JP5840207B2 - Secondary battery - Google Patents

Description

  The present invention relates to a secondary battery such as a lithium ion secondary battery.

  In recent years, large capacity (Wh) lithium ion secondary batteries have been developed as power sources for hybrid vehicles and electric vehicles, and among them, prismatic lithium ion secondary batteries with high energy density (Wh / kg) have been attracting attention. ing.

  In a rectangular lithium ion secondary battery, a positive electrode foil coated with a positive electrode active material, a negative electrode foil coated with a negative electrode active material, and a flat storage element rolled up by separating separators for insulating each other, Electrical connection is made to a positive terminal and a negative terminal provided on the lid of the can. Then, the storage element is accommodated in the battery can, the opening of the battery can is sealed and welded with a lid, the electrolytic solution is injected from the liquid injection port provided in the lid, and the injection stopper is inserted to perform laser welding. A secondary battery is produced by sealing and welding.

  In order to connect a plurality of prismatic lithium ion secondary batteries in series to form an assembled battery, a bus bar is welded and connected to the electrode terminal of each battery. When the materials of the positive electrode terminal and the negative electrode terminal are different, for example, when the positive electrode terminal is aluminum and the negative electrode terminal is copper, welding with a bus bar is difficult. On the other hand, a method of converting the material of the positive electrode terminal or the negative electrode terminal so as to be welded by brazing, caulking, or the like is disclosed (Patent Document 1).

JP 2002-216716 A

  In the structure for converting the material of the electrode terminal, brazing has a problem in applications where the connection resistance is large and the current is large because the electric resistance of the brazing material is large. Further, in the caulking, since the connection resistance is generated in the caulking portion, there is a problem in an application where the connection resistance increases and the current is large. In addition, in a vehicle-mounted secondary battery, vibration or impact load acts on the material conversion connection portion, so it is necessary to have a highly rigid structure.

  The present invention has been made in view of the above points, and its purpose is that when connecting a plurality of secondary batteries in series with a bus bar, the connection resistance does not increase like brazing material or caulking, and The object is to provide a secondary battery having a highly rigid terminal structure.

  The secondary battery of the present invention that solves the above problem is a secondary battery in which a positive electrode connection terminal connected to the positive electrode of the electricity storage element and a negative electrode connection terminal connected to the negative electrode of the electricity storage element are made of different metals, An intermediate member welded and joined to one of the positive connection terminal and the negative connection terminal, and an external made of the same metal as the other connection terminal of the positive connection terminal and the negative connection terminal and diffusely joined to the intermediate member And a terminal.

  According to the present invention, compared to the connection by brazing and caulking, the connection resistance of the bus bar can be reduced, and a highly rigid terminal structure can be obtained. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

The perspective view which shows the structure of a negative electrode connection terminal, an intermediate member, and an external terminal. The perspective view which shows the state which combined the negative electrode connection terminal, the intermediate member, and the external terminal. The perspective view which shows the state which welded the intermediate member and the negative electrode connection terminal. The disassembled perspective view which shows the structure of a negative electrode terminal. The perspective view which shows the state which combined the negative electrode terminal. FIG. 6 is a cross-sectional view taken along line AA in FIG. 5 and shows a state before the negative electrode connection terminal is fixed by caulking. FIG. 6 is a cross-sectional view taken along line AA in FIG. 5 and shows a state in which a negative electrode connection terminal is fixed by caulking. The disassembled perspective view which shows the structure of a positive electrode terminal. The perspective view which shows the state which combined the positive electrode terminal. FIG. 10 is a cross-sectional view taken along the line BB in FIG. 9 and shows a state in which the positive electrode connection terminal is caulked and fixed. The perspective view which shows the state which attached the positive electrode terminal and the negative electrode terminal to the lid | cover. The perspective view which shows the structure of an electrical storage element. The perspective view which shows the whole structure of a cover assembly. The perspective view which shows the whole structure of a secondary battery. The perspective view of the assembled battery in which the some secondary battery was connected in series by the bus-bar. Sectional drawing which shows the state which crimped and fixed the negative electrode connection terminal in 2nd Embodiment. Sectional drawing which shows the state which crimped and fixed the positive electrode connection terminal in 2nd Embodiment. The perspective view which shows the structure of the negative electrode connecting terminal in 3rd Embodiment, an intermediate member, and an external terminal. The perspective view which shows the state which welded the intermediate member and negative electrode connection terminal in 3rd Embodiment. The perspective view which shows the state which combined the negative electrode terminal in 3rd Embodiment. FIG. 21 is a cross-sectional view taken along the line CC of FIG. 20 and shows a state where the negative electrode connection terminal is fixed by caulking.

  The positive electrode connection terminal of the positive electrode terminal and the negative electrode connection terminal of the negative electrode terminal are connected by welding the intermediate member to one of the connection terminals of the secondary battery made of a heterogeneous metal and diffusion bonding the external terminal to the intermediate member. A terminal structure with low resistance and high rigidity has been realized.

  Embodiments in which a secondary battery according to the present invention is applied to a prismatic lithium ion secondary battery will be described below with reference to the drawings. In addition, the same code | symbol was attached | subjected to the member of the same shape and the same kind of material.

<First Embodiment>
As shown in FIG. 14, the secondary battery D <b> 1 in the present embodiment includes a power storage element 35, a rectangular battery container 36 that houses the power storage element 35, and a lid 8 that closes the upper opening of the battery container 36. The lid 8 is provided with a positive terminal and a negative terminal.

  As shown in FIG. 13, the positive terminal includes a positive current collector 21 connected to the positive foil exposed portion of the electricity storage element 35 and a positive connection terminal 20 connected to the positive current collector 21. As shown in FIGS. 8 and 10, the positive electrode connection terminal 20 is inserted into a through-hole formed in the lid 8, the tip is disposed inside the battery container 36, and the base end is disposed outside the battery container 36. A bus bar welding surface 20 a is formed at the base end so as to extend in a planar shape along the upper surface of the lid 8.

  The positive electrode current collector plate 21 and the positive electrode connection terminal 20 are made of the same metal as the positive electrode foil of the power storage element 53 and are made of aluminum in the present embodiment. In addition, the material of the positive electrode current collecting plate 21 and the positive electrode connection terminal 20 is not limited to aluminum, and may be an aluminum alloy.

  As shown in FIGS. 13 and 4, the negative electrode terminal includes a negative electrode current collector plate 10 connected to the negative electrode foil exposed portion of the electricity storage element 35, a negative electrode connector terminal 3 connected to the negative electrode current collector plate 10, and an intermediate member 1 and an external terminal 2. The negative electrode connection terminal 3 is inserted into a through-hole formed in the lid 8, the tip is disposed inside the battery container 36, and the base end is disposed outside the battery container 36. The intermediate member 1 is welded to the base end of the negative electrode connection terminal 3, and the external terminal 2 is diffusion bonded to the intermediate member 1. A bus bar welding surface 2 a is formed on the external terminal 2 so as to extend in a planar shape along the upper surface of the lid 8.

  The negative electrode current collector plate 10 and the negative electrode connection terminal 3 are made of the same metal as the negative electrode foil of the electricity storage element 53 and are made of copper in the present embodiment. The material of the negative electrode current collector plate 10 and the negative electrode connection terminal 3 is not limited to copper, and may be a copper alloy. The intermediate member 1 is made of nickel, and the external terminal 2 is made of aluminum. The material of the intermediate member 1 and the external terminal 2 is not limited to nickel and aluminum, and may be an alloy thereof.

  The intermediate member 1 and the external terminal 2 are made of dissimilar metals, and by laminating these dissimilar metals by diffusion bonding, a laminated structure having a substantially rectangular flat plate shape in plan view is configured. Since diffusion bonding is solid phase bonding, the formation of an intermetallic compound that causes a decrease in bonding strength at the diffusion bonding surface 4 can be suppressed.

  Therefore, the laminated structure of the external terminal 2 and the intermediate member 1 can obtain the diffusion bonding surface 4 having a good strength. In particular, in the present embodiment, since the intermediate member 1 and the external terminal 2 are surface-bonded, high rigidity can be obtained.

  Note that diffusion bonding is a method of bonding the external terminal 2 and the intermediate member 1 in a solid phase. In this embodiment, it is made of a rolled clad material that is diffusion-bonded by overlapping and rolling two metal plates of aluminum and nickel.

  Next, a specific configuration of the negative electrode terminal will be described in detail.

  1 is a perspective view showing a configuration of a negative electrode connection terminal, an intermediate member, and an external terminal, FIG. 2 is a perspective view showing a state in which the negative electrode connection terminal, the intermediate member, and the external terminal are combined, and FIG. It is a perspective view which shows the state which weld-joined the intermediate member.

  The negative electrode connection terminal 3 is inserted into the through-hole of the lid 8 and has a shaft portion 3b having a distal end disposed inside the battery container 36 and a proximal end disposed outside the battery container 36, and a proximal end of the shaft portion 3b. It has a flat portion 3 a that extends in a direction orthogonal to the shaft portion 3 b and is arranged along the upper surface of the lid 8 and has a substantially rectangular shape in plan view.

  The shaft portion 3b has a round bar shape, and a caulking hole for caulking and fixing the negative electrode connection terminal 3 to the lid 8 is recessed at the tip of the shaft portion 3b. The flat portion 3a spreads in a planar shape from the base end of the shaft portion 3b in a direction perpendicular to the shaft portion 3b and faces the upper surface of the lid 8, and is disposed in parallel to the lower surface and slightly shorter than the short side of the lid 3 An upper surface (connection terminal abutting surface) spreading in a planar shape along the long side of the lid 3 with a short width, and a connection terminal side end surface formed between the upper surface and the lower surface along the outer edge of the upper surface Have.

  The external terminal 2 and the intermediate member 1 are each formed of a flat plate member having a plane having the same size as the upper surface of the flat portion 3a of the negative electrode connection terminal 3, and are integrated by diffusion bonding in a state of being overlapped with each other. A substantially rectangular flat laminated structure is formed.

  The external terminal 2 has a bus bar welding surface 2a on the upper surface side (one surface side) of the laminated structure. And the intermediate member 1 has the intermediate member contact surface contact | abutted with the upper surface of the flat part 3a of the negative electrode connecting terminal 33 on the lower surface side (other surface side) of a laminated structure.

  In the external terminal 2 and the intermediate member 1, the bus bar welding surface 2 a and the intermediate member contact surface are arranged in parallel with each other with the diffusion bonding surface 4 interposed therebetween. Then, between the outer edge of the bus bar welding surface 2a and the outer edge of the intermediate member contact surface, the external terminal side end surface and the intermediate member side end surface that are arranged perpendicular to the bus bar welding surface 2a and are flush with each other. have.

  As shown in FIG. 2, the laminated structure including the external terminal 2 and the intermediate member 1 is overlaid on the flat portion 3 a of the negative electrode connection terminal 3, and the intermediate member contact surface is in contact with the upper surface of the negative electrode connection terminal 3. The intermediate member-side end surface and the connection terminal-side end surface are arranged so as to be flush with each other.

  Then, as shown in FIG. 3, the overlapping surface of the intermediate member contact surface and the upper surface of the negative electrode connection terminal 3 is laser-welded to provide the welded portion 5. In laser welding, a butt joint that irradiates laser light to both the intermediate member 1 and the negative electrode connection terminal 3 is desirable from the viewpoint of ensuring welding quality, and laser light is irradiated to the boundary portion between the intermediate member side end surface and the connection terminal side end surface. Welding.

  Since the intermediate member 1 and the negative electrode connection terminal 3 are in surface contact and the side end surfaces are welded, a highly rigid terminal structure can be obtained. In addition, the angle of the side end face is not limited to be perpendicular to the bus bar welding face 2a, and rigidity can be ensured as long as it is inclined within a range of 45 to 135 °.

  Thereby, also in a negative electrode terminal, the material of the bus-bar welding surface 2a becomes the structure converted into the same aluminum as a positive electrode terminal. Here, the material of the negative electrode connection terminal 3 is copper, and the laser beam reflectivity is high and difficult to weld, but the intermediate member 1 is made of nickel to increase the laser beam absorption rate, Stable welding is possible. The negative electrode connection terminal 3 and the intermediate member 1 are dissimilar metals, but copper and nickel are all solid solutions and do not form an intermetallic compound.

  In this way, the negative electrode connection terminal 3 and the intermediate member 1 are joined by laser welding, and the intermediate member 1 and the external terminal 2 are joined by diffusion joining, both of which are metal joints. Compared to brazing material and caulking. Connection resistance can be lowered. Moreover, since the intermediate member 1 and the external terminal 2 are in surface contact and the side surface is welded to the bus bar welding surface, a highly rigid terminal structure can be obtained.

  4 is an exploded perspective view showing the configuration of the negative electrode terminal, FIG. 5 is a perspective view showing a state in which the negative electrode terminals are combined, and FIG. 6 is a cross-sectional view taken along the line AA in FIG. FIG. 7 is a cross-sectional view taken along the line AA in FIG. 5 and shows a state where the negative electrode connection terminal is caulked and fixed.

  In addition to the negative electrode connection terminal 3, the intermediate member 1, and the external terminal 2 shown in FIG. 3, the negative electrode terminal includes a terminal block 6, a gasket 7, an insulating sheet 9, and a current collector plate 10.

  The terminal block 6 and the insulating sheet 9 are resin insulating members, and are provided to insulate the negative electrode connection terminal 3 and the negative electrode current collector plate 10 from the lid 8. The gasket 7 is provided to prevent leakage of the electrolytic solution and to insulate between the negative electrode connection terminal 3 and the lid 8.

  The welding part 5 desirably melts the intermediate member 1 and the negative electrode connection terminal 3 but does not melt the external terminal 2. This is because the external terminal 2 is made of aluminum and cracking occurs when aluminum is mixed into the welded portion 5.

  The weld 5 is located on the upper surface (outside as a battery) of the lid 8, and the aluminum of the negative external terminal 2 does not come into contact with the electrolyte in the battery container 36. Thereby, even if the aluminum terminal becomes a negative electrode potential, it does not alloy with lithium in the electrolytic solution and the electrical characteristics do not deteriorate.

  When assembling the negative electrode terminal having the above-described configuration, first, the shaft 3b of the negative electrode connection terminal 3 is arranged in the order shown in FIG. 4, the terminal block 6, the gasket 7, the lid 8, the insulating sheet 9, and the negative electrode current collector. It inserts in the hole provided in each of the board 10. Then, from the overlapped state as shown in FIGS. 5 and 6, as shown in FIG. 7, the tip of the shaft portion 3b is caulked to form a caulking portion 3c. Thereby, the negative electrode connection terminal 3 can fix the terminal block 6, the gasket 7, the lid | cover 8, the insulating sheet 9, and the negative electrode current collecting plate 10 to each other integrally. Then, the caulking portion 3 c is welded to the negative electrode current collector plate 10 in order to reduce the electrical resistance between the negative electrode connection terminal 3 and the negative electrode current collector plate 10.

  Next, a specific configuration of the positive electrode terminal will be described in detail.

  8 is an exploded perspective view showing the configuration of the positive electrode terminal, FIG. 9 is a perspective view showing a state in which the positive electrode terminals are combined, and FIG. 10 is a cross-sectional view taken along the line BB of FIG. FIG.

  As shown in FIG. 8, the positive electrode terminal includes a positive electrode connection terminal 20, a terminal block 6, a gasket 7, an insulating sheet 9, and a positive electrode current collector plate 21. The positive electrode connection terminal 20 is inserted into the through-hole of the lid 8 and has a shaft portion 20b having a distal end disposed inside the battery container 36 and a proximal end disposed outside the battery container 36, and a proximal end of the shaft portion 20b. The main body 20a has a substantially rectangular shape in plan view and extends along the upper surface of the lid 8 so as to extend in a direction orthogonal to the shaft 20b.

  The shaft portion 20b has a round bar shape, and a caulking hole for caulking and fixing the negative electrode connection terminal 20 to the lid 8 is recessed at the tip of the shaft portion 20b. The main body portion 20a extends in a planar shape from the base end of the shaft portion 20b in a direction perpendicular to the shaft portion 20b and is opposed to the upper surface of the lid 8, and is disposed in parallel to the lower surface and slightly shorter than the short side of the lid 3. It has a bus bar welding surface 20d having a short width and extending in a planar shape along the long side of the lid 3.

  When assembling the positive electrode terminal having the above-described configuration, first, the shaft portion 20b of the positive electrode connection terminal 20 is arranged in the order shown in FIG. 8, the terminal block 6, the gasket 7, the lid 8, the insulating sheet 9, and the positive electrode collector. It inserts in the hole provided in each of the electric board 21. FIG. And as shown in FIG. 10, the front-end | tip of the axial part 20b is caulked, and the caulking part 20c is formed.

  Thereby, the positive electrode connection terminal 20 can fix the terminal block 6, the gasket 7, the lid | cover 8, the insulating sheet 9, and the positive electrode current collecting plate 21 mutually integrally. Then, the caulking portion 21 c is welded to the positive electrode current collector plate 21 in order to reduce the electrical resistance between the positive electrode connection terminal 20 and the positive electrode current collector plate 21.

  11 is a perspective view showing a state where both the positive electrode terminal and the negative electrode terminal are attached to the lid, FIG. 12 is a perspective view showing the configuration of the power storage element, and FIG. 13 is a perspective view showing the overall configuration of the lid assembly. FIG. 14 is a perspective view showing the overall configuration of the secondary battery, and FIG. 15 is a perspective view of the assembled battery in which a plurality of secondary batteries are connected in series by a bus bar.

  As shown in FIG. 11, a liquid injection port 22 for injecting an electrolytic solution is provided at the center of the lid 8. The liquid injection port 22 is used to inject an electrolytic solution into the battery container 36 after sealing the upper opening of the battery container 36 with the lid 8.

  As shown in FIG. 13, the positive electrode terminal and the negative electrode terminal having the above-described configuration are separately arranged at both ends of the lid 8. The positive electrode terminal and the negative electrode terminal are arranged at the same height from the lid 8 of the bus bar welding surfaces 20a, 2a. A power storage element 35 is disposed between the positive electrode current collector plate 21 serving as the positive electrode terminal and the negative electrode current collector plate 10 serving as the negative electrode terminal.

  As shown in FIG. 12, the electricity storage element 35 is configured by winding the positive electrode foil 30 and the negative electrode foil 33 in a flat shape with the separator 32 interposed therebetween. The positive electrode foil 30 is an aluminum foil having a thickness of 30 μm, and the negative electrode foil 33 is a copper foil having a thickness of 20 μm. The separator 32 is a porous polyethylene resin. A positive electrode active material 31 is applied to both surfaces of the positive electrode foil 30, and a negative electrode active material 34 is applied to both surfaces of the negative electrode foil 33. Then, electrical charging / discharging is performed between the positive electrode active material 31 and the negative electrode active material 34.

  As shown in FIG. 13, the lid assembly is configured such that the positive electrode terminal is connected to the positive electrode of the power storage element 35 and the negative electrode terminal is connected to the negative electrode of the power storage element 35. The negative electrode current collector plate 10 of the negative electrode terminal is joined to the negative electrode foil exposed portion of the electricity storage element 35 by ultrasonic welding. The positive electrode current collector plate 21 of the positive electrode terminal is joined to the positive electrode foil exposed portion of the electricity storage element 35 by ultrasonic welding.

  In the secondary battery D1, the lid assembly shown in FIG. 13 is inserted into the battery container from the upper opening of the battery container 36, the upper opening of the battery container 36 is closed with the lid 8, and the battery container 36 and the lid 8 are closed. Is sealed by welding. Then, the electrolytic solution is injected into the battery container 36 from the liquid injection port 22, the liquid injection port 22 is closed with the liquid injection plug 37, and the liquid injection plug 37 and the lid 8 are welded and sealed. .

  Each secondary battery D1 is arranged in order so that the positive electrode and the negative electrode are alternately switched between adjacent secondary batteries D1. The bus bar 38 is spanned between the positive terminal of one secondary battery D1 and the negative terminal of the other secondary battery D1, and one end is welded to the external terminal on the negative side of the one secondary battery D1. The other end is welded to the positive electrode connection terminal 20 on the positive electrode side of the other secondary battery D1.

  In the present embodiment, the bus bar 38 and the external terminal 2 and the bus bar 38 and the positive electrode connection terminal 20 are connected by spot welding, and the spot welded portion 39 is provided.

  The material of the positive electrode current collector plate 21 and the positive electrode connection terminal 20 of each secondary battery D1 is aluminum, and the material of the bus bar welding surface 20d of the positive electrode terminal is also aluminum. On the other hand, in the negative electrode terminal, the material of the negative electrode current collector plate 10 and the negative electrode connection terminal 3 is copper, and the material of the positive electrode connection terminal 20 is made of a different metal.

  However, the material of the bus bar welding surface 2a of the external terminal 2 is converted to the same aluminum as that of the positive electrode connection terminal 20 by the material conversion structure including the external terminal 2 and the intermediate member 1 in the negative electrode terminal.

  Therefore, the material of the bus bar welding surfaces 20d, 2a of the positive electrode terminal and the negative electrode terminal can be both aluminum, and the bus bar 38 is also made of aluminum, thereby connecting a plurality of secondary batteries D1 in series. In addition, one end of the bus bar can be welded to the positive terminal of one secondary battery D1, and the other end of the bus bar can be welded to the negative terminal of the other secondary battery D1.

  According to the secondary battery D1 having the above configuration, the material of the bus bar welded surface of the positive electrode terminal and the material of the bus bar welded surface of the negative electrode terminal can be the same metal. Therefore, when a plurality of secondary batteries D1 are connected in series, a bus bar of the same metal as the bus bar welding surface can be used, and the bus bar can be easily welded to the positive electrode terminal and the negative electrode terminal.

<Second Embodiment>
Next, a second embodiment will be described with reference to FIGS. 16 and 17.

  What is characteristic in the present embodiment is that a material conversion structure is provided on the positive electrode terminal side, and the material of the bus bar welding surface of the positive electrode terminal is changed to copper which is the same metal as the material of the bus bar welding surface of the negative electrode terminal. It is that. The different points are described below.

  FIG. 16 is an enlarged view showing the main part of the negative electrode terminal in the present embodiment, and FIG. 17 is an enlarged view showing the main part of the positive electrode terminal.

  The negative electrode terminal is made of copper, and the material is different from that of the positive electrode terminal in the first embodiment. As shown in FIG. 16, the negative electrode connection terminal 40 has a shaft portion 40b and a main body portion 40a, and a bus bar welding surface 40d is formed on the upper surface of the main body portion 40a. The negative electrode connection terminal 40 is caulked and fixed to the lid 8 by a caulking portion 40c.

  As shown in FIG. 17, the positive electrode terminal includes a positive current collector 21 connected to the positive foil exposed portion of the electricity storage element 35, a positive connection terminal 41 connected to the positive current collector 21, and intermediate members 42 and 44. And an external terminal 43.

  The positive electrode connection terminal 41 is made of aluminum and is made of a material similar to that of the negative electrode connection terminal in the first embodiment, but is otherwise substantially the same in configuration, and has a shaft portion 41b and a flat portion 41a. .

The intermediate members 44, 42 are interposed between the first intermediate member 44 welded to the positive electrode connection terminal 3 and the first intermediate member 44 and the external terminal 43, so that the first intermediate member 44 and the external terminal The first intermediate member 44 having a second intermediate member (insert material) 42 that is diffusion-bonded to the respective members 43 is made of aluminum, and the second intermediate member 42 is made of nickel. The external terminal 43 is made of copper which is the same kind of metal as the negative electrode connection terminal 40. A bus bar welding surface 43 a is formed on the upper surface of the external terminal 43.

  The external terminal 43, the first intermediate member 44, and the second intermediate member 42 are made of a flat plate member having a plane substantially the same size as the upper surface of the flat portion 41 a of the positive electrode connection terminal 41, and are stacked by diffusion bonding And a flat laminated structure having a substantially rectangular shape in plan view. The materials of the external terminal 43, the second intermediate member 42, and the first intermediate member 44 are dissimilar metals. However, since the materials are diffusion bonded, good bonding is possible.

  The intermediate member 44 is welded and integrated with the base end of the positive electrode connection terminal 41. Since both the positive electrode connection terminal 41 and the first intermediate member 44 are made of aluminum, they can be laser-welded. For this welding, a butt joint that irradiates both the first intermediate member 44 and the positive electrode connection terminal 41 with laser light is desirable from the viewpoint of ensuring the welding quality.

  The first intermediate member 44 and the positive electrode connection terminal 41 are laser-welded at the overlapping surface of the intermediate member contact surface that is the lower surface of the first intermediate member 44 and the upper surface of the positive electrode connection terminal 41. The welding is performed by welding with a welding portion 47 by irradiating a laser beam to a boundary portion between the intermediate member side end surface of the first intermediate member 44 and the connection terminal side end surface of the flat portion 41 a of the positive electrode connection terminal 41.

  Since the first intermediate member 44 and the positive electrode connection terminal 41 are in surface contact and the side end surface perpendicular to the bus bar welding surface 43a is laser-welded, a highly rigid terminal structure can be obtained. Further, although there is a concern about the growth of an intermetallic compound that causes a decrease in bonding strength at the diffusion bonding surface 46 between the external terminal 43 and the second intermediate member 42 due to the heat of laser welding, the copper of the external terminal 43 and the second Since the nickel of the intermediate member 42 is a solid solution in a total ratio and does not generate an intermetallic compound, the problem of the intermetallic compound does not occur.

  Further, the diffusion bonding surface 45 between the second intermediate member 42 and the first intermediate member 44 is a combination of nickel of the second intermediate member 42 and aluminum of the first intermediate member 44, and the intermetallic compound is Since the combination is difficult to grow, it is possible to suppress a decrease in the strength of the terminal.

  The diffusion bonding surface between copper and aluminum must be avoided because it is a combination in which an intermetallic compound is easily grown by the heat of welding. Therefore, in the present embodiment, the second intermediate member 42 made of nickel is inserted between the external terminal 43 and the first intermediate member 44 to prevent the formation of intermetallic compounds.

  In the terminal structure in the present embodiment, the positive electrode connection terminal 41 and the first intermediate member 44 are joined by laser welding, the first intermediate member 44 and the second intermediate member 42, and the second intermediate member. Since 42 and the external terminal 43 are joined by diffusion bonding and both are metal joints, the connection resistance can be lowered as compared with brazing material and caulking.

  Further, since the material of the external terminal 43 on the positive electrode side is also copper as in the case of the negative electrode connection terminal 40, the positive electrode terminal of one secondary battery D1 and the other secondary battery D1 can be obtained by using the bus bar 38 as copper. The negative terminals can be connected in series by welding with the bus bar 38. Even if the material of the external terminal 43 is nickel and the material of the bus bar 38 is copper, copper and nickel can be welded because they are all solid solutions. Therefore, copper and nickel are defined as the same metal since they are all solid solutions.

<Third Embodiment>
The difference from the first embodiment is that the rising structure is formed by performing burring on the laminated structure of the external terminal 51 and the intermediate member 50. The different points are described below.

  18 is an exploded perspective view showing configurations of the negative electrode connection terminal 52, the intermediate member 50, and the external terminal 51 in the present embodiment, and FIG. 19 is a welded intermediate member and negative electrode connection terminal in the third embodiment. FIG. 20 is a perspective view showing a state in which the negative electrode terminals in the third embodiment are combined, and FIG. 21 is a cross-sectional view taken along line CC in FIG. 20 and shows a state in which the negative electrode connection terminals are fixed by caulking. FIG.

  The intermediate member 50 and the external terminal 51 are diffusion-bonded to form a laminated structure. The external terminal 51 has a bus bar welding surface 51b. By subjecting this laminated structure to burring, a burring hole 51a is formed in the center of the laminated structure, and a rising portion 51c rising in a cylindrical shape toward the intermediate member 50 is formed around the burring hole 51a. . As shown in FIG. 21, the rising portion 51 c has an inner layer portion that is formed on the radial center side by a part of the external terminal 51 and an outer layer portion that is formed on the radially outer side by a portion of the intermediate member 50. The outer layer portion has an outer peripheral surface (side end surface) that is perpendicular to the bus bar welding surface 51b.

  The negative electrode connection terminal 52 is inserted into the through-hole of the lid 8 and has a shaft portion 52b having a distal end disposed inside the battery container 36 and a proximal end disposed outside the battery container 36, and a proximal end of the shaft portion 52b. A fitting portion 52a that extends coaxially with the shaft portion 52b and fits into the burring hole 51a of the rising portion 51c from the tip side of the rising portion 51c, and is orthogonal to the shaft portion 52b from between the fitting portion 52a and the shaft portion 52b. And a collar portion 52c that protrudes in the direction and abuts against the tip of the rising portion 51c. The flange portion 52c has a cylindrical side end surface having the same diameter as the outer peripheral surface of the rising portion 51c and continuing to the outer peripheral surface. Since the other configuration of the negative electrode terminal is the same as that of the first embodiment, a detailed description thereof is omitted.

  In assembling the negative electrode terminal having the above-described configuration, the fitting portion 52a of the negative electrode connection terminal 52 is fitted into the burring hole 51a of the rising portion 51c, and the tip of the rising portion 51c is brought into contact with the flange portion 52c.

  And the boundary part of the outer peripheral surface of the standing part 51c and the side end surface of the collar part 52c is welded by laser welding, and the welding part 53 is formed. For this welding, a butt joint that irradiates both the intermediate member 50 and the negative electrode connection terminal 52 with laser light is desirable from the viewpoint of ensuring the welding quality.

  Then, the shaft portion 52 b of the negative electrode connection terminal 52 is inserted into a hole provided in each of the terminal block 6, the gasket 7, the lid 8, the insulating sheet 9, and the negative electrode current collector plate 10. Then, as shown in FIG. 21, the tip end of the shaft portion 52b is caulked to form a caulking portion 52d from the overlapped state as shown in FIG.

  Thereby, the negative electrode connection terminal 3 can fix the terminal block 6, the gasket 7, the lid | cover 8, the insulating sheet 9, and the negative electrode current collecting plate 10 to each other integrally. Then, the caulking portion 3 c is welded to the negative electrode current collector plate 10 in order to reduce the electrical resistance between the negative electrode connection terminal 3 and the negative electrode current collector plate 10.

  According to the terminal structure having the above-described configuration, the leading end of the rising portion 51c and the flange portion 52c are in contact with each other so as to be perpendicular to the bus bar welding surface 51b of the external terminal 51. Since the outer peripheral surface and the side end surface of the flange portion 52c are welded, a highly rigid terminal structure can be obtained.

  Furthermore, since the space between the outer peripheral surface and the side end surface is welded on the circumference, even if a stress acts on the welded portion 53 from the outside, the stress is not concentrated and a structure that can withstand a larger external stress can be obtained. it can. Moreover, since the negative electrode connection terminal 52 and the intermediate member 50 are joined by laser welding, and the intermediate member 50 and the external terminal 51 are joined by diffusion bonding, both of which are metal joints, compared with brazing material and caulking. Connection resistance can be lowered.

  Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment. Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

1: intermediate member, 2: external terminal, 2a: bus bar welding surface, 3: negative electrode connection terminal, 3a: flat portion, 3b: shaft portion, 3c: caulking portion, 4: diffusion bonding surface, 5: welded portion, 6: Terminal block, 7: Gasket, 8: Lid, 9: Insulating sheet, 10: Negative electrode current collector plate, 20: Positive electrode connection terminal, 20a: Flat part, 20b: Shaft part, 20c: Caulking part, 20d: Bus bar welding surface, 21: Positive electrode current collector plate, 22: Injection hole, 30: Positive electrode foil, 31: Positive electrode active material, 32: Separator, 33: Negative electrode foil, 34: Negative electrode active material, 35: Power storage element, 36: Battery container: 37 : Liquid injection plug, 38: bus bar, 39: spot welded part, 40: negative electrode connection terminal, 40a: main body part, 40c: caulking part, 40d: bus bar welding surface, 41: positive electrode connection terminal, 41a: flat part, 41c: Caulking portion, 42: second intermediate member, 43: external terminal, 43a: Bus bar welding surface, 44: first intermediate member, 45: diffusion bonding surface, 46: diffusion bonding surface, 47: welded portion, 50: intermediate member, 51: external terminal, 51a: burring hole, 51b: bus bar welding surface, 51c: rising portion 51c, 52: negative electrode connection terminal, 52a: fitting portion, 52b: shaft portion, 52c: flange portion, 52d: caulking portion, 53: welding portion, 54: terminal block

Claims (6)

A positive electrode connection terminal connected to the positive electrode of the electricity storage element and a negative electrode connection terminal connected to the negative electrode of the electricity storage element are secondary batteries made of different metals,
An intermediate member welded and joined to either one of the positive connection terminal and the negative connection terminal;
An external terminal made of the same metal as the other connecting terminal of the positive electrode connecting terminal and the negative electrode connecting terminal and diffusion-bonded to the intermediate member;
The intermediate member and the external terminal constitute a flat laminated structure integrated by the diffusion bonding,
The external terminal has a bus bar weld surface on which a bus bar is welded to one side of the laminated structure,
The intermediate member is formed along an outer edge of the intermediate member contact surface, the intermediate member contact surface with which the one connection terminal contacts the other surface side of the laminated structure, and is formed on the bus bar weld surface. An intermediate member side end surface that is vertical or inclined with respect to the
The one connection terminal is formed along a connection terminal contact surface that is in contact with the intermediate member contact surface and an outer edge of the connection terminal contact surface, and the connection terminal contact surface is formed on the intermediate member contact surface. A connection terminal side end surface that is continuous with the intermediate member side end surface in a state of being in contact with the contact surface;
The intermediate member and the one connection terminal are welded to a boundary portion between the intermediate member side end surface and the connection terminal side end surface in a state where the intermediate member contact surface and the connection terminal contact surface are in contact with each other. Secondary battery characterized by being made. A battery container containing the power storage element; and a lid for closing an upper opening of the battery container;
The one connection terminal is inserted into a through-hole formed in the lid, a distal end is disposed inside the battery container, a proximal end is disposed outside the battery container, and the intermediate terminal is disposed on the proximal end. The secondary battery according to claim 1, wherein the members are joined by welding. The one connection terminal is inserted into the through-hole of the lid and has a shaft portion having a distal end disposed inside the battery container and a proximal end disposed outside the battery container, and a proximal end of the shaft portion. A flat plate-like flat portion extending in a direction perpendicular to the shaft portion and disposed along the upper surface of the lid,
The secondary battery according to claim 2 , wherein the connection terminal contact surface is formed on an upper surface of the flat portion, and the connection terminal side end surface is formed on a side end surface of the flat portion. The one connecting terminal according to claim 3, characterized in that it is fixed to the lid by caulking of the shaft portion in a state where the insulating member is insulated from the cover is interposed between the lid Secondary battery. The intermediate member and the external terminal have a rising portion that is formed in a cylindrical shape toward the intermediate member by performing burring on the laminated structure,
The rising portion has an inner layer portion formed on the radial center side by a part of the external terminal, and an outer layer portion formed on the radial outer side by a portion of the intermediate member,
The intermediate member side end surface is formed on the outer peripheral surface of the outer layer portion of the rising portion, and the intermediate member contact surface is formed at the tip of the inner layer portion of the rising portion,
The one connection terminal is inserted into the through-hole of the lid and has a shaft portion having a distal end disposed inside the battery container and a proximal end disposed outside the battery container, and a proximal end of the shaft portion. A fitting portion that extends coaxially with the shaft portion and is fitted into the center hole of the rising portion from the tip side of the rising portion, and between the fitting portion and the shaft portion in a direction perpendicular to the shaft portion. A flange that protrudes and abuts against the tip of the rising portion, and
The flange portion has a cylindrical side end surface that is continuous with the outer peripheral surface of the outer layer portion of the rising portion,
The secondary battery according to claim 2 , wherein the connection terminal contact surface is formed on the contact surface of the flange, and the connection terminal side end surface is formed on the outer peripheral surface of the flange. The intermediate member is
A first intermediate member welded to the one connection terminal;
A second intermediate member interposed between the first intermediate member and the external terminal and diffusion-bonded to the first intermediate member and the external terminal;
The secondary battery according to any one of claims 1 to 5, characterized in that it comprises a.

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