JP5801687B2 - Belt press dehydrator - Google Patents

Belt press dehydrator Download PDF

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JP5801687B2
JP5801687B2 JP2011235399A JP2011235399A JP5801687B2 JP 5801687 B2 JP5801687 B2 JP 5801687B2 JP 2011235399 A JP2011235399 A JP 2011235399A JP 2011235399 A JP2011235399 A JP 2011235399A JP 5801687 B2 JP5801687 B2 JP 5801687B2
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dewatering
filter cloth
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JP2013091044A (en
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良行 菅原
良行 菅原
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Metawater Co Ltd
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Description

本発明は、ろ布ベルトを用いて汚泥等の処理対象物の脱水処理を行うためのベルトプレス脱水装置に関する。   The present invention relates to a belt press dewatering device for performing a dewatering process on an object to be processed such as sludge using a filter cloth belt.

従来より、処理対象物である下水や工場排水等の汚泥等を周回移動する無端状のろ布ベルト間で加圧脱水し、その含水率を低下させるベルトプレス脱水装置が利用されている。   2. Description of the Related Art Conventionally, a belt press dewatering device that dehydrates pressure between endless filter cloth belts that circulate sludge such as sewage or factory wastewater that is a processing target and reduces the water content has been used.

このようなベルトプレス脱水装置に関し、特許文献1には、脱水性能の向上を図るために、ろ布ベルト間で汚泥を加圧脱水する1次脱水部と、この1次脱水部で脱水処理された汚泥をろ布ベルトと押圧ローラとを用いてさらに脱水する2次脱水部とを備え、これら1次脱水部と2次脱水部との間に、汚泥に鉄系脱水助剤(鉄系凝集剤)を混合する混合機を設けた構成が開示されている。   With regard to such a belt press dewatering device, Patent Document 1 discloses that in order to improve the dewatering performance, a primary dewatering unit that pressurizes and dewaters sludge between filter cloth belts, and a dewatering process is performed in the primary dewatering unit. And a secondary dewatering unit for further dewatering the sludge using a filter cloth belt and a pressure roller. Between these primary dewatering unit and secondary dewatering unit, iron-based dewatering assistant (iron-based agglomeration) is added to the sludge. The structure provided with the mixer which mixes (agent) is disclosed.

特開昭61−42312号公報JP 61-42312 A

ところで、上記従来技術では、1次脱水部のろ布ベルト間から排出される幅広で薄い形状の汚泥が、その幅広で薄い形状のまま後段の2次脱水部に投入される構成となっている。このため、ある程度の高さ寸法を持って汚泥が投入される1次脱水部に比べ、薄い汚泥が投入される2次脱水部では、その加圧脱水の効率が低下する傾向にあり、特に、2次脱水部に投入される汚泥は1次脱水部で脱水処理がなされた後であるため、更なる脱水が難しく、薄い汚泥では更に効率は低下する。   By the way, in the said prior art, it becomes the structure by which the sludge of the wide and thin shape discharged | emitted from between the filter cloth belts of a primary dehydration part is thrown into the secondary dehydration part of a back | latter stage with the wide and thin shape. . For this reason, compared with the primary dewatering part into which sludge is introduced with a certain height, the secondary dewatering part into which thin sludge is charged tends to decrease the efficiency of the pressure dehydration. Since the sludge thrown into the secondary dewatering section is after the dewatering process has been performed in the primary dewatering section, further dewatering is difficult, and the efficiency is further reduced with thin sludge.

本発明は、上記従来の問題を考慮してなされたものであり、複数段の脱水部によって処理対象物を順に脱水する場合に、後段の脱水部での脱水性能を向上させることができるベルトプレス脱水装置を提供することを目的とする。   The present invention has been made in consideration of the above-described conventional problems. When a processing object is sequentially dehydrated by a plurality of stages of dewatering units, the belt press can improve the dewatering performance of the latter stage of dewatering units. An object is to provide a dehydrating apparatus.

本発明に係るベルトプレス脱水装置は、ろ布ベルトを用いて処理対象物を脱水する1次脱水部と、1次脱水部で脱水処理された処理対象物を、ろ布ベルトを用いてさらに脱水する2次脱水部と、1次脱水部と2次脱水部との間に設けられ1次脱水部から排出される処理対象物が流通する搬送路の幅方向寸法を下流側に向かって漸次減少させて、1次脱水部から排出される処理対象物の高さを増加させてから搬出する集合路と、集合路によって幅が減少されると共に高さが増加された処理対象物を一時的に貯留する貯留槽と、貯留槽に一時的に貯留された処理対象物を2次脱水部へ搬出する搬出路とを有する形状変更部と、を備え、集合路と搬出路とは、平面視で互いに重なる位置に設置されていることを特徴とする。 The belt press dewatering apparatus according to the present invention further uses a filter cloth belt to dehydrate a primary dewatering unit that dehydrates a processing object using a filter cloth belt and a processing object that has been dewatered in the primary dewatering part. a secondary dewatering unit that is provided between the primary dewatering section and a secondary dewatering unit, gradually the dimension in the width direction of the conveying path of the processing object to be discharged from the primary dewatering unit flows toward the downstream side reduces, a primary dewatering unit set path increases the height of the processing object to be discharged and out whether we transportable by from the processing object height with the width by the combined passage is reduced is increased A storage tank for temporarily storing and a shape changing section having a discharge path for discharging the processing object temporarily stored in the storage tank to the secondary dewatering section, and the collecting path and the discharge path are: It is installed in the position which mutually overlaps by planar view.

このような構成によれば、複数段の脱水部の間に、処理対象物の高さを増加させる形状変更部を設けることにより、1次脱水部のろ布ベルト上で幅方向へと広がった状態の処理対象物を、形状変更部を経由させることで圧密し、その厚みを増した状態で2次脱水部へと投入することができる。これにより、後段の2次脱水部に対しても、処理対象物を十分な厚みを持って投入することができるため、2次脱水部での脱水性能を向上させることができる。   According to such a configuration, by providing the shape changing portion that increases the height of the object to be processed between the plurality of stages of the dewatering portions, the width spreads on the filter cloth belt of the primary dewatering portion. The processing object in the state can be compacted by passing through the shape changing unit, and can be thrown into the secondary dewatering unit with the thickness increased. As a result, the processing object can be thrown into the subsequent secondary dewatering section with sufficient thickness, so that the dewatering performance in the secondary dewatering section can be improved.

前記搬出路に、前記高さを増加させた処理対象物を幅方向に分散させる分散部材が設けられていると、高さを増加させた処理対象物を、その高さを維持した状態のまま、該分散部材によって幅方向両側部へと分散させて広げることができる。このため、2次脱水部でのろ布ベルトの幅寸法を有効に活用した脱水が可能となり、脱水効率を一層高めることができる。 When a dispersion member that disperses the processing object with increased height in the width direction is provided in the carry-out path, the processing object with increased height remains in a state in which the height is maintained. The dispersion member can be spread and spread to both sides in the width direction. For this reason, dehydration can be performed by effectively utilizing the width dimension of the filter cloth belt in the secondary dehydration unit, and dewatering efficiency can be further enhanced.

前記形状変更部は、前記1次脱水部から排出される処理対象物が流通する搬送路の幅方向寸法を、下流側に向かって漸次減少させた集合路を有すると、1次脱水部で幅方向に広がった処理対象物を該集合路によって幅方向中央に集め、その高さを増加させることができる。   When the shape changing unit has a collecting path in which the width direction dimension of the conveyance path through which the processing object discharged from the primary dehydrating unit flows gradually decreases toward the downstream side, The processing objects spread in the direction can be collected at the center in the width direction by the collecting path, and the height can be increased.

記搬出路の幅方向寸法は、下流側に向かって漸次増加するのが好ましい。そうすると、形状変更部から搬出される処理対象物を適度に幅方向へと拡散させながら2次脱水部へと投入することができるため、2次脱水部を構成するろ布ベルトの幅寸法を有効に活用した脱水が可能となり、より高い脱水効率を得ることができる。 The width dimension of the front SL-out path is not the preferred to increase gradually toward the downstream side. If it does so, the width of the filter cloth belt which constitutes the secondary dewatering part is effective since the processing object carried out from the shape change part can be thrown into the secondary dewatering part while appropriately diffusing in the width direction. The dehydration utilized in the above becomes possible, and higher dehydration efficiency can be obtained.

前記形状変更部、前記1次脱水部から排出される処理対象物を一時的に貯留する貯留槽を有するので、形状変更部での処理対象物の詰まりや圧損を低減することができ、より円滑な流通が可能となる。 Wherein the shape changing unit, because it has a reservoir for temporarily storing the processed object to be discharged from the primary dewatering unit, it is possible to reduce clogging and pressure loss of the processing object in the shape changing unit, more Smooth distribution is possible.

本発明によれば、複数段の脱水部の間に、処理対象物の高さを増加させる形状変更部を設けることにより、1次脱水部のろ布ベルト上で幅方向へと広がった状態の処理対象物を、その厚みを増した状態で2次脱水部へと投入することができる。これにより、後段の2次脱水部に対しても、処理対象物を十分な厚みを持って投入することができるため、2次脱水部での脱水性能を向上させることができる。   According to the present invention, by providing a shape changing portion that increases the height of the object to be processed between a plurality of stages of dewatering portions, a state of spreading in the width direction on the filter cloth belt of the primary dewatering portion. The object to be treated can be put into the secondary dewatering unit with its thickness increased. As a result, the processing object can be thrown into the subsequent secondary dewatering section with sufficient thickness, so that the dewatering performance in the secondary dewatering section can be improved.

図1は、本発明の第1の実施形態に係るベルトプレス脱水装置の全体構成図である。FIG. 1 is an overall configuration diagram of a belt press dewatering apparatus according to a first embodiment of the present invention. 図2は、図1中のII−II線に沿う断面図である。FIG. 2 is a cross-sectional view taken along the line II-II in FIG. 図3は、1次脱水部から形状変更部に投入される処理対象物と形状変更部から2次脱水部へと搬出される処理対象物の状態を模式的に示す斜視説明図である。FIG. 3 is a perspective explanatory view schematically showing the state of the processing object input from the primary dewatering unit to the shape changing unit and the processing object carried out from the shape changing unit to the secondary dewatering unit. 図4は、第1の実施形態に係るベルトプレス脱水装置の変形例に係るベルトプレス脱水装置の全体構成図である。FIG. 4 is an overall configuration diagram of a belt press dewatering device according to a modification of the belt press dewatering device according to the first embodiment. 図5は、本発明の第2の実施形態に係るベルトプレス脱水装置の全体構成図である。FIG. 5 is an overall configuration diagram of a belt press dewatering device according to a second embodiment of the present invention. 図6は、図5中のVI−VI線に沿う一部省略断面図である。6 is a partially omitted cross-sectional view taken along the line VI-VI in FIG.

以下、本発明に係るベルトプレス脱水装置について好適な実施の形態を挙げ、添付の図面を参照しながら詳細に説明する。   Hereinafter, preferred embodiments of a belt press dewatering apparatus according to the present invention will be described in detail with reference to the accompanying drawings.

図1は、本発明の第1の実施形態に係るベルトプレス脱水装置10の全体構成図であり、一部を断面で示した側面図である。本実施形態に係るベルトプレス脱水装置10(以下、単に「脱水装置10」ともいう)は、下水汚泥等の処理対象物を、ろ布ベルトを用いた1次脱水部12と2次脱水部14とで順に搬送しながら脱水処理し、脱水ケーキとして排出する装置であり、脱水機のみならず濃縮機として用いても勿論よい。   FIG. 1 is an overall configuration diagram of a belt press dewatering device 10 according to a first embodiment of the present invention, and is a side view partially showing a cross section. A belt press dehydrating apparatus 10 (hereinafter also simply referred to as “dehydrating apparatus 10”) according to this embodiment is configured to process a processing object such as sewage sludge into a primary dehydrating unit 12 and a secondary dehydrating unit 14 using a filter cloth belt. It is a device that dehydrates while being conveyed in order and discharges it as a dehydrated cake, and may of course be used not only as a dehydrator but also as a concentrator.

図1に示すように、脱水装置10は、ろ布ベルト(上ろ布ベルト)16を用いて処理対象物を重力脱水する1次脱水部12と、1次脱水部12で脱水処理された処理対象物の形状を変更する形状変更部(圧密機構)18と、形状変更部18から排出された処理対象物をろ布ベルト16とろ布ベルト(下ろ布ベルト)20との間で加圧脱水する2次脱水部14とを備える。   As shown in FIG. 1, the dewatering device 10 includes a primary dewatering unit 12 that gravity dehydrates an object to be treated using a filter cloth belt (upper filter cloth belt) 16, and a process that is dewatered by the primary dewatering unit 12. A shape changing unit (consolidation mechanism) 18 that changes the shape of the object and a processing object discharged from the shape changing unit 18 are pressure-dehydrated between the filter cloth belt 16 and the filter cloth belt (lower filter belt) 20. A secondary dewatering unit 14.

1次脱水部12は、複数のローラ22a〜22fに巻回され、一方向に周回駆動される無端状のろ布ベルト16を備え、ろ布ベルト16の移動方向(矢印A方向)に向かって上方に傾斜したローラ22a、22e間に張られたろ布ベルト16が、重力脱水部12aを構成している。   The primary dewatering unit 12 includes an endless filter cloth belt 16 that is wound around a plurality of rollers 22a to 22f and driven to rotate in one direction, and moves toward the moving direction of the filter cloth belt 16 (arrow A direction). The filter cloth belt 16 stretched between the rollers 22a and 22e inclined upward constitutes the gravity dewatering portion 12a.

ろ布ベルト16は、通水性を持った長尺帯状のろ布であり、十分な張力で各ローラ22a〜22fに巻き掛けられており、図示しないモータ等の駆動源により、図1中の矢印A方向に移動可能である。   The filter cloth belt 16 is a long belt-like filter cloth having water permeability, and is wound around each of the rollers 22a to 22f with sufficient tension. An arrow in FIG. It can move in direction A.

重力脱水部12aは、上部のローラ22a、22e間に張られたろ布ベルト16の外周面(表面)に処理対象物が載置されることで、該処理対象物に含まれる水分を重力によってろ過分離する手段である。   The gravity dewatering unit 12a filters the water contained in the processing object by gravity by placing the processing object on the outer peripheral surface (surface) of the filter cloth belt 16 stretched between the upper rollers 22a and 22e. It is a means to separate.

1次脱水部12において、重力脱水部12aの上流側(ローラ22e側)のろ布ベルト16上に投入された処理対象物は、該ろ布ベルト16によって下流側(ローラ22a側)へと搬送されつつ、水分のみが重力によってろ布ベルト16を透過してろ過脱水される。ろ過された水分(分離液、ろ液)は、ろ布ベルト16の内周面側(裏面側)へと透過・落下した後、ろ液受皿24によって回収される。   In the primary dewatering unit 12, the processing object put on the filter cloth belt 16 on the upstream side (roller 22 e side) of the gravity dewatering unit 12 a is conveyed to the downstream side (roller 22 a side) by the filter cloth belt 16. Meanwhile, only moisture passes through the filter cloth belt 16 by gravity and is filtered and dehydrated. The filtered water (separated liquid, filtrate) permeates and falls to the inner peripheral surface side (back surface side) of the filter cloth belt 16 and is then collected by the filtrate receiving tray 24.

2次脱水部14は、複数のローラ22f〜22iに巻回され、一方向に周回駆動される無端状のろ布ベルト20と、前記ろ布ベルト16とを備え、ろ布ベルト16とろ布ベルト20との外周面(表面)同士を当接(又は近接)配置した部分が、加圧脱水部(プレス部)14aを構成している。なお、図1は、理解の容易のため、ろ布ベルト16とろ布ベルト20との外周面間にやや誇張した隙間を図示しているが、実際にはろ布ベルト16とろ布ベルト20の外周面間は互いに当接又は近接するものであり、図4、図5についても同様である。   The secondary dewatering unit 14 includes an endless filter cloth belt 20 wound around a plurality of rollers 22f to 22i and driven to rotate in one direction, and the filter cloth belt 16, and the filter cloth belt 16 and the filter cloth belt. The portion where the outer peripheral surfaces (surfaces) 20 and 20 are in contact with (or close to each other) constitutes a pressure dewatering unit (press unit) 14a. 1 shows a slightly exaggerated gap between the outer peripheral surfaces of the filter cloth belt 16 and the filter cloth belt 20 for easy understanding, but in actuality, the outer peripheral surfaces of the filter cloth belt 16 and the filter cloth belt 20 are illustrated. The space is in contact with or close to each other, and the same applies to FIGS. 4 and 5.

ろ布ベルト20は、ろ布ベルト16と同様、通水性を持った長尺帯状のろ布であり、十分な張力で各ローラ22f〜22iに巻き掛けられており、図示しないモータ等の駆動源により、図1中の矢印B方向に移動可能である。   Like the filter cloth belt 16, the filter cloth belt 20 is a long belt-like filter cloth having water permeability, wound around the rollers 22f to 22i with sufficient tension, and a drive source such as a motor (not shown). Thus, it can be moved in the direction of arrow B in FIG.

加圧脱水部14aは、ローラ22b、22c、22f、22d間に張られたろ布ベルト16の外周面と、ローラ22i、22f、22g間に張られたろ布ベルト20の外周面とを当接配置した状態で、これらろ布ベルト16とろ布ベルト20とを同一方向(矢印A、B方向)へと移動させ、両ろ布ベルト16、20の外周面間で処理対象物を挟持・加圧することで、該処理対象物に含まれる水分をろ過分離する手段である。   The pressure dewatering unit 14a is disposed so that the outer peripheral surface of the filter cloth belt 16 stretched between the rollers 22b, 22c, 22f, and 22d and the outer peripheral surface of the filter cloth belt 20 stretched between the rollers 22i, 22f, and 22g are in contact with each other. In this state, the filter cloth belt 16 and the filter cloth belt 20 are moved in the same direction (directions of arrows A and B), and the object to be treated is sandwiched and pressed between the outer peripheral surfaces of the filter cloth belts 16 and 20. And means for filtering and separating water contained in the object to be treated.

2次脱水部14において、形状変更部18から排出され、加圧脱水部14aの上流側(ローラ22i側)のろ布ベルト20上に投入された処理対象物は、該ろ布ベルト20によって搬送された後、ローラ22b付近から加圧脱水部14aを構成するろ布ベルト16とろ布ベルト20との間に引き込まれて挟持・加圧された状態で下流側へと搬送されつつ、水分のみが両ろ布ベルト16、20による加圧力によってろ布ベルト20を透過してろ過脱水される。ろ過された水分は、加圧脱水部14aを構成するろ布ベルト20の内周面側(裏面側)へと透過・落下し、さらに下部のローラ22g、22h、22i間のろ布ベルト20も透過・落下した後、ろ液受皿26によって回収される。   In the secondary dewatering unit 14, the processing object discharged from the shape changing unit 18 and put on the filter cloth belt 20 on the upstream side (roller 22 i side) of the pressure dewatering unit 14 a is conveyed by the filter cloth belt 20. Then, only moisture is drawn from the vicinity of the roller 22b to the downstream side in a state of being pulled and sandwiched and pressurized between the filter cloth belt 16 and the filter cloth belt 20 constituting the pressure dewatering unit 14a. The filter cloth belt 20 is permeated through the filter cloth belt 20 by the pressure applied by the two filter cloth belts 16 and 20, and is filtered and dehydrated. The filtered water permeates and falls to the inner peripheral surface side (back surface side) of the filter cloth belt 20 constituting the pressure dewatering section 14a, and the filter cloth belt 20 between the lower rollers 22g, 22h, and 22i also. After permeating and falling, it is collected by the filtrate receiving tray 26.

図2は、図1中のII−II線に沿う断面図であり、形状変更部18の平面断面図である。   FIG. 2 is a cross-sectional view taken along the line II-II in FIG. 1, and is a plan cross-sectional view of the shape changing unit 18.

形状変更部18は、1次脱水部12で脱水処理された処理対象物の高さ方向寸法(厚み)を増加させてから2次脱水部14へと搬出・投入することにより、該2次脱水部14での脱水効率を向上させる処理対象物形状変更部(処理対象物高さ増幅部)である。つまり、形状変更部18は、1次脱水部12と2次脱水部14との間で処理対象物を圧密する圧密機構として機能し、圧密された処理対象物を2次脱水部14に投入することで当該2次脱水部14での脱水効率を向上させるものである。   The shape changing unit 18 increases the dimension (thickness) in the height direction of the processing object dehydrated by the primary dehydrating unit 12 and then carries it out to / into the secondary dehydrating unit 14, thereby performing the secondary dehydration. It is a process target object shape change part (process target object height amplification part) which improves the dehydration efficiency in the part. That is, the shape changing unit 18 functions as a consolidation mechanism that compacts the processing object between the primary dewatering unit 12 and the secondary dewatering unit 14, and throws the consolidated processing object into the secondary dewatering unit 14. This improves the dewatering efficiency in the secondary dewatering unit 14.

この形状変更部18は、図1及び図2に示すように、天面の1次脱水部12寄りに入口28aが開口形成され、2次脱水部14寄りの側面に出口28bが開口形成されたタンク(貯留槽)28を備える。タンク28は、入口28aが、集合路30によって1次脱水部12の出口(ローラ22a付近)と接続され、出口28bが、搬出路32によって2次脱水部14の入口(ローラ22i付近)と接続されている。タンク28には、内部に投入され滞留される処理対象物を攪拌するための攪拌装置29(図1中の2点鎖線参照)や、図示しない薬品添加口(凝集剤投入口)等を付設してもよい。   As shown in FIGS. 1 and 2, the shape changing portion 18 has an inlet 28 a opened near the primary dewatering portion 12 on the top surface and an outlet 28 b opened on the side near the secondary dewatering portion 14. A tank (storage tank) 28 is provided. In the tank 28, the inlet 28 a is connected to the outlet of the primary dewatering unit 12 (near the roller 22 a) by the collecting path 30, and the outlet 28 b is connected to the inlet of the secondary dewatering unit 14 (near the roller 22 i) by the carry-out path 32. Has been. The tank 28 is provided with a stirring device 29 (see a two-dot chain line in FIG. 1) for stirring the processing object charged and retained therein, a chemical addition port (coagulant charging port) (not shown), and the like. May be.

図2に示すように、形状変更部18を構成するタンク28は、1次脱水部12及び2次脱水部14での処理対象物の搬送路を構成するろ布ベルト16及びろ布ベルト20の幅方向に平行する側縁部の幅W1が、ろ布ベルト16及びろ布ベルト20の搬送方向に直交する方向の幅W2よりも小さく設定され、槽内に十分な深さが形成された角タンクである。勿論、タンク18は、角タンク以外であってもよいが、その幅や外径は、両ろ布ベルト16、20の幅W2よりも狭く設定される。なお、本実施形態では、ろ布ベルト16及びろ布ベルト20の幅W2を同一のものとして説明するが、これら両ろ布ベルト16、20の幅は異なるものでもよい。   As shown in FIG. 2, the tank 28 constituting the shape changing unit 18 includes the filter cloth belt 16 and the filter cloth belt 20 that constitute the conveyance path of the object to be processed in the primary dewatering unit 12 and the secondary dewatering unit 14. The angle at which the width W1 of the side edge parallel to the width direction is set smaller than the width W2 in the direction perpendicular to the conveying direction of the filter cloth belt 16 and the filter cloth belt 20, and a sufficient depth is formed in the tank. It is a tank. Of course, the tank 18 may be other than a square tank, but its width and outer diameter are set narrower than the width W2 of the two filter cloth belts 16 and 20. In the present embodiment, the filter cloth belt 16 and the filter cloth belt 20 are described as having the same width W2. However, the widths of the filter cloth belts 16 and 20 may be different.

図1及び図2に示すように、集合路30は、1次脱水部12の出口側からタンク28の入口28a側に向かって漸次狭幅となる先細りの搬送路であり、搬送される処理対象物の脱落を防止する側板30aが両側部に起立形成され、下流側(入口28a側)に向かって下方に傾斜している。   As shown in FIG. 1 and FIG. 2, the collecting path 30 is a tapered conveying path that gradually becomes narrower from the outlet side of the primary dewatering unit 12 toward the inlet 28 a side of the tank 28, and is a processing target to be conveyed. Side plates 30a for preventing the falling off of objects are formed upright on both sides, and are inclined downward toward the downstream side (inlet 28a side).

集合路30は、1次脱水部12の出口側よりもタンク28の入口28a側が狭幅に設定されることで、1次脱水部12で幅方向に広がって搬送・脱水処理された処理対象物を幅方向で中央へと集めて密集させることができ、この密集させた状態で入口28aからタンク28内へと投入可能な搬送路(流路)である。   The collection path 30 is set so that the inlet 28a side of the tank 28 is narrower than the outlet side of the primary dewatering unit 12, so that the processing object spread and dewatered by the primary dewatering unit 12 in the width direction. This is a transport path (flow path) that can be collected from the inlet 28a into the tank 28 in the dense state.

図1及び図2に示すように、搬出路32は、タンク28の出口28b側から2次脱水部14の入口側に向かって漸次幅広となる先広がりの搬送路であり、搬送される処理対象物の脱落を防止する側板32aが両側部に起立形成され、下流側(2次脱水部14の入口側)に向かって下方に傾斜している。   As shown in FIGS. 1 and 2, the carry-out path 32 is a widened conveyance path that gradually widens from the outlet 28 b side of the tank 28 toward the inlet side of the secondary dewatering unit 14, and is a processing target to be conveyed. Side plates 32a for preventing the falling of objects are formed upright on both sides, and are inclined downward toward the downstream side (inlet side of the secondary dewatering unit 14).

搬出路32は、タンク28の出口28b側よりも2次脱水部14の入口側が幅広に設定されることで、タンク28内に集められた処理対象物を幅方向で両側部に向かって広げながら2次脱水部14へと投入可能な搬送路(流路)である。   In the carry-out path 32, the inlet side of the secondary dewatering unit 14 is set wider than the outlet 28b side of the tank 28, so that the processing objects collected in the tank 28 are expanded toward both sides in the width direction. It is a conveyance path (flow path) that can be introduced into the secondary dehydration unit 14.

図1に示すように、入口28aからタンク28内へと投入された処理対象物は、タンク28内に一時的に貯留・滞留された後、出口28bから搬出路32へとオーバーフローによって排出される。つまり、タンク28では、処理対象物の入口28aからの投入量と出口28bからの排出量とが等しく設定されており、従って、タンク28内に滞留されている処理対象物は、その上澄み部分から順に出口28bへとオーバーフローによって排出される。   As shown in FIG. 1, the processing object thrown into the tank 28 from the inlet 28 a is temporarily stored and retained in the tank 28 and then discharged from the outlet 28 b to the carry-out path 32 by overflow. . That is, in the tank 28, the input amount of the processing object from the inlet 28a and the discharge amount from the outlet 28b are set to be equal, so that the processing object staying in the tank 28 is from the supernatant portion. Sequentially discharged to the outlet 28b by overflow.

搬出路32上には、タンク28の出口28bから搬出される処理対象物に当接し、この処理対象物を幅方向で両側部へと強制的に分散させる分散板(分散部材)38が設けられる。分散板38は、例えば、図2に示す平面視で上流側に頂点が設定され、下流側に底辺が設定されることにより、下流側に向かって幅広となる三角形状の部材であり、搬出路32を2方に分岐させている。勿論、分散板38は、搬出路32を3方以上に分岐させるものであってもよい。   Dispersing plates (dispersing members) 38 are provided on the carry-out path 32 so as to come into contact with the processing object carried out from the outlet 28b of the tank 28 and forcibly disperse the processing object to both sides in the width direction. . The dispersion plate 38 is, for example, a triangular member that is widened toward the downstream side by setting a vertex on the upstream side and setting a base on the downstream side in a plan view shown in FIG. 32 is branched in two directions. Of course, the dispersion plate 38 may branch the carry-out path 32 in three or more directions.

次に、以上のように構成されるベルトプレス脱水装置10の動作について説明する。   Next, the operation of the belt press dewatering device 10 configured as described above will be described.

先ず、1次脱水部12を構成する重力脱水部12aの上流側に投入された処理対象物(以下、処理対象物として汚泥を例に説明する)は、ろ布ベルト16上で搬送されつつ重力脱水(自然脱水)され、集合路30へと投入される。集合路30を流れる汚泥は、下流側に向かうに従って幅方向で中央へと集められた後、入口28aからタンク28内へと投入される。   First, an object to be treated (hereinafter, sludge is explained as an example of the object to be treated) introduced to the upstream side of the gravity dewatering part 12a that constitutes the primary dewatering part 12 is conveyed on the filter cloth belt 16 by gravity. It is dehydrated (natural dehydration) and put into the collecting path 30. The sludge flowing through the collecting path 30 is collected in the center in the width direction as it goes downstream, and then is introduced into the tank 28 from the inlet 28a.

タンク28内に投入された汚泥は、オーバーフローによって出口28bから搬出路32へと連続的に排出される。なお、タンク28内に滞留する汚泥を、攪拌装置29で攪拌することも有効である。そうすると、攪拌によって汚泥中のガス分を抜くことができ、2次脱水部14での脱水効率を向上させることができる。さらに、この攪拌時、前記薬品添加口より鉄系凝集剤等の無機凝集剤を添加すれば、タンク28における高い攪拌効率と圧密作用により、該タンク28内に集められた汚泥を凝集剤と十分に混合でき、2次脱水部14での脱水効率を一層向上させることができる。   The sludge thrown into the tank 28 is continuously discharged from the outlet 28b to the carry-out path 32 due to overflow. It is also effective to stir the sludge staying in the tank 28 with the stirring device 29. If it does so, the gas content in sludge can be extracted by stirring and the dehydration efficiency in the secondary dehydration part 14 can be improved. Furthermore, if an inorganic flocculant such as an iron-based flocculant is added from the chemical addition port during the stirring, the sludge collected in the tank 28 is sufficiently combined with the flocculant due to the high stirring efficiency and compaction action in the tank 28. And the dewatering efficiency in the secondary dewatering unit 14 can be further improved.

次に、タンク28の出口28bから搬出路32へと搬出された汚泥は、形状変更部18での圧密作用により、1次脱水部12の出口側での厚み(高さH1)よりも厚みを増した状態(高さH2)となり(図3参照)、この厚くなった高さH2の状態で搬出路32を流れて2次脱水部14へと投入される。これにより、2次脱水部14の加圧脱水部14aに投入された汚泥は、ろ布ベルト16、20間で挟持・加圧されて効率よく脱水され、その含水率が所望の値まで低下された後、脱水ケーキとして2次脱水部14から外部に排出される。   Next, the sludge carried out from the outlet 28b of the tank 28 to the carry-out path 32 is thicker than the thickness (height H1) on the outlet side of the primary dewatering unit 12 due to the compaction action in the shape changing unit 18. The increased state (height H2) (see FIG. 3) flows through the carry-out path 32 in the thickened height H2 state and is put into the secondary dewatering unit 14. Thereby, the sludge thrown into the pressure dehydration part 14a of the secondary dehydration part 14 is pinched and pressurized between the filter cloth belts 16 and 20, and is efficiently dehydrated, and the moisture content is lowered to a desired value. After that, the dehydrated cake is discharged to the outside from the secondary dewatering unit 14.

以上のように、本実施形態に係るベルトプレス脱水装置10によれば、ろ布ベルト16を用いて処理対象物を脱水する1次脱水部12と、1次脱水部12で脱水処理された処理対象物を、ろ布ベルト16、20を用いてさらに脱水する2次脱水部14と、1次脱水部12と2次脱水部14との間に設けられ、1次脱水部12から排出される処理対象物の高さを増加させてから2次脱水部14へと搬出する形状変更部18とを備える。   As described above, according to the belt press dewatering apparatus 10 according to the present embodiment, the primary dewatering unit 12 that dehydrates the processing object using the filter cloth belt 16 and the dewatering process performed by the primary dewatering unit 12. Provided between the secondary dehydration unit 14 for further dehydrating the object using the filter cloth belts 16 and 20, the primary dehydration unit 12, and the secondary dehydration unit 14, and is discharged from the primary dehydration unit 12. A shape changing unit 18 for increasing the height of the object to be processed and then carrying it out to the secondary dewatering unit 14 is provided.

このように、1次脱水部12と2次脱水部14との間に、処理対象物の高さを増加(嵩上げ)させる形状変更部18を設けることにより、1次脱水部12のろ布ベルト16上で幅方向へと広がった状態の処理対象物を、形状変更部18を経由させることで圧密し、その厚み(高さ)を増した状態で2次脱水部14へと投入することができる。これにより、後段の2次脱水部14に対しても、処理対象物を十分な厚みを持って投入することができるため、2次脱水部14の加圧脱水部14aでの脱水性能を向上させることができる。   Thus, the filter cloth belt of the primary dewatering unit 12 is provided between the primary dewatering unit 12 and the secondary dewatering unit 14 by providing the shape changing unit 18 that increases (increases) the height of the object to be processed. The processing object in the state of spreading in the width direction on 16 is consolidated by passing through the shape changing unit 18 and thrown into the secondary dewatering unit 14 with its thickness (height) increased. it can. As a result, the processing object can be thrown into the subsequent secondary dehydration unit 14 with a sufficient thickness, so that the dehydration performance of the pressure dehydration unit 14a of the secondary dehydration unit 14 is improved. be able to.

本実施形態の場合、形状変更部18として、図2及び図3に示すように、搬出路32の上流側が接続される出口28bが、ろ布ベルト16、20の幅W2よりも狭い幅W1程度に設定されたタンク28を備える。従って、図3に示すように、1次脱水部12からタンク28へと投入される処理対象物P1の高さH1よりも、タンク28から2次脱水部14へと投入される処理対象物P2の高さH2を容易に且つ確実に高くすることができる。このように、出口28bをろ布ベルト16、20の幅寸法よりも狭い幅寸法に設定すると、1次脱水部12で幅方向に広がって厚みが薄くなった処理対象物P1を幅方向で集約し、その厚みを増大させた状態で搬出路32へと排出し、十分な厚み(高さH2)を持った処理対象物P2として2次脱水部14に投入することができる。   In the case of this embodiment, as shown in FIGS. 2 and 3, as the shape changing portion 18, the outlet 28 b to which the upstream side of the carry-out path 32 is connected is about a width W 1 that is narrower than the width W 2 of the filter cloth belts 16 and 20. The tank 28 is set. Therefore, as shown in FIG. 3, the processing object P2 to be fed from the tank 28 to the secondary dewatering unit 14 is higher than the height H1 of the processing object P1 to be fed from the primary dewatering part 12 to the tank 28. The height H2 can be easily and reliably increased. In this way, when the outlet 28b is set to a width dimension narrower than the width dimension of the filter cloth belts 16 and 20, the processing object P1 that is spread in the width direction by the primary dewatering unit 12 and becomes thinner is aggregated in the width direction. Then, it is discharged to the carry-out path 32 in a state where the thickness is increased, and can be put into the secondary dewatering unit 14 as the processing object P2 having a sufficient thickness (height H2).

また、形状変更部18は、処理対象物を一時的に貯留する貯留槽となるタンク28を有するため、集合路30から連続的に投入される処理対象物をタンク28内で一旦滞留させてから搬出路32へと搬出することができる。これにより、集合路30と搬出路32との間で形状変更を受ける処理対象物が流路上で詰まりを生じることや圧損を生じることを低減することができ、より円滑な流通が可能となる。   Moreover, since the shape change part 18 has the tank 28 used as the storage tank which stores a process target object temporarily, after the process target object continuously thrown in from the gathering path 30 is once retained in the tank 28. FIG. It can be carried out to the carry-out path 32. Thereby, it can reduce that the process target which receives a shape change between the collection path 30 and the carrying-out path 32 produces clogging on a flow path, or produces pressure loss, and smooth distribution is attained.

なお、図1では、1次脱水部12として、重力脱水部12aによって処理対象物を重力脱水する構成を例示したが、該1次脱水部12についても、2次脱水部14と同様に、一対のろ布ベルト間で処理対象物を挟持・加圧するベルトプレス構造とするため、例えば、図1中に2点鎖線で示すように、ローラ40a、40b、40cに巻き掛けられたろ布ベルト42を設置してもよい。このように、1次脱水部12にベルトプレス構造を用いた場合には、該1次脱水部12から排出される処理対象物P1の形状は、一層薄い板状となっているため、1次脱水部12と2次脱水部14との間に形状変更部18を設けることによる脱水性能の向上効果が一層顕著なものとなる。勿論、2次脱水部14を一対のろ布ベルト16、20を用いた構成以外、例えばローラとろ布ベルトとで処理対象物を加圧・脱水する構成としてもよい。   In FIG. 1, as the primary dehydration unit 12, a configuration in which the object to be processed is gravity dehydrated by the gravity dehydration unit 12 a is illustrated, but the primary dehydration unit 12 is also paired like the secondary dehydration unit 14. In order to obtain a belt press structure that sandwiches and presses the object to be processed between the filter cloth belts, for example, as shown by a two-dot chain line in FIG. 1, a filter cloth belt 42 wound around rollers 40a, 40b, and 40c is provided. May be installed. Thus, when the belt press structure is used for the primary dewatering unit 12, the shape of the processing object P1 discharged from the primary dewatering unit 12 is a thinner plate, so The effect of improving the dewatering performance by providing the shape changing unit 18 between the dewatering unit 12 and the secondary dewatering unit 14 becomes more remarkable. Of course, the secondary dewatering unit 14 may be configured to pressurize and dewater the object to be processed with, for example, a roller and a filter cloth belt other than the structure using the pair of filter cloth belts 16 and 20.

また、タンク28の出口28bと2次脱水部14の入口との間を接続し、タンク28の出口28b側よりも2次脱水部14の入口側が幅広に設定された搬出路32を設けることにより、タンク28の出口28bから搬出される処理対象物を適度に幅方向へと拡散させながら2次脱水部14へと投入することができるため、2次脱水部14を構成するろ布ベルト16、20の幅寸法を有効に活用した脱水が可能となり、より高い脱水効率を得ることができる。   Further, by connecting the outlet 28b of the tank 28 and the inlet of the secondary dewatering unit 14 and providing a carry-out path 32 in which the inlet side of the secondary dewatering unit 14 is set wider than the outlet 28b side of the tank 28. Since the processing object carried out from the outlet 28b of the tank 28 can be thrown into the secondary dewatering unit 14 while appropriately diffusing in the width direction, the filter cloth belt 16 constituting the secondary dewatering unit 14, Dehydration using the width dimension of 20 effectively is possible, and higher dehydration efficiency can be obtained.

この際、搬出路32上に分散板38が設けられることにより、図2および図3に示すように、タンク28によってろ布ベルト16及びろ布ベルト20の幅W2よりも狭い幅W1へと密集された後、出口28bから搬出路32上に流された処理対象物を、十分な高さH2を維持した状態のまま、両側部へと分散させて広げることができる。このため、2次脱水部14での両ろ布ベルト16、20の幅寸法を一層有効に活用した脱水が可能となり、脱水効率をより一層高めることができる。   At this time, by providing the dispersion plate 38 on the carry-out path 32, as shown in FIGS. 2 and 3, the tank 28 causes the filter cloth belt 16 and the filter cloth belt 20 to be concentrated to a width W1 narrower than the width W2. Then, the object to be processed that has flowed from the outlet 28b onto the carry-out path 32 can be spread and distributed to both sides while maintaining a sufficient height H2. For this reason, it becomes possible to perform dewatering more effectively utilizing the width dimension of the two filter cloth belts 16 and 20 in the secondary dewatering unit 14, and the dewatering efficiency can be further enhanced.

なお、図3では、分散板38を設けた構成での汚泥の搬送状態を例示しているため、搬出路32上で汚泥が2方に分岐して流されている状態を図示しているが、分散板38を設けない構成の場合、汚泥は、出口28bの形状に近似した断面形状で搬出路32上を流れつつ、その厚み(高さH2)を維持したまま、搬出路32の形状によって幅方向に僅かに広げられて2次脱水部14へと投入される。このように分散板38を設置しない場合には、汚泥の両ろ布ベルト16、20の幅方向での分散効率は低下するが、汚泥の厚みを十分に増大させた状態で2次脱水部14に投入することは可能であるため、高い脱水効率を得ることは十分可能である。   In addition, in FIG. 3, since the conveyance state of the sludge in the structure which provided the dispersion | distribution board 38 is illustrated, the state where the sludge is branched and flowed in two directions on the carrying-out path 32 is illustrated. In the case of the configuration in which the dispersion plate 38 is not provided, the sludge flows on the carry-out path 32 with a cross-sectional shape approximate to the shape of the outlet 28b, and maintains the thickness (height H2) depending on the shape of the carry-out path 32. It is slightly widened in the width direction and charged into the secondary dewatering unit 14. When the dispersion plate 38 is not installed as described above, the dispersion efficiency of the sludge filter cloth belts 16 and 20 in the width direction is lowered, but the secondary dewatering unit 14 is sufficiently increased in the thickness of the sludge. Therefore, it is possible to obtain a high dehydration efficiency.

図1及び図2に示すように、集合路30と搬出路32とは、平面視で互いに重なる位置に設置されている。このように集合路30と搬出路32とを形状変更部18の同一側面側に設けて高さ方向に並べて配置することにより、1次脱水部12と2次脱水部14とを処理対象物の搬送方向に集約して配置することができるため、当該脱水装置10が搬送方向に長尺化し、設置スペースが増大することを回避でき、コンパクトな設備構成を実現することができる。   As shown in FIGS. 1 and 2, the collecting path 30 and the carry-out path 32 are installed at positions that overlap each other in plan view. Thus, by providing the collecting path 30 and the carry-out path 32 on the same side surface side of the shape changing unit 18 and arranging them side by side in the height direction, the primary dewatering unit 12 and the secondary dewatering unit 14 are disposed of the processing object. Since the dehydrating apparatus 10 can be arranged in the transport direction so as to be elongated in the transport direction, an increase in installation space can be avoided, and a compact equipment configuration can be realized.

図4は、第1の実施形態に係るベルトプレス脱水装置10の変形例に係るベルトプレス脱水装置10aの全体構成図であり、図4(A)は、変形例に係るベルトプレス脱水装置10aの一部省略平面図を示し、図4(B)は、図4(A)に示すベルトプレス脱水装置10aの側面図である。   FIG. 4 is an overall configuration diagram of a belt press dewatering device 10a according to a modification of the belt press dewatering device 10 according to the first embodiment, and FIG. 4 (A) illustrates a belt press dewatering device 10a according to the modification. A partially omitted plan view is shown, and FIG. 4B is a side view of the belt press dewatering device 10a shown in FIG.

図4(A)及び図4(B)に示すように、ベルトプレス脱水装置10aは、1次脱水部12と2次脱水部14と略同様な構成からなる1次脱水部44と2次脱水部46とを処理対象物の搬送方向に並べて配置し、その間に形状変更部18を設置した構成となっている。   As shown in FIGS. 4A and 4B, the belt press dewatering device 10a includes a primary dewatering unit 44 and a secondary dewatering having substantially the same structure as the primary dewatering unit 12 and the secondary dewatering unit 14. The parts 46 are arranged side by side in the conveyance direction of the processing object, and the shape changing unit 18 is installed therebetween.

1次脱水部44は、ローラ48a、48b間に巻き掛けられたろ布ベルト50を備え、2次脱水部46は、ローラ48c、48d間に巻き掛けられたろ布ベルト52及びローラ48e、48f間に巻き掛けられたろ布ベルト54を備える。このベルトプレス脱水装置10aの場合、装置構成が処理対象物の搬送方向に長尺化することにはなるが、高さ方向での設置スペースを抑え、装置構成を簡素化することができるという利点がある。また、1次脱水部と2次脱水部とを個別に駆動可能とすれば、ろ布速度の変更が容易となり、2次脱水部のろ布速度を低下させることにより、更に脱水ケーキ含水率は低下する。   The primary dewatering unit 44 includes a filter cloth belt 50 wound between the rollers 48a and 48b, and the secondary dewatering unit 46 includes a filter cloth belt 52 wound between the rollers 48c and 48d and the rollers 48e and 48f. A filter cloth belt 54 is provided. In the case of this belt press dehydrating apparatus 10a, the apparatus configuration is elongated in the conveying direction of the object to be processed, but the advantage is that the installation space in the height direction can be suppressed and the apparatus configuration can be simplified. There is. In addition, if the primary dewatering unit and the secondary dewatering unit can be driven individually, it is easy to change the filter cloth speed, and by reducing the filter cloth speed of the secondary dewatering part, the water content of the dehydrated cake is further reduced. descend.

次に、本発明の第2の実施形態に係るベルトプレス脱水装置10bについて、図5及び図6を参照して説明する。   Next, a belt press dewatering apparatus 10b according to a second embodiment of the present invention will be described with reference to FIGS.

図5は、本発明の第2の実施形態に係るベルトプレス脱水装置10bの全体構成図である。図6は、図5中のVI−VI線に沿う一部省略断面図である。   FIG. 5 is an overall configuration diagram of a belt press dewatering device 10b according to the second embodiment of the present invention. 6 is a partially omitted cross-sectional view taken along the line VI-VI in FIG.

図5に示すように、ベルトプレス脱水装置10b(以下、単に「脱水装置10b」ともいう)は、ろ布ベルト(上ろ布ベルト)60とろ布ベルト(下ろ布ベルト)62との間で処理対象物を加圧脱水する1次脱水部64と、1次脱水部64で脱水処理された処理対象物の形状を変更する形状変更部(圧密機構)66と、形状変更部66から排出された処理対象物をろ布ベルト60とろ布ベルト62との間で加圧脱水する2次脱水部68とを備える。   As shown in FIG. 5, the belt press dewatering device 10 b (hereinafter also simply referred to as “dewatering device 10 b”) is treated between a filter cloth belt (upper filter cloth belt) 60 and a filter cloth belt (lower filter cloth belt) 62. The object is discharged from the primary dewatering unit 64 for pressure dehydrating the object, the shape changing unit (consolidation mechanism) 66 for changing the shape of the processing object dehydrated by the primary dewatering unit 64, and the shape changing unit 66. A secondary dewatering unit 68 that depressurizes and dehydrates the object to be treated between the filter cloth belt 60 and the filter cloth belt 62 is provided.

ろ布ベルト60は、複数のローラ70a〜70i及び70k,70lに巻回されて一方向に周回駆動され、同様に、ろ布ベルト62は、複数のローラ70h〜70p及び70c、70eに巻回されて一方向に周回駆動される。ろ布ベルト60及びろ布ベルト62は、1次脱水部64と2次脱水部68の途中のローラ70d、70j部分で互いの外周面(表面)同士が大きく引き離されることで、その間に空間72を形成している。 The filter cloth belt 60 is wound around a plurality of rollers 70a to 70i and 70k and 70l and driven to rotate in one direction. Similarly, the filter cloth belt 62 is wound around the plurality of rollers 70h to 70p and 70c and 70e. And is driven in one direction. The filter cloth belt 60 and the filter cloth belt 62 are largely separated from each other by their rollers 70d and 70j in the middle of the primary dewatering section 64 and the secondary dewatering section 68, so that a space 72 is formed between them. Is forming.

空間72の上流側は、ろ布ベルト60とろ布ベルト62との外周面(表面)同士が当接(又は近接)配置されることで1次脱水部64の加圧脱水部(プレス部)64aを構成し、空間72の下流側は、ろ布ベルト60とろ布ベルト62との外周面(表面)同士が当接(又は近接)配置されることで2次脱水部68の加圧脱水部(プレス部)68aを構成している。1次脱水部64は、上記第1の実施形態に係るベルトプレス脱水装置10、10aの1次脱水部12、44の場合と同様に、重力脱水部として形成しても勿論よい。   On the upstream side of the space 72, the outer peripheral surfaces (surfaces) of the filter cloth belt 60 and the filter cloth belt 62 are disposed in contact (or close to each other), so that the pressure dewatering section (press section) 64a of the primary dewatering section 64 is provided. The outer surface (surface) of the filter cloth belt 60 and the filter cloth belt 62 is in contact (or close) with each other on the downstream side of the space 72 so that the pressure dewatering section ( The press part) 68a is comprised. Of course, the primary dewatering section 64 may be formed as a gravity dewatering section as in the case of the primary dewatering sections 12 and 44 of the belt press dewatering apparatus 10 and 10a according to the first embodiment.

1次脱水部64及び2次脱水部68を構成する加圧脱水部64a、68aは、上記脱水装置10、10aの加圧脱水部14aと同様な機能を有するものであり、ろ過された水分は、下部のろ液受皿73、74によって回収される。   The pressure dehydration units 64a and 68a constituting the primary dehydration unit 64 and the secondary dehydration unit 68 have the same function as the pressure dehydration unit 14a of the dehydration apparatuses 10 and 10a. It is collected by the lower filtrate trays 73 and 74.

次に、形状変更部66は、上記脱水装置10、10aの形状変更部18と同様な機能を有するものであり、1次脱水部64で脱水処理された処理対処物の高さ方向寸法(厚み)を増加させてから2次脱水部68へと搬出・投入することにより、該2次脱水部68での脱水効率を向上させる処理対象物形状変更部(処理対象物高さ増幅部)である。つまり、形状変更部66は、上記形状変更部18と同様、1次脱水部64と2次脱水部68との間で処理対象物を圧密する圧密機構として機能し、圧密された処理対象物を2次脱水部68に投入することで当該2次脱水部68での脱水効率を向上させるものである。   Next, the shape changing unit 66 has a function similar to that of the shape changing unit 18 of the dehydrating apparatuses 10 and 10a, and the height-direction dimension (thickness) of the treatment object to be dehydrated by the primary dehydrating unit 64. ) Is increased and then transferred to the secondary dewatering unit 68 to improve the dewatering efficiency in the secondary dewatering unit 68, and the processing object shape changing unit (processing object height amplifying unit). . That is, the shape changing unit 66 functions as a compacting mechanism that compacts the processing object between the primary dewatering unit 64 and the secondary dewatering unit 68, similarly to the shape changing unit 18. By throwing it into the secondary dewatering unit 68, the dewatering efficiency in the secondary dewatering unit 68 is improved.

この形状変更部66は、図5及び図6に示すように、ローラ70d、70jによって互いに離間されたろ布ベルト60、62間に形成された空間72内に設置されている。形状変更部66は、1次脱水部64から排出された処理対象物を幅方向で中央に集合させる集合路76と、集合路76によって集められた処理対象物を2次脱水部68へと搬出する搬出路78とを備えることで、1次脱水部64から2次脱水部68へと流通する処理対象物の搬送流路幅を一時的に変更する流路幅変更部材である。   As shown in FIGS. 5 and 6, the shape changing unit 66 is installed in a space 72 formed between the filter cloth belts 60 and 62 that are separated from each other by the rollers 70 d and 70 j. The shape changing unit 66 collects the processing objects discharged from the primary dehydrating unit 64 in the center in the width direction, and carries the processing objects collected by the collecting path 76 to the secondary dehydrating unit 68. By providing the unloading path 78, the flow path width changing member temporarily changes the conveyance flow path width of the processing object flowing from the primary dehydrating unit 64 to the secondary dehydrating unit 68.

形状変更部66は、例えば、当該脱水装置10bを床面上に支持・固定する図示しない基台に設けられたブラケット80によって支持され、空間72内に設置される直方体形状のブロック部材であり、該ブロック部材に集合路76及び搬出路78と、後述する分散板82とが形成されている。   The shape changing unit 66 is, for example, a rectangular parallelepiped block member that is supported by a bracket 80 provided on a base (not shown) that supports and fixes the dehydrating device 10b on the floor surface, and is installed in the space 72. A collecting path 76 and a carry-out path 78 and a dispersion plate 82 described later are formed in the block member.

なお、形状変更部78のすぐ下流側にあるろ布ベルト62の外周面には、空間72を形成するためのローラ70jが配置されているが、このローラ70jは、図6に示すように、ろ布ベルト62の両側縁部近傍のみを当接支持する2分割構造とすることにより、形状変更部66から搬出された処理対象物を一対のローラ70j、70j間の隙間から下流側へと円滑に搬送することができる。他方、他のローラ70a等については、処理対処物の搬送路上に配置されることはないため、ろ布ベルト60やろ布ベルト62の幅寸法より多少長尺な1本構造であってもよいが、勿論、ローラ70jのような2分割構造でもよく、上記ローラ22a等についても同様である。   Note that a roller 70j for forming the space 72 is disposed on the outer peripheral surface of the filter cloth belt 62 immediately downstream of the shape changing portion 78. As shown in FIG. By adopting a two-divided structure in which only the vicinity of both side edges of the filter cloth belt 62 is abutted and supported, the processing object carried out from the shape changing portion 66 can be smoothly moved downstream from the gap between the pair of rollers 70j, 70j. Can be conveyed. On the other hand, since the other rollers 70a and the like are not arranged on the conveyance path of the processing object, the single roller structure may be slightly longer than the width of the filter cloth belt 60 or the filter cloth belt 62. Of course, a two-part structure such as the roller 70j may be used, and the same applies to the roller 22a and the like.

集合路76は、上記脱水装置10、10aの集合路30と同様な機能を有するものであり、1次脱水部64の出口側から下流側に向かって漸次狭幅となる先細りの搬送路である。図5に示すように、形状変更部66は、その下面がローラ70i、70j間のろ布ベルト62の外周面に摺接又は近接する位置に設置されることで、1次脱水部64から排出された処理対象物は、集合路76へと円滑に流入し、下方への傾斜によって下流側へと流通される。   The collecting path 76 has a function similar to that of the collecting path 30 of the dehydrating devices 10 and 10a, and is a tapered conveying path that gradually narrows from the outlet side of the primary dewatering unit 64 toward the downstream side. . As shown in FIG. 5, the shape changing portion 66 is discharged from the primary dewatering portion 64 by the lower surface of the shape changing portion 66 being installed at a position that is in sliding contact with or close to the outer peripheral surface of the filter cloth belt 62 between the rollers 70 i and 70 j. The processed object smoothly flows into the collecting path 76 and is circulated downstream by the downward inclination.

搬出路78は、上記脱水装置10、10aの搬出路32と同様な機能を有するものであり、集合路76の出口となる狭幅部76aから下流側に向かって漸次幅広となる先広がりの搬送路である。この搬出路78上には、上記脱水装置10、10aの分散板38と同様な機能を有する分散板(分散部材)82が配置されている。勿論、分散板82についても、搬出路78を3方以上に分岐させるものであってもよい。   The carry-out path 78 has a function similar to that of the carry-out path 32 of the dehydrating devices 10 and 10a, and is forward-conveyed that gradually increases in width toward the downstream side from the narrow-width portion 76a serving as the outlet of the collecting path 76. Road. On the carry-out path 78, a dispersion plate (dispersion member) 82 having the same function as the dispersion plate 38 of the dehydrating devices 10, 10a is disposed. Of course, the dispersion plate 82 may also be one in which the carry-out path 78 is branched into three or more directions.

図6に示すように、1次脱水部64を出て集合路76へと流入した処理対象物は、次第に幅方向で中央に集められ、その厚み(高さ)を高さH1から高さH2へと増した後(例えば、図3に示される処理対象物P1、P2を参照)、そのまま狭幅部76aから搬出路78へと流通し、2次脱水部68へと投入される。   As shown in FIG. 6, the processing objects that have exited the primary dewatering unit 64 and flowed into the collecting path 76 are gradually collected in the center in the width direction, and the thickness (height) is changed from the height H1 to the height H2. (For example, refer to the processing objects P1 and P2 shown in FIG. 3), and then flows directly from the narrow portion 76a to the carry-out path 78 and is put into the secondary dewatering portion 68.

以上のように、本実施形態に係るベルトプレス脱水装置10bにおいても、ろ布ベルト60、62を用いて処理対象物を脱水する1次脱水部64と、1次脱水部64で脱水処理された処理対象物を、ろ布ベルト60、62を用いてさらに脱水する2次脱水部68と、1次脱水部64と2次脱水部68との間に設けられ、1次脱水部64から排出される処理対象物の高さを増加させてから2次脱水部68へと搬出する形状変更部66とを備えるため、上記第1の実施形態に係るベルトプレス脱水装置10、10aの場合と同様に、1次脱水部64で幅方向へと広がった状態の処理対象物を、形状変更部66を経由させることで圧密し、その厚み(高さ)を増した状態で2次脱水部68へと投入することができ、2次脱水部68の加圧脱水部68aでの脱水性能を向上させることが可能となる。   As described above, also in the belt press dewatering device 10b according to the present embodiment, the dewatering process is performed by the primary dewatering unit 64 that dehydrates the processing object using the filter cloth belts 60 and 62 and the primary dewatering unit 64. The object to be treated is provided between the secondary dewatering unit 68 for further dewatering using the filter cloth belts 60 and 62, the primary dewatering unit 64, and the secondary dewatering unit 68, and is discharged from the primary dewatering unit 64. In the same manner as in the case of the belt press dewatering device 10 or 10a according to the first embodiment, the shape changing unit 66 is provided to increase the height of the processing object to be removed and then to the secondary dewatering unit 68. The object to be processed that has spread in the width direction in the primary dewatering unit 64 is consolidated by passing through the shape changing unit 66, and the thickness (height) is increased to the secondary dewatering unit 68. The pressure dehydrating part 68 of the secondary dehydrating part 68 can be charged. Dewatering performance becomes possible to improve in.

この場合、本実施形態では、形状変更部66として、処理対象物の流通する搬送路の幅寸法を集合路76によって狭幅にする構造で、図5に示すように、1次脱水部64から形状変更部66へと投入される処理対象物P1の高さH1よりも、形状変更部66から2次脱水部68へと投入される処理対象物P2の高さH2を容易に且つ確実に高くすることができるため、装置構成の簡素化と低コスト化を図ることができる。なお、図5に示されるろ布ベルト60、62を用いた2段のベルトプレス構造の脱水装置10bについても、形状変更部66に代えて、図1に示す形状変更部18を空間72内に設置してもよいことは勿論であり、同様に、図1及び図4に示す脱水装置10、10aについても、形状変更部18に代えて、タンク28を持たない構成の形状変更部66を用いてもよい。   In this case, in the present embodiment, the shape changing unit 66 has a structure in which the width dimension of the conveyance path through which the processing object flows is narrowed by the collecting path 76, and as shown in FIG. The height H2 of the processing target P2 input from the shape changing unit 66 to the secondary dewatering unit 68 is easily and surely higher than the height H1 of the processing target P1 input to the shape changing unit 66. Therefore, the apparatus configuration can be simplified and the cost can be reduced. Note that the dewatering device 10b having the two-stage belt press structure using the filter cloth belts 60 and 62 shown in FIG. 5 is also replaced with the shape changing unit 18 shown in FIG. Of course, the dehydrating apparatuses 10 and 10a shown in FIGS. 1 and 4 may be replaced by the shape changing unit 66 having no tank 28 instead of the shape changing unit 18. May be.

なお、本発明は、上記した実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲で自由に変更できることは勿論である。   It should be noted that the present invention is not limited to the above-described embodiment, and it is needless to say that the present invention can be freely changed without departing from the gist of the present invention.

例えば、上記実施形態では、1次脱水部と2次脱水部の2段で処理対象物を脱水処理するシステムを例示したが、3段以上に分けて脱水処理するシステムとして構成しても勿論よい。この場合、形状変更部18、66は、例えば、いずれか又は全ての2段の脱水部の間に設置するとよい。   For example, in the above-described embodiment, the system that dehydrates the object to be processed in the two stages of the primary dehydration unit and the secondary dehydration part is illustrated, but it may of course be configured as a system that performs the dehydration process in three or more stages. . In this case, the shape changing units 18 and 66 may be installed between any or all of the two-stage dewatering units, for example.

また、1次脱水部と2次脱水部との間で処理対象物を圧密し、その高さを増加させる形状変更部(圧密機構)としては、上記の形状変更部18、66以外の構成であっても勿論よく、要は、前段の脱水部で脱水処理された処理対象物を後段の脱水部に投入する前に、その厚みを増加させることができる構成を持つものであればよい。   Moreover, as a shape change part (consolidation mechanism) which consolidates a process target object between a primary dehydration part and a secondary dehydration part and increases the height, it is a structure other than said shape change parts 18 and 66. Of course, what is necessary is just to have the structure which can increase the thickness, before putting the process target dehydrated in the former dehydrating part into the latter dehydrating part.

10、10a、10b ベルトプレス脱水装置
12、44、64 1次脱水部
14、46、68 2次脱水部
16、20、60、62 ろ布ベルト
18、66 形状変更部
30、76 集合路
32、78 搬出路
38、82 分散板
42、50、52、54 ろ布ベルト
10, 10a, 10b Belt press dewatering device 12, 44, 64 Primary dewatering unit 14, 46, 68 Secondary dewatering unit 16, 20, 60, 62 Filter cloth belt 18, 66 Shape changing unit 30, 76 Collecting path 32, 78 Unloading path 38, 82 Dispersion plate 42, 50, 52, 54 Filter cloth belt

Claims (3)

ろ布ベルトを用いて処理対象物を脱水する1次脱水部と、
前記1次脱水部で脱水処理された処理対象物を、ろ布ベルトを用いてさらに脱水する2次脱水部と、
前記1次脱水部と前記2次脱水部との間に設けられ、前記1次脱水部から排出される処理対象物が流通する搬送路の幅方向寸法を下流側に向かって漸次減少させて、前記1次脱水部から排出される処理対象物の高さを増加させてから搬出する集合路と、前記集合路によって幅が減少されると共に高さが増加された処理対象物を一時的に貯留する貯留槽と、前記貯留槽に一時的に貯留された処理対象物を前記2次脱水部へ搬出する搬出路とを有する形状変更部と、を備え、
前記集合路と前記搬出路とは、平面視で互いに重なる位置に設置されている
ことを特徴とするベルトプレス脱水装置。
A primary dewatering unit for dewatering the object to be treated using a filter cloth belt;
A secondary dehydration unit for further dehydrating the processing object dehydrated in the primary dehydration unit using a filter cloth belt;
The primary dewatering unit and provided between said secondary dewatering unit, and front SL gradually decreases toward the downstream side in the width direction dimension of the transport path of the processing object flows discharged from the primary dewatering unit , a set path for exiting the height is increased or et transportable processing object to be discharged from the primary dewatering unit, the combined passage temporarily processing object height is increased with the width is reduced by And a shape change unit having a storage tank that automatically stores, and a carry-out path for carrying out the processing object temporarily stored in the storage tank to the secondary dehydration unit,
The belt press dewatering device, wherein the collecting path and the unloading path are installed at positions overlapping each other in plan view.
請求項1に記載のベルトプレス脱水装置において、
前記搬出路には、前記高さを増加させた処理対象物を幅方向に分散させる分散部材が設けられていることを特徴とするベルトプレス脱水装置。
The belt press dewatering device according to claim 1,
A belt press dewatering device according to claim 1, wherein a dispersion member that disperses the processing object having an increased height in the width direction is provided in the carry-out path.
請求項1または2に記載のベルトプレス脱水装置において、
前記搬出路の幅方向寸法は、下流側に向かって漸次増加することを特徴とするベルトプレス脱水装置。
The belt press dewatering device according to claim 1 or 2,
A belt press dewatering device characterized in that the widthwise dimension of the carry-out path gradually increases toward the downstream side.
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JP6326388B2 (en) * 2015-04-03 2018-05-16 株式会社神鋼環境ソリューション Belt type concentrator
JP2017209655A (en) * 2016-05-27 2017-11-30 株式会社エイブル Device for supplying sludge to be treated in electroosmosis dehydrator
JP7245097B2 (en) * 2019-03-27 2023-03-23 メタウォーター株式会社 Aggregated sludge supply device

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JPS591160B2 (en) * 1978-01-27 1984-01-10 石垣機工株式会社 Sludge dewatering equipment
JPS6027590Y2 (en) * 1981-09-30 1985-08-20 積水化学工業株式会社 Sludge supply chute
JPS60191697A (en) * 1984-03-12 1985-09-30 Japan Organo Co Ltd Traveling filter cloth type dehydrator
JPS60221200A (en) * 1984-04-06 1985-11-05 Masataka Sugawara Belt press type dehydrator

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