対して同一径で連続して形成されるように構成して実施することも可能である。なお、第3実施形態および第4実施形態においては、プランジャ32に円筒部32eが形成されていること、および、これに合わせて整流部材61の後端部内周に凹部61aが形成されていることを除いて、上記した第1実施形態および第2実施形態の構成と同じである。   In the first embodiment and the second embodiment described above, the rear end surface of the rectifying member 61 extending radially outward perpendicular to the axis L at the large-diameter portion of the atmospheric valve seat 32d in the plunger 32, and the plunger 32 The rear end surface of the rectifying member 61 extending radially inwardly perpendicular to the axis L at the large-diameter portion of the atmospheric valve seat 32d is configured to be the same surface, but the third embodiment shown in FIG. Alternatively, as in the fourth embodiment shown in FIG. 6, a cylindrical portion 32 e to which the inner periphery of the rear end of the rectifying member 61 is assembled in front of the atmospheric valve seat 32 d of the plunger 32 is a large diameter portion of the atmospheric valve seat. On the other hand, it is also possible to configure and implement such that they are continuously formed with the same diameter. In the third embodiment and the fourth embodiment, the plunger 32 is formed with the cylindrical portion 32e, and the recess 61a is formed on the inner periphery of the rear end portion of the rectifying member 61 according to this. Except for, the configuration is the same as that of the first embodiment and the second embodiment described above.

この第3実施形態および第4実施形態においては、大気弁座32dの前方に円筒部32eが大気弁座32dの大径部に対して同一径で連続して形成されることにより、円筒部32eの軸方向寸法にバラツキがあっても大気弁座32dの外形寸法を精度よく形成することができて、大気弁座32dを容易かつ正確に形成することが可能である。また、この第3実施形態および第4実施形態においては、大気弁座32dの径外方端が尖った形状とならないため、外周部の傷付やへこみを防止するための特別な管理をする必要がない。   In the third and fourth embodiments, the cylindrical portion 32e is continuously formed with the same diameter with respect to the large-diameter portion of the atmospheric valve seat 32d in front of the atmospheric valve seat 32d, so that the cylindrical portion 32e. Even if there are variations in the axial dimension, the outer dimension of the atmospheric valve seat 32d can be formed with high accuracy, and the atmospheric valve seat 32d can be formed easily and accurately. Further, in the third and fourth embodiments, since the radially outer end of the atmospheric valve seat 32d does not have a sharp shape, it is necessary to perform special management for preventing the outer peripheral portion from being damaged or dented. There is no.

上記した第1実施形態〜第4実施形態においては、整流部材61の前端がバルブボデー22の円筒部22e後面に接していて、プランジャ32が原位置(復帰位置)から軸方向に前進移動するときには、整流部材61が軸方向にて変形するように構成されているが、図7に示した第5実施形態のように、プランジャ32の大気弁座32dより前方に、大気弁座32dの大径部と同一径の円筒部32eが大気弁座32dに連続して形成されていて、この円筒部32eの後端部外周に形成した環状溝32e1には円環状に形成されている整流部材61が組付けられるように構成して実施することも可能である。この第5実施形態においては、円環状に形成されている整流部材61によって、上記した第1実施形態の整流部材61と同様な作用・効果が得られるとともに、整流部材61の小型化・低コスト化が可能である。   In the first to fourth embodiments described above, when the front end of the rectifying member 61 is in contact with the rear surface of the cylindrical portion 22e of the valve body 22, and the plunger 32 moves forward in the axial direction from the original position (return position). The rectifying member 61 is configured to be deformed in the axial direction. However, as in the fifth embodiment shown in FIG. 7, the large diameter of the atmospheric valve seat 32d is provided in front of the atmospheric valve seat 32d of the plunger 32. A cylindrical portion 32e having the same diameter as the portion is formed continuously with the atmospheric valve seat 32d, and a rectifying member 61 formed in an annular shape is formed in an annular groove 32e1 formed in the outer periphery of the rear end portion of the cylindrical portion 32e. It is also possible to configure and implement so as to be assembled. In the fifth embodiment, the rectifying member 61 formed in an annular shape provides the same operation and effect as the rectifying member 61 of the first embodiment described above, and the rectifying member 61 is reduced in size and cost. Is possible.

10…ハウジング、20…パワーピストン、21…可動隔壁、22…バルブボデー、22a…軸孔、22b…負圧連通路、22c…キー取付孔、22d…負圧弁座、22e…円筒部、S…バルブボデーの軸孔内壁段差、31…入力軸、32…プランジャ、32d…大気弁座、32e…円筒部、34…反動部材、35…出力軸、39…キー部材、41…弁体、41a…負圧弁部、41b…大気弁部、X…軸方向連通路、X1…後方の軸方向連通路、X2…前方の軸方向連通路、Y…径方向連通路、V…弁機構、R1…負圧室、R2…変圧室 DESCRIPTION OF SYMBOLS 10 ... Housing, 20 ... Power piston, 21 ... Movable partition, 22 ... Valve body, 22a ... Shaft hole, 22b ... Negative pressure communication path, 22c ... Key attachment hole, 22d ... Negative pressure valve seat, 22e ... Cylindrical part, S ... Valve Body shaft hole inner wall step, 31 ... input shaft, 32 ... plunger, 32d ... atmospheric valve seat, 32e ... cylindrical part, 34 ... reaction member, 35 ... output shaft, 39 ... key member, 41 ... valve element, 41a ... negative Pressure valve portion, 41b ... Atmospheric valve portion, X ... Axial communication passage, X1 ... Rear axial communication passage, X2 ... Front axial communication passage, Y ... Radial communication passage, V ... Valve mechanism, R1 ... Negative pressure Room, R2 ... Transformer room

Claims (4)

ハウジング内を前方の負圧室と後方の変圧室とに区画する可動隔壁に連結されたバルブボデーが軸孔を備えていて、この軸孔内には、前記バルブボデーに対して軸方向に進退可能で入力部材と一体的に移動するプランジャと、このプランジャの前記バルブボデーに対する進退移動に応じて前記負圧室と前記変圧室間を連通・遮断する負圧弁および前記変圧室と大気間を連通・遮断する大気弁を備えた弁機構が組み込まれるとともに、前記プランジャの前端部と前記バルブボデーの前端部が後面に係合可能な反動部材と、この反動部材の前面に後端部にて係合し前記バルブボデーに対して軸方向に移動可能な出力部材が組付けられており、前記大気弁が、前記プランジャの後端部に設けたテーパー状の大気弁座と、この大気弁座に対して着座・離座可能に配置された環状の大気弁部を備えている負圧式倍力装置において、
前記大気弁座に沿って流れてきた空気が同大気弁座から剥離する際に、高いエネルギーを有する乱流を吸収する整流部材が、前記大気弁座の前方にて、前記プランジャの外周に一体的に組付けられていて、前記テーパー状の大気弁座の前端部にある剥離部に当接しており、かつ、前記整流部材は円筒状に形成されていて、同整流部材の外周は、後端部を除いて、前方を小径とするテーパー形状に形成されていることを特徴とする負圧式倍力装置。
A valve body connected to a movable partition that divides the inside of the housing into a front negative pressure chamber and a rear variable pressure chamber has a shaft hole, and the shaft body advances and retreats in the axial direction with respect to the valve body. A plunger that can move integrally with the input member, a negative pressure valve that communicates and shuts off the negative pressure chamber and the variable pressure chamber and communicates between the variable pressure chamber and the atmosphere as the plunger moves forward and backward relative to the valve body. A reaction mechanism in which a valve mechanism having a shut-off atmospheric valve is incorporated, a front end portion of the plunger and a front end portion of the valve body can be engaged with a rear surface, and a front end of the reaction member at a rear end portion An output member that is movable in the axial direction with respect to the valve body is assembled, and the atmospheric valve includes a tapered atmospheric valve seat provided at a rear end portion of the plunger, and the atmospheric valve seat. Sitting against In the vacuum booster which is equipped with an atmospheric valve portion of the seat can be arranged annular,
When the air flowing along the atmospheric valve seat is separated from the atmospheric valve seat, a rectifying member that absorbs turbulent flow having high energy is integrated with the outer periphery of the plunger in front of the atmospheric valve seat. have assembled to, the the peeling section at the front end of the tapered atmospheric valve seat abuts, and the rectifying member is formed into a cylindrical shape, the outer circumference of the rectifying member after A negative pressure type booster characterized by being formed in a tapered shape with a small diameter at the front, excluding the end .
ハウジング内を前方の負圧室と後方の変圧室とに区画する可動隔壁に連結されたバルブボデーが軸孔を備えていて、この軸孔内には、前記バルブボデーに対して軸方向に進退可能で入力部材と一体的に移動するプランジャと、このプランジャの前記バルブボデーに対する進退移動に応じて前記負圧室と前記変圧室間を連通・遮断する負圧弁および前記変圧室と大気間を連通・遮断する大気弁を備えた弁機構が組み込まれるとともに、前記プランジャの前端部と前記バルブボデーの前端部が後面に係合可能な反動部材と、この反動部材の前面に後端部にて係合し前記バルブボデーに対して軸方向に移動可能な出力部材が組付けられており、前記大気弁が、前記プランジャの後端部に設けたテーパー状の大気弁座と、この大気弁座に対して着座・離座可能に配置された環状の大気弁部を備えている負圧式倍力装置において、
前記大気弁座に沿って流れてきた空気が同大気弁座から剥離する際に、高いエネルギーを有する乱流を吸収する整流部材が、前記大気弁座の前方にて、前記プランジャの外周に一体的に組付けられていて、前記テーパー状の大気弁座の前端部にある剥離部に当接しており、かつ、前記プランジャの前記大気弁座より前方には、前記整流部材の後端部内周が組付けられる円筒部が、前記大気弁座の大径部に対して同一径で連続して形成されていることを特徴とする負圧式倍力装置。
A valve body connected to a movable partition that divides the inside of the housing into a front negative pressure chamber and a rear variable pressure chamber has a shaft hole, and the shaft body advances and retreats in the axial direction with respect to the valve body. A plunger that can move integrally with the input member, a negative pressure valve that communicates and shuts off the negative pressure chamber and the variable pressure chamber and communicates between the variable pressure chamber and the atmosphere as the plunger moves forward and backward relative to the valve body. A reaction mechanism in which a valve mechanism having a shut-off atmospheric valve is incorporated, a front end portion of the plunger and a front end portion of the valve body can be engaged with a rear surface, and a front end of the reaction member at a rear end portion An output member that is movable in the axial direction with respect to the valve body is assembled, and the atmospheric valve includes a tapered atmospheric valve seat provided at a rear end portion of the plunger, and the atmospheric valve seat. Sitting against In the vacuum booster which is equipped with an atmospheric valve portion of the seat can be arranged annular,
When the air flowing along the atmospheric valve seat is separated from the atmospheric valve seat, a rectifying member that absorbs turbulent flow having high energy is integrated with the outer periphery of the plunger in front of the atmospheric valve seat. have been assembled, said has a release portion at the front end of the tapered atmospheric valve seat abuts, and, in front of the air valve seat of the plunger, the rear end portion inner periphery of the rectifying member The negative pressure type booster is characterized in that the cylindrical portion to which the is attached is continuously formed with the same diameter with respect to the large diameter portion of the atmospheric valve seat .
ハウジング内を前方の負圧室と後方の変圧室とに区画する可動隔壁に連結されたバルブボデーが軸孔を備えていて、この軸孔内には、前記バルブボデーに対して軸方向に進退可能で入力部材と一体的に移動するプランジャと、このプランジャの前記バルブボデーに対する進退移動に応じて前記負圧室と前記変圧室間を連通・遮断する負圧弁および前記変圧室と大気間を連通・遮断する大気弁を備えた弁機構が組み込まれるとともに、前記プランジャの前端部と前記バルブボデーの前端部が後面に係合可能な反動部材と、この反動部材の前面に後端部にて係合し前記バルブボデーに対して軸方向に移動可能な出力部材が組付けられており、前記大気弁が、前記プランジャの後端部に設けたテーパー状の大気弁座と、この大気弁座に対して着座・離座可能に配置された環状の大気弁部を備えている負圧式倍力装置において、
前記大気弁座に沿って流れてきた空気が同大気弁座から剥離する際に、高いエネルギーを有する乱流を吸収する整流部材が、前記大気弁座の前方にて、前記プランジャの外周に一体的に組付けられていて、前記テーパー状の大気弁座の前端部にある剥離部に当接しており、かつ、前記プランジャの前記大気弁座より前方には、前記大気弁座の大径部と同一径の円筒部が前記大気弁座に連続して形成されていて、この円筒部の後端部外周に形成した環状溝には円環状に形成されている前記整流部材が組付けられていることを特徴とする負圧式倍力装置。
A valve body connected to a movable partition that divides the inside of the housing into a front negative pressure chamber and a rear variable pressure chamber has a shaft hole, and the shaft body advances and retreats in the axial direction with respect to the valve body. A plunger that can move integrally with the input member, a negative pressure valve that communicates and shuts off the negative pressure chamber and the variable pressure chamber and communicates between the variable pressure chamber and the atmosphere as the plunger moves forward and backward relative to the valve body. A reaction mechanism in which a valve mechanism having a shut-off atmospheric valve is incorporated, a front end portion of the plunger and a front end portion of the valve body can be engaged with a rear surface, and a front end of the reaction member at a rear end portion An output member that is movable in the axial direction with respect to the valve body is assembled, and the atmospheric valve includes a tapered atmospheric valve seat provided at a rear end portion of the plunger, and the atmospheric valve seat. Sitting against In the vacuum booster which is equipped with an atmospheric valve portion of the seat can be arranged annular,
When the air flowing along the atmospheric valve seat is separated from the atmospheric valve seat, a rectifying member that absorbs turbulent flow having high energy is integrated with the outer periphery of the plunger in front of the atmospheric valve seat. have been assembled, said has a release portion at the front end of the tapered atmospheric valve seat abuts, and, in front of the air valve seat of the plunger, the large diameter portion of the atmosphere valve seat Is formed continuously with the atmospheric valve seat, and the annular groove formed in the outer periphery of the rear end portion of the cylindrical portion is assembled with the rectifying member formed in an annular shape. A negative pressure booster characterized by comprising:
請求項1〜3の何れか一項に記載の負圧式倍力装置において、前記整流部材は、吸音性・通気性を有する連続気泡の多孔質材料にて形成されていることを特徴とする負圧式倍力装置。 The negative pressure type booster according to any one of claims 1 to 3, wherein the rectifying member is formed of an open-cell porous material having sound absorption and air permeability. Pressure booster.
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