JP5812125B2 - Grain dryer - Google Patents

Description

  The present invention relates to an exhaust air circulation type grain dryer.

  Patent Document 1 describes a technique in which exhaust air discharged from an exhaust fan is returned to a hot air chamber, mixed with hot air again, and supplied as dry air to the hot air chamber.

JP 2009-109137 A

  The exhaust air often contains dust, and dust may stay in the passage until it returns to the hot air chamber. This invention makes it a subject to remove the dust which stays in the channel | path until it returns to a hot air chamber.

The present invention has the following technical means to solve the technical problem.
That is, in the invention of claim 1,
Grain drying section that acts on the grains with the dry air generated by the combustion burner, a circulation mechanism that circulates the grains in the machine, an exhaust fan that exhausts the dry air to the outside of the machine, and an exhaust air that is exhausted by the exhaust fan A circulation duct and return cylinder for returning the air to the grain drying section, an exhaust air adjusting body for adjusting the amount of exhaust air returned from the exhaust fan into the circulation duct and the return cylinder , and suctioning the dust in the grain drying section. Provide a dust exhaust fan to discharge outside ,
After stopping the combustion burner , the exhaust mechanism is adjusted so that the exhaust air is discharged almost outside the machine while the circulation mechanism, dust exhaust fan, and exhaust fan are driven. Adjusting the exhaust air adjusting body to return the heat exhaust process to the outside and the amount of exhaust air returning to the circulation duct and the return cylinder after the heat exhaust process to return to the circulation duct and the return cylinder . There row the dust removing step of removing dust in the cylinder, performs a circulating mechanism after dust removal step, the dust-exhaust fan, a control to end the drying operation stops driving the air exhaust fan,
During the discharging process of discharging the cereal grains after the drying operation to the outside of the machine, the circulation mechanism, the dust exhaust fan, and the exhaust fan are driven,
The cereal grains during the discharging process are discharged to the outside through the elevator of the circulation mechanism, provided with a moisture meter that collects sample grains from the grains in the elevator and detects the moisture value, and the moisture meter is a sample When no grain is taken in, it is determined that there is no grain, and after determining that there is no grain, the exhaust air adjusting body is set so that the amount of exhaust air returned to the circulation duct and return cylinder is larger than the amount of exhaust air discharged outside the machine. The grain dryer is characterized in that the dust removing step of adjusting and removing the dust in the return cylinder is performed for a set time, and the discharging step is stopped .

According to the present invention, after the combustion burner cooling step, the exhaust air adjusting body performs a dust removing step of adjusting the exhaust air to return to the return cylinder side. As a result, the exhausted air passes through the return tube, so that the dust in the return tube is removed by the exhausted air. The removed dust is discharged to the grain drying section, sucked by a dust discharge fan, and discharged outside the machine.
Moreover, dust can be removed after the discharged grain is gone.
Thereby, it is possible to remove dust in the exhaust air passage until the grain is returned to the grain drying section.

Perspective view explaining the overall appearance of the grain dryer Perspective view explaining the external appearance of the lower part of the grain dryer Perspective view explaining the inside of the lower part of the grain dryer Front view explaining the inside of the lower part of the grain dryer The perspective view explaining a combustion burner and a radiator The perspective view explaining an exhaust fan and a return passage Side view for explaining the exhaust fan and the return passage Block Diagram Diagram showing the flow of exhaust air and hot air as seen from the plane flowchart flowchart Operation panel

The grain dryer of this invention is demonstrated based on drawing.
The grain dryer has a grain drying unit 2 that receives grains from the storage unit 1 that stores grains at the upper part of the machine and feeds them from the lower end at a constant speed. And a cereal collecting unit 4 for transfer to the elevator 3. And the grain stuck in the storage part 1 is provided with a so-called circulation mechanism that is dried in the grain drying part 2 and supplied again to the storage part 1 from the lower spiral 4a of the grain collecting part 4 through the elevator 3 and the upper transport device 5. The appearance is the structure of a box-shaped grain dryer. In this embodiment, the combustion burner 7 side described later is called the front side (front surface), the exhaust fan 6 side is called the rear side (back surface), and the elevator 3 is provided with a moisture meter 8 for measuring the moisture of the grains. Yes.

A dust exhaust fan 9 that sucks and discharges dust in the storage unit 1 and the grain drying unit 2 is attached to the upper transport device 5.
As shown in FIG. 8, the operation control of the grain dryer is performed on the input side of the control unit F built in the operation panel D on the input side of the outside air temperature sensor TA, the outside air humidity sensor HA, and the hot air temperature sensor NA. The configuration of the first control valve 33, the second control valve 32, and the like constituting the combustion burner 7, the exhaust fan 6, and the switching valve so that devices such as the moisture meter 8 can be input and the equipment can be controlled according to these states. Connect the device to the output side.

  The operation panel D of the grain dryer is provided with a tension switch 42, a ventilation switch 43, a drying switch 44, a discharge switch 45, a stop switch 46, and a cleaning switch 47. Further, a display screen 48 for displaying / setting drying conditions and the like, and an indicator lamp 49 for displaying hot air temperature, moisture value, remaining drying time, and the like are provided.

  For the grain drying unit 2, left and right grain flow passages 11 are provided between the front plate 10a and the back plate 10b of the machine body, and the left and right outer hot air chambers 12 and the center are disposed so as to sandwich the respective grain flow passages 11 therebetween. The exhaust chamber 13 is formed. The left and right grain downflow passages 11 are grain passages having a net material structure through which hot air can permeate. The upper end portion communicates with the storage portion 1 and is inclined to the left and right inward directions. It is the structure which provides the feeding valve 40 and faces the lower grain collection part 4. Further, the wind exhaust chamber 13 surrounded by the left and right grain flow passages 11 has a substantially rhombus configuration in front view formed in both flows by left and right inclined guide portions 13a having apexes at the top. Reference numeral 16 denotes an intermediate exhaust passage.

  The front-side cylindrical combustion burner 7 blows out a combustion flame N from the combustion disc 7a toward the rear of the machine body, and the periphery thereof is covered with a burner case 14 that forms an outside air inlet 14a on the front side of the machine body. Between the burner case 14 and the front plate 10a of the fuselage, there is provided a heat exhaust passage case 15 that forms a passage through which hot air generated by the combustion burner 7 and return exhaust air returned from the exhaust fan 6 pass. Provide.

  The heat exhaust air passage case 15 is provided with an opening 15 a on the side facing the combustion burner 7. In addition, the radiation that forms a hollow shape on the side of the exhaust chamber 13 in the shape of a pyramid that is substantially rhombus-shaped in front view and in a position facing the combustion burner 7 and the opening 15a at the left and right central portions of the front plate 10a. A body 17 is provided. The left-right center line of the radiator 17 and the left-right center line of the combustion burner 7 are configured to substantially overlap with the same left-right center line H.

  An upper hot air supply port 18 and a lower hot air supply port 19 that open to communicate with the hot air chamber 12 and an outlet of a return tube 27 that passes through the hot air chamber 12 described later are provided on the left and right sides of the front plate 10a of the machine body. 20 is formed.

  An upper hot air supply port 18 is provided above the discharge port 20 of the return cylinder 27, and a lower hot air supply port 19 is provided below the discharge port 20 of the return cylinder 27. An upper partition 21 extending left and right is provided between the discharge port 20 of the return tube 27 and the upper hot air supply port 18, and a lower portion extending left and right between the discharge port 20 of the return tube 27 and the lower hot air supply port 19. A partition 22 is provided.

  And in the hot exhaust air passage case 15, the return exhaust air through which the return exhaust air discharged from the discharge port 20 of the return tube 27 and the upper hot air passage passage 23 through which the hot air supplied to the upper hot air supply port 18 passes. A passage passage 24 and a lower hot air passage passage 25 through which hot air supplied to the lower hot air supply port 19 passes are formed in parallel in the vertical direction.

  Moreover, the passage start end side of the upper hot air passage passage 23 and the lower hot air passage passage 25 and the passage end side of the return exhaust air passage passage 24 are opened, and the return cylinder 27 is disposed near the open side, that is, near the radiator 17. A mixing passage 26 through which the return exhaust air discharged from the exhaust port 20 and the hot air generated by the combustion burner 7 pass while being mixed is provided.

Next, the configuration on the rear side of the aircraft will be described.
The exhaust air discharge portion T is provided with a wind exhaust duct 30 protruding from the back plate 10b on the outer side of the machine body, and the circulation duct 31 is connected to the upper portion of the exhaust air duct 30 and communicates forward from the exhaust air duct 30 to the back plate. The introduction cylinder 6a is extended from the air inlet 10b toward the inside of the fuselage 10b, and the fixed blade 6c and the rotary blade 6b are attached to the exhaust cylinder 6 as a fan body so that the exhaust fan 6 extends into the exhaust chamber 13. To do. Further, a fan motor 61 is disposed on the upper portion of the introduction cylinder 6a, and a transmission belt 62 is provided on the back side to drive the rotary blade 6b.

  Since this transmission belt 62 drives the rotor blade 6b by an external fan motor 61, it is inevitable that the exhaust belt leaks from the opening through which the transmission belt 62 penetrates the fan body of the exhaust fan 6. Since the fan motor 61 is installed in the exhaust chamber 13 integrally with the exhaust fan 6, a simple fan driving unit by the external fan motor 61 is configured without causing exhaust air leakage to the outside air. Can do.

  A first control valve 33 is provided in the exhaust duct 30 to allow the circulation duct 31 to communicate upward, and a second control valve 32 is provided in the circulation duct 31 so that both can be adjusted in conjunction. The circulation duct 31 branches left and right from the center, and forms a return exhaust inlet 35 in which the back plate 10b of the hot air chamber 12 is cut out. Then, the rear end of the return tube 27 is opposed to the return exhaust inlet, and a gap portion R is formed around the return tube 27. In addition, the connection part of the front-end part of the return cylinder 27 and the front board 10a is set as the structure without a clearance gap.

  The first control valve 33 is configured to adjust its opening degree with a first control valve adjustment motor 33m, and the second control valve 32 is configured to adjust its opening degree with a first control valve adjustment motor 32m. The control valve 32 and 33 adjust the ratio for guiding the exhaust air discharged by the exhaust fan 6 to the outside of the machine body and the ratio for guiding the exhaust air to the circulation duct 31 side.

  For example, when exhausting all the exhaust air to the outside of the machine, the second control valve 32 is fully closed, and the first control valve 33 is fully opened, and when returning most of the exhaust air to the inside of the machine, the first control valve 33 is fully opened. The second control valve 32 is fully opened. In addition, the collective term which combined the 1st control valve 33 and the 2nd control valve is called an exhaust_gas | exhaustion regulator.

  Further, the circulation duct 31 is configured to be detachable for mounting and maintenance of the exhaust fan 6, the fan motor 61, and the transmission belt 62. In this embodiment, although the member to be attached / detached is not shown, it can be attached / detached by a knob bolt or the like, and the circulation duct 31, the second control valve 32, and the second control valve adjustment motor 32m are integrated.

  An opening W in the shape of the exhaust chamber 13 is formed in the back plate 10b in a range covered by the circulation duct 31, and the left and right frames 13b and 13b that support the left and right inclined guide portions 13a and reach the front plate 3a are formed. The left and right guide rails 63 are provided from the back plate 10b along the left and right guide rails 63, and the left and right guide rails 63 support the exhaust fan 6 attached to the fan motor so as to be able to be taken in and out.

The features of the configuration on the rear side of the aircraft having the above configuration will be described below.
The action plan view illustrating a ventilation stream line grain drying unit 2 as shown in FIG. 9, the exhaust air fan projecting an introduction tube 6a into the exhaust air chamber 13 of the grain drying section 2, and the introduction tube 6a and fan cylinder By projecting 6 inside the exhaust chamber 13, the amount of the exhaust duct 30 protruding to the rear side can be suppressed, so that the required length of the grain flow passage 11 is secured and the overall length of the machine body is shortened. Is possible. Further, in the case where the circulation duct 31 is provided, since it is only necessary to increase the minimum projecting dimension necessary for the configuration of the circulation duct 31 from the back plate 10b, it is possible to reduce the overall length of the airframe and to make it compact.

In this case, since the exhaust air that has passed through the grain flow passages 11 and 11 is sucked from the position protruding to the central portion of the exhaust air chamber 13, the drying action of the grain flow passages 11 and 11 is averaged. The grain dryer can reduce drying spots due to the grain passage positions in the grain flow passages 11 and 11, and can be uniformly dried.

Other technical features are summarized as follows.
First, Haifushitsu 13, the top portion by the left and right inclined guide portion 13a so as to form a chevron, the respective lower forming the grain flow-down passage 11, 11, between the left and right of the grains flow down passage 11, 11 By disposing the exhaust fan 6 and disposing the driving fan motor 61 between the left and right inclined guide portions 13a on the upper side, the external fan motor 61 is accommodated in the space sandwiched by the inclined guide portions 13a. Therefore, a drying device with a simple configuration can be configured in a compact manner by making use of a useless space.

  Secondly, the fan motor 61 is arranged inside the back plate 10b, and is configured to be detachably provided with a circulation duct 31 that diverges from the discharge side of the exhaust duct 30, so that it can be returned to the hot air chamber 12. By forming the opening W of the air exhaust chamber 13 in the back plate 10b within the range covered by the circulation duct 31, and supporting the motor base of the fan motor 61 with the left and right guide rails 63, the exhaust fan external to the fan motor is provided. 6 can be easily assembled by sliding it from the opening of the back plate 10b, and the fan motor 61 can be connected to the fan motor 61 from the opening W of the back plate 10b only by removing the circulation duct 31 without requiring a special inspection lid. Maintenance of the transmission belt 62 becomes possible.

Next, the operation and effect of the grain dryer will be described.
When the combustion burner 5 starts combustion, hot air is generated. Due to the suction action of the exhaust fan 6, the hot air is dispersed in the left and right and up and down directions by the radiator 17, and left and right from the mixing passage 26 in the hot exhaust air passage case 15. It is distributed and supplied to the upper hot air passage 23 and the lower hot air passage 25, and is supplied to the hot air chamber 12 from the upper hot air supply port 18 and the lower hot air supply port 19, respectively.

  The hot air supplied to the hot air chamber 12 passes between the grains filling the grain flow passage 11 and flows into the exhaust air chamber 13 and is discharged to the exhaust air duct 30 by the exhaust fan 6. The exhaust air discharged into the exhaust air duct 30 is exhausted to the outside by the first control valve 33 and the second control valve 32 and into the heat exhaust air passage case 15 through the return duct 27 from the circulation duct 31. Adjust the ratio of exhaust air to return.

  The return exhaust air discharged from the circulation duct 31 through the return tube 27 to the return exhaust air passage 24 from the discharge port 20 of the return tube 27 is mixed with the hot air in the mixing passage 26 and passed through the upper hot air passage 23 or the lower hot air. The hot air is supplied to the hot air chamber 12 from the upper hot air supply port 18 or the lower hot air supply port 19 through the passage 25.

The radiator 17 is exposed to the heat of the combustion flame N, so that the far-infrared ray E is irradiated into the exhaust air chamber 13 and acts on the grains in the grain flow passage 11, and from the hot air chamber 12 to the grain flow passage 11 side. Combined with the action of hot air supplied to the plant, drying of the grains is promoted.

  The exhaust air (return exhaust air) is supplied to the hot air chamber 12 from the circulation duct 31 through the return tube 27 and the heat exhaust air passage case 15 on the front side of the machine body, and hot air around the rear end portion of the return tube 27. Some are supplied from the gap portion R of the chamber 12 to the rear side of the hot air chamber 12.

The hot air is exhausted (return exhaust air) supplied to the hot air chamber 12 through the heat exhaust air passage case 15 on the front side of the machine body, and exhausted air (return exhaust air) supplied from the gap portion R on the rear side of the hot air chamber 12. As a result, a large amount is drawn toward the front and rear center side of the hot air chamber 12. Therefore, the hot air is easily averaged and distributed throughout the machine body, the temperature distribution in the hot air chamber 12 is improved, and the mixing with the exhaust air is improved, so that the grains pass through the grain flow passages 11 and 11 . Drying spots depending on the position can be reduced, and uniform drying is possible.

  Further, as shown in FIG. 4, the opening area of the lower hot air supply port 19 is configured to be larger than the opening area of the upper hot air supply port 18, and the upper partition 21 extends longer from the lower partition 22 toward the center of the body. It is configured. Therefore, when a large amount of hot air enters the lower hot air supply port 19, hot air or a mixed air of hot air and exhaust air is uniformly distributed and supplied to the entire hot air chamber 12 configured to spread downward in a front view. The temperature distribution within 12 can be improved.

An outline of the control of the grain dryer of this embodiment will be described below.
In normal grain drying, the heat burned by the combustion burner 7 is simply given to the grain. However, if high heat more than necessary is simply applied to dry at a high speed, drying of the grain surface only proceeds, drying of the grain interior does not proceed, and shell cracking occurs due to distortion caused by the moisture difference between the grain surface and the interior. Therefore, the moisture around the cereal is maintained by giving high heat and moisture, and the absolute amount of moisture to be removed is increased by giving high heat to increase the grain temperature and the moisture is hardly evaporated from the grain surface. Therefore, in the present embodiment, exhaust air having heat and moisture is supplied to the grain, and moisture given to the grain is reused from the moisture evaporated from the grain.

The amount of exhaust air to be returned is controlled based on the absolute exhaust air humidity calculated from the humidity included in the exhaust air. That is, the exhaust air adjusting body is adjusted so as to obtain an appropriate exhaust air absolute humidity, and the ratio of the return exhaust air, that is, the supply amount of exhaust air reused as the dry air is controlled.

  In addition, in order to supply the amount of exhaust air with the proper exhaust absolute humidity, there is a correlation between the proper exhaust air absolute humidity and the moisture value of the grain, so it corresponds to the grain moisture value measured by the moisture meter 8. Supply exhaust air volume including absolute exhaust air humidity.

Next, the outline of the drying operation will be described along the flowchart.
When the tension switch 42 is pressed and the grain is introduced into an insertion port (not shown) provided in the elevator 3, the grain is stretched into the storage unit 1 through the elevator 3 and the upper transport device 5.

  When the drying switch 44 is pressed, the combustion burner 7 starts to combust and the grain starts to circulate. The exhaust air circulation type drying operation is performed while adjusting the ratio of the exhaust air discharged to the outside by the exhaust air adjusting body and the exhaust air returning to the return cylinder 27 side. When the moisture value of the grain reaches a set moisture value (for example, 14%), the combustion burner 7 stops. Then, the combustion burner cooling step for driving the exhaust fan 6, the dust exhaust fan 9 and the grain circulation mechanism is performed for a set time (for example, 10 minutes). At this time, the exhaust air adjusting body returns the exhaust air to the return cylinder 27 side. First, adjust the position so that almost the entire amount is discharged out of the machine. By this step, the combustion burner 7 is cooled and heat is discharged outside the apparatus. After the combustion burner cooling step, the exhaust air adjusting body performs a dust removing step of adjusting the exhaust air so that the exhaust air is returned to the return cylinder 27 side. As a result, the exhaust air passes through the return cylinder 27, so that the dust in the return cylinder 27 is removed by the exhaust air. The removed dust is discharged to the hot air chamber 12, and is sucked by the dust exhaust fan 9 and discharged outside the apparatus. When the dust removal process is finished, all the devices are stopped and the operation is finished.

Next, an outline of the operation for discharging the grain after the drying operation will be described.
When the discharge switch 45 is pressed, the exhaust fan 6, the dust exhaust fan 9, and the circulation mechanism start to be driven, and the grain is discharged from the discharge cylinder 50 from the lower spiral 4a through the elevator 3. At this time, the moisture meter 8 takes in the sample grain from the grain that is raised by the elevator 3 and detects the presence of the grain. When there is no more grain, the dust removal process described above is started. That is, the exhaust air adjusting body is adjusted so as to return the exhaust air to the return cylinder 27 side. Then, all parts of the apparatus are stopped after the set time has elapsed. It should be noted that the exhaust air adjusting body is configured to return a large amount of exhaust air toward the return cylinder 27 in both cases after the end of the dust removal process during the drying operation and after the end of the dust removal process during the discharge operation. Adjust.

  When the cleaning switch 47 is pressed after the discharge operation is completed, the above-described dust removing process can be performed. It should be noted that the cleaning switch 47 can be prevented from being operated erroneously by preventing it from being operated even during operation of stretching, ventilation, drying, and discharging.

2 Grain drying section 3 Elevator 6 Exhaust fan 7 Combustion burner 8 Moisture meter
9 dust exhaust fan
27 return cylinder 31 circulation duct 32 exhaust air adjusting body (second control valve)
47 Cleaning switch D Control panel

Claims (1)

Grain drying section that acts on the grains with the dry air generated by the combustion burner, a circulation mechanism that circulates the grains in the machine, an exhaust fan that exhausts the dry air to the outside of the machine, and an exhaust air that is exhausted by the exhaust fan A circulation duct and return cylinder for returning the air to the grain drying section, an exhaust air adjusting body for adjusting the amount of exhaust air returned from the exhaust fan into the circulation duct and the return cylinder , and suctioning the dust in the grain drying section. Provide a dust exhaust fan to discharge outside ,
After stopping the combustion burner , the exhaust mechanism is adjusted so that the exhaust air is discharged almost outside the machine while the circulation mechanism, dust exhaust fan, and exhaust fan are driven. Adjusting the exhaust air adjusting body to return the heat exhaust process to the outside and the amount of exhaust air returning to the circulation duct and the return cylinder after the heat exhaust process to return to the circulation duct and the return cylinder . There row the dust removing step of removing dust in the cylinder, performs a circulating mechanism after dust removal step, the dust-exhaust fan, a control to end the drying operation stops driving the air exhaust fan,
During the discharging process of discharging the cereal grains after the drying operation to the outside of the machine, the circulation mechanism, the dust exhaust fan, and the exhaust fan are driven,
The cereal grains during the discharging process are discharged to the outside through the elevator of the circulation mechanism, provided with a moisture meter that collects sample grains from the grains in the elevator and detects the moisture value, and the moisture meter is a sample When no grain is taken in, it is determined that there is no grain, and after determining that there is no grain, the exhaust air adjusting body is set so that the amount of exhaust air returned to the circulation duct and return cylinder is larger than the amount of exhaust air discharged outside the machine. A grain dryer characterized by performing a dust removal step of adjusting and removing dust in the return cylinder for a set time and stopping the discharge step .

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