JP5824504B2 - Spiral-winding free cross-section pipe making apparatus provided with auxiliary roller mechanism, and method for making a lining pipe using the pipe making apparatus - Google Patents

Spiral-winding free cross-section pipe making apparatus provided with auxiliary roller mechanism, and method for making a lining pipe using the pipe making apparatus Download PDF

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JP5824504B2
JP5824504B2 JP2013257946A JP2013257946A JP5824504B2 JP 5824504 B2 JP5824504 B2 JP 5824504B2 JP 2013257946 A JP2013257946 A JP 2013257946A JP 2013257946 A JP2013257946 A JP 2013257946A JP 5824504 B2 JP5824504 B2 JP 5824504B2
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lining pipe
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山城 浜夫
浜夫 山城
弘至 柴田
弘至 柴田
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足立建設工業株式会社
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この発明は、長尺の板状の帯状部材を螺旋状に捲回して管状体を形成し、自己推進(自走式)移動をもってライニング管を製管する製管装置及びライニング管の製管方法に関し、更に詳しくは、塑性変形性が付与された帯状部材を使用し、剛性を有する規制フレームに沿って案内子を介して移動するとともに、内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを備え、該帯状部材を螺旋状に捲回して自由な断面形状のライニング管を製管するライニング用製管装置及びライニング管の製管方法に関する。
本発明は特には、下水道管、上水道管及びガス管等の既設の管渠において、その内面に管状体を挿入し、ライニング層を施工するための管渠用ライニング施工装置並びに管渠内のライニング施工方法に関する。
The present invention relates to a pipe making apparatus and a pipe making method for making a lining pipe by forming a tubular body by spirally winding a long plate-like band-shaped member and making a lining pipe by self-propelling (self-propelled) movement. More specifically, a belt-like member provided with plastic deformability is used, moves along a rigid restricting frame via a guide element, and has a bending mechanism having a joining mechanism portion composed of an inner roller and an outer roller. The present invention relates to a lining pipe making apparatus and a lining pipe making method, comprising a flexible forming frame, and winding a belt-like member in a spiral shape to produce a lining pipe having a free cross-sectional shape.
In particular, the present invention relates to a pipe lining construction apparatus and a lining in the pipe for inserting a tubular body into the inner surface of an existing pipe such as a sewer pipe, a water pipe and a gas pipe, and constructing a lining layer. It relates to the construction method.

本出願人は先に、特開平8−261363号公報、特開2001−138398号公報により、剛性形状を保持する規制フレームと、その外周に案内ローラを配し、案内子を介して該規制フレーム回りに配される移動自在の成形フレームとからなるライニング製管装置を使用してなされる自走式螺旋捲きライニング施工工法を提案した。この自走式螺旋捲きライニング施工工法によれば、ライニングの対象とするどのような管渠においても、自由な断面形状のライニングを施せるものであって、画期的である。
そして、この自走式螺旋捲きライニング施工工法においては、規制フレームと成形フレームとは特定の位相関係を採り、成形フレームはライニング管の成形とともに管渠の周方向の周方向移動と管渠の軸方向の前進移動とをなし、規制フレームも案内子を介して成形フレームからの前進方向の推力を得て、成形フレームとともに管渠の軸方向へ移動するものである。しかし、このとき規制フレームは案内子との当接による推力を得ることから、案内子は規制フレームとの擦れ、引いてはこすれ磨耗、あるいは片当り等の問題があり、また、時として案内子のローラの規制フレームへの噛込み現象を惹起し、ライニングの施工操作に不具合が生じる。
そこで、本出願人は特願2007−319653(特開2009ー144744号公報)(以下、先行発明という)を提案し、上記の問題の解決を図った。
しかしながら、該先行発明においては、規制フレームの姿勢保持は成形フレームに依拠する構造を採るものであるので、成形フレームの動作がそのまま規制フレームに伝わり、両フレームに供回り動作が生ずる要因となっている。更にまた、内面ローラと外面ローラとからなる接合機構部が管渠内の底辺部を移動するとき、接合機構部の外面ローラ(もしくは送りローラ)が支持点となり、不安定化し、成形フレームと規制フレームとの関係(相対)位置が崩れ、がた付きの要因となる。
According to Japanese Patent Laid-Open Nos. Hei 8-261363 and 2001-138398, the present applicant previously arranged a restricting frame that holds a rigid shape and a guide roller on the outer periphery thereof, and the restricting frame is interposed via a guide element. We proposed a self-propelled spiral-fired lining construction method that uses a lining pipe-making device consisting of a movable molding frame that is arranged around. According to this self-propelled spiral-fired lining construction method, any pipe rod targeted for lining can be provided with a lining having a free cross-sectional shape, which is epoch-making.
In this self-propelled spiral-fired lining construction method, the regulating frame and the forming frame take a specific phase relationship, and the forming frame forms the lining pipe and moves in the circumferential direction of the pipe and the axis of the pipe. The restricting frame also obtains thrust in the forward direction from the forming frame via the guide and moves in the axial direction of the pipe rod together with the forming frame. However, at this time, the restricting frame obtains a thrust force due to contact with the guide, so the guide has problems such as rubbing against the restricting frame, pulling and rubbing, or one-sided contact. This causes a phenomenon in which the roller is caught in the restriction frame, causing a problem in the lining construction operation.
Therefore, the present applicant has proposed Japanese Patent Application No. 2007-319653 (Japanese Patent Laid-Open No. 2009-144744) (hereinafter referred to as the prior invention) and has attempted to solve the above problems.
However, in the prior invention, the posture retention of the restriction frame is based on a structure that relies on the molding frame. Therefore, the operation of the molding frame is directly transmitted to the restriction frame, which causes a rotating operation on both frames. Yes. Furthermore, when the joining mechanism portion consisting of the inner surface roller and the outer surface roller moves on the bottom side of the pipe rod, the outer surface roller (or feed roller) of the joining mechanism portion becomes a support point and becomes unstable, and the molding frame and the regulation are restricted. The relationship (relative) position with the frame collapses and becomes a cause of rattling.

特開2009−144744号公報JP 2009-144744 A

本発明は先行発明を更に発展させたものであり、この種の規制フレームを有する自走式螺旋捲きライニング製管装置において、成形フレームと規制フレームとの有害な干渉(がた付き、供回り)を生じさせず、製管装置の前進移動に追従して該規制フレームを円滑に進行させ、ライニング管の製管操作を円滑に行うことができるライニング用製管装置を得ることを目的とする。
本発明はまた、このライニング用製管装置を使用してなされる製管方法を得ることも他の目的とする。
本発明は更に、管渠内での施工におけるライニング施工装置及び該ライニング施工装置を使用してなされる管渠内でのライニング施工方法を得ることも他の目的とする。
本発明はこのため、規制フレームと形成されてゆくライニング管との位置(もしくは形状)関係に着目し、その位置関係を利用して規制フレームを自立保持させることによりこの目的を達成し得るとの知見に基づいてなされたものである。
The present invention is a further development of the prior invention, and in a self-propelled spiral-fired lining pipe manufacturing apparatus having this type of restriction frame, harmful interference between the forming frame and the restriction frame (backlash, rotation). An object of the present invention is to obtain a lining pipe making apparatus that can smoothly perform the pipe making operation of the lining pipe by smoothly moving the restriction frame following the forward movement of the pipe making apparatus.
It is another object of the present invention to obtain a pipe making method using the lining pipe making apparatus.
It is another object of the present invention to obtain a lining construction apparatus in construction in a pipe tub and a lining construction method in the pipe rim made using the lining construction apparatus.
For this reason, the present invention pays attention to the positional (or shape) relationship between the regulating frame and the lining pipe to be formed, and it is possible to achieve this purpose by holding the regulating frame independently using the positional relationship. It was made based on knowledge.

本発明の補助ローラ機構を備えた螺旋巻き自由断面製管装置及び該製管装置によるライニング管の成形方法は具体的には以下の構成を採る。
(第1発明)
本発明の第1は、ライニング用製管装置に係り、請求項1に記載のとおり、
両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記付加ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる、
ことを特徴とする。
本第1発明は、以下の実施形態でより一層具体的に示され、かつはその実施形態から抽出される発明概念である。
上記において、
イ)規制フレームの採る「所定形状」は、四角形(正方形、長方形、更には不等辺形を含む)を代表とし、三角形、多角形(五角形、六角形)等を含み、馬蹄形状を含む。なお、馬蹄形状は三角形、五角形ともみなせる。したがって、これらの形状は角部を有する。
ロ)位置関係を示す「管軸方向」「外方」は成形されるライニング管に対してのもの、また「前部」「後部」は当該装置の進行方向に対してのものである。
Specifically, the spirally wound free-section pipe-forming apparatus provided with the auxiliary roller mechanism of the present invention and the lining pipe forming method using the pipe-making apparatus have the following configurations.
(First invention)
A first aspect of the present invention relates to a lining pipe making apparatus, and as described in claim 1,
A tubular lining pipe formed by spirally winding a long belt-like member with plastic deformation that is continuously supplied and formed with joints on both side edges, and joining the joints that are in contact with each other. The additional lining pipe is additionally formed with a band-shaped member newly supplied to the front of the already formed lining pipe.
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that contacts the inner surface of the additional lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to be freely rotatable.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
Comprising an auxiliary roller mechanism,
It is characterized by that.
The first invention is an inventive concept that is more specifically shown in the following embodiment and extracted from the embodiment.
In the above,
B) The “predetermined shape” adopted by the restriction frame is represented by a quadrangle (including a square, a rectangle, and even an unequal shape), and includes a triangle, a polygon (pentagon, hexagon), and the like, and includes a horseshoe shape. The horseshoe shape can be regarded as a triangle or a pentagon. Therefore, these shapes have corners.
B) “Pipe axis direction” and “outward” indicating the positional relationship are for the lining pipe to be molded, and “front part” and “rear part” are for the traveling direction of the apparatus.

(作用)
本ライニング用製管装置の組立てにおいて、規制フレームに補助ローラ機構を取り付け、該補助ローラ機構の押込みボルトを内方に後退させておく。
本ライニング用製管装置の接合機構部の駆動により、初期ライニング管を形成する。すなわち、本装置の接合機構部の駆動により、成形フレームは規制フレームの拘束を受けて規制フレームの形状に沿って周方向に移動し、かつ軸方向に前進移動する。これとともに、帯状部材は螺旋状に捲回され、ライニング管が規制フレームの形状に製管されてゆく。成形フレームの1回周が帯状部材の1捲回となる。
これに伴い、押込みボルトの螺合進出により本補助ローラ機構の当接ローラを外方に押し出し、該当接ローラを初期ライニング管(成形フレーム回りに捲回され製管された直後のライニング管)の内面に押し付け、当該位置で該ライニング管の断面を成形フレームでの断面状態に保持する。これにより、対称配置を採る各補助ローラ機構の当接ローラを介して伝達される押圧力は規制フレーム内で相殺され、規制フレームは該ライニング管内で自立保持する。
更に本装置の接合機構部の駆動により、ライニング管は製管されてゆくが、本補助ローラ機構の当接ローラより後方のライニング管は弾性復帰作用を受けて本来の断面を採る。
また、本製管装置の補助ローラ機構は、角形断面をなすライニング管の角部に設置され、かつその当接ローラは幅広であるので、該ライニング管の周方向へのすべりがない。
よって、規制フレームに作用する押圧力は釣合いを保ち、また規制フレームの管周方向の移動はなく、該規制フレームは自立保持されているので、成形フレームとの供回りを引き起こすことなく、本ライニング用製管装置は円滑に前進する。
(Function)
In assembling the pipe manufacturing apparatus for the lining, an auxiliary roller mechanism is attached to the restriction frame, and the pushing bolt of the auxiliary roller mechanism is retracted inward.
The initial lining pipe is formed by driving the joining mechanism portion of the lining pipe making apparatus. That is, by driving the joining mechanism portion of the present apparatus, the forming frame is restrained by the restriction frame, moves in the circumferential direction along the shape of the restriction frame, and moves forward in the axial direction. At the same time, the belt-like member is wound spirally, and the lining pipe is formed into the shape of the restriction frame. One turn of the molding frame is one turn of the belt-like member.
Along with this, the abutting roller of this auxiliary roller mechanism is pushed outward by the screwing advance of the pushing bolt, and the corresponding contacting roller is moved to the initial lining pipe (the lining pipe immediately after being wound around the forming frame). It is pressed against the inner surface, and the cross section of the lining pipe is held in the cross section of the molding frame at this position. Thus, the pressing force transmitted through the contact roller of each auxiliary roller mechanism having a symmetrical arrangement is canceled in the restriction frame, and the restriction frame is held independently in the lining pipe.
Further, the lining pipe is manufactured by driving the joining mechanism portion of the apparatus, but the lining pipe behind the contact roller of the auxiliary roller mechanism receives an elastic return action and takes its original cross section.
Further, the auxiliary roller mechanism of the present pipe making apparatus is installed at the corner of the lining pipe having a square cross section, and the contact roller is wide, so that the lining pipe does not slip in the circumferential direction.
Therefore, the pressing force acting on the restriction frame is balanced, and there is no movement of the restriction frame in the pipe circumferential direction. Since the restriction frame is held by itself, this lining does not cause rotation with the molding frame. The pipe making apparatus advances smoothly.

(第2発明)
本発明の第2は、ライニング管の製管方法に係り、請求項4に記載のとおり、
両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる製管装置を用いて実施され、
前記付加ライニング管の成形とともに、前記成形フレームから離れる付加ライニング管の内面に前記当接ローラを押し当て、前記成形フレームによる前記付加ライニング管の初期断面を保持する、
ことを特徴とする。
本第2発明は、以下の実施形態でより一層具体的に示され、かつはその実施形態より抽出される発明概念である。
上記において、
イ)規制フレームの採る「所定形状」は、四角形(正方形、長方形、更には不等辺形を含む)を代表とし、三角形、多角形(五角形、六角形)等を含み、馬蹄形状を含む。なお、馬蹄形状は三角形、五角形ともみなせる。したがって、これらの形状は角部を有する。
ロ)位置関係を示す「管軸方向」「外方」は成形されるライニング管に対してのもの、また「前部」「後部」は当該装置の進行方向に対してのものである。
(Second invention)
A second aspect of the present invention relates to a method for producing a lining pipe, and as described in claim 4,
A tubular lining pipe formed by spirally winding a long belt-like member with plastic deformation that is continuously supplied and formed with joints on both side edges, and joining the joints that are in contact with each other. The additional lining pipe is additionally formed with a band-shaped member newly supplied to the front of the already formed lining pipe.
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that is in contact with the inner surface of the lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to freely rotate.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
It is carried out using a pipe making apparatus provided with an auxiliary roller mechanism,
Along with the molding of the additional lining pipe, the contact roller is pressed against the inner surface of the additional lining pipe that is separated from the molding frame, and the initial cross section of the additional lining pipe by the molding frame is maintained.
It is characterized by that.
The second invention is an invention concept that is more specifically shown in the following embodiment and extracted from the embodiment.
In the above,
B) The “predetermined shape” adopted by the restriction frame is represented by a quadrangle (including a square, a rectangle, and even an unequal shape), and includes a triangle, a polygon (pentagon, hexagon), and the like, and includes a horseshoe shape. The horseshoe shape can be regarded as a triangle or a pentagon. Therefore, these shapes have corners.
B) “Pipe axis direction” and “outward” indicating the positional relationship are for the lining pipe to be molded, and “front part” and “rear part” are for the traveling direction of the apparatus.

(第3発明)
本発明の第3は、管渠用ライニング施工装置に係り、請求項5に記載のとおり、
管渠内において、両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する施工装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記付加ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる、
ことを特徴とする。
本第3発明は、以下の実施形態でより一層具体的に示され、かつはその実施形態より抽出される発明概念である。
上記において、
イ)規制フレームの採る「所定形状」は、四角形(正方形、長方形、更には不等辺形を含む)を代表とし、三角形、多角形(五角形、六角形)等を含み、馬蹄形状を含む。なお、馬蹄形状は三角形、五角形ともみなせる。したがって、これらの形状は角部を有する。
ロ)位置関係を示す「管軸方向」「外方」は成形されるライニング管に対してのもの、また「前部」「後部」は当該装置の進行方向に対してのものである。
(Third invention)
3rd of this invention is related with the lining construction apparatus for pipes, As described in Claim 5,
In a pipe rod, a long strip-shaped member provided with plastic deformability that is continuously supplied and formed on both side edges is spirally wound, and the adjacent joints are joined together. The tubular lining pipe is left, and an additional lining pipe is additionally formed with a belt-like member newly supplied in front of the already formed lining pipe,
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In the construction apparatus which arranges a flexible forming frame and forms the additional lining pipe by the sandwiching and joining function between the inner roller and the outer roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that contacts the inner surface of the additional lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to be freely rotatable.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
Comprising an auxiliary roller mechanism,
It is characterized by that.
The third invention is an invention concept that is more specifically shown in the following embodiment and extracted from the embodiment.
In the above,
B) The “predetermined shape” adopted by the restriction frame is represented by a quadrangle (including a square, a rectangle, and even an unequal shape), and includes a triangle, a polygon (pentagon, hexagon), and the like, and includes a horseshoe shape. The horseshoe shape can be regarded as a triangle or a pentagon. Therefore, these shapes have corners.
B) “Pipe axis direction” and “outward” indicating the positional relationship are for the lining pipe to be molded, and “front part” and “rear part” are for the traveling direction of the apparatus.

(第4発明)
本発明の第4は、管渠内のライニング施工方法に係り、請求項6に記載のとおり、
管渠内において、両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる製管装置を用いて実施され、
前記付加ライニング管の成形とともに、前記成形フレームから離れる付加ライニング管の内面に前記当接ローラを押し当て、前記成形フレームによる前記付加ライニング管の初期断面を保持する、
ことを特徴とする。
本第4発明は、以下の実施形態でより一層具体的に示され、かつはその実施形態より抽出される発明概念である。
上記において、
イ)規制フレームの採る「所定形状」は、四角形(正方形、長方形、更には不等辺形を含む)を代表とし、三角形、多角形(五角形、六角形)等を含み、馬蹄形状を含む。なお、馬蹄形状は三角形、五角形ともみなせる。したがって、これらの形状は角部を有する。
ロ)位置関係を示す「管軸方向」「外方」は成形されるライニング管に対してのもの、また「前部」「後部」は当該装置の進行方向に対してのものである。
(Fourth invention)
4th of this invention is related with the lining construction method in a pipe cage, As described in Claim 6,
In a pipe rod, a long strip-shaped member provided with plastic deformability that is continuously supplied and formed on both side edges is spirally wound, and the adjacent joints are joined together. The tubular lining pipe is left, and an additional lining pipe is additionally formed with a belt-like member newly supplied in front of the already formed lining pipe,
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that is in contact with the inner surface of the lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to freely rotate.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
It is carried out using a pipe making apparatus provided with an auxiliary roller mechanism,
Along with the molding of the additional lining pipe, the contact roller is pressed against the inner surface of the additional lining pipe that is separated from the molding frame, and the initial cross section of the additional lining pipe by the molding frame is maintained.
It is characterized by that.
The fourth invention is an inventive concept that is more specifically shown in the following embodiment and extracted from the embodiment.
In the above,
B) The “predetermined shape” adopted by the restriction frame is represented by a quadrangle (including a square, a rectangle, and even an unequal shape), and includes a triangle, a polygon (pentagon, hexagon), and the like, and includes a horseshoe shape. The horseshoe shape can be regarded as a triangle or a pentagon. Therefore, these shapes have corners.
B) “Pipe axis direction” and “outward” indicating the positional relationship are for the lining pipe to be molded, and “front part” and “rear part” are for the traveling direction of the apparatus.

本発明によれば、規制フレームは補助ローラ機構により管周方向の移動がなく、また自立保持されるので、規制フレームと成形フレームとの位置関係は常時一定に保持される。これにより、規制フレームと成形フレームとの供回りがなく、ライニングの施工操作が円滑に行われる。
更には、成形フレームは自立保持されている規制フレームに支持された状態となるので、帯状部材の捲回に伴う成形フレームのぐら付きが阻止され、当該ライニング施工装置の前進動作が円滑に行われる。
本補助ローラ機構はその押込みボルトにより当接ローラに対する押込み量の調整が可能であり、ライニング管内面の傾斜角度の変化に対応できる。
本補助ローラ機構は機構(構造)が簡単であり、したがって製作費が安価であり、本製管装置の低コスト化が実現できる。
According to the present invention, the restriction frame does not move in the pipe circumferential direction by the auxiliary roller mechanism and is held independently, so that the positional relationship between the restriction frame and the molding frame is always kept constant. Thereby, there is no rotation of a control frame and a shaping | molding frame, and lining construction operation is performed smoothly.
Furthermore, since the molding frame is supported by the regulation frame that is held by itself, wobbling of the molding frame accompanying the winding of the belt-like member is prevented, and the forward movement of the lining construction apparatus is performed smoothly. .
This auxiliary roller mechanism can adjust the amount of pressing with respect to the contact roller by the pressing bolt, and can cope with a change in the inclination angle of the inner surface of the lining pipe.
The auxiliary roller mechanism has a simple mechanism (structure), and therefore the manufacturing cost is low, and the cost of the pipe making apparatus can be reduced.

本発明の補助ローラ機構を備えた螺旋巻き自由断面製管装置及び該製管装置によるライニング管の成形方法の一実施形態を示す正面図。BRIEF DESCRIPTION OF THE DRAWINGS The front view which shows one Embodiment of the shaping | molding method of the lining pipe | tube by the spiral winding free cross-section pipe manufacturing apparatus provided with the auxiliary roller mechanism of this invention, and this pipe manufacturing apparatus. 本ライニング施工装置の背面図。The rear view of this lining construction apparatus. 本ライニング施工装置の側断面図(図1の3−3線断面図)。FIG. 3 is a side sectional view of the lining construction apparatus (sectional view taken along line 3-3 in FIG. 1). 本ライニング施工装置の上面図。The top view of this lining construction apparatus. 本ライニング施工装置における規制フレームと成形フレームとの対応図。The correspondence figure of the control frame and molding frame in this lining construction apparatus. 図5の6−6線断面図。FIG. 6 is a sectional view taken along line 6-6 of FIG. 成形フレームの詳細構成図(図8の7方向矢視図)。FIG. 9 is a detailed configuration diagram of the molding frame (viewed in the direction of arrow 7 in FIG. 8). 成形フレームの側面構成図(図7の8方向矢視図)。FIG. 8 is a side view of the molding frame (viewed in the direction of arrow 8 in FIG. 7). 接合機構部の成形フレームの取付け図。The attachment figure of the shaping | molding frame of a joining mechanism part. 接合機構部の正面図。The front view of a joining mechanism part. 接合機構部の断面断面構成図(図10の11−11線断面図)。Sectional cross-section block diagram of a joining mechanism part (11-11 sectional view taken on the line of FIG. 10). 本補助ローラ機構(T)の側面図(図13の12方向矢視図)。The side view of this auxiliary roller mechanism (T) (12 direction arrow line view of FIG. 13). 本補助ローラ機構の正面図(図12の13方向矢視図)。FIG. 13 is a front view of the auxiliary roller mechanism (viewed in the direction of arrow 13 in FIG. 12). 本補助ローラ機構の平面図(図13の14方向矢視図)。The top view of this auxiliary roller mechanism (14 direction arrow view of FIG. 13). 成形フレームと規制フレームの側面図。The side view of a forming frame and a control frame. 案内子の部分図。Partial view of the guide. 本補助ローラ機構の作用説明図(1)。Action | operation explanatory drawing (1) of this auxiliary roller mechanism. 本補助ローラ機構の作用説明図(2)。(a) 図はライニング管の横断面図、(b) 図は(a) 図のA−A線縦断面図。Action | operation explanatory drawing (2) of this auxiliary roller mechanism. (a) A figure is a cross-sectional view of a lining pipe, (b) A figure is the longitudinal cross-sectional view of the AA line of the figure (a). 本補助ローラ機構の他の態様図。The other mode figure of this auxiliary roller mechanism. (a) 図は本発明に使用される帯状部材の一態様を示す断面図、(b) 図はこの帯状部材の接合関係を示す断面図。(a) The figure is sectional drawing which shows the one aspect | mode of the strip | belt-shaped member used for this invention, (b) The figure is sectional drawing which shows the joining relationship of this strip | belt-shaped member.

本発明の補助ローラ機構を備えた螺旋巻き自由断面製管装置及び該製管装置によるライニング管の成形方法の実施の形態を図面に基づいて説明する。
図1〜図16は本発明の一実施形態の管渠内における補助ローラ機構を備えてなる螺旋巻き製管式のライニング施工装置を示す。
すなわち、図1〜図4は本ライニング施工装置Sの全体の概略構成を示し、図5〜図11、図15、図16は本施工装置Sの更に詳細な部分構成を示し、図12〜図14は本発明の特徴的構成部分たる補助ローラ機構を示す。図17、図18は本補助ローラ機構の作用説明図である。また、図20は本発明に使用される帯状部材の一態様を示す。
これらの図において、Pは矩形断面をなす管渠、Rは本ライニング施工装置Sによって製管されたライニング管を示す。なお、本施工装置Sによって製管されるライニング管Rの進行方向(矢印ロ)をもって、前部、後部とする。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a spirally wound free cross-section pipe manufacturing apparatus provided with an auxiliary roller mechanism of the present invention and a lining pipe forming method using the pipe manufacturing apparatus will be described with reference to the drawings.
1 to 16 show a spirally wound pipe type lining construction apparatus provided with an auxiliary roller mechanism in a pipe rod according to an embodiment of the present invention.
That is, FIGS. 1 to 4 show an overall schematic configuration of the lining construction apparatus S, FIGS. 5 to 11, 15, and 16 show more detailed partial configurations of the construction apparatus S, and FIGS. Reference numeral 14 denotes an auxiliary roller mechanism which is a characteristic component of the present invention. 17 and 18 are explanatory views of the operation of the auxiliary roller mechanism. FIG. 20 shows an embodiment of a belt-like member used in the present invention.
In these figures, P is a pipe rod having a rectangular cross section, and R is a lining pipe produced by the lining construction apparatus S. In addition, let the advancing direction (arrow B) of the lining pipe R manufactured by this construction apparatus S be a front part and a rear part.

帯状部材100(図20参照)
本施工装置Sの構成の説明に先立って、本施工装置Sに適用される帯状部材について説明する。
図20は本実施形態のライニング施工装置Sに適用される帯状部材の一例を示す。
帯状部材100は本体が一定厚さの平板状をなし、その外面の長手方向に適宜数(図例では5、通常は3)の突条102が連続的に縦設される。突条102に先端部にはフランジ102aが形成される。突条102の相互間は溝104もしくは溝空間を形成する。内面106は実質的に平滑に形成される。
帯状部材100の両側には互いに内外に重合して係合する接合部100A,100Bが形成される。すなわち、前縁側接合部100Aはその前端部の突条102Aの基部が膨径され、その内面側より凹溝110が縦設され、更にこの突条102Aより張出し部112が連設される。後縁側接合部100Bは後端部の突条102Bより張出し部114が張設され、該張出し部114の端部寄りに前記前縁側接合部100Aの凹溝110に係合する凸条116が縦設される。
この帯状部材100において、中間の突条102間に金属製(通常は鋼製)の断面W字形をなす塑性変形機能材としての塑性変形材120が装着される。該塑性変形材120は図例の位置に限定されず、その他の位置あるいは複数箇所であってもよく、また、形状としてV字形、U字形等が採択される。
接合時において、相隣れる帯状部材100の前縁部と後縁部とが重なり合い、前縁側接合部100Aに後縁側接合部100Bが後記する接合ローラ部の外面ローラと内面ローラとの挟着作用を受けて、凹溝110内に凸条116が、また、突条102Bのフランジ102a内に張出し部112の端部がそれぞれ嵌り込み、接合される。この場合、主たる係合は凹溝110と凸条116とによりなされ、張出し部112と突条102Bとは従たる係合をなすものであり、従って、場合によっては従たる係合は省略されうる。
更に、本実施形態では張出し部112,114の当接部分にはシール材118が介装され、接合性を高める。なお、接合部100A,100Bにおける嵌合係合で十分であれば、当該シール材118を省略することができる。帯状部材は合成樹脂の素材をもって作成され、特に成形性の観点から押出し形成により連続的に成形できる塩化ビニール(PVC)樹脂が好適である。しかし金属製による成形を妨げるものではない。
Strip member 100 (see FIG. 20)
Prior to the description of the configuration of the construction apparatus S, a belt-like member applied to the construction apparatus S will be described.
FIG. 20 shows an example of a belt-like member applied to the lining construction apparatus S of this embodiment.
The band-shaped member 100 has a flat plate shape with a constant thickness, and an appropriate number (5 in the illustrated example, usually 3) of protrusions 102 are continuously provided vertically in the longitudinal direction of the outer surface. A flange 102 a is formed at the tip of the protrusion 102. A groove 104 or a groove space is formed between the protrusions 102. The inner surface 106 is formed to be substantially smooth.
On both sides of the belt-like member 100, joint portions 100A and 100B are formed that are overlapped with each other inside and outside. That is, in the front edge side joint portion 100A, the base portion of the protrusion 102A at the front end is expanded, the concave groove 110 is provided vertically from the inner surface side, and the overhang portion 112 is further provided continuously from the protrusion 102A. The rear edge side joint portion 100B is provided with an overhang portion 114 extending from the protrusion 102B at the rear end portion, and a protrusion 116 that engages with the groove 110 of the front edge side joint portion 100A is vertically disposed near the end portion of the overhang portion 114. Established.
In the belt-like member 100, a plastic deformation material 120 as a plastic deformation functional material having a W-shaped cross section made of metal (usually steel) is mounted between intermediate protrusions 102. The plastic deformable material 120 is not limited to the position shown in the figure, and may be at other positions or at a plurality of locations, and a V shape, a U shape, or the like is adopted as the shape.
At the time of joining, the front edge portion and the rear edge portion of the adjacent belt-like members 100 overlap each other, and the outer surface roller and the inner surface roller of the joining roller portion described later by the rear edge side joint portion 100B overlap the front edge side joint portion 100A. In response, the ridge 116 is fitted into the groove 110, and the end of the protruding portion 112 is fitted into the flange 102a of the ridge 102B, and joined. In this case, the main engagement is made by the concave groove 110 and the convex stripe 116, and the overhanging portion 112 and the protrusion 102B make a secondary engagement. Therefore, in some cases, the secondary engagement can be omitted. .
Furthermore, in this embodiment, the sealing material 118 is interposed in the contact part of the overhang | projection parts 112 and 114, and bondability is improved. Note that the sealing material 118 can be omitted if the fitting engagement at the joints 100A and 100B is sufficient. The belt-shaped member is made of a synthetic resin material, and in particular, from the viewpoint of moldability, a vinyl chloride (PVC) resin that can be continuously formed by extrusion is suitable. However, it does not prevent metal molding.

ライニング施工装置S(図1〜図11参照)
図1〜図4に示されるように、このライニング製管装置Sは、矩形形状をなす剛性の規制フレーム10と、外周に案内ローラ11を配し、案内子12を介して前記規制フレーム10の外周回りに移動自在に配される屈撓自在の成形フレーム13とを主体とする。該成形フレーム13の屈撓性は180°をもって外折れは自由であって、内折れは中折れ防止機構により制限される。また、該成形フレーム13には所定間隔を保って取り付けられる内面ローラ15と外面ローラ16とを主体とし、該ローラ15,16を駆動する駆動部17及び該駆動部17に連動する送りローラ機構部18を含む接合機構部19が固定装着され、該成形フレーム13は該接合機構部19で駆動部17からの駆動力を受けて、前記した帯状部材100を挟み付けて自転推進する。
Lining construction device S (See Figs. 1 to 11)
As shown in FIG. 1 to FIG. 4, the lining pipe making apparatus S includes a rectangular rigid regulation frame 10 and a guide roller 11 on the outer periphery. Mainly a flexible molding frame 13 that is movably arranged around the outer periphery. The flexure of the molding frame 13 is 180 ° and the outer folding is free, and the inner folding is limited by the middle folding preventing mechanism. The molding frame 13 is mainly composed of an inner surface roller 15 and an outer surface roller 16 that are attached at a predetermined interval, and a driving portion 17 that drives the rollers 15 and 16 and a feed roller mechanism portion that interlocks with the driving portion 17. A joining mechanism portion 19 including 18 is fixedly mounted, and the molding frame 13 receives a driving force from the driving portion 17 by the joining mechanism portion 19 and sandwiches the belt-like member 100 and propels it to rotate.

以下、図5〜図11に該ライニング製管装置Sの細部の構成を説明する。
成形フレーム13(図5〜図9参照)
成形フレーム13は、所要の幅をもって環状体をなし、全体がリンク体21(枠部21a、軸部21b)の連なりよりなるリンク機構をもって外径方向へは屈撓自在となっており、かつ横剛性を有する。
案内ローラ11は、この成形フレーム13のリンク機構の各軸部21bに回転自在に配される。接合機構部19の駆動部17は、成形フレーム13のリンク体21の一つの取付け部21Aに装着される。
(中折れ防止機構)
リンク体21の相互は180°を基準に、外折れが可能とされるが、中折れは防止される。このため、中折れ防止機構がリンク体21の枠部21aの側面に設けられる。図8にその一例を示す。図において、22はストッパーである。
Hereinafter, the detailed configuration of the lining pipe making apparatus S will be described with reference to FIGS.
Molding frame 13 (see FIGS. 5 to 9)
The forming frame 13 is formed into an annular body with a required width, and the whole is flexible in the outer diameter direction with a link mechanism composed of a continuous link body 21 (frame portion 21a, shaft portion 21b), and laterally. It has rigidity.
The guide roller 11 is rotatably arranged on each shaft portion 21b of the link mechanism of the forming frame 13. The drive portion 17 of the joining mechanism portion 19 is attached to one attachment portion 21 </ b> A of the link body 21 of the molding frame 13.
(Anti-breaking mechanism)
The link bodies 21 can be folded outward with respect to each other at 180 °, but the middle break is prevented. For this reason, a middle break prevention mechanism is provided on the side surface of the frame portion 21 a of the link body 21. An example is shown in FIG. In the figure, 22 is a stopper.

案内ローラ11(図5〜図9参照)
案内ローラ11は、成形フレーム13のリンク体21の各軸部21bに回転自在に装着される。ローラ本体は硬質の合成樹脂体あるいは金属体よりなり、帯状部材100の内面に当接する。標準の案内ローラ11(11a)はリンク体21の内幅一杯の長さを有するが、接合機構部19の前方部の所要数(通常は1乃至2)の案内ローラ11(11b)は通常では帯状部材100の幅だけ後方へずらされるか(図13参照)、特別には短くされる(図9参照)。
Guide roller 11 (see FIGS. 5 to 9)
The guide roller 11 is rotatably mounted on each shaft portion 21 b of the link body 21 of the molding frame 13. The roller body is made of a hard synthetic resin body or metal body, and abuts against the inner surface of the belt-like member 100. The standard guide roller 11 (11a) has a length that is full of the inner width of the link body 21, but the required number (usually 1 to 2) of guide rollers 11 (11b) in the front portion of the joining mechanism portion 19 is usually normal. It is shifted backward by the width of the belt-like member 100 (see FIG. 13) or specially shortened (see FIG. 9).

接合機構部19(図10〜図11参照)
接合機構部19は接合ローラ部、駆動部17及び送りローラ機構部18を備え、成形フレーム13の取付け部21Aに装着される。該接合機構部19は、内面ローラ15と外面ローラ16とが組となった接合ローラ部を主体とし、かつ、これらのローラ15,16の同期回転を図る歯車機構24を収めた箱体25、及び該箱体25に取り付けられローラ15,16の回転駆動源としての油圧モータ26を含み、接合機構部19は螺旋状に捲回される帯状部材100の接合部、すなわち当該帯状部材100が最初に閉合する位置に対応して配される。歯車機構24・箱体25及び油圧ローラ26は駆動部17を構成し、送りローラ機構部18は駆動部17に連動する。なお、内面ローラ15は案内ローラ11と同様に成形フレーム13のリンク体21の軸部21bに装着される。
Joining mechanism 19 (see FIGS. 10 to 11)
The joining mechanism part 19 includes a joining roller part, a drive part 17 and a feed roller mechanism part 18, and is attached to the attachment part 21 </ b> A of the molding frame 13. The joining mechanism portion 19 is mainly a joining roller portion in which an inner surface roller 15 and an outer surface roller 16 are combined, and a box body 25 that houses a gear mechanism 24 that rotates these rollers 15 and 16 synchronously. And a hydraulic motor 26 as a rotational drive source for the rollers 15 and 16 attached to the box body 25. The joining mechanism 19 is a joint of the belt-like member 100 wound spirally, that is, the belt-like member 100 is the first. It is arranged corresponding to the position that closes. The gear mechanism 24, the box body 25, and the hydraulic roller 26 constitute a drive unit 17, and the feed roller mechanism unit 18 is interlocked with the drive unit 17. The inner roller 15 is attached to the shaft portion 21 b of the link body 21 of the molding frame 13 in the same manner as the guide roller 11.

(箱体25)
箱体25は、図10に示されるように、上部分と下部分とに分かれ、上部分はピン軸回りに開放可能とされ、閉合装置28をもって上部分を下部分へ閉合する。箱体25は上下部分にわたってその前後面により歯車機構24の軸部の保持をなす。また、箱体25の下部分において、前面部は油圧モータ26の取付け部となり、後面部は成形フレーム13の取付け部21Aのリンク体21の軸部21bに取り付けられる。
(Box 25)
As shown in FIG. 10, the box 25 is divided into an upper portion and a lower portion, the upper portion can be opened around the pin axis, and the upper portion is closed to the lower portion by the closing device 28. The box body 25 holds the shaft portion of the gear mechanism 24 by its front and rear surfaces over the upper and lower portions. Further, in the lower part of the box body 25, the front surface portion is an attachment portion of the hydraulic motor 26, and the rear surface portion is attached to the shaft portion 21 b of the link body 21 of the attachment portion 21 </ b> A of the molding frame 13.

(歯車機構24)
歯車機構24は、図11に示されるように、箱体25の前後壁にわたって下方より順次、回転自在に架け渡された3つの軸部29,30,31を有し、各軸部29,30,31に歯車32,33,34が固設される。そして、第2の軸部30には接合ローラ部の内面ローラ15が連結され、第3の軸部31には外面ローラ16が連結される。図示されるように、第1の軸部29の回転に対して第2軸部30は逆方向に、第3軸部31は順方向に回転し、ひいては内面ローラ15と外面ローラ16とは互いに逆回転となる。更に、第3の軸部31に間隔保持用のスペーサローラ35が回転自在に取り付けられる。
(Gear mechanism 24)
As shown in FIG. 11, the gear mechanism 24 has three shaft portions 29, 30, 31 that are rotatably spanned sequentially from the lower side across the front and rear walls of the box body 25. , 31 are fixedly provided with gears 32, 33, 34. The inner shaft 15 of the joining roller portion is connected to the second shaft portion 30, and the outer roller 16 is connected to the third shaft portion 31. As shown in the figure, the second shaft portion 30 rotates in the opposite direction and the third shaft portion 31 rotates in the forward direction with respect to the rotation of the first shaft portion 29. As a result, the inner roller 15 and the outer roller 16 are mutually connected. Reverse rotation. Further, a spacer roller 35 for maintaining a space is rotatably attached to the third shaft portion 31.

(送りローラ機構18)
送りローラ機構18は、箱体25の外部において第2の軸部30に固設される駆動スプロケット37、第3の軸部31に回転自在に装着されるスプロケット付き送りローラ38及びチェーン39からなる。チェーン39は、駆動スプロケット37とスプロケット付き送りローラ38のスプロケット部とに巻き掛けられ、駆動スプロケット37の駆動力をスプロケット付き送りローラ38に伝達する。しかして、送りローラ機構18の回転はスプロケット付き送りローラ38をもって管渠Pの管壁に当接し、その回転をもって本装置Sの周方向の移動を補助する。
(Feeding roller mechanism 18)
The feed roller mechanism 18 includes a drive sprocket 37 fixed to the second shaft portion 30 outside the box body 25, a sprocket-equipped feed roller 38 rotatably attached to the third shaft portion 31, and a chain 39. . The chain 39 is wound around the drive sprocket 37 and the sprocket portion of the feed roller with sprocket 38, and transmits the driving force of the drive sprocket 37 to the feed roller with sprocket 37. Thus, the rotation of the feed roller mechanism 18 comes into contact with the tube wall of the pipe rod P with the feed roller 38 with sprocket, and the rotation assists the movement of the apparatus S in the circumferential direction.

(油圧モータ26)
油圧モータ26は、その駆動軸を第1の軸部29に連結して箱体25の前面に取り付けられる。該油圧モータ26には、該油圧モータ26に油を送るイン側配管41aと、該油圧モータ26から油を排出するアウト側配管41bとが接続される。更に、これらの配管41は、箱体25あるいは成形フレーム13の適宜位置に取り付けられる回転継手42(図3参照)に接続され、該回転継手42には外部の圧力源に連なる配管43が接続される。この回転継手42を介することにより、回転動作を伴う油圧モータ26側の配管41bと、回転動作のない外部側配管43との間の作動流体の授受をなす。この歯車機構24・油圧モータ26により、油圧モータ26の駆動力は第1の軸部29に伝達され、かつ、歯車機構24を介して第2・第3の軸部30,31に伝達される。
(Hydraulic motor 26)
The hydraulic motor 26 is attached to the front surface of the box 25 with its drive shaft connected to the first shaft portion 29. The hydraulic motor 26 is connected to an in-side pipe 41 a that sends oil to the hydraulic motor 26 and an out-side pipe 41 b that discharges oil from the hydraulic motor 26. Further, these pipes 41 are connected to a rotary joint 42 (see FIG. 3) attached to the box 25 or an appropriate position of the molding frame 13, and a pipe 43 connected to an external pressure source is connected to the rotary joint 42. The By passing through the rotary joint 42, the working fluid is exchanged between the piping 41 b on the hydraulic motor 26 side that rotates and the external piping 43 that does not rotate. By the gear mechanism 24 and the hydraulic motor 26, the driving force of the hydraulic motor 26 is transmitted to the first shaft portion 29 and also transmitted to the second and third shaft portions 30 and 31 via the gear mechanism 24. .

この接合機構部19のライニング管Rへの取付けは、既に形成されたライニング管Rの前端において、箱体25の上部分を開放し、外面ローラ16の輪状鍔部のピッチを帯状部材100の突条102のピッチに合致させ、しかる後、上部分を下部分に閉合し、閉合装置28を閉鎖し、そのナットを締め込んでなす。   The attachment mechanism 19 is attached to the lining pipe R by opening the upper portion of the box 25 at the front end of the already formed lining pipe R and setting the pitch of the ring-shaped flange portion of the outer surface roller 16 to the protrusion of the belt-like member 100. Match the pitch of the strip 102, then close the upper part to the lower part, close the closing device 28 and tighten the nut.

規制フレーム10及び案内子12(図5、図6参照)
(規制フレーム10)
規制フレーム10は、鋼製よりなり、大きな剛性を有し、全体形状が矩形をなす。本実施形態では中空の溝45を有する型鋼が使用され、該溝45は外方に向けて開口する。なお、該規制フレーム10は分割体をもって組み立てられる。
(案内子12)
案内子12は成形フレーム13と規制フレーム10とに介装され、成形フレーム13の移動を規制フレーム10の軌道に従って案内する。もっと詳しくは、該案内子12は2叉状をなす本体の両端において成形フレーム13の軸部21bに枢着される軸受け体46を有し、本体の中央部よりローラ保持体47が内方へ向けて延設され、該ローラ保持体47には両側にローラ48を取り付けた回転軸49を回転自在に保持する。そして、このローラ48は規制フレーム10の溝45内に装着され、その内壁に沿って移動する。
Restriction frame 10 and guide 12 (see FIGS. 5 and 6)
(Regulation frame 10)
The restriction frame 10 is made of steel, has a large rigidity, and has an overall shape of a rectangle. In the present embodiment, a steel mold having a hollow groove 45 is used, and the groove 45 opens outward. The restriction frame 10 is assembled with a divided body.
(Guide 12)
The guide 12 is interposed between the molding frame 13 and the regulation frame 10 and guides the movement of the molding frame 13 along the path of the regulation frame 10. More specifically, the guide 12 has a bearing body 46 pivotally attached to the shaft portion 21b of the molding frame 13 at both ends of the bifurcated main body, and the roller holding body 47 is inward from the central portion of the main body. The roller holding body 47 rotatably holds a rotating shaft 49 having rollers 48 attached to both sides thereof. The roller 48 is mounted in the groove 45 of the restriction frame 10 and moves along the inner wall.

以上述べた本施工装置Sの構成は,位置決め機構T(図2)を除いて全て公知である(特開平8−261363号公報、特開2001−138398号公報)。しかして、案内ローラ11及び接合機構部19を組み付けた成形フレーム13は、駆動部17の駆動により、管断面に対し同一位相を保つ規制フレーム10の形状に沿って周方向に進行する。このとき、接合機構部19で塑性変形性の帯状部材100は螺旋状に捲回され、矩形形状のライニング管Rを製管し、また、送りローラ機構部18は管渠Pの管壁に当接し、その回転をもって本施工装置Sを円滑に推進させる。更に、成形フレーム13の前進進行に伴い、規制フレーム10は案内子12を介して成形フレーム13からの押出し力を得て、成形フレーム13とともに前進進行をなす。   All the constructions of the construction apparatus S described above are known except for the positioning mechanism T (FIG. 2) (Japanese Patent Laid-Open Nos. 8-261363 and 2001-138398). Thus, the molding frame 13 assembled with the guide roller 11 and the joining mechanism portion 19 advances in the circumferential direction along the shape of the restriction frame 10 that maintains the same phase with respect to the cross section of the tube by driving the driving portion 17. At this time, the plastically deformable belt-like member 100 is spirally wound by the joining mechanism portion 19 to form a rectangular lining pipe R, and the feed roller mechanism portion 18 contacts the pipe wall of the pipe rod P. The construction apparatus S is smoothly promoted by contact and rotation. Further, as the molding frame 13 advances, the regulation frame 10 obtains an extrusion force from the molding frame 13 through the guide 12 and advances together with the molding frame 13.

ここで留意すべきは、規制フレーム10と成形フレーム13との位相関係である。すなわち、成形フレーム13は帯状部材100の螺旋捲回による管状体の成形をなすため、各リンク体21の相互をずらし、螺旋状にねじれが与えられる。一方、規制フレーム10は剛性体による平面体をなし、この結果、規制フレーム10と成形フレーム13とは位相ずれが生じる。この両フレーム10,13と介装される案内子12との遊びにより、規制フレーム10はずれ位相の若干量が吸収されるが、規制フレーム10と成形フレーム13との実質的な位相ずれは解消されず、案内子12の規制フレーム10に対する片当りは解消されない。同一幅のリンク体21よりなる成形フレーム13の接合機構部19の前後(周回りの進行方向イにみて。)において、該リンク体21を帯状部材100の一幅分をずらす通常の態様を採るとき、この傾向は顕著である。図4はこの態様を示すものであって、成形フレーム13の接合機構部19の後部において、規制フレーム10は成形フレーム13に最も接近し、成形フレーム13の接合機構部19の前部において、規制フレーム10は成形フレーム13より最も大きく離れる。したがって、この態様では案内子12の片当りは避けられない。   What should be noted here is the phase relationship between the restriction frame 10 and the molding frame 13. That is, since the forming frame 13 forms a tubular body by spiral winding of the belt-like member 100, the link bodies 21 are shifted from each other, and a spiral twist is given. On the other hand, the regulation frame 10 is a flat body made of a rigid body, and as a result, the regulation frame 10 and the molding frame 13 are out of phase. The play between the frames 10 and 13 and the intervening guide 12 absorbs a slight amount of the shift phase of the restriction frame 10, but the substantial phase shift between the restriction frame 10 and the molding frame 13 is eliminated. Therefore, the one-sided contact of the guide 12 with respect to the restriction frame 10 is not eliminated. A normal mode is adopted in which the link body 21 is shifted by one width of the belt-like member 100 before and after the joining mechanism portion 19 of the molding frame 13 composed of the link body 21 having the same width (as viewed in the circumferential traveling direction A). Sometimes this trend is significant. FIG. 4 shows this aspect. In the rear part of the joining mechanism part 19 of the molding frame 13, the regulation frame 10 comes closest to the molding frame 13 and in the front part of the joining mechanism part 19 of the molding frame 13. The frame 10 is farthest away from the molding frame 13. Therefore, in this aspect, the contact of the guide 12 is inevitable.

補助ローラ機構T(図12〜図14、図17参照)
本発明では、以上の構成よりなるライニング施工装置Sにおいて、規制フレーム10に補助ローラ機構が付加されてなることを特徴とする。
本補助ローラ機構Tは、規制フレーム10の後部に固定具2を介して固設され、後方部へ管軸方向に沿って延設される固定基板1、該固定基板1の外側(すなわちライニング管Rの内面に向けて)に前方のピン軸3aを介して揺動保持されるローラ保持枠3、該固定基板1に螺合され該ローラ保持枠3の後方の底部を押す押込みボルト4、該ローラ保持枠3に回転可能に保持されライニング管Rの内面に押し当てられる当接ローラ5、よりなる。
Auxiliary roller mechanism T (see FIGS. 12 to 14 and 17)
The present invention is characterized in that an auxiliary roller mechanism is added to the restriction frame 10 in the lining construction apparatus S having the above-described configuration.
The auxiliary roller mechanism T is fixed to the rear portion of the restriction frame 10 via the fixture 2 and extends to the rear portion along the tube axis direction. The auxiliary roller mechanism T is outside the fixed substrate 1 (that is, the lining pipe). A roller holding frame 3 that is rocked and held via a front pin shaft 3a (toward the inner surface of R), a push bolt 4 that is screwed into the fixed substrate 1 and presses the bottom of the roller holding frame 3 at the rear, The abutting roller 5 is rotatably held by the roller holding frame 3 and pressed against the inner surface of the lining pipe R.

案内子12A(図12、図15、図16参照)
先ず、本態様において、案内子の構成及び配設が先の図例とは異なる構成及び配設を採り、この案内子12Aについて説明する。
成形フレーム13のリンク体21には、リンク軸部21bを挟んで相対向するリンク枠部21aの壁体にリブ51aを介して軸受体51が固設され、該軸受体51に軸体52が挿通保持される。軸体52は比較的短尺をなし、軸受体51とは軸方向移動を許し、またその両端部には抜出し阻止用のストッパー52aが装着される。
案内子本体54は2つの翼部54A,54Bよりなる蝶番型を採り、各翼部54A,54Bは端部に前記した軸体52を受け入れる端部軸受部54aを有する。
また、各翼部54A,54Bの枢軸部には相互に嵌まり合う中央軸受部54b,54b’が形成され、ローラ軸55が挿通保持される。
ローラ軸55は十分に長く、中央軸受部54b,54b’とは軸方向移動を許し、またその両端部にはローラ56が回転自在に装着される。
規制フレーム10はローラ56を拘束保持する溝45を有する点は先の図例と実質的に変わりがないが、その開口は広く採られており、該開口の余裕幅をもって案内子12Aの軸移動を許す。溝45内にローラ56の軸方向のブレ止め58が取り付けられる。該ブレ止め58は規制フレーム10自体が幅狭のもの、したがって溝45の開口も幅狭なものであれば省略できる。
この案内子12Aによれば、三角形枠を構成し、先の図例の案内子12(46, 47, 48, 49)に比べ、安定的な移動作用を得ることができる。
なお、この図例の案内子12Aにおいて、軸受体51及び案内子本体54に軸方向移動を許しているが、本施工装置Sの大きさの変更に対応したものであり、本質的事項ではなく、本施工装置Sの大きさが一義的に定まればそれらの移動は不要である。
Guide 12A (See FIGS. 12, 15, and 16)
First, in this embodiment, the guide 12A will be described with reference to the configuration and arrangement of the guide different from the previous example.
In the link body 21 of the molding frame 13, a bearing body 51 is fixed to a wall body of the link frame portion 21a facing each other with the link shaft portion 21b interposed therebetween via a rib 51a, and a shaft body 52 is attached to the bearing body 51. It is inserted and held. The shaft body 52 is relatively short, allows axial movement with respect to the bearing body 51, and is provided with stoppers 52a for preventing withdrawal at both ends thereof.
The guide body 54 has a hinge shape composed of two wing portions 54A and 54B, and each wing portion 54A and 54B has an end bearing portion 54a for receiving the shaft body 52 at the end.
Further, central bearing portions 54b and 54b 'which are fitted to each other are formed on the pivot portions of the wing portions 54A and 54B, and the roller shaft 55 is inserted and held.
The roller shaft 55 is sufficiently long, allows axial movement with respect to the central bearing portions 54b and 54b ′, and rollers 56 are rotatably mounted at both ends thereof.
The restriction frame 10 has a groove 45 for restraining and holding the roller 56, which is substantially the same as the previous example. However, the opening is wide, and the axial movement of the guide 12A is performed with a margin of the opening. Forgive. An anti-blur 58 in the axial direction of the roller 56 is attached in the groove 45. The anti-blur 58 can be omitted if the restriction frame 10 itself is narrow, and therefore the opening of the groove 45 is also narrow.
According to this guide element 12A, a triangular frame is formed, and a stable moving action can be obtained as compared with the guide element 12 (46, 47, 48, 49) of the previous example.
In the guide 12A of this example, the bearing body 51 and the guide body 54 are allowed to move in the axial direction, but this corresponds to a change in the size of the construction apparatus S and is not an essential matter. If the size of the construction apparatus S is uniquely determined, it is not necessary to move them.

次に、本補助ローラ機構Tの細部構成について説明する。
固定基板1
固定基板1は、規制フレーム10の隅部の4か所に、かつ該規制フレーム10の後部に固定具2をもって固設され、後方へ管軸方向に延設される。
もっと詳しくは、該固定基板1は所定の幅、厚さ、長さを有するとともにリブをもって補剛された平板体60を基体とし、その前壁部60aにボルト・ナットよりなる固定具2をもって規制フレーム10の後面に固設される。該平板体60の後部には2つのボルト挿通孔61が対称を保って開設され、かつ、該平板体60の上面(外面)に該ボルト挿通孔61の対応位置にねじ孔62aを有するナット62が固設される。また、該平板体60の前部の上面には2つの取付けリブ63が対称を保って立設される。
Next, a detailed configuration of the auxiliary roller mechanism T will be described.
Fixed substrate 1
The fixed substrate 1 is fixed to the four corners of the restriction frame 10 and to the rear part of the restriction frame 10 with the fixing tool 2 and extends rearward in the tube axis direction.
More specifically, the fixed substrate 1 has a flat plate body 60 having a predetermined width, thickness and length and stiffened by a rib as a base, and is regulated by a fixture 2 made of bolts and nuts on its front wall portion 60a. Fixed to the rear surface of the frame 10. Two bolt insertion holes 61 are opened symmetrically at the rear portion of the flat plate body 60, and a nut 62 having a screw hole 62 a at the position corresponding to the bolt insertion hole 61 on the upper surface (outer surface) of the flat plate body 60. Is fixed. Further, two mounting ribs 63 are erected on the upper surface of the front portion of the flat plate body 60 while maintaining symmetry.

ローラ保持枠3
ローラ保持枠3は、該固定基板1の外側(すなわちライニング管Rの内面に向けて)の前方に立設された取付けリブ63に保持されたピン軸3aを介して揺動保持される。
もっと詳しくは、該ローラ保持枠3は、平板体60に平行して配される底板部65aと該底板部65aの両側部に立ち上がるブラケット部65bとからなる基体65を主体とし、該基体65の底板部65aの前端にはピン軸3aを抱持する軸受部66が両側に突設して配される。
(ピン軸3a)
ピン軸3aにつき、本実施形態では取付けリブ63、ピン軸3a、ローラ保持枠3は、各別体となっているが、該ピン軸3aを取付けリブ63に固定する態様を採ることができる。この場合、ローラ保持枠3の軸受部66はピン軸3aに引っ掛け保持される。
Roller holding frame 3
The roller holding frame 3 is rocked and held via a pin shaft 3 a held by a mounting rib 63 erected in front of the outside of the fixed substrate 1 (that is, toward the inner surface of the lining pipe R).
More specifically, the roller holding frame 3 is mainly composed of a base body 65 composed of a bottom plate portion 65a arranged in parallel with the flat plate body 60 and bracket portions 65b rising on both sides of the bottom plate portion 65a. A bearing portion 66 for holding the pin shaft 3a is provided on the front end of the bottom plate portion 65a so as to protrude from both sides.
(Pin shaft 3a)
In the present embodiment, the mounting rib 63, the pin shaft 3a, and the roller holding frame 3 are separate from each other for the pin shaft 3a. However, it is possible to adopt a mode in which the pin shaft 3a is fixed to the mounting rib 63. In this case, the bearing portion 66 of the roller holding frame 3 is hooked and held on the pin shaft 3a.

押込みボルト4
押込みボルト4は、そのねじ部を前記固定基板1のねじ孔62aに螺合され、前記ローラ保持枠3の後方の底面を押す。
Push-in bolt 4
The pushing bolt 4 is screwed into the screw hole 62 a of the fixed substrate 1 and pushes the bottom surface of the roller holding frame 3 at the rear.

当接ローラ5
当接ローラ5は、硬質ゴム製をもって所定の幅及び厚さを有する膨径状の円柱形態をなし、中心軸上に配される軸部69を介してローラ保持枠3のブラケット部65bの軸孔67に回転動可能に保持される。
Contact roller 5
The contact roller 5 is made of hard rubber and has an expanded cylindrical shape having a predetermined width and thickness, and the shaft of the bracket portion 65b of the roller holding frame 3 via a shaft portion 69 disposed on the central axis. The hole 67 is held rotatably.

作用(図17、図18参照)
本実施形態の補助ローラ機構Tの作用を図17、図18に基づいて説明する。
本補助ローラ機構Tは、押込みボルト4の締込みにより当接ローラ5はライニング管Rの内面に押し付けられている(図17参照)。ライニング管Rは成形フレーム13を離れた部位では、角部(すなわち本補助ローラ機構Tの配されている部位)以外では膨径し、角部では縮径状態となっている。
Action (see FIGS. 17 and 18)
The operation of the auxiliary roller mechanism T of this embodiment will be described with reference to FIGS.
In the auxiliary roller mechanism T, the contact roller 5 is pressed against the inner surface of the lining pipe R by tightening the pressing bolt 4 (see FIG. 17). The lining pipe R swells at a portion away from the forming frame 13 except for a corner portion (that is, a portion where the auxiliary roller mechanism T is disposed), and is reduced in diameter at the corner portion.

図18(a)(b)は、成形フレーム13位置でのライニング管R(R0)の状態と、成形フレーム13から離れた位置でのライニング管Rの状態とを示す。すなわち、成形フレーム13位置でのライニング管R(初期ライニング管R0)は、規制フレーム10の規制作用により帯状部材100は強い力で曲げられ、角部が鋭く屈曲されたものとなっている。そして、これが成形フレーム13から離れるにつれて帯状部材100の弾性復帰力により角部が丸みを持ち、定常状態のライニング管R(定常ライニング管という)となる。この定常ライニング管Rでは角部の差し渡し寸法が縮径し、角部以外では膨径したものとなる。
本実施形態の補助ローラ機構Tの当接ローラ5は、図18(b) に示すように、初期ライニング管R0の形状を保持すべく、成形フレーム13の後方の近傍位置に配され、ライニング管Rの縮み変形に抗して内面を強く押し上げる。
18A and 18B show the state of the lining pipe R (R0) at the position of the forming frame 13 and the state of the lining pipe R at a position away from the forming frame 13. FIG. That is, in the lining pipe R (initial lining pipe R0) at the position of the forming frame 13, the belt-like member 100 is bent with a strong force by the restriction action of the restriction frame 10, and the corners are bent sharply. And as this leaves | separates from the shaping | molding flame | frame 13, a corner | angular part becomes round by the elastic return force of the strip | belt-shaped member 100, and it becomes a steady state lining pipe | tube R (it is called a steady lining pipe | tube). In the steady lining pipe R, the passing dimension of the corner portion is reduced, and the diameter is expanded at the portion other than the corner portion.
As shown in FIG. 18B, the contact roller 5 of the auxiliary roller mechanism T of the present embodiment is disposed near the rear of the forming frame 13 so as to maintain the shape of the initial lining pipe R0. Strongly pushes up the inner surface against shrinkage deformation of R.

図17はこれを解析的に説明するものである。
すなわち、当接ローラ5は軸部69の鉛直線上で、ライニング管Rの内面と接点(作用点)pで接し、初期ライニング管R0の形状を保持する。これにより、接点pの製管装置S側(前方)のライニング管R0は管軸と平行状となり、接点pのそれとは反対側(後方)のライニング管Rは曲面状となる。
しかして、1つの接点(作用点)pからの押圧力fは、鉛直方向に鉛直成分力として作用し、軸部69を介してローラ保持枠3のブラケット部65b(本体)に伝達され、更には固定基板1、規制フレーム10に伝達される。そして、各対称に配された当接ローラ5の相互作用により各鉛直成分力は相殺され、押圧力fは釣合って管軸鉛直面に現われない。
また管周方向には、当接ローラ5が初期ライニング管R0の角部に対応して設置され、かつ該当接ローラ5は幅広面をもってライニング管R0の内面に大きな力をもって当接するので、該ライニング管R(R0)の管周方向へのすべりがない。
これにより、規制フレーム10は自立保持し、成形フレーム13との有害な干渉動作は惹起されない。
本ライニング用製管装置Sの前進力は、接合機構部19の接合ローラ部19(内面ローラ15・外面ローラ16)での帯状部材100の螺旋捲回により得られるものであり、成形フレーム13はこの螺旋捲回とともに前進し、規制フレーム10は該成形フレーム13の周方向移動を規制しつつ、案内子12(12A)を介して該成形フレーム13の前進に追従して前進する。
このとき、規制フレーム10に作用する押圧力fは釣合いを保ち、また規制フレーム10の管周方向の移動はなく、該規制フレーム10は自立保持されているので、成形フレーム13との供回りを引き起こすことなく、円滑に前進する。
FIG. 17 explains this analytically.
That is, the contact roller 5 is in contact with the inner surface of the lining pipe R at the contact point (action point) p on the vertical line of the shaft portion 69, and maintains the shape of the initial lining pipe R0. As a result, the lining pipe R0 on the side of the pipe making apparatus S (front side) of the contact point p is parallel to the pipe axis, and the lining pipe R on the opposite side (rear side) of the contact point p is curved.
Accordingly, the pressing force f from one contact point (action point) p acts as a vertical component force in the vertical direction and is transmitted to the bracket portion 65b (main body) of the roller holding frame 3 via the shaft portion 69. Is transmitted to the fixed substrate 1 and the restriction frame 10. The vertical component forces are canceled out by the interaction of the contact rollers 5 arranged symmetrically, and the pressing force f is balanced and does not appear on the vertical axis of the tube axis.
Further, in the pipe circumferential direction, the contact roller 5 is installed corresponding to the corner of the initial lining pipe R0, and the corresponding contact roller 5 comes into contact with the inner surface of the lining pipe R0 with a large surface. There is no slip of the pipe R (R0) in the pipe circumferential direction.
Thereby, the restriction frame 10 is held by itself, and no harmful interference operation with the molding frame 13 is caused.
The advancing force of the pipe manufacturing apparatus S for lining is obtained by spiral winding of the belt-like member 100 at the joining roller portion 19 (inner surface roller 15 and outer surface roller 16) of the joining mechanism portion 19, and the molding frame 13 is The control frame 10 advances with the spiral winding, and the regulation frame 10 advances following the advance of the molding frame 13 via the guide 12 (12A) while regulating the circumferential movement of the molding frame 13.
At this time, the pressing force f acting on the restricting frame 10 is balanced, and the restricting frame 10 does not move in the pipe circumferential direction, and the restricting frame 10 is held independently. Move forward smoothly without causing it.

ライニング施工
本規制フレームに対する補助ローラ機構Tを備えたライニング施工装置Sを使用してなされる管渠内での製管式のライニング施工について説明する。
図1〜図4に基づいて下水道管渠における施工工事の概要を示す。この施工工事では矩形断面をなす下水道管渠Pへの適用例を示す。本工事においては、上流人孔側から下流人孔側に向けて施工される。
地上部において、上流側には帯状部材100の繰出し装置(図示せず)が設置され、帯状部材100はこの繰出し装置により人孔の開口より人孔内に設置された本ライニング施工装置Sに連続的に供給される。また、下流側には油圧源(図示せず)が配される。
The lining construction of the pipe making type in the pipe tub performed using the lining construction apparatus S provided with the auxiliary roller mechanism T with respect to this regulation frame is demonstrated.
The outline of the construction work in the sewer pipe is shown based on FIGS. In this construction work, an example of application to a sewer pipe P having a rectangular cross section is shown. In this construction, construction is performed from the upstream manhole side toward the downstream manhole side.
In the ground part, a feeding device (not shown) for the belt-like member 100 is installed on the upstream side, and the belt-like member 100 is continuously connected to the lining construction device S installed in the human hole from the opening of the human hole by this feeding device. Supplied. A hydraulic pressure source (not shown) is disposed on the downstream side.

ライニング施工は以下の手順に基づいてなされる。
(1) 準備並びに初動工程
(1a)準備工程
本ライニング施工装置Sは分解された状態で更生の対象となる矩形断面管渠Pの上流側人孔の開口を介して人孔内に搬入され、人孔内において本ライニング施工装置Sを組み立てる。本施工装置Sの成形フレーム13は分解・組立て可能となっており、規制フレーム10も分割体よりなり、人孔内への搬入は容易である。更に、接合機構部19はこの成形フレーム13に取付け可能となっており、現場での取付けも容易である。成形フレーム13は案内子12、12A を介して規制フレーム10の拘束を受け、規制フレーム10回りに矩形状をもって配される。接合機構部19には下流側から配される油圧配管系が接続される。
(1b)補助ローラ機構Tの取付け
更にまた、本ライニング施工装置Sの規制フレーム10に補助ローラ機構Tを取り付ける。すなわち、規制フレーム10の各角部において、本補助ローラ機構Tの固定基板1を固定具2をもって該規制フレーム10の側面に固定し、押込みボルト4を後退させて当接ローラ5を引き込んでおく。
(1c)初動工程
帯状部材100を人孔内に引き込み、本ライニング施工装置Sの接合機構部19に導入し、該接合機構部19の駆動により、帯状部材100を矩形をなす成形フレーム13に巻き込んでゆく。規制フレーム10の各角部したがって成形フレーム13の各角部では帯状部材100は直角状に折り曲げられる。帯状部材100の2回目の捲回で相接する帯状部材100はそれらの継手により接合される。帯状部材100を成形フレーム13回りに数回捲回し、ライニング管(初期ライニング管)Roを作製する。
(1d)補助ローラ機構Tの押込み初期ライニング管Roの後端が本補助ローラ機構Tの当接ローラ5を通過した後、該補助ローラ機構Tの押込みボルト4を回動して当接ローラ5を初期ライニング管Roの内面に強く押し当て、該初期ライニング管Roの断面形状を成形フレーム13での初期状態に保持する。
The lining construction is done based on the following procedure.
(1) Preparation and initial action process
(1a) Preparatory process This lining construction device S is brought into the human hole through the opening of the upstream human hole of the rectangular cross section pipe P to be rehabilitated in the disassembled state, and the main lining work is performed in the human hole. Assemble device S. The forming frame 13 of the construction apparatus S can be disassembled and assembled, and the regulation frame 10 is also a divided body, so that it can be easily carried into the human hole. Furthermore, the joining mechanism part 19 can be attached to the molding frame 13 and can be easily attached on site. The molding frame 13 is restrained by the restriction frame 10 via the guides 12 and 12A, and is disposed in a rectangular shape around the restriction frame 10. A hydraulic piping system arranged from the downstream side is connected to the joining mechanism portion 19.
(1b) Attachment of the auxiliary roller mechanism T Furthermore, the auxiliary roller mechanism T is attached to the restriction frame 10 of the lining construction apparatus S. That is, at each corner of the restriction frame 10, the fixed substrate 1 of the auxiliary roller mechanism T is fixed to the side surface of the restriction frame 10 with the fixture 2, and the pushing bolt 4 is moved backward to retract the contact roller 5. .
(1c) Initial movement process The belt-like member 100 is drawn into the human hole, introduced into the joining mechanism portion 19 of the lining construction apparatus S, and the belt-like member 100 is wound around the rectangular forming frame 13 by driving the joining mechanism portion 19. Go. The strip member 100 is bent at a right angle at each corner of the restricting frame 10 and thus at each corner of the molding frame 13. The band-shaped member 100 that contacts the band-shaped member 100 in the second winding is joined by the joint. The belt-like member 100 is wound around the forming frame 13 several times to produce a lining pipe (initial lining pipe) Ro.
(1d) After the rear end of the initial lining tube Ro of the auxiliary roller mechanism T passes through the contact roller 5 of the auxiliary roller mechanism T, the pressing bolt 4 of the auxiliary roller mechanism T is rotated to rotate the contact roller 5. Is pressed firmly against the inner surface of the initial lining pipe Ro, and the cross-sectional shape of the initial lining pipe Ro is maintained in the initial state in the molding frame 13.

(2) 定常工程
接合機構部19の内外面ローラ15,16の回転駆動により、内面ローラ15と外面ローラ16との挟着作用をもって、帯状部材100の閉合部において、その継手構造により開始用ライニング管Roに連なって新たに供給される帯状部材100は接合される。
更にまた、本ライニング施工装置Sの接合機構部19の駆動により、案内ローラ11及び接合機構部19を組み付けた成形フレーム13は、案内子12、12Aを介して規制フレーム10の形状に沿って進行する。規制フレーム10の角部において、接合機構部19の接合ローラ部15,16は帯状部材100を内方へ折り込む。帯状部材100は塑性変形性を有し、そのまま折り曲げ状態を保持する。また、送りローラ機構部18の送りローラ38は管渠Pの管壁に当接し、その回転により管壁からの反作用を受けて本装置Sを回転させる。
そして、本施工装置Sの全体は管周方向(イ方向)に回転移動し、かつ管軸方向(ロ方向)に前進する。これにより帯状部材100は螺旋状に捲回され、矩形形状のライニング管Rが製管される。
(2) Steady process By the rotational drive of the inner and outer rollers 15 and 16 of the joining mechanism 19, the inner lining 15 and the outer roller 16 are clamped, and the joint lining of the belt-like member 100 is used for the starting lining. The belt-like member 100 newly supplied continuously with the tube Ro is joined.
Furthermore, the molding frame 13 assembled with the guide roller 11 and the joining mechanism 19 by the driving of the joining mechanism 19 of the lining construction apparatus S proceeds along the shape of the regulation frame 10 via the guides 12 and 12A. To do. At the corners of the regulation frame 10, the joining roller parts 15 and 16 of the joining mechanism part 19 fold the belt-like member 100 inward. The band-shaped member 100 has plastic deformability and maintains the bent state as it is. Further, the feed roller 38 of the feed roller mechanism 18 abuts against the tube wall of the tube rod P, and the rotation of the feed roller 38 receives a reaction from the tube wall to rotate the apparatus S.
The entire construction apparatus S rotates in the pipe circumferential direction (b direction) and advances in the pipe axis direction (b direction). As a result, the belt-like member 100 is spirally wound, and a rectangular lining pipe R is produced.

(3) 前記(2) の工程において、規制フレーム10と成形フレーム13とは、規制フレーム10に取り付けられた補助ローラ機構Tにより互いに独立して位置関係(位相)を保ち、両フレーム10,13の相互干渉すなわち供回りがなく、成形フレーム13に連動する案内子12,12Aの移動が円滑に行われる。すなわち、規制フレーム10の溝45内での案内子12,12Aの本体部及びローラ56の周方向移動につき擦れ、片当りがなく、該周方向移動は円滑になされる。 (3) In the step (2), the restricting frame 10 and the forming frame 13 maintain the positional relationship (phase) independently of each other by the auxiliary roller mechanism T attached to the restricting frame 10. The guides 12 and 12A interlocked with the molding frame 13 can be smoothly moved without mutual interference. In other words, the circumferential movement of the main body of the guide elements 12 and 12A and the roller 56 in the groove 45 of the restriction frame 10 is rubbed, there is no contact, and the circumferential movement is made smoothly.

(4) ライニング管Rが下流の人孔に到達すれば、本ライニング施工装置Sの駆動を停止し、本ライニング施工装置Sを解体・撤去するとともに、上流側、下流側の各人孔内に突出したライニング管Rを切除する。 (4) When the lining pipe R reaches the downstream manhole, the driving of the lining construction device S is stopped, the lining construction device S is dismantled and removed, and the upstream and downstream manholes are disposed. The protruding lining pipe R is excised.

(5) 各人孔において管渠Pとライニング管Rとの間を密封し、管渠Pの全長において管渠Pとライニング管Rとの間隙部に固結性の裏込め材を注入し、その固結を待って、ライニング施工は完了する。 (5) In each human hole, the space between the tube rod P and the lining tube R is sealed, and a caulking backfill material is injected into the gap between the tube rod P and the lining tube R over the entire length of the tube rod P. The lining work is completed after the consolidation.

(実施形態の効果)
この実施の形態の規制フレーム10に対する補助ローラ機構Tを備えたライニング施工装置Sによれば、規制フレーム10は補助ローラ機構Tにより管周方向の移動はなく、また自立保持されるので、規制フレーム10と成形フレーム13との位置関係(位相)は常時一定に保持される。これにより、両フレーム10,13の供回りがなく、更には規制フレーム10の溝45内での案内子12,12Aとの擦れ、片当りがなく、ライニングの施工操作が円滑に行われる。
更には、成形フレーム13は自立保持されている規制フレーム10に支持された状態となるので、帯状部材100の捲回に伴う成形フレーム13のぐら付きが阻止され、当該ライニング施工装置Sの前進動作が円滑に行われる。
(Effect of embodiment)
According to the lining construction apparatus S provided with the auxiliary roller mechanism T for the restriction frame 10 of this embodiment, the restriction frame 10 is not moved in the pipe circumferential direction by the auxiliary roller mechanism T, and is held independently. The positional relationship (phase) between 10 and the molding frame 13 is always kept constant. Thereby, there is no rotation of both the frames 10 and 13, and furthermore, there is no friction with the guides 12 and 12A in the groove 45 of the regulation frame 10 and no contact with each other, so that the lining construction operation is performed smoothly.
Further, since the molding frame 13 is supported by the regulation frame 10 that is held by itself, the molding frame 13 is prevented from wobbling due to the winding of the belt-like member 100, and the forward movement of the lining construction apparatus S is prevented. Is done smoothly.

(他の態様)
叙上の実施形態では四角形断面をなす管渠Pでの施工態様を示したが、図19では馬蹄形断面の管渠における適用例を示す。
本態様のライニング施工装置(装置全体の構成は先の実施形態に準じ、省略する。)においては、規制フレーム10は馬蹄形状をなし、該馬蹄形状の規制フレーム10の頂点部、下底辺の両角部の3か所に先の実施形態と同一構成の補助ローラ機構Tを配してなる。Rは本ライニング施工装置によって製管されたライニング管である。
(Other aspects)
In the above embodiment, the construction mode with the pipe rod P having a quadrangular cross section is shown, but FIG. 19 shows an application example in a pipe rod with a horseshoe-shaped cross section.
In the lining construction apparatus of this aspect (the configuration of the entire apparatus is omitted in accordance with the previous embodiment), the restriction frame 10 has a horseshoe shape, and both corners of the apex portion and the lower base of the horseshoe shape restriction frame 10 are provided. The auxiliary roller mechanism T having the same configuration as that of the previous embodiment is arranged at three positions of the section. R is a lining pipe made by the lining construction apparatus.

本発明は叙上の実施の形態にのみ限定されるものではなく、本発明の基本的技術思想の範囲内で種々設計変更が可能である。すなわち、以下の態様は本発明の技術的範囲内に包含される。
1)本実施形態では管渠へ適用されるライニング施工装置及びライニング方法を示したが、本発明では管渠に限定されず、製管技術一般への適用としてライニング管の製管装置及びその製管方法も包含される。
2)規制フレームは本実施形態での矩形(四角形)に限定されず、他の少なくとも1つの角部を有する形状、すなわち三角形、多角形、馬蹄形を含むものである。
3)駆動源につき、本実施形態では油圧式を採ったが、空気圧あるいは電力をもって駆動されてもよい。
The present invention is not limited to the above-described embodiments, and various design changes can be made within the scope of the basic technical idea of the present invention. That is, the following aspects are included in the technical scope of the present invention.
1) In the present embodiment, the lining construction apparatus and the lining method applied to the pipe rod are shown. However, the present invention is not limited to the pipe rod, and the lining pipe pipe manufacturing apparatus and the manufacturing method thereof are not limited to the pipe rod. Tube methods are also included.
2) The restriction frame is not limited to the rectangle (square) in the present embodiment, and includes a shape having at least one other corner, that is, a triangle, a polygon, and a horseshoe shape.
3) The drive source is a hydraulic type in the present embodiment, but may be driven with air pressure or electric power.

S…ライニング施工装置、T…補助ローラ機構、P…管渠、R…管状体(ライニング管)
1…固定基板、2…固定具、3…ローラ保持枠、3a…ピン軸、4…押込みボルト、5…当接ローラ、10…規制フレーム、11…案内ローラ、12,12A…案内子、13…成形フレーム、15…内面ローラ、16…外面ローラ、19…接合機構部、100…帯状部材、100A, 100B…接合部(継手)
S ... Lining equipment, T ... Auxiliary roller mechanism, P ... Pipe rod, R ... Tubular body (lining pipe)
DESCRIPTION OF SYMBOLS 1 ... Fixed board | substrate, 2 ... Fixing tool, 3 ... Roller holding frame, 3a ... Pin shaft, 4 ... Push-in bolt, 5 ... Contact roller, 10 ... Restriction frame, 11 ... Guide roller, 12, 12A ... Guide element, 13 DESCRIPTION OF SYMBOLS ... Molding frame, 15 ... Inner surface roller, 16 ... Outer surface roller, 19 ... Joining mechanism part, 100 ... Band-shaped member, 100A, 100B ... Joining part (joint)

Claims (6)

両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記付加ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる、
ことを特徴とするライニング用製管装置。
A tubular lining pipe formed by spirally winding a long belt-like member with plastic deformation that is continuously supplied and formed with joints on both side edges, and joining the joints that are in contact with each other. The additional lining pipe is additionally formed with a band-shaped member newly supplied to the front of the already formed lining pipe.
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that contacts the inner surface of the additional lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to be freely rotatable.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
Comprising an auxiliary roller mechanism,
A lining pipe making apparatus.
規制フレームの形状は四角形である請求項1に記載のライニング用製管装置。   The pipe manufacturing apparatus for lining according to claim 1, wherein the shape of the restriction frame is a quadrangle. 規制フレームの形状は馬蹄形である請求項1に記載のライニング用製管装置。   The pipe manufacturing apparatus for a lining according to claim 1, wherein the shape of the restriction frame is a horseshoe shape. 両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる製管装置を用いて実施され、
前記付加ライニング管の成形とともに、前記成形フレームから離れる付加ライニング管の内面に前記当接ローラを押し当て、前記成形フレームによる前記付加ライニング管の初期断面を保持する、
ことを特徴とするライニング管の製管方法。
A tubular lining pipe formed by spirally winding a long belt-like member with plastic deformation that is continuously supplied and formed with joints on both side edges, and joining the joints that are in contact with each other. The additional lining pipe is additionally formed with a band-shaped member newly supplied to the front of the already formed lining pipe.
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that is in contact with the inner surface of the lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to freely rotate.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
It is carried out using a pipe making apparatus provided with an auxiliary roller mechanism,
Along with the molding of the additional lining pipe, the contact roller is pressed against the inner surface of the additional lining pipe that is separated from the molding frame, and the initial cross section of the additional lining pipe by the molding frame is maintained.
A method for producing a lining pipe, characterized by:
管渠内において、両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する施工装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記付加ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる、
ことを特徴とする管渠用ライニング施工装置。
In a pipe rod, a long strip-shaped member provided with plastic deformability that is continuously supplied and formed on both side edges is spirally wound, and the adjacent joints are joined together. The tubular lining pipe is left, and an additional lining pipe is additionally formed with a belt-like member newly supplied in front of the already formed lining pipe,
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In the construction apparatus which arranges a flexible forming frame and forms the additional lining pipe by the sandwiching and joining function between the inner roller and the outer roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that contacts the inner surface of the additional lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to be freely rotatable.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
Comprising an auxiliary roller mechanism,
A lining construction device for pipe rods characterized by that.
管渠内において、両側縁部に継手が形成され連続的に供給される塑性変形性が付与された長尺の帯状部材を螺旋状に捲回し、相接する継手相互を接合させて形成された管状のライニング管を残置させ、前記既に形成されたライニング管の前方に新たに供給される帯状部材をもって付加ライニング管を付加形成し、
前記既に形成されたライニング管の前端部に、剛性を有し所定形状をなす規制フレームに沿って案内子を介して規制を受けて移動するとともに内面ローラと外面ローラとからなる接合機構部を有する屈撓自在の成形フレームを配し、前記内面ローラと前記外面ローラとの挟着接合機能によって前記付加ライニング管を形成する製管装置において、
前記規制フレームの各角部において、該規制フレームの後端部に固定基板が剛接をもって管軸方向の後方に延設され、
該固定基板の外方かつ前方部に回転のみ許容して固定保持されるピン軸を介してローラ保持枠が揺動自在に取り付けられ、
該ローラ保持枠の後部に前記ライニング管の内面に幅広面をもって当接する当接ローラが回転自由に取り付けられ、
前記ローラ保持枠は前記固定基板の後部に螺合進退動する押込みボルトにより点支持される、
補助ローラ機構を備えてなる製管装置を用いて実施され、
前記付加ライニング管の成形とともに、前記成形フレームから離れる付加ライニング管の内面に前記当接ローラを押し当て、前記成形フレームによる前記付加ライニング管の初期断面を保持する、
ことを特徴とする管渠内のライニング施工方法。
In a pipe rod, a long strip-shaped member provided with plastic deformability that is continuously supplied and formed on both side edges is spirally wound, and the adjacent joints are joined together. The tubular lining pipe is left, and an additional lining pipe is additionally formed with a belt-like member newly supplied in front of the already formed lining pipe,
At the front end portion of the already formed lining pipe, there is a joining mechanism portion made up of an inner surface roller and an outer surface roller, which moves while being restricted by a guide along a restricting frame having rigidity and a predetermined shape. In a pipe making apparatus for arranging a flexible forming frame and forming the additional lining pipe by a sandwiching and joining function between the inner surface roller and the outer surface roller,
At each corner of the restriction frame, a fixed substrate is rigidly connected to the rear end of the restriction frame and extends rearward in the tube axis direction.
A roller holding frame is swingably attached via a pin shaft that is fixed and held only on the outside and front part of the fixed substrate.
A contact roller that is in contact with the inner surface of the lining pipe with a wide surface is attached to the rear portion of the roller holding frame so as to freely rotate.
The roller holding frame is point-supported by a pushing bolt that is screwed forward and backward to the rear portion of the fixed substrate.
It is carried out using a pipe making apparatus provided with an auxiliary roller mechanism,
Along with the molding of the additional lining pipe, the contact roller is pressed against the inner surface of the additional lining pipe that is separated from the molding frame, and the initial cross section of the additional lining pipe by the molding frame is maintained.
The lining construction method in a pipe tub characterized by this.
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